WO2015059983A1 - 油圧ショベル - Google Patents
油圧ショベル Download PDFInfo
- Publication number
- WO2015059983A1 WO2015059983A1 PCT/JP2014/071030 JP2014071030W WO2015059983A1 WO 2015059983 A1 WO2015059983 A1 WO 2015059983A1 JP 2014071030 W JP2014071030 W JP 2014071030W WO 2015059983 A1 WO2015059983 A1 WO 2015059983A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- exhaust treatment
- counterweight
- treatment device
- surface portion
- exhaust
- Prior art date
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Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/08—Superstructures; Supports for superstructures
- E02F9/0858—Arrangement of component parts installed on superstructures not otherwise provided for, e.g. electric components, fenders, air-conditioning units
- E02F9/0866—Engine compartment, e.g. heat exchangers, exhaust filters, cooling devices, silencers, mufflers, position of hydraulic pumps in the engine compartment
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/30—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with a dipper-arm pivoted on a cantilever beam, i.e. boom
- E02F3/32—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with a dipper-arm pivoted on a cantilever beam, i.e. boom working downwardly and towards the machine, e.g. with backhoes
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/08—Superstructures; Supports for superstructures
- E02F9/0808—Improving mounting or assembling, e.g. frame elements, disposition of all the components on the superstructures
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/18—Counterweights
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/009—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/103—Oxidation catalysts for HC and CO only
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
- F01N3/2066—Selective catalytic reduction [SCR]
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2340/00—Dimensional characteristics of the exhaust system, e.g. length, diameter or volume of the apparatus; Spatial arrangements of exhaust apparatuses
- F01N2340/04—Dimensional characteristics of the exhaust system, e.g. length, diameter or volume of the apparatus; Spatial arrangements of exhaust apparatuses characterised by the arrangement of an exhaust pipe, manifold or apparatus in relation to vehicle frame or particular vehicle parts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2590/00—Exhaust or silencing apparatus adapted to particular use, e.g. for military applications, airplanes, submarines
- F01N2590/08—Exhaust or silencing apparatus adapted to particular use, e.g. for military applications, airplanes, submarines for heavy duty applications, e.g. trucks, buses, tractors, locomotives
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/14—Arrangements for the supply of substances, e.g. conduits
- F01N2610/1426—Filtration means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/14—Arrangements for the supply of substances, e.g. conduits
- F01N2610/1453—Sprayers or atomisers; Arrangement thereof in the exhaust apparatus
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Definitions
- the present invention relates to a hydraulic excavator.
- the exhaust excavator is mounted on the hydraulic excavator.
- the exhaust treatment device include a diesel particulate filter device (DPF), a diesel oxidation catalyst device (DOC), and a selective reduction catalyst device (SCR).
- DPF diesel particulate filter device
- DOC diesel oxidation catalyst device
- SCR selective reduction catalyst device
- Patent Document 1 discloses a configuration in which a concave portion formed in a concave shape is formed in a counterweight, and an exhaust gas aftertreatment device is disposed in the concave portion of the counterweight.
- An object of the present invention is to provide a hydraulic excavator that can prevent interference between an exhaust treatment device and a counterweight and can suppress deterioration in workability when the counterweight is lifted.
- the hydraulic excavator of the present invention includes a turning frame, an engine, a first exhaust treatment device, a counterweight, and an auxiliary plate.
- the engine is disposed on the turning frame.
- the first exhaust treatment device treats exhaust gas from the engine.
- the counterweight is disposed on the turning frame behind the engine.
- the auxiliary plate is detachable from the counterweight, and is attached to the counterweight and overlaps the first exhaust treatment device in plan view.
- the counterweight has a plurality of suspension portions on the upper surface. One of the hanging portions is provided on the auxiliary plate.
- the counter weight can be lifted using the suspension portion provided on the auxiliary plate in a state where the auxiliary plate is attached to the counter weight, and the workability during the lifting can be suppressed.
- the suspension portion By providing the suspension portion on the auxiliary plate, the thickness of the counterweight can be reduced, so that interference between the exhaust treatment device and the counterweight can be prevented even if the exhaust treatment device is disposed further rearward.
- By removing the auxiliary plate from the counterweight it is possible to easily remove only the exhaust treatment device from the hydraulic excavator without having to remove a heavy counterweight.
- the counterweight is formed with a recessed portion in which a part of its inner peripheral surface is recessed toward the outer peripheral surface side in plan view.
- the auxiliary plate is attached to the counterweight and overlaps the indented portion in plan view. Since the recessed part is formed in the counterweight, it is possible to secure a wider path when removing the exhaust treatment device by removing the auxiliary plate that overlaps the recessed portion from the counterweight. The workability can be further improved.
- the first exhaust treatment device is disposed on the right side of the swivel frame in the left-right direction.
- the suspension part has a left suspension part provided on the left side in the left-right direction of the revolving frame and a central suspension part provided in the center part in the left-right direction of the revolving frame.
- the hydraulic excavator further includes a second exhaust treatment device that treats exhaust gas from the engine.
- the longitudinal direction of the first exhaust treatment device and the second exhaust treatment device is arranged along the front-rear direction of the revolving frame.
- the first exhaust treatment device and the second exhaust treatment device are arranged in the order of the second exhaust treatment device and the first exhaust treatment device from the center in the left-right direction of the revolving frame toward the end.
- the rear end of the first exhaust treatment device is disposed in front of the rear end of the second exhaust treatment device.
- the counterweight has a stepped portion on the inner peripheral surface thereof that protrudes forward on the end side from the center side in the left-right direction of the turning frame in plan view.
- the exhaust treatment device can be arranged close to the counterweight, and the exhaust treatment device can be appropriately arranged on the revolving frame having a limited area. Since the inner peripheral surface of the counterweight projects forward on the end side of the stepped portion, it is possible to suppress the weight reduction of the counterweight.
- the longitudinal dimension of the first exhaust treatment device is smaller than the longitudinal dimension of the second exhaust treatment device.
- the stepped portion approaches the center of the turning frame in the left-right direction as it goes upward.
- the stepped portion having such a shape, it is possible to provide a counterweight excellent in design and strength.
- a recess is formed on the inner peripheral surface of the counterweight.
- the recess has a shape that is recessed from the upper side and the lower side of the recess.
- the exhaust treatment device can be further arranged on the rear side.
- the weight of the counterweight can be increased by making the upper side and the lower side of the recess protrude forward.
- the hydraulic excavator further includes a bracket that supports the first exhaust treatment device and the second exhaust treatment device.
- the edge portion of the bracket along the rear end of the second exhaust treatment device protrudes more on the counterweight side than the edge portion of the bracket along the rear end of the first exhaust treatment device in plan view. Thereby, the exhaust treatment device mounted on the bracket can be disposed closer to the counterweight.
- the method for removing the exhaust treatment device of the present invention is a method for removing the exhaust treatment device from the hydraulic excavator.
- the hydraulic excavator includes a swing frame, an engine disposed on the swing frame, an exhaust treatment device that processes exhaust gas from the engine, a counterweight disposed on the swing frame behind the engine, and a counterweight. And an auxiliary plate that is attached to the counterweight and overlaps the exhaust treatment device in plan view.
- the counterweight has a plurality of suspension portions on the upper surface. One of the hanging portions is provided on the auxiliary plate.
- the method for removing the exhaust treatment device includes a step of removing the auxiliary plate from the counter weight and a step of moving the exhaust treatment device obliquely upward so as not to interfere with the counter weight until the counter weight and the exhaust treatment device do not overlap in plan view. And.
- the exhaust treatment device can be detached from the hydraulic excavator without causing interference between the exhaust treatment device and the counterweight.
- the present invention it is possible to prevent interference between the exhaust treatment device and the counterweight, and it is possible to suppress deterioration in workability when the counterweight is lifted.
- FIG. 1 is a side view showing a configuration of a hydraulic excavator according to an embodiment of the present invention. It is a typical top view which shows arrangement
- FIG. 1 is a side view showing a configuration of a hydraulic excavator according to an embodiment of the present invention.
- the hydraulic excavator 1 according to the present embodiment mainly includes a lower traveling body 2, an upper swing body 3, a work implement 4, a counterweight 5, an engine 7, and a cab 10. ing.
- the lower excavator 2 and the upper swing body 3 mainly constitute a hydraulic excavator body.
- the lower traveling body 2 has a pair of crawler belts P wound around the left and right ends of the traveling direction.
- the lower traveling body 2 is configured to be capable of self-running when the pair of crawler belts P is rotated.
- the upper revolving unit 3 is installed so as to be able to turn in an arbitrary direction with respect to the lower traveling unit 2.
- the upper swing body 3 includes a cab 10 that is a cab in which an operator of the excavator 1 gets on and off the left side of the front.
- the upper swing body 3 includes an engine room that houses the engine 7 and a counterweight 5 on the rear side.
- the front side (front side) of the operator is the front side of the upper swing body 3, and the rear side of the operator is the upper swing body 3.
- the left side of the operator in the seated state is the left side of the upper swing body 3, and the right side of the operator in the seated state is the right side of the upper swing body 3.
- the front / rear / left / right of the upper swing body 3 and the front / rear / left / right of the excavator 1 coincide.
- the front-rear direction is indicated by an arrow X
- the left-right direction is indicated by an arrow Y
- the up-down direction is indicated by an arrow Z in the figure.
- the work machine 4 that performs work such as earth and sand excavation is pivotally supported by the upper swing body 3 so as to be movable in the vertical direction.
- the work implement 4 includes a boom 4a that is operably mounted in the vertical direction at a substantially central portion on the front side of the upper swing body 3, an arm 4b that is operably mounted in the front-rear direction on the tip of the boom 4a, And a bucket 4c attached to the front end of 4b so as to be operable in the front-rear direction.
- the boom 4a, the arm 4b, and the bucket 4c are each configured to be driven by a hydraulic cylinder 9.
- the working machine 4 is provided on the right side, which is one side of the cab 10, so that an operator on the cab 10 can see the tip of the working machine 4.
- the cab 10 is disposed on the side of the attachment portion of the work machine 4.
- the counterweight 5 is a weight disposed at the rear part of the upper swing body 3 in order to balance the vehicle body during mining.
- the hydraulic excavator 1 is formed as a rear small turning type hydraulic excavator in which the turning radius of the rear surface of the counterweight 5 is reduced. For this reason, the rear surface of the counterweight 5 is formed in an arc shape centering on the turning center of the upper turning body 3 when viewed from above.
- the engine 7 is housed in the engine compartment at the rear of the upper swing body 3.
- FIG. 2 is a schematic plan view showing the arrangement of each device on the revolving frame 31.
- the lower side in FIG. 2 indicates the front of the upper swing body 3, and the upper side in FIG. 2 indicates the rear of the upper swing body 3.
- FIG. 2 shows a path of piping (feeding piping 21 and pressure feeding piping 25) for supplying the reducing agent from the reducing agent tank 20 to the exhaust treatment unit on the swing frame 31 in the hydraulic excavator 1 shown in FIG. ing.
- a one-dot chain line in FIG. 2 indicates a center line CL in the left-right direction of the turning frame 31.
- reducing agent the reducing agent and the precursor of the reducing agent are collectively referred to as “reducing agent”.
- the engine 7 which is a power source for driving the lower traveling body 2 and the work machine 4 shown in FIG.
- the engine 7 is mounted on the rear portion of the center frame of the turning frame 31 on the center side in the left-right direction.
- the heavy engine 7 is separated from the center bracket 33 that supports the work implement 4 in consideration of the weight balance with the work implement 4 mounted in front of the hydraulic excavator body, and is close to the counterweight 5. It is arranged at the rear end of the excavator body.
- An engine chamber that houses the engine 7 is provided at the rear of the upper swing body 3.
- the cooling unit 6 and the fan 8 are accommodated in the engine room.
- the cooling unit 6, the fan 8, and the engine 7 are arranged in this order from the left side to the right side.
- the fan 8 is rotationally driven by the engine 7 and generates a flow of air passing through the engine compartment.
- the fan 8 generates an air flow from the left side to the right side of the hydraulic excavator body.
- the cooling unit 6 is arranged on the left side of the fan 8, which is upstream of the air flow generated by the fan 8.
- the engine 7 is disposed on the right side of the fan 8, which is on the downstream side of the air flow generated by the fan 8.
- the cooling unit 6 includes a radiator, an intercooler, and an oil cooler.
- the radiator is a cooling device for cooling the cooling water of the engine 7.
- the intercooler is a cooling device for cooling the compressed air supplied to the engine 7.
- the oil cooler is a cooling device for cooling hydraulic oil supplied to various hydraulic actuators mounted on the hydraulic excavator 1, such as the hydraulic cylinder 9 (FIG. 1).
- the hydraulic excavator 1 is also provided with an exhaust processing unit for processing and purifying exhaust gas discharged from the engine 7 in the engine chamber.
- the exhaust processing unit mainly includes exhaust processing devices 12 and 14, a relay connection pipe 13, an exhaust cylinder 15, and a reducing agent injection nozzle 28.
- the exhaust treatment unit is disposed on the right side with respect to the engine 7.
- the engine 7 is directly connected to a hydraulic pump (not shown) that is driven by the engine 7 and transfers hydraulic oil.
- the hydraulic pump is disposed right next to the engine 7, and the exhaust processing unit is disposed above the hydraulic pump.
- the exhaust treatment device 12 is connected to the engine 7 by an exhaust pipe 11 (FIG. 3) described later.
- the exhaust treatment device 14 is connected to the exhaust treatment device 12 by a relay connection pipe 13. Exhaust gas discharged from the engine 7 sequentially passes through the exhaust treatment devices 12 and 14 and is discharged from the exhaust tube 15 into the atmosphere. With respect to the flow of exhaust gas exhaust from the engine 7, the exhaust treatment device 12 is disposed on the downstream side of the engine 7, and the exhaust treatment device 14 is disposed on the downstream side of the exhaust treatment device 12.
- the exhaust treatment device 12 oxidizes unburned gas such as carbon monoxide and hydrocarbons contained in the exhaust gas discharged from the engine 7 to reduce the concentration of the unburned gas in the exhaust gas.
- the exhaust treatment device 12 is, for example, a diesel oxidation catalyst device.
- the exhaust treatment device 14 reduces nitrogen oxides contained in the exhaust gas by reaction with the reducing agent, chemically changes the nitrogen oxides into harmless nitrogen gas, and reduces the nitrogen oxide concentration in the exhaust gas. Reduce.
- the exhaust treatment device 14 is, for example, a selective catalyst reduction type denitration device.
- the relay connection pipe 13 is provided with an injection nozzle 28 for injecting a reducing agent into the relay connection pipe 13.
- the relay connection pipe 13 has a function as a mixing pipe for injecting and mixing a reducing agent into the exhaust gas.
- the exhaust treatment devices 12 and 14 are arranged so as to extend from the center frame in the left-right direction of the revolving frame 31 to the right side frame, and are arranged on the right side of the revolving frame 31 in the left-right direction.
- a hydraulic pump (not shown) is arranged on the right side of the engine 7, and the exhaust treatment devices 12 and 14 are arranged above the hydraulic pump.
- the exhaust treatment devices 12 and 14 are disposed away from the revolving frame 31, and a hydraulic pump is disposed below the exhaust treatment devices 12 and 14.
- the exhaust treatment devices 12 and 14 are arranged so that each longitudinal direction thereof is along the front-rear direction of the revolving frame 31.
- the exhaust treatment devices 12 and 14 are arranged in the order of the exhaust treatment device 14 and the exhaust treatment device 12 from the center in the left-right direction of the revolving frame 31 toward the end.
- the hydraulic excavator 1 is also provided with a reducing agent supply unit for supplying a reducing agent to the exhaust treatment unit.
- the reducing agent supply unit includes a reducing agent tank 20 and a reducing agent pump 22.
- the reducing agent tank 20 stores a reducing agent used in the exhaust treatment device 14. For example, urea water is preferably used as the reducing agent, but is not limited thereto.
- the reducing agent tank 20 and the reducing agent pump 22 are mounted on the right side frame of the turning frame 31.
- the reducing agent pump 22 is disposed in front of the engine compartment.
- the reducing agent tank 20 is disposed in front of the reducing agent pump 22.
- the reductant tank 20 is disposed away from the engine 7 that is a high-temperature device in order to prevent the reductant from deteriorating due to a temperature rise.
- the reductant tank 20 is disposed at the front end of the turning frame 31.
- the reducing agent tank 20 and the reducing agent pump 22 are connected to each other by a feed pipe 21 and a return pipe 23.
- the feed pipe 21 is a pipe for sending the reducing agent from the reducing agent tank 20 to the reducing agent pump 22.
- the return pipe 23 is a pipe for returning the reducing agent from the reducing agent pump 22 to the reducing agent tank 20.
- the reducing agent pump 22 and the injection nozzle 28 are connected to each other by a pressure feeding pipe 25.
- the pressure feeding pipe 25 is a pipe for transferring the reducing agent from the reducing agent pump 22 to the injection nozzle 28.
- the reducing agent transferred from the reducing agent tank 20 to the reducing agent pump 22 via the feed pipe 21 is branched into two at the reducing agent pump 22.
- the reducing agent that is not used for the exhaust treatment is returned to the reducing agent tank 20 from the reducing agent pump 22 via the return pipe 23.
- the reducing agent used for the exhaust treatment reaches the injection nozzle 28 from the reducing agent pump 22 via the pressure feed pipe 25 and is sprayed from the injection nozzle 28 into the relay connection pipe 13.
- the exhaust gas from the engine 7 flows into the exhaust treatment device 14 via the relay connection pipe 13.
- the relay connection pipe 13 is provided on the upstream side of the exhaust treatment device 14 in the exhaust gas flow.
- the reducing agent sucked out from the reducing agent tank 20 is injected into the exhaust gas flowing through the relay connection pipe 13 via the injection nozzle 28 attached to the relay connection pipe 13.
- the reducing agent is injected upstream of the exhaust gas flow into the exhaust treatment device 14.
- the amount of reducing agent injected into the exhaust gas is controlled based on the temperature of the exhaust gas passing through the exhaust treatment device 14 and the concentration of nitrogen oxides in the exhaust gas.
- the reducing agent tank 20 is disposed at the front end on the revolving frame 31, and the exhaust treatment device 14 is disposed at the rear end on the revolving frame 31. Due to this arrangement, the feed pipe 21 and the pressure feed pipe 25 that transfer the reducing agent extend in the front-rear direction of the hydraulic excavator body, and extend from the front end of the swivel frame 31 toward the rear end.
- a fuel tank 36, a hydraulic oil tank 38, and a main valve 39 are also mounted on the right side frame of the turning frame 31.
- the fuel tank 36 stores fuel supplied to the engine 7.
- the hydraulic oil tank 38 stores hydraulic oil supplied to a hydraulic actuator such as the hydraulic cylinder 9 (FIG. 1).
- the fuel tank 36 and the hydraulic oil tank 38 are large in weight, the fuel tank 36 and the hydraulic oil tank 38 are arranged in front of the exhaust treatment unit in consideration of the weight balance on the revolving frame 31. Considering the workability of the fuel supply operation to the fuel tank 36, the fuel tank 36 is disposed closer to the side end of the revolving frame 31 than the hydraulic oil tank 38.
- the fuel tank 36 and the hydraulic oil tank 38 are formed as rectangular parallelepiped pressure-resistant tanks.
- the front surfaces of the fuel tank 36 and the hydraulic oil tank 38 are configured as a rear wall of a valve room 97 that houses the main valve 39.
- the main valve 39 is configured as an assembly of a number of control valves, pilot valves, and the like.
- the main valve 39 supplies and discharges hydraulic oil sucked from the hydraulic oil tank 38 and transferred by a hydraulic pump (not shown) to hydraulic actuators such as the hydraulic cylinder 9 shown in FIG.
- a hydraulic pump not shown
- the main valve 39 operates the vehicle body of the excavator 1 and the work implement 4 in accordance with the driving operation of the operator.
- the main valve 39 has a weight smaller than that of the fuel tank 36 and the hydraulic oil tank 38, and is disposed in front of the fuel tank 36 and the hydraulic oil tank 38 in consideration of the weight balance on the revolving frame 31.
- the main valve 39 is disposed behind the reducing agent tank 20.
- the valve room 97 that houses the main valve 39 and the tank room 92 that houses the reducing agent tank 20 are partitioned by a partition plate 80.
- the partition plate 80 is disposed behind the reducing agent tank 20 and in front of the main valve 39, and is disposed between the reducing agent tank 20 and the main valve 39.
- the partition plate 80 is interposed between the reducing agent tank 20 and the main valve 39 in the front-rear direction of the upper swing body 3.
- the partition plate 80 is configured as a front wall of the valve room 97.
- the partition plate 80 is configured as a rear wall of the tank room 92.
- FIG. 3 is a functional diagram schematically showing a reducing agent path and an exhaust gas exhaust path from the engine 7 in the excavator 1 of the present embodiment.
- the exhaust gas discharged from the engine 7 is exhausted from the exhaust cylinder 15 to the outside through the exhaust pipe 11, the exhaust treatment device 12, the relay connection pipe 13, and the exhaust treatment device 14 in order.
- An injection nozzle 28 is provided in the relay connection pipe 13 upstream of the exhaust gas flow with respect to the exhaust treatment device 14.
- a reducing agent 90 is stored inside the reducing agent tank 20.
- a suction pipe 24 through which the reducing agent 90 flowing out from the reducing agent tank 20 flows is arranged inside the reducing agent tank 20.
- a strainer (filter) 26 is connected to the tip of the suction pipe 24.
- the suction pipe 24 is connected to the feed pipe 21.
- the reducing agent 90 sucked out from the reducing agent tank 20 is transferred by the reducing agent pump 22 and reaches the injection nozzle 28 via the feed pipe 21 and the pressure feed pipe 25 in order.
- the reducing agent 90 that is not used for the exhaust treatment is returned to the reducing agent tank 20 from the reducing agent pump 22 via the return pipe 23.
- the injection nozzle 28 has a function as a reducing agent injection device that injects the reducing agent 90 sucked out from the reducing agent tank 20 to the exhaust gas processing device 14 upstream of the exhaust gas.
- the reducing agent 90 is supplied into the exhaust gas flowing through the relay connection pipe 13 by the injection nozzle 28.
- the nitrogen oxide contained in the exhaust gas reacts with the reducing agent 90, whereby the concentration of nitrogen oxide in the exhaust gas decreases.
- the reducing agent 90 is urea water
- the urea water is decomposed into ammonia in the relay connection pipe 13, and is converted into ammonia, and the nitrogen oxide is decomposed into harmless nitrogen and oxygen by the reaction of nitrogen oxide and ammonia.
- Exhaust gas in which the amount of nitrogen oxide has decreased to an appropriate value is exhausted from the exhaust cylinder 15.
- FIG. 4 is a perspective view showing the arrangement of the exhaust treatment devices 12 and 14 with respect to the counterweight 5.
- FIG. 5 is a perspective view showing the configuration of the counterweight 5. 4 and 5 show the counterweight 5 viewed from the left front.
- the exhaust treatment devices 12 and 14 are supported by a tray-like bracket 170.
- the bracket 170 is mounted on the leg portion.
- the leg is composed of a rear leg 180, a front leg 191 and a right leg 192.
- the bracket 170 is fixed to the leg portion by bolt connection.
- the leg portion is fixed to the turning frame 31.
- the leg portions support the exhaust treatment apparatuses 12 and 14 at three positions with respect to the revolving frame 31 via the bracket 170. Thereby, the heavy exhaust treatment devices 12 and 14 are firmly supported on the turning frame 31.
- the counterweight 5 is disposed on the turning frame 31 behind the engine 7.
- the counterweight 5 has an inner peripheral surface constituting the rear wall of the engine compartment.
- the inner peripheral surface of the counterweight 5 faces each device mounted on the turning frame 31, such as the engine 7, the fan 8, and the exhaust treatment devices 12 and 14 shown in FIG.
- the inner surface of the counterweight 5 is complex so that the arrangement of each device adjacent to the counterweight 5 is considered and the volume of the counterweight 5 can be increased as much as possible. An uneven shape is formed.
- the exhaust treatment devices 12 and 14 can be arranged close to the counterweight 5.
- the rear leg portion 180 has the counterweight. It is not fixed to 5.
- the exhaust treatment devices 12 and 14 supported by the legs including the rear legs 180 with respect to the turning frame 31 and the counterweight 5 are mounted on the turning frame 31 independently of each other.
- the suspension holes HL1, HL2, and HL3 are formed on the upper surface of the counterweight 5.
- the suspension holes HL1, HL2, and HL3 have a function as a suspension portion that is used when the counterweight 5 is lifted.
- the counterweight 5 has a plurality of hanging portions on its upper surface.
- the counterweight 5 is lifted by pulling the suspension wire in a state in which a suspension jig such as an eye bolt or a shackle is fixed to each of the suspension holes HL1, HL2, and HL3 and the suspension wire is connected to the suspension jig.
- the hanging portion is not limited to the hanging holes HL1, HL2, and HL3, and a member including an opening portion on which the hanging hook is hooked may protrude from the upper surface of the counterweight 5 to constitute the hanging portion.
- the suspension holes HL ⁇ b> 1 and HL ⁇ b> 2 are formed in a recessed shape with respect to the upper surface of the counterweight 5.
- the suspension hole HL1 is provided on the left side of the turning frame 31 in the left-right direction.
- the suspension hole HL ⁇ b> 2 is provided at the center in the left-right direction of the turning frame 31.
- the suspension hole HL1 is configured as a left suspension part.
- the suspension hole HL2 is configured as a central suspension portion.
- the auxiliary plate 200 is fixed to the counterweight 5 by a plurality of fixtures 201 such as bolts.
- the auxiliary plate 200 has a flat shape.
- the suspension hole HL3 is provided in the auxiliary plate 200.
- the suspension hole HL3 is formed as a through hole that penetrates the auxiliary plate 200.
- the auxiliary plate 200 is removed from the counterweight 5 by removing the fixture 201.
- the auxiliary plate 200 is detachably attached to the counterweight 5.
- the auxiliary plate 200 is disposed on the right side of the turning frame 31 in the left-right direction.
- the suspension hole HL3 is configured as a right suspension portion.
- the inner peripheral surface of the counterweight 5 has a first surface portion 51, a second surface portion 52, a third surface portion 53, a fourth surface portion 54, and a fifth surface portion 55.
- the second surface portion 52 is provided on the upper side of the first surface portion 51.
- the third surface portion 53 is provided below the first surface portion 51.
- the fourth surface portion 54 is disposed on the right side in the left-right direction of the turning frame 31 with respect to the first surface portion 51 and the second surface portion 52.
- the fifth surface portion 55 is disposed on the right side of the turning frame 31 in the left-right direction with respect to the fourth surface portion 54.
- the first surface portion 51 and the fourth surface portion 54 are provided in the order of the first surface portion 51 and the fourth surface portion 54 from the center side in the left-right direction of the turning frame 31 toward the end side.
- the second surface portion 52, the fourth surface portion 54, and the fifth surface portion 55 are formed from the second surface portion 52, the fourth surface portion 54,
- the five surface portions 55 are provided in this order.
- the fourth surface portion 54 extends in the vertical direction between the first surface portion 51 on the right side in the left-right direction of the revolving frame 31 and the second surface portion 52 on the right side in the left-right direction of the revolving frame 31. Is formed.
- the first surface portion 51 constitutes a part of the inner peripheral surface of the counterweight 5.
- the first surface portion 51 is recessed more than the second surface portion 52 above the first surface portion 51 and the third surface portion 53 below the first surface portion 51.
- the first surface portion 51 is formed as a recess that is more recessed than the second surface portion 52 and the third surface portion 53.
- the fourth surface portion 54 is formed on the left and right end sides of the turning frame 31 in a plan view with respect to the first surface portion 51 and the second surface portion 52.
- the fourth surface portion 54 protrudes toward the front of the revolving frame 31 with respect to the first surface portion 51.
- the fourth surface portion 54 protrudes toward the front of the revolving frame 31 with respect to the second surface portion 52.
- the fifth surface portion 55 is formed on the left and right end sides of the turning frame 31 in a plan view with respect to the fourth surface portion 54.
- the fifth surface portion 55 projects toward the front of the turning frame 31 with respect to the fourth surface portion 54.
- the inner peripheral surface of the counterweight 5 also has step portions 56 and 57. Since the fourth surface portion 54 protrudes further forward of the revolving frame 31 than the first surface portion 51 and the second surface portion 52, and between the first surface portion 51 and the fourth surface portion 54, and A step portion 56 is formed between the second surface portion 52 and the fourth surface portion 54. Similarly, since the fifth surface portion 55 protrudes further forward of the revolving frame 31 than the fourth surface portion 54, a step 57 is formed between the fourth surface portion 54 and the fifth surface portion 55. Yes.
- the right edge portion of the first surface portion 51 in the left-right direction of the revolving frame 31 is provided on the right end side of the revolving frame 31 with respect to the right edge portion of the second surface portion 52.
- the right edge portion of the second surface portion 52 in the left-right direction of the revolving frame 31 is provided closer to the center side of the revolving frame 31 in the left-right direction than the right edge portion of the first surface portion 51.
- the step portion 56 is formed along the right edge portion of the first surface portion 51 and the second surface portion 52. The step portion 56 approaches the center of the turning frame 31 in the left-right direction as it goes upward.
- FIG. 6 is a plan view showing a schematic configuration of the exhaust treatment unit.
- the exhaust processing unit is a unit for processing and purifying exhaust gas discharged from the engine 7, and includes exhaust processing devices 12, 14, a relay connection pipe 13, an exhaust cylinder 15, and a reducing agent injection nozzle. 28 mainly.
- the exhaust gas discharged from the engine 7 flows in the order of the exhaust pipe 11, the exhaust treatment device 12, the relay connection pipe 13, the exhaust treatment device 14, and the exhaust cylinder 15.
- the exhaust treatment devices 12 and 14 are arranged such that their longitudinal directions are along the front-rear direction of the revolving frame 31 (the left-right direction in FIG. 6).
- the exhaust treatment devices 12 and 14 are arranged such that the exhaust treatment device 14 and the exhaust gas are exhausted from the center (downward in FIG. 6) to the end (upward in FIG. 6) of the swivel frame 31 in the left-right direction (vertical direction in FIG. 6). They are arranged in the order of the processing devices 12.
- the longitudinal dimension of the exhaust treatment device 12 is smaller than the longitudinal dimension of the exhaust treatment device 14.
- the exhaust treatment device 12 has a rear end 12e.
- the exhaust treatment device 14 has a rear end 14e.
- the rear end 12e of the exhaust treatment device 12 is disposed more forward than the rear end 14e of the exhaust treatment device 14.
- the exhaust treatment device 12 and the exhaust treatment device 14 are arranged so as to be offset (offset).
- the exhaust treatment device 12 and the exhaust treatment device 14 are arranged next to each other.
- the exhaust treatment devices 12 and 14 are supported by a tray-like bracket 170.
- the bracket 170 has a rear edge 171 on the rear side of the revolving frame 31.
- the trailing edge 171 has edge portions 172 and 174 to 177.
- the edge portion 172 is provided along the rear end 14 e of the exhaust treatment device 14.
- the edge portion 174 is provided along the rear end 12 e of the exhaust treatment device 12.
- FIG. 7 is a plan view showing the arrangement of the exhaust treatment devices 12 and 14 with respect to the counterweight 5.
- a bracket 170 on which the exhaust treatment devices 12 and 14 are mounted is supported on the turning frame 31, and the counterweight 5 is also independent of the exhaust treatment devices 12 and 14.
- the relative positions of the exhaust treatment devices 12 and 14 or the bracket 170 and the counterweight 5 in the state of being supported on the revolving frame 31 are shown.
- FIG. 7 shows a state in which the exhaust treatment devices 12 and 14 and the counterweight 5 are viewed from above.
- FIG. 7 shows a state in which the auxiliary plate 200 is attached to the counterweight 5.
- the auxiliary plate 200 is attached to the counterweight 5 using a plurality of fixtures 201.
- the auxiliary plate 200 overlaps the exhaust treatment devices 12 and 14 in a plan view with the auxiliary plate 200 attached to the counterweight 5.
- FIG. 8 is a plan view showing a state in which the auxiliary plate 200 is removed.
- the counterweight 5 is formed with a plate mounting portion 210 that is recessed by one step with respect to the upper surface of the counterweight 5.
- a plurality of fixing holes 211 are formed in the plate attachment portion 210.
- Each auxiliary tool 201 is fixed to each fixing hole 211 together with the auxiliary plate 200, so that the auxiliary plate 200 is attached to the counterweight 5.
- the first surface portion 51 is formed in a shape that is recessed with respect to the first surface portion 51 than the second surface portion 52 on the upper side.
- the second surface portion 52, the fourth surface portion 54, and the fifth surface portion 55 protrude forward from the first surface portion 51.
- the second surface portion 52 covers the rear edge 171 of the bracket 170 from above. Therefore, the rear edge 171 of the bracket 170 is covered with the second surface portion 52, the fourth surface portion 54, and the fifth surface portion 55 of the counterweight 5 in the plan view shown in FIG. .
- the outer peripheral surface of the counterweight 5 has a substantially arc shape in plan view, and is curved so as to move forward as it approaches the end from the center in the left-right direction of the turning frame 31.
- the second surface portion 52 and the fourth surface portion 54 extend in the left-right direction of the turning frame 31.
- the second surface portion 52 and the fourth surface portion 54 approach the outer peripheral surface of the counterweight 5 as they approach the right edge portion in the left-right direction of the turning frame 31.
- Recessed portions 59 and 60 are formed at the right edge portions of the second surface portion 52 and the fourth surface portion 54 in the right and left direction of the revolving frame 31, respectively.
- the recessed portions 59 and 60 are formed in a shape in which a part of the inner peripheral surface of the counterweight 5 is recessed toward the outer peripheral surface in plan view.
- the recessed portions 59 and 60 are recessed with respect to the step portions 56 and 57, and are formed at positions closer to the outer peripheral surface of the counterweight 5 than the step portions 56 and 57.
- the step portions 56 and 57 protrude with respect to the inner peripheral surface around them.
- the indentations 59 and 60 are recessed with respect to the inner peripheral surface around them.
- the auxiliary plate 200 is attached to the counterweight 5 by comparing the state where the auxiliary plate 200 shown in FIG. 7 is attached to the counterweight 5 and the state where the auxiliary plate 200 shown in FIG. In a state of being applied, it overlaps the recessed portions 59 and 60 in plan view.
- FIG. 9 is a first partial cross-sectional view showing the arrangement of the exhaust treatment devices 12 and 14 with respect to the counterweight 5.
- FIG. 9 shows a cross section of the counterweight 5 along a plane passing through the second surface portion 52, the fourth surface portion 54, and the fifth surface portion 55 shown in FIG.
- the cross section of the counterweight 5 shown in FIG. 9 is similar to FIG. However, the rear edge 171 of the bracket 170 is not visible.
- FIG. 10 is a second partial cross-sectional view showing the arrangement of the exhaust treatment devices 12 and 14 with respect to the counterweight 5.
- FIG. 10 shows a cross section of the counterweight 5 that passes through the first surface portion 51 and the fourth surface portion 54 shown in FIG.
- the rear edge 171 of the bracket 170 that supports the exhaust treatment devices 12 and 14 is disposed to face the first surface portion 51, the fourth surface portion 54, and the step portion 56 of the counterweight 5.
- the edge portion 172 faces the first surface portion 51
- the edge portion 174 faces the fourth surface portion 54.
- the counterweight 5 is disposed behind the exhaust treatment devices 12 and 14.
- the counterweight 5 is disposed behind the bracket 170 that supports the exhaust treatment devices 12 and 14.
- the edge portion 172 of the bracket 170 protrudes rearward from the edge portion 174 where the counterweight 5 is disposed in plan view.
- the edge portion 172 is disposed closer to the counterweight 5 than the edge portion 174.
- a gap between the edge portion 172 and the first surface portion 51 of the counterweight 5 is smaller than a gap between the edge portion 174 and the fourth surface portion 54.
- the edge portion 176 provided between the edge portion 172 and the edge portion 174 faces the step portion 56 formed between the first surface portion 51 and the fourth surface portion 54 of the counterweight 5. Yes.
- the first surface portion 51 faces the rear end 14e of the exhaust treatment device 14.
- the fourth surface portion 54 faces the rear end 12e of the exhaust treatment device 12.
- the first surface portion 51 is disposed behind the fourth surface portion.
- the step portion 56 is formed between the first surface portion 51 and the fourth surface portion 54 protruding forward with respect to the first surface portion.
- the exhaust treatment devices 12 and 14 are not fixed to the counterweight 5 and are supported by the turning frame 31 independently of the counterweight 5. Therefore, the exhaust treatment devices 12 and 14 can be detached from the excavator 1 while the counterweight 5 is fixed to the revolving frame 31. This facilitates maintenance of the exhaust treatment devices 12 and 14.
- FIG. 11 is a flowchart showing a method of removing the exhaust treatment devices 12 and 14 from the excavator 1.
- FIG. 12 is a partial cross-sectional view showing the arrangement of the exhaust treatment devices 12 and 14 during the removal work of the exhaust treatment devices 12 and 14 from the excavator 1.
- FIG. 12 shows the same cross section of the counterweight 5 as in FIG.
- a two-dot chain line shown in FIG. 12 indicates an arrangement of the brackets 170 in FIG.
- the exhaust treatment devices 12 and 14 When removing the exhaust treatment devices 12 and 14 from the excavator 1, the exhaust treatment devices 12 and 14 are moved from the arrangement shown in FIG. In FIG. 12, the bracket 170 when the rear edge 171 is moved obliquely upward to a position where the rear edge 171 faces the second surface portion 52, the fourth surface portion 54, and the fifth surface portion 55 of the counterweight 5.
- the arrangement is shown.
- the bracket 170 shown in FIG. 12 has moved in the lower left direction in the figure as compared with the arrangement when mounted on the revolving frame 31 shown by the two-dot chain line in FIG. As a result, interference between the bracket 170 and the counterweight 5 is avoided.
- FIG. 13 is a plan view showing the arrangement of the exhaust treatment devices 12 and 14 during the removal work of the exhaust treatment devices 12 and 14 from the hydraulic excavator 1.
- FIG. 13 shows the counterweight 5 as viewed from above as in FIG.
- a two-dot chain line shown in FIG. 13 indicates an arrangement of the brackets 170 in FIG.
- FIG. 13 shows the arrangement of the bracket 170 when the bracket 170 is moved to a position above the upper surface of the counterweight 5.
- the bracket shown in FIG. 13 is moving in the lower left direction in the figure as compared with the arrangement when mounted on the revolving frame 31 shown by the two-dot chain line in FIG.
- the exhaust treatment devices 12 and 14 shown in FIG. 13 have moved to a position farther from the counterweight 5 in plan view than the exhaust treatment devices 12 and 14 shown in FIG. 12. .
- the exhaust treatment devices 12 and 14 and the bracket 170 and the counter are moved obliquely upward until the counterweight 5 and the exhaust treatment devices 12 and 14 do not overlap in plan view shown in FIG. Interference with the weight 5 is avoided.
- the exhaust treatment devices 12 and 14 are moved obliquely upward until the counterweight 5 and the exhaust treatment devices 12 and 14 do not overlap in plan view, and then the exhaust treatment devices 12 and 14 are moved upward. . In this way, the exhaust treatment devices 12 and 14 are removed from the excavator 1 without interfering with the counterweight 5.
- FIG. 14 is a conceptual diagram showing a moving path of the exhaust treatment devices 12 and 14 during the removal work of the exhaust treatment devices 12 and 14 from the excavator 1.
- a position P ⁇ b> 1 shown in FIG. 14 indicates the arrangement of the exhaust treatment devices 12 and 14 mounted on the turning frame 31.
- a position P2 indicates the arrangement of the exhaust treatment devices 12 and 14 that do not overlap the counterweight 5 in plan view.
- a position P3 indicates the arrangement of the exhaust treatment devices 12 and 14 removed from the excavator 1.
- the two-dot chain line in FIG. 14 shows the arrangement of the exhaust treatment apparatuses 12 and 14 from the position P1 to the position P2, and the arrangement of the exhaust treatment apparatuses 12 and 14 from the position P2 to the position P3.
- the exhaust treatment devices 12 and 14 and the bracket 170 move obliquely upward from a position P1 mounted on the turning frame 31 to a position P2 that does not overlap the counterweight 5 in plan view. Thereafter, the exhaust treatment devices 12 and 14 and the bracket 170 move vertically upward from the position P2 to the position P3. Even if the exhaust treatment devices 12 and 14 and the bracket 170 are moved obliquely upward until they do not overlap the counterweight 5 in plan view, no interference with the counterweight 5 occurs even if they are moved vertically upward. .
- the counterweight 5 has a plurality of suspension holes HL1, HL2, and HL3 formed on the upper surface.
- the suspension holes HL1, HL2, and HL3 have a function as a suspension portion that is used when the counterweight 5 is lifted.
- the suspension hole HL3 is formed in the auxiliary plate 200.
- the auxiliary plate 200 is detachably attached to the counterweight 5.
- the auxiliary plate 200 is attached to the counterweight 5 and overlaps the exhaust treatment devices 12 and 14 in plan view.
- the suspension hole HL3 used for lifting the counterweight 5 is formed in the auxiliary plate 200 that can be attached to and detached from the counterweight 5, so that the suspension hole HL3 can be formed with the auxiliary plate 200 attached to the counterweight 5.
- the counterweight 5 can be lifted by using it. Therefore, workability at the time of lifting the counterweight 5 does not deteriorate.
- the exhaust treatment devices 12, 14 need to be removed from the excavator 1 during maintenance. By removing the auxiliary plate 200 covering the exhaust treatment devices 12, 14 from the counterweight 5, a wide path for removing the exhaust treatment devices 12, 14 can be secured, and the exhaust treatment devices 12, 14 and the counterweight 5 can be secured. Interference can be suppressed. By lifting the exhaust treatment devices 12 and 14 obliquely with the auxiliary plate 200 removed, only the exhaust treatment devices 12 and 14 can be easily removed without having to remove the heavy counterweight 5.
- the counterweight 5 is formed with recessed portions 59, 60 in which a part of the inner peripheral surface thereof is recessed toward the outer peripheral surface side in plan view.
- the auxiliary plate 200 is attached to the counterweight 5 and overlaps the recessed portions 59 and 60 in plan view.
- the auxiliary plate 200 overlapping the recessed portions 59, 60 is removed from the counterweight 5, thereby providing a path for removing the exhaust treatment devices 12, 14. It can be secured more widely. Therefore, the workability when removing the exhaust treatment devices 12 and 14 can be further improved.
- the exhaust treatment devices 12 and 14 are arranged on the right side of the revolving frame 31 in the left-right direction.
- a suspension hole HL ⁇ b> 1 is formed on the counterweight 5 on the left side in the left-right direction of the revolving frame 31, and a suspension hole HL ⁇ b> 2 is formed in the center in the left-right direction of the revolving frame 31.
- a suspension hole HL1 is formed on the left side
- a suspension hole HL2 is formed in the center
- a suspension hole is formed in the auxiliary plate 200 that overlaps the exhaust treatment devices 12, 14 disposed on the right side.
- HL3 is formed. Therefore, it is possible to suspend the counterweight 5 at three points using the suspension holes HL1, HL2, and HL3. Therefore, the counterweight 5 can be lifted in a stable posture.
- the longitudinal directions of the exhaust treatment devices 12 and 14 for treating the exhaust gas from the engine are along the longitudinal direction of the revolving frame 31.
- the exhaust treatment device 14 and the exhaust treatment device 12 are arranged in this order from the center line CL (FIG. 2) in the left-right direction of the turning frame 31 toward the end of the turning frame 31.
- the rear end 12e of the exhaust treatment device 12 is disposed in front of the rear end 14e of the exhaust treatment device 14.
- the counterweight 5 has, on its inner peripheral surface, a second surface portion 52 on the center side in the left-right direction of the turning frame 31 and a fourth surface portion 54 on the end side in plan view. As shown in FIG. 9, the fourth surface portion 54 projects forward from the second surface portion 52, and a step 56 is formed between the second surface portion 52 and the fourth surface portion 54.
- the rear end 14e of the exhaust processing device 14 on the end side is arranged in front of the rear end 12e of the exhaust processing device 12 on the center side in the left-right direction of the swivel frame 31, and the exhaust processing devices 12, 14 are arranged in the front-rear direction. They are offset (offset).
- the exhaust treatment devices 12 and 14 can be arranged along the outer peripheral surface of the counterweight 5 that is curved forward as it approaches the end from the center of the revolving frame 31.
- the exhaust treatment devices 12 and 14 can be arranged on the rear side of the turning frame 31 without protruding from the rear end turning radius of the upper turning body 3, and can be arranged close to the counterweight 5. Therefore, the exhaust treatment devices 12 and 14 can be appropriately arranged on the revolving frame 31 with a limited area, and the limited area of the revolving frame 31 can be effectively utilized.
- the counterweight 5 is optimized to a shape that allows the exhaust treatment devices 12 and 14 to be efficiently disposed on the excavator 1 in accordance with the outer shape of the exhaust treatment devices 12 and 14.
- a step portion 56 is formed on the inner peripheral surface of the counterweight 5 so that the end side protrudes forward from the center side in the left-right direction of the turning frame 31 in plan view. ing.
- the exhaust treatment devices 12 and 14 can be arranged closer to the counterweight 5.
- the exhaust treatment devices 12 and 14 can be easily detached from the hydraulic excavator 1. Since the inner peripheral surface of the counterweight 5 projects forward on the end side of the step portion 56, the volume of the counterweight 5 can be increased. Thereby, the weight reduction of the counterweight 5 can be suppressed, and the vehicle body balance of the hydraulic excavator 1 can be maintained.
- the longitudinal dimension of the exhaust treatment device 12 is smaller than the longitudinal dimension of the exhaust treatment device 14.
- the exhaust treatment device 12 having a relatively small longitudinal dimension along the longitudinal direction of the swivel frame 31 has a rear end 12 e disposed relatively forward, and The swivel frame 31 is disposed on the end side in the left-right direction.
- the exhaust treatment devices 12 and 14 are arranged adjacent to each other in the left-right direction of the turning frame 31.
- the displacement amount of the exhaust processing devices 12 and 14 in the front-rear direction of the swivel frame 31 takes into account sufficient mixing with the reducing agent exhaust gas injected into the relay connection pipe 13 connecting the exhaust processing devices 12 and 14.
- the length of the relay connection pipe 13 is set so as to be sufficiently secured.
- the stepped portion 56 approaches the center of the turning frame 31 in the left-right direction as it goes upward.
- the step portion 56 is formed between the first surface portion 51 and the fourth surface portion 54, and is formed between the second surface portion 52 and the fourth surface portion 54 that are above the first surface portion 51. It is formed between.
- the step portion 56 between the second surface portion 52 and the fourth surface portion 54 shown in FIG. 8 turns more than the step portion 56 between the first surface portion 51 and the fourth surface portion 54 shown in FIG. 7.
- the frame 31 is provided on the center side in the left-right direction.
- the cross-sectional shape of the counterweight 5 shown in FIG. 7 equal to the shape of the upper surface of the counterweight 5.
- a portion where the thickness of the counterweight 5 becomes too small is formed on the upper surface of the counterweight 5, which is not preferable in terms of design and strength.
- the stepped portion 56 having a shape that shifts to the center in the left-right direction from below at the top, the exhaust treatment devices 12 and 14 are moved obliquely upward toward the center in the left-right direction.
- a part of the inner peripheral surface of the counterweight 5 constitutes a first surface portion 51.
- the first surface portion 51 is formed as a recess that is recessed from the upper second surface portion 52 and recessed from the lower third surface portion 53.
- the exhaust treatment device 14 is disposed at a position facing the first surface portion 51 of the counterweight 5.
- a part of the inner peripheral surface of the counterweight 5 is cut to form the first surface portion 51 in a concave shape, and a recess for receiving the exhaust treatment device 14 is formed in the counterweight 5 so that the exhaust treatment device 14 is further rearward. It becomes possible to arrange to the side.
- the weight of the counterweight 5 is formed by forming the second surface portion 52 above the first surface portion 51 and the third surface portion 53 below the first surface portion 51 so as to protrude forward with respect to the first surface portion 51. And the strength of the counterweight 5 can be improved.
- the second surface portion 52 has a shape protruding forward from the first surface portion 51, a part of the counterweight 5 overlaps the exhaust treatment devices 12 and 14 in plan view as shown in FIG. .
- a part of the counterweight 5 is disposed vertically above the exhaust treatment devices 12 and 14 mounted on the revolving frame 31.
- the exhaust treatment devices 12 and 14 are partially covered by the counterweight 5.
- the counterweight 5 covers a part of the exhaust treatment devices 12 and 14.
- the inner peripheral surface of the counterweight 5 has a portion that is present in front of the rear ends of the exhaust treatment devices 12 and 14.
- the thickness on the upper surface of the counterweight 5 can be sufficiently secured, it is possible to provide the counterweight 5 having excellent design and strength. Even in such a configuration, the exhaust treatment devices 12 and 14 are moved obliquely upward toward the front side, so that the exhaust treatment devices 12 and 14 can be detached from the hydraulic excavator 1.
- the excavator 1 further includes a bracket 170.
- the exhaust treatment devices 12 and 14 are supported by a bracket 170.
- the exhaust treatment devices 12 and 14 are supported by the turning frame 31 via a bracket 170, a rear leg 180, a front leg 191 and a right leg 192.
- the bracket 170 has an edge portion 174 along the rear end 12e of the exhaust treatment device 12, and an edge portion 172 along the rear end 14e of the exhaust treatment device 14. In plan view, the edge portion 172 protrudes further toward the counterweight 5 than the edge portion 174.
- the exhaust treatment devices 12 and 14 mounted on the bracket 170 can be disposed closer to the counterweight 5 by making the bracket 170 a shape substantially along the wall surface of the counterweight 5 in the plan view shown in FIG. Therefore, the exhaust treatment devices 12 and 14 can be appropriately disposed on the turning frame 31.
- the method of removing the exhaust treatment devices 12 and 14 from the hydraulic excavator 1 includes the step of removing the auxiliary plate 200 from the counterweight 5 as shown in FIG. 11 (S10). And a step of moving the exhaust treatment devices 12 and 14 obliquely upward so as not to interfere with the counter weight 5 until the counter weight 5 and the exhaust treatment devices 12 and 14 do not overlap in plan view (S20). . In this way, the exhaust treatment devices 12 and 14 can be detached from the hydraulic excavator 1 without causing interference between the exhaust treatment devices 12 and 14 and the counterweight 5.
- the present invention can be applied particularly advantageously to a hydraulic excavator of a small rear turning type or a very small turning type.
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Abstract
Description
まず、本発明の思想を適用可能な油圧ショベルの構成について説明する。
本実施の形態の油圧ショベル1では、図5に示すように、カウンタウェイト5には、上面に複数の吊り穴HL1,HL2,HL3が形成されている。吊り穴HL1,HL2,HL3は、カウンタウェイト5の吊り上げ作業の際に用いられる吊り部としての機能を有している。吊り穴HL3は、補助プレート200に形成されている。図7,8に示すように、補助プレート200は、カウンタウェイト5に対して着脱可能に設けられている。補助プレート200は、カウンタウェイト5に取り付けられた状態で、平面視において排気処理装置12,14に重なっている。
Claims (9)
- 旋回フレームと、
前記旋回フレーム上に配置されたエンジンと、
前記エンジンからの排気ガスを処理する第1排気処理装置と、
前記エンジンの後方において前記旋回フレーム上に配置されたカウンタウェイトと、
前記カウンタウェイトに対して着脱可能であって、前記カウンタウェイトに取り付けられた状態で、平面視において前記第1排気処理装置に重なる、補助プレートとを備え、
前記カウンタウェイトは、上面に複数の吊り部を有し、
前記吊り部のうち1つは、前記補助プレートに設けられている、油圧ショベル。 - 前記カウンタウェイトには、平面視においてその内周面の一部が外周面側へ向けてくぼんだくぼみ部が形成されており、
前記補助プレートは、前記カウンタウェイトに取り付けられた状態で、平面視において前記くぼみ部に重なる、請求項1に記載の油圧ショベル。 - 前記第1排気処理装置は、前記旋回フレームの左右方向の右側に配置されており、
前記吊り部は、前記旋回フレームの左右方向の左側に設けられた左側吊り部と、前記旋回フレームの左右方向の中央部に設けられた中央吊り部とを有する、請求項1または2に記載の油圧ショベル。 - 前記エンジンからの排気ガスを処理する第2排気処理装置をさらに備え、
前記第1排気処理装置と前記第2排気処理装置とは、各々の長手方向が前記旋回フレームの前後方向に沿い、前記旋回フレームの左右方向の中心から端に向かって前記第2排気処理装置、前記第1排気処理装置の順に並べられ、前記第1排気処理装置の後端が前記第2排気処理装置の後端よりも前方に配置されており、
前記カウンタウェイトは、その内周面に、平面視において前記旋回フレームの左右方向の中心側よりも端側が前方に突出した段部を有する、請求項1~3のいずれか1項に記載の油圧ショベル。 - 前記第1排気処理装置の長手方向寸法は、前記第2排気処理装置の長手方向寸法よりも小さい、請求項4に記載の油圧ショベル。
- 前記段部は、上方に向かうにつれて前記旋回フレームの左右方向の中心に近づく、請求項4または5に記載の油圧ショベル。
- 前記カウンタウェイトの前記内周面に凹部が形成されており、
前記凹部は、前記凹部の上側および下側よりもへこんだ形状を有している、請求項4~6のいずれか1項に記載の油圧ショベル。 - 前記第1排気処理装置および前記第2排気処理装置を支持するブラケットをさらに備え、
前記第2排気処理装置の後端に沿う前記ブラケットの縁部は、平面視において、前記第1排気処理装置の後端に沿う前記ブラケットの縁部よりも、前記カウンタウェイト側に突出している、請求項4~7のいずれか1項に記載の油圧ショベル。 - 旋回フレームと、前記旋回フレーム上に配置されたエンジンと、前記エンジンからの排気ガスを処理する排気処理装置と、前記エンジンの後方において前記旋回フレーム上に配置されたカウンタウェイトと、前記カウンタウェイトに対して着脱可能であって、前記カウンタウェイトに取り付けられた状態で、平面視において前記排気処理装置に重なる補助プレートとを備える油圧ショベルから前記排気処理装置を取り外す、排気処理装置の取り外し方法であって、前記カウンタウェイトは、上面に複数の吊り部を有し、前記吊り部のうち1つは、前記補助プレートに設けられており、
前記カウンタウェイトから前記補助プレートを取り外すステップと、
平面視において前記カウンタウェイトと前記排気処理装置とが重ならなくなるまで前記排気処理装置を前記カウンタウェイトに干渉しないように斜め上方へ移動するステップとを備える、排気処理装置の取り外し方法。
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