WO2015019424A1 - Point de contact électrique et élément de contact - Google Patents
Point de contact électrique et élément de contact Download PDFInfo
- Publication number
- WO2015019424A1 WO2015019424A1 PCT/JP2013/071286 JP2013071286W WO2015019424A1 WO 2015019424 A1 WO2015019424 A1 WO 2015019424A1 JP 2013071286 W JP2013071286 W JP 2013071286W WO 2015019424 A1 WO2015019424 A1 WO 2015019424A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- contact
- electrical contact
- erosion
- contact point
- functional layer
- Prior art date
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H11/00—Apparatus or processes specially adapted for the manufacture of electric switches
- H01H11/04—Apparatus or processes specially adapted for the manufacture of electric switches of switch contacts
- H01H11/041—Apparatus or processes specially adapted for the manufacture of electric switches of switch contacts by bonding of a contact marking face to a contact body portion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H1/00—Contacts
- H01H1/02—Contacts characterised by the material thereof
- H01H1/021—Composite material
- H01H1/023—Composite material having a noble metal as the basic material
- H01H1/0231—Composite material having a noble metal as the basic material provided with a solder layer
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H1/00—Contacts
- H01H1/02—Contacts characterised by the material thereof
- H01H1/021—Composite material
- H01H1/023—Composite material having a noble metal as the basic material
- H01H1/0237—Composite material having a noble metal as the basic material and containing oxides
- H01H1/02372—Composite material having a noble metal as the basic material and containing oxides containing as major components one or more oxides of the following elements only: Cd, Sn, Zn, In, Bi, Sb or Te
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H1/00—Contacts
- H01H1/02—Contacts characterised by the material thereof
- H01H1/021—Composite material
- H01H1/025—Composite material having copper as the basic material
Definitions
- the present invention relates to an electrical contact and a contact that can be used in a contact control device such as a breaker or a magnet switch.
- the electrical contact material is required to have a longer life than before, and an improvement in wear resistance performance is expected, but it is difficult to realize it.
- chattering phenomenon occurs, the number of arcs generated between the electrical contacts increases, and there is a problem that the amount of consumption of the electrical contact material increases. Further, when the chattering duration is long, the electrical contact material is likely to be welded. Therefore, it is desired to shorten the chattering duration as much as possible.
- pure silver is laminated on one side of a silver oxide based electrical contact material such as Ag—SnO 2 —In 2 O 3.
- a pure silver surface is laminated on one side of a silver oxide based electrical contact material such as Ag—SnO 2 —In 2 O 3.
- a pure silver surface is used as a joint surface with a base material of a contact (for example, Patent Document 1).
- the pure silver layer repeats the opening and closing times in the electrical life test. As a result, it may become a starting point of peeling wear, and as a result, contact wear may increase.
- the present invention focuses on the depletion consumption in the vicinity of the joint between the contact material of the electrical contact material and the contact member among the consumption forms of the electrical contact, and the pure silver layer on one side of the electrical contact material in which the delamination consumption easily proceeds. Occurred when a functional layer made of copper or copper alloy with excellent electrical conductivity, thermal conductivity, and bonding strength with silver is laminated on the surface, and the electrical contact material is exposed to electrical switching on the functional layer The amount of electrical contact material consumed can be reduced by undertaking a function to transfer heat to the contact base material and a function to prevent peeling wear by maintaining the bonding strength between the electrical contact material and the contact base material. It is an object of the present invention to provide an electrical contact and a contact that can be reduced and improve wear resistance.
- the copper alloy used for the base material of the contact that requires high mechanical strength due to the high switching frequency is that the contact base is made of copper when the silver surface of the electrical contact material is joined to the base of the contact.
- the bonding strength is lower than that of
- the contact strength while maintaining the bonding strength between the electrical contact and the contact base material is maintained.
- the mechanical strength of the child base material can be maintained.
- the functional layer is made thicker, and the electrical contact is configured using copper or a copper alloy that is softer than the base material of the electrical contact and the contactor for the functional layer. It is an object of the present invention to provide an electrical contact and a contact that can absorb the impact of time in a functional layer to shorten chattering duration and reduce the amount of consumption of the electrical contact.
- the chattering duration time can be shortened by arranging soft copper for the functional layer and hard copper for the base material of the contact that requires mechanical strength.
- the function of the copper or copper alloy having excellent conductivity, thermal conductivity, and bonding strength with silver on the surface of the pure silver layer on one side of the electrical contact that is likely to undergo delamination Layers are bonded together, and the copper or copper alloy layer has a function to transfer heat generated when the electrical contacts are exposed to electrical switching to the base, a function to shorten chattering duration, and a contact base. It is possible to reduce the consumption of electrical contacts by undertaking a function to prevent delamination wear by maintaining the bonding strength.
- the electrical contacts and contacts thus obtained were able to improve the wear resistance performance by up to about 20% compared to conventional electrical contacts when conducting an electrical life test.
- the gap between the contacts changes each time the shape of the electrical contact material, such as the thickness, is redesigned to reduce the amount of precious metal used. Therefore, there has been a problem that the design of the switchgear itself needs to be changed.
- the thickness of the electrical contact material can be reduced without changing the thickness of the electrical contact by using the electrical contact having the functional layer of the present invention, the gap between the contacts is not changed, and the switching device itself There is no need to change the design. As a result, the cost of changing various specifications is reduced, and an inexpensive switchgear can be provided.
- the electrical contact having the functional layer of the present invention can be applied to a base material for a contact of any shape or copper-based material.
- Examples of the present invention and conventional examples are shown in Table 1, and the processing steps of these electrical contact materials 1 will be described.
- the electrical contact type No The percentage of pure silver layer and the percentage of functional layer (%) of each electrical contact, after AC3 class test of each electrical contact (according to JIS C 8201-3 and JIS C 8201-4-1) The amount of consumption (%) is shown in Table 1.
- a silver alloy material having a composition of 91 Ag-5.8Sn-3In-0.2Ni in mass% is produced by a melting method, and rolling and annealing are repeated to obtain a desired plate.
- a silver alloy such as an Ag—Ni alloy or an Ag—W alloy used as an electrical contact material, or a silver oxide electrical contact material that is subjected to an internal oxidation treatment in a later step. Any silver alloy material may be used.
- the bonding strength with the functional layer is not preferable, and when it exceeds 30% of the electric contact layer thickness, the bonding strength is increased even if the pure silver layer is thickened. Is not preferable because the amount of noble metal used increases and the material price increases.
- a 10 mm square rectangular composite material is obtained by press punching.
- the 10 mm square composite material thus obtained was subjected to barrel polishing and internal oxidation treatment, and bonded to oxygen free Cu (Vickers hardness 74) of 10 mm square and 1 to 50% of the total thickness of the electrical contact to become the functional layer 3.
- electrical contact 4 was obtained.
- the functional layer 3 is less than 1% of the electric contact layer thickness, the effect of shortening the contact strength of the contactor with the base material and the chattering continuation time is not significantly observed. If it exceeds 50%, the electrical contact material becomes thin instead of increasing the thickness of the functional layer, which is not preferable because the life of the electrical contact material itself is shortened.
- the copper or copper alloy used for the functional layer 3 may be any copper or copper alloy as long as it is softer than the silver oxide-based electrical contact material 1 and the contact base 5.
- the electrical contact 4 thus obtained was brazed to a contact base 5 made of oxygen-free Cu (Vickers hardness 110) to form a contact (FIG. 1) (electric contact type No. 1). ⁇ 5).
- a contact (FIG. 1) was obtained in the same manner as in Example 1 except that the functional layer 3 and the base material 5 of the contact were replaced with a Cu alloy made of 97Cu-2.6Fe-0.15P-0.25Zn. Contact type No. 6 to 10). In addition, the Vickers hardness of the functional layer was 94, and the Vickers hardness of the contact material was 140.
- the composite material of 10 mm ⁇ thus obtained is subjected to barrel polishing and internal oxidation treatment, and is made of oxygen-free Cu (Vickers hardness 74) of 10 mm ⁇ to be the functional layer 3 and 1 to 50% of the total thickness of the electrical contacts. After joining to the composite material, it was brazed and joined to a rivet-shaped base material 6 made of oxygen-free Cu (Vickers hardness 110) to form an electrical contact (FIG. 2).
- the electrical contact 4 made in this manner was squeezed and joined with a base 5 of a contact made of oxygen-free Cu (Vickers hardness 110) to form a contact (FIG. 3). No. 11 to 15).
- Example 3 In the same manner as in Example 3 except that the functional layer 3, the rivet-shaped base 6 and the contact base 5 were replaced with a Cu alloy made of 97Cu-2.6Fe-0.15P-0.25Zn. 3) (electrical contact types No. 16 to 20).
- the Vickers hardness of the functional layer was 94, and the Vickers hardness of the rivet-shaped base material and the contact material was 140.
- Example 1 From the composite material obtained in the same manner as in Example 1, a 10 mm square rectangular composite material is obtained by press punching. The composite material thus obtained is subjected to barrel polishing and internal oxidation treatment to form an electrical contact, and then brazed to a contact base made of oxygen-free Cu (Vickers hardness 110), and the presence or absence of a functional layer. Except for the above, contactors similar to those in Example 1 were produced (electrical contact types Nos. 21 to 22).
- Table 1 shows the results of actual device evaluation on wear resistance performance by mounting the contacts produced in Examples 1 to 4 and Conventional Examples 1 to 4 on a magnet switch rated at 80A.
- the AC3 class test (440V, 80A) as defined in JIS C 8201 is to be performed, and the number of opening and closing is to be performed up to 1 million times.
- Example 1 A similar test was performed by replacing only the base material 5 of the contact of Example 1 with a Cu alloy (Vickers hardness 140) of 97Cu-2.6Fe-0.15P-0.25Zn. It was equivalent to Example 1.
- Example 3 A similar test was conducted by replacing the rivet-shaped base 6 and the contact base 5 of Example 3 with 97Cu-2.6Fe-0.15P-0.25Zn Cu alloy (Vickers hardness 140). However, the amount of consumption was the same as in Example 3.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Contacts (AREA)
Abstract
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020167003782A KR20160040585A (ko) | 2013-08-06 | 2013-08-06 | 전기 접점 및 접촉자 |
CN201380078806.6A CN105453206B (zh) | 2013-08-06 | 2013-08-06 | 电触点和触头 |
JP2015530589A JP5992625B2 (ja) | 2013-08-06 | 2013-08-06 | 接触子 |
PCT/JP2013/071286 WO2015019424A1 (fr) | 2013-08-06 | 2013-08-06 | Point de contact électrique et élément de contact |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2013/071286 WO2015019424A1 (fr) | 2013-08-06 | 2013-08-06 | Point de contact électrique et élément de contact |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2015019424A1 true WO2015019424A1 (fr) | 2015-02-12 |
Family
ID=52460796
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2013/071286 WO2015019424A1 (fr) | 2013-08-06 | 2013-08-06 | Point de contact électrique et élément de contact |
Country Status (4)
Country | Link |
---|---|
JP (1) | JP5992625B2 (fr) |
KR (1) | KR20160040585A (fr) |
CN (1) | CN105453206B (fr) |
WO (1) | WO2015019424A1 (fr) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102313183B1 (ko) * | 2017-03-08 | 2021-10-14 | 엘에스오토모티브테크놀로지스 주식회사 | 차량용 파워윈도우 스위치 유닛의 마이크로 스위치 및 이를 갖는 차량용 파워윈도우 스위치 유닛 |
JP6580290B1 (ja) * | 2018-11-30 | 2019-09-25 | 三菱電機株式会社 | 電気接触子およびその製造方法 |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02179369A (ja) * | 1988-12-29 | 1990-07-12 | Tokuriki Honten Co Ltd | Ag―酸化物系複合接点材料およびその製造方法 |
JPH03110724A (ja) * | 1989-09-25 | 1991-05-10 | Tokuriki Honten Co Ltd | 電気接点用複合材料 |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5885224A (ja) * | 1981-11-16 | 1983-05-21 | 株式会社安川電機 | リ−ドスイツチ |
DE10318223A1 (de) * | 2003-04-22 | 2004-12-02 | Louis Renner Gmbh | Kontaktstück aus Wolfram mit einer korrosionshemmenden Schicht aus Unedelmetall |
JP4728571B2 (ja) * | 2003-10-31 | 2011-07-20 | 古河電気工業株式会社 | 可動接点用銀被覆ステンレス条の製造方法 |
CN101562081B (zh) * | 2008-04-18 | 2012-03-21 | 佛山通宝精密合金股份有限公司 | 一种节银型层状复合触头片件的制备方法 |
-
2013
- 2013-08-06 JP JP2015530589A patent/JP5992625B2/ja active Active
- 2013-08-06 KR KR1020167003782A patent/KR20160040585A/ko not_active Application Discontinuation
- 2013-08-06 CN CN201380078806.6A patent/CN105453206B/zh active Active
- 2013-08-06 WO PCT/JP2013/071286 patent/WO2015019424A1/fr active Application Filing
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02179369A (ja) * | 1988-12-29 | 1990-07-12 | Tokuriki Honten Co Ltd | Ag―酸化物系複合接点材料およびその製造方法 |
JPH03110724A (ja) * | 1989-09-25 | 1991-05-10 | Tokuriki Honten Co Ltd | 電気接点用複合材料 |
Also Published As
Publication number | Publication date |
---|---|
JP5992625B2 (ja) | 2016-09-14 |
JPWO2015019424A1 (ja) | 2017-03-02 |
CN105453206B (zh) | 2018-07-10 |
CN105453206A (zh) | 2016-03-30 |
KR20160040585A (ko) | 2016-04-14 |
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