WO2014169679A1 - 一种内桶波轮一体结构及洗衣机及洗涤方法 - Google Patents

一种内桶波轮一体结构及洗衣机及洗涤方法 Download PDF

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Publication number
WO2014169679A1
WO2014169679A1 PCT/CN2013/090110 CN2013090110W WO2014169679A1 WO 2014169679 A1 WO2014169679 A1 WO 2014169679A1 CN 2013090110 W CN2013090110 W CN 2013090110W WO 2014169679 A1 WO2014169679 A1 WO 2014169679A1
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WO
WIPO (PCT)
Prior art keywords
washing
inner barrel
water
inner tub
tub
Prior art date
Application number
PCT/CN2013/090110
Other languages
English (en)
French (fr)
Inventor
李海涛
许升
彭秀文
Original Assignee
海尔集团公司
青岛海尔洗衣机有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201310132537.9A external-priority patent/CN104109962B/zh
Priority claimed from CN201310134110.2A external-priority patent/CN104109964A/zh
Application filed by 海尔集团公司, 青岛海尔洗衣机有限公司 filed Critical 海尔集团公司
Priority to KR1020157032527A priority Critical patent/KR101959983B1/ko
Priority to JP2016507977A priority patent/JP2016518907A/ja
Priority to EP13882099.8A priority patent/EP2987901B1/en
Publication of WO2014169679A1 publication Critical patent/WO2014169679A1/zh
Priority to US14/886,839 priority patent/US20160040344A1/en

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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/02Rotary receptacles, e.g. drums
    • D06F37/12Rotary receptacles, e.g. drums adapted for rotation or oscillation about a vertical axis
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/02Rotary receptacles, e.g. drums
    • D06F37/12Rotary receptacles, e.g. drums adapted for rotation or oscillation about a vertical axis
    • D06F37/14Ribs or rubbing means forming part of the receptacle
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/26Casings; Tubs
    • D06F37/264Tubs provided with reinforcing structures, e.g. ribs, inserts, braces
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F13/00Washing machines having receptacles, stationary for washing purposes, with agitators therein contacting the articles being washed 
    • D06F13/04Washing machines having receptacles, stationary for washing purposes, with agitators therein contacting the articles being washed  wherein the agitator has an axial motion only
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F17/00Washing machines having receptacles, stationary for washing purposes, wherein the washing action is effected solely by circulation or agitation of the washing liquid
    • D06F17/06Washing machines having receptacles, stationary for washing purposes, wherein the washing action is effected solely by circulation or agitation of the washing liquid by rotary impellers
    • D06F17/10Impellers

Definitions

  • the present invention relates to the field of washing machines, and more particularly to an inner barrel pulsator integrated structure and a washing method for a washing machine and a washing machine to which the structure is applied. Background technique
  • the washing machine is generally divided into a drum washing machine, a pulsator washing machine, and a stirring type washing machine.
  • the pulsator washing machine and the mixing washing machine are extremely similar.
  • the pulsator washing machine relies on the pulsator to agitate the water flow, while the irregularly moving water stream agitates the laundry to complete the washing and rinsing process of the laundry;
  • the agitator washing machine relies on the stirring pole, directly on the book or by means of hydraulic drag The laundry is moved in the water to complete the washing of the laundry.
  • the drum washing machine lifts the laundry by means of a plurality of ribs fixed to the inner wall of the inner cylinder, and the laundry is repeatedly lifted and dropped in the drum to complete the washing and rinsing process.
  • the drum type washing machine has less washing water, low clothing wear rate, no clothes entanglement, and can be equipped with a hot water device, which is easy to realize automation, but has weak washing power, long washing time, complicated structure, large volume, and consumes metal materials. More, higher cost. Balance is relatively difficult to control at high speeds.
  • the agitated washing machine has good washing uniformity, strong washing power, small abrasion on the clothes, large washing capacity, long washing time, high noise, complicated rotating mechanism of the stirring wing, difficulty in processing, high cost and large volume.
  • the pulsator type washing machine has the advantages of simple structure, strong washing power, short washing time, low cost and light weight, but the clothing wear rate and the winding rate are high, the washing uniformity is poor, and the water consumption is large.
  • washing machines have been widely used in homes, but the existing washing machines are mostly double-powered or double-cylinder machines, and the structure is relatively complicated and large in size, occupying a large space for the family.
  • a pulsator is arranged in the inner barrel, the structure is relatively complicated, the installation process is cumbersome, and the cost is high. If the inner barrel and the pulsator are integrated, the complexity of the structure, the installation process and the cost are greatly reduced. How to integrate the advantages of the above various washing machines is a major problem.
  • the Chinese patent No. CN200510094191. 3 discloses a washing method for clothes with good washing effect, low cost and no environmental pollution, and mainly includes the following steps: (1) adding an appropriate amount of washing to a washing machine containing laundry to be washed. The water supply and the defoaming agent; (2) The rotation speed of the washing machine is controlled by the control device is 3 to 12 rpm, and the forward and reverse rotations are performed at the same time, and the number of turns of each forward rotation is 0. 3 ⁇ 5 ⁇ 1. 5 ⁇ ; (3) After 5 minutes, the continuous operation is 0. 4 ⁇ 1. 5 minutes, then stop running 0. 3 ⁇ 1.
  • the structure of the washing machine is Simple, the pulsator (inner barrel bottom) is integrated with the inner barrel wall, without a clutch, and the inner barrel is covered with double-threaded threads.
  • the clothes are washed by a combination of pressure, multi-directional enthalpy, centrifugal washing without side effects, cavitation, and inertia of high-speed start.
  • the washing machine involved in the above patent only adds a spiral structure to the inner tub wall, the inner tub bottom structure is not defined, the inner tub bottom space is wasted, and the laundry cannot be washed.
  • the patent No. CN00215731. 4 discloses a non-pulse automatic washing machine, which comprises an inner barrel, an outer barrel, an inner barrel faucet and a motor, and is characterized in that the inner bucket and the inner bucket bottom water rib are integrated, and the inner bucket bottom water rib is replaced.
  • the motor rotor is fixed on the inner barrel main shaft, and the inner rotor barrel is used together with the inner rotor of the motor. Since the inner bucket and the water rib at the bottom of the inner bucket are integrated, when the motor drives the inner bucket to operate intermittently in the forward and reverse directions, the water rib at the bottom of the inner bucket drives the water flow to act as a pulsator.
  • the above patent discloses a pulsator-free structure, which does not specifically describe the inner tub bottom and the side structure.
  • the inner tub bottom structure does not enhance the turning of the laundry, and the corresponding water-repellent vanes on the side surface agitate the internal washing water.
  • the present invention has been made in view of this.
  • SUMMARY OF THE INVENTION The object of the present invention is to overcome the deficiencies of the prior art, to provide an inner barrel pulsator integrated structure, and to add a water-leaf structure to the inner bottom of the barrel, the structure extending from the inner barrel bottom to the inner barrel wall enables the laundry to be in the circumferential direction. It can improve the movement of falling and being beaten.
  • Another object of the present invention is to provide a washing machine having the above-described inner drum pulsator integrated structure.
  • Another object of the present invention is to provide a washing method for the above washing machine, which is capable of positively reversing, reducing entanglement, and each forward rotation angle is not equal to the reverse rotation angle, so as to prevent the laundry from continuously washing and rubbing at the same position, resulting in washing.
  • an inner barrel pulsator integrated structure the structure includes a vertical use inner bucket and a water bucket at the bottom of the inner bucket, and the water-spraying leaf is integrally formed with the inner bucket bottom.
  • the water-spraying leaf is a convex structure disposed at the bottom of the inner tub, and the water-spreading leaves are at least two, each water-spreading leaf extends from the center of the inner tub bottom to the inner tub wall, and each water-spraying leaf is radially outward along the inner tub bottom.
  • the extension is extended, and after extending to the highest point, it is connected with the inner barrel wall, and is extended in the circumferential direction from the one side to the highest point with a gentle slope shape, and then descends to the inner barrel bottom in a steep slope shape.
  • the water-removing leaves are 2 ⁇ 4, and the plurality of water-spreading leaves are evenly distributed around the inner barrel axis clockwise or counterclockwise along the inner circumference of the inner barrel, and are raised clockwise or counterclockwise along the circumference of the inner barrel bottom. extend.
  • the rising side of the gentle slope of the water-flooding blade is smoothly increased, and the descending side of the steep slope of the water-flooding leaf is smoothly lowered, and the bottom of the inner bucket is smoothed with the rising side of the gentle slope and the falling side of the steep slope, and the water-removing leaf is along the bottom of the inner bucket.
  • Smooth outward outward, inner barrel wall and dial The water leaves are smooth and transitional.
  • the water-removing leaves form a spine of the water-spreading leaf at a highest point in different positions in the radial direction of the inner tub.
  • the spine is composed of two arcs, and the centers of the two arcs are distributed on different sides of the spine, and the arc near the center of the inner bucket
  • the center of the line is on the rising side of the gentle slope
  • the center of the arc near the inner barrel wall is on the descending side of the steep slope.
  • the degree of inclination of the water-removing leaves on either side of the spine is different, and the inclination of the rising side of the gentle slope is smaller than the inclination of the descending side of the steep slope.
  • intersection line between the water-removing water and the bottom of the inner barrel is an arc
  • intersection line between the rising side of the gentle slope and the bottom of the inner barrel is the same as the bending direction of the intersection of the descending side of the steep slope and the bottom of the inner barrel, and each intersection line and the bottom of the inner barrel
  • the outermost circumference is a smooth transition.
  • the ratio of the height of the inner tub to the diameter of the inner tub is in the range of 0.4 to 2, and preferably the height of the inner tub is less than or equal to the diameter of the inner tub.
  • the ratio of the height of the inner tub to the diameter of the inner tub is 0.6.
  • the inner bottom of the inner tub is provided with a shaft hole through which the power shaft penetrates, and the inner tub wall and/or the inner tub bottom of the inner tub is distributed with a plurality of water leakage holes.
  • a washing machine having the above-mentioned inner barrel pulsator integrated structure, wherein the outer barrel of the washing machine is coaxially disposed with the inner barrel pulsator integrated structure, and the power shaft of the washing machine extends into the shaft hole of the inner bottom of the inner barrel pulsator integral structure .
  • a washing method which controls the washing machine to be reversed and reversed, so that the laundry is turned over in the inner tub to complete the washing.
  • the angle of each forward and reverse rotation of the washing machine is different, and the angle of each forward rotation is not equal to each time.
  • the angle of reversal by means of the integrated structure of the inner barrel of the pulsator, the clothes are pulled up and then fall vertically when the machine is rotated forward in the circumferential direction, and the clothes are impacted in the circumferential direction by the nearly vertical face when reversing, and during the reversal process, Under the guidance of the centrifugal force generated by the radial rotation and the structure of the inner tub bottom structure, the clothes are turned outwards upwards, and are turned inward and downward after reaching the inner tub wall.
  • the circumferential direction and the movement of the radial garment are guided by the raised structure of the inner tub bottom.
  • the protruding structure is at least two, preferably 2 to 4, and the plurality of convex structures are evenly distributed around the inner barrel axis clockwise or counterclockwise along the circumference of the inner barrel bottom, and are in the same direction clockwise or counterclockwise along the circumference of the inner barrel bottom.
  • the lifting structure extends upward in a radially outward direction along the bottom of the inner tub, extends to the highest point and is connected to the inner barrel wall, and extends in a circumferential direction from one side to a highest point in a gentle slope shape to a steep slope shape. Go back to the bottom of the barrel.
  • the garment is smoothly raised along the raised structure when the forward rotation is raised to the highest point, and then falls and falls along the steep slope near the vertical.
  • the laundry hits the steep slope near the vertical.
  • the centrifugal force generated by the rotation in the barrel diameter causes the clothes to be turned outwards and upwards along the convex structure, to the inside.
  • the barrel wall is turned inward and downward.
  • the inner tub rises to the forward rotation speed X with a certain acceleration, rotates for a certain time T1 in the forward direction, pauses for a period of time, and then rises to the reverse rotation speed ⁇ with a certain acceleration, and the reverse rotation is certain Time ⁇ 2, each time the forward rotation angle is not equal to the reverse rotation angle, the process is repeated 5 to 500 times per washing or rinsing.
  • the forward rotation speed X and the reverse rotation speed ⁇ are respectively 20 to 100 rpm
  • the forward rotation time T 1 and the reverse rotation time T2 are respectively l 5 s and ⁇ 1 ⁇ 2 .
  • the washing method comprises the following steps:
  • the washing and rinsing and dehydration processes can be completed only by one washing tub, which makes the structure of the washing machine simple, simplifies the installation process and reduces the cost.
  • the water-leaf structure is added to the bottom of the inner tub, and the structure extends from the center of the inner tub bottom to the inner tub wall to enable the laundry to be lifted and dropped in the circumferential direction, and the garment can be flipped in the radial direction. Wash clothes in all directions and wash well.
  • the circumferential direction of the water-removing blade at the bottom of the inner tub gradually rises and drops rapidly, so that the effect of lifting the laundry after the forward rotation is reversed, and the effect of striking the laundry is reversed; the center of the inner tub gradually rises toward the inner bucket wall. And the highest point is connected with the inner barrel wall, and the effect is that the laundry is turned upside down to the inner barrel wall in the radial direction and then turned inward and downward.
  • the inner barrel height is small, saving installation space.
  • the washing method of the present invention is set in the middle of the reverse rotation interval to reduce the entanglement of the clothes.
  • each of the forward rotation angles is not equal to each of the reversal angles, so as to avoid uneven washing of the clothes at the same position.
  • FIG. 1 is a structural diagram of a inner barrel pulsator of the present invention.
  • Figure 2 Top view of two water-spraying structures of the inner barrel pulsator-body structure of the present invention
  • Figure 3 Top view of four water-spraying leaves of the inner barrel pulsator-body structure of the present invention
  • Figure 4 Inner barrel pulsator of the present invention - body structure installation diagram
  • Figure 5 Three-water-leaf structure diagram of the inner barrel pulsator of the present invention
  • Figure 6 The inner bucket pulsator of the present invention - four water-leaf structure diagrams of the body structure
  • FIG. 7 Flow chart of the washing method of the present invention
  • FIG. 9 is a trajectory diagram of the movement of the circumferential garment during forward rotation in the washing method of the present invention.
  • FIG. 10 is a trajectory diagram of the circumferential garment when reversing in the washing method of the present invention: 1. inner barrel, 11 inner bottom, 12, inner barrel wall, 2, water leaf, 21 gentle slope rising side, 22 steep slope falling side, 23, spine, 3, rib, 4 shaft hole, 5, leakage hole, 6, outer barrel, 7, power shaft.
  • an inner barrel pulsator integrated structure according to the present invention comprises a vertically used inner tub 1 and a water-spraying leaf 2 of an inner tub bottom 11 , and the water-spraying leaf 2 and the inner tub 1 is integrally provided, the water-leaching blade 2 is a convex structure disposed on the inner bottom 11 of the inner tub, and the water-leaching blades 2 are at least two, and each of the water-spraying blades 2 is respectively raised along the circumferential direction of the inner tub bottom 11 and the radial direction of the tub.
  • the high extension is extended to the highest point along the radially outward direction of the inner tub bottom 11 and is connected to the inner tub wall 12, and is extended in the circumferential direction from one side to the highest point in a gentle slope shape and then descends to the inner tub bottom in a steep slope shape. That is, the water-spraying blade 2 extends from the center of the inner tub bottom 11 to the inner tub wall 12, and the circumferential direction of the water-leaching blade 2 of the inner tub bottom 11 rises slowly to the highest point and then drops rapidly, and the inner tub 1 is gradually raised from the center to the inner tub wall 12, and the highest The point is connected to the inner barrel wall 12.
  • the clothes are raised along the smoothing slope of the water-flooding blade 2, and the rising side 21 is raised to the highest point, and the falling edge is close to the vertical steep slope.
  • the falling side 22 is dropped and impacted, and the clothing is reversed.
  • the falling side 22 to the steep vertical slope is subjected to an impact force.
  • the centrifugal force generated by the rotation and the gradually rising tendency of the water-removing blade 2 of the inner tub bottom 11 from the center of the inner tub to the inner tub wall cause the laundry to be turned outwardly along the water-leaching blade 2, and the inner bucket wall 12 is rearwardly inwardly. Under Flip.
  • the water-repellent blades 2 are 2-4, and the plurality of water-spraying blades 2 are evenly distributed around the axial center of the inner tub 1 along the inner tub bottom 11 and extend upward in the same direction clockwise or counterclockwise along the circumference of the inner tub bottom 11.
  • the two water-spraying leaves 2 are symmetrically distributed in the center, and when the water-spreading leaves are three, the angle formed between any two water-spraying leaves 2 is 120 degrees.
  • the plurality of water-spraying leaves 2 are evenly distributed around the axis of the inner tub 1 in a spoke shape.
  • the water-spraying blade 2 smoothly transitions from a low to a high direction when extending clockwise or counterclockwise along the circumference of the inner tub bottom 11 , and the water-spreading blade 2 smoothly transitions from a low to a high direction along the radial extension direction of the barrel, and The width between the sides extending from the low to the high direction gradually increases, and the width to the inner tub wall 12 is the largest.
  • the gentle slope rising side 21 of the water-leaching blade 2 is smoothly raised, the steep slope falling side 22 of the water-leaching blade 2 is smoothly lowered, and the inner bucket bottom 11 and the gentle slope rising side 21 and the steep slope descending side 22 are smoothly transitioned.
  • the water-spraying blade 2 smoothly rises radially outward along the inner bottom 11 of the inner tub, and the inner bucket wall 12 and the water-leaching blade 2 smoothly transition.
  • the water lobes 2 constitute the ridge beam 23 of the water-leaching blade 2 at the highest point in the radial different positions of the inner tub 1.
  • the ridge beam 23 is composed of two arcs, and the centers of the two arcs are distributed on different sides of the ridge beam 23, close to the inner barrel
  • the center of the arc of the axis is on the gentle slope rising side 21, and the center of the arc near the inner barrel wall is on the steep slope falling side 22.
  • the two arc joints are smoothly butted, and the inner bucket 1 has a top and bottom view of the water leaf 2 similar to " ⁇ ".
  • the section of the water-drawing blade 2 which is intercepted by the cylindrical surface coaxial with the inner tub 1 at any point on the backbone 23 is different in inclination on both sides of the point, and the inclination of the gentle slope rising side 21 is smaller than that of the steep slope falling side 22.
  • the intersection line between the water-spraying blade 2 and the inner tub bottom 11 is an arc, and the intersection a of the gentle slope rising side 21 and the inner tub bottom 11 and the bending direction of the intersection b of the steep slope falling side 22 and the inner tub bottom 11 are the same, and the bending radii are different.
  • the bending radius of the intersection a of the gentle slope rising side 21 and the inner tub bottom 11 is smaller than the bending radius of the intersection b of the steep slope falling side 22 and the inner tub bottom 11, and the intersection line smoothly transitions with the outermost circumference of the inner tub bottom 11.
  • Such a structure tends to cause a gradual increase in width between the sides extending from the low to the high direction, and the width to the inner wall 12 is the largest.
  • the ratio of the height of the inner tub 1 to the diameter of the inner tub 1 is 0.4 ⁇ 2.
  • the height of the inner tub 1 is less than or equal to the diameter of the inner tub 1, the inner washing portion height of the inner tub is smaller than the inner tub minimum diameter, and the inner bucket 1 height is preferably the inner tub 1
  • the ratio of diameters is in the range of 0.6. This makes full use of the hitting and centrifugal tumbling action of the water-leaching leaves.
  • the inner tub wall 12 and/or the inner tub bottom 11 of the inner tub 1 is provided with reinforcing ribs 3 for reducing the deformation of the inner tub 1, and the reinforcing ribs 3 are disposed on the outer surface of the inner tub wall 12 of the inner tub 1 in the axial direction and/or the circumferential direction,
  • the reinforcing rib 3 is disposed on the outer surface of the inner tub bottom 11 of the inner tub 1 in the radial direction and/or the circumferential direction.
  • the reinforcing rib 3 on the outer surface of the inner tub wall 12 is axially disposed on the outer surface of the inner tub wall 12 or horizontally disposed in the circumferential direction
  • the ribs on the outer surface of the inner tub bottom 11 are circumferentially disposed or radially arranged or circumferentially and radially staggered.
  • the strength of the inner tub 1 is greatly enhanced.
  • the inner bottom of the inner tub bottom 11 is provided with a shaft hole 4 through which the power shaft penetrates (see FIG.
  • a washing method according to the present invention which controls the washing machine to be reversed and reversed, so that the laundry is turned over in the inner tub to complete the washing.
  • the angle of the forward and reverse rotation of the washing machine is different each time. The angle is not equal to the angle of each reversal.
  • the impact hitting when falling or being reversed is performed simultaneously with the turning in the radial direction, so that the laundry is continuously tumbling in the inner tub, and at the same time with the inner tub bottom Collision and friction with the inner barrel wall, uniform washing, and improved washing rate.
  • the circumferential direction and the movement of the radial garment are guided by the raised structure of the inner tub bottom.
  • the clothing is smoothly raised along the raised structure, and the extended surface is raised to the highest point, and then falls and falls along the steep slope near the vertical.
  • the clothes are reversed, the laundry hits the steep slope near the vertical. on.
  • the centrifugal force generated by the rotation in the barrel diameter direction and the convex structure of the inner tub bottom are gradually increased from the center of the inner tub to the inner tub wall, so that the laundry is turned outwards along the convex structure, and the inner bucket wall is rearwardly inwardly.
  • the inner tub rises to the forward rotation speed X with a certain acceleration, rotates for a certain time T1 in the forward direction, pauses for a period of time, and then rises to the reverse rotation speed ⁇ with a certain acceleration, and the reverse rotation is certain Time ⁇ 2, each time the forward rotation angle is not equal to the reverse rotation angle, the process is repeated 5 to 500 times.
  • Each forward rotation angle is greater than or less than the reverse rotation angle.
  • the forward rotation speed X and the reverse rotation speed ⁇ are respectively 20 to 100 rpm, and the forward rotation time T 1 and the reverse rotation time T2 are respectively l 5 s, and ⁇ 1 ⁇ 2, ⁇ 1 > ⁇ 2 or ⁇ 1 ⁇ 2.
  • the washing method comprises the following steps:
  • the water-leaching leaves 2 are two in the embodiment, and the two water-spreading leaves are symmetrically distributed.
  • Each of the water-spraying leaves 2 extends from the center of the inner barrel bottom 11 to the inner barrel wall 12, and the inner barrel bottom 11
  • the circumferential direction of the water-leaching blade 2 gradually rises to the highest point and then drops rapidly.
  • the center of the inner tub 1 gradually rises toward the inner bucket wall 12, and the highest point is connected to the inner tub wall 12.
  • the ratio of the height of the inner tub 1 to the diameter of the inner tub 1 is 0.8, which makes full use of the hitting and centrifugal tumbling action of the water-leaching blade, and the height is small to save installation space.
  • FIG. 1 As shown in FIG.
  • the water-leaching leaves 2 are three in the embodiment, and the three water-spreading leaves are evenly distributed along the center of the inner bucket, and the angle formed between each two water-spraying leaves is 120 degrees.
  • Each of the water-removing blades 2 extends from the center of the inner tub bottom 11 to the inner tub wall 12, and the circumferential direction of the water-leaching fins 2 of the inner tub bottom 11 gradually rises to the highest point and then drops rapidly, and the inner tub 1 is gradually raised from the center to the inner tub wall 12, and The highest point is connected to the inner barrel wall 12.
  • the ratio of the height of the inner tub 1 to the diameter of the inner tub 1 is 0.7, which makes full use of the hitting and centrifugal tumbling action of the water-leaching blade, and the height is small to save installation space.
  • Embodiment 3 Embodiment 3
  • each of the water-spraying leaves 2 extends from the center of the inner tub bottom 11 to the inner tub wall 12, and the circumferential direction of the water-leaching fins 2 of the inner tub bottom 11 gradually rises to the highest point and then drops rapidly, and the inner tub 1 is gradually raised from the center to the inner tub wall 12 direction. And the highest point is connected to the inner barrel wall 12.
  • Embodiment 4 As shown in FIG. 4, a washing machine having the above-mentioned inner barrel pulsator integrated structure according to the embodiment, the inner barrel pulsator integrated structure is coaxially disposed inside the outer tub of the washing machine, and the power shaft of the washing machine is extended. The inner barrel pulsator integrated structure is in the shaft hole of the center position of the inner barrel bottom 11 . The washing machine is started, and the power shaft drives the inner barrel pulsator to rotate, and the clothes inside the inner tub 1 are washed.
  • the inner barrel pulsator integrated structure of the invention can complete the washing rinsing and dehydration process through only one washing tub, so that the washing machine has a simple structure, simplifies the installation process and reduces the cost; and adds a water-leaf structure at the bottom of the inner barrel, the structure is from the inner barrel
  • the bottom center extends to the inner barrel wall, which enables the clothes to be lifted and dropped in the circumferential direction, and the clothes can be radially Flip, evenly wash clothes in all directions, the washing effect is good;
  • the circumferential direction of the water-leaching leaves at the bottom of the inner bucket gradually rises and drops rapidly, so that when the clothes are lifted, the clothes are lifted and then hit, and the clothes are struck when reversed;
  • the inner bucket center to the inner barrel wall The direction is gradually increased, and the highest point is connected to the inner tub wall, so that the laundry is turned upside down to the inner tub wall and then turned inward and downward.
  • Embodiment 5 As shown in FIG. 7, the washing method includes the
  • the washing method includes the following steps:
  • FIG. 10 are development views of a section of the inner barrel taken along the cylindrical surface of the inner tub 1 as shown in FIG. 9.
  • the forward direction of the water-leaching blade 2 is gradually increased in the circumferential direction, and the laundry is circumferentially oriented. Gradually pulled high, because the water-leaching blade 2 rises to the highest point in the circumferential direction and then drops rapidly, the clothes are pulled up and then fall.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Accessory Of Washing/Drying Machine, Commercial Washing/Drying Machine, Other Washing/Drying Machine (AREA)
  • Main Body Construction Of Washing Machines And Laundry Dryers (AREA)
  • Control Of Washing Machine And Dryer (AREA)

Abstract

一种内桶波轮一体结构及洗衣机及洗涤方法,该结构包括一竖直使用的内桶(1)和内桶底(11)的至少两个拨水叶(2),所述的拨水叶(2)与内桶底(11)一体设置,所述拨水叶(2)为设置在内桶底(11)的凸起结构,每个拨水叶(2)由内桶底(11)中心延伸至内桶壁(12),且每个拨水叶(2)沿内桶底(11)径向向外方向升高延伸,延伸至最高点后与内桶壁(12)连接,沿圆周方向由一侧以缓坡形状升高延伸至最高点后以陡坡形状降回到内桶底(11),控制洗衣机间隔正反转,使衣物在内桶中翻转,完成洗涤,每次正转、反转的角度不同,衣物在内桶内一直处在连续翻滚状态,减少缠绕,以避免衣物在同一位置不断洗涤摩擦,造成洗涤不匀,洗涤中提升摔打、离心力翻转、撞击击打、摩擦揉搓共同作用使衣物得到全方位均匀洗涤。

Description

一种内桶波轮一体结构及洗衣机及洗涤方法 技术领域
本发明涉及洗衣机领域, 尤其是一种内桶波轮一体结构及应用该结构的洗衣机及洗衣 机的洗涤方法。 背景技术
现有技术, 通常将洗衣机分为滚筒说洗衣机、 波轮洗衣机和搅拌式洗衣机。 从原理上讲, 波轮洗衣机和搅拌洗衣机是极其相似的。 波轮洗衣机 (pulsator washing machine)依靠波 轮搅动水流, 而无规则运动的水流搅动衣物, 从而完成衣物的洗涤漂洗过程; 搅拌洗衣机 (agitator washing machine)依靠搅拌立杆, 直接书或者借助于水力拖动衣物在水中运动, 从而完成衣物的洗涤。 滚筒洗衣机(drum washing machine)依靠固定于内筒内壁的数个凸 肋提升衣物, 衣物在滚筒中反复提升、 跌落完成洗涤漂洗过程。 现有技术认为, 滚筒式洗衣机洗涤用水少、 衣物磨损率很低、 衣物不缠绕、 可设热水 装置, 容易实现自动化, 但洗涤力弱、 洗涤时间长、 结构复杂、 体积庞大、 耗费金属原料 多、 成本较高。 高速甩干时平衡相对较难控制。 搅拌式洗衣机洗涤均匀性好、 洗涤力强、 对衣物磨损小、 洗涤容量大、 但洗涤时间长、 噪音大、 搅拌翼的回转机构复杂、 加工困难、 成本较高、 体积大。 波轮式洗衣机结构简单、 洗涤力强、 洗涤时间短、 成本低、 重量轻, 但衣物磨损率及缠绕率都较高, 洗涤均匀性较差, 用水量较多。 目前洗衣机已经广泛在家庭中使用, 但是现有的洗衣机多为双动力或者双筒机, 结构 比较复杂且尺寸较大, 占用家庭较大空间。 一般的波轮洗衣机内桶中设置波轮, 结构相对 复杂, 安装工艺繁琐, 成本高, 若能将内桶和波轮设为一体结构复杂程度、 安装工艺和成 本将大大的降低。 如何能将上述各种洗衣机的优点集为一体是面临的一项重大问题。
专利号 CN200510094191. 3的中国专利公开了一种洗涤效果好、 成本低、 无环境污染的 衣物的洗涤方式, 主要包括如下步骤: (一)往盛放有待洗衣物的洗衣机内加注适量的洗涤 水和消泡剂; (二)通过控制装置控制洗衣机内胆的转速为 3〜12rpm, 并且内胆运转时正转 与反转相互间隔进行, 且每次正转的圈数为 0. 3〜1. 5圈, 每次反转的圈数为 0. 3〜1. 5圈; 这样连续运转 0. 4〜1. 5分钟后, 再停止运转 0. 3〜1. 5分钟; (三) 重复步骤 (二)中的程序 3〜20次; (四)然后使内胆单向转动, 进行均布程序, 均布结束后转笼中速脱水 0. 3〜3. 5 分钟; (五)重复步骤 (一)至(四)中的程序 2〜12次, 就完成了一个洗涤过程。 但是滚筒的 形式仍然存在高速甩干时平衡相对较难控制的问题。 专利号 CN03276136. 8的中国专利公开了一种除污垢好、 缠绕和磨损又低的洗衣机。 螺 旋式洗衣机既提高了洗净比、 洗涤均匀度, 又降低了缠绕率、 磨损率。 但洗衣机的结构却 简单, 波轮(内桶底)与内桶壁连成一体, 无离合器, 内桶上布满来复线式的螺纹。 在内桶 的正转、 停、 反转过程中, 通过有压力多方向的揉搓、 无副作用的离心力洗、 空化作用、 高速启动的惯性等综合作用, 将衣物洗干净。 但是上述专利中涉及的洗衣机仅对内桶壁增 加螺旋结构, 内桶底结构未给定义, 内桶底空间浪费, 无法对衣物起到洗涤作用。
专利号 CN00215731. 4 的专利公开了无波轮全自动洗衣机,包括内桶、 外桶、 内桶底拨 水筋和电机,其特点是内桶与内桶底的拨水筋为一体,内桶底拨水筋代替现有波轮洗衣机的 波轮。 电机转子固定在内桶主轴上,电机转子与内桶共同使用内桶主轴。 由于内桶与内桶底 的拨水筋为一体,所以电机带动内桶正反向间歇运转时,内桶底的拨水筋带动水流运动,起 到波轮的作用。 上述专利公开无波轮结构, 其未具体对内桶底及侧面结构进行说明, 其图 示内桶底结构对衣物的翻转无加强作用, 侧面也没有对应的拨水叶对内部洗涤水进行搅动 处理。 鉴于此提出本发明。 发明内容 本发明的目的为克服现有技术的不足, 提供一种内桶波轮一体结构, 并在内桶底增加 拨水叶结构, 该结构从内桶底延伸至内桶壁既能够使衣物在圆周方向上有提升跌落被击打 的运动, 还能使衣物在径向翻转, 全方位均匀洗涤衣物, 洗涤效果好, 使衣物仅通过一个 洗涤桶即可完成洗涤漂洗及脱水过程, 使洗衣机结构简单, 简化安装工艺并降低成本。 本发明的另一目的为提供一种具有上述内桶波轮一体结构的洗衣机。 本发明的另一目的为提供一种上述洗衣机的洗涤方法, 该方法间隔正反转, 减少缠绕, 且每次正转角度不等于反转角度, 以避免衣物在同一位置不断洗涤摩擦, 造成洗涤不均, 借助波轮内桶一体结构洗涤中提升摔打、 离心力翻转、 撞击击打、 摩擦揉搓共同作用使衣 物得到全方位均匀洗涤。 为了实现该目的, 本发明采用如下技术方案: 一种内桶波轮一体结构, 该结构包括一竖直使用的内桶和内桶底的拨水叶, 所述的拨 水叶与内桶底一体设置, 所述拨水叶为设置在内桶底的凸起结构, 拨水叶至少为两个, 每 个拨水叶由内桶底中心延伸至内桶壁, 且每个拨水叶沿内桶底径向向外方向升高延伸, 延 伸至最高点后与内桶壁连接, 沿圆周方向由一侧以缓坡形状升高延伸至最高点后以陡坡形 状降回到内桶底。 所述的拨水叶为 2〜4个, 多个拨水叶沿内桶底圆周顺时针或逆时针呈辐射状绕内桶轴 心均匀分布, 且沿内桶底圆周顺时针或逆时针相同方向升高延伸。 所述拨水叶的缓坡升高侧平滑升高, 所述拨水叶的陡坡下降侧平滑下降, 内桶底与缓 坡升高侧、 陡坡下降侧圆滑过渡, 所述的拨水叶沿内桶底径向向外平滑升高, 内桶壁与拨 水叶圆滑过渡。 所述的拨水叶在内桶径向不同位置处的最高点组成拨水叶的脊梁, 该脊梁由两段弧线 组成, 两段弧线的圆心分布在脊梁的不同侧, 靠近内桶中心的弧线的圆心在缓坡升高侧, 靠近内桶壁的弧线的圆心在陡坡下降侧。 所述的拨水叶在脊梁上任意一点两侧的倾斜程度不同, 缓坡升高侧的倾斜程度小于陡 坡下降侧的倾斜程度。 所述的拨水叶与内桶底的交线为弧线, 缓坡升高侧与内桶底的交线和陡坡下降侧与内 桶底的交线的弯曲方向相同, 且每条交线与内桶底的最外围圆周圆滑过渡。 所述的内桶的高度与内桶的直径的比值范围为 0.4〜2, 优选内桶的高度小于或等于内 桶的直径。 所述的内桶的高度与内桶的直径的比值为 0.6。 所述的内桶底中心位置设置有供动力轴穿入的轴孔, 所述的内桶的内桶壁和 /或内桶底 分布有多个漏水孔。 一种具有上述内桶波轮一体结构的洗衣机, 所述的洗衣机的外桶内部同轴设置上述内 桶波轮一体结构, 洗衣机的动力轴伸入内桶波轮一体结构中内桶底中心位置的轴孔中。 一种洗涤方法, 该方法通过控制洗衣机间隔正反转, 使衣物在内桶中翻转, 完成洗涤, 该方法中洗衣机每次正转、 反转的角度不同, 每次正转的角度不等于每次反转的角度, 借 助波轮内桶一体结构, 在圆周方向正转时使衣物被拉高后接近垂直跌落, 反转时使衣物在 圆周方向被接近垂直的面撞击, 同时正反转过程中, 在径向旋转产生的离心力和内桶底结 构的引导下, 衣物向外向上翻转, 到达内桶壁后向内向下翻转。 所述的衣物在圆周方向正转时的拉高后跌落摔打或反转时的撞击击打与在径向方向的 翻转同时进行, 使衣物在内桶内一直处在连续翻滚状态, 同时与内桶底和内桶壁发生碰撞 和摩擦, 均匀洗涤。 所述的圆周方向和径向衣物的运动由内桶底的凸起结构引导。 所述的凸起结构为至少两个, 优选 2〜4个, 多个凸起结构沿内桶底圆周顺时针或逆时 针绕内桶轴心均匀分布, 且沿内桶底圆周顺时针或逆时针相同方向升高延伸, 该凸起结构 沿内桶底径向向外方向升高延伸, 延伸至最高点后与内桶壁连接, 沿圆周方向由一侧以缓 坡形状升高延伸至最高点后以陡坡形状降回到内桶底。 洗涤过程中在圆周方向上, 正转时衣物沿凸起结构平滑升高延伸面升高至最高点后沿 接近垂直的陡坡面跌落摔打, 反转时衣物撞击到接近垂直的陡坡面上。 洗涤过程中在桶径方向上, 旋转产生的离心力使衣物沿凸起结构向外向上翻转, 至内 桶壁后向内向下翻转。 所述的洗涤方法中洗涤或漂洗过程中, 内桶以一定的加速度升至正转转速 X, 正向转 动一定时间 Tl,暂停一段时间,然后以一定加速度升至反转转速 Υ,反向转动一定时间 Τ2, 每次正转角度不等于反转角度, 每次洗涤或漂洗重复该过程 5〜500次。 所述的正转转速 X和反转转速 Υ分别为 20〜 1 OOrpm, 所述的正转的时间 T 1和反转的 时间 T2分别为 l〜5s, 且 ΧχΤ1≠ΥχΤ2。 所述的洗涤方法包括如下步骤:
1 ) 将洗涤剂连同衣物一通放入洗涤内桶, 启动洗衣机;
2)控制洗涤内桶以一定的加速度升至正转转速 X, 正向转动一定时间 Tl, 暂停一段时 间, 然后以一定加速度升至反转转速 Υ, 反向转动一定时间 Τ2, 每次正转的角度不等于每 次反转的角度, 重复该过程 5〜500次;
3 ) 进入脱水阶段: 控制洗涤内桶正转、 反转, 衣物匀布后, 内桶高速旋转进行脱水;
4) 若需洗涤多次, 需再次加入洗涤剂重复步骤 2)、 3 );
5 ) 控制洗衣机进水, 重复步骤 2)、 3 ) 1〜8次。 采用本发明所述的技术方案后, 带来以下有益效果:
1、本发明中内桶波轮一体结构, 仅通过一个洗涤桶即可完成洗涤漂洗及脱水过程, 使洗 衣机结构简单, 简化安装工艺并降低成本。
2、本发明中在内桶底增加拨水叶结构, 该结构从内桶底中心延伸至内桶壁既能够使衣物 在圆周方向上有提升跌落被击打的运动, 还能使衣物在径向翻转, 全方位均匀洗涤衣物, 洗 涤效果好。
3、本发明中内桶底的拨水叶圆周方向逐渐上升急速下降, 使正转时有将衣物提升后摔打 的功效, 反转使有撞击衣物的功效; 内桶中心到内桶壁方向逐渐升高, 且最高点处与内桶壁 连接, 由使衣物在径向有向上向外翻转至内桶壁后向下向内翻转的功效。
4、 内桶高度较小, 节省安装空间。
5、 本发明所述洗涤方法正中转反转间隔设置, 减少衣物缠绕。
6、本发明所述洗涤方法中每次正转角度不等于每次反转角度, 以避免衣物在同一位置不 断洗涤摩擦造成洗涤不均。
7、 本发明所述洗涤方法中衣物运动轨迹多样, 提升摔打、 离心力翻转、 撞击击打、 摩擦 揉搓共同作用使衣物得到全方位均匀洗涤。 8、本发明所述洗涤方法中衣物在圆周方向的翻转和径向的翻转同时进行, 使衣物洗涤均 匀, 提高洗涤率。 下面结合附图对本发明的具体实施方式作进一步详细的描述。 附图说明 图 1 : 本发明内桶波轮- -体结构结构图
图 2: 本发明内桶波轮-体结构两个拨水叶结构俯视图
图 3: 本发明内桶波轮-体结构四个拨水叶俯视图
图 4: 本发明内桶波轮- -体结构安装图
图 5: 本发明内桶波轮- -体结构三个拨水叶结构图
图 6: 本发明内桶波轮- -体结构四个拨水叶结构图
图 7: 本发明所述洗涤方法的流程图
图 8、 本发明所述洗涤方法中衣物径向的运动轨迹图
图 9、 本发明所述洗涤方法中正转时周向衣物的运动轨迹图 图 10、 本发明所述洗涤方法中反转时周向衣物的运动轨迹图 其中: 1、 内桶, 11、 内桶底, 12、 内桶壁, 2、 拨水叶, 21缓坡升高侧, 22陡坡下降 侧, 23、 脊梁, 3、 加强筋, 4轴孔, 5、 漏水孔, 6、 外桶, 7、 动力轴。 具体实施方式 如图 1所示, 本发明所述一种内桶波轮一体结构, 该结构包括一竖直使用的内桶 1和 内桶底 11的拨水叶 2, 所述的拨水叶 2与内桶 1一体设置, 所述拨水叶 2为设置在内桶底 11的凸起结构, 拨水叶 2至少为两个, 每个拨水叶 2沿内桶底 11圆周方向和桶径向外方向 分别升高延伸, 沿内桶底 11径向向外方向升高延伸至最高点后与内桶壁 12连接, 沿圆周 方向由一侧以缓坡形状升高延伸至最高点后以陡坡形状降回到内桶底。 即该拨水叶 2由内桶底 11中心延伸至内桶壁 12, 内桶底 11的拨水叶 2圆周方向缓慢 上升到最高点后急速下降, 内桶 1中心到内桶壁 12方向逐渐升高, 且最高点处与内桶壁 12 连接。
洗涤过程中在圆周方向上, 正转时衣物沿拨水叶 2平滑的缓坡升高侧 21升高至最高点 后沿接近垂直的陡坡下降侧 22跌落被摔打受到冲击力, 反转时衣物撞击到接近垂直的陡坡 下降侧 22受到冲击力。 在桶径方向上, 旋转产生的离心力和内桶底 11的拨水叶 2由内桶 中心至内桶壁的逐渐升高的趋势使衣物沿拨水叶 2向外向上翻转, 至内桶壁 12后向内向下 翻转。 衣物在圆周方向正转时的拉高后跌落摔打或反转时的撞击击打与在径向方向的翻转 同时进行, 使衣物在内桶内一直处在连续翻滚状态, 同时与桶底和桶壁发生碰撞和摩擦, 从而一直在洗涤不同的位置。 规定内桶 1沿升高延伸方向转动时为反转, 反之为正转。 优选所述的拨水叶 2为 2-4个, 多个拨水叶 2沿内桶底 11绕内桶 1的轴心均匀分布, 且沿内桶底 11圆周顺时针或逆时针相同方向升高延伸。 所述的拨水叶 2为两个时, 两个拨 水叶 2中心对称分布, 所述拨水叶为三个时, 任意两个拨水叶 2之间所成的角度为 120度, 所述的拨水叶 2为多个时, 多个拨水叶 2绕内桶 1的轴心呈辐条状均匀分布。 所述的拨水叶 2沿内桶底 11圆周顺时针或逆时针升高延伸时由低向高平滑过渡, 所述 的拨水叶 2沿桶径向外延伸方向由低向高平滑过渡, 且由低向高延伸方向的两侧之间的宽 度逐渐增大, 到内桶壁 12处的宽度最大。 所述拨水叶 2的缓坡升高侧 21平滑升高, 所述拨水叶 2的陡坡下降侧 22平滑下降, 内桶底 11与缓坡升高侧 21、 陡坡下降侧 22圆滑过渡, 所述的拨水叶 2沿内桶底 11径向向 外平滑升高, 内桶壁 12与拨水叶 2圆滑过渡。 拨水叶 2在内桶 1径向不同位置处的最高点组成拨水叶 2的脊梁 23,该脊梁 23由两段 弧线组成, 两段弧线的圆心分布在脊梁 23的不同侧, 靠近内桶轴心的弧线的圆心在缓坡升 高侧 21, 靠近内桶壁的弧线的圆心在陡坡下降侧 22。 且两段圆弧连接处平滑对接, 沿内桶 1有上向下看拨水叶 2类似 "〜" 。 拨水叶 2被脊梁 23上任意一点所在的与内桶 1同轴的圆柱面所截的截面在该点两侧的 倾斜程度不同, 缓坡升高侧 21的倾斜程度小于陡坡下降侧 22的倾斜程度。 拨水叶 2与内桶底 11的交线为弧线, 缓坡升高侧 21与内桶底 11的交线 a和陡坡下降 侧 22与内桶底 11的交线 b的弯曲方向相同, 弯曲半径不同, 缓坡升高侧 21与内桶底 11 的交线 a的弯曲半径小于陡坡下降侧 22与内桶底 11的交线 b的弯曲半径, 且交线与内桶 底 11的最外围圆周圆滑过渡。 这样的结构势必会导致由低向高延伸方向的两侧之间的宽度 逐渐增大, 到内桶壁 12处的宽度最大。 内桶 1的高度与内桶 1的直径的比值范围为 0.4〜2, 优选内桶 1的高度小于或等于内 桶 1的直径, 内桶内部洗涤部分高度小于内桶最小直径, 再优选内桶 1的高度与内桶 1的 直径的比值范围为 0.6。 这样充分利用拨水叶的对衣物的击打及离心翻滚作用。 内桶 1的内桶壁 12和 /或内桶底 11上设置有减小内桶 1变形的加强筋 3, 该加强筋 3 沿轴向和 /或周向设置在内桶 1的内桶壁 12的外表面上, 该加强筋 3沿径向和 /或周向设置 在内桶 1的内桶底 11的外表面上。 内桶壁 12外表面的加强筋 3在内桶壁 12外表面上沿轴向设置或者沿圆周方向水平设 置或者轴向、 周向交错设置; 所述的内桶底 11外表面的加强筋在内桶底 11外表面沿周向 设置或者沿径向设置或者周向、 径向交错设置。 大大增强了内桶 1的强度。 内桶底 11 中心位置设置有供动力轴穿入的轴孔 4 (参见图 4) , 动力轴穿入该轴孔 4 带动内桶转动, 完成洗涤过程, 所述的内桶 1的内桶壁 12和 /或内桶底 11分布有多个漏水 孔 5, 以便洗涤和排水时内外水流交换。 本发明所述的一种洗涤方法, 该方法通过控制洗衣机间隔正反转, 使衣物在内桶中翻 转, 完成洗涤, 该方法中洗衣机每次正转、 反转的角度不同, 每次正转的角度不等于每次 反转的角度, 借助波轮内桶一体结构, 在圆周方向正转时使衣物被拉高后接近垂直跌落, 反转时使衣物在圆周方向被接近垂直的面撞击, 同时正反转过程中, 在径向旋转产生的离 心力和内桶底的结构引导衣物向外向上翻转, 到达内桶壁后向内向下翻转。 所述的衣物在圆周方向正转时的拉高后跌落摔打或反转时的撞击击打与在径向方向的 翻转同时进行, 使衣物在内桶内一直处在连续翻滚状态, 同时与内桶底和内桶壁发生碰撞 和摩擦, 均匀洗涤, 提高洗涤率。 所述的圆周方向和径向衣物的运动由内桶底的凸起结构引导。 所述的洗涤过程中在圆周方向上, 正转时衣物沿凸起结构平滑升高延伸面升高至最高 点后沿接近垂直的陡坡面跌落摔打, 反转时衣物撞击到接近垂直的陡坡面上。 所述的洗涤 过程中在桶径方向上, 旋转产生的离心力和内桶底的凸起结构由内桶中心至内桶壁的渐高 趋势使衣物沿凸起结构向外向上翻转, 至内桶壁后向内向下翻转。 所述的洗涤方法中洗涤或漂洗过程中, 内桶以一定的加速度升至正转转速 X, 正向转 动一定时间 Tl,暂停一段时间,然后以一定加速度升至反转转速 Υ,反向转动一定时间 Τ2, 每次正转角度不等于反转角度,重复该过程 5〜500次。每次正转角度大于或小于反转角度。 所述的正转转速 X和反转转速 Υ分别为 20〜 1 OOrpm, 所述的正转的时间 T 1和反转的 时间 T2分别为 l〜5s, 且 ΧχΤ1≠ΥχΤ2, χχΤ1>ΥχΤ2 或者 ΧχΤ1<ΥχΤ2。 所述的洗涤方法包括如下步骤:
1 ) 将洗涤剂连同衣物一通放入洗涤内桶, 启动洗衣机;
2)控制洗涤内桶以一定的加速度升至正转转速 X, 正向转动一定时间 Tl, 暂停一段时 间, 然后以一定加速度升至反转转速 Υ, 反向转动一定时间 Τ2, 每次正转的角度不等于每 次反转的角度, 重复该过程 5〜500次;
3 ) 进入脱水阶段: 控制洗涤内桶正转、 反转, 衣物匀布后, 内桶高速旋转进行脱水;
4) 若需洗涤多次, 需再次加入洗涤剂;
5 ) 控制洗衣机进水, 重复步骤 2)、 3 ) 1〜8次。 一种应用上述洗涤方法的洗衣机。 衣物运动轨迹多样, 提升摔打、 离心力翻转、 撞击击 打、 摩擦揉搓共同作用使衣物得到全方位均匀洗涤。 衣物在圆周方向的翻转和径向的翻转同 时进行, 使衣物洗涤更加均匀, 洗净效果更好。 实施例一
如图 2所示, 本实施例所述的拨水叶 2为 2个, 2个拨水叶中心对称分布, 每个拨水叶 2由内桶底 11中心延伸至内桶壁 12, 内桶底 11的拨水叶 2圆周方向逐渐缓慢上升到最高 点后急速下降, 内桶 1中心到内桶壁 12方向逐渐升高, 且最高点处与内桶壁 12连接。 内桶 1的高度与内桶 1的直径的比值范围为 0.8, 充分利用拨水叶的对衣物的击打及离 心翻滚作用, 且高度较小节省安装空间。 实施例二 如图 5所示, 本实施例所述的拨水叶 2为 3个, 3个拨水叶沿内桶中心均匀分布, 每两 个拨水叶之间所成的角度为 120度,每个拨水叶 2由内桶底 11中心延伸至内桶壁 12, 内桶 底 11的拨水叶 2圆周方向逐渐缓慢上升到最高点后急速下降, 内桶 1中心到内桶壁 12方 向逐渐升高, 且最高点处与内桶壁 12连接。 内桶 1的高度与内桶 1的直径的比值范围为 0.7, 充分利用拨水叶的对衣物的击打及离 心翻滚作用, 且高度较小节省安装空间。 实施例三
如图 3、 图 6所示,本实施例所述的拨水叶 2为 4个, 4个拨水叶沿内桶中心均匀分布, 相邻两个拨水叶之间所成的角度为 90度,每个拨水叶 2由内桶底 11中心延伸至内桶壁 12, 内桶底 11的拨水叶 2圆周方向逐渐缓慢上升到最高点后急速下降,内桶 1中心到内桶壁 12 方向逐渐升高, 且最高点处与内桶壁 12连接。 内桶 1的高度与内桶 1的直径的比值范围为 0.9, 充分利用拨水叶的对衣物的击打及离 心翻滚作用, 且高度较小节省安装空间。 实施例四 如图 4所示, 本实施例所述一种具有上述内桶波轮一体结构的洗衣机, 所述的洗衣机 的外桶内部同轴设置上述内桶波轮一体结构, 洗衣机的动力轴伸入内桶波轮一体结构中内 桶底 11中心位置的轴孔中。 启动洗衣机, 动力轴带动内桶波轮一体结构转动, 对内桶 1内 部的衣物进行洗涤。 本发明所述的内桶波轮一体结构, 仅通过一个洗涤桶即可完成洗涤漂洗及脱水过程, 使 洗衣机结构简单, 简化安装工艺并降低成本; 在内桶底增加拨水叶结构, 该结构从内桶底中 心延伸至内桶壁, 既能够使衣物在圆周方向上有提升跌落被击打的运动, 还能使衣物在径向 翻转, 全方位均匀洗涤衣物, 洗涤效果好; 内桶底的拨水叶圆周方向逐渐上升急速下降, 使 正转时有将衣物提升后摔打、 反转时有撞击衣物的功效; 内桶中心到内桶壁方向逐渐升高, 且最高点处与内桶壁连接, 使衣物在径向向上向外翻转至内桶壁后向下向内翻转。 实施例五 如图 7所示, 所述的洗涤方法包括如下步骤:
1 ) 将洗涤剂连同衣物一通放入洗涤内桶, 如需要还可同时加入柔顺剂, 启动洗衣机;
2)控制洗涤内桶以一定的加速度升至正转转速 X, 正向转动一定时间 Tl, 暂停一段时 间, 然后以一定加速度升至反转转速 Υ, 反向转动一定时间 Τ2, 每次正转的角度不等于每 次反转的角度, 重复该过程 30次, 所述的正转转速 X和反转转速 Υ分别为 20〜100rpm, 所述的正转的时间 T1和反转的时间 T2分别为 l〜5s, 且 ΧχΤ1>ΥχΤ2, 取正转转速 X和反 转转速 Υ为 50 rpm, 正转的时间 T1和反转的时间 T2分别为 3s和 2s;
3 ) 进入脱水阶段: 控制洗涤内桶正转、 反转, 衣物匀布后, 内桶高速旋转进行脱水;
4) 若衣物较脏需洗涤两次, 需再次加入洗涤剂重复步骤 2)、 3 );
5 ) 控制洗衣机进水, 重复步骤 2)、 3 ) 2次, 完成漂洗、 脱水。 最后一次脱水结束后控制内桶正反转, 将脱水后挤压在一起的衣物分散开, 以利于用 户进行取出晾晒。 实施例六 如图 7所示, 所述的洗涤方法包括如下步骤:
1 ) 将洗涤剂连同衣物一通放入洗涤内桶, 如需要还可同时加入柔顺剂, 启动洗衣机;
2)控制洗涤内桶以一定的加速度升至正转转速 X, 正向转动一定时间 Tl, 暂停一段时 间, 然后以一定加速度升至反转转速 Υ, 反向转动一定时间 Τ2, 每次正转的角度不等于每 次反转的角度, 重复该过程 30次, 所述的正转转速 X和反转转速 Υ分别为 20〜100rpm, 所述的正转的时间 T1和反转的时间 T2分别为 l〜5s, 且 ΧχΤ1<ΥχΤ2, 取正转转速 X和反 转转速 Υ为 50 rpm, 正转的时间 T1和反转的时间 T2分别为 2s和 3s;
3 ) 进入脱水阶段: 控制洗涤内桶正转、 反转, 衣物匀布后, 内桶高速旋转进行脱水;
4) 若衣物较脏需洗涤两次, 需再次加入洗涤剂重复步骤 2)、 3 );
5 ) 控制洗衣机进水, 重复步骤 2)、 3 ) 2次, 完成漂洗、 脱水。 最后一次脱水结束后控制内桶正反转, 将脱水后挤压在一起的衣物分散开, 以利于用 户进行取出晾晒。 实施例七 如图 8、 图 9、 图 10所示, 本实施例所述为衣物在内桶 1中的运动轨迹分析, 定义内 桶 1沿升高延伸方向转动时为反转, 反之为正转。 图 8为沿内桶中心线的竖直平面截内桶所得的截面, 如图所示, 由于拨水叶 2沿径向 逐渐升高的趋势, 衣物沿径向, 向外向上运动, 到达内桶壁 12后, 受到内桶壁 12的反向 作用力, 衣物开始向内向下运动。 图 9、 图 10为沿内桶 1同轴的圆柱面所截内桶的截面的展开图, 如图 9所示, 正转时 由于拨水叶 2沿圆周方向逐渐升高的趋势, 衣物沿周向逐渐被拉高, 由于拨水叶 2沿圆周 方向升高到最高点后迅速下降, 衣物被拉高后跌落, 拉高过程中衣物与内桶有摩擦, 跌落 过程中衣物受到摔打, 对衣物起到洗涤作用。 如图 10所示, 反转时, 衣物沿拨水叶 2的缓坡升高侧向下运动, 到达陡坡下降侧后衣 物撞击到陡坡下降侧受到击打, 伴随着衣物与内桶的摩擦, 对衣物起到洗涤作用。 洗涤过程中, 衣物在圆周方向正转时的拉高后跌落摔打或反转时的撞击击打与在径向 方向的翻转同时进行, 使衣物在内桶内一直处在连续翻滚状态, 同时与内桶底和内桶壁发 生碰撞和摩擦, 均匀洗涤。 以上所述仅为本发明的优选实施方式, 应当指出, 对于本领域的普通技术人员而言, 在不脱 离本发明原理前提下, 还可以做出多种变形和改进, 这也应该视为本发明的保护范围。

Claims

权 利 要 求 书
1、 一种内桶波轮一体结构, 该结构包括一竖直使用的内桶 (1) 和内桶底 (11) 的拨 水叶 (2), 所述的拨水叶 (2) 与内桶底 (11) 一体设置, 其特征在于: 所述拨水叶 (2) 为设置在内桶底 (11) 的凸起结构, 拨水叶 (2) 至少为两个, 每个拨水叶 (2) 由内桶底
(11) 中心延伸至内桶壁 (12), 且每个拨水叶 (2) 沿内桶底 (11) 径向向外方向升高延 伸, 延伸至最高点后与内桶壁 (12) 连接, 沿圆周方向由一侧以缓坡形状升高延伸至最高 点后以陡坡形状降回到内桶底 (11)。
2、 根据权利要求 1 所述的一种内桶波轮一体结构, 其特征在于: 所述的拨水叶 (2) 为 2〜4个, 多个拨水叶 (2) 沿内桶底 (11) 圆周顺时针或逆时针呈辐射状绕内桶轴心均 匀分布, 且沿内桶底 (11) 圆周顺时针或逆时针相同方向升高延伸。
3、 根据权利要求 2所述的一种内桶波轮一体结构, 其特征在于: 所述拨水叶 (2) 的 缓坡升高侧 (21)平滑升高, 所述拨水叶 (2) 的陡坡下降侧 (22)平滑下降, 内桶底(11) 与缓坡升高侧 (21) 、 陡坡下降侧 (22) 圆滑过渡, 所述的拨水叶 (2) 沿内桶底 (11) 径 向向外平滑升高, 内桶壁 (12) 与拨水叶 (2) 圆滑过渡。
4、 根据权利要求 3所述的一种内桶波轮一体结构, 其特征在于: 所述的拨水叶 (2) 在内桶 (1) 径向不同位置处的最高点组成拨水叶 (2) 的脊梁 (23) , 该脊梁 (23) 由两 段弧线组成, 两段弧线的圆心分布在脊梁 (23) 的不同侧, 靠近内桶 (1) 中心的弧线的圆 心在缓坡升高侧 (21) , 靠近内桶壁 (12) 的弧线的圆心在陡坡下降侧 (22) 。
5、 根据权利要求 4所述的一种内桶波轮一体结构, 其特征在于: 所述的拨水叶 (2) 在脊梁 (23) 上任意一点两侧的倾斜程度不同, 缓坡升高侧 (21) 的倾斜程度小于陡坡下 降侧 (22) 的倾斜程度。
6、 根据权利要求 5所述的一种内桶波轮一体结构, 其特征在于: 所述的拨水叶 (2) 与内桶底(11)的交线为弧线, 缓坡升高侧(21)与内桶底(11)的交线和陡坡下降侧(22) 与内桶底 (11) 的交线的弯曲方向相同, 且每条交线与内桶底 (11) 的最外围圆周圆滑过 渡。
7、根据权利要求 1-6任一所述的一种内桶波轮一体结构,其特征在于:所述的内桶(1) 的高度与内桶(1) 的直径的比值范围为 0.4〜2, 优选内桶(1) 的高度小于或等于内桶(1) 的直径。
8、 根据权利要求 7所述的一种内桶波轮一体结构, 其特征在于: 所述的内桶 (1) 的 高度与内桶 (1) 的直径的比值为 0.6。
9、 根据权利要求 8所述的一种内桶波轮一体结构, 其特征在于: 所述的内桶底 (11) 中心位置设置有供动力轴穿入的轴孔 (4) , 所述的内桶的内桶壁 (12) 和 /或内桶底 (11) 分布有多个漏水孔。
10、 一种具有上述权利要求 1-9任一所述内桶波轮一体结构的洗衣机,其特征在于: 所 述的洗衣机的外桶 (6) 内部同轴设置上述内桶波轮一体结构, 洗衣机的动力轴 (7 ) 伸入 内桶波轮一体结构中内桶底 (11 ) 中心位置的轴孔 (4) 中。
11、 一种洗涤方法, 该方法通过控制洗衣机间隔正反转, 使衣物在内桶中翻转, 完成 洗涤, 其特征在于: 该方法中洗衣机每次正转、 反转的角度不同, 每次正转的角度不等于 每次反转的角度, 借助波轮内桶一体结构, 在圆周方向正转时使衣物被拉高后接近垂直跌 落, 反转时使衣物在圆周方向被接近垂直的面撞击, 同时正反转过程中, 在径向旋转产生 的离心力和内桶底结构的引导下, 衣物向外向上翻转, 到达内桶壁后向内向下翻转。
12、 根据权利要求 11所述的一种洗涤方法, 其特征在于: 所述的衣物在圆周方向正转 时的拉高后跌落摔打或反转时的撞击击打与在径向方向的翻转同时进行, 使衣物在内桶内 一直处在连续翻滚状态, 同时与内桶底和内桶壁发生碰撞和摩擦, 均匀洗涤。
13、 根据权利要求 12所述的一种洗涤方法, 其特征在于: 所述的圆周方向和径向衣物 的运动由内桶底的凸起结构引导。
14、根据权利要求 13所述的一种洗涤方法,其特征在于: 所述的凸起结构为至少两个, 优选 2〜4个, 多个凸起结构沿内桶底圆周顺时针或逆时针绕内桶轴心均匀分布, 且沿内桶 底圆周顺时针或逆时针相同方向升高延伸, 该凸起结构沿内桶底径向向外方向升高延伸, 延伸至最高点后与内桶壁连接, 沿圆周方向由一侧以缓坡形状升高延伸至最高点后以陡坡 形状降回到内桶底。
15、 根据权利要求 14所述的一种洗涤方法, 其特征在于: 洗涤过程中在圆周方向上, 正转时衣物沿凸起结构平滑升高延伸面升高至最高点后沿接近垂直的陡坡面跌落摔打, 反 转时衣物撞击到接近垂直的陡坡面上。
16、 根据权利要求 14所述的一种洗涤方法, 其特征在于: 洗涤过程中在桶径方向上, 旋转产生的离心力使衣物沿凸起结构向外向上翻转, 至内桶壁后向内向下翻转。
17、根据权利要求 11-16任一所述的一种洗涤方法, 其特征在于: 所述的洗涤方法中洗 涤或漂洗过程中, 内桶以一定的加速度升至正转转速 X, 正向转动一定时间 Tl, 暂停一段 时间, 然后以一定加速度升至反转转速 Υ, 反向转动一定时间 Τ2, 每次正转角度不等于反 转角度, 每次洗涤或漂洗重复该过程 5〜500次。
18、根据权利要求 15所述的一种洗涤方法, 其特征在于: 所述的正转转速 X和反转转 速 Υ 分别为 20〜100rpm, 所述的正转的时间 T1 和反转的时间 T2 分别为 l〜5s, 且 XxTl≠YxT2。
19、 根据权利要求 11或 18所述的一种洗涤方法, 其特征在于: 所述的洗涤方法包括 如下步骤:
1 ) 将洗涤剂连同衣物一通放入洗涤内桶, 启动洗衣机;
2)控制洗涤内桶以一定的加速度升至正转转速 X, 正向转动一定时间 Tl, 暂停一段时 间, 然后以一定加速度升至反转转速 Υ, 反向转动一定时间 Τ2, 每次正转的角度不等于每 次反转的角度, 重复该过程 5〜500次;
3 ) 进入脱水阶段: 控制洗涤内桶正转、 反转, 衣物匀布后, 内桶高速旋转进行脱水;
4) 若需洗涤多次, 需再次加入洗涤剂重复步骤 2)、 3 );
5 ) 控制洗衣机进水, 重复步骤 2)、 3 ) 1〜8次。
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