WO2015047029A1 - 고흡수성 수지의 제조 방법 - Google Patents
고흡수성 수지의 제조 방법 Download PDFInfo
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- WO2015047029A1 WO2015047029A1 PCT/KR2014/009201 KR2014009201W WO2015047029A1 WO 2015047029 A1 WO2015047029 A1 WO 2015047029A1 KR 2014009201 W KR2014009201 W KR 2014009201W WO 2015047029 A1 WO2015047029 A1 WO 2015047029A1
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- Prior art keywords
- polymer
- polymer particles
- water
- producing
- particles
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- 229910001870 ammonium persulfate Inorganic materials 0.000 description 1
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- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- XXJWXESWEXIICW-UHFFFAOYSA-N diethylene glycol monoethyl ether Chemical compound CCOCCOCCO XXJWXESWEXIICW-UHFFFAOYSA-N 0.000 description 1
- PODOEQVNFJSWIK-UHFFFAOYSA-N diphenylphosphoryl-(2,4,6-trimethoxyphenyl)methanone Chemical compound COC1=CC(OC)=CC(OC)=C1C(=O)P(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 PODOEQVNFJSWIK-UHFFFAOYSA-N 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- 235000019301 disodium ethylene diamine tetraacetate Nutrition 0.000 description 1
- CEALXSHFPPCRNM-UHFFFAOYSA-L disodium;carboxylato carbonate Chemical compound [Na+].[Na+].[O-]C(=O)OC([O-])=O CEALXSHFPPCRNM-UHFFFAOYSA-L 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- GKIPXFAANLTWBM-UHFFFAOYSA-N epibromohydrin Chemical compound BrCC1CO1 GKIPXFAANLTWBM-UHFFFAOYSA-N 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 235000003891 ferrous sulphate Nutrition 0.000 description 1
- 239000011790 ferrous sulphate Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- ISXSFOPKZQZDAO-UHFFFAOYSA-N formaldehyde;sodium Chemical compound [Na].O=C ISXSFOPKZQZDAO-UHFFFAOYSA-N 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- CATSNJVOTSVZJV-UHFFFAOYSA-N heptan-2-one Chemical compound CCCCCC(C)=O CATSNJVOTSVZJV-UHFFFAOYSA-N 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical group [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- LRDFRRGEGBBSRN-UHFFFAOYSA-N isobutyronitrile Chemical compound CC(C)C#N LRDFRRGEGBBSRN-UHFFFAOYSA-N 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- ZIUHHBKFKCYYJD-UHFFFAOYSA-N n,n'-methylenebisacrylamide Chemical compound C=CC(=O)NCNC(=O)C=C ZIUHHBKFKCYYJD-UHFFFAOYSA-N 0.000 description 1
- 102000039446 nucleic acids Human genes 0.000 description 1
- 108020004707 nucleic acids Proteins 0.000 description 1
- 229940065472 octyl acrylate Drugs 0.000 description 1
- ANISOHQJBAQUQP-UHFFFAOYSA-N octyl prop-2-enoate Chemical compound CCCCCCCCOC(=O)C=C ANISOHQJBAQUQP-UHFFFAOYSA-N 0.000 description 1
- 235000019645 odor Nutrition 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- FAQJJMHZNSSFSM-UHFFFAOYSA-N phenylglyoxylic acid Chemical compound OC(=O)C(=O)C1=CC=CC=C1 FAQJJMHZNSSFSM-UHFFFAOYSA-N 0.000 description 1
- 229910000073 phosphorus hydride Inorganic materials 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000223 polyglycerol Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 239000002952 polymeric resin Substances 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- LYBIZMNPXTXVMV-UHFFFAOYSA-N propan-2-yl prop-2-enoate Chemical compound CC(C)OC(=O)C=C LYBIZMNPXTXVMV-UHFFFAOYSA-N 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 1
- 239000011802 pulverized particle Substances 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000011369 resultant mixture Substances 0.000 description 1
- XWGJFPHUCFXLBL-UHFFFAOYSA-M rongalite Chemical compound [Na+].OCS([O-])=O XWGJFPHUCFXLBL-UHFFFAOYSA-M 0.000 description 1
- 235000015170 shellfish Nutrition 0.000 description 1
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- DAJSVUQLFFJUSX-UHFFFAOYSA-M sodium;dodecane-1-sulfonate Chemical compound [Na+].CCCCCCCCCCCCS([O-])(=O)=O DAJSVUQLFFJUSX-UHFFFAOYSA-M 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000012798 spherical particle Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- MDDUHVRJJAFRAU-YZNNVMRBSA-N tert-butyl-[(1r,3s,5z)-3-[tert-butyl(dimethyl)silyl]oxy-5-(2-diphenylphosphorylethylidene)-4-methylidenecyclohexyl]oxy-dimethylsilane Chemical compound C1[C@@H](O[Si](C)(C)C(C)(C)C)C[C@H](O[Si](C)(C)C(C)(C)C)C(=C)\C1=C/CP(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 MDDUHVRJJAFRAU-YZNNVMRBSA-N 0.000 description 1
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- VPYJNCGUESNPMV-UHFFFAOYSA-N triallylamine Chemical compound C=CCN(CC=C)CC=C VPYJNCGUESNPMV-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- 229940096522 trimethylolpropane triacrylate Drugs 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/30—Processes for preparing, regenerating, or reactivating
- B01J20/3085—Chemical treatments not covered by groups B01J20/3007 - B01J20/3078
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/22—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising organic material
- B01J20/26—Synthetic macromolecular compounds
- B01J20/261—Synthetic macromolecular compounds obtained by reactions only involving carbon to carbon unsaturated bonds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28002—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their physical properties
- B01J20/28004—Sorbent size or size distribution, e.g. particle size
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F20/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
- C08F20/02—Monocarboxylic acids having less than ten carbon atoms, Derivatives thereof
- C08F20/10—Esters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/24—Crosslinking, e.g. vulcanising, of macromolecules
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/24—Crosslinking, e.g. vulcanising, of macromolecules
- C08J3/245—Differential crosslinking of one polymer with one crosslinking type, e.g. surface crosslinking
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2333/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
- C08J2333/02—Homopolymers or copolymers of acids; Metal or ammonium salts thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2433/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
- C08J2433/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
- C08J2433/06—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters of esters containing only carbon, hydrogen, and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C08J2433/10—Homopolymers or copolymers of methacrylic acid esters
- C08J2433/12—Homopolymers or copolymers of methyl methacrylate
Definitions
- the present invention relates to a method for producing a super absorbent polymer. More specifically, the present invention relates to a method for preparing a super absorbent polymer having improved transmittance by adding polymer particles during surface crosslinking.
- Super Absorbent Polymer is a synthetic polymer material capable of absorbing water of 500 to 1,000 times the weight of its own. They are named differently, such as Absorbent Gel Material. Such super absorbent polymers have been put into practical use as sanitary instruments, and are currently used in sanitary products such as paper diapers for children, horticultural soil repair agents, civil engineering, building index materials, seedling sheets, freshness retainers in food distribution, And it is widely used as a material for steaming.
- a method for producing such a super absorbent polymer a method by reverse phase suspension polymerization or a method by adding an aqueous solution is known.
- Reverse phase suspension polymerization is disclosed in, for example, Japanese Patent Laid-Open Nos. 56-161408, 57-158209, and 57-198714.
- a thermal polymerization method of breaking and staggering a polymerization gel in a kneader having several shafts and a photopolymerization method of simultaneously performing polymerization and drying by irradiating ultraviolet rays or the like on a belt with a high concentration of aqueous solution Etc. are known.
- the hydrous gel polymer obtained through the polymerization reaction as described above is generally pulverized through a drying process and then marketed as a powder product.
- Permeability in products using superabsorbent polymers is a measure of the fluidity of the liquid to be absorbed.
- the transmittance may vary depending on the characteristics of the particle size distribution of the crosslinked resin, the particle shape and the connectivity of the openings between the particles, the surface modification of the swollen gel, and the like.
- the fluidity of the liquid passing through the swollen particles depends on the transmittance of the superabsorbent polymer composition. When the transmittance is low, the liquid cannot easily flow through the super absorbent polymer composition.
- One method of increasing the transmittance in a super absorbent polymer is a method of performing a surface crosslinking reaction after polymerization of a resin, in which silica or clay is added together with the surface crosslinking agent.
- a resin in which silica or clay is added together with the surface crosslinking agent.
- US Pat. Nos. 5,140,076 and 4,734,478 disclose the addition of silica during surface crosslinking of dry superabsorbent resin powders.
- the transmittance is improved.
- the water holding capacity or the pressure absorbing capacity is decreased in proportion to the silica, and the clay is easily separated from the super absorbent polymer by an external physical layer.
- an object of the present invention is to provide a method for preparing a super absorbent polymer having improved transmittance by adding polymer particles during surface crosslinking.
- the present invention comprises the steps of thermally polymerizing or photopolymerizing a monomer composition comprising a water-soluble ethylenically unsaturated monomer and a polymerization initiator to form a hydrogel polymer; Drying the hydrogel polymer; Pulverizing the dried polymer; Mixing a surface crosslinker and a polymer particle having a core-shell structure with the pulverized polymer; And it provides a method for producing a super absorbent polymer comprising the step of performing surface crosslinking reaction.
- the super absorbent polymer of the present invention has an improved transmittance and does not have a decrease in water-retaining capacity or pressure-absorbing capacity, thereby improving physical properties.
- Superabsorbent resins can be prepared.
- Method for producing a super absorbent polymer of the present invention comprises the steps of thermally polymerizing or photopolymerizing a monomer composition comprising a water-soluble ethylenically unsaturated monomer and a polymerization initiator to form a hydrogel polymer; Drying the hydrogel polymer; Pulverizing the dried polymer; Mixing a surface crosslinker and a polymer particle having a core-shell structure with the pulverized polymer; Performing a surface crosslinking reaction.
- the monomer composition which is a raw material of the super absorbent polymer includes a water-soluble ethylenically unsaturated monomer and a polymerization initiator.
- the water-soluble ethylene-based unsaturated monomer can be used without any limitation any monomers commonly used in the production of superabsorbent polymer. Any one or more monomers selected from the group consisting of anionic monomers and salts thereof, nonionic hydrophilic-containing monomers and amino group-containing unsaturated monomers and quaternized compounds thereof can be used.
- an alkali metal salt such as acrylic acid or a salt thereof, for example acrylic acid or a sodium salt thereof can be used, and the use of such a monomer makes it possible to prepare a super absorbent polymer having better physical properties.
- acrylic acid may be neutralized with a basic compound such as caustic soda (NaOH).
- the concentration of the water-soluble ethylenically unsaturated monomer may be about 20 to about 60% by weight, preferably about 40 to about 50% by weight, based on the monomer composition including the raw material and the solvent of the superabsorbent polymer.
- the concentration may be appropriate considering the time and reaction conditions. However, when the concentration of the monomer is too low, the yield of the superabsorbent polymer may be low and there may be a problem in economics. On the contrary, when the concentration is too high, some of the monomer may be precipitated or the grinding efficiency of the polymerized hydrogel polymer may be low. Etc. may cause problems in the process and may decrease the physical properties of the super absorbent polymer.
- the polymerization initiator used in the polymerization in the method for producing a super absorbent polymer of the present invention is not particularly limited as long as it is generally used for producing the super absorbent polymer.
- the polymerization initiator may use a thermal polymerization initiator or a photopolymerization initiator according to UV irradiation depending on the polymerization method.
- a certain amount of heat is generated by irradiation such as ultraviolet irradiation .
- it since a certain amount of heat is generated in accordance with the progress of the polymerization reaction, which is an exothermic reaction, it may further include a thermal polymerization initiator.
- the photopolymerization initiator may be used without any limitation as long as it is a compound capable of forming radicals by light such as ultraviolet rays.
- photopolymerization initiator for example, benzoin ether, dialkyl acetophenone, hydroxyl alkyl ketone (hydroxyl) one or more selected from the group consisting of alkylketone, phenyl glyoxylate, benzyl dimethyl ketal, acyl phosphine and alpha-aminoketone can be used.
- acylphosphine commercially available lucirin TPO, that is, 2,4,6-trimethyl-benzoyl-trimethyl phosphine oxide can be used.
- a wider variety of photoinitiators is well described in Reinhold Schwalm's book 'UV Coatings: Basics, Recent Developments and New Application' (Elsevier 2007) pi 15 and is not limited to the examples described above.
- the photopolymerization initiator is about 0.01 to about about the monomer composition.
- the concentration of the photopolymerization initiator may be included at a concentration of 1.0% by weight.
- concentration of the photopolymerization initiator may be too low, the polymerization rate may be slow.
- concentration of the photopolymerization initiator is too high, the molecular weight of the superabsorbent polymer may be small and the physical properties may be uneven.
- the thermal polymerization initiator may be used at least one selected from the group consisting of persulfate initiator, azo initiator, hydrogen peroxide and ascorbic acid.
- persulfate-based initiators include sodium persulfate (Na 2 S 2 O g ), potassium persulfate (K 2 S 2 Og), and ammonium persulfate (NH 4 ) 2 S 2 0 8
- azo (Azo) initiator include 2, 2-azobis- (2-amidinopropane) dihydrochloride (2, 2- azobis (2-amidinopropane) dihydrochloride), 2, 2-azobis- (N, N-dimethylene) isobutyramidine dihydrochloride (2,2-azobis- (N, N-dimethylene) isobutyramidine dihydrochloride), 2-
- the thermal polymerization initiator is about 0.001 to the monomer composition It may be included at a concentration of about 0.5% by weight. When the concentration of the thermal polymerization initiator is too low, additional thermal polymerization hardly occurs, so that the effect of the addition of the thermal polymerization initiator may be insignificant. When the concentration of the thermal polymerization initiator is too high, the molecular weight of the superabsorbent polymer may be low and the physical properties may be uneven. have.
- the monomer composition may further include an internal crosslinking agent as a raw material of the super absorbent polymer.
- the internal crosslinking agent include a crosslinking agent having at least one functional group capable of reacting with the water-soluble substituent of the water-soluble ethylenically unsaturated monomer and having at least one ethylenically unsaturated group;
- a crosslinking agent having two or more water-soluble substituents and / or functional groups capable of reacting with the water-soluble substituents formed by hydrolysis of the monomers may be used.
- the internal crosslinking agent examples include bisacrylamide having 8 to 12 carbon atoms, bismethacrylamide, poly (meth) acrylate having 2 to 10 carbon atoms, poly (meth) allyl ether having 2 to 10 carbon atoms, and the like. More specifically, N, ⁇ '- methylenebis (meth) acrylate, ethyleneoxy (meth) acrylate, polyethyleneoxy (meth) acrylate, propyleneoxy (meth) acrylate, glycerol diacrylate , Glycerin triacrylate, trimethy triacrylate, triallylamine, triarylcyanurate, triallyl isocyanate, polyethylene glycol, diethylene glycol and propylene glycol may be used. These internal cross-linking agent is included at a concentration of about 0.01 to about 0.5 0/0 with respect to the monomer composition, it is possible to cross-link the polymerized polymer.
- the monomer composition of the super absorbent polymer may further include additives such as thickeners, plasticizers, storage stabilizers, antioxidants, and the like, as necessary.
- Raw materials such as the above-mentioned water-soluble ethylenically unsaturated monomers, photopolymerization initiators, thermal polymerization initiators, internal crosslinking agents and additives may be prepared in the form of a monomer composition solution dissolved in a solvent.
- the solvent that can be used at this time can be used without limitation in the composition as long as it can dissolve the above-mentioned components, for example, water ' , ethane, ethylene glycol, diethylene glycol, triethylene glycol, 1,4- Butanedi, propylene glycol, ethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, methyl ethyl ketone, acetone, methyl amyl ketone, cyclonucleanone,.
- Cyclopentanone diethylene glycol monomethyl ether, diethylene glycol ethyl ether, toluene, xylene, butyrolactone, carbitle, methyl cellosolve acetate and ⁇ , ⁇ -dimethylacetamide in combination Can be used.
- the solvent may be included in the remaining amount except for the above-described components with respect to the total content of the monomer composition.
- the polymerization method is largely divided into thermal polymerization and photopolymerization according to the polymerization energy source, and when the thermal polymerization is usually carried out, it can be carried out in a semi-unggi with a stirring shaft such as kneader, when the photopolymerization, Although it can proceed in a semi-unggi equipped with a movable conveyor belt, the above-described polymerization method is an example, the present invention is not limited to the above-described polymerization method.
- the hydrogel polymer obtained by thermal polymerization by supplying hot air or by heating a reactor may be prepared according to the shape of the stirring shaft provided in the reaction vessel, such as a kneader having a stirring shaft.
- the hydrogel polymer discharged to the reactor outlet may be in the form of several centimeters to several millimeters.
- the size of the water-containing gel polymer obtained may vary depending on the concentration and the injection speed of the monomer composition to be injected, it can be obtained a water-containing gel polymer having a weight average particle diameter of 2 to 50 mm.
- the form of the hydrous gel polymer generally obtained is known as the hydrous gel polymer on the sheet having the width of the belt.
- the thickness of the polymer sheet depends on the concentration and the injection rate of the monomer composition to be injected It is preferred, however, that the monomer composition is fed so that a polymer on a sheet usually having a thickness of about 0.5 to about 5 cm can be obtained.
- the water content of the hydrogel polymer obtained by the above method may be about 40 to about 80% by weight.
- the term "water content” as used throughout the specification refers to the value of the moisture content of the total hydrogel polymer weight minus the weight of the polymer in the dry state. Specifically, it is defined as a value calculated by measuring the weight loss due to moisture evaporation in the polymer during the process of raising the temperature of the polymer through infrared heating. At this time, the drying conditions are raised to a temperature of about 18CTC at room temperature and then maintained at 180 ° C. The total drying time is set to 20 minutes, including 5 minutes of the temperature rise step, the moisture content is measured.
- the pulverizer used is not limited in configuration, specifically, a vertical pulverizer, a turbo cutter, a turbo grinder, a rotary cutter mill, a cutting machine Includes any one selected from the group of grinding machines consisting of cutter mills, disc mills, shred crushers, crushers, choppers and disc cutters Although it is possible, it is not limited to the above-mentioned example.
- the grinding step may be pulverized so that the particle size of the hydrogel polymer is about 2 to about 10mm.
- the drying temperature of the drying step may be about 150 to about 25 CTC. If the drying temperature is less than 15CTC, the drying time may be too long and the physical properties of the final superabsorbent polymer may be lowered.
- the drying temperature exceeds 250 ° C, only the surface of the polymer is dried too much, and a pulverization process is performed later. Fine powder may occur, and there is a fear that the physical properties of the superabsorbent polymer to be finally formed decrease.
- the drying may be carried out at a temperature of about 150 to about 200 ° C, more preferably at a temperature of about 160 to about 18 (TC.
- the drying method of the drying step is also commonly used as a drying step of the hydrogel polymer, it can be selected and used without limitation of the configuration. Specifically, the drying step may be performed by a method such as hot air supply, infrared irradiation, microwave irradiation, or ultraviolet irradiation.
- the water content after the drying phase, such a polymer may be from about 0.1 to about 10 wt. 0/0.
- the polymer powder obtained after the grinding step may have a particle diameter of about 150 to about 850 mm 3. Mills used to grind to such particle diameters are specifically pin mills, hammer mills, screw mills, mills, disc mills or jogs. Although a jog mill or the like may be used, the present invention is not limited to the above-described example.
- the particle size is about 150 to about
- a polymer of 850 can be classified and commercialized only through a surface crosslinking reaction step for polymer powders having such a particle size.
- a surface crosslinking agent and polymer particles are added to the pulverized polymer and mixed. Next, these mixtures are warmed to surface the pulverized polymer. Crosslinking reaction is carried out.
- Surface crosslinking is a step of increasing the crosslink density near the surface of the superabsorbent polymer particles in relation to the crosslink density inside the particles.
- the surface crosslinker is applied to the surface of the superabsorbent polymer particles.
- this reaction occurs on the surface of the superabsorbent resin particles, which improves the crosslinkability on the surface of the particles without substantially affecting the interior of the particles.
- the surface crosslinked superabsorbent resin particles thus have a higher degree of crosslinking in the vicinity of the surface than in the interior.
- the production method of the present invention by adding the core-shell structured polymer particles together with the surface crosslinking agent to perform the surface crosslinking reaction, the effect of improving the transmittance can be obtained without deteriorating the water holding capacity or the pressure absorbing ability.
- the polymer particles do not perform a direct surface crosslinking reaction, but may be physically and / or chemically bonded to the surface of the ground polymer. Accordingly, when the superabsorbent polymer product is manufactured from a polymer having the polymer particles bonded to the surface thereof, when the superabsorbent polymer absorbs water and swells, the swollen resin particles are swollen or aggregated with each other according to an elevated pressure. It can be prevented to have improved liquidity.
- the polymer particles have a core-shell structure.
- the core part includes a polymer having a relatively low glass transition temperature
- the shell part has a polymer having a higher glass transition silver than the polymer of the core part, wherein the polymer is adsorbed, entangled, or grafted. It may be in the form.
- the polymer of the shell portion may have a glass transition temperature of about 1 ° C or more, preferably about 10 ° C or more, more preferably about 20 ° C or more than the polymer of the core portion.
- polymer particles having an average particle diameter of about 0.01 to about lO ⁇ m, preferably about 0.01 to about 5 / itn, more preferably about 0.01 to about 1 / im may be used.
- the average particle diameter of the polymer particles is in the above range, the effect of improving the fluid permeability without further deterioration of other physical properties such as water-retaining capacity or pressure-absorbing capacity of the superabsorbent polymer may be more optimized.
- the polymer particles may include one or more selected from the group consisting of, for example, (meth) acrylate-based, (meth) acrylic acid-based, styrene-based, and diene-based polymers.
- the present invention is not limited thereto.
- Lower alkyl acrylates such as, for example, ethyl acrylate, propyl acrylate, isopropyl acrylate, butyl acrylate, 2-ethylnuclear acrylate, octyl acrylate, or mixtures thereof, monomers such as methyl methacrylate ( Co) polymers; Or alkyl acrylates such as ethyl acrylate and butyl acrylate, methacrylate, styrene, methacrylic acid, acrylonitrile, alpha-methyl styrene, beta-methyl styrene, para-methyl styrene, l 3 ⁇ butadiene, i, It may comprise a (co) polymer of monomers such as 2 _ butadiene, isoprene.
- the polymer forming the core portion and the polymer forming the shell portion may be the same or different materials, the polymer of the core portion may be prepared
- the weight average molecular weight of the polymer particles is not particularly limited, but is, for example, about 5,000 g / mol or more, preferably about 10,000 to about 1,500,000 g / mol, more preferably about 100,000 to about 1,200,000 g / m Polymers having an average molecular weight can be used.
- the polymer particles may be used in an amount of about 0.001 to about 2 parts by weight, preferably about 0.0025 to about 1 part by weight, and more preferably about 0 to 05 part by weight, based on 100 parts by weight of the polymer.
- the content of the polymer particles is too small, the effect of improving the transmittance due to the addition of the polymer particles is hardly exhibited.
- the content of the polymer particles exceeds 2 parts by weight with respect to 100 parts by weight of the polymer, it may cause other physical properties such as water retention and pressure absorption. have.
- the polymer particles may be latex dispersed in a solvent such as water or It may be added in the form of an emulsion, and the shape of the particles is not particularly limited but may be substantially spherical particles.
- the temperature of the pulverized polymer and the surface crosslinker is less than the glass transition silver (Tg) of the polymer forming the shell portion of the polymer particles It is preferable to mix in.
- the temperature of the pulverized polymer and the surface crosslinker in the step of adding the polymer bib is at least about 1 ° C., preferably higher than the glass transition silver (Tg) of the polymer forming the shell portion of the polymer particles.
- the polymer particles when the temperature of the pulverized polymer and the surface crosslinking agent is lower than the glass transition temperature of the polymer forming the shell portion of the polymer particles, the polymer particles may be evenly dispersed on the surface of the pulverized polymer particles, When the temperature of the pulverized polymer is higher than the glass transition temperature of the polymer forming the shell portion of the polymer particles, the polymer particles may be locally adhered to the polymer, making it difficult to uniformly disperse the particles and decreasing the permeability after the surface crosslinking reaction.
- the method of adding the surface crosslinking agent and the polymer particles to the polymer is not limited.
- the method of mixing the surface crosslinking agent and the polymer particles with the polymer powder in a reaction vessel, or spraying the surface crosslinking agent and the polymer particles onto the polymer powder, and continuously It is possible to use a method of continuously supplying and mixing a polymer, a surface crosslinking agent and a polymer particle to a mixer operated in the same manner.
- water may be further mixed together and added in the form of a surface crosslinking solution.
- water there is an advantage that the surface crosslinker and the polymer particles can be evenly dispersed in the polymer.
- the amount of water added is about 100 parts by weight of the polymer for the purpose of inducing even dispersion of the surface crosslinking agent and the polymer particles and preventing aggregation of the polymer powder and optimizing the surface penetration depth of the crosslinking agent and the polymer particles. It is preferably added at a ratio of 1 to about 10 parts by weight.
- the compound which can react with the functional group which a polymer has is not limited in the structure.
- the surface crosslinking agent may be a polyhydric alcohol compound; Epoxy compounds; Polyamine compounds; Haloepoxy compound; Condensation products of haloepoxy compounds; Oxazoline compounds; Mono-, di- or polyoxazolidinone compounds; Cyclic urea compounds; Polyvalent metal salts; And it may be used one or more selected from the group consisting of alkylene carbonate compounds.
- examples of the polyhydric alcohol compound include mono-, di-, tri-, tetra- or polyethylene glycol, monopropylene glycol, 1,3-propanedi, dipropylene glycol, 2,3,4-trimethyl-1,3 -Pentanediol, polypropylene glycol, glycerol, polyglycerol, 2-butene-1,4-diol, 1,4-butanedi, 1,3-butanedi, 1,5-pentanediol, 1,6- One or more types selected from the group consisting of nucleic acid diols and 1,2-cyclonucleic acid dimethane can be used.
- Ethylene glycol diglycidyl ether and glycidol may be used as the epoxy compound, and polyamine compounds may be ethylenediamine, diethylenetriamine, triethylenetetraamine, tetraethylenepentamine, or pentaethylenenucleoamine.
- polyethylenimine and polyamide polyamine can be used.
- epichlorohydrin epichlorohydrin, epibromohydrin and ⁇ -methyl epichlorohydrin
- the mono-, di- or polyoxazolidinone compound for example, 2-oxazolidinone can be used.
- alkylene carbonate compound ethylene carbonate etc.
- ethylene carbonate etc. can be used. These may be used alone or in combination with each other.
- C2-C10 polyhydric alcohol compounds can be used including these 1 or more types in these surface crosslinking agents.
- the amount of the surface crosslinking agent to be added may be appropriately selected depending on the kind or reaction conditions of the additional surface crosslinking agent, but is generally about 0.001 to about 5 parts by weight, preferably about 0 ⁇ 1 to about 100 parts by weight of the polymer. 3 parts by weight, more preferably from about 0.05 to about 2 parts by weight can be used have.
- the superabsorbent polymer obtained according to the production method of the present invention has an improved transmittance by preventing the swollen resin particles from crowding with each other by dispersing the polymer particles on the surface.
- the superabsorbent polymer according to the manufacturing method of the present invention unlike the case of adding silica or clay in the past, minimizes the deterioration of physical properties of superabsorbent polymers such as water-retaining capacity and pressure-absorbing capacity, and has a relatively strong physical bond with the polymer resin. There is little separation phenomenon by stratification during movement, so there is little variation in physical properties even during long-term transportation and storage.
- the superabsorbent polymer obtained according to the production method of the present invention may form a polymer domain of less than 10 by the even distribution of the polymer particles on the surface of the superabsorbent polymer.
- the polymer domain refers to a form dispersed in a superabsorbent polymer matrix having a predetermined shape and size, and obtained by the manufacturing method of the present invention using a scanning electron microscope (SEM). when observing the surface of the resin, the polymer particles are to be observed and to form a domain that the air distribution are "evenly to the surface of the water absorbent resin.
- SEM scanning electron microscope
- the polymer particles form domains on the surface of the superabsorbent polymer, and when the superabsorbent polymer is swollen, the superabsorbent polymer particles are prevented from agglomerating or agglomerating with each other according to an increased pressure. It can have improved transmittance without deterioration.
- the super absorbent polymer prepared according to the preparation method of the present invention has a transmittance of about 60 seconds or less, preferably about 50 seconds or less, more preferably about 40 seconds or less.
- the permeability is a measure of how well saline (0.9% NaCl aqueous solution) permeates the swollen superabsorbent resin, as described in Buchholz, FL and Graham, AT, "Modern Superabsorbent Polymer Technology,” John Wiley & Sons (1998), page According to the method described in 161), 0.2 g of superabsorbent polymer powder was swollen for 30 minutes, then subjected to a pressure of 3 psi, and then measured by measuring the time taken for the 0.9% saline solution to permeate.
- the superabsorbent polymer prepared according to the preparation method of the present invention is about 30 cm 3 * sec * 10 "7 / g or more, preferably about 40 cm 3 * sec * 10 " 7 / g or more, more preferably about 50 It may have a solution permeability (SFC: Saline Flow Conductivity) of at least cm 3 * sec * 10 “7 / g.
- SFC Saline Flow Conductivity
- solution permeability is US published patent No. It can be measured according to the method disclosed in [0184] to [0189] of column 16 of 2009-0131255.
- the super absorbent polymer prepared according to the manufacturing method of the present invention is about 15 * ⁇
- GBP free swell gel bed permeability
- the free swelling gel layer permeability is described in US Published Patent No. It can be measured according to the method disclosed in the column 6 of column 6 to column 007 of 2010-0261812.
- the super absorbent polymer powder prepared according to the preparation method of the present invention has a water holding capacity of about 25 to about 35 g / g, preferably about 28 to about 33 g / g, measured according to the EDANA method WSP 241.2.
- the pressure absorption capacity measured according to the method WSP 241.2 is about 17 to about 27 g / g, preferably about 20 to about 26 g / g, showing excellent water retention and pressure absorption capacity.
- the surface crosslinking reaction and drying can take place simultaneously by heating for a while. If the cross-linking reaction temperature is less than 140 ° C, surface cross-linking reaction and reaction of polymer particles may not occur. If the cross-linking reaction temperature is higher than 220 ° C, foreign substances and odors are generated due to carbonization, or physical properties decrease and stable process operation due to excessive reaction. The problem could not be obtained.
- the crosslinking reaction time is too short, less than 15 minutes, the crosslinking reaction cannot be performed in a divided manner, and the crosslinking reaction time is If it exceeds 90 minutes, due to excessive surface crosslinking reaction, physical property degradation due to damage of the polymer particles may occur.
- the temperature raising means for surface crosslinking reaction is not specifically limited. It can be heated by supplying a heat medium or by directly supplying a heat source.
- a heated fluid such as steam, hot air, and hot oil may be used, but the present invention is not limited thereto, and the silver content of the heat medium to be supplied is a means of a heat medium, a temperature increase rate.
- temperature increase target temperature can be appropriately selected.
- the heat source directly supplied may be a heating method through electricity, a gas heating method, the present invention is not limited to the above examples.
- the superabsorbent polymer obtained by the method of the present invention has a plurality of micropaths used as a movement path of water, which has an improved transmittance, and separation phenomenon due to stratification when moving without deteriorating physical properties such as water retention and pressure absorption. There is little variation in properties even during long-term transportation and storage.
- the invention is explained in more detail in the following examples. However, the following examples are merely to illustrate the invention, but the content of the present invention is not limited by the following examples.
- SLS sodium lauryl sulfate
- the activator solution is 0.015 parts by weight of disodium ethylenediamine tetraacetate, formaldehyde sodium A solution consisting of 0.02 parts by weight of sulfaldehyde (formaldehyde sodium sulfoxylate), 0.001 parts by weight of ferrous sulfate, and U65 parts by weight of ion-exchanged water.
- ion-exchanged water 15 g of 3% by weight sodium lauryl sulfonate solution, 21 g of styrene, 63 g of methyl methacrylate, and 56 g of butyl acrylate were mixed to form a pre-emulsion dog.
- the pre-emulsion mixture was temporarily added to the same reaction vessel maintained at 65 ° C., at the same time, 3% potassium sulfate solution O.lg and 5 g of the activator solution were added. The reaction was further proceeded for 60 minutes to complete core polymerization.
- the reaction temperature was maintained at 75 ° C, 8.1 g of styrene, 43.2 g of methyl methacrylate, 2.7 g of butyl acrylate, 0.008 g of sodium dododecylsulfosuccinate, n-dodecyl melcaptan
- a mixture of 0.0029 g and 8 g of potassium sulfate (0.5% diluent) were continuously added to the reactor for 100 minutes at the same time. After completion of the addition, the reaction was further performed for 60 minutes to complete the polymerization. A latex containing polymer particles having a structure was obtained.
- the polymerization conversion was 99.3% and the average particle diameter of the polymer particles was 0.1. And the weight average molecular weight was 1010,000.
- Preparation Example 2 The polymerization conversion was 99.3% and the average particle diameter of the polymer particles was 0.1. And the weight average molecular weight was 1010,000.
- the reaction temperature was maintained at 75 ° C., methyl methacrylate 38.5 g, butyl acrylate 8.25 g, butyl methacrylate 8.25 g, sodium dododecyl sulfosuccinate a008 g, n-dodecyl
- a mixture consisting of 0.0029 g of melgal charcoal and 8 g of potassium sulfate (potassium sulfate, 0.5% distillate) was continuously added to the reactor for 100 minutes at the same time, followed by reaction for 60 minutes to complete the polymerization.
- a latex containing polymer particles having a core-shell structure was obtained.
- the reaction temperature was maintained at 75 ° C., 16.5 g of methyl methacrylate, 35.75 g of butyl methacrylate, 2.75 g of methacrylic acid, 0.008 g of sodium dododecylsulfosuccinate, n- A mixture consisting of 0.0029 g of dodecyl melcaptan and potassium sulfate (0.5%) Diluent) 8g was added to the reactor continuously for 100 minutes at the same time, the reaction was further carried out for 60 minutes after completion of the polymerization to complete the polymerization, to obtain a latex containing the polymer particles of the core-shell structure.
- the silver content in the reactor was maintained at 75 ° C., a mixture consisting of 77 g of butyl acrylate, 77 g of methyl methacrylate, sodium dododecylsulfosuccinate O. lg, 0.063 g of n-dodecyl melcaptan, and potassium sulfate (potassium) 20 g of sulfate, 0.5% dilution solution) was continuously added to the reactor over 320 minutes at the same time, and reaction was further performed for 60 minutes to complete core polymerization.
- the temperature inside the reactor was maintained at 75 ° C., butyl methacrylate 35.75 g, methyl methacrylate 14.85 g, methacrylic acid 4.4 g, sodium dododecyl sulfosuccinate O.Olg, n- A mixture consisting of 0.036 g of dodecyl melcaptan and 10 g of potassium sulfate (0.5% diluent) were continuously added to the reactor for 120 minutes at the same time, and the reaction was further performed for 60 minutes to complete the polymerization. , A latex containing polymer particles having a core-shell structure was obtained.
- the temperature inside the reactor was maintained at 75 ° C., a mixture consisting of 15.4 g of ethyl acrylate, 138.6 g of methyl methacrylate, sodium dododecylsulfosuccinate Ol lg, 0.067 g of n-dodecyl melcaptan, and potassium sulfate (potassium sulfate, 0.5% diluent) 24g were added to the reactor continuously for 320 minutes at the same time, the reaction was further proceeded for 60 minutes to complete the core polymerization.
- the reaction temperature was maintained at 75 ° C, 5.5 g of ethyl acrylate, 22 g of methyl methacrylate, 27.5 g of butyl acrylate, 0.008 g of sodium dododecylsulfosuccinate, n-dodecyl mel
- a mixture consisting of 0.0029 g of shellfish and 8 g of potassium sulfate (0.5% diluent) was continuously added to the reactor in a continuous manner over 100 minutes at the same time.
- a latex containing polymer particles having a shell structure was obtained.
- Ultraviolet rays were irradiated (irradiation amount: 10 mV / cm 2 ) to perform UV polymerization for 90 seconds to obtain a hydrous gel polymer.
- the hydrous gel polymer obtained was pulverized to a size of 2 mm * 2 mm, and the water content was measured to be 40.1%.
- the obtained gel-like resin was spread out about 30 mm thick on a stainless wire gauze having a pore size of 600 ⁇ and dried for 5 hours at 160 ° C hot air Aubon.
- the dry polymer thus obtained was pulverized using a pulverizer and classified into a standard mesh of ASTM standard to obtain a base resin powder having a particle size of 150 to 850.
- Example 2 100 parts by weight of the base resin powder was placed in a container consisting of a stirrer and a double jacket, and stirred until the base resin powder became 25 ° C., followed by ethylene carbonate l.Og, water 4.0g, and polymer particles O prepared by Preparation Example 1. .Olg (compared with polymer particle weight, mixed in latex), 0.3 g of oxalic acid, 0.02 g of silica (25 ° C) . After mixing for 1 minute, the mixture was subjected to surface treatment in a 175 ° C. hot air oven for 60 minutes, and the surface treated powder was classified into a standard mesh of ASTM standard to obtain an absorbent resin powder having a particle size of 150 to 850.
- Example 2 100 parts by weight of the base resin powder was placed in a container consisting of a stirrer and a double jacket, and stirred until the base resin powder became 25 ° C., followed by ethylene carbonate l.Og, water 4.0g, and polymer
- Example 3 except that the polymer particles produced by Preparation Example 1 O.lg (based on the polymer particle increase, mixed in a latex state) was prepared in the same manner as in Example 1 to obtain a water-absorbent resin powder.
- Example 3 except that the polymer particles produced by Preparation Example 1 O.lg (based on the polymer particle increase, mixed in a latex state) was prepared in the same manner as in Example 1 to obtain a water-absorbent resin powder.
- Example 1 the polymer particles O.Olg prepared by Preparation Example 2
- a water-absorbent resin powder was obtained in the same manner as in Example 1 except for using (mixed in a latex state based on polymer particle weight).
- Example 4
- Example 1 except for using the polymer particles O.lg (polymer particle weight basis, mixed in a latex state) prepared in Preparation Example 2 was prepared in the same manner as in Example 1 to obtain a water-absorbent resin powder.
- Example 5 except for using the polymer particles O.lg (polymer particle weight basis, mixed in a latex state) prepared in Preparation Example 2 was prepared in the same manner as in Example 1 to obtain a water-absorbent resin powder.
- Example 5 except for using the polymer particles O.lg (polymer particle weight basis, mixed in a latex state) prepared in Preparation Example 2 was prepared in the same manner as in Example 1 to obtain a water-absorbent resin powder.
- Example 6 Except that the polymer particles O.Olg (compared in the latex state, based on the polymer particle weight) prepared in Preparation Example 3 was prepared in the same manner as in Example 1 to obtain an absorbent resin powder.
- Example 6 Except that the polymer particles O.Olg (compared in the latex state, based on the polymer particle weight) prepared in Preparation Example 3 was prepared in the same manner as in Example 1 to obtain an absorbent resin powder.
- Example 7 Except that the polymer particles prepared by Preparation Example 3 O.lg (polymer particle weight, mixed in a latex state) was prepared in the same manner as in Example 1 to obtain a water-absorbent resin powder.
- Example 7 Except that the polymer particles prepared by Preparation Example 3 O.lg (polymer particle weight, mixed in a latex state) was prepared in the same manner as in Example 1 to obtain a water-absorbent resin powder.
- Example 8 Except that the polymer particles prepared by Preparation Example 4 O.Olg (polymer particle weight, mixed in a latex state) was used in the same manner as in Example to obtain a water-absorbent resin powder.
- Example 8 Except that the polymer particles prepared by Preparation Example 4 O.Olg (polymer particle weight, mixed in a latex state) was used in the same manner as in Example to obtain a water-absorbent resin powder.
- Example 1 except for using the polymer particles O.lg (mixed in a latex state, based on the polymer particle weight) prepared in Preparation Example 4 was obtained in the same manner as in Example 1 to obtain a water-absorbent resin powder. Comparative Example 1
- Example 1 100 parts by weight of the base resin powder prepared in Example 1 was placed in a container consisting of a stirrer and a double jacket and stirred until the base resin powder became 25 ° C., followed by ethylene carbonate l .Og, water 4.0g, oxalic acid 0.3g, Absorbent resin powder having a particle size of 150 to 850 by adding a mixed solution of Silica a02g and mixing for 1 minute, then performing a surface treatment in a 175 ° C. hot air oven for 60 minutes, and classifying the surface-treated powder into a standard mesh of ASTM standard. Got.
- Comparative Example 2 In Example 1, except for using the polymer particles O.lg (compared in the polymer particle weight, latex state) prepared in Preparation Example 5 was prepared in the same manner as in Example 1 to obtain a water-absorbent resin powder. Comparative Example 3
- Example 2 100 parts by weight of the base resin powder prepared in Example 1 was placed in a container consisting of a stirrer and a double jacket and stirred until the base resin powder became 70 ° C., followed by ethylene carbonate l .Og, water 4.0g, and Preparation Example 2
- the polymer particles prepared by O.lg (polymer particle weight basis, mixed in latex state), 0.3 g of oxalic acid, 0.02 g of a silica solution (25 ° C) were added and mixed for 1 minute, followed by 60 minutes in a 175 ° C hot air oven. Surface treatment was performed and the surface treated powder was classified into a standard mesh of ASTM specification to obtain an absorbent resin powder having a particle size of 150 to 850 mm 3. Comparative Example 4
- Example 1 100 parts by weight of the base resin powder prepared in Example 1 was placed in a container consisting of a stirrer and a double jacket, stirred until the base resin powder became 25 ° C., and then heated to 70 ° C. l.Og, water 4.0 g, polymer particles O.lg prepared by Preparation Example 2 (based on the weight of the polymer particles, mixed in a latex state), 0.3 g of oxalic acid, 0.02 g of silica was added to the mixture for 1 minute, and then mixed in a 60 ° C. hot air oven. Surface treatment was performed for a minute and the surface treated powder was classified into a standard mesh of ASTM specification to obtain an absorbent resin powder having a particle size of 150 to 850. Surface treatment conditions of the Examples and Comparative Examples are shown in Table 1 below.
- Example 1 Preparation Example 1 0.1 22 98 0.01 25 25
- Example 2 Preparation Example 1 0.1 22 98 0.1 25 25
- Example 3 Preparation Example 2 0.25 26 60 0.01 25 25
- Example 4 Preparation Example 2 0.25 26 60 0.1 25 25
- Example 5 Preparation Example 3 0.5 34 50 0.01 25 25
- Example 6 Preparation Example 3 0.5 34 50 0.1 25 25
- Example 7 Preparation Example 4 1 7 52 0.01 25 25
- Preparation Example 2 0.25 26 60 0.1 70 25 Comparative Example 4
- Preparation Example 2 0.25 26 60 0.1 25 70
- 0.2g of particles having a particle size of 300 to 600 of the superabsorbent polymer (hereinafter, referred to as a sample) prepared in Examples and Comparative Examples were taken into a prepared cylinder, and 50g of 0.9% saline solution was added and allowed to stand for 30 minutes. Thereafter, a 0.3 psi weight was placed on a super absorbent polymer absorbing 0.9% saline solution and left for 1 minute. The stopcock located under the cylinder was then opened and 0.9% saline solution The time passing the lower limit from the upper limit marked in advance on the cylinder was measured. All measurements were carried out under a silver of 24 ⁇ 1 ° C and a relative humidity of 50 ° C 10%.
- Permeation was calculated according to the following equation 1 by measuring the time passing from the upper limit to the lower limit for each sample and without addition of a super absorbent polymer.
- the pressure absorption capacity measurement method was in accordance with the EDANA method WSP 242.2. Specifically, 0.9 g of a sample of 850 to 150 is evenly distributed in a cylinder defined by the EDANA method, pressurized with a piston and a weight of 21 g / cm 2 , and then pressurized by absorbing 0.9% saline solution for 1 hour. Absorbance was calculated. Solution Permeability and Free Swell Gel Layer Permeability Measurement
- Saline Flow Conductivity is described in US published patent no. It was measured according to the method disclosed in [0184] to [0189] of column 16 of 2009-0131255.
- Free Swell Gel Bed Permeability is described in US Pat. It was measured according to the method disclosed in the column 6 of column 6 to column 007 of 2010-0261812. Physical property values related to the above Examples and Comparative Examples are shown in Table 2 below.
- Example 1 30.1 24.4 35 50.2 188 * 10 "9
- Example 2 31.1 24.8 19 59.2 252 * 10"
- Example 3 31.2 25.4 23 54.1 196 * ⁇ 9
- Example 4 31.3 24.8 10 71.2 404 * 10 "9
- Example 5 31.0 25.4 12 62.4 352 * 10 "9
- Example 6 30.8 24.5 8 79.5
- Example 7 31.0 25.3 9 71.8 395 * 10 -9
- Example 8 31.2 24.4 6 89.8 585 * ⁇ 5 Comparative Example 1 30.9 25.5 77 39.3 91 * 1 ( ⁇ 9 Comparative Example 2 30.7 22.6 171 14.9 49 * 10 "9
- Comparative Example 3 30.8 23.7 82 37.1 64 * ⁇ 9 Comparative Example 4 30.9 23.8 100 31.3 61 * 10 "9
- Table 2 the superabsorbent polymer prepared according to the method of the present invention as in Examples 1 to 8 has excellent permeability. It can be seen that the physical properties
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CN201480047448.7A CN105492465B (zh) | 2013-09-30 | 2014-09-30 | 制备超吸收性聚合物的方法 |
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US (1) | US9656242B2 (ko) |
EP (1) | EP3018149B1 (ko) |
KR (1) | KR101513146B1 (ko) |
CN (1) | CN105492465B (ko) |
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US20160280862A1 (en) * | 2014-06-23 | 2016-09-29 | Lg Chem, Ltd. | Super absorbent polymer containing water-soluble salt and preparation method therefor |
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KR101680829B1 (ko) * | 2013-09-30 | 2016-11-29 | 주식회사 엘지화학 | 고흡수성 수지의 제조 방법 |
KR101700907B1 (ko) * | 2013-12-10 | 2017-01-31 | 주식회사 엘지화학 | 고흡수성 수지의 제조 방법 |
US10285866B2 (en) | 2015-01-16 | 2019-05-14 | Lg Chem, Ltd. | Super absorbent polymer |
KR20160144611A (ko) * | 2015-06-09 | 2016-12-19 | 한화케미칼 주식회사 | 고흡수성 수지 및 그의 제조 방법 |
KR102094453B1 (ko) | 2016-12-23 | 2020-03-27 | 주식회사 엘지화학 | 고흡수성 수지 및 이의 제조 방법 |
KR102489568B1 (ko) | 2017-11-07 | 2023-01-16 | 주식회사 엘지화학 | 고흡수성 수지 및 이의 제조 방법 |
WO2019117541A1 (ko) | 2017-12-11 | 2019-06-20 | 주식회사 엘지화학 | 고흡수성 수지 및 이의 제조 방법 |
WO2019117511A1 (ko) | 2017-12-11 | 2019-06-20 | 주식회사 엘지화학 | 고흡수성 수지 및 이의 제조 방법 |
WO2019117513A1 (ko) | 2017-12-11 | 2019-06-20 | 주식회사 엘지화학 | 고흡수성 수지 및 이의 제조 방법 |
KR102578742B1 (ko) * | 2019-09-18 | 2023-09-14 | 주식회사 엘지화학 | 고흡수성 수지의 제조 방법 |
EP4249539A4 (en) | 2021-09-09 | 2024-06-26 | Lg Chem, Ltd. | METHOD FOR PRODUCING A SUPERABSORBENT POLYMER |
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US9656242B2 (en) | 2017-05-23 |
BR112016006861A2 (pt) | 2017-08-01 |
MX2016004026A (es) | 2016-06-02 |
BR112016006861B1 (pt) | 2021-08-24 |
KR101513146B1 (ko) | 2015-04-17 |
US20160207026A1 (en) | 2016-07-21 |
CN105492465A (zh) | 2016-04-13 |
EP3018149A1 (en) | 2016-05-11 |
EP3018149A4 (en) | 2017-03-15 |
KR20150037655A (ko) | 2015-04-08 |
WO2015047029A8 (ko) | 2015-04-30 |
EP3018149B1 (en) | 2018-05-30 |
CN105492465B (zh) | 2017-08-22 |
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