WO2015070675A1 - 一种旋转装置 - Google Patents

一种旋转装置 Download PDF

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Publication number
WO2015070675A1
WO2015070675A1 PCT/CN2014/087635 CN2014087635W WO2015070675A1 WO 2015070675 A1 WO2015070675 A1 WO 2015070675A1 CN 2014087635 W CN2014087635 W CN 2014087635W WO 2015070675 A1 WO2015070675 A1 WO 2015070675A1
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WO
WIPO (PCT)
Prior art keywords
stator
base
intermediate support
support plate
end intermediate
Prior art date
Application number
PCT/CN2014/087635
Other languages
English (en)
French (fr)
Inventor
周健
王轶群
费朝辉
霍洛派宁·蒂莫
Original Assignee
Abb技术有限公司
周健
王轶群
费朝辉
霍洛派宁·蒂莫
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Abb技术有限公司, 周健, 王轶群, 费朝辉, 霍洛派宁·蒂莫 filed Critical Abb技术有限公司
Priority to EP14862287.1A priority Critical patent/EP3070818B1/en
Priority to BR112016009724-6A priority patent/BR112016009724B1/pt
Priority to KR1020167012789A priority patent/KR101804758B1/ko
Publication of WO2015070675A1 publication Critical patent/WO2015070675A1/zh
Priority to US15/151,347 priority patent/US10075047B2/en

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Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K9/00—Arrangements for cooling or ventilating
    • H02K9/02—Arrangements for cooling or ventilating by ambient air flowing through the machine
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K1/00—Details of the magnetic circuit
    • H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12—Stationary parts of the magnetic circuit
    • H02K1/18—Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures
    • H02K1/185—Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures to outer stators
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K5/00—Casings; Enclosures; Supports
    • H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/20—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K5/00—Casings; Enclosures; Supports
    • H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/20—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
    • H02K5/207—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium with openings in the casing specially adapted for ambient air
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K5/00—Casings; Enclosures; Supports
    • H02K5/24—Casings; Enclosures; Supports specially adapted for suppression or reduction of noise or vibrations

Definitions

  • the invention relates to the field of motor or generator technology.
  • the base plays a role of fixing, supporting and protecting the stator core in the motor or the generator.
  • the inside of the base is also used to form a ventilation loop of the motor or the generator as a whole.
  • the existing assembly structure between the base and the stator cannot reduce the vibration of the motor or the generator on the one hand, and limits the increase in the power of the motor or the generator on the other hand.
  • the current structure is also not conducive to ventilation inside the frame.
  • motors and generators in the general sense are collectively referred to as "rotating devices" in this application.
  • Embodiments of the present invention provide a rotating device that can effectively reduce vibration thereof, have higher output power, and solve the technical problem of poor cooling effect of the motor caused by the existing air duct design.
  • the present invention provides the following technical solutions:
  • a rotating device includes a base and a stator, wherein the base includes a driving end intermediate supporting plate and a non-driving end intermediate supporting plate disposed in parallel along a longitudinal direction of the base, the driving end intermediate supporting plate and the non-driving
  • the driving end intermediate supporting plates are respectively provided with inner holes for supporting the stator, and the inner holes of the driving end intermediate supporting plates are vertically asymmetric.
  • the stator is partially in contact with the upper half of the driving end intermediate support plate, and the lower half is in semicircular contact.
  • the above structure can provide stable support for the stator core, and at the same time isolate the high frequency vibration of the stator from being transmitted to the base, causing excessive deformation of the base of the base.
  • This special design reduces vibration by reducing harmonic response in the vertical direction to meet low vibration requirements.
  • the gap between the stator and the intermediate support plate of the drive end forms an upper air passage for airflow.
  • the side plates and the bottom plate of the base and the outer side of the lower half of the driving end intermediate support plate form a lower air passage for airflow.
  • the structure is simple and easy to implement, and not only can increase the cooling effect on the outer circumference of the stator, but also can reduce the vibration, and can obtain higher efficiency by increasing the air gap magnetic density.
  • the base further includes a non-driving end plate at an end of the base and having an inner hole, and the outer circumference of the stator is provided with a rib, and the non-driving end A recess for the passage of the ribs of the stator is respectively disposed on the inner holes of the intermediate support plate and the non-driving end plate.
  • the above structure makes it unnecessary for the ribs of the stator to directly contact the inner diameter of the inner bore, but to enter the recess on the inner bore, thereby providing additional space for the stator core to increase the outer diameter of the stator. It has higher output power than the existing frame rotation device.
  • the outer circumference of the stator is thermally sleeved with the inner end of the driving end intermediate support plate and the non-drive end intermediate support plate.
  • the base and stator are also secured by pins located on the side panels of the base.
  • the hot sleeve connection cooperates with the above pin connection to ensure close contact between the stator and the base, thereby avoiding vibration problems caused by the assembly gap.
  • Figure 1 is a schematic view showing the structure of a rotating device of the present invention
  • FIG. 2 is a schematic structural view of a driving end intermediate support plate, a non-drive end intermediate support plate, and a non-driving end plate according to the present invention
  • Figure 3 is an axial view of the rotating device of the present invention.
  • the rotary device includes a base 11 and a stator 12.
  • the outer circumference of the stator 12 is provided with ribs, and drive ends are sequentially arranged in parallel along the longitudinal direction of the base 11.
  • the intermediate support plate 13, the non-drive end intermediate support plate 14 and the non-drive end plate 16 are provided.
  • the drive end of the rotating device is the power input or output, and the non-drive end can be used to install components such as a cooling fan.
  • the drive end intermediate support plate 13 and the non-drive end intermediate support plate 14 are respectively provided with internal holes for supporting the stator 12.
  • the inner hole 15 of the intermediate end support plate 13 of the drive end is designed to be vertically symmetric, and the specific structure thereof will be described in detail below.
  • This structure can provide a stable support for the stator core, and at the same time isolate the high-frequency vibration of the stator from being transmitted to the base, causing excessive deformation of the base of the base.
  • This special design reduces vibration by reducing harmonic response in the vertical direction to meet low vibration requirements.
  • the non-drive end plate 16 is located at the end of the base and is provided with an inner hole, and the non-drive end intermediate support
  • the inner holes of the plate 14 and the non-driving end plate 16 are respectively formed with grooves 20 for the ribs of the stator 12 to pass, so that the ribs of the stator 12 do not need to be in direct contact with the inner diameter of the inner hole, thereby providing additional space for the stator core.
  • the outer circumference of the stator 12 is thermally sleeved with the inner end of the drive end intermediate support plate 13 and the non-drive end intermediate support plate 14. Further, as shown in FIG. 1, the base 11 and the stator 12 can be further fixed by pins 19 located on the side plates of the base 11 to avoid axial movement and circumferential rotation.
  • the hot sleeve connection cooperates with the above pin connection to ensure close contact between the stator and the base, thereby avoiding vibration problems caused by the assembly gap.
  • Fig. 3 shows an axial view of the rotating device as seen from the side of the driving end.
  • the driving end intermediate supporting plate 13 is provided with upper and lower asymmetric inner holes, and the stator 12 is partially in contact with the upper half of the inner hole of the driving end intermediate supporting plate 13, and the lower half is in semicircular contact. .
  • the upper left and upper right sides of the stator 12 and the driving end intermediate support plate 13 respectively A gap is formed which forms an upper duct 17 through which airflow can pass.
  • the cooling airflow can enter the interior of the stator 12 from the non-drive end, flow radially outward through the gap on the stator, flow axially along the outer circumference of the stator, and then flow out through the upper air duct 17.
  • the structure is simple and easy to implement, and not only can increase the cooling effect on the outer circumference of the stator, but also can reduce the vibration, and can obtain higher efficiency by increasing the air gap magnetic density.
  • an upper and lower asymmetrical inner hole design is not limited to the embodiments disclosed in the present invention and the drawings, and the inner hole structure defined by the spirit and scope of the appended claims should be It is considered to be within the scope of protection of the present invention.
  • the upper air duct 17 on the left side and the upper air duct 17 on the right side may be asymmetrical, and the shape may be adjusted according to a specific application.
  • the structures of the lower end portions of the driving end intermediate support plate 13 and the non-driving end intermediate support plate 14 are not completely identical, so that the side plate and the bottom plate and the driving end of the frame 11 are supported in the middle.
  • the lower side of the lower half of the plate 13 forms a lower duct 18 through which airflow can pass.
  • the airflow flowing out in the radial direction of the stator can also flow out through the lower air duct 18 after flowing along the axial direction of the stator, so that the heat generated during the operation of the stator can be more easily taken away, and the heat dissipation problem of the rotating device is improved.
  • the shape and configuration of the lower air duct 18 and the driving end intermediate support plate 13 can be adjusted according to specific needs, and are not limited to the manner shown in the drawings.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Motor Or Generator Frames (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)
  • Motor Or Generator Cooling System (AREA)

Abstract

一种旋转装置，包括机座（11）和定子（12），机座包括沿机座长度方向平行设置的驱动端中间支撑板（13）和非驱动端中间支撑板（14），驱动端中间支撑板和非驱动端中间支撑板分别开有用于支撑定子的内孔，其中，驱动端中间支撑板的内孔是上下非对称的。可以有效地降低旋转装置的振动，提高输出功率，并具有良好的冷却效果。

Description

一种旋转装置 技术领域
本发明涉及电机或发电机技术领域。
背景技术
机座在电机或发电机中起着固定、支撑、保护定子铁芯的作用，机座的内部还用于构成电机或发电机整体的通风循环回路。现有的机座和定子之间的装配结构一方面无法降低电机或发电机的振动，另一方面限制了电机或发电机功率的增加。此外，目前的结构亦不利于机座内部的通风。
发明内容
为了简化描述的目的，本申请中将一般意义上的电机和发电机统称为“旋转装置”。
本发明的实施方式提供了一种旋转装置，可以有效地降低其振动，具有更高的输出功率，同时解决了现有风道设计导致的电机冷却效果差的技术问题。
为实现上述目的，本发明提供如下技术方案：
一种旋转装置，包括机座和定子，其特征在于，所述机座包括沿机座长度方向平行设置的驱动端中间支撑板和非驱动端中间支撑板，所述驱动端中间支撑板和非驱动端中间支撑板分别开有用于支撑所述定子的内孔，所述驱动端中间支撑板的内孔是上下非对称的。在一种实施方式中，在上述旋转装置中，所述定子与所述驱动端中间支撑板的上半部做部分接触、下半部做半圆接触。
上述结构可以给定子铁芯提供稳固的支撑，同时隔绝定子高频振动传导到机座上，造成机座底板过度变形。这种特殊设计通过减少垂直方向的谐波响应来降低振动，从而满足低振动的要求。
在一种实施方式中，所述定子与所述驱动端中间支撑板之间的间隙形成可供气流通过的上风道。在一种实施方式中，所述机座的侧板和底板与所述驱动端中间支撑板的下半部外侧形成可供气流通过的下风道。
这种结构加工简单、易于实现，不但可以增加对定子外周的冷却效果，而且可以降低振动，还可以通过增加气隙磁密而获得更高效率。
在一种实施方式中，在上述旋转装置中，所述机座还包括位于机座端部并设有内孔的非驱动端端板，所述定子的外周设有筋，所述非驱动端中间支撑板和所述非驱动端端板的内孔上分别设有供所述定子的筋通过的凹槽。
上述结构使得定子的筋无需和内孔的内径直接接触，而是进入内孔上的凹槽，从而为定子铁芯提供额外的空间，使定子的外径增加。与现有的同机座号旋转装置相比，具有更高的输出功率。
在一种实施方式中，所述定子的外周与所述驱动端中间支撑板和所述非驱动端中间支撑板的内孔进行热套连接。此外，所述机座和定子还通过位于所述机座的侧板上的销钉固定。
该热套连接配合上述销钉连接能够确保定子和机座间紧密接触，从而避免由于装配间隙带来的振动问题。
附图说明
图1是本发明的旋转装置的结构示意图；
图2是本发明的驱动端中间支撑板、非驱动端中间支撑板和非驱动端端板的结构示意图；以及
图3是本发明的旋转装置的轴向视图。
具体实施方式
以下参考附图，给出了本发明的可选实施方式的具体描述。
图1示出了根据本发明的旋转装置的一种整体装配结构，图中旋转装置包括机座11和定子12，定子12的外周设有筋，沿机座11长度方向依次平行设置有驱动端中间支撑板13、非驱动端中间支撑板14和非驱动端端板16。旋转装置的驱动端为动力输入或输出端，非驱动端则可以用于安装冷却风扇等部件。驱动端中间支撑板13和非驱动端中间支撑板14分别开有内孔，用于支撑定子12。根据本发明，将驱动端中间支撑板13的内孔15设计成上下非对称的结构，以下将会详细描述其具体结构。这种结构可以给定子铁芯提供稳固的支撑，同时隔绝定子高频振动传导到机座上，造成机座底板过度变形。这种特殊设计通过减少垂直方向的谐波响应来降低振动，从而满足低振动的要求。
图2示出了驱动端中间支撑板、非驱动端中间支撑板和非驱动端端板的结构，图中非驱动端端板16位于机座端部并设有内孔，非驱动端中间支撑板14和非驱动端端板16的内孔上分别加工有凹槽20，供定子12的筋通过，使得定子12的筋无需和内孔的内径直接接触，从而为定子铁芯提供额外的空间，使定子的外径增加。与现有的同机座号旋转装置相比，具有更高的输出功率。这种设计还可以降低材料的成本，使得更少的材料可以输出更大的功率，从而提高材料的利用率。
装配时，定子12的外周与驱动端中间支撑板13和非驱动端中间支撑板14的内孔进行热套连接。此外，如图1所示，机座11和定子12还可以进一步通过位于机座11的侧板上的销钉19固定，以避免轴向移动和周向旋转。该热套连接配合上述销钉连接能够确保定子和机座间紧密接触，从而避免由于装配间隙带来的振动问题。
图3示出了该旋转装置从驱动端一侧观察的轴向视图。如图3的实施方式所示，驱动端中间支撑板13设有上下非对称的内孔，定子12与驱动端中间支撑板13的内孔的上半部做部分接触、下半部做半圆接触。定子12的左上方和右上方分别与驱动端中间支撑板13 构成间隙，该间隙形成可供气流通过的上风道17。冷却气流可以从非驱动端进入定子12的内部，经由定子上的间隙径向向外流出，再沿定子外周轴向流动，进而通过上风道17流出。这种结构加工简单、易于实现，不但可以增加对定子外周的冷却效果，而且可以降低振动，还可以通过增加气隙磁密而获得更高效率。当然，应当理解，这种上下非对称的内孔设计并不限于本发明的实施方式和附图所公开的内容，凡是以本公开所附权利要求精神和范围所限定的内孔结构，都应被认为是属于本发明的保护范围。例如，左侧的上风道17和右侧的上风道17可以不对称，其形状亦可以根据具体的应用调整。
此外，如图2的实施方式所示，驱动端中间支撑板13和非驱动端中间支撑板14的下半部的结构并非完全相同，从而在机座11的侧板和底板与驱动端中间支撑板13的下半部外侧形成可供气流通过的下风道18。上述沿定子径向流出的气流还可以在沿定子轴向流动后，经由下风道18流出，从而使定子运行过程中产生的热量更易被带走，改善了旋转装置的散热问题。此处，亦应当理解，下风道18及驱动端中间支撑板13的形状和构造都可以根据具体的需要调整，而不局限于图中所示的方式。
尽管为说明目的公开了本发明的几种实施方式和附图，但是本领域的普通技术人员，在不脱离本发明及所附的权利要求的精神和范围内，可作各种替换、变化和润饰。因此，本发明不应局限于前述实施方式和附图所公开的内容，本发明的保护范围以所附的权利要求书所界定的范围为准。

Claims (10)

  1. 一种旋转装置，包括机座(11)和定子(12)，其特征在于，所述机座(11)包括沿机座长度方向平行设置的驱动端中间支撑板(13)和非驱动端中间支撑板(14)，所述驱动端中间支撑板(13)和非驱动端中间支撑板(14)分别开有用于支撑所述定子(12)的内孔，所述驱动端中间支撑板(13)的内孔(15)是上下非对称的。
  2. 根据权利要求1所述的旋转装置，其特征在于，所述定子(12)与所述驱动端中间支撑板(13)的上半部做部分接触、下半部做半圆接触。
  3. 根据权利要求1或2所述的旋转装置，其特征在于，所述定子(12)与所述驱动端中间支撑板(13)之间的间隙形成可供气流通过的上风道(17)。
  4. 根据权利要求1或2所述的旋转装置，其特征在于，所述机座(11)的侧板和底板与所述驱动端中间支撑板(13)的下半部外侧形成可供气流通过的下风道(18)。
  5. 根据权利要求3所述的旋转装置，其特征在于，所述机座(11)的侧板和底板与所述驱动端中间支撑板(13)的下半部外侧形成可供气流通过的下风道(18)。
  6. 根据权利要求1或2所述的旋转装置，其特征在于，所述机座(11)和定子(12)还通过位于所述机座(11)的侧板上的销钉(19)固定。
  7. 根据权利要求3所述的旋转装置，其特征在于，所述机座(11)和定子(12)还通过位于所述机座(11)的侧板上的销钉(19)固定。
  8. 根据权利要求5所述的旋转装置，其特征在于，所述机座(11)和定子(12)还通过位于所述机座(11)的侧板上的销钉(19)固定。
  9. 根据权利要求1至8中任何一项所述的旋转装置，其特征在于，所述机座(11)还包括位于机座端部并设有内孔的非驱动端端板(16)，所述定子(12)的外周设有筋，所述非驱动端中间支撑板(14)和所述非驱动端端板(16)的内孔上分别设有供所述定子(12) 的筋通过的凹槽(20)。
  10. 根据权利要求9所述的旋转装置，其特征在于，所述定子(12)的外周与所述驱动端中间支撑板(13)和所述非驱动端中间支撑板(14)的内孔进行热套连接。
PCT/CN2014/087635 2013-11-13 2014-09-28 一种旋转装置 WO2015070675A1 (zh)

Priority Applications (4)

Application Number Priority Date Filing Date Title
EP14862287.1A EP3070818B1 (en) 2013-11-13 2014-09-28 Rotation apparatus
BR112016009724-6A BR112016009724B1 (pt) 2013-11-13 2014-09-28 Aparelho de rotação
KR1020167012789A KR101804758B1 (ko) 2013-11-13 2014-09-28 회전 장치
US15/151,347 US10075047B2 (en) 2013-11-13 2016-05-10 Rotation apparatus having machine base with differently shaped support boards

Applications Claiming Priority (2)

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CN201310573328.8 2013-11-13
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CN104638814B (zh) 2018-04-17
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US20160254728A1 (en) 2016-09-01
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KR20160085781A (ko) 2016-07-18

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