WO2015033708A1 - 作業車両及び作業車両の制御方法 - Google Patents
作業車両及び作業車両の制御方法 Download PDFInfo
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- WO2015033708A1 WO2015033708A1 PCT/JP2014/070076 JP2014070076W WO2015033708A1 WO 2015033708 A1 WO2015033708 A1 WO 2015033708A1 JP 2014070076 W JP2014070076 W JP 2014070076W WO 2015033708 A1 WO2015033708 A1 WO 2015033708A1
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- Prior art keywords
- control system
- information
- work vehicle
- control
- communication line
- Prior art date
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- 238000004891 communication Methods 0.000 claims abstract description 188
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W50/00—Details of control systems for road vehicle drive control not related to the control of a particular sub-unit, e.g. process diagnostic or vehicle driver interfaces
- B60W50/02—Ensuring safety in case of control system failures, e.g. by diagnosing, circumventing or fixing failures
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B9/00—Safety arrangements
- G05B9/02—Safety arrangements electric
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R16/00—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
- B60R16/02—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
- B60R16/023—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements for transmission of signals between vehicle parts or subsystems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W10/00—Conjoint control of vehicle sub-units of different type or different function
- B60W10/04—Conjoint control of vehicle sub-units of different type or different function including control of propulsion units
- B60W10/06—Conjoint control of vehicle sub-units of different type or different function including control of propulsion units including control of combustion engines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W10/00—Conjoint control of vehicle sub-units of different type or different function
- B60W10/18—Conjoint control of vehicle sub-units of different type or different function including control of braking systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W10/00—Conjoint control of vehicle sub-units of different type or different function
- B60W10/18—Conjoint control of vehicle sub-units of different type or different function including control of braking systems
- B60W10/184—Conjoint control of vehicle sub-units of different type or different function including control of braking systems with wheel brakes
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- B60W50/00—Details of control systems for road vehicle drive control not related to the control of a particular sub-unit, e.g. process diagnostic or vehicle driver interfaces
- B60W50/02—Ensuring safety in case of control system failures, e.g. by diagnosing, circumventing or fixing failures
- B60W50/023—Avoiding failures by using redundant parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W50/00—Details of control systems for road vehicle drive control not related to the control of a particular sub-unit, e.g. process diagnostic or vehicle driver interfaces
- B60W50/02—Ensuring safety in case of control system failures, e.g. by diagnosing, circumventing or fixing failures
- B60W50/035—Bringing the control units into a predefined state, e.g. giving priority to particular actuators
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- G—PHYSICS
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- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D1/00—Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots
- G05D1/0055—Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots with safety arrangements
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- G—PHYSICS
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- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
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- G05D1/0088—Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots characterized by the autonomous decision making process, e.g. artificial intelligence, predefined behaviours
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W50/00—Details of control systems for road vehicle drive control not related to the control of a particular sub-unit, e.g. process diagnostic or vehicle driver interfaces
- B60W2050/0001—Details of the control system
- B60W2050/0043—Signal treatments, identification of variables or parameters, parameter estimation or state estimation
- B60W2050/0044—In digital systems
- B60W2050/0045—In digital systems using databus protocols
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B60W50/00—Details of control systems for road vehicle drive control not related to the control of a particular sub-unit, e.g. process diagnostic or vehicle driver interfaces
- B60W2050/0062—Adapting control system settings
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
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- G—PHYSICS
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B15/00—Systems controlled by a computer
- G05B15/02—Systems controlled by a computer electric
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/26—Pc applications
- G05B2219/2616—Earth moving, work machine
Definitions
- the present invention relates to a work vehicle and a work vehicle control method.
- Patent Document 1 a work vehicle run unattended and automatically on a preset travel route.
- the work vehicle used for such a purpose communicates information necessary for unmanned traveling between various control devices provided in the work vehicle via a communication line in the work vehicle.
- An object of the present invention is to provide a work vehicle and a work vehicle control method capable of continuing an unmanned operation even when an abnormality occurs in the communication of the work vehicle traveling unattended.
- the present invention provides a first control system for controlling the traveling of the work vehicle, a second control system for controlling the traveling of the work vehicle via the first control system using the set information, and the first control.
- a first communication line used for communication between the system and the second control system; and a second communication line for transmitting information from the second control system to the first control system.
- the system generates information for controlling the engine of the work vehicle and information for controlling the braking device, and the information is transmitted via the second communication line via the second communication line by an information transmission method different from communication using the first communication line.
- 1 is a work vehicle that is transmitted to a control system.
- the communication apparatus includes a communication device that is provided on the work vehicle and communicates with the outside of the work vehicle, and the set information is information acquired from the communication device.
- the first control system When the state in which information is not transmitted from the second control system via the first communication line continues, the first control system receives the information for controlling the engine and the information for controlling the braking device. It is preferable to receive from said 2nd control system via a communication line.
- the second control system generates a control signal obtained by converting information for controlling the engine and information for controlling the braking device into a pulse width, and outputs the control signal to the second communication line.
- the first control system When the magnitude of the control signal is outside the normal range, the first control system preferably places the engine in an idling state and generates the maximum braking force in the braking device.
- the present invention is a work vehicle capable of switching between a first operation mode in which manned travel is performed and a second operation mode in which unmanned travel is performed, and is provided in the work vehicle and communicates with the outside of the work vehicle. And a first control system that controls the travel of the work vehicle, and a second control that controls the travel of the work vehicle via the first control system using information acquired from the communication device in the second operation mode.
- Two control systems a first communication line used for communication between the first control system and the second control system, and a second communication line for transmitting information from the second control system to the first control system
- the second control system in the second operation mode, when a state in which information is not transmitted from the second control system via the first communication line continues,
- a work vehicle that generates information for controlling an engine of a work vehicle and information for controlling a braking device, and transmits the information to a control signal obtained by converting the information into a pulse width to the first control system via the second communication line. is there.
- the present invention provides a first control system that can switch between a first operation mode that travels with manpower and a second operation mode that travels unattended, and that controls the travel of the work vehicle.
- the first information used for communication between the first control system and the second control system, the second control system for controlling the travel of the work vehicle via the first control system using the set information.
- Information for controlling the accelerator of the work vehicle and information for controlling the braking device are transmitted from the second control system to the first control system by an information transmission method different from communication using the communication line and the first communication line.
- information is not transmitted from the second control system via the first communication line in controlling the work vehicle including the second communication line. Is generated, information for controlling the engine of the work vehicle and information for controlling the braking device are generated, and these are converted into pulse widths as control signals to the first control system via the second communication line. It is the control method of the work vehicle which transmits.
- the work vehicle includes a communication device that communicates with the outside of the work vehicle, and the set information is information acquired from the communication device.
- the present invention can provide a work vehicle and a work vehicle control method capable of continuing unmanned operation even when an abnormality occurs in the communication of the work vehicle traveling unattended.
- FIG. 1 is a diagram illustrating a site where the work vehicle according to the present embodiment operates.
- FIG. 2 is a diagram illustrating the dump truck according to the present embodiment.
- FIG. 3 is a block diagram showing a control system provided in the dump truck.
- FIG. 4 is a diagram for explaining transmission of information by PWM according to the present embodiment.
- FIG. 5 is a flowchart illustrating a processing procedure of the work vehicle control method according to the present embodiment.
- FIG. 1 is a diagram illustrating a site where a work vehicle according to the present embodiment operates.
- the work vehicle of this embodiment is used for various work in a mine, a work vehicle is not limited to what is used in a mine.
- the work vehicle is exemplified by the dump truck 10 as a transport vehicle that transports crushed stone or earth and sand generated during the excavation of crushed stone, but the work vehicle is not limited to this.
- the work vehicle according to the present embodiment may be a water truck, a hydraulic excavator, a wheel loader, or the like that sprays water on the road surface.
- the work vehicle according to the present embodiment may be an autonomous traveling vehicle that travels by generating a traveling route by itself.
- the dump truck 10 is managed by the unmanned dump operation system 1 and travels automatically.
- the operation management device 2 provides information necessary for automatic operation such as the destination of the dump truck 10, travel permission for each section, position information of other vehicles and emergency stop command via wireless communication. 10 to send.
- the dump truck 10 automatically travels based on information necessary for automatic driving acquired from the operation management device 2.
- the operation management device 2 is different from the dump truck 10 that is a moving body, and is a kind of management device that is installed in a mine management facility and manages the operation of the work vehicle including the dump truck 10 and the mine. .
- the operation management device 2 is connected to a wireless communication device 4 having an antenna 4A in order to run the dump truck 10 operating in the mine.
- the dump truck 10 has an antenna 17 ⁇ / b> A for receiving a command from the operation management device 2 and transmitting its own operation information to the operation management device 2.
- the dump truck 10 can receive radio waves from GPS (Global Positioning System) satellites 5A, 5B, and 5C with the GPS antenna 18A, and can determine its own position.
- GPS Global Positioning System
- the unmanned dump operation system 1 includes the repeater 3 that relays the radio waves transmitted by the antenna 4A and the antenna 17A.
- the operation management apparatus 2 can transmit a command for control to the dump truck 10 operating at a position away from itself, or collect the operation information from the dump truck 10. .
- the dump truck 10 travels on a flat road FR or travels on a slope RS when traveling between a dumping site and a loading site. Next, the dump truck 10 will be described.
- FIG. 2 is a diagram illustrating the dump truck 10 according to the present embodiment.
- the dump truck 10 is managed and automatically operated by the unmanned dump operation system 1 without being operated by an operator.
- the unmanned dump operation system 1 may not be controlled. In such a case, it is necessary for the operator to board the dump truck 10 and operate the dump truck 10.
- the dump truck 10 includes a driver's cab 11DR on which an operator is boarded, and the driver's cab 11DR is provided with operating devices such as a handle, an accelerator pedal, and a brake pedal.
- the dump truck 10 loads a load and discharges the load at a desired location.
- the dump truck 10 includes a vehicle main body 11, a vessel 12, front wheels 13F and rear wheels 13R, a brake 13B as a braking device, a suspension cylinder 14, a rotation sensor 15, a suspension pressure sensor (pressure sensor) 16, An in-vehicle wireless communication device 17B to which the antenna 17A is connected, a GPS receiver 18B as a position information detection device to which the GPS antenna 18A is connected, a communication control device 19, a control system 20, and a drive device 30.
- the dump truck 10 has various mechanisms and functions provided in a general transporter or transport vehicle in addition to the above-described devices.
- the rigid dump truck 10 that is steered by the front wheels 13F is shown, but instead of such a dump truck 10, the vehicle body is divided into a front part and a rear part, and they are joined by a free joint.
- the present embodiment can also be applied to an articulated dump truck.
- the vehicle body 11 includes a vessel 12, a front wheel 13F, a rear wheel 13R, a suspension cylinder 14, a drive device 30, and the like.
- the vessel 12 functions as a loading platform for loading ore or earth and sand as cargo.
- the vessel 12 is disposed on the upper portion of the vehicle main body 11.
- the front wheel 13 ⁇ / b> F is a steered wheel that determines the traveling direction of the dump truck 10.
- the rear wheel 13R is a drive wheel that causes the dump truck 10 to travel.
- the front wheels 13F are disposed in front of the vehicle body 11, that is, on both the left and right sides on the cab 11DR side.
- the rear wheels 13R are arranged behind the vehicle body 11, that is, on the left and right sides opposite to the cab 11DR.
- the brake 13B includes a front wheel brake 13BF and a rear wheel brake 13BR.
- the front wheel brake 13BF is provided on each front wheel 13F and brakes them.
- the rear wheel brakes 13BR are provided on the respective rear wheels 13R to brake them.
- the suspension cylinder 14 is provided between the vehicle body 11, the left and right front wheels 13F, and the left and right rear wheels 13R.
- the suspension cylinder 14 is attached to and supports the left and right front wheels 13F and the left and right rear wheels 13R.
- the suspension cylinder 14 is subjected to a load corresponding to the mass of the load when the load is loaded, in addition to the vehicle body 11 and the vessel 12.
- the suspension cylinder 14 is filled with hydraulic oil and expands and contracts according to the mass of the load.
- the rotation sensor 15 includes a front wheel rotation sensor 15F that detects the rotation speed of each front wheel 13F, and a rear wheel rotation sensor 15R that detects the rotation speed of each rear wheel 13R.
- the rotation sensor 15 measures the speed at which the dump truck 10 travels (referred to as a vehicle speed as appropriate) when the front wheel side rotation sensor 15F detects the rotation speed of the front wheel 13F.
- the front wheel 13 ⁇ / b> F is a driven wheel that is not driven by the driving device 30. Since the front wheel 13F is not driven by the driving device 30, there is almost no slip between the front wheel 13F and the road surface. For this reason, the rotational speed of the front wheel 13 ⁇ / b> F substantially corresponds to the vehicle speed of the dump truck 10.
- the suspension pressure sensor 16 is provided corresponding to each suspension cylinder 14 attached to each front wheel 13F and rear wheel 13R.
- the suspension pressure sensor 16 detects a load acting on each suspension cylinder 14.
- the suspension pressure sensor 16 can measure the mass (loading amount) of the load by detecting the pressure of the hydraulic oil sealed in the suspension cylinder 14.
- the communication device 19S includes an antenna 17A, an in-vehicle wireless communication device 17B, a GPS antenna 18A, a GPS receiver 18B, and a communication control device 19.
- the antenna 17A receives a radio wave output from the repeater 3 of the operation management device 2 shown in FIG.
- the antenna 17A outputs the received radio wave to the in-vehicle wireless communication device 17B.
- the in-vehicle wireless communication device 17B performs wireless communication via the antenna 17A, the repeater 3, and the antenna 4A of the operation management device 2.
- the GPS antenna 18A receives radio waves output from a plurality of GPS satellites 5A, 5B, and 5C shown in FIG. 1 constituting a GPS (Global Positioning System).
- the GPS antenna 18A outputs the received radio wave to the GPS receiver 18B.
- the GPS receiver 18B converts the radio wave received by the GPS antenna 18A into an electrical signal, and calculates the position information of the GPS antenna 18A, that is, the position information of the dump truck 10. In this way, the GPS receiver 18B measures the position of the dump truck 10.
- the in-vehicle wireless communication device 17B and the GPS receiver 18B are connected to the communication control device 19.
- the communication control device 19 is connected to the control system 20.
- the communication control device 19 converts information from the in-vehicle wireless communication device 17B and the GPS receiver 18B into a format that the control system 20 can understand.
- the control system 20 acquires information for driving the dump truck 10 unattended from the operation management device 2 via the communication control device 19, the in-vehicle wireless communication device 17B, and the antenna 17A.
- the control system 20 acquires the position information of the dump truck 10 from the GPS receiver 18B.
- the drive device 30 drives the rear wheel 13R and causes the dump truck 10 to travel.
- the drive device 30 includes an engine 31 as a power generation source, a torque converter 32, a transmission 33, a propeller shaft 34, and a differential gear 35.
- the engine 31 is a diesel engine in the present embodiment, but is not limited to a diesel engine.
- the output of the engine 31 is transmitted to the transmission 33 via the torque converter 32.
- the torque converter 32 includes an input shaft that receives the output of the engine 31 and an output shaft that outputs the output of the engine input to the input shaft.
- the torque converter 32 includes a lockup clutch 32C that directly connects the input shaft and the output shaft.
- the transmission 33 reduces the rotational speed (the number of revolutions per unit time) of the crankshaft that is the output shaft of the engine 31, increases the torque, and outputs it to the propeller shaft 34.
- the propeller shaft 34 connects the output portion 33o of the transmission 33 and the input portion 35i of the differential gear 35.
- the propeller shaft 34 transmits the output of the transmission 33 to the differential gear 35.
- the differential gear 35 transmits the transmitted output from the transmission 33 to the left and right rear wheels 13R to drive them. In this way, the drive device 30 causes the dump truck 10 to travel.
- the transmission 33 can change the rotational speed of the engine 31 input from the input unit 33i, i.e., change the rotation speed, and output the output from the output unit 33o.
- the transmission 33 includes, for example, a plurality of planetary gear mechanisms that transmit power from the engine 31, and a plurality of clutches and a plurality of brakes for selecting rotation elements included in each planetary gear mechanism. It is a combined power transmission device.
- the transmission 33 can realize a plurality of different gear ratios by engaging or releasing the clutch and the brake described above and switching the rotating element through which the power of the engine 31 passes.
- the dump truck 10 transmits the power generated by the engine 31 to the rear wheel 13R via the torque converter 32, the transmission 33, the propeller shaft 34, and the differential gear 35. It is a mechanical vehicle.
- FIG. 3 is a block diagram showing the control system 20 provided in the dump truck 10.
- the control system 20 includes a first control system 40 and a second control system 50.
- the first control system 40 controls devices mounted on the dump truck 10, such as the engine 31, the transmission 33, and the brake 13B.
- the first control system 40 causes the dump truck 10 to travel based on the operation of an operator who rides on the dump truck 10.
- the second control system 50 generates a control command for controlling the dump truck 10 based on the command from the operation management device 2 shown in FIG. 1 and the information acquired from the communication device 19S.
- the second control system 50 transmits the generated control command to the first control system 40, and causes the dump truck 10 to automatically run unattended via the first control system 40.
- an operation mode in which the dump truck 10 travels by an operation of an operator boarding the dump truck 10 is referred to as a first operation mode.
- An operation mode in which the dump truck 10 travels without the operator getting on the dump truck 10, for example, based on information from outside the dump truck 10, is referred to as a second operation mode.
- the first operation mode is an operation mode in which the dump truck 10 travels with manpower
- the second operation mode is an operation mode in which the dump truck 10 travels unattended.
- the second operation mode includes not only the case where the control system 20 of the dump truck 10 causes the dump truck 10 to automatically run unattended, but also the case where the operator remotely operates the unmanned dump truck.
- the first control system 40 includes, for example, a TM (Trans Mission) control device 41, a brake control device 42, an engine control device 43, an ABS (Antilock Brake System) control device 44, a monitor 60M, and an information collecting device. 60I and key switch 60K.
- the TM control device 41, the brake control device 42, the engine control device 43, the ABS control device 44, the monitor 60M, and the information collection device 60I include, for example, a processing unit including a CPU (Central Processing Unit), A computer including a storage unit such as a ROM (Read Only Memory).
- TM control device 41 controls transmission 33 shown in FIG. 2 and lockup clutch 32C of torque converter 32.
- the brake control device 42 controls the brake 13B shown in FIG.
- the engine control device 43 controls the engine 31 shown in FIG.
- the ABS control device 44 releases the lock of the front wheel 13F and the rear wheel 13R by reducing the braking force of the brake 13B when the brake 13B shown in FIG. 2 brakes the front wheel 13F and the rear wheel 13R when they are locked. To do.
- the information collection device 60I acquires information on the state of the dump truck 10 from the TM control device 41, the brake control device 42, the engine control device 43, the ABS control device 44, and various sensors during the operation of the dump truck 10. And stored in association with the acquired time. Information in which information related to the state of the dump truck 10 is associated with the time when the information is acquired is referred to as operation information.
- the information collection device 60I transmits the operation information of the dump truck 10 to the operation management device 2 illustrated in FIG. 1 via the communication device 19S.
- the operation management device 2 creates a daily report using the operation information acquired from the information collection device 60I, or detects a malfunction or the like of the dump truck 10.
- an in-vehicle wireless communication device directly connected to the information collecting device 61I is provided, and the information collecting device 61I transmits operation information to the operation management device 2 through the in-vehicle wireless communication device instead of from the communication device 19S. May be.
- the monitor 60M displays various types of information on the dump truck 10.
- the various information includes, for example, the vehicle speed of the dump truck 10, that is, the speed at which the dump truck 10 travels, the temperature of the cooling water of the engine 31 shown in FIG.
- the monitor 60M displays, for example, a payload that is a load amount of the load loaded on the vessel 12 illustrated in FIG.
- the various information displayed on the monitor 60M includes information necessary for an operator who operates the dump truck (for example, fuel amount, gear position, etc.) when the dump truck 10 travels in the first operation mode, for example.
- the key switch 60K is connected to a dedicated terminal provided in each of the TM control device 41, the brake control device 42, the engine control device 43, the ABS control device 44, the monitor 60M, and the information collecting device 60I provided in the control system 20.
- the power supplied to these devices is turned on / off, and the first operation mode and the second operation mode are switched.
- the control system 20 may have a switch for switching between the first operation mode and the second operation mode separately from the key switch 60K.
- the TM control device 41, the brake control device 42, the engine control device 43, the ABS control device 44, the monitor 60M, and the information collection device 60I store computer programs for realizing their functions in their respective storage units.
- the TM control device 41, the brake control device 42, the engine control device 43, the ABS control device 44, the monitor 60M, and the information collection device 60I each read out a computer program necessary for control from each storage unit from the storage unit. By executing the instructions described in this computer program, the devices mounted on the dump truck 10 are controlled.
- a shift selector 46 is connected to the TM control device 41.
- the shift selector 46 designates the shift stage of the transmission 33 shown in FIG. 2, or designates the shift mode when the transmission 33 automatically shifts.
- the TM transmission device 41 controls the transmission device 33 in accordance with a control command from the second control system 50 in the second operation mode.
- a brake sensor 47A and a hoist sensor 47B are connected to the brake control device 42.
- the brake sensor 47A detects an operation amount of at least one of a retarder lever and a brake pedal provided in the cab 11DR of the dump truck 10.
- the brake control device 42 controls the braking state of the brake 13B of the dump truck 10 based on the detection value of the brake sensor 47A.
- the brake control device 42 When the brake control device 42 detects that the hoist lever is operated by the hoist sensor 47B, the brake control device 42 activates the brake 13B of the dump truck 10. Further, the brake control device 42 controls the brake 13B according to a control command from the second control system 50 in the second operation mode.
- Accelerator opening detection sensor 48 is connected to engine control device 43.
- the accelerator opening detection sensor 48 detects the amount of operation of an accelerator pedal provided in the cab 11DR of the dump truck 10.
- the engine control device 43 controls the engine 31 of the dump truck 10 based on the detection value of the accelerator opening detection sensor 48.
- the engine control device 43 controls the engine 31 according to a control command from the second control system 50.
- the ABS control device 44 is connected to a rotation sensor 15 (a front wheel side rotation sensor 15F and a rear wheel side rotation sensor 15R).
- the ABS control device 44 adjusts the braking force of the brake 13B based on the detection value of the rotation sensor 15.
- the braking force of the brake 13B is a force by which the brake 13B brakes the front wheel 13F or the rear wheel 13R. In the case of full braking, the braking force is maximized.
- the braking force is proportional to the pressure of the brake oil of the brake 13B.
- the TM control device 41, the brake control device 42, the engine control device 43, the ABS control device 44, the monitor 60M, and the information collecting device 60I are electrically connected by a communication line 45.
- they can exchange information with each other via the communication line 45.
- the TM control device 41, the brake control device 42, the engine control device 43, and the ABS control device 44 detect information of other control units or sensors connected to the other control units via the communication line 45. The value can be obtained and used for its own control.
- the TM control device 41 acquires the detection value of the accelerator opening detection sensor 48 detected by the engine control device 43 via the communication line 45 and controls the transmission 33 together with the information acquired from the shift selector 46.
- a CAN Controller Area Network
- the communication line 45 is a wire harness that constitutes the CAN. Communication in the first control system 40 is not limited to CAN.
- the second control system 50 includes, for example, an operation control device 51, an interface control device 52, a safety control device 53, a recording device 54, a periphery monitoring device 55, and an operation monitoring device 58.
- the operation control device 51, the interface control device 52, the safety control device 53, the recording device 54, the periphery monitoring device 55, and the operation monitoring device 58 are, for example, a processing unit including a CPU (Central Processing Unit) and the like. And a storage unit such as a ROM (Read Only Memory).
- the operation control device 51 acquires the information generated by the operation management device 2 for causing the dump truck 10 to travel in the second operation mode via the communication control device 19. Then, the operation control device 51 controls the dump truck 10 via the first control system 40 based on the acquired information.
- the driving control device 51 is connected to various sensors such as a gyro sensor 61, a vehicle speed sensor 62, a steering angle sensor 63, an acceleration sensor 64, a front wheel side rotation sensor 15F, and a rear wheel side rotation sensor 15R.
- the operation control device 51 acquires information detected by the various sensors described above, and automatically causes the dump truck 10 to travel in the second operation mode.
- the interface control device 52 is connected to the communication line 45 of the first control system 40 by the communication line 21.
- the interface control device 52 converts information from the second control system 50 into a form that can be understood by the first control system 40 (for example, conversion of a communication protocol), and transmits the information to the first control system 40 via the communication line 21. Or the information from the first control system 40 is converted into a form that can be understood by the second control system 50 and transmitted to the second control system 50 via the communication line 21. Further, the interface control device 52 monitors the state of the first control system 40 via the communication line 21.
- the communication line 21 and the communication line 45 of the first control system 40 are separate, but both may be common.
- the communication line 21 corresponds to a first communication line used for communication between the first control system 40 and the second control system 50.
- the first communication line may include the communication line 45 of the first control system 40, the communication line 56 and the communication line 57 of the second control system 50.
- the first communication line is used for exchanging information between the second control system 50 and the first control system 40 when the second control system 50 is operating the dump truck 10 in the second operation mode. It is done.
- CAN is used for communication between the first control system 40 and the second control system 50, for example.
- the communication line 21 is a wire harness that constitutes the CAN. Communication between the first control system 40 and the second control system 50 is not limited to CAN.
- the safety control device 53 controls the headlamp, turn signal, horn, engine starter, parking brake, and the like of the dump truck 10.
- the recording device 54 records the travel route of the dump truck 10 by, for example, recording the position of the dump truck 10 acquired from the GPS receiver 18B corresponding to the passage of time.
- the periphery monitoring device 55 includes, for example, a radar sensor and a laser sensor, and detects an object existing in front of or around the traveling direction of the dump truck 10.
- the operation control device 51 and the safety control device 53 operate the brake 13B of the dump truck 10 based on the object information detected by the periphery monitoring device 55 when the dump truck 10 travels in the second operation mode, The output of 31 is reduced or the front wheel 13F is steered.
- the operation control device 51 operates the brake 13B of the dump truck 10 to decelerate or stop the dump truck 10, or steers the front wheel 13F. To avoid collisions with objects.
- the safety control device 53 turns on the headlamp of the dump truck 10.
- the operation monitoring device 58 is connected to both the operation control device 51 and the safety control device 53, and exchanges information with them. For example, when the operation control device 51 loses its function, the operation monitoring device 58 controls the first control system 40 to operate the brake 13B illustrated in FIG. 2 or reduce the output of the engine 31.
- the operation control device 51, the interface control device 52, the safety control device 53, and the operation monitoring device 58 store computer programs for realizing their functions in their respective storage units.
- the operation control device 51, the interface control device 52, the safety control device 53, and the operation monitoring device 58 each read a computer program necessary for control from each storage unit from each storage unit, and is described in the computer program.
- the dump truck 10 is controlled by executing the command.
- the operation control device 51, the interface control device 52, and the safety control device 53 are electrically connected by a communication line 56. With such a structure, they can exchange information with each other.
- the operation control device 51, the interface control device 52, and the safety control device 53 receive information of other control units or detection values of sensors connected to other control units via the communication line 56. It can be acquired and used for processing.
- the communication line 56 is connected to the communication control device 19.
- the operation control device 51 acquires information for automatically driving the dump truck 10 in the second operation mode transmitted from the communication control device 19 via the communication line 56 and transmitted from the operation management device 2 shown in FIG.
- the second control system 50 transmits information related to the state of the dump truck 10 during automatic operation to the operation management device 2 via the communication line 56 and the communication control device 19.
- the TM control device 41, the engine control device 43, the brake control device 42, and the ABS control device 44 of the first control system 40 are controlled by the second control via the communication line 56, the interface control device 52, the communication line 21, and the communication line 45.
- Information detected by various sensors such as the gyro sensor 61 and the vehicle speed sensor 62 connected to the operation control device 51 of the system 50 can be acquired.
- the operation control device 51, the safety control device 53, the recording device 54, and the periphery monitoring device 55 are electrically connected by a communication line 57. With such a structure, they can exchange information with each other.
- the operation control device 51, the interface control device 52, and the recording device 54 acquire, for example, information related to the object existing around the dump truck 10 detected by the periphery monitoring device 55 via the communication line 57, It can be used for control in the operation mode.
- CAN is used for communication within the second control system 50, more specifically, for communication between devices included in the second control system 50.
- the communication line 56 and the communication line 57 are wire harnesses that constitute the CAN. Communication in the second control system 50 is not limited to CAN.
- the operation control device 51 and the TM control device 41 of the first control system 40 are connected by an engine control signal line 65 corresponding to the second communication line.
- the operation control device 51 and the brake control device 42 of the first control system 40 are connected by a brake control signal line 66 corresponding to the second communication line.
- the second communication line is a case where the second control system 50 automatically operates the dump truck 10 in the second operation mode.
- the second communication system 50 This is used to transmit information from the second control system 50 to the first control system 40 when the information cannot be exchanged with the first control system 40 using the first communication line.
- the information transmission method using the engine control signal line 65 and the brake control signal line 66 corresponding to the second communication line is a communication method using the communication line 21 that performs communication between the first control system 40 and the second control system 50. Is different. In the present embodiment, since CAN is used for communication via the communication line 21, communication other than CAN is used for communication via the engine control signal line 65 and the brake control signal line 66.
- the operation control device 51 generates a first accelerator opening command ACO, a shift control command SLC, a first brake command BRC, and a hoist command HOC, and the first operation is performed via the communication line 56, the interface control device 52, and the communication line 21. Transmit to the control system 40.
- the first accelerator opening command ACO is information for controlling the engine 31 shown in FIG.
- the first brake command BRC is information for controlling the brake 13B shown in FIG.
- the shift control command SLC is information for controlling the transmission 33 shown in FIG.
- the hoist command HOC is information for raising and lowering the vessel 12 shown in FIG.
- the engine control device 43 of the first control system 40 acquires the first accelerator opening command ACO detected by the accelerator opening detection sensor 48, and controls the output of the engine 31 shown in FIG.
- the TM control device 41 of the first control system 40 acquires the shift control command SLC and the first accelerator opening command ACO, and switches the gear position of the transmission 33 shown in FIG.
- the TM control device 41 acquires the first accelerator opening command ACO detected by the accelerator opening detection sensor 48 from the engine control device 43, and uses the shift control command SLC generated by the shift selector 46 as the shift selector. 46.
- the TM control device 41 transmits the first accelerator opening degree command ACO generated by the operation control device 51 of the second control system 50 to the communication line 56, the interface control device 52, the communication line 21, and the communication line 45. Get from.
- the TM control device 41 switches the gear position of the transmission 33 using the accelerator opening degree command ACO generated by the operation control device 51.
- the engine control device 43 acquires the first accelerator opening degree command ACO from the TM control device 41 and controls the output of the engine 31.
- the brake control device 42 of the first control system 40 acquires the first brake command BRC and controls the brake 13B shown in FIG. Moreover, the brake control apparatus 42 of the 1st control system 40 acquires the hoist instruction
- the accelerator opening command ACO At least one of the shift control command SLC, the brake command BRC, and the hoist command HOC is generated. Then, the operation control device 51 controls the dump truck 10 via the first control system 40 by at least one of the accelerator opening command ACO, the shift control command SLC, the brake command BRC, and the hoist command HOC.
- the operation control device 51 generates a second accelerator opening command ACBK and a second brake command BRBK, and transmits them to the first control system 40.
- the second accelerator opening command ACBK is information for controlling the engine 31 shown in FIG.
- the second brake command BRBK is information for controlling the brake 13B shown in FIG.
- the control system 20 can exchange information between the second control system 50 and the first control system 40 using the communication line 21 corresponding to the first communication line.
- the engine 31 and the brake 13B shown in FIG. 2 are controlled using the second accelerator opening command ACBK and the second brake command BRBK.
- the operation control device 51 transmits the second accelerator opening command ACBK to the TM control device 41 via the engine control signal line 65, and sends the second brake command BRBK to the brake control device 42 via the brake control signal line 66. Send to.
- the operation control device 51 when the dump truck 10 is operating at least in the second operation mode, the operation control device 51 outputs the second accelerator opening command ACBK and the second brake command BRBK to the TM control device 41 and the brake control device. 42. Even when the dump truck 10 is operating in the first operation mode, the operation control device 51 transmits the second accelerator opening command ACBK and the second brake command BRBK to the TM control device 41 and the brake control device 42. Also good.
- the TM control device 41 causes the signal line for engine control.
- the second accelerator opening command ACBK is acquired from 65
- the brake control device 42 acquires the second brake command BRBK from the brake control signal line 66.
- the engine control device 43 acquires the second accelerator opening command ACBK from the TM control device 41.
- the TM control device 41 uses the acquired second accelerator opening command ACBK
- the brake control device 42 uses the acquired second brake command BRBK
- the engine control device 43 uses the acquired second accelerator opening command ACBK. Is used to control the dump truck 10 traveling in the second operation mode.
- the TM control device 41 switches the gear position of the transmission 33 using the acquired second accelerator opening command ACBK.
- the brake control device 42 operates the brake 13B using the acquired second brake command BRBK.
- the engine control device 43 acquires the acquired second accelerator opening command ACBK and controls the output of the engine 31.
- the second accelerator opening command ACBK and the second brake command BRBK generated by the operation control device 51 correspond to the second communication line by a method different from the communication method by the communication line 21 corresponding to the first communication line.
- the signal is transmitted to the first control system 40 via the engine control signal line 65 and the brake control signal line 66.
- CAN is used for communication via the communication line 21, and a command value is transmitted via PWM (Pulse Width Modulation: pulse width) for information transmission via the engine control signal line 65 and the brake control signal line 66.
- PWM Pulse Width Modulation: pulse width
- a method of transmitting after modulation is used. Transmission of information through the engine control signal line 65 and the brake control signal line 66 is not limited to the PWM method, and may be transmitted as an analog signal, for example.
- FIG. 4 is a diagram for explaining transmission of information by PWM according to the present embodiment.
- Second accelerator opening command ACBK determines an accelerator opening for controlling the output of engine 31 shown in FIG.
- the second brake command BRBK determines the operation amount of the brake 13B for controlling the braking force of the brake 13B shown in FIG.
- the operation control device 51 shown in FIG. 3 converts the second accelerator opening command ACBK and the second brake command BRBK into a control signal Vctl that repeats ON and OFF with a period ⁇ t as shown in FIG.
- the frequency of the control signal Vctl is 1 / ⁇ t.
- the cycle ⁇ t and the frequency 1 / ⁇ t of the control signal Vctl are constant and do not change with time t.
- the time when the control signal Vctl is ON is the ON time ⁇ ta
- the time when the control signal Vctl is OFF is the OFF time ⁇ tb.
- the ratio of the ON time ⁇ ta to the sum of the ON time ⁇ ta and the OFF time ⁇ tb, that is, the time required for one cycle ⁇ t of the control signal Vctl is referred to as a duty ratio RDT.
- the duty ratio RDT can be expressed by Equation (1).
- RDT ⁇ ta / ( ⁇ ta + ⁇ tb) (1)
- the accelerator opening and the braking force are changed by changing the duty ratio RDT of the control signal Vctl by PWM.
- the accelerator opening increases as the duty ratio RDT of the second accelerator opening command ACBK increases
- the braking force of the brake 13B increases as the duty ratio RDT of the second brake command BRBK increases.
- the relationship between the duty ratio of the second accelerator opening command ACBK and the accelerator opening and the relationship between the duty ratio of the second brake command BRBK and the braking force are not limited to those described above.
- the duty ratio RDT of the second accelerator opening command ACBK changes from 10% to 90%
- the accelerator opening may change from 0% to 100%.
- the duty ratio RDT of the second brake command BRBK changes from 10% to 90%
- the braking force may change from 0% to the maximum value.
- the operation control device 51 shown in FIG. 3 determines the duty ratio RDT of the control signal Vctl output to the first control system 40 in accordance with the command value of the second accelerator opening command ACBK and the command value of the second brake command BRBK. To do. Then, the operation control device 51 generates a control signal Vctl of the determined duty ratio RDT and outputs it to the engine control signal line 65 and the brake control signal line 66. As described above, the operation control device 51 generates the control signal Vctl obtained by converting the information for controlling the engine 31 and the information for controlling the brake 13B into pulse widths.
- the TM control device 41 of the first control system 40 acquires the control signal Vctl corresponding to the second accelerator opening command ACBK, and obtains the duty ratio RDT from the ON time ⁇ ta and the OFF time ⁇ tb.
- the TM control device 41 obtains the accelerator opening from the duty ratio RDT, and generates a first accelerator opening command ACO.
- the TM control device 41 controls the transmission device 33 using the first accelerator opening degree command ACO thus obtained.
- the engine control device 43 acquires the first accelerator opening degree command ACO from the TM control device 41 and controls the engine 31.
- the brake control device 42 of the first control system 40 acquires the control signal Vctl corresponding to the second brake command BRBK, and obtains the duty ratio RDT from the ON time ⁇ ta and the OFF time ⁇ tb.
- the brake control device 42 obtains the braking force of the brake 13B from the duty ratio RDT and generates the first brake command BRC.
- the brake control device 42 controls the brake 13B using the first brake command BRC obtained in this way. For example, the brake control device 42 adjusts the braking force generated by the brake 13B by controlling the thrust of the master cylinder that generates the braking force on the brake 13B.
- the control signal Vctl is a signal whose magnitude changes from VL to VH in the period ⁇ t. VL is a value greater than 0 volts.
- the TM control device 41 and the brake control device 42 of the first control system 40 determine whether the control signal Vctl is ON or OFF using the ON determination voltage threshold value Vcon and the OFF determination voltage threshold value Vcoff.
- the TM control device 41 and the brake control device 42 of the first control system 40 determine that the control signal Vctl is ON if the control signal Vctl is greater than or equal to the ON determination voltage threshold Vcon, and the control signal Vctl is the OFF determination voltage threshold Vcoff. If it is below, it is determined that the control signal Vctl is OFF.
- the TM control device 41 and the brake control device 42 determine whether or not the control signal Vctl is normal using the minimum voltage Vmin and the maximum voltage Vmax. Specifically, if the control signal Vctl is not less than the minimum voltage Vmin and not more than the maximum voltage Vmax, the TM control device 41 and the brake control device 42 determine that the control signal Vctl is normal and the control signal Vctl is minimum. If the voltage is less than Vmin or greater than the maximum voltage Vmax, it is determined that the control signal Vctl is abnormal. By doing so, it is possible to easily determine whether the control signal Vctl is abnormal. When determining that the control signal Vctl is abnormal, the TM control device 41 and the brake control device 42 control the engine 31 and the brake 13B without using the control signal Vctl. By doing so, safety is improved.
- FIG. 5 is a flowchart illustrating a processing procedure of the work vehicle control method according to the present embodiment.
- the first control system 40 determines the operation mode.
- the operation mode can be determined by the position of the key switch 60K shown in FIG. That is, if the key switch 60K selects the first operation mode, the first control system 40 determines that the first operation mode is selected, and if the key switch 60K selects the second operation mode, the first operation mode is determined.
- the control system 40 determines that the operation mode is the second operation mode.
- the first control system 40 When the dump truck 10 is traveling in the first operation mode (step S101, F1), the first control system 40 ends the work vehicle control method.
- the first control system 40 receives control information transmitted from the second control system 50 via the communication line 21. It is determined whether or not it has been updated.
- the control information includes a first accelerator opening command ACO, a first brake command BRC, a shift control command SLC, and a hoist command HOC, and includes at least the first accelerator opening command ACO and the first brake command BRC.
- control information When the control information is not transmitted from the second control system 50 via the communication line 21 in the first control system 40, for example, when the control information is not updated even after a predetermined time has elapsed. It is determined that the control information is not updated. When the control information is updated within a predetermined time, the first control system 40 determines that the control information has been updated.
- the predetermined time for determining whether or not the control information is updated can be, for example, 0.1 second to 1 second, but is not limited to this, and the control system 20 and the dump truck 10 are not limited thereto. It is set according to the specifications.
- step S102 Yes
- the first control system 40 controls the dump truck 10 using the updated control information in step S103, Drive in the second operation mode.
- the first control system 40 determines that the control signal Vctl is not less than the minimum voltage Vmin and not more than the maximum voltage Vmax in step S104. It is determined whether or not there is. That is, the first control system 40 determines whether or not the control signal Vctl is normal.
- step S104 Yes
- the control signal Vctl is normal.
- the first control system 40 more specifically, the TM control device 41 to which the engine control signal line 65 is connected and the brake control device 42 to which the brake control signal line 66 is connected are controlled in step S105.
- the duty ratio RDT of the signal Vctl is obtained.
- the TM control device 41 obtains the duty ratio RDT of the control signal Vctl of the second accelerator opening command ACBK obtained from the engine control signal line 65.
- the brake control device 42 obtains the duty ratio RDT of the control signal Vctl of the second brake command BRBK acquired from the brake control signal line 66.
- step S106 the TM control device 41 controls the transmission 33 using the command value converted from the duty ratio RDT, that is, the first accelerator opening command ACO.
- the brake control device 42 controls the brake 13B using a command value converted from the duty ratio RDT, that is, the first brake command BRC.
- the engine control device 43 acquires the first accelerator opening degree command ACO from the TM control device 41 and controls the engine 31.
- step S104 When Vmin> Vctl or Vctl> Vmax (step S104, No), the control signal Vctl is outside the normal range, that is, abnormal.
- the TM control device 41 of the first control system 40 controls the engine 31 to the idling state.
- the brake control device 42 of the first control system 40 controls the brake 13B to be a full brake, that is, the brake 13B generates the maximum braking force.
- the TM control device 41 may change the gear position of the transmission 33 to the low side. In this way, the dump truck 10 can be stopped earlier by the engine brake.
- the TM control device 41 may change the gear position of the transmission 33 to parking as necessary. In this way, the possibility that the stopped dump truck 10 starts moving can be reduced.
- the second control is performed.
- Information transmitted from the system 50 to the first control system 40 may be interrupted.
- the first control system 40 uses the engine control signal line 65 and the brake control signal line 66 corresponding to the second communication line different from the first communication line, and uses the second accelerator opening command ACBK.
- the second brake command BRBK is acquired from the second control system 50.
- the second control system 50 uses the information transmission method different from the communication method in the first control system 40 for the control signal Vctl of the second accelerator opening command ACBK and the control signal Vctl of the second brake command BRBK. Then, the signal is transmitted to the first control system 40 via the engine control signal line 65 and the brake control signal line 66. That is, since the information transmission method is different between the first communication line and the second communication line, when the second communication line is used, the same cause as the communication interruption when the first communication line is used (for example, propagation) Noise) can reduce the possibility of communication disruption. For this reason, the reliability of the control system 20 is improved.
- the control signal Vctl of the second accelerator opening command ACBK and the control signal Vctl of the second brake command BRBK are modulated by the PWM method, and are first transmitted via the engine control signal line 65 and the brake control signal line 66. It is transmitted to the control system 40.
- the control signal Vctl is a distance between the operation control device 51 of the second control system 50 that is the information transmission side and the TM control device 41 and the engine control device 43 of the first control system 40 that is the information reception side. Is less affected by noise generated by a difference in ground potential difference due to the distance between the two.
- the second accelerator opening command ACBK and the second brake command BRBK can be stably transmitted to the first control system 40 by communication via the engine control signal line 65 and the brake control signal line 66. Moreover, the restrictions regarding arrangement
- the TM control device 41 and the engine control device 43 of the first control system 40 can reliably detect the OFF state of the control signal Vctl even when the ground potential of the first control system 40 changes. Can do. Furthermore, the TM control device 41 and the engine control device 43 determine that the control signal Vctl is normal when the control signal Vctl is not less than the minimum voltage Vmin and not more than the maximum voltage Vmax. Therefore, the TM control device 41 and the engine control device 43 can easily detect an abnormality in the control signal Vctl before starting control using the control signal Vctl.
- the method of switching between the first operation mode and the second operation mode using the key switch 60K has been described.
- the method of switching between the first operation mode and the second operation mode uses the key switch 60K.
- the operation control device 51 may be provided with a changeover switch, and the operation control device 51 may determine and switch between the first operation mode and the second operation mode based on a signal from the changeover switch.
- the operation control device 51 uses the information regarding the state of the dump truck 10 such as parking brake information in addition to the signal of the changeover switch described above to determine the first operation mode and the second operation mode. , You may switch.
- a work vehicle that runs unattended based on information acquired from outside by communication has been described as an example.
- the work vehicle is stored in a system inside the work vehicle in advance by an operator or the like.
- the vehicle may automatically travel based on information on travel data (for example, travel route data or speed data).
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Abstract
Description
本実施形態において、ダンプトラック10は、無人ダンプ運行システム1によって管理されて、自動的に走行する。無人ダンプ運行システム1では、運行管理装置2が、無線通信を介してダンプトラック10の行き先、区間毎の走行許可、他車両の位置情報及び非常停止コマンド等の自動運転に必要な情報をダンプトラック10に送信する。ダンプトラック10は、運行管理装置2から取得した、自動運転に必要な情報に基づいて自動的に走行する。運行管理装置2は、移動体であるダンプトラック10とは異なり、例えば、鉱山の管理施設に設置されてダンプトラック10を始めとした作業車両及び鉱山の運営等を管理する管理装置の一種である。
図2は、本実施形態に係るダンプトラック10を示す図である。ダンプトラック10は、オペレータが操作しなくても、無人ダンプ運行システム1によって管理され、自動的に稼働する。しかし、ダンプトラック10が整備工場に搬入されたり、整備工場からダンプトラック10が搬出されたりするような場合、無人ダンプ運行システム1によるダンプトラック10の制御が実行されない場合もある。このような場合、オペレータがダンプトラック10に搭乗してダンプトラック10を操作する必要がある。このため、ダンプトラック10は、オペレータが搭乗する運転室11DRを備え、かつ運転室11DRには、ハンドル、アクセルペダル、ブレーキペダル等の操作装置が備えられている。
駆動装置30は、後輪13Rを駆動して、ダンプトラック10を走行させる。駆動装置30は、動力発生源としてのエンジン31と、トルクコンバータ32と、変速装置33と、プロペラシャフト34と、デファレンシャルギヤ35とを含む。エンジン31は、本実施形態においてはディーゼルエンジンであるが、ディーゼルエンジンには限定されない。エンジン31の出力は、トルクコンバータ32を介して変速装置33に伝達される。トルクコンバータ32は、エンジン31の出力が入力される入力軸と、入力軸に入力されたエンジンの出力を出力する出力軸とを備える。トルクコンバータ32は、入力軸と出力軸とを直結させるロックアップクラッチ32Cを含む。変速装置33は、エンジン31の出力軸であるクランクシャフトの回転速度(単位時間あたりの回転数)を減速し、トルクを増大させてプロペラシャフト34に出力する。
変速装置33は、入力部33iから入力されたエンジン31の回転速度を異ならせて、すなわち変速して、出力部33oから出力することができる。本実施形態において、変速装置33は、例えば、エンジン31からの動力を伝達する複数の遊星歯車機構と、それぞれの遊星歯車機構が備える回転要素を選択するための複数のクラッチ及び複数のブレーキとを組み合わせた動力伝達装置である。変速装置33は、前述したクラッチとブレーキとを係合又は開放して、エンジン31の動力が通過する回転要素を切り替えることにより、複数の異なる変速比を実現することができる。このように、本実施形態において、ダンプトラック10は、エンジン31が発生した動力を、トルクコンバータ32と、変速装置33と、プロペラシャフト34と、デファレンシャルギヤ35とを介して後輪13Rに伝達して走行する、機械式の車両である。
図3は、ダンプトラック10が備える制御システム20を示すブロック図である。制御システム20は、第1制御システム40と、第2制御システム50とを有している。第1制御システム40は、エンジン31、変速装置33及びブレーキ13B等の、ダンプトラック10が搭載する機器類を制御する。第1制御システム40は、ダンプトラック10に搭乗するオペレータの操作に基づいて、ダンプトラック10を走行させる。第2制御システム50は、図1に示す運行管理装置2からの指令及び通信装置19Sから取得した情報に基づいてダンプトラック10を制御する制御指令を生成する。第2制御システム50は、生成した制御指令を第1制御システム40に送信し、第1制御システム40を介して、ダンプトラック10を無人で自動走行させる。
第1制御システム40は、例えばTM(Trans Mission:トランスミッション)制御装置41と、ブレーキ制御装置42と、エンジン制御装置43と、ABS(Antilock Brake System)制御装置44と、モニタ60Mと、情報収集装置60Iと、キースイッチ60Kとを含む。TM制御装置41と、ブレーキ制御装置42と、エンジン制御装置43と、ABS制御装置44と、モニタ60Mと、情報収集装置60Iとは、例えば、CPU(Central Processing Unit)等を含む処理部と、ROM(Read Only Memory)等の記憶部とを備えたコンピュータである。
第2制御システム50は、例えば、運転制御装置51と、インターフェース制御装置52と、安全制御装置53と、記録装置54と、周辺監視装置55と、運転監視装置58とを含む。運転制御装置51と、インターフェース制御装置52と、安全制御装置53と、記録装置54と、周辺監視装置55と、運転監視装置58とは、例えば、CPU(Central Processing Unit)等を含む処理部と、ROM(Read Only Memory)等の記憶部とを備えたコンピュータである。
RDT=Δta/(Δta+Δtb)・・(1)
図5は、本実施形態に係る作業車両の制御方法の処理手順を示すフローチャートである。ステップS101において、第1制御システム40は、運転モードを判定する。運転モードは、図3に示すキースイッチ60Kの位置によって判断できる。すなわち、キースイッチ60Kが第1運転モードを選択していれば、第1制御システム40は第1運転モードであると判定し、キースイッチ60Kが第2運転モードを選択していれば、第1制御システム40は第2運転モードであると判定する。
2 運行管理装置
3 中継器
4 無線通信装置
4A アンテナ
10 ダンプトラック
11 車両本体
12 ベッセル
13B ブレーキ
13F 前輪
13R 後輪
15 回転センサ
16 サスペンション圧力センサ
19 通信制御装置
19S 通信装置
20 制御システム
21 通信線
30 駆動装置
31 エンジン
32 トルクコンバータ
33 変速装置
40 第1制御システム
41 TM制御装置
42 ブレーキ制御装置
43 エンジン制御装置
44 ABS制御装置
45 通信線
50 第2制御システム
51 運転制御装置
52 インターフェース制御装置
53 安全制御装置
54 記録装置
55 周辺監視装置
56、57 通信線
58 運転監視装置
60I 情報収集装置
60K キースイッチ
60M モニタ
65 エンジン制御用信号線
66 ブレーキ制御用信号線
ACO 第1アクセル開度指令
ACBK 第2アクセル開度指令
BRC 第1ブレーキ指令
BRBK 第2ブレーキ指令
RDT デューティー比
Claims (8)
- 作業車両の走行を制御する第1制御システムと、
設定された情報を用い、前記第1制御システムを介して前記作業車両の走行を制御する第2制御システムと、
前記第1制御システムと前記第2制御システムとの間の通信に用いられる第1通信線と、
前記第2制御システムから前記第1制御システムに情報を伝達する第2通信線と、を含み、
前記第2制御システムは、
前記作業車両のエンジンを制御する情報及び制動装置を制御する情報を生成し、これらを前記第1通信線による通信とは異なる情報伝達方式により、前記第2通信線を介して前記第1制御システムに送信する、作業車両。 - 前記作業車両に設けられて、前記作業車両の外部と通信する通信装置を備え、
前記設定された情報は、前記通信装置から取得した情報である請求項1に記載の作業車両。 - 前記第1制御システムは、
前記第2制御システムから前記第1通信線を介して情報が送信されない状態が継続した場合、前記エンジンを制御する情報及び前記制動装置を制御する情報を、前記第2通信線を介して前記第2制御システムから受け取る、請求項1又は請求項2に記載の作業車両。 - 前記第2制御システムは、
前記エンジンを制御する情報及び前記制動装置を制御する情報を、パルスの幅に変換した制御信号を生成し、前記第2通信線に出力する、請求項1から請求項3のいずれか一項に記載の作業車両。 - 前記制御信号の大きさが正常の範囲外である場合、
前記第1制御システムは、前記エンジンをアイドリング状態とし、前記制動装置に最大の制動力を発生させる、請求項4に記載の作業車両。 - 有人で走行する第1運転モードと、無人で走行する第2運転モードとを切り替えることができる作業車両であり、
作業車両に設けられて、前記作業車両の外部と通信する通信装置と、
前記作業車両の走行を制御する第1制御システムと、
前記第2運転モードにおいて、前記通信装置から取得した情報を用い、前記第1制御システムを介して前記作業車両の走行を制御する第2制御システムと、
前記第1制御システムと前記第2制御システムとの間の通信に用いられる第1通信線と、
前記第2制御システムから前記第1制御システムに情報を伝達する第2通信線と、を含み、
前記第2制御システムは、
前記第2運転モードにおいて、前記第2制御システムから前記第1通信線を介して情報が送信されない状態が継続した場合、前記作業車両のエンジンを制御する情報及び制動装置を制御する情報を生成し、これらをパルスの幅に変換した制御信号として前記第2通信線を介して前記第1制御システムに送信する、作業車両。 - 有人で走行する第1運転モードと、無人で走行する第2運転モードとを切り替えることができ、かつ、
作業車両の走行を制御する第1制御システムと、
前記第2運転モードにおいて、設定した情報を用い、前記第1制御システムを介して前記作業車両の走行を制御する第2制御システムと、
前記第1制御システムと前記第2制御システムとの間の通信に用いられる第1通信線と、
前記第1通信線による通信とは異なる情報伝達方式で、前記第2制御システムから前記第1制御システムに、前記作業車両のアクセルを制御する情報及び制動装置を制御する情報を伝達する第2通信線と、を含む作業車両を制御するにあたって、
前記第2運転モードにおいて、前記第2制御システムから前記第1通信線を介して情報が送信されない状態が継続した場合、前記作業車両のエンジンを制御する情報及び制動装置を制御する情報を生成し、これらをパルスの幅に変換した制御信号として前記第2通信線を介して前記第1制御システムに送信する、作業車両の制御方法。 - 前記作業車両は、前記作業車両の外部と通信する通信装置を備え、
前記設定された情報は、前記通信装置から取得した情報である請求項7に記載の作業車両の制御方法。
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