WO2015045854A1 - 油面検知装置及びこの油面検知装置を搭載した冷凍空調装置 - Google Patents
油面検知装置及びこの油面検知装置を搭載した冷凍空調装置 Download PDFInfo
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- WO2015045854A1 WO2015045854A1 PCT/JP2014/073830 JP2014073830W WO2015045854A1 WO 2015045854 A1 WO2015045854 A1 WO 2015045854A1 JP 2014073830 W JP2014073830 W JP 2014073830W WO 2015045854 A1 WO2015045854 A1 WO 2015045854A1
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- oil
- level detection
- oil level
- compressor
- temperature
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
- F25B49/022—Compressor control arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B13/00—Compression machines, plants or systems, with reversible cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B31/00—Compressor arrangements
- F25B31/002—Lubrication
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2313/00—Compression machines, plants or systems with reversible cycle not otherwise provided for
- F25B2313/031—Sensor arrangements
- F25B2313/0314—Temperature sensors near the indoor heat exchanger
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2313/00—Compression machines, plants or systems with reversible cycle not otherwise provided for
- F25B2313/031—Sensor arrangements
- F25B2313/0315—Temperature sensors near the outdoor heat exchanger
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2600/00—Control issues
- F25B2600/02—Compressor control
- F25B2600/021—Inverters therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2600/00—Control issues
- F25B2600/02—Compressor control
- F25B2600/024—Compressor control by controlling the electric parameters, e.g. current or voltage
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/03—Oil level
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/19—Pressures
- F25B2700/193—Pressures of the compressor
- F25B2700/1931—Discharge pressures
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/21—Temperatures
- F25B2700/2104—Temperatures of an indoor room or compartment
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/21—Temperatures
- F25B2700/2105—Oil temperatures
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/21—Temperatures
- F25B2700/2115—Temperatures of a compressor or the drive means therefor
- F25B2700/21151—Temperatures of a compressor or the drive means therefor at the suction side of the compressor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/21—Temperatures
- F25B2700/2115—Temperatures of a compressor or the drive means therefor
- F25B2700/21155—Temperatures of a compressor or the drive means therefor of the oil
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/70—Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating
Definitions
- the present invention relates to an oil level detection device for detecting the oil level of a compressor of a refrigeration air conditioner and a refrigeration air conditioner equipped with the oil level detection device.
- an oil level detection sensor composed of a thermistor has been installed inside the compressor, and the oil level detection sensor is self-heated.
- an oil level detection device that detects the presence or absence of oil (for example, see Patent Document 1).
- the difference in the heat radiation characteristics between the oil and the gas refrigerant appears as a difference in detection temperature of several tens of degrees Celsius, whereas it is installed outside the compressor.
- the temperature difference between the oil part and the gas part appearing on the outer surface of the compressor can only appear about several degrees Celsius. It is easily affected by changes in compressor operating conditions and compressor environmental conditions (outside air temperature, etc.), and even if the oil is depleted depending on the temperature conditions of the oil and gas refrigerant inside the compressor, When it exists, the case where it misdetects occurs.
- This invention is made in view of such a point, and provides the oil level detection apparatus which installs an oil level detection sensor and can detect exhaustion of oil correctly, and the refrigeration air conditioner carrying this oil level detection apparatus.
- the purpose is that.
- An oil level detection device is an oil level detection device that detects the oil level of oil stored in a compressor that is mounted on a refrigeration air conditioner and that constitutes the refrigeration air conditioner.
- An oil level detection sensor that detects the temperature of the installation location, an output unit that outputs a signal that changes the compressor suction temperature of the refrigerant sucked into the compressor to the refrigeration air conditioner, And a determination unit that compares measured values obtained by the oil level detection sensor before and after the output of the signal output from the output unit, and determines whether or not the oil stored in the compressor is depleted.
- an oil level detection device that can install an oil level detection sensor and accurately detect oil depletion.
- FIG. 3 is a schematic configuration diagram showing an example of a refrigerant circuit configuration of the refrigeration air conditioner 1 according to Embodiments 1 to 3 of the present invention. It is a figure which shows the structure of the compressor of FIG. It is a control block diagram which shows the electrical structure of the refrigerating air conditioner 1 of FIG. It is a block diagram which shows the structure of the oil level detection apparatus which concerns on Embodiment 1 of this invention.
- FIG. 2 is a ph diagram during cooling operation of the refrigerating and air-conditioning apparatus according to Embodiment 1 of the present invention. It is a flowchart which shows the flow of the oil level detection of the oil level detection apparatus which concerns on Embodiment 1 of this invention.
- FIG. 1 is a schematic configuration diagram showing an example of a refrigerant circuit configuration of a refrigerating and air-conditioning apparatus 1 according to Embodiments 1 to 3 of the present invention. Based on FIG. 1, the refrigerant circuit configuration and operation of the refrigeration air conditioner 1 will be described.
- the refrigerating and air-conditioning apparatus 1 is installed in, for example, a building or a condominium, and is used for cooling or heating an air-conditioning target area by performing a vapor compression refrigeration cycle operation.
- the relationship of the size of each component may be different from the actual one.
- the refrigerating and air-conditioning apparatus 1 is mainly composed of an outdoor unit 2 as a heat source unit and an indoor unit 4 (indoor unit 4A, 2A) as a use unit of a plurality of units (two units are shown in FIG. 1) connected in parallel thereto. Indoor unit 4B).
- the refrigerating and air-conditioning apparatus 1 has an extension pipe (a liquid extension pipe (second extension pipe) 6 and a gas extension pipe (first extension pipe) 7) that connects the outdoor unit 2 and the indoor unit 4. That is, the refrigerating and air-conditioning apparatus 1 has a refrigerant circuit 10 in which the outdoor unit 2 and the indoor unit 4 are connected by a refrigerant pipe and the refrigerant circulates.
- the liquid extension pipe 6 includes a main liquid extension pipe 6A, a branch liquid extension pipe 6a, a branch liquid extension pipe 6b, and a distributor 51a.
- the gas extension pipe 7 includes a main gas extension pipe 7A, a branch gas extension pipe 7a, a branch gas extension pipe 7b, and a distributor 52a.
- R410A is used as the refrigerant.
- the indoor unit 4A and the indoor unit 4B are supplied with cooling air or heating air from the outdoor unit 2 and supply cooling air or heating air to the air-conditioning target area.
- “A” and “B” after the indoor unit 4 may be omitted. In this case, both the indoor unit 4A and the indoor unit 4B are shown.
- “A (or a)” is added after the sign of each device (including part of the circuit) of the “indoor unit 4A” system, and each device (including part of the circuit is included) of the “indoor unit 4B” system. )
- B (or b) followsed by “B (or b)”. In these descriptions, “A (or a)” and “B (or b)” after the reference may be omitted, but it goes without saying that both devices are shown.
- the indoor unit 4 is installed by being embedded in a ceiling of a room such as a building, suspended, or hung on a wall surface of the room.
- the indoor unit 4A is connected to the outdoor unit 2 using the main liquid extension pipe 6A, the distributor 51a, the branch liquid extension pipe 6a, the branch gas extension pipe 7a, the distributor 52a, and the main gas extension pipe 7A. And constitutes a part of the refrigerant circuit 10.
- the indoor unit 4B is extended and connected from the outdoor unit 2 using the main liquid extension pipe 6A, the distributor 51a, the branch liquid extension pipe 6b, the branch gas extension pipe 7b, the distributor 52a, and the main gas extension pipe 7A. And constitutes a part of the refrigerant circuit 10.
- the indoor unit 4 mainly has an indoor refrigerant circuit (indoor refrigerant circuit 10a, indoor refrigerant circuit 10b) that constitutes a part of the refrigerant circuit 10.
- This indoor refrigerant circuit is mainly configured by an expansion valve 41 as an expansion mechanism and an indoor heat exchanger 42 as a use side heat exchanger extending in series.
- the indoor heat exchanger 42 performs heat exchange between a heat medium (for example, air or water) and a refrigerant, and condensates or evaporates the refrigerant.
- the indoor heat exchanger 42 functions as a refrigerant condenser (heat radiator) during heating operation to heat indoor air, and functions as a refrigerant evaporator during cooling operation to cool indoor air.
- the type of the indoor heat exchanger 42 is not particularly limited, but may be a cross-fin fin-and-tube heat exchanger composed of heat transfer tubes and a large number of fins, for example.
- the expansion valve 41 is installed on the liquid side of the indoor heat exchanger 42 in order to adjust the flow rate of the refrigerant flowing in the indoor refrigerant circuit, and expands the refrigerant by decompressing it.
- the expansion valve 41 may be constituted by a valve whose opening degree can be variably controlled, for example, an electronic expansion valve.
- the indoor unit 4 has an indoor fan 43.
- the indoor fan 43 is a blower for supplying indoor air as supply air after sucking indoor air into the indoor unit 4 and exchanging heat with the refrigerant in the indoor heat exchanger 42.
- the indoor fan 43 is capable of changing the air volume supplied to the indoor heat exchanger 42, and may be constituted by, for example, a centrifugal fan or a multiblade fan driven by a DC fan motor.
- the indoor heat exchanger 42 may perform heat exchange with a heat medium (for example, water or brine) different from the refrigerant and air.
- the indoor unit 4 is provided with various sensors.
- a gas side temperature sensor gas side temperature sensor that detects the temperature of the refrigerant (that is, the refrigerant temperature corresponding to the condensation temperature Tc during heating operation or the evaporation temperature Te during cooling operation).
- 33f mounted on the indoor unit 4A
- a gas side temperature sensor 33i mounted on the indoor unit 4B
- a liquid side temperature sensor for detecting the temperature Teo of the refrigerant.
- an indoor temperature sensor (indoor temperature sensor 33g (mounted on the indoor unit 4A)) that detects the temperature of indoor air flowing into the unit (that is, the indoor temperature Tr),
- An indoor temperature sensor 33j (mounted on the indoor unit 4B) is provided.
- Information (temperature information) detected by these various sensors is sent to a control unit (indoor side control unit 32), which will be described later, that controls the operation of each device mounted in the indoor unit 4, and the operation of each device. Used for control.
- the types of the liquid side temperature sensors 33e and 33h, the gas side temperature sensors 33f and 33i, and the indoor temperature sensors 33g and 33j are not particularly limited.
- the indoor unit 4 has an indoor side control unit 32 (32a, 32b) that controls the operation of each device constituting the indoor unit 4.
- the indoor side control part 32 has a microcomputer, memory, etc. provided in order to control the indoor unit 4.
- FIG. The indoor side control unit 32 exchanges control signals and the like with a remote controller (not shown) for individually operating the indoor unit 4, and communicates with the outdoor unit 2 (specifically, the outdoor side control unit 31). Control signals and the like can be exchanged via a transmission line (which may be wireless). That is, the indoor side control part 32 functions as the control part 3 which performs operation control of the whole refrigerating and air-conditioning apparatus 1 by cooperating with the outdoor side control part 31 (refer FIG. 3).
- the outdoor unit 2 has a function of supplying cold or warm heat to the indoor unit 4.
- the outdoor unit 2 is installed outside a building or the like, for example, and is extended from the indoor unit 4 through a liquid extension pipe 6 and a gas extension pipe 7 to form a part of the refrigerant circuit 10. That is, the refrigerant flowing out of the outdoor unit 2 and flowing through the main liquid extension pipe 6A is divided into the branch liquid extension pipe 6a and the branch liquid extension pipe 6b via the distributor 51a, and each of the indoor unit 4A and the indoor unit 4B. To flow into.
- the refrigerant that flows out of the outdoor unit 2 and flows through the main gas extension pipe 7A is divided into the branch gas extension pipe 7a and the branch gas extension pipe 7b via the distributor 52a, and the indoor unit 4A and the indoor unit 4B. It comes to flow into each.
- the outdoor unit 2 mainly has an outdoor refrigerant circuit 10z that constitutes a part of the refrigerant circuit 10.
- the outdoor refrigerant circuit 10z mainly includes a compressor 21, an outdoor heat exchanger 23 as a heat source side heat exchanger, a liquid side closing valve 28, and a gas side closing valve 29 that are extended in series. have.
- the compressor 21 sucks refrigerant and compresses the refrigerant to bring it into a high temperature / high pressure state. Next, the compressor 21 will be briefly described with reference to FIG.
- FIG. 2 is a diagram showing a configuration of the compressor of FIG.
- the compressor 21 connects the compression unit 21a that sucks and compresses refrigerant from the outside, the electric unit 21b having a stator and a rotor, and the compression unit 21a and the electric unit 21b to generate the electric unit 21b. It has a main shaft 21c that transmits a rotational force to the compression portion 21a, and these are housed in a sealed container 21A.
- the main shaft 21c is disposed so as to extend in the vertical direction in the sealed container 21A, and is supported by a bearing portion 21d.
- An oil pump 21e is provided at the lower end of the main shaft 21c, and sucks up oil supplied to the lower portion of the sealed container 21A and supplies it to the sliding portions of the main shaft 21c and the compression portion 21a.
- a suction pipe 21f for sucking refrigerant is provided on the side surface of the sealed container 21A, and a discharge pipe 21g for discharging compressed refrigerant is provided on the upper surface of the sealed container 21A.
- the compressor 21 is capable of varying the operating capacity, and may be constituted by a positive displacement compressor provided with an electric unit 21b that controls the frequency F by an inverter, for example.
- an inverter for example.
- FIG. 1 although the case where the number of the compressors 21 is one is illustrated as an example, the present invention is not limited to this, and two or more compressors 21 are arranged in parallel depending on the number of extended indoor units 4 or the like. It may be extended and mounted.
- An oil level detection device 60 for detecting the oil level in the compressor 21 is disposed on the outer surface of the compressor 21 configured as described above. Details of the oil level detection device 60 will be described in detail again.
- the outdoor heat exchanger 23 functions as a refrigerant condenser (heat radiator), performs heat exchange between a heat medium (for example, air or water) and the refrigerant, and condenses and liquefies the refrigerant.
- the type of the outdoor heat exchanger 23 is not particularly limited.
- the outdoor heat exchanger 23 may be configured by a cross fin type fin-and-tube heat exchanger including heat transfer tubes and a large number of fins.
- the outdoor heat exchanger 23 has a gas side connected to the compressor 21 and a liquid side connected to the main liquid extension pipe 6A.
- the outdoor unit 2 has an outdoor fan 27.
- the outdoor fan 27 is a blower for sucking outdoor air into the outdoor unit 2, exchanging heat with the refrigerant in the outdoor heat exchanger 23, and then discharging the air outside.
- the outdoor fan 27 can change the air volume of air supplied to the outdoor heat exchanger 23, and may be a propeller fan driven by a motor including a DC fan motor, for example.
- the outdoor heat exchanger 23 may perform heat exchange with a heat medium (for example, water or brine) different from the refrigerant and air.
- the outdoor unit 2 is provided with a plurality of pressure sensors and temperature sensors.
- a suction pressure sensor 34a for detecting the suction pressure Ps of the compressor 21 and a discharge pressure sensor 34b for detecting the discharge pressure Pd of the compressor 21 are installed.
- an intake temperature sensor 33a, a discharge temperature sensor 33b, a liquid pipe temperature sensor 33d, a heat exchange temperature sensor 33k, a liquid side temperature sensor 33l, and an outdoor temperature sensor 33c are installed as temperature sensors. ing.
- the suction temperature sensor 33 a is provided at a position between the accumulator 24 and the compressor 21 and detects the suction temperature Ts of the compressor 21.
- the discharge temperature sensor 33b detects the discharge temperature Td of the compressor 21.
- the heat exchanger temperature sensor 33k detects the temperature of the refrigerant flowing in the outdoor heat exchanger 23.
- the liquid side temperature sensor 33l is installed on the liquid side of the outdoor heat exchanger 23 and detects the refrigerant temperature on the liquid side.
- the outdoor temperature sensor 33 c is installed on the outdoor air inlet side of the outdoor unit 2 and detects the temperature of the outdoor air flowing into the outdoor unit 2.
- Information (temperature information) detected by these various sensors is sent to a control unit (outdoor control unit 31) that controls the operation of each device mounted on the indoor unit 4 to control the operation of each device.
- a control unit outdoor control unit 31
- the kind of each temperature sensor is not specifically limited, For example, it is good to comprise with a thermistor etc.
- the outdoor unit 2 has an outdoor side control unit 31 that controls the operation of each element constituting the outdoor unit 2.
- the outdoor control unit 31 includes a microcomputer, a memory, an inverter circuit that controls a motor, and the like that are provided to control the outdoor unit 2.
- the outdoor control unit 31 can exchange control signals and the like with the indoor control unit 32 of the indoor unit 4 via a transmission line (may be wireless). That is, the outdoor side control part 31 functions as the control part 3 which performs operation control of the whole refrigerating and air-conditioning apparatus 1 by cooperating with the indoor side control part 32 (refer FIG. 3).
- FIG. 3 is a control block diagram showing an electrical configuration of the refrigeration air conditioner 1 of FIG.
- the control unit 3 includes a pressure sensor (suction pressure sensor 34a, discharge pressure sensor 34b), temperature sensor (gas side temperature sensors 33f, 33i, liquid side temperature sensors 33e, 33h, indoor temperature sensors 33g, 33j, suction temperature sensor 33a,
- the discharge temperature sensor 33b, the outdoor temperature sensor 33c, the liquid pipe temperature sensor 33d, the heat exchange temperature sensor 33k, and the liquid side temperature sensor 33l) are connected to these sensors (detection units) so as to receive the detection signals.
- the control unit 3 can control various devices (the compressor 21, the outdoor fan 27, the indoor fan 43, and the expansion valve 41 functioning as a flow control valve) based on detection signals of these sensors. Connected to various devices.
- the control unit 3 includes a measurement unit 3a, a calculation unit 3b, a storage unit 3c, a drive unit 3d, a display unit 3e, an input unit 3f, and an output unit 3g.
- the measurement unit 3a has a function of measuring the pressure and temperature of the refrigerant circulating through the refrigerant circuit 10 based on information sent from the pressure sensor and the temperature sensor (that is, the operating state quantity).
- the calculation unit 3b has a function of calculating the refrigerant amount (that is, the operation state amount) based on the measurement value measured by the measurement unit 3a.
- storage part 3c has a function which memorize
- the driving unit 3d has a function of controlling the driving of each element (specifically, a compressor motor, a valve mechanism, a fan motor, etc.) that drives the refrigeration air conditioner 1.
- the display unit 3e notifies the abnormality that occurs when operating the refrigerating and air-conditioning apparatus 1 by voice or display, or displays the oil level detection result of the oil level detection device 60 (determination result of whether or not oil is exhausted) by voice or display. It has a function to notify.
- the input unit 3f has a function of inputting and changing set values for various controls, and inputting external information such as a refrigerant charging amount.
- the output unit 3g has a function of outputting the measurement value measured by the measurement unit 3a and the value calculated by the calculation unit 3b to the outside.
- the extension pipes (liquid extension pipe 6 and gas extension pipe 7) connect the outdoor unit 2 and the indoor unit 4 and circulate the refrigerant in the refrigeration air conditioner 1. That is, the refrigerating and air-conditioning apparatus 1 forms a refrigerant circuit 10 by extending various devices constituting the refrigerating and air-conditioning apparatus 1 with extension pipes, and circulating the refrigerant through the refrigerant circuit 10 to perform cooling operation or Heating operation is feasible.
- the extension pipe includes the liquid extension pipe 6 (main liquid extension pipe 6A, branch liquid extension pipe 6a, branch liquid extension pipe 6b, and distributor 51a) through which liquid refrigerant or two-phase refrigerant flows, and gas refrigerant.
- the gas extension pipe 7 (the main gas extension pipe 7A, the branch gas extension pipe 7a, the branch gas extension pipe 7b, and the distributor 52a) flows.
- the main liquid extension pipe 6A, branch liquid extension pipe 6a, branch liquid extension pipe 6b, main gas extension pipe 7A, branch gas extension pipe 7a, and branch gas extension pipe 7b are installed in the refrigeration air conditioner 1 in a building or the like.
- Refrigerant pipes that are installed on site when installed in a place, and each of these pipes has a pipe diameter determined according to the combination of the outdoor unit 2 and the indoor unit 4 It is like that.
- an extension pipe in which a distributor 51a and a distributor 52a are added to the connection between one outdoor unit 2 and two indoor units 4 is used.
- the distributor 51a and the distributor 52a are used. Is not necessarily required.
- the shape of the distributor 51a and the distributor 52a may be determined according to the number of indoor units 4 extended.
- the distributor 51a and the distributor 52a may be configured with T-tubes, or may be configured with headers.
- a plurality of (three or more) indoor units 4 are connected, a plurality of T-shaped tubes may be used to distribute the refrigerant, or a header may be used to distribute the refrigerant. .
- an extension pipe in which a distributor 51a and a distributor 52a are added to the connection between one outdoor unit 2 and two indoor units 4 is used.
- the distributor 51a and the distributor 52a are used. Is not necessarily required.
- the shape of the distributor 51a and the distributor 52a may be determined according to the number of indoor units 4 extended.
- the distributor 51a and the distributor 52a may be configured with T-tubes, or may be configured with headers.
- a plurality of (three or more) indoor units 4 are connected, a plurality of T-shaped tubes may be used to distribute the refrigerant, or a header may be used to distribute the refrigerant. .
- FIG. 4 is a block diagram showing a configuration of the oil level detection device according to Embodiment 1 of the present invention.
- the oil level detection device 60 controls the power supplied to the oil level detection unit 70 having the reference sensor 36 and the oil level detection sensor 37, and the reference sensor 36 and the oil level detection sensor 37, respectively. And a sensor control unit 35 for measuring the measurement value.
- the oil level detection device 60 is installed on the outer surface of the compressor 21, and the oil level (amount) inside the compressor is present in an appropriate amount (that is, whether or not the oil has been exhausted). To figure out.
- the appropriate amount of oil differs depending on the compressor. In the first embodiment, as shown in FIG. 2, the amount of oil stored up to the bearing portion 21d is set as an appropriate amount.
- the reference sensor 36 is installed on the outer surface of the compressor that is always filled with oil, measures the temperature of the installation location, and transmits this measured value to a sensor measurement unit described later.
- the oil level detection sensor 37 is installed on the outer surface of the compressor at a height that requires oil level management (the height at which the oil amount is desired to be secured, for example, the height facing the bearing portion 21d). The temperature of the installation location is measured, and this measured value is transmitted to a sensor measurement unit 35a described later.
- the determination result in this installed state is that if there is an oil level at the height at which the oil level detection sensor 37 is installed, there is an appropriate amount of oil, “there is oil”, and the height of the oil level detection sensor 37 or less If there is an oil level, there is no appropriate amount of oil, and a determination such as “oil exhaustion” is made.
- a thermistor whose resistance value changes linearly with temperature is used. By changing the electric power applied to the thermistor in this way, only the temperature is measured without self-heating (temperature detection method described later), and the external surface of the compressor is heated externally to measure the heat dissipation characteristics. It can also serve as two methods (the external heating method described later). By using this thermistor, heating and temperature sensing can be performed with one component.
- each of the reference sensor 36 and the oil level detection sensor 37 is configured to be able to perform heating and temperature sensing with one component (thermistor), but is not limited thereto. For example, it is good also as a structure provided with the heating body and the temperature measurement element separately. In this case, for example, a heater can be used as the heating body.
- the sensor control unit 35 includes a sensor measurement unit 35a, a sensor determination unit 35b, a sensor storage unit 35c, a power adjustment unit 35d, a sensor input unit 35e, and a sensor output unit 35f.
- the sensor measurement unit 35a has a function of measuring the temperature based on the measurement values sent from the reference sensor 36 and the oil level detection sensor 37.
- the sensor determination unit 35b is a part that controls the power adjustment unit 35d and the sensor output unit 35f and determines whether or not the oil is exhausted based on the sensor information obtained by the sensor measurement unit 35a.
- the sensor storage unit 35c is a part that stores information obtained by the sensor measurement unit 35a and the sensor determination unit 35b.
- the power adjustment unit 35d is a part that adjusts the power supplied to the reference sensor 36 and the oil level detection sensor 37 based on information from the sensor determination unit 35b.
- the power adjustment unit 35d includes a first power adjustment that supplies the reference sensor 36 and the oil level detection sensor 37 with the first power that the reference sensor 36 and the oil level detection sensor 37 do not self-heat, and the reference sensor 36 and The second electric power adjustment in which the oil level detection sensor 37 supplies the second power generated by the self-heating to the reference sensor 36 and the oil level detection sensor 37 is performed.
- the sensor input unit 35e is a part that obtains an oil level detection start signal and obtains information necessary for the determination by the sensor determination unit 35b.
- the sensor output unit 35f is a part that outputs the determination result determined by the sensor determination unit 35b for external notification or outputs a signal that changes the operating state of the refrigeration air conditioner 1 to the refrigeration air conditioner 1. is there.
- the data output from the sensor output unit 35f is input to the control unit 3 of the refrigeration air conditioner 1, and is appropriately processed on the refrigeration air conditioner 1 side.
- the oil level detection device 60 may be provided with a display unit such as a liquid crystal panel, and the determination result may be displayed on the oil level detection device 60 side.
- the refrigerating and air-conditioning apparatus 1 controls each device constituting the refrigerating and air-conditioning apparatus 1 according to the operation load of each indoor unit 4 and executes a cooling operation.
- FIG. 5 is a ph diagram during the cooling operation of the refrigerating and air-conditioning apparatus according to Embodiment 1 of the present invention.
- the flow of the refrigerant during the cooling operation is indicated by a solid arrow.
- refrigerant leakage detection is always performed, and a remote monitoring can be performed at a management center or the like by using a communication line.
- the cooling operation performed by the refrigeration air conditioner 1 will be described with reference to FIGS. 1 and 5.
- the discharge side of the compressor 21 is connected to the gas side of the outdoor heat exchanger 23.
- the suction side of the compressor 21 is connected to the gas side of the indoor heat exchanger 42 via the gas side shut-off valve 29 and the gas extension pipe 7 (main gas extension pipe 7A, branch gas extension pipe 7a, branch gas extension pipe 7b). Connected.
- the liquid side closing valve 28 and the gas side closing valve 29 are opened. Further, a case where the cooling operation is executed in all the indoor units 4 will be described as an example.
- the low-temperature / low-pressure refrigerant is compressed by the compressor 21 and discharged as a high-temperature / high-pressure gas refrigerant (point a shown in FIG. 5).
- the high-temperature and high-pressure gas refrigerant discharged from the compressor 21 flows into the outdoor heat exchanger 23.
- the refrigerant flowing into the outdoor heat exchanger 23 is condensed and liquefied while dissipating heat to the outdoor air by the blowing action of the outdoor fan 27 (point b shown in FIG. 5).
- the condensation temperature at this time is obtained by converting the pressure detected by the heat exchanger temperature sensor 33k or the discharge pressure sensor 34b to a saturation temperature.
- the high-pressure liquid refrigerant that has flowed out of the outdoor heat exchanger 23 flows out of the outdoor unit 2 through the liquid-side closing valve 28.
- the high-pressure liquid refrigerant that has flowed out of the outdoor unit 2 drops in pressure due to tube wall friction in the main liquid extension pipe 6A, branch liquid extension pipe 6a, and branch liquid extension pipe 6b (point c shown in FIG. 5).
- This refrigerant flows into the indoor unit 4 and is decompressed by the expansion valve 41 to become a low-pressure gas-liquid two-phase refrigerant (point d shown in FIG. 5).
- This gas-liquid two-phase refrigerant flows into the indoor heat exchanger 42 functioning as an evaporator of the refrigerant, and evaporates into gas by absorbing heat from the air by the blowing action of the indoor fan 43 (point e shown in FIG. 5). At this time, the air-conditioning target area is cooled.
- the evaporation temperature at this time is measured by the liquid side temperature sensor 33e and the liquid side temperature sensor 33h.
- the superheat degree SH of the refrigerant at the outlets of the indoor heat exchanger 42A and the indoor heat exchanger 42B is determined from the refrigerant temperature value detected by the gas side temperature sensor 33f and the gas side temperature sensor 33i. It is obtained by subtracting the refrigerant temperature detected by the temperature sensor 33h. That is, the temperature of the refrigerant can be measured as necessary by each temperature sensor according to the operating state.
- the expansion valves 41A and 41B have the superheat degree SH of the refrigerant at the outlet of the indoor heat exchangers 42A and 41B (that is, the gas side of the indoor heat exchanger 42A and the indoor heat exchanger 42B).
- the opening degree is adjusted to be the value SHm.
- the gas refrigerant that has passed through the indoor heat exchanger 42 passes through the branch gas extension pipe 7a, the branch gas extension pipe 7b, and the main gas extension pipe 7A, and flows into the outdoor unit 2 through the gas side shut-off valve 29. Note that the pressure of the gas refrigerant drops due to tube wall friction when passing through the branch gas extension pipe 7a, the branch gas extension pipe 7b, and the main gas extension pipe 7A (point f shown in FIG. 5). Then, the refrigerant flowing into the outdoor unit 2 passes through the accumulator 24 and is sucked into the compressor 21 again. With the above flow, the refrigeration air conditioner 1 performs the cooling operation.
- Compressor fluid is composed of oil and refrigerant. Since the gas refrigerant is discharged almost as it is, it does not stay inside the compressor. On the other hand, the discharge amount of oil is limited, and the amount of oil remaining in the compressor is larger than circulating in the refrigerant circuit.
- the oil accumulated in the compressor is pumped up by the oil pump 21e, supplied to the compression unit 21a, the electric unit 21b, and the like inside the compressor and heated there. And if it operates for a long time, the temperature of the oil inside a compressor will rise.
- oil level detection principle In the oil level detection of the first embodiment, only the oil level detection sensor 37 is used.
- the operation state of the refrigeration air conditioner 1 is set to a certain state A at the start of measurement, the temperature is measured by the oil level detection sensor 37, and then the operation state of the refrigeration air conditioner 1 is changed to another state. Change to B.
- the operation state of the refrigerating and air-conditioning apparatus 1 is changed to another state B in order to change the temperature of the gas refrigerant flowing into the compressor 21 (hereinafter referred to as compressor intake temperature).
- compressor intake temperature As described above, when the compressor suction temperature is changed, the temperature of the gas refrigerant in the compressor 21 changes greatly. Therefore, when the measured value of the oil level detection sensor 37 changes, the oil level detection sensor 37 is at the height position. There will be a gas refrigerant.
- FIG. 6 is a flowchart (no self-heating) showing the flow of oil level detection of the oil level detection device according to Embodiment 1 of the present invention.
- the sensor determination unit 35b causes the power adjustment unit 35d to perform the first power adjustment, and acquires the measurement value T1 of the oil level detection sensor 37 (S101).
- the sensor determination unit 35b outputs a signal for changing the compressor suction temperature from the sensor output unit 35f to the refrigeration air conditioner 1, and changes the operation state of the refrigerant air conditioner (S102).
- the sensor determination part 35b discriminate
- FIG. 7 is a flowchart (with self-heating) showing the flow of oil level detection of the oil level detection device according to Embodiment 1 of the present invention.
- the sensor determination unit 35b causes the power adjustment unit 35d to perform the second power adjustment and causes the oil level detection sensor 37 to self-heat (S201).
- the sensor determination part 35b will acquire the measured value T3 of the oil level detection sensor 37 (S203).
- the sensor determination unit 35b outputs a signal for changing the compressor intake temperature from the sensor output unit 35f to the refrigeration air conditioner 1, and changes the operation state of the refrigerant air conditioner (S204).
- the sensor determination part 35b discriminate
- the determination is made for each of the case where the oil level detection sensor 37 is used without self-heating and the case where the oil level detection sensor 37 is used with self-heating.
- the determination may be made by combining both.
- the flow of oil level detection when both are combined will be described.
- FIG. 8 is a flowchart showing the flow of oil level detection in which the methods shown in FIGS. 6 and 7 are combined.
- Steps S301 to S305 are the same as steps S101 to S105 in FIG.
- Steps S306 to S314 are the same as steps S201 to S209 in FIG.
- the sensor determination unit 35b performs oil level detection using the oil level detection sensor 37 without causing self-heating (S301 to S305).
- T1 T2 in the determination of S305
- the sensor determination unit 35b performs oil level detection by using the oil level detection sensor 37 with self-heating (S306 to S314).
- the refrigerating and air-conditioning apparatus 1 is controlled, the compressor intake temperature is changed, and only the temperature of the gas refrigerant flowing into the compressor 21 is changed. If they are different, oil exhaustion can be determined by a simple method of oil exhaustion, and erroneous determination can be suppressed.
- the reference sensor 36 is provided.
- the reference sensor 36 is necessary for the oil level detection of the first embodiment. You can delete it because it is not.
- Embodiment 2 FIG. In the first embodiment, the oil level detection is performed using only the oil level detection sensor 37, but in the second embodiment, the oil level detection is performed using both the oil level detection sensor 37 and the reference sensor 36. It is.
- the temperature detection method is based on a phenomenon in which a difference occurs between the compressor surface temperature of the portion where the oil is located inside the sealed container 21A and the compressor surface temperature of the portion where the gas refrigerant is located. Is a method of detecting This phenomenon is affected by the difference in heat transfer coefficient between oil and gas refrigerant.
- the difference in heat transfer coefficient between oil and gas refrigerant will be described.
- the oil part Comparing the heat transfer coefficient of oil and gas refrigerant at the compressor inner wall, the oil part has a larger heat transfer coefficient than the gas part. That is, oil has a lower thermal resistance on the inner wall of the compressor than gas refrigerant, and heat is easily transmitted. Therefore, on the compressor surface of the oil part, the compressor surface temperature approaches the internal temperature (that is, the oil temperature), whereas on the compressor surface of the gas part, the compressor surface temperature approaches the external temperature. . For this reason, when the temperature of oil and gas refrigerant in the compressor is the same and there is a temperature difference between the inside and outside of the compressor, there is a temperature difference between the compressor surface of the oil part and the compressor surface of the gas part. Will occur. In the temperature detection method, the oil level position is specified based on this temperature difference.
- FIG. 9 is a diagram showing two compressor states of the compressor that is an element part of the refrigerating and air-conditioning apparatus according to Embodiment 2 of the present invention.
- the outside air temperature is 25 ° C.
- (a) shows a difference in temperature between the inside and outside of the compressor, and when there is more than an appropriate amount of oil inside the compressor and the temperature of the oil and the gas refrigerant is equal
- (b) shows the temperature difference between the inside and outside of the compressor. In this case, the oil is exhausted and the oil temperature is higher than the gas temperature.
- T1 is a measurement value of the reference sensor 36
- T2 is a measurement value of the oil level detection sensor.
- the case where the temperature of the oil inside the compressor and the temperature of the gas refrigerant is the same and there is a temperature difference between the inside and outside of the compressor has been described.
- the oil inside the compressor is more than the gas refrigerant.
- the temperature is high.
- further compression is performed compared to when there is a difference in temperature between the inside and outside of the compressor and the temperatures of the oil and gas refrigerant are equal.
- the machine surface temperature difference increases.
- the oil part has a temperature higher than that of the gas refrigerant, and the difference in the compressor surface temperature increases by the difference. Therefore, even when “there is a temperature difference between the inside and outside of the compressor and the temperature of the oil is higher than that of the gas refrigerant”, it is possible to determine the presence or absence of oil without erroneous detection by the temperature detection method.
- the temperature detection method described above detects the oil level based on the difference in temperature that appears on the compressor surface due to the difference in heat transfer coefficient between oil and gas refrigerant inside the sealed container 21A.
- the external heating method is the same in that it uses the difference in heat transfer coefficient between the oil and gas refrigerant inside the sealed container 21A, but the external heating method forcibly applies heat to the container surface to generate heat. As a result, the temperature of the compressor surface becomes higher than the internal temperature. And, according to the difference in heat dissipation characteristics between the oil part and the gas part due to the difference in heat transfer coefficient, it is determined whether or not the oil is exhausted by comparing the measured value of the reference sensor 36 and the measured value of the oil level detection sensor 37. That's it.
- the oil part when comparing the heat transfer coefficients of the oil and gas refrigerant on the compressor inner wall, the oil part has a larger heat transfer coefficient than the gas part. That is, oil has a smaller thermal resistance at the compressor inner wall than gas refrigerant, and heat applied to the compressor surface is likely to dissipate to the oil inside the compressor. From this, when the external heating is performed, the compressor surface temperature of the oil part becomes lower than the compressor surface temperature of the gas part. Since the operating state of the compressor 21 and the surrounding environment change, when determining whether or not the oil is exhausted, the height at which the measured value and the amount of oil of the reference sensor 36 installed at the position that always becomes the oil portion are to be secured. The measured value of the oil level detection sensor 37 installed in is compared.
- the oil is present up to the height position of the oil level detection sensor 37, and it is determined that “there is oil”. If the measured value differs from the measured value of the oil level detection sensor 37, it is determined that the oil is exhausted.
- FIG. 10 is a diagram showing two compressor states of the compressor that is an element part of the refrigerating and air-conditioning apparatus according to Embodiment 2 of the present invention.
- (A) shows a case where an appropriate amount or more of oil exists in the compressor and the temperatures of the oil and the gas refrigerant are equal, and
- (b) shows a case where the oil is exhausted and the temperatures of the oil and the gas refrigerant are equal.
- (A) Temperature detection method compression of the oil part and gas part is performed by changing the compressor intake temperature based on the relationship between the compressor ambient temperature (outside air temperature) and the oil temperature ( ⁇ reference sensor temperature). Increase the difference in machine surface temperature.
- the compressor ambient temperature outside air temperature
- the compressor suction temperature is increased to further increase the difference.
- the compressor suction temperature is lowered to further increase the difference.
- the refrigerant flowing into the compressor 21 is desirably as hot as possible in order to increase the difference in heat dissipation characteristics between the oil part and the gas part. This is because if the temperature of the gas refrigerant flowing into the compressor 21 is high, it is more difficult to dissipate heat in the gas portion, and the difference in heat dissipation characteristics from the oil portion that easily dissipates heat increases.
- the refrigerant-side heat exchange amount of the evaporator upstream of the compressor 21 is made smaller than the air-side heat exchange amount. By doing in this way, evaporation temperature can be raised and compressor intake temperature can be raised. As described above, there are the following three methods for increasing the compressor intake temperature.
- Evaporator fan control The means for changing the compressor suction temperature is to control the air volume of the fan installed in the evaporator.
- the fan air volume When the fan air volume is increased, the amount of heat exchange on the air side increases compared to the refrigerant side, so the refrigerant becomes superheated at the outlet of the evaporator, and the temperature of the refrigerant rises by the degree of superheat than the saturation temperature. it can. Further, if the fan air volume of the evaporator is increased, heat can be exchanged even at a high evaporation temperature, so that the evaporation temperature rises and the compressor suction temperature can be increased. Conversely, when the fan air volume of the evaporator is reduced, the degree of superheat at the evaporator outlet is reduced, the evaporation temperature is lowered, and the compressor suction temperature can be lowered.
- the second means for changing the compressor intake temperature is to control the opening degree of the expansion valve. Reducing the opening of the expansion valve reduces the amount of refrigerant flowing through the evaporator. Therefore, the amount of heat exchange on the refrigerant side in the evaporator is smaller than the amount of heat exchange on the air side, and the refrigerant that has been in a two-phase state at the evaporator inlet becomes a superheated gas state at the evaporator outlet. Conversely, by opening the opening of the expansion valve, the amount of refrigerant flowing through the evaporator increases.
- the refrigerant-side heat exchange amount in the evaporator is larger than the air-side heat exchange amount, and the degree of superheat at the evaporator outlet is reduced.
- the amount of heat exchange on the refrigerant side further increases, the refrigerant at the evaporator outlet is saturated.
- Compressor frequency control A third means for changing the compressor suction temperature is to adjust the frequency of the compressor 21.
- the compressor frequency When the compressor frequency is lowered, the amount of refrigerant flowing through the evaporator decreases, and the amount of heat exchange on the refrigerant side becomes smaller than the amount of heat exchange on the air side in the evaporator. Therefore, the evaporation temperature rises and the compressor suction temperature can be raised.
- the compressor frequency is increased, the heat exchange amount is balanced, so that the evaporation temperature is lowered and the compressor suction temperature can be lowered.
- FIG. 11 is a flowchart showing a flow of oil level detection by the temperature detection method of the oil level detection device according to Embodiment 2 of the present invention.
- the sensor determination unit 35b performs the determination accuracy improving operation. That is, as described above, a signal for changing the compressor intake temperature is output from the sensor output unit 35f to the refrigeration air conditioner 1 based on the measurement value of the reference sensor 36 (S401). Then, the sensor determination unit 35b causes the power adjustment unit 35d to perform the first power adjustment, and acquires the measurement value T1 of the reference sensor 36 and the measurement value T2 of the oil level detection sensor 37 (S402).
- FIG. 12 is a flow chart illustrating a specific oil level detection in the external heating method with reference to FIG.
- the sensor determination unit 35b performs the determination accuracy improving operation. That is, a signal for changing the compressor intake temperature is output from the sensor output unit 35f to the refrigeration air conditioner 1 based on the measurement value of the reference sensor 36 (S501). And the sensor determination part 35b makes the electric power adjustment part 35d perform 2nd electric power adjustment, and makes the reference
- the oil level detection is performed using the temperature detection method or the external heating method after performing the determination accuracy improving operation, it is possible to suppress erroneous determination. Is possible.
- Embodiment 3 the method for detecting the oil level by the temperature detection method or the external heating method using both the reference sensor 36 and the oil level detection sensor 37 has been described.
- the second embodiment although there is actually oil, there is no erroneous determination that it is determined that “oil is exhausted”. However, when it is determined that “oil is present (no abnormality)”, in fact, In some cases, the oil is depleted. In other words, there is a possibility of overlooking oil depletion. Therefore, in the third embodiment, by detecting the oil level using a combination of the temperature detection method and the external heating method, it is possible to eliminate the oversight of oil depletion and to perform the determination accuracy improvement operation as described above. This is intended to improve accuracy.
- the temperature condition that may overlook oil depletion in the temperature detection method is that when the temperature difference between the inside and outside of the compressor 21 is small (for example, ⁇ 0.5 to 1 ° C.), the oil temperature is higher than that of the gas refrigerant. And so on.
- FIG. 13 is an explanatory diagram of the temperature detection method of the oil level detection device according to the third embodiment of the present invention, and is an explanatory diagram of temperature conditions that may overlook oil depletion.
- FIG. 13A shows a case where the temperature difference between the inside and outside of the compressor is small and the temperature of the oil and the gas refrigerant are both equal to 20 ° C.
- FIG. 13B shows the case where the temperature of the oil is lower than the temperature of the gas refrigerant.
- the temperature condition that may overlook oil depletion in the external heating method is when the oil temperature is higher than the gas refrigerant temperature.
- FIG. 14 is an explanatory diagram of an external heating method of the oil level detection device according to the third embodiment of the present invention, and is an explanatory diagram of a temperature condition in which oil is depleted but there is a possibility of overlooking oil depletion.
- T1 T2
- the measured value of the reference sensor 36 becomes equal to the compressor surface temperature of the externally heated gas section because the oil temperature is high.
- the external heating method may overlook oil depletion.
- the temperature state of the compressor 21 at the time of shifting to the external heating method matches the temperature condition where there is a possibility of overlooking the oil depletion by the external heating method, the oil is not changed even if the mode is shifted to the external heating method.
- the temperature condition that may overlook oil depletion in the external heating method is when the oil temperature is higher than the temperature of the gas refrigerant as described above, and this temperature condition misses the oil depletion in the temperature detection method. Not included in possible temperature conditions.
- the external heating method is in a state in which the temperature conditions that could overlook oil depletion have been eliminated.
- FIG. 15 is a schematic diagram showing three states of the compressor that is an element part of the refrigeration air-conditioning apparatus according to Embodiment 3 of the present invention.
- A When there is a difference in temperature between the inside and outside of the compressor, when an appropriate amount or more of oil is present inside the compressor and the temperature of the oil and the gas refrigerant is equal, (b) is when the temperature difference between the inside and outside of the compressor is small and the oil is exhausted. When the temperatures of the oil and the gas refrigerant are the same, (c) shows a case where the oil is depleted and the temperature of the oil is higher than the gas part temperature.
- the determination results are as follows.
- (A) T1 T2, and it is determined that “there is oil”.
- (B) T1 T2, and it is determined that “oil is present” despite “oil depletion”.
- FIG. 16 is a flowchart showing a flow of oil level detection in the oil level detection device according to Embodiment 3 of the present invention.
- the sensor determination unit 35b causes the power adjustment unit 35d to perform the first power adjustment, and acquires the measurement value T1 of the reference sensor 36 and the measurement value T2 of the oil level detection sensor 37. (S601).
- the unit 35d performs the second power adjustment and causes the reference sensor 36 and the oil level detection sensor 37 to self-heat (S603).
- the sensor determination unit 35b determines whether or not an arbitrary time for stabilizing the measurement value has elapsed (S604), and confirms that the measurement value has stabilized after the arbitrary time has elapsed, and then the measurement value T3 of the reference sensor 36. And the measured value T4 of the oil level detection sensor 37 are acquired (S605).
- control for changing the compressor suction temperature is not described in the flowchart of FIG. 16, in order to improve the determination accuracy in each of the temperature detection method and the external heating method, according to the measurement value of the reference sensor 36.
- the above-described determination accuracy improving operation is performed.
- the oil level detection is performed by combining the temperature detection method and the external heating method, and the determination accuracy improving operation is performed. Judgment can be suppressed.
- Embodiment 4 FIG.
- the oil level detection device 60 is provided on the outer surface of the compressor 21, but in the fourth embodiment, the oil level detection device 60 is provided inside the compressor 21.
- FIG. 17 is a diagram showing an arrangement position of the oil level detection device in the refrigerating and air-conditioning apparatus according to Embodiment 4 of the present invention. As shown in FIG. 17, the reference sensor 36 and the oil level detection sensor 37 of the oil level detection device 60 are provided inside the compressor 21. Other refrigeration and air-conditioning apparatus configurations and controls are the same as in the first to third embodiments.
- the oil level detection device 60 may be provided inside the compressor 21, and in this case as well, the same effects as in the first to third embodiments can be obtained. .
- the oil level detection device 60 and the refrigerating and air-conditioning device 1 manage each component device and communicate measured values and operation data to the outside such as a telephone line, a LAN line, and a radio.
- You may extend the local controller as a management apparatus to acquire. Then, this local controller is extended via a network to the remote server of the information management center that receives the measurement values and operation data of the oil level detection device 60 and the refrigeration air conditioner 1 according to the first to third embodiments, and the remote server
- the oil depletion determination system may be configured by extending a storage device such as a disk device that stores the operation state quantity.
- the local controller is a measurement unit (sensor measurement unit 35a, measurement unit 3a) that acquires the operation state quantity of the refrigeration / air-conditioning apparatus 1 according to Embodiments 1 to 4, and the storage device is a storage unit (sensor storage unit 35c, storage unit).
- the remote server functions as a determination unit (sensor determination unit 35b) can be considered.
- the features of the present invention have been described separately in the embodiments, the specific configuration is not limited to these embodiments, and can be changed without departing from the gist of the invention.
- the case where the present invention is applied to the refrigeration air conditioner 1 dedicated to cooling has been described as an example.
- the present invention is not limited to this. You may apply.
- the refrigeration air conditioner including one outdoor unit 2 is shown as an example.
- the present invention is not limited thereto, and the present invention is applied to a refrigeration air conditioner including a plurality of outdoor units 2. May be.
- the features of each embodiment may be combined as appropriate according to the application and purpose.
- Refrigeration air conditioner 2 outdoor unit, 3 control unit, 3a measurement unit, 3b calculation unit, 3c storage unit, 3d drive unit, 3e display unit, 3f input unit, 3g output unit, 4 (4A, 4B) indoor unit, 6 liquid extension pipe, 6A main liquid extension pipe, 6a branch liquid extension pipe, 6b branch liquid extension pipe, 7 gas extension pipe, 7A main gas extension pipe, 7a branch gas extension pipe, 7b branch gas extension pipe, 10 refrigerant circuit, 10a indoor refrigerant circuit, 10b indoor refrigerant circuit, 10z outdoor refrigerant circuit, 21 compressor, 21A airtight container, 21a compression part, 21b electric part, 21c main shaft, 21d bearing part, 21e oil pump, 21f suction pipe, 21g Discharge pipe, 23 outdoor heat exchanger, 24 accumulator, 27 outdoor fan, 28 liquid side closing valve, 29 gas side closing valve, 1 outdoor side control unit, 32 indoor side control unit, 33a suction temperature sensor, 33b discharge temperature sensor, 33c outdoor temperature sensor, 33d liquid pipe
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Abstract
Description
図1は、本発明の実施の形態1~3に係る冷凍空調装置1の冷媒回路構成の一例を示す概略構成図である。図1に基づいて、冷凍空調装置1の冷媒回路構成及び動作について説明する。この冷凍空調装置1は、例えばビルやマンション等に設置され、蒸気圧縮式の冷凍サイクル運転を行うことによって、設置される空調対象域の冷房や暖房に使用されるものである。なお、図1を含め、以下の図面では各構成部材の大きさの関係が実際のものとは異なる場合がある。
冷凍空調装置1は、主として、熱源機としての室外機2と、それに並列に接続された複数台(図1では2台を図示している)の利用ユニットとしての室内機4(室内機4A、室内機4B)とを備えている。また、冷凍空調装置1は、室外機2と室内機4とを接続する延長配管(液延長配管(第2延長配管)6、ガス延長配管(第1延長配管)7)を有している。すなわち、冷凍空調装置1は、室外機2と室内機4とが冷媒配管で接続されて冷媒が循環する冷媒回路10を有している。なお、液延長配管6は、主液延長配管6A、枝液延長配管6a、枝液延長配管6b、及び、分配器51aを備えている。また、ガス延長配管7は、主ガス延長配管7A、枝ガス延長配管7a、枝ガス延長配管7b、及び、分配器52aを備えている。冷媒には、ここではR410Aが用いられる。
室内機4A、室内機4Bは、室外機2からの冷熱又は温熱の供給を受けて空調対象域に冷房空気又は暖房空気を供給するものである。なお、以下の説明においては、室内機4の後の「A」、「B」を省略する場合があるが、その場合には室内機4A、室内機4Bの双方を示しているものとする。また、「室内機4A」系統の各機器(回路の一部も含む)の符号の後に「A(又はa)」を付加し、「室内機4B」系統の各機器(回路の一部も含む)の符号の後に「B(又はb)」を付加して図示している。これらの説明においても、符号の後の「A(又はa)」、「B(又はb)」を省略する場合があるが、双方の機器を示していることは言うまでもない。
室外機2は、室内機4に冷熱又は温熱を供給する機能を有している。室外機2は、例えばビル等の室外に設置されており、液延長配管6、ガス延長配管7で室内機4から延長して接続されており、冷媒回路10の一部を構成している。つまり、室外機2から流出して主液延長配管6Aを流れる冷媒は、分配器51aを介して枝液延長配管6aと枝液延長配管6bとに分流され、室内機4A、室内機4Bのそれぞれに流入するようになっている。同様に、室外機2から流出して主ガス延長配管7Aを流れる冷媒は、分配器52aを介して枝ガス延長配管7aと枝ガス延長配管7bとに分流され、室内機4A、室内機4Bのそれぞれに流入するようになっている。
圧縮機21は、外部より冷媒を吸入して圧縮する圧縮部21aと、固定子及び回転子を有する電動部21bと、この圧縮部21aと電動部21bとを連結し、電動部21bの発生する回転力を圧縮部21aに伝達する主軸21cとを有し、これらが密閉容器21A内に収容された構成を有している。主軸21cは密閉容器21A内において上下方向に延びるように配置されており、軸受け部21dによって軸支されている。また、主軸21cの下端にはオイルポンプ21eが設けられており、密閉容器21Aの下部に貯留された油を吸い上げて主軸21c及び圧縮部21aの各摺動部へ供給する。
制御部3は、圧力センサー(吸入圧力センサー34a、吐出圧力センサー34b)、温度センサー(ガス側温度センサー33f、33i、液側温度センサー33e、33h、室内温度センサー33g、33j、吸入温度センサー33a、吐出温度センサー33b、室外温度センサー33c、液管温度センサー33d、熱交温度センサー33k、液側温度センサー33l)の検出信号を受けることができるようにこれらのセンサー(検出部)と接続されている。また、制御部3は、これらのセンサーの検出信号等に基づいて各種機器(圧縮機21、室外ファン27、室内ファン43、流量制御弁として機能する膨張弁41)を制御することができるように各種機器に接続されている。
延長配管(液延長配管6、ガス延長配管7)は、室外機2と室内機4とを接続し、冷凍空調装置1内の冷媒を循環させるものである。つまり、冷凍空調装置1は、冷凍空調装置1を構成している各種機器を延長配管で配管延長することで冷媒回路10を形成し、この冷媒回路10に冷媒を循環させることで、冷房運転や暖房運転が実行可能になっているのである。
図4は、本発明の実施の形態1に係る油面検知装置の構成を示すブロック図である。
油面検知装置60は、基準センサ36及び油面検知センサ37を有する油面検知部70と、基準センサ36及び油面検知センサ37のそれぞれへ供給する電力を制御し、各センサ36、37の計測値を計測するセンサ制御部35とを備えている。油面検知装置60は、図2に示したように圧縮機21の外面に設置され、圧縮機内部の油面(量)が適正量存在しているか(つまり油枯渇になっていないかどうか)を把握するものである。油の適正量は圧縮機により異なり、本実施の形態1では図2に示すように、軸受け部21dまで油が貯留する量を適正量とする。
冷凍空調装置1の各要素の動作について説明する。冷凍空調装置1は、各室内機4の運転負荷に応じて冷凍空調装置1を構成している各機器の制御を行ない、冷房運転を実行する。
冷房運転時は、圧縮機21の吐出側が、室外熱交換器23のガス側に接続される。また、圧縮機21の吸入側が、ガス側閉鎖弁29及びガス延長配管7(主ガス延長配管7A、枝ガス延長配管7a、枝ガス延長配管7b)を介して室内熱交換器42のガス側に接続される。なお、液側閉鎖弁28及びガス側閉鎖弁29は、開状態にされている。また、全部の室内機4で冷房運転が実行される場合を例に説明する。
実施の形態1の油面検知では油面検知センサ37のみを用いる。実施の形態1の油面検知では、計測開始時に冷凍空調装置1の運転状態をある状態Aにして油面検知センサ37で温度計測を行い、その後、冷凍空調装置1の運転状態を別の状態Bに変化させる。冷凍空調装置1の運転状態を別の状態Bに変化させるのは、圧縮機21に流入するガス冷媒の温度(以下、圧縮機吸入温度という)を変化させる意図である。このように、圧縮機吸入温度を変化させると圧縮機21内のガス冷媒の温度が大きく変化するので、油面検知センサ37の計測値が変化した場合、油面検知センサ37の高さ位置にはガス冷媒があることになる。実施の形態1の油面検知ではこの原理を用いて油枯渇か否かを判定する。
まず、油面検知の判定がスタートすると、センサ判定部35bは電力調整部35dに第1電力調整を行わせ、油面検知センサ37の計測値T1を取得する(S101)。次に、センサ判定部35bは、圧縮機吸入温度を変化させる信号をセンサ出力部35fから冷凍空調装置1に出力させ、冷媒空調装置の運転状態を変化させる(S102)。そして、センサ判定部35bは、冷凍空調装置1の冷凍サイクルが安定しているか否かを判別する(S103)。センサ判定部35bは、冷凍サイクルが安定しているのが確認できたら、油面検知センサ37の計測値T2を取得する(S104)。その後、センサ判定部35bは、S101で取得したT1とS104で取得したT2とを比較し(S105)、T1=T2であれば「油あり(異常なし)」と判定し(S106)、T1≠T2であれば「油枯渇」と判定し、発報する(S107)。
まず、油面検知の判定がスタートすると、センサ判定部35bは電力調整部35dに第2電力調整を行わせ、油面検知センサ37を自己発熱させる(S201)。そして、任意時間が経過すると(S202)、センサ判定部35bは油面検知センサ37の計測値T3を取得する(S203)。次に、センサ判定部35bは、圧縮機吸入温度を変化させる信号をセンサ出力部35fから冷凍空調装置1に出力させ、冷媒空調装置の運転状態を変化させる(S204)。そして、センサ判定部35bは、冷凍空調装置1の冷凍サイクルが安定しているか否かを判別する(S205)。センサ判定部35bは、冷凍サイクルが安定しているのが確認できたら、油面検知センサ37の計測値T4を取得する(S206)。その後、センサ判定部35bは、S203で取得した計測値T3とS206で取得した計測値T4とを比較し(S207)、T3=T4であれば「油あり(異常なし)」と判定し(S208)、T3≠T4であれば「油枯渇」と判定し、発報する(S209)。
まず、油面検知の判定がスタートすると、センサ判定部35bは、油面検知センサ37を自己発熱させずに用いて油面検知を行う(S301~S305)。そして、センサ判定部35bは、S305の判断でT1=T2であると、油面検知センサ37を自己発熱させて用いて油面検知を行う(S306~S314)。
実施の形態1は、油面検知センサ37のみを用いて油面検知を行っていたが、実施の形態2は、油面検知センサ37と基準センサ36の両方を用いて油面検知を行うものである。
油面検知装置60において油面を検知する方法は従来2つの方式((A)温度検知方式、(B)外部加熱方式)がある。本実施の形態2は、従来の温度検知方式と外部加熱方式のそれぞれに対し、判定精度を高めるための冷凍空調装置1の制御(以下、判定精度向上運転という)を組み合わせることに特徴がある。以下、まずは2つの方式のそれぞれについて説明する。
温度検知方式は、密閉容器21Aの内部に油が位置する部分の圧縮機表面温度とガス冷媒が位置する部分の圧縮機表面温度とに違いが生じる現象に基づいて油面を検知する方法である。この現象は、油とガス冷媒とで熱伝達率が違うことが影響しており、ここではまず、油とガス冷媒の熱伝達率の違いについて説明する。
(a)T1=T2となり、「油あり」の判定となる。
(b)T1≠T2となり、「油枯渇」の判定となる。
上記の温度検知方式は、密閉容器21Aの内部の油とガス冷媒との熱伝達率の違いによって圧縮機表面に表れる温度の違いに基づき油面を検知するものであった。外部加熱方式も、密閉容器21Aの内部の油とガス冷媒の熱伝達率の違いを利用する点は同じであるが、外部加熱方式は、容器表面に対して強制的に熱を加え、熱を加えた分、圧縮機表面の温度が内部の温度よりも高くなる温度状況を作る。そして、熱伝達率の違いによる油部とガス部の放熱特性の違いにより、基準センサ36の計測値と油面検知センサ37の計測値とを比較することで油枯渇か否かを判定する、というものである。
(a)T1=T2となり、「油あり」の判定となる。
(b)T1≠T2となり、「油枯渇」の判定となる。
前記記載のように、圧縮機21の外面に基準センサ36及び油面検知センサ37を設置した場合は、油部とガス部の圧縮機表面温度差が小さい。よって判定精度を向上するため、運転条件を変化させ、圧縮機吸入温度を変化させる。具体的な方法を下記に示す。
温度検知方式では、圧縮機周囲温度(外気温度)と油温(≒基準センサ温度)との関係に基づいて圧縮機吸入温度を変えることにより、油部とガス部の圧縮機表面温度の差異を大きくする。
油温(基準センサ温度)が圧縮機周囲温度(外気温度)よりも低い場合は、その差を更に大きくすべく圧縮機吸入温度を上昇させる。このように圧縮機吸入温度が上昇するように冷凍空調装置1を制御することで、ガス部の圧縮機表面温度は上昇し、油部の圧縮機表面温度との温度差が大きくなる。
外部加熱方式では、油部とガス部の放熱特性の差異を大きくするため、圧縮機21に流入する冷媒はできる限り高温であることが望ましい。これは、圧縮機21に流入するガス冷媒温度が高ければ、ガス部で更に放熱しにくくなり、放熱し易い油部との放熱特性の差異が大きくなるためである。
圧縮機吸入温度を上昇させるには、圧縮機21の上流にある蒸発器の、空気側熱交換量よりも冷媒側熱交換量を小さくする。このようにすることで、蒸発温度を上昇させ、圧縮機吸入温度を上昇させることができる。このように圧縮機吸入温度を上昇させるための運転には下記3つの方法がある。
圧縮機吸入温度を変化させる手段としては、蒸発器に設置されているファンの風量を制御することである。ファンの風量を増加させると、冷媒側比べて空気側の熱交換量が増加することから、冷媒は蒸発器出口で過熱状態となり、飽和温度よりも過熱度分、冷媒の温度を上昇することができる。また、蒸発器のファン風量を増加すると高い蒸発温度でも熱交換できることから、蒸発温度が上昇し、圧縮機吸入温度を高くすることができる。逆に、蒸発器のファン風量を小さくした場合には、蒸発器出口の過熱度が小さくなり、蒸発温度が下がり、圧縮機吸入温度を低下させることができる。
圧縮機吸入温度を変化させるための2つ目の手段としては、膨張弁の開度を制御することがあげられる。膨張弁の開度を絞ることで蒸発器を流れる冷媒が少なくなる。よって、蒸発器での冷媒側の熱交換量は空気側の熱交換量に比べて少なくなり、蒸発器入口で二相状態であった冷媒は蒸発器出口では過熱ガス状態となる。逆に膨張弁の開度を開けることにより、蒸発器を流れる冷媒量が多くなる。よって、蒸発器での冷媒側熱交換量は空気側熱交換量に比べて多くなり、蒸発器出口の過熱度が小さくなる。そして更に冷媒側の熱交換量が多くなった場合は、蒸発器出口の冷媒は飽和状態となる。
圧縮機吸入温度を変化させる3つ目の手段としては、圧縮機21の周波数を調整することである。圧縮機周波数を低下させると、蒸発器を流れる冷媒量が減り、蒸発器での空気側の熱交換量よりも冷媒側の熱交換量が小さくなる。よって、蒸発温度が上昇し、圧縮機吸入温度を上昇させることができる。逆に、圧縮機周波数を増加させた場合には、熱交換量がバランスするために蒸発温度が低下し、圧縮機吸入温度を低下させることができる。
まず、油面検知の判定がスタートすると、センサ判定部35bは上記の判定精度向上運転を行う。すなわち、上述したように基準センサ36の計測値に基づいて圧縮機吸入温度を変化させる信号をセンサ出力部35fから冷凍空調装置1に出力させる(S401)。そして、センサ判定部35bは、電力調整部35dに第1電力調整を行わせ、基準センサ36の計測値T1と油面検知センサ37の計測値T2とを取得する(S402)。そして、センサ判定部35bは、T1とT2とを比較し(S403)、T1=T2であれば「油あり(異常なし)」と判定し(S404)、T1≠T2であれば「油枯渇」と判定してこれを発報する(S405)。
センサ判定部35bは、まず、上記の判定精度向上運転を行う。すなわち、基準センサ36の計測値に基づいて圧縮機吸入温度を変化させる信号をセンサ出力部35fから冷凍空調装置1に出力させる(S501)。そして、センサ判定部35bは、電力調整部35dに第2電力調整を行わせて基準センサ36と油面検知センサ37を自己発熱させる(S502)。そして、センサ判定部35bは、計測値が安定するための任意時間が経過したかを判断し(S503)、任意時間が経過して計測値が安定したことを確認すると、基準センサ36の計測値T1と油面検知センサ37の計測値とを取得する(S504)。そして、センサ判定部35bは、T1とT2とを比較し(S505)、T1=T2であれば「油あり(異常なし)」と判定し(S506)、T1≠T2であれば「油枯渇」と判定してこれを発報する(S507)。
上記実施の形態2では基準センサ36及び油面検知センサ37の両方を用いて温度検知方式又は外部加熱方式で油面検知を行う方法について説明した。上記実施の形態2では、実際には油があるにもかかわらず、「油枯渇」と判定してしまうという誤判定は無いが、「油あり(異常なし)」と判定された場合に、実際は油が枯渇しているという場合がある。つまり、油枯渇を見逃してしまう可能性がある。そこで、実施の形態3では、温度検知方式と外部加熱方式を組み合わせて用いて油面検知を行うことで、油枯渇を見逃すことを排除すると共に、上述の判定精度向上運転を行うことで、判定精度の向上を図るものである。
T1=T2となり、「油枯渇」であるにもかかわらず「油あり」の判定となる。
油の温度がガス冷媒温度に比べて高い場合を示している。この場合、以下の判定結果となる。
T1=T2となり、「油枯渇」であるにもかかわらず「油あり」の判定となる。
(a)T1=T2となり、「油あり」の判定となる。
(b)T1=T2となり、「油枯渇」であるにもかかわらず「油あり」の判定となる。
(c)T1≠T2となり、「油枯渇」の判定となる。
(b)T1=T2となり、「油枯渇」の判定となる。
まず、油面検知の判定がスタートすると、センサ判定部35bは、電力調整部35dに第1電力調整を行わせ、基準センサ36の計測値T1と油面検知センサ37の計測値T2とを取得する(S601)。センサ判定部35bは、T1とT2とを比較し(S602)、T1≠T2であれば、「油枯渇」と判定してこれを発報し(S608)、T1=T2であれば、電力調整部35dに第2電力調整を行わせ、基準センサ36と油面検知センサ37とを自己発熱させる(S603)。
上記実施の形態1~3では、圧縮機21の外面に油面検知装置60を設けていたが、実施の形態4では、油面検知装置60を圧縮機21の内部に設けたものである。
図17に示すように、油面検知装置60の基準センサ36及び油面検知センサ37が、圧縮機21の内部に設けられている。その他の冷凍空調装置の構成及び制御は実施の形態1~3と同様である。
Claims (14)
- 冷凍空調装置に搭載され、前記冷凍空調装置を構成している圧縮機の内部に貯留される油の油面を検知する油面検知装置であって、
前記圧縮機の所定の高さ位置に設けられ、設置箇所の温度を検知する油面検知センサと、
前記圧縮機に吸入される冷媒の圧縮機吸入温度を変化させる信号を前記冷凍空調装置に出力する出力部と、
前記出力部から出力される前記信号の出力前後に前記油面検知センサで得られた計測値を比較し、前記圧縮機の内部に貯留される油の枯渇を判定する判定部と、
を備えた油面検知装置。 - 前記油面検知センサが自己発熱しない第1電力を前記油面検知センサに供給する第1電力調整と、前記油面検知センサが自己発熱する第2電力を前記油面検知センサに供給する第2電力調整とを行う電力調整部を更に備え、
前記判定部は、
前記電力調整部に前記第1電力調整を行わせると共に、前記出力部に前記信号を出力させて圧縮機吸入温度を変化させ、前記信号の出力前後の前記油面検知センサで得られた計測値を比較し、2つの前記計測値が異なる場合、油枯渇と判定し、
2つの前記計測値が同じ場合、前記電力調整部に前記第2電力調整を行わせると共に、前記出力部に前記信号を出力させて圧縮機吸入温度を変化させ、前記信号の出力前後の前記油面検知センサで得られた計測値を比較し、2つの前記計測値が異なる場合、油枯渇と判定し、2つの前記計測値が同じ場合、油ありと判定するものである請求項1記載の油面検知装置。 - 冷凍空調装置に搭載され、前記冷凍空調装置を構成している圧縮機の内部に貯留される油の油面を検知する油面検知装置であって、
前記圧縮機が油で満たされる高さ位置に設けられ、設置箇所の温度を検知する基準センサと、
前記圧縮機の所定の高さ位置に設けられ、設置箇所の温度を検知する油面検知センサと、
前記圧縮機に吸入される冷媒の圧縮機吸入温度を変化させる信号を前記冷凍空調装置に出力する出力部と、
前記出力部から出力される前記信号の出力後の前記基準センサの計測値と前記油面検知センサの計測値とを比較し、前記圧縮機の内部に貯留される油の枯渇を判定する判定部と、
を備えた油面検知装置。 - 前記判定部は、2つの前記計測値が異なる場合に、前記圧縮機の内部に貯留される油が枯渇していると判定するものである請求項3記載の油面検知装置。
- 前記基準センサ及び前記油面検知センサが自己発熱しない第1電力を前記基準センサ及び前記油面検知センサに供給する第1電力調整を行う電力調整部を更に備え、
前記判定部は、油枯渇の判定を行うにあたり、前記電力調整部に前記第1電力調整を行わせて得た、2つの前記計測値を用いる請求項3又は請求項4記載の油面検知装置。 - 前記出力部は、前記基準センサの計測値が圧縮機周囲温度よりも低い場合、圧縮機吸入温度を上昇させる信号を前記冷凍空調装置に出力する請求項5記載の油面検知装置。
- 前記出力部は、前記基準センサの計測値が圧縮機周囲温度よりも高い場合、圧縮機吸入温度を下降させる信号を前記冷凍空調装置に出力する請求項5記載の油面検知装置。
- 前記電力調整部は更に、前記基準センサ及び前記油面検知センサが自己発熱する第2電力を前記基準センサ及び前記油面検知センサに供給する第2電力調整を行うように構成され、
前記判定部は、2つの前記計測値が同じ場合、前記電力調整部に前記第2電力調整を行わせて得た、前記基準センサの計測値と前記油面検知センサの計測値とを比較し、油枯渇を判定する請求項5~請求項7の何れか一項に記載の油面検知装置。 - 前記判定部は、油枯渇の判定を行うにあたり、前記電力調整部に前記第2電力調整を行わせて得た、2つの前記計測値を用いており、
前記出力部は、前記第2電力調整時には、前記圧縮機吸入温度を上昇させる信号を前記冷凍空調装置に出力する請求項2又は請求項8記載の油面検知装置。 - 前記油面検知センサは、前記圧縮機内において油量を確保する必要がある高さ位置に設けられている請求項1~請求項9の何れか一項に記載の油面検知装置。
- 前記出力部は、前記冷凍空調装置が有する蒸発器のファン風量を変化させることで前記圧縮機吸入温度を変化させる請求項1~請求項10の何れか一項に記載の油面検知装置。
- 前記出力部は、前記冷凍空調装置が有する膨張弁の開度を変化させることで前記圧縮機吸入温度を変化させる請求項1~請求項11の何れか一項に記載の油面検知装置。
- 前記出力部は、前記圧縮機の周波数を変化させることで前記圧縮機吸入温度を変化させる請求項1~請求項12の何れか一項に記載の油面検知装置。
- 請求項1~請求項13の何れか一項に記載の油面検知装置を搭載した冷凍空調装置。
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