WO2014135059A1 - 板式轻钢龙骨异型吊顶结构 - Google Patents

板式轻钢龙骨异型吊顶结构 Download PDF

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Publication number
WO2014135059A1
WO2014135059A1 PCT/CN2014/072841 CN2014072841W WO2014135059A1 WO 2014135059 A1 WO2014135059 A1 WO 2014135059A1 CN 2014072841 W CN2014072841 W CN 2014072841W WO 2014135059 A1 WO2014135059 A1 WO 2014135059A1
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WIPO (PCT)
Prior art keywords
light steel
keel
plate
façade
fireproof
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PCT/CN2014/072841
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English (en)
French (fr)
Inventor
田军峰
蔡金河
邹雪松
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马自力
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Application filed by 马自力 filed Critical 马自力
Publication of WO2014135059A1 publication Critical patent/WO2014135059A1/zh

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/06Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members
    • E04B9/12Connections between non-parallel members of the supporting construction
    • E04B9/16Connections between non-parallel members of the supporting construction the members lying in different planes

Definitions

  • the invention relates to a plate type light steel keel shaped ceiling structure. Background technique
  • the traditional light steel keel gypsum board profiled ceiling structure comprises a ceiling structure, the ceiling structure comprises a plane ceiling structure and a profiled ceiling foundation structure, the profiled ceiling structure comprises a top light steel dragon skeleton and a bottom light steel dragon skeleton. And a middle-shaped façade, the surface of the light steel dragon skeleton is covered with a gypsum board at the bottom, and a shaped part is arranged at the bottom of the façade, and the gypsum board and the profiled part are butted together at the bottom. After the joint putty and the strap are treated with the seam, the surface is plastered with plaster putty, and finally the latex paint is finished.
  • the above ceiling structure mainly has the following forms depending on the material used:
  • Wood keel foundation structure profiled ceiling is made of all-wood material as profiled ceiling structure, and the plane structure also uses wooden keel, which is called wooden keel ceiling.
  • the ceiling structure is made of all-wood materials, and the surface is covered with gypsum board to complete the ceiling construction work.
  • the features are: traditional craftsmanship, long history, and adaptable construction of special-shaped ceilings. In today's decoration construction, the construction of wooden keel ceilings, due to the use of wood, consumes a lot of precious wood resources, and it is difficult to meet the fire protection requirements, has been rarely used, and produces a large amount of suspended ceiling construction waste, destroying the human living environment, this article is no longer Narration.
  • all-light steel keel foundation structure profiled ceiling full light steel keel foundation structure profiled ceiling is the use of light steel dragon main keel, auxiliary keel and traditional light steel keel related accessories, hand-processed light steel keel end shape, no use of wood materials and Wood board, directly connected to the main and auxiliary keel of light steel, installed to complete the ceiling structure. Then, the surface of the foundation structure is covered with a gypsum board, and the suspended gypsum board is treated with the joint putty and the strap to process the joint, the surface of the plaster putty is applied, the latex paint is painted, and the profiled ceiling is finally completed.
  • the ceiling construction is basically the processing of conventional raw materials on site and then assembled.
  • the construction site is both a processing plant and an installation site. Not only is the scene extremely confusing, the noise is high, but also a lot of suspended ceiling construction waste. It not only increases the cost of transportation and garbage consumption, but also destroys the living environment of human beings and occupies and pollutes valuable land resources.
  • the technical problem to be solved by the present invention is to overcome the deficiencies of the prior art, and to provide a slab type light steel keel profiled ceiling structure using a combination of a plate and a light steel keel as a ceiling structure. Due to the combination of the plate and the light steel keel, the problem of the above-mentioned wooden keel base structure profiled ceiling and the all-light steel keel foundation structure profiled ceiling is solved.
  • a plate type light steel keel profiled ceiling structure and the profiled ceiling structure comprises a top light steel dragon skeleton, a bottom light steel dragon skeleton and an intermediate modeling facade.
  • the façade is composed of a fireproof panel; the top of the styling façade is connected to the bottom of the top light steel dragon skeleton by a prefabricated connecting member, and the bottom light steel dragon skeleton is connected to the styling surface by a prefabricated connecting member. bottom.
  • the molding façade is a flat surface formed by connecting a plurality of fireproof panels through a plate linear connecting member;
  • the plate linear connecting member is a strip-shaped profile, and two fireproof plates connected to each other are inserted into the groove profile, and the groove profile is screwed into the inserted fireproof plate.
  • the forming façade is a vertical surface formed by connecting a plurality of fireproof panels through a right angle connecting member;
  • the right angle connecting member of the plate is a grooved profile having an angle of 90 degrees, and two fireproof plates connected to each other are respectively inserted into two slots of the grooved profile, and the grooved profile is screwed with the fireproof plate.
  • the molding façade may also be a circular or elliptical surface formed by connecting a plurality of fireproof panels through the octagonal connector; the octagonal connector of the panel includes a first slotted edge and a second slotted edge.
  • the angle between the first slotted edge and the second slotted edge is greater than 90 degrees and less than 180 degrees, and two interconnected fireproof panels are respectively inserted into the first slotted edge and the second slotted edge and Screw connection.
  • the bottom light steel dragon skeleton is suspended below the modeling façade by a plate keel hanging piece, or the bottom light steel dragon skeleton is vertically butted to the modeling façade through a plate keel connecting member;
  • the plate keel hanging member comprises an upper strip handle and a lower hanging body connected to the hanging handle, and the two ends of the hanging body are upwardly lifted to form an upside down hook, and the hanging handle is connected with the forming surface.
  • the hooks at the two ends of the hanging body are hooked upside down to hook the two C-shaped sides of the light steel keel of the bottom light steel dragon skeleton;
  • the board keel connecting member comprises a back sheet, a board connecting piece vertically connected with the back sheet, and the connecting piece connecting the back sheet a first side wing at one end and one end of the plate connecting piece and a second side wing connecting the other end of the back piece and the other end of the plate connecting piece, the first side wing and the second side wing being perpendicular to the backsheet and the plate connecting piece, a plate connecting piece is connected to the bottom end of the modeling façade, and one end of the light steel keel of the bottom light steel dragon skeleton is inserted between the first side wing and the second side
  • a leveling block perpendicular to the plane of the hanging body is disposed on a bottom edge of the hanging body of the plate keel hanging piece, and the leveling block is attached to the inner surface of the light steel keel of the bottom light steel dragon skeleton. Hehe.
  • the bottom light steel dragon skeleton comprises parallel side keels, boundary line keels and a plurality of light steel keels vertically connected between the side keels and the boundary line keels, the plurality of light steel keels and sides
  • the keel and the boundary line keel are connected by a horizontal joint;
  • the horizontal joint comprises a connector body, left and right wings connected at both ends of the connector body, and a level connected to the bottom of the connector body Adjusting the flat plate, the left and right wings of the horizontal connector are perpendicular to the surface of the connector body, and the upper edge of the connector body is provided with a gripper, the left wing and the right side of the horizontal connector
  • the flank is inserted into the C-shaped groove of the light steel keel, the horizontal adjustment plate and the boundary line keel or The inner bottom surface of the side keel is fitted, and the grip of the horizontal connector is bent downward to hold a C-shaped side of the side keel or the boundary line ke
  • the top light steel dragon skeleton comprises a suspended keel, and the structure of the ceiling keel is: a connecting plate perpendicular to a bottom surface of the light steel keel is arranged on a bottom surface of the light steel keel, and the fireproof board of the shaped vertical surface is connected The connecting plate.
  • the fireproof board is a calcium silicate board.
  • the invention connects the top light steel dragon skeleton, the modeling façade and the bottom light steel dragon skeleton through the prefabricated connecting piece, and has the following advantages:
  • the complex, on-site hand-made, post-finishing difficult-shaped ceiling decorative shape is processed into a pre-product by the factory mold.
  • the complex ceiling shape is guaranteed in quality and quantity, and it is completed once by the mold.
  • the installation is on site, and the installation work is simple and easy. Operation (the requirements for the height of the ceiling mounter's craftsmanship also become less important, the main job is to install), the construction content is also reduced accordingly, and the ceiling workers only need to carry out the connection reinforcement work of the decorative molding prefabricated joints.
  • the ashing operation has also become simple and easy to operate (the same, the requirements for the craftsmanship of the ash ash workers of the ceiling are also less important, the main work is the plane ash), which reduces the trimming, ashing, leveling and straightening in the later stages of construction.
  • the special-shaped ceiling eliminates the use of wooden boards and fully meets the requirements of the national fire protection standard A1.
  • the fire hazards caused by the use of wood in the ceiling are completely eliminated. It avoids air pollution caused by toxic and harmful gases such as formaldehyde and benzene in artificial wood panels and protects the environment.
  • the factory produces prefabricated joints, which completely eliminates the construction wastes such as large pieces of wood and wood chips generated by traditional ceiling construction. In this way, it not only ensures the clean and tidy construction site, but also saves the transportation and garbage consumption costs, and also greatly reduces the problem of the decoration of the ceiling decoration garbage and protects the human living environment.
  • Figure 1-1 is a schematic structural view of a curtain box
  • Figure 1-2 is a schematic structural view of a linear connecting member of the board
  • Figure 2-1 is a schematic structural view of the linear light trough
  • FIG. 2-2 is a schematic structural view of a right angle connector of the board
  • FIG. 3 is a schematic structural view of the octagonal connector of the board
  • Figure 4 is another schematic structural view of a linear light trough
  • Figure 5 is a schematic structural view of a circular lamp socket
  • Figure 6 is a schematic structural view of a plate keel hanger
  • Figure 7 is a schematic structural view of a plate keel connector
  • Figure 8 is a schematic structural view of a horizontal connector
  • Figure 9 is a schematic view of another structure of the curtain case
  • Figure 10 is a schematic view of the structure of the ceiling keel. detailed description
  • the invention relates to a plate type light steel keel profiled ceiling structure, wherein the profiled ceiling structure comprises a top light steel dragon skeleton, a bottom light steel dragon skeleton and an intermediate modeling elevation surface 1, wherein the modeling elevation surface 1 is composed of a fireproof board;
  • the top of the styling facade 1 is joined to the bottom of the top light steel dragon skeleton by a prefabricated joint that is attached to the bottom of the styling facade by a prefabricated joint.
  • the invention adopts the combination of the fireproof board and the light steel keel as the ceiling foundation structure, and solves the problem that the wooden keel foundation structure profiled ceiling and the all-light steel keel foundation structure profiled ceiling.
  • the invention connects the top light steel dragon skeleton, the modeling façade and the bottom light steel dragon skeleton through the prefabricated connecting piece, and has the following advantages:
  • the complex, on-site hand-made, post-finishing difficult-shaped ceiling decorative shape is processed into a pre-product by the factory mold.
  • the complex ceiling shape is guaranteed in quality and quantity, and it is completed once by the mold.
  • the installation is on site, and the installation work is simple and easy. Operation (the requirements for the height of the ceiling mounter's craftsmanship have also become less important, the main work As for the installation), the construction content is also reduced accordingly, and the ceiling workers only need to carry out the connection reinforcement work of the decorative molding prefabricated joints.
  • the ashing operation has also become simple and easy to operate (the same, the requirements for the craftsmanship of the ash ash workers of the ceiling are also less important, the main work is the plane ash), which reduces the trimming, ashing, leveling and straightening in the later stages of construction.
  • the special-shaped ceiling eliminates the use of wooden boards and fully meets the requirements of the national fire protection standard A1.
  • the fire hazards caused by the use of wood in the ceiling are completely eliminated. It avoids air pollution caused by toxic and harmful gases such as formaldehyde and benzene in artificial wood panels and protects the environment.
  • the factory produces prefabricated joints, which completely eliminates the construction wastes such as large pieces of wood and wood chips generated by traditional ceiling construction. In this way, it not only ensures the clean and tidy construction site, but also saves the transportation and garbage consumption costs, and also greatly reduces the problem of the decoration of the ceiling decoration garbage and protects the human living environment.
  • the modeling façade 1 is a façade of a curtain box, and the styling façade 1 is a plane formed by connecting a plurality of fireproof boards through the board linear connecting members 11;
  • the plate linear connecting member 11 is a strip-shaped profile, and two fireproof panels connected to each other are inserted into the groove profile, and the groove profile is screwed into the inserted fireproof plate.
  • the modeling façade 1 is a vertical surface formed by connecting a plurality of fireproof panels through the right angle connector 12; see FIG. 2-2, the panel right angle connector 12 has an angle of 90 degrees.
  • the trough profile, two interconnected fireproof panels are respectively inserted into the two slots of the trough profile, and the trough profile is connected to the fireproof board screw.
  • the forming façade may also be a circular surface (such as a circular light socket) or an elliptical surface (elliptical light socket) formed by connecting a plurality of fireproof panels through the octagonal connecting member 2;
  • the board octagonal connecting member 2 includes a first slot side and a second slot side.
  • the angle between the first slot side and the second slot side is greater than 90 degrees and less than 180 degrees.
  • Two fireproof panels connected to each other are respectively inserted into the first slotted edge and the second slotted edge and screwed.
  • connection formed between the board and the board can be selected before it is greater than 0 degrees and less than 180 degrees.
  • the bottom light steel dragon skeleton is hung below the modeling elevation 1 by a plate keel hanger 3, or as shown in FIG. 5, the bottom light steel dragon skeleton passes through the plate keel connector 4 and the The forming façade 1 is vertically butted; referring to FIG.
  • the slab sling 3 includes an upper strip shank 31 and a lower hanging body 32 connected to the stalk, and the two ends of the hanging body 32 are upwardly tilted to form an upside down a hook 33, the hanging handle 31 is connected to the molding façade 1, and the hooks 33 at the two ends of the hanging body 32 are hooked upside down to hook the light steel keel (C type light steel keel) of the bottom light steel dragon skeleton C-shaped side;
  • the board keel connector 4 includes a backsheet 41, a board connecting piece 42 vertically connected to the back sheet, a first side flap 43 connecting one end of the back sheet and one end of the board connecting piece, and the other end connecting the back sheet and a second side wing 44 at the other end of the board connector, the first side wing 43 and the second side wing 44 being perpendicular to the backsheet 41 and the board connecting piece 42, the board connecting piece 42 being connected to the bottom of the forming facade 1 End, the light steel keel of the bottom light steel dragon skeleton is inserted into one end between the first side wing 43 and the second side wing 44 of the plate keel connector, and the upper ends of the first side wing 43 and the second side wing 44 are bent downward.
  • the left and right side walls of the light steel keel that hold the bottom light steel dragon skeleton are better to hold the ear 45).
  • a flattening block 34 perpendicular to the plane of the hanging body 32 is disposed on the bottom edge of the hanging body 32 of the plate keel hanging member, and the leveling block 34 is lightly attached to the bottom light steel dragon skeleton.
  • the inner surface of the steel keel is fitted.
  • the bottom light steel dragon skeleton includes a side keel arranged in parallel, a boundary line keel 5, and a plurality of light steel keels vertically connected between the side keel and the boundary line keel 5, the plurality of roots
  • the light steel keel and the side keel and the boundary line keel are connected by a horizontal joint 6;
  • the horizontal connector 6 includes a connector body 61, a left side wing 62 and a right side wing 63 connected to the connector body, and a horizontal adjustment plate 65 connected to the bottom of the connector body 61.
  • the left wing 62 and the right wing 63 of the horizontal connector are perpendicular to the surface of the connector body 61, and the upper edge of the connector body 61 is provided with a gripper 64, and the left wing of the horizontal connector 62 and the right wing 63 are inserted into the C-shaped groove of the light steel keel, the horizontal adjustment plate 65 is fitted to the inner bottom surface of the boundary line keel or the side keel, and the horizontal connector of the horizontal connector 64 is bent downward.
  • a C-shaped side of the side keel or boundary line keel 5 is folded.
  • the top light steel dragon skeleton includes a ceiling keel 7, see FIG. 10, the ceiling keel 7 is configured to be perpendicular to the light on the bottom surface of the light steel keel 8.
  • a connecting plate 9 on the bottom surface of the steel keel is connected to the connecting plate 9 on the fireproof plate.
  • the fireproof board is a calcium silicate board. It can also be other fireproof boards.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
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  • Civil Engineering (AREA)
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Abstract

一种板式轻钢龙骨异型吊顶结构,其异型吊顶基础结构包括顶部轻钢龙骨架、底部轻钢龙骨架以及中间造型立面(1);造型立面(1)由防火板构成,其顶部通过预制连接件连接在顶部轻钢龙骨架底部,底部轻钢龙骨架通过预制连接件连接在造型立面(1)的底部。该吊顶结构防火性能好,易于工业化生产,安装便捷。

Description

板式轻钢龙骨异型吊顶结构 本申请要求于 2013年 3月 4日提交中国专利局、 申请号为 201310066960.3、 发 明名称为 "板式轻钢龙骨异型吊顶结构"的中国专利申请的优先权, 其全部内容通过 引用结合在本申请中。 技术领域
本发明涉及一种板式轻钢龙骨异型吊顶结构。 背景技术
传统轻钢龙骨石膏板异型吊顶结构包括吊顶基础结构, 所述吊顶基础结构包括 平面吊顶基础结构和异型吊顶基础结构两部分,所述异型吊顶基础结构包括顶部轻钢 龙骨架、底部轻钢龙骨架以及中间造型立面,在底部轻钢龙骨架的表面包覆纸面石膏 板, 在所述造型立面的底部装有异型造型件, 纸面石膏板和异型造型件之间对接, 在 底部经嵌缝腻子和绑带处理接缝后, 表面批荡石膏腻子, 最后涂刷乳胶漆完成。根据 使用材质的不同, 上述吊顶基础结构主要有以下形式:
1、 木龙骨基础结构异型吊顶; 木龙骨基础结构异型吊顶是使用全木质材料做异型吊顶结构, 平面结构也使用 木龙骨, 称之为木龙骨吊顶。 以全木质材料做吊顶基础结构, 表面包覆石膏板, 完成 吊顶施工作业。 特点是: 传统工艺, 历史悠久, 异型吊顶施工适应性强。 在当今的装 饰施工中, 木龙骨吊顶施工, 由于使用木材造成耗费大量珍贵木材资源, 而且很难达 到防火要求, 已很少使用, 而且产生大量的吊顶施工垃圾, 破坏人类生存环境, 本文 不再赘述。
2、 全轻钢龙骨基础结构异型吊顶 全轻钢龙骨基础结构异型吊顶是使用轻钢龙主龙骨、 副龙骨及传统轻钢龙骨相 关配件, 手工加工轻钢龙骨端头形状, 不使用木质材料及木质板材, 直接连接轻钢主 副龙骨, 安装完成吊顶基础结构。 然后, 在基础结构表面包覆纸面石膏板, 吊顶石膏 板经嵌缝腻子和绑带处理接缝后, 表面批荡石膏腻子, 涂刷乳胶漆, 最终完成异型吊 顶。 特点是: 不使用木质材料做基础结构, 节约大量珍贵木材资源, 防火等级高。 但 是, 全部使用轻钢龙骨做基础结构, 需要现场加工轻钢龙骨, 连接轻钢龙骨。 造成下 列问题:
1 ) 由于轻钢龙骨的断面形状的限制, 加工并连接轻钢龙骨难度极大, 耗费大量 工时, 是异型吊顶施工工艺中劳动效率最低的施工工艺。
2)都是现场拼凑成型, 特别是小尺寸造型, 造成前期异型吊顶基础结构施工及 表面石膏板包覆施工(包括设备检修口等小型造型的制作)费时费力; 后期批灰修整 施工, 同样费时费力, 而且很难保证异型吊顶装饰造型施工质量。
3 ) 吊顶施工基本都是现场加工常规原材料成型, 然后进行组装。 施工现场既是 加工厂, 又是安装现场。 不但现场极其混乱、 噪音大, 而且产生大量吊顶施工垃圾。 不但增加运输和垃圾消纳费用, 而且破坏人类生存环境, 占用并污染宝贵土地资源。
4)没有固定的连接方式和相关连接件, 基础结构往往不能保证准确的造型要求 和稳定性、牢固性。再者,全轻钢龙骨异型吊顶基础结构施工,很难设定基础定位点, 施工难度极大。但防火等级要求高的装饰项目, 又不得不采用。 且该种工艺施工随意 性大, 没有统一验收标准, 也无法精确量化材料成本和人工成本。
有鉴于此, 特提出本发明。 发明内容
本发明要解决的技术问题在于克服现有技术的不足, 提供一种采用板和轻钢龙 骨结合作为吊顶基础结构的板式轻钢龙骨异型吊顶结构。 由于采用板和轻钢龙骨结 合, 解决了上述木龙骨基础结构异型吊顶和全轻钢龙骨基础结构异型吊顶的问题。
为解决上述技术问题, 本发明采用技术方案的基本构思是: 一种板式轻钢龙骨异型吊顶结构, 其异型吊顶基础结构包括顶部轻钢龙骨架、 底部轻钢龙骨架以及中间造型立面,所述造型立面由防火板构成; 所述造型立面的顶 部通过预制连接件连接在所述顶部轻钢龙骨架底部,所述底部轻钢龙骨架通过预制连 接件连接在所述造型立面的底部。 一种方案, 所述造型立面为由多块防火板通过板直线连接件连接形成的一个平 面;
所述板直线连接件为一条状槽型型材, 相互连接的两块防火板插进所述槽型型 材内, 所述槽型型材和插进的防火板螺钉连接。 另一种方案, 所述造型立面为由多块防火板通过板直角连接件连接形成的垂直 面;
所述板直角连接件为夹角为 90度的槽型型材,相互连接的两块防火板分别插进 所述槽型型材的两个槽内, 所述槽型型材和防火板螺钉连接。
所述造型立面还可以为由多块防火板通过板八角连接件连接形成的圆形面或椭 圆形面; 所述板八角连接件包括连接的第一槽型边和第二槽型边, 所述第一槽型边和第 二槽型边之间的夹角大于 90度小于 180度, 相互连接的两块防火板分别插进所述第 一槽型边和第二槽型边内并螺钉连接。
优选的, 所述底部轻钢龙骨架通过板龙骨吊件吊接在所述造型立面的下方, 或 所述底部轻钢龙骨架通过板龙骨连接件与所述造型立面垂直对接;
所述板龙骨吊件包括上面的条状吊柄和下面的与所述吊柄连接的挂体, 挂体两 端向上翘起形成倒挂的挂钩,所述吊柄和所述造型立面连接,所述挂体两端的挂钩倒 挂勾住所述底部轻钢龙骨架的轻钢龙骨的两个 C型边; 所述板龙骨连接件包括底片、 与底片垂直连接的板连接片、 连接所述底片的一 端和板连接片一端的第一侧翼以及连接所述底片的另一端和板连接件另一端的第二 侧翼,所述第一侧翼和第二侧翼垂直于所述底片和板连接片,所述板连接片连接在所 述造型立面的底端,所述底部轻钢龙骨架的轻钢龙骨一端插进所述板龙骨连接件的第 一侧翼和第二侧翼之间,第一侧翼和第二侧翼的上端向下弯折抱住所述底部轻钢龙骨 架的轻钢龙骨的左侧壁和右侧壁。 优选的, 在所述板龙骨吊件的挂体的底边边缘上设有一垂直于挂体平面的调平 块, 所述调平块与所述底部轻钢龙骨架的轻钢龙骨内底面贴合。 优选的, 所述底部轻钢龙骨架包括平行设置的边龙骨、 边界线龙骨以及垂直连 接于所述边龙骨和边界线龙骨之间的多根轻钢龙骨,所述多根轻钢龙骨和边龙骨以及 边界线龙骨之间通过水平连接件连接; 所述水平连接件包括连接件本体、 连接在所述连接件本体两端的左侧翼和右侧 翼以及连接在所述连接件本体底部的水平调平板,所述水平连接件的左侧翼和右侧翼 均垂直于所述连接件本体表面,在所述连接件本体上边缘设有抓耳,所述水平连接件 的左侧翼和右侧翼插进所述轻钢龙骨的 C 型槽内, 所述水平调平板与边界线龙骨或 边龙骨的内底面贴合,所述水平连接件的抓耳向下弯折抱住所述边龙骨或边界线龙骨 的一个 C型边。 所述顶部轻钢龙骨架包括有吊顶龙骨, 所述吊顶龙骨的结构为: 在轻钢龙骨的 底面上设置垂直于所述轻钢龙骨底面的连接板,所述造型立面的防火板连接在所述连 接板上。 优选的, 所述防火板为硅酸钙板。 采用上述技术方案后, 本发明与现有技术相比具有以下有益效果:
本发明通过预制连接件将顶部轻钢龙骨架、 造型立面和底部轻钢龙骨架三者连 接在一起, 具有以下优点:
1、 使吊顶更加规范化, 更加标准。 便于按照国家标准进行验收。
2、 把复杂的、 现场手工制作的、 后期修整难度大的异型吊顶装饰造型, 由工厂 模具加工成预制品, 复杂吊顶造型保质保量、 通过模具一次完成, 现场进行安装, 安 装作业简单, 容易操作(对吊顶安装工人手艺高低的要求也变得不那么重要, 主要工 作是安装), 施工内容也相应减少, 吊顶工人只需要进行装饰造型预制件接头的连接 加固工作。 批灰作业也变得简单, 容易操作(同样、 对吊顶批灰工人手艺高低的要求 也变得不那么重要, 主要工作是平面批灰), 减少了施工后期修整、 批灰、 找平、 找 直、 找正的施工作业内容。 这样, 不但保证了异型吊顶的基础造型要求, 也保证了吊 顶的整体施工质量, 又节省了大量的现场施工作业的工时, 大幅度的提高装饰施工劳 动效率。
3、 异型吊顶杜绝了木质板材的使用, 完全达到了国家防火规范 A1级的要求, 木材在吊顶中使用所产生的火灾隐患被彻底消除。避免了人造木质板材中甲醛、苯等 有毒有害气体所造成的空气污染, 保护环境。
4、 工厂生产预制连接件, 把传统吊顶施工所产生的大量碎木块、 木屑等施工垃 圾彻底消除。这样, 既保证了施工现场的干净、整洁,又节省了运输和垃圾消纳费用, 也大幅度地减少了吊顶装修垃圾的消纳问题, 保护了人类生存环境。
5、 采用工厂加工复杂装饰造型预制件, 现场安装的高效率的作业方式, 减少大 量重复、 效率低下的工作方式。
下面结合附图对本发明的具体实施方式作进一步详细的描述。 附图说明
图 1-1是窗帘盒的结构示意图;
图 1-2是板直线连接件的结构示意图; 图 2-1是直线灯槽的结构示意图;
图 2-2是板直角连接件的结构示意图; 图 3是板八角连接件的结构示意图;
图 4是直线灯槽的另一个结构示意图;
图 5是圆形灯槽的结构示意图; 图 6是板龙骨吊件的结构示意图; 图 7是板龙骨连接件的结构示意图;
图 8是水平连接件的结构示意图; 图 9是窗帘盒的另一个结构示意图;
图 10是吊顶龙骨的结构示意图。 具体实施方式
本发明是一种板式轻钢龙骨异型吊顶结构, 其异型吊顶基础结构包括顶部轻钢 龙骨架、 底部轻钢龙骨架以及中间造型立面 1, 所述造型立面 1由防火板构成; 所述 造型立面 1的顶部通过预制连接件连接在所述顶部轻钢龙骨架底部,所述底部轻钢龙 骨架通过预制连接件连接在所述造型立面的底部。 本发明采用防火板和轻钢龙骨结合作为吊顶基础结构, 解决了木龙骨基础结构 异型吊顶和全轻钢龙骨基础结构异型吊顶的问题。 本发明通过预制连接件将顶部轻钢龙骨架、 造型立面和底部轻钢龙骨架三者连 接在一起, 具有以下优点:
1、 使吊顶更加规范化, 更加标准。 便于按照国家标准进行验收。
2、 把复杂的、 现场手工制作的、 后期修整难度大的异型吊顶装饰造型, 由工厂 模具加工成预制品, 复杂吊顶造型保质保量、 通过模具一次完成, 现场进行安装, 安 装作业简单, 容易操作(对吊顶安装工人手艺高低的要求也变得不那么重要, 主要工 作是安装), 施工内容也相应减少, 吊顶工人只需要进行装饰造型预制件接头的连接 加固工作。 批灰作业也变得简单, 容易操作(同样、 对吊顶批灰工人手艺高低的要求 也变得不那么重要, 主要工作是平面批灰), 减少了施工后期修整、 批灰、 找平、 找 直、 找正的施工作业内容。 这样, 不但保证了异型吊顶的基础造型要求, 也保证了吊 顶的整体施工质量, 又节省了大量的现场施工作业的工时, 大幅度的提高装饰施工劳 动效率。
3、 异型吊顶杜绝了木质板材的使用, 完全达到了国家防火规范 A1级的要求, 木材在吊顶中使用所产生的火灾隐患被彻底消除。避免了人造木质板材中甲醛、苯等 有毒有害气体所造成的空气污染, 保护环境。
4、 工厂生产预制连接件, 把传统吊顶施工所产生的大量碎木块、 木屑等施工垃 圾彻底消除。这样, 既保证了施工现场的干净、整洁,又节省了运输和垃圾消纳费用, 也大幅度地减少了吊顶装修垃圾的消纳问题, 保护了人类生存环境。
5、 采用工厂加工复杂预制连接件, 现场安装的高效率的作业方式, 减少大量重 复、 效率低下的工作方式。
请参见图 1-1, 所述造型立面 1是窗帘盒的立面, 所述造型立面 1为由多块防火 板通过板直线连接件 11连接形成的一个平面;
参见图 1-2, 所述板直线连接件 11为一条状槽型型材, 相互连接的两块防火板 插进所述槽型型材内, 所述槽型型材和插进的防火板螺钉连接。
参见图 2-1, 所述造型立面 1为由多块防火板通过板直角连接件 12连接形成的 垂直面; 参见图 2-2 , 所述板直角连接件 12为夹角为 90度的槽型型材, 相互连接的两 块防火板分别插进所述槽型型材的两个槽内, 所述槽型型材和防火板螺钉连接。
所述造型立面也可为由多块防火板通过板八角连接件 2连接形成的圆形面 (如 圆形灯槽) 或椭圆形面 (椭圆形灯槽);
参见图 3 , 所述板八角连接件 2包括连接的第一槽型边和第二槽型边, 所述第 一槽型边和第二槽型边之间的夹角大于 90度小于 180度, 相互连接的两块防火板分 别插进所述第一槽型边和第二槽型边内并螺钉连接。
当然, 板和板之间形成的连接可以在大于 0度小于 180度之前进行选择。 参见图 4,所述底部轻钢龙骨架通过板龙骨吊件 3吊接在所述造型立面 1的下方, 或如图 5, 所述底部轻钢龙骨架通过板龙骨连接件 4与所述造型立面 1垂直对接; 参见图 6, 所述板龙骨吊件 3包括上面的条状吊柄 31和下面的与所述吊柄连接 的挂体 32, 挂体 32两端向上翘起形成倒挂的挂钩 33, 所述吊柄 31和所述造型立面 1连接, 所述挂体 32两端的挂钩 33倒挂勾住所述底部轻钢龙骨架的轻钢龙骨 (C型 轻钢龙骨) 的两个 C型边;
参见图 7, 所述板龙骨连接件 4包括底片 41、 与底片垂直连接的板连接片 42、 连接所述底片的一端和板连接片一端的第一侧翼 43以及连接所述底片的另一端和板 连接件另一端的第二侧翼 44, 所述第一侧翼 43和第二侧翼 44垂直于所述底片 41和 板连接片 42, 所述板连接片 42连接在所述造型立面 1的底端, 所述底部轻钢龙骨架 的轻钢龙骨一端插进所述板龙骨连接件的第一侧翼 43和第二侧翼 44之间,第一侧翼 43和第二侧翼 44的上端向下弯折抱住所述底部轻钢龙骨架的轻钢龙骨的左侧壁和右 侧壁 (直接如图 7中在第一侧翼和第二侧翼上设置抓耳 45抱住的效果更佳)。
参见图 6,在所述板龙骨吊件的挂体 32的底边边缘上设有一垂直于挂体 32平面 的调平块 34, 所述调平块 34与所述底部轻钢龙骨架的轻钢龙骨内底面贴合。 如图 5所示, 所述底部轻钢龙骨架包括平行设置的边龙骨、 边界线龙骨 5以及 垂直连接于所述边龙骨和边界线龙骨 5之间的多根轻钢龙骨,所述多根轻钢龙骨和边 龙骨以及边界线龙骨之间通过水平连接件 6连接;
参见图 8, 所述水平连接件 6包括连接件本体 61、 连接在所述连接件本体上的 左侧翼 62和右侧翼 63以及连接在所述连接件本体 61底部的水平调平板 65, 所述水 平连接件的左侧翼 62和右侧翼 63均垂直于所述连接件本体 61表面, 在所述连接件 本体 61上边缘设有抓耳 64, 所述水平连接件的左侧翼 62和右侧翼 63插进所述轻钢 龙骨的 C型槽内, 所述水平调平板 65与边界线龙骨或边龙骨的内底面贴合, 所述水 平连接件的抓耳 64向下弯折抱住所述边龙骨或边界线龙骨 5的一个 C型边。
参见图 4、 图 5和图 9, 所述顶部轻钢龙骨架包括有吊顶龙骨 7, 参见图 10, 所 述吊顶龙骨 7的结构为:在轻钢龙骨 8的底面上设置垂直于所述轻钢龙骨底面的连接 板 9, 所述造型立面 1的防火板连接在所述连接板 9上。 优选的, 所述防火板为硅酸钙板。 还可以为其他防火板。 以上所述仅是本发明的优选实施方式, 应当指出, 对于本技术领域的普通技术 人员来说, 在不脱离本发明原理的前提下, 还可以做出若干改进和润饰, 这些改进和 润饰也应视为本发明的保护范围。

Claims

权 利 要 求
1、一种板式轻钢龙骨异型吊顶结构, 其异型吊顶基础结构包括顶部轻钢龙 骨架、底部轻钢龙骨架以及中间造型立面, 其特征在于: 所述造型立面由防火板 构成; 所述造型立面的顶部通过预制连接件连接在所述顶部轻钢龙骨架底部, 所 述底部轻钢龙骨架通过预制连接件连接在所述造型立面的底部。
2、 根据权利要求 1所述的板式轻钢龙骨异型吊顶结构, 其特征在于: 所述 造型立面为由多块防火板通过板直线连接件连接形成的一个平面;
所述板直线连接件为一条状槽型型材,相互连接的两块防火板插进所述槽型 型材内, 所述槽型型材和插进的防火板螺钉连接。
3、 根据权利要求 1所述的板式轻钢龙骨异型吊顶结构, 其特征在于: 所述 造型立面为由多块防火板通过板直角连接件连接形成的垂直面;
所述板直角连接件为夹角为 90度的槽型型材, 相互连接的两块防火板分别 插进所述槽型型材的两个槽内, 所述槽型型材和防火板螺钉连接。
4、 根据权利要求 1所述的板式轻钢龙骨异型吊顶结构, 其特征在于: 所述 造型立面为由多块防火板通过板八角连接件连接形成的圆形面或椭圆形面; 所述板八角连接件包括连接的第一槽型边和第二槽型边,所述第一槽型边和 第二槽型边之间的夹角大于 90度小于 180度, 相互连接的两块防火板分别插进 所述第一槽型边和第二槽型边内并螺钉连接。
5、 根据权利要求 1-4中任一项所述的板式轻钢龙骨异型吊顶结构, 其特征 在于: 所述底部轻钢龙骨架通过板龙骨吊件吊接在所述造型立面的下方, 或所述 底部轻钢龙骨架通过板龙骨连接件与所述造型立面垂直对接;
所述板龙骨吊件包括上面的条状吊柄和下面的与所述吊柄连接的挂体,挂体 两端向上翘起形成倒挂的挂钩, 所述吊柄和所述造型立面连接, 所述挂体两端的 挂钩倒挂勾住所述底部轻钢龙骨架的轻钢龙骨的两个 C型边;
所述板龙骨连接件包括底片、与底片垂直连接的板连接片、连接所述底片的 一端和板连接片一端的第一侧翼以及连接所述底片的另一端和板连接件另一端 的第二侧翼, 所述第一侧翼和第二侧翼垂直于所述底片和板连接片, 所述板连接 片连接在所述造型立面的底端,所述底部轻钢龙骨架的轻钢龙骨一端插进所述板 龙骨连接件的第一侧翼和第二侧翼之间,第一侧翼和第二侧翼的上端向下弯折抱 住所述底部轻钢龙骨架的轻钢龙骨的左侧壁和右侧壁。
6、 根据权利要求 5所述的板式轻钢龙骨异型吊顶结构, 其特征在于: 在所 述板龙骨吊件的挂体的底边边缘上设有一垂直于挂体平面的调平块,所述调平块 与所述底部轻钢龙骨架的轻钢龙骨内底面贴合。
7、 根据权利要求 1-4中任一项所述的板式轻钢龙骨异型吊顶结构, 其特征 在于: 所述底部轻钢龙骨架包括平行设置的边龙骨、边界线龙骨以及垂直连接于 所述边龙骨和边界线龙骨之间的多根轻钢龙骨,所述多根轻钢龙骨和边龙骨以及 边界线龙骨之间通过水平连接件连接;
所述水平连接件包括连接件本体、连接在所述连接件本体两端的左侧翼和右 侧翼以及连接在所述连接件本体底部的水平调平板,所述水平连接件的左侧翼和 右侧翼均垂直于所述连接件本体表面, 在所述连接件本体上边缘设有抓耳, 所述 水平连接件的左侧翼和右侧翼插进所述轻钢龙骨的 C 型槽内, 所述水平调平板 与边界线龙骨或边龙骨的内底面贴合,所述水平连接件的抓耳向下弯折抱住所述 边龙骨或边界线龙骨的一个 C型边。
8、 根据权利要求 1-4中任一项所述的板式轻钢龙骨异型吊顶结构, 其特征 在于: 所述顶部轻钢龙骨架包括有吊顶龙骨, 所述吊顶龙骨的结构为: 在轻钢龙 骨的底面上设置垂直于所述轻钢龙骨底面的连接板,所述造型立面的防火板连接 在所述连接板上。
9、 根据权利要求 1-4中任一项所述的板式轻钢龙骨异型吊顶结构, 其特征 在于: 所述防火板为硅酸钙板。
PCT/CN2014/072841 2013-03-04 2014-03-04 板式轻钢龙骨异型吊顶结构 WO2014135059A1 (zh)

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