WO2015062376A1 - 热熔胶涂布刮刀 - Google Patents

热熔胶涂布刮刀 Download PDF

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Publication number
WO2015062376A1
WO2015062376A1 PCT/CN2014/087065 CN2014087065W WO2015062376A1 WO 2015062376 A1 WO2015062376 A1 WO 2015062376A1 CN 2014087065 W CN2014087065 W CN 2014087065W WO 2015062376 A1 WO2015062376 A1 WO 2015062376A1
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Prior art keywords
blade
hole
hot melt
melt adhesive
coating
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PCT/CN2014/087065
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English (en)
French (fr)
Inventor
李哲龙
朱万育
陈建中
曾作祥
邢少珍
Original Assignee
昆山天洋热熔胶有限公司
上海天洋热熔粘接材料股份有限公司
华东理工大学
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Publication of WO2015062376A1 publication Critical patent/WO2015062376A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/02Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
    • B05C11/04Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface with blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/001Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work incorporating means for heating or cooling the liquid or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/027Coating heads with several outlets, e.g. aligned transversally to the moving direction of a web to be coated

Definitions

  • the invention relates to a novel hot melt adhesive coating scraper which integrates melt glue, heat preservation, glue transfer and scraping glue.
  • the heating, melting, and scraping coating of the glue are separated: the hot melt adhesive is conveyed to the hose with the electric heating system through the melt pump or the extruder, and then passes along the rubber hose.
  • the axial movement of the scraper conveys the molten hot melt glue between the scraper and the object to be coated, and the hot melt adhesive is applied to the object to be coated as the object to be coated moves.
  • the heating of the hot melt adhesive is completed in the rubber hose, when the hot melt adhesive leaves the rubber hose, the temperature thereof will be affected by the external environment, and the rubber hose is along the scraper shaft.
  • the temperature of the hot melt adhesive which is first transferred between the scraper and the object to be coated is different from the temperature of the hot melt which is finally transferred between the scraper and the object to be coated, so that the temperature of the coating area is inconsistent, possibly Affect the final bonding effect.
  • the heating wire heating method has high requirements for temperature control.
  • the hot melt adhesive will not melt uniformly, and it is difficult to achieve uniform coating requirements; if the surface temperature of the heating wire is too high, Local over-temperature is prone to cause aging and yellowing of hot melt adhesives.
  • the object of the present invention is to provide a novel hot melt adhesive coating scraper, which has the advantages of simple structure, simple operation, and integration of melting glue, heat preservation, glue transfer and scraping.
  • a hot melt adhesive coating blade of the present invention includes: a doctor body having a mounting groove formed at a lower portion of a front surface; and a doctor blade disposed in the mounting groove and fixed to the blade by a cleat a main body, wherein a first through hole, a second through hole and a plurality of openings are formed in the blade body; the first through hole penetrates the upper portion of the blade body along the length direction of the blade body and is used for inputting a heat fusion a second through hole penetrating the lower portion of the blade body along the length direction of the blade body and for introducing hot oil to heat the blade body, the hot melt adhesive input therein, and the doctor blade mounted thereon;
  • the opening is located above the mounting groove, extends inwardly from the front surface of the blade body and communicates with the first through hole for outputting the heated hot melt adhesive.
  • the scraping blade, the clamping plate and the scraper body are each provided with a plurality of screw holes, and the fixing of the scraping blade is realized by a plurality of screws sequentially passing through the screw holes of the clamping plate, the scraping blade and the scraper body.
  • the plurality of screw holes are evenly distributed along the longitudinal direction of the blade body and are offset from the opening in the vertical direction.
  • the width of the plurality of screw holes may be determined according to actual needs, as long as the blade can be fixed and the position of the hot melt adhesive output hole is shifted.
  • the center distance between two adjacent screw holes is 60-120 mm
  • the thread size is M4 to M6*10
  • the screw holes are located in the middle of two adjacent openings to avoid heat.
  • the doctor body is made of a special alloy steel 1Gr13 having an upper width of 30-40 mm, a lower width of 25-35 mm and a height of 50-70 mm.
  • the first through hole that is, the hot melt adhesive input hole, penetrates left and right along the longitudinal direction of the blade body, and has a diameter of 15-25 mm;
  • the second through hole is a heat conductive oil hole, which is also along the length direction of the blade body. It runs through to the left and right and is parallel to the first through hole.
  • the second through hole has a diameter of 10-15 mm, and the center distance of the two through holes is 25-35 mm.
  • the plurality of openings that is, the hot melt adhesive output holes are evenly distributed along the length direction of the blade body, each of the openings having a diameter of 2 to 3.5 mm, and a central axis of each of the openings And said The central axis of a through hole is at an angle of -30 to 30 degrees.
  • the width of the plurality of openings is determined by the coating width.
  • the center distance between the adjacent openings is 30-60 mm.
  • the hot melt adhesive is not cooled to increase the viscosity of the colloid, causing coating difficulty and unevenness.
  • the temperature of the heat transfer oil is determined according to the performance of the hot melt adhesive.
  • the hot melt adhesive in the scraper After the hot melt adhesive in the scraper is completely melted, the hot melt adhesive is passed through a plurality of openings, that is, hot melt adhesive output holes, through the pressure of the extruder or the melt pump, and the heat of fusion is generated under pressure and gravity.
  • the melt is extended to the contact area of the doctor blade and the object to be coated, that is, the bottom of the blade, and the hot melt adhesive is uniformly applied to the surface of the object under the undercut pressure of the doctor blade as the object is moved.
  • Figure 1 is an assembly diagram of a new hot melt adhesive coating blade
  • Figure 2 is a front elevational view of a particular embodiment of a novel hot melt adhesive applicator blade body.
  • Figure 3 is an assembled left cross-sectional view of a particular embodiment of a novel hot melt adhesive application doctor blade.
  • the blade body 1 is made of a special alloy steel 1Gr13. Its shape is ⁇ -shaped body, the section is 35mm wide, the lower width is 30mm, the height is 60mm, the length is 2700mm, and the radius of the triangular corner is 17.5mm.
  • Heat transfer oil hole 3 the diameter of the hole is 12mm.
  • Hot melt adhesive input hole 2 the diameter of the hole is 20mm.
  • the center of the hot melt adhesive output hole 4 is at an angle of 0° with the horizontal line of the cross section of the input hole 2, the diameter of the hot melt adhesive output hole 4 is 2 mm, the width of the cloth hole is 1050 mm, and the center distance of the adjacent two holes is 50 mm.
  • the doctor blade 5 is integrated with the blade body 1 by a doctor blade 6 and a set screw 8, and has a total height of 85 mm.
  • the width of the cloth hole of the screw mounting hole 7 is 1200 mm, and the center distance of the adjacent two holes is 100 mm.
  • the thread size is M6*10.
  • the set screw mounting holes 7 are located in the middle of two adjacent hot melt adhesive output holes 4, with a closest horizontal distance of 25 mm.
  • the invention adopts the design of the scraper and the heat source, has the advantages of simple structure, simple operation, and integrates the melting glue, the heat preservation, the glue transmission and the scraping glue.
  • the design uses the flowing heat-conducting oil to heat the scraper body, so that the temperature in the coating area is uniform, and the hot-melt glue is melted more evenly, thereby achieving the coating requirement of uniform gel supply and uniform coating amount.
  • the heating wire heating method is avoided, and the local temperature is too high due to the excessive surface temperature of the heating wire, which causes the aging and yellowing of the hot melt adhesive.

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  • Coating Apparatus (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

热熔胶涂布刮刀,主要特征在于采用了刮刀和热源于一体的设计,具有结构简单,操作简便,集熔胶、保温、输胶、刮胶为一体的特点。由于该设计采用流动的导热油加热,可使刮刀左右温度一致,热熔胶融化更均匀,从而达到供胶均恒,涂布量一致的涂布要求。同时,可避免电热丝加热方法因超温引起的热熔胶老化和黄变现象。

Description

[根据细则37.2由ISA制定的发明名称] 热熔胶涂布刮刀 技术领域
本发明涉及一种集熔胶、保温、输胶、刮胶为一体的新型热熔胶涂布刮刀。
背景技术
随着人们环保意识的不断提高,在很多需要粘合的两个界面中,环保的热熔胶被越来越广泛的使用。尤其在纺织面料、内衣材料、鞋材、汽车内饰等行业,一种直接将热熔胶熔化后涂布的短流程方式(可称为热转印涂层)在快速发展。目前在这种涂层方式中,胶的加热融化、输送、刮刀涂层是分开的:热熔胶通过熔体泵或挤出机被输送到带有电热系统的输胶管,再通过输胶管沿刮刀轴向的往返运动,把熔化的热熔胶输送到刮刀和被涂物间,随被涂物的移动,热熔胶刮涂到被涂物上。在上述现有的涂层方式中,由于热熔胶的加热是在输胶管内完成的,当热熔胶离开输胶管后,其温度将受外界环境的影响而变化,在输胶管沿刮刀轴向运动的涂胶过程中,最先输送到刮刀和被涂物间的热熔胶与最后输送到刮刀和被涂物间的热熔胶的温度存在一定差异,使得涂布区域温度不一致,可能影响最终的粘合效果。此外,采用电热丝加热的方式,对温度的控制有较高要求,如果电热丝表面温度过低,热熔胶将无法均匀融化,难以达到均匀涂布的要求;如果电热丝表面温度过高导致局部超温,则容易引起热熔胶老化和黄变的现象。
发明内容
本发明的目的是提供一种新型热熔胶涂布刮刀,其结构简单,操作简便,集熔胶、保温、输胶、刮胶为一体。
为达到上述目的,本发明的热熔胶涂布刮刀包括:刮刀主体,其具有形成在前表面下部的安装槽;以及刮刀片,设于所述安装槽中且通过一夹板固定至所述刮刀主体,其中,所述刮刀主体内形成有一第一通孔,一第二通孔和多个开孔;所述第一通孔沿刮刀主体的长度方向贯穿刮刀主体的上部且用于输入热熔胶;所述第二通孔沿刮刀主体的长度方向贯穿刮刀主体的下部且用于导入热油以加热所述刮刀主体、其内输入的热熔胶及其上安装的刮刀片;每个所述开孔位于安装槽上方,从刮刀主体的前表面向内延伸且与所述第一通孔相连通,用于输出经加热的热熔胶。
根据一实施例,所述的刮刀片、夹板及刮刀主体上均开有多个螺孔,通过多个螺丝依次穿过所述夹板、刮刀片和刮刀主体上的螺孔实现刮刀片的固定,所述多个螺孔沿刮刀主体长度方向均布,且在竖直方向上与所述开孔错开。所述多个螺孔的布孔宽度可以根据实际需要确定,只要确保能固定住刀片,并且与热熔胶输出孔的位置错开即可。较佳的,相邻两螺孔的中心距为60-120mm,螺纹尺寸为M4~M6*10,并且较佳的,所述螺孔位于两个相邻的开孔的中间位置,以避免热熔胶从开孔输出后往下流动时形成阻力,影响涂层的均匀度。
根据一实施例,所述刮刀主体由特殊合金钢1Gr13制成,其上部宽度为30-40mm,下部宽度为25-35mm,高度为50-70mm。
根据一实施例,所述第一通孔即热熔胶输入孔,沿刮刀主体长度方向左右贯通,直径为15-25mm;所述第二通孔即导热油孔,也沿刮刀主体的长度方向左右贯通,与第一通孔平行。较佳的,所述第二通孔的直径为10-15mm,两通孔的中心距为25-35mm。
根据一实施例,所述多个开孔,即热熔胶输出孔沿刮刀主体的长度方向均布,每个所述开孔的直径为2~3.5mm,每个所述开孔的中心轴线和所述第 一通孔的中心轴线之间呈-30~30°夹角。所述多个开孔的布孔宽度视涂布宽度确定,较佳的,相邻两开孔的中心距为30-60mm。
上述热熔胶涂布刮刀的工作原理为:
将恒温的导热油泵入第二通孔即导热油孔循环,提高刮刀和涂布区的温度到一定值,使刮刀内残余热熔胶熔融,并确保经过挤出机或熔体泵输送过来的热熔胶不至被冷却使胶体粘度提高,引起涂布困难和不匀。导热油的温度根据使用热熔胶的性能确定。
待刮刀内的热熔胶完全熔融后,通过挤出机或熔体泵的压力,将热熔胶通过多个开孔,即热熔胶输出孔输出,在压力和重力作用下,熔化的热熔胶下延到刮刀片和被涂物的接触区,即刀片的底部,随着被涂物的移动,在刮刀片的下切压力下,热熔胶被均匀的涂布到被涂物表面。
附图说明
下面结合附图说明本发明的结构特点,其中:
图1是新型热熔胶涂布刮刀组装图;
图2是新型热熔胶涂布刮刀主体一具体实施例的主视图。
图3是新型热熔胶涂布刮刀一具体实施例的组装左剖视图。
具体实施方式
如下的实施例用于进一步说明本发明,但应当理解该实施例不能用于限制本发明的保护范围。
实施例
如附图2和3所示,显示了根据一实施例的新型热熔胶涂布刮刀的主视图和左剖视图,并在图中标注了每个部件的尺寸。需要说明的是,由于刮刀 主体较长,因此图2并非按照实际尺寸绘制,图中的双虚线为断裂线,表示长度的省略。以上附图主要为示意目的,而并非用于限制本发明。
刮刀主体1由特殊合金钢1Gr13加工制成。其外型为锲型体,截面上宽35mm,下宽30mm,高度60mm,长度2700mm,三棱倒圆角半径17.5mm。
导热油孔3,孔的直径12mm。
热熔胶输入孔2,孔的直径20mm。
热熔胶输出孔4的中心与输入孔2的截面中心水平线夹角0°,热熔胶输出孔4的直径2mm,布孔宽度1050mm,相邻两孔的中心距50mm。
刮刀片5,通过刮刀片夹板6和紧定螺丝8同刮刀主体1组成一体,其总高度85mm。紧定螺丝安装孔7的布孔宽度1200mm,相邻两孔的中心距100mm。螺纹尺寸为M6*10。紧定螺丝安装孔7位于两个相邻的热熔胶输出孔4的中间位置,最近水平距离25mm。
本发明采用了刮刀和热源于一体的设计,具有结构简单,操作简便,集熔胶、保温、输胶、刮胶为一体的特点。设计采用流动的导热油对刮刀体进行加热,可使涂布区域温度一致,热熔胶融化更均匀,从而达到供胶均恒,涂布量均匀的涂布要求。同时,避免了电热丝加热方法,因电热丝表面温度过高导致局部超温,引起热熔胶老化和黄变的现象。

Claims (5)

  1. 一种热熔胶涂布刮刀,其特征在于,包括:
    刮刀主体(1),其具有形成在前表面下部的安装槽;以及
    刮刀片(5),设于所述安装槽中且通过一夹板(6)固定至所述刮刀主体(1),
    其中,所述刮刀主体(1)内形成有一第一通孔(2),一第二通孔(3)和多个开孔(4);所述第一通孔(2)沿刮刀主体的长度方向贯穿刮刀主体(1)的上部且用于输入热熔胶;所述第二通孔(3)沿刮刀主体的长度方向贯穿刮刀主体(1)的下部且用于导入热油以加热所述刮刀主体(1)、其内输入的热熔胶及其上安装的刮刀片(5);每个所述开孔(4)位于安装槽上方,从刮刀主体的前表面向内延伸且与所述第一通孔(2)相连通,用于输出经加热的热熔胶。
  2. 如权利要求1所述的涂布刮刀,其特征在于所述的刮刀片(5)、夹板(6)及刮刀主体(1)上均开有多个螺孔(7),通过多个螺丝(8)依次穿过所述夹板(6)、刮刀片(5)和刮刀主体(1)上的螺孔(7)实现刮刀片(5)的固定,所述多个螺孔(7)沿刮刀主体长度方向均布,且在竖直方向上与所述开孔(4)错开,相邻两螺孔(7)的中心距为60-120mm。
  3. 如权利要求1所述的涂布刮刀,其特征在于刮刀主体(1)由特殊合金钢1Gr13制成,其上部宽度为30-40mm,下部宽度为25-35mm,高度为50-70mm。
  4. 如权利要求1所述的涂布刮刀,其特征在于所述第一通孔(2)与第二通孔(3)平行,第一通孔(2)的直径为15-25mm,第二通孔(3)的直径为10-15mm,两通孔(2,3)的中心距为25-35mm。
  5. 如权利要求1所述的涂布刮刀,其特征在于所述多个开孔(4)沿刮 刀主体的长度方向均布,每个所述开孔(4)的直径为2~3.5mm,相邻两开孔的中心距为30-60mm,每个所述开孔(4)的中心轴线和所述第一通孔(2)的中心轴线之间呈-30~30°夹角。
PCT/CN2014/087065 2013-10-28 2014-09-22 热熔胶涂布刮刀 WO2015062376A1 (zh)

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CN107008623A (zh) * 2017-06-02 2017-08-04 江苏坤泰机械有限公司 一种复合机刮胶装置

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CN103934166B (zh) * 2013-10-28 2016-08-03 昆山天洋热熔胶有限公司 一种热熔胶涂布刮刀
CN104399649A (zh) * 2014-11-27 2015-03-11 江苏闳业机械有限公司 热熔胶复合机括刀机构
CN105665221A (zh) * 2016-04-15 2016-06-15 江苏坤泰机械有限公司 逆向精密上胶装置
CN106000782B (zh) * 2016-07-15 2018-04-24 山东山大华特信息科技有限公司 一种复合屏幕用的热熔胶涂抹装置
CN107716203A (zh) * 2017-11-17 2018-02-23 江苏闳业机械股份有限公司 一种复合机双功能刮刀机构
CN107999340A (zh) * 2017-11-23 2018-05-08 盐城市协和机械有限公司 用于热熔胶的自加热刮刀
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