WO2014135056A1 - 装配式轻钢龙骨石膏板异型吊顶系统 - Google Patents

装配式轻钢龙骨石膏板异型吊顶系统 Download PDF

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Publication number
WO2014135056A1
WO2014135056A1 PCT/CN2014/072830 CN2014072830W WO2014135056A1 WO 2014135056 A1 WO2014135056 A1 WO 2014135056A1 CN 2014072830 W CN2014072830 W CN 2014072830W WO 2014135056 A1 WO2014135056 A1 WO 2014135056A1
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WIPO (PCT)
Prior art keywords
light steel
keel
plate
gypsum board
profiled
Prior art date
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Ceased
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PCT/CN2014/072830
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English (en)
French (fr)
Inventor
田军峰
蔡金河
邹雪松
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MA Zili
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MA Zili
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Publication of WO2014135056A1 publication Critical patent/WO2014135056A1/zh
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Ceased legal-status Critical Current

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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/06—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members
    • E04B9/12—Connections between non-parallel members of the supporting construction
    • E04B9/16—Connections between non-parallel members of the supporting construction the members lying in different planes
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/18—Means for suspending the supporting construction
    • E04B9/183—Means for suspending the supporting construction having a lower side adapted to be connected to a channel of the supporting construction
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/18—Means for suspending the supporting construction
    • E04B9/20—Means for suspending the supporting construction adjustable
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/22—Connection of slabs, panels, sheets or the like to the supporting construction
    • E04B9/24—Connection of slabs, panels, sheets or the like to the supporting construction with the slabs, panels, sheets or the like positioned on the upperside of, or held against the underside of the horizontal flanges of the supporting construction or accessory means connected thereto
    • E04B9/245—Connection of slabs, panels, sheets or the like to the supporting construction with the slabs, panels, sheets or the like positioned on the upperside of, or held against the underside of the horizontal flanges of the supporting construction or accessory means connected thereto by means of screws, bolts or clamping strips held against the underside of the supporting construction

Definitions

  • the invention relates to a Chinese patent application filed on March 4, 2013 by the Chinese Patent Office, the application number is 201310066699.7, and the invention name is "assembled light steel keel gypsum board shaped ceiling system". Priority is hereby incorporated by reference in its entirety. BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a ceiling system, and more particularly to a fabricated light steel keel gypsum board profiled ceiling system. Background technique
  • the traditional light steel keel gypsum board profiled ceiling structure comprises a ceiling structure, the ceiling structure comprises a plane ceiling structure and a profiled ceiling foundation structure, the profiled ceiling structure comprises a top light steel dragon skeleton and a bottom light steel dragon skeleton. And a middle-shaped façade, the surface of the light steel dragon skeleton is covered with a gypsum board at the bottom, and a shaped part is arranged at the bottom of the façade, and the gypsum board and the profiled part are butted together at the bottom. After the joint putty and the strap are treated with the seam, the surface is plastered with plaster putty, and finally the latex paint is finished.
  • the materials of the two are often different, and the shrinkage rate is different.
  • the change of wetness, cold and heat occurs, the difference between the two will be caused, causing cracks in the ceiling.
  • most of the special-shaped ceilings of the above-mentioned process need to be completed by means of the plane part.
  • Most of the profiled ceilings cannot be independently constructed, the construction of the profiled ceiling is seriously delayed, and the construction time of the profiled ceiling is often squeezed, and the quality of the profiled ceiling is often difficult to guarantee.
  • the technical problem to be solved by the present invention is to overcome the deficiencies of the prior art, and to provide a fabricated light steel keel gypsum board profiled ceiling system which is not easy to crack and the profiled ceiling structure and the plane ceiling structure can be separately constructed.
  • the basic idea of adopting the technical solution of the present invention is:
  • a fabricated light steel keel gypsum board profiled ceiling system comprises two parts: a plane ceiling foundation structure and a profiled ceiling foundation structure;
  • the profiled ceiling structure comprises: a top light steel dragon skeleton, a bottom light steel dragon skeleton, and an intermediate shape standing a surface and a profiled part, the surface of the bottom light steel dragon skeleton is covered with a gypsum board;
  • the shaped facade is composed of a fireproof board;
  • the top of the shaped facade is connected to the top by a prefabricated connector Steel keel
  • the bottom light steel dragon skeleton is connected to the bottom of the modeling façade through a prefabricated connecting member;
  • the planar suspended ceiling basic structure and the profiled ceiling structure are connected by a boundary line keel;
  • the profiled ceiling structure is a prefabricated joint is mounted on the bottom, one end of the prefabricated joint is connected to the profiled part, and the other end of the prefabricated joint has a lateral recess, the reces
  • the prefabricated joint comprises a first body and a second body that is inwardly retracted relative to the first body, the joint of the first body and the second body forming the recess.
  • the end of the gypsum board and the recess of the prefabricated joint are connected by screws; the prefabricated joint is made of gypsum.
  • the forming façade is a plane formed by connecting a plurality of fireproof boards through the board straight connecting members; the board straight connecting members are a strip-shaped profile, and the two fireproof boards connected to each other are inserted. In the groove profile, the groove profile is screwed into the inserted fireproof panel.
  • the modeling façade is a vertical surface formed by connecting a plurality of fireproof panels through a right angle connecting member;
  • the right angle connecting piece of the plate is a grooved profile with an angle of 90 degrees, and two fireproof plates connected to each other are respectively inserted into two slots of the grooved profile, and the grooved profile is screwed with the fireproof plate.
  • the modeling façade is a circular surface or an elliptical surface formed by connecting a plurality of fireproof panels through the octagonal connector; the octagonal connector of the panel includes a first slotted edge and a first connection a two-slot edge, an angle between the first slotted edge and the second slotted edge is greater than 90 degrees and less than 180 degrees, and two interconnected fireproof panels are respectively inserted into the first slotted edge and the second slot
  • the groove is inside and screwed.
  • the bottom light steel dragon skeleton is suspended below the modeling façade by a plate keel hanging piece, or the bottom light steel dragon skeleton is vertically butted to the modeling façade through a plate keel connecting piece;
  • the plate keel hanger comprises an upper strip handle and a lower hanging body connected to the hanging handle, the two ends of the hanging body are upwardly lifted to form an upside down hook, and the hanging handle is connected with the modeling facade, The hooks at both ends of the hanging body are hung upside down to hook the two C-shaped sides of the light steel keel of the bottom light steel dragon skeleton;
  • the board keel connector comprises a back sheet, a board connecting piece vertically connected to the back sheet, a first side wing connecting one end of the back sheet and one end of the board connecting piece, and a second end connecting the other end of the back sheet and the other end of the board connecting piece a side wing, the first side wing and the second side wing are perpendicular to the backsheet and the board connecting piece
  • a leveling block perpendicular to the plane of the hanging body is disposed on a bottom edge of the hanging body of the plate keel hanging piece, and the leveling block is attached to the inner surface of the light steel keel of the bottom light steel dragon skeleton.
  • the bottom light steel dragon skeleton comprises parallel side keels, boundary line keels and a plurality of light steel keels vertically connected between the side keels and the boundary line keels, the plurality of light steel keels and sides The keel and the boundary line keel are connected by a horizontal joint;
  • the horizontal connector includes a connector body, left and right wings connected to both ends of the connector body, and a horizontal adjustment plate connected to a bottom of the connector body, a left wing of the horizontal connector and The right wing is perpendicular to the surface of the connector body, and the upper edge of the connector body is provided with a gripper, and the left and right wings of the horizontal connector are inserted into the C-shaped groove of the light steel keel
  • the horizontal adjustment plate is in contact with the inner bottom surface of the boundary line keel or the side keel, and the grip of the horizontal connection member is bent downward to hold a C-shaped side of the side keel or the boundary line keel.
  • the top light steel dragon skeleton comprises a ceiling keel
  • the structure of the ceiling keel is: a connecting plate perpendicular to a bottom surface of the light steel keel is arranged on a bottom surface of the light steel keel, and the fireproofing of the shape façade A board is attached to the connecting board.
  • the setting of the boundary line keel, the plane ceiling structure and the profiled ceiling structure are separated by the boundary line keel, so that the profiled ceiling structure and the plane ceiling structure can be constructed separately, and the complex shaped decoration can be realized.
  • the purpose of construction is carried out independently without the aid of a flat ceiling structure. In this way, not only can the complicated decorative modeling construction in the profiled ceiling structure be completed independently, but also the interface is reserved for the large-area plane ceiling structure, so that the construction of the relatively simple plane ceiling structure can be carried out in the later stage of construction.
  • the structure of the prefabricated joint is such that it is connected to the gypsum board in a laminated state, and even if deformation occurs after the two are connected, the joined components move together, the deformation stress is effectively dispersed, and the deformation is also reduced.
  • the possibility of cracking at the joint completely solve the problem that the complicated decorative shape of the profiled ceiling is difficult to manufacture, difficult to repair, easy to crack, and difficult to maintain quality.
  • the present invention is due to the top light steel dragon skeleton, the bottom light steel dragon
  • the connection between the skeleton and the intermediate façade is connected by prefabricated connecting pieces, which completely eliminates the original construction state of the profiled ceiling.
  • the connecting parts are factory-made prefabricated parts, installed at the construction site, and the labor efficiency is increased, so that the construction site Clean and well organized.
  • FIG. 1-1 is a schematic structural view of a curtain case
  • Figure 1-2 is a schematic structural view of a straight line connecting member
  • Figure 2-1 is a schematic structural view of a linear lamp slot
  • Figure 2-2 is a schematic structural view of a plate right angle connector
  • Figure 2-3 is a schematic structural view of a octagonal connector of the board;
  • Figure 3-1 is a schematic view of the first structure of the prefabricated joint;
  • Figure 3-2 is a schematic structural view of the prefabricated joint of Figure 3-1;
  • Figure 4 is another schematic view of the linear light trough;
  • Figure 5 is a schematic structural view of a circular lamp socket
  • Figure 6 is a schematic structural view of a plate keel hanger
  • Figure 7 is a schematic structural view of a plate keel connector
  • Figure 8 is a schematic structural view of a horizontal connector
  • Figure 9 is another schematic structural view of the curtain case
  • Figure 10 is a schematic view of the structure of the ceiling keel. detailed description
  • the steel keel gypsum board profiled ceiling system comprises two parts: a plane ceiling foundation structure and a profiled ceiling structure;
  • the profiled ceiling structure comprises: a top light steel dragon skeleton 1, a bottom light steel dragon skeleton 2, an intermediate modeling facade 3 and a profiled part, the surface of the bottom light steel dragon skeleton 2 is covered with a gypsum board 4;
  • the shaped facade 3 is composed of a fireproof board;
  • the top of the shaped facade 3 is connected by a prefabricated joint a bottom of the top light steel dragon skeleton 1
  • the bottom light steel dragon skeleton 2 is connected to the bottom of the modeling elevation 3 by a prefabricated joint;
  • the boundary keel is passed between the plane ceiling foundation structure and the profiled ceiling structure 5 connections, as shown in Figure 4;
  • a prefabricated joint member 6 is mounted on the bottom of the profiled ceiling structure, and one end of the prefabricated joint member 6 is connected to the profiled shape member (FIG. 2-1, FIG. 4 and FIG. 5). The profiled part is not shown).
  • the other end of the prefabricated joint 6 has a lateral recess 61 that fits the end of the gypsum board 4, the plasterboard The end of the 4 is inserted into the recess of the prefabricated joint 6 and is connected therethrough at a portion where the two overlap.
  • the construction process of the assembled light steel keel gypsum board special-shaped ceiling system of the invention is as follows: 1. Construction of the special-shaped suspended ceiling foundation structure
  • the light ceiling keel structure of the plane ceiling is connected and installed with the boundary line keel, and the gypsum board is covered on the bottom of the light steel dragon skeleton surface; (site site)
  • the recess 61 of the prefabricated joint 6 may be a slot.
  • the recess 61 may also be a simpler structure, such as the structure shown in FIGS. 3-1 and 3-2, including the first body 611. And relative to the first The second body 612 in which the face body 611 is indented, the joint of the first face body 611 and the second face body 612 forms the recess 61.
  • the recess has a simple structure and is not limited by the slot, and can be adapted to more sizes. Gypsum board.
  • the gypsum board 4 is inserted into the recess 61; see Figures 2-1, 4 and 5,
  • the gypsum board 4 is a double layer board
  • the upper layer gypsum board 41 is butted against the first body 611
  • the lower layer gypsum board 42 is inserted into the recess 61
  • the upper layer gypsum board 41 The bottom layer is connected to the lower gypsum board 42.
  • the prefabricated joint member 6 has a structure in which it is laminated with the gypsum board 4, and even if deformation occurs after the two are connected, the joined members move together to effectively disperse the deformation stress.
  • the prefabricated joints completely solve the problem that the complicated decorative shape of the profiled ceiling is difficult to manufacture, difficult to repair, easy to crack, and difficult to maintain quality.
  • the invention adopts prefabricated connecting parts on the connection of the top light steel dragon skeleton, the bottom light steel dragon skeleton and the intermediate modeling façade, completely eliminates the original construction state of the profiled ceiling on-site processing, and the connecting parts are all factory-prepared.
  • the installation site is installed at the construction site, and the labor efficiency is increased, so that the construction site is clean and well organized.
  • the invention connects the top light steel dragon skeleton 1, the modeling elevation 3 and the bottom light steel dragon skeleton 2 through the prefabricated connecting piece, and has the following advantages:
  • the ashing operation has also become simple and easy to operate (the same, the requirements for the craftsmanship of the ash ash workers of the ceiling are also less important, the main work is the plane ash), which reduces the trimming, ashing, leveling and straightening in the later stages of construction.
  • the special-shaped ceiling eliminates the use of wooden boards and fully meets the requirements of the national fire protection standard A1.
  • the fire hazards caused by the use of wood in the ceiling are completely eliminated. It avoids air pollution caused by toxic and harmful gases such as formaldehyde and benzene in artificial wood panels and protects the environment.
  • the factory produces prefabricated joints, which completely eliminates the construction wastes such as large pieces of wood and wood chips generated by traditional ceiling construction. In this way, it not only ensures the clean and tidy construction site, but also saves the transportation and garbage consumption costs, and also greatly reduces the problem of the decoration of the ceiling decoration garbage and protects the human living environment.
  • the modeling façade 3 is a façade of a curtain box, and the styling façade 3 is a plane formed by connecting a plurality of fireproof boards through the board straight connecting members 11;
  • the plate linear connecting member 11 is a strip-shaped profile, and two fireproof panels connected to each other are inserted into the groove profile, and the groove profile is screwed into the inserted fireproof plate.
  • the right angle connector 120 is a slot profile with an angle of 90 degrees, and two fireproof panels connected to each other are respectively inserted into two slots of the slot profile, the slot profile Connect to the fire board screws.
  • the board octagonal connecting member 13 includes a first slot side and a second slot side.
  • the angle between the first slot side and the second slot side is greater than 90 degrees. 180 degrees, two fireproof boards connected to each other are respectively inserted into the first groove side and the second groove side and screwed.
  • connection formed between the board and the board can be selected before it is greater than 0 degrees and less than 180 degrees.
  • the bottom light steel dragon skeleton is hung under the molding façade 3 through a plate keel hanging member 12, or as shown in FIG. 5, the bottom light steel dragon skeleton passes through the plate keel connecting member 14 and the The façade 3 is vertically butted;
  • the plate keel hanger 12 includes an upper strip handle 121 and a lower hanging body 122 connected to the hanging handle.
  • the two ends of the hanging body 122 are upwardly lifted to form an upside down hook 123.
  • Handle 121 and the made The profiled surface 3 is connected, and the hooks 123 at the two ends of the hanging body 122 are hooked upside down to hook the two C-shaped sides of the light steel keel (C-type light steel keel) of the bottom light steel dragon skeleton;
  • the board keel connector 14 includes a backsheet 140, a board connecting piece 141 vertically connected to the back sheet, a first side wing 142 connecting one end of the back sheet and one end of the board connecting piece, and the other end connecting the back sheet and a second side wing 143 at the other end of the board connector, the first side wing 142 and the second side wing 143 are perpendicular to the back sheet 140 and the board connecting piece 141, and the board connecting piece 141 is connected to the bottom of the forming surface 3 End, the light steel keel of the bottom light steel dragon skeleton is inserted into the first side wing 142 and the second side wing 143 of the plate keel connector, and the upper ends of the first side wing 142 and the second side wing 143 are bent downward. Hold the left and right side walls of the light steel keel of the bottom light steel dragon skeleton.
  • a flattening block 124 perpendicular to the plane of the hanging body 122 is disposed on the bottom edge of the hanging body 122 of the plate keel hanging member, and the leveling block 124 and the bottom light steel dragon skeleton are light.
  • the inner surface of the steel keel is fitted.
  • the bottom light steel dragon skeleton includes parallel side keels, boundary line keels 5, and a plurality of light steel keels vertically connected between the side keels and the boundary line keels 5, the plurality of light steels.
  • the keel and the side keel and the boundary line keel are connected by a horizontal joint 15;
  • the horizontal connector 15 includes a connector body 151, a left side wing 152 and a right side wing 153 connected to the connector body, and a horizontal adjustment plate 155 connected to the bottom of the connector body 151.
  • the left side wing 152 and the right side wing 153 of the horizontal connector are perpendicular to the surface of the connector body 151, and the upper edge of the connector body 151 is provided with a gripper 154, the left side of the horizontal connector
  • the wing 152 and the right wing 153 are inserted into the C-shaped groove of the light steel keel, and the horizontal adjustment plate 155 is engaged with the inner bottom surface of the boundary line keel or the side keel, and the horizontal connector has the grip 154 downward. Bend and hold a C-edge of the side keel or boundary line keel 5.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Joining Of Building Structures In Genera (AREA)
  • Finishing Walls (AREA)

Abstract

一种装配式轻钢龙骨石膏板异型吊顶系统，其异型吊顶基础结构包括顶部轻钢龙骨架（1）、底部轻钢龙骨架（2）、中间造型立面（3）和异型造型件；在底部轻钢龙骨架（2）的表面包覆纸面石膏板（4）；造型立面（3）由防火板构成；造型立面（3）的顶部和顶部轻钢龙骨架（1）之间以及底部轻钢龙骨架（2）和造型立面（3）之间均通过预制连接件连接；平面吊顶基础结构和异型吊顶基础结构间通过边界线龙骨（5）连接；异型吊顶基础结构底部装有预制结合件（6），预制结合件（6）一端连异型造型件，另一端有一供纸面石膏板（4）的端部插进的横向的凹部（61），两者重叠的部位贯穿连接。边界线龙骨（5）的设置，使异型吊顶基础结构、平面吊顶基础结构可分开进行施工。预制结合件（6）和纸面石膏板（4）实现叠层的连接状态，贯穿连接后不易开裂。

Description

装配式轻钢龙骨石膏板异型吊顶系统 本申请要求于 2013年 3月 4日提交中国专利局、 申请号为 201310066699.7、 发 明名称为 "装配式轻钢龙骨石膏板异型吊顶系统"的中国专利申请的优先权， 其全部 内容通过引用结合在本申请中。 技术领域 本发明涉及一种吊顶系统， 尤其是一种装配式轻钢龙骨石膏板异型吊顶系统。 背景技术
传统轻钢龙骨石膏板异型吊顶结构包括吊顶基础结构， 所述吊顶基础结构包括 平面吊顶基础结构和异型吊顶基础结构两部分，所述异型吊顶基础结构包括顶部轻钢 龙骨架、底部轻钢龙骨架以及中间造型立面，在底部轻钢龙骨架的表面包覆纸面石膏 板， 在所述造型立面的底部装有异型造型件， 纸面石膏板和异型造型件之间对接， 在 底部经嵌缝腻子和绑带处理接缝后， 表面批荡石膏腻子， 最后涂刷乳胶漆完成。 由于 纸面石膏板和异型造型件之间是对接的， 但是两者的材质往往不同， 收缩率不同， 当 发生湿、 冷热的变化时， 两者会产生形变的差异， 造成吊顶裂缝。 另外， 上述工艺的 异型吊顶大部分需要借助平面部分才能完成，异型吊顶大部分无法独立施工，异型吊 顶施工严重滞后， 异型吊顶施工时间经常受到挤压， 异型吊顶质量往往很难保证。
有鉴于此， 特提出本发明。 发明内容
本发明要解决的技术问题在于克服现有技术的不足， 提供一种不易开裂且异型 吊顶基础结构和平面吊顶基础结构可以分开进行施工的装配式轻钢龙骨石膏板异型 吊顶系统。 为解决上述技术问题， 本发明采用技术方案的基本构思是：
一种装配式轻钢龙骨石膏板异型吊顶系统， 包括平面吊顶基础结构和异型吊顶 基础结构两部分；所述异型吊顶基础结构为：包括顶部轻钢龙骨架、底部轻钢龙骨架、 中间造型立面和异型造型件，在所述底部轻钢龙骨架的表面包覆纸面石膏板； 所述造 型立面由防火板构成；所述造型立面的顶部通过预制连接件连接在所述顶部轻钢龙骨 架底部， 所述底部轻钢龙骨架通过预制连接件连接在所述造型立面的底部； 所述平面吊顶基础结构和异型吊顶基础结构之间通过边界线龙骨连接； 在所述异型吊顶基础结构底部安装有预制结合件， 所述预制结合件的一端连接 异型造型件，所述预制结合件的另一端具有一横向的凹部，所述凹部与所述纸面石膏 板端部适配，所述纸面石膏板的端部插进所述预制结合件的凹部中， 并在两者重叠的 部位贯穿连接。 优选的， 所述预制结合件包括第一面体和相对于所述第一面体向内缩进的第二 面体， 第一面体和第二面体的连接处形成所述凹部。 优选的， 所述纸面石膏板的端部和所述预制结合件的凹部通过螺钉贯穿连接； 所述预制结合件为石膏材质。 作为一种优选方案， 所述造型立面为由多块防火板通过板直线连接件连接形成 的一个平面； 所述板直线连接件为一条状槽型型材， 相互连接的两块防火板插进所述槽型型 材内， 所述槽型型材和插进的防火板螺钉连接。
作为另一种优选方案， 所述造型立面为由多块防火板通过板直角连接件连接形 成的垂直面；
所述板直角连接件为夹角为 90度的槽型型材，相互连接的两块防火板分别插进 所述槽型型材的两个槽内， 所述槽型型材和防火板螺钉连接。 作为另一种优选方案， 所述造型立面为由多块防火板通过板八角连接件连接形 成的圆形面或椭圆形面； 所述板八角连接件包括连接的第一槽型边和第二槽型边， 所述第一槽型边和第 二槽型边之间的夹角大于 90度小于 180度， 相互连接的两块防火板分别插进所述第 一槽型边和第二槽型边内并螺钉连接。 优选的， 所述底部轻钢龙骨架通过板龙骨吊件吊接在所述造型立面的下方， 或 所述底部轻钢龙骨架通过板龙骨连接件与所述造型立面垂直对接； 所述板龙骨吊件包括上面的条状吊柄和下面的与所述吊柄连接的挂体， 挂体两 端向上翘起形成倒挂的挂钩，所述吊柄和所述造型立面连接，所述挂体两端的挂钩倒 挂勾住所述底部轻钢龙骨架的轻钢龙骨的两个 C型边； 所述板龙骨连接件包括底片、 与底片垂直连接的板连接片、 连接所述底片的一 端和板连接片一端的第一侧翼以及连接所述底片的另一端和板连接件另一端的第二 侧翼，所述第一侧翼和第二侧翼垂直于所述底片和板连接片，所述板连接片连接在所 述造型立面的底端，所述底部轻钢龙骨架的轻钢龙骨一端插进所述板龙骨连接件的第 一侧翼和第二侧翼之间，第一侧翼和第二侧翼的上端向下弯折抱住所述底部轻钢龙骨 架的轻钢龙骨的左侧壁和右侧壁。 进一步地， 在所述板龙骨吊件的挂体的底边边缘上设有一垂直于挂体平面的调 平块， 所述调平块与所述底部轻钢龙骨架的轻钢龙骨内底面贴合。 优选的， 所述底部轻钢龙骨架包括平行设置的边龙骨、 边界线龙骨以及垂直连 接于所述边龙骨和边界线龙骨之间的多根轻钢龙骨，所述多根轻钢龙骨和边龙骨以及 边界线龙骨之间通过水平连接件连接；
所述水平连接件包括连接件本体、 连接在所述连接件本体两端的左侧翼和右侧 翼以及连接在所述连接件本体底部的水平调平板，所述水平连接件的左侧翼和右侧翼 均垂直于所述连接件本体表面，在所述连接件本体上边缘设有抓耳，所述水平连接件 的左侧翼和右侧翼插进所述轻钢龙骨的 C 型槽内， 所述水平调平板与边界线龙骨或 边龙骨的内底面贴合，所述水平连接件的抓耳向下弯折抱住所述边龙骨或边界线龙骨 的一个 C型边。 优选的， 所述顶部轻钢龙骨架包括有吊顶龙骨， 所述吊顶龙骨的结构为： 在轻 钢龙骨的底面上设置垂直于所述轻钢龙骨底面的连接板，所述造型立面的防火板连接 在所述连接板上。 采用上述技术方案后， 本发明与现有技术相比具有以下有益效果：
边界线龙骨的设置， 把平面吊顶基础结构和异型吊顶基础结构两部分通过边界 线龙骨进行了区隔， 使异型吊顶基础结构、平面吊顶基础结构可分开进行施工， 也实 现了复杂异型装饰造型可以不借助平面吊顶基础结构， 独立进行施工的目的。 这样， 不但可以独立完成异型吊顶基础结构中复杂的装饰造型施工，同时又为大面积的平面 吊顶基础结构预留了接口，使相对简单的平面吊顶基础结构的施工可以在施工后期进 行。预制结合件的结构使其和纸面石膏板实现叠层的连接状态，在两者贯穿连接后即 便产生变形， 连接在一起的部件会一起移动， 把变形应力有效的进行了分散， 也减少 了结合处开裂的可能性。预制结合件彻底解决了异型吊顶的复杂装饰造型制作难、修 整难、 易开裂、 难保质量的问题。 另外， 本发明由于在顶部轻钢龙骨架、 底部轻钢龙 骨架和中间造型立面的连接上采用预制连接件连接，彻底杜绝了异型吊顶现场加工的 原始施工状态， 连接部分均采用工厂加工好的预制件， 施工现场进行安装， 劳动效率 增加， 使施工现场干净， 井井有条。
下面结合附图对本发明的具体实施方式作进一步详细的描述。 附图说明 图 1-1是窗帘盒的结构示意图；
图 1-2是板直线连接件的结构示意图；
图 2-1是直线灯槽的结构示意图； 图 2-2是板直角连接件的结构示意图；
图 2-3是板八角连接件的结构示意图； 图 3-1是预制结合件的第一种结构示意图；
图 3-2是图 3-1预制结合件翻过来的结构示意图； 图 4是直线灯槽的另一个结构示意图；
图 5是圆形灯槽的结构示意图； 图 6是板龙骨吊件的结构示意图；
图 7是板龙骨连接件的结构示意图； 图 8是水平连接件的结构示意图；
图 9是窗帘盒的另一个结构示意图；
图 10是吊顶龙骨的结构示意图。 具体实施方式
参见图 1-1、 图 1-2、 图 2-1、 图 2-2、 图 2-3、 图 3-1、 图 3-2、 图 4一图 10， 本 发明是一种装配式轻钢龙骨石膏板异型吊顶系统，包括平面吊顶基础结构和异型吊顶 基础结构两部分； 所述异型吊顶基础结构为： 包括顶部轻钢龙骨架 1、 底部轻钢龙骨 架 2、 中间造型立面 3和异型造型件， 在所述底部轻钢龙骨架 2的表面包覆纸面石膏 板 4; 所述造型立面 3由防火板构成； 所述造型立面 3的顶部通过预制连接件连接在 所述顶部轻钢龙骨架 1底部，所述底部轻钢龙骨架 2通过预制连接件连接在所述造型 立面 3的底部； 所述平面吊顶基础结构和异型吊顶基础结构之间通过边界线龙骨 5连接，如图 4 所示；
参见图 2-1、 图 4和图 5， 在所述异型吊顶基础结构底部安装有预制结合件 6， 所述预制结合件 6的一端连接异型造型件（图 2-1、图 4和图 5中未示出异型造型件）。 参见图 3-1和图 3-2， 所述预制结合件 6的另一端具有一横向的凹部 61， 所述凹部 61 与所述纸面石膏板 4端部适配，所述纸面石膏板 4的端部插进所述预制结合件 6的凹 部中， 并在两者重叠的部位贯穿连接。
本发明装配式轻钢龙骨石膏板异型吊顶系统的施工工艺为： 一、 异型吊顶基础结构施工
1、 将顶部轻钢龙骨架、 底部轻钢龙骨架和中间造型立面连接成框架， 安装边界 线龙骨；
2、 预制结合件安装、 连接、 加固， 在预制结合件上有预留接口； （工地现场） 3、 预制结合件嵌缝、 批灰、 找平修整； （工地现场） 二、 平面吊顶基础结构施工：
4、 平面吊顶轻钢龙骨结构与所述边界线龙骨连接、 安装， 在底部轻钢龙骨架表 面包覆纸面石膏板； （工地现场）
5、 纸面石膏板与预制结合件的预留接口连接、 安装； （工地现场）
6、 全部吊顶表面嵌缝、 批灰、 找平修整， 涂刷乳胶漆。 边界线龙骨的设置， 把平面吊顶基础结构和异型吊顶基础结构两部分通过边界 线龙骨进行了区隔， 使异型吊顶基础结构、平面吊顶基础结构可分开进行施工， 也实 现了复杂异型装饰造型可以不借助平面吊顶基础结构， 独立进行施工的目的。 这样， 不但可以独立完成异型吊顶基础结构中复杂的装饰造型施工，同时又为大面积的平面 吊顶基础结构预留了接口，使相对简单的平面吊顶基础结构的施工可以在施工后期进 行。
所述预制结合件 6的凹部 61可以是一个插槽， 当然， 所述凹部 61还可以是更 简单的结构， 比如图 3-1和图 3-2所示的结构， 包括第一面体 611和相对于所述第一 面体 611向内缩进的第二面体 612， 第一面体 611和第二面体 612的连接处形成所述 凹部 61， 这种凹部结构简单， 不受插槽的限制， 能适应更多种尺寸的纸面石膏板。 使用时， 当所述纸面石膏板为单层板 （图中未示出） 时， 所述纸面石膏板 4插 进所述凹部 61中； 参见图 2-1、 图 4和图 5， 当所述纸面石膏板 4为双层板时， 上层 纸面石膏板 41与所述第一面体 611对接， 下层纸面石膏板 42插进所述凹部 61中， 上层纸面石膏板 41和下层纸面石膏板 42之间贯穿连接。 预制结合件 6的结构使其和纸面石膏板 4实现叠层的连接状态， 在两者贯穿连 接后即便产生变形， 连接在一起的部件会一起移动， 把变形应力有效的进行了分散， 也减少了结合处开裂的可能性。预制结合件彻底解决了异型吊顶的复杂装饰造型制作 难、 修整难、 易开裂、 难保质量的问题。 本发明由于在顶部轻钢龙骨架、 底部轻钢龙 骨架和中间造型立面的连接上采用预制连接件连接，彻底杜绝了异型吊顶现场加工的 原始施工状态， 连接部分均采用工厂加工好的预制件， 施工现场进行安装， 劳动效率 增加， 使施工现场干净， 井井有条。
如图 4、 图 5所示， 优选的， 所述纸面石膏板 4的端部和所述预制结合件 6的凹 部 61通过螺钉贯穿连接； 所述预制结合件 6为石膏材质， 这样预制结合件 6和纸面 石膏板 4的材质相同， 变形度与纸面石膏板 4接近， 大量减少吊顶裂缝的产生。 另外， 本发明采用防火板和轻钢龙骨结合作为吊顶基础结构， 解决了木龙骨基 础结构异型吊顶和全轻钢龙骨基础结构异型吊顶的问题。
本发明通过预制连接件将顶部轻钢龙骨架 1、 造型立面 3 和底部轻钢龙骨架 2 三者连接在一起， 具有以下优点：
1、 使吊顶更加规范化， 更加标准。 便于按照国家标准进行验收。
2、 把复杂的、 现场手工制作的、 后期修整难度大的异型吊顶装饰造型， 由工厂 模具加工成预制品， 复杂吊顶造型保质保量、 通过模具一次完成， 现场进行安装， 安 装作业简单， 容易操作（对吊顶安装工人手艺高低的要求也变得不那么重要， 主要工 作是安装）， 施工内容也相应减少， 吊顶工人只需要进行装饰造型预制件接头的连接 加固工作。 批灰作业也变得简单， 容易操作（同样、 对吊顶批灰工人手艺高低的要求 也变得不那么重要， 主要工作是平面批灰）， 减少了施工后期修整、 批灰、 找平、 找 直、 找正的施工作业内容。 这样， 不但保证了异型吊顶的基础造型要求， 也保证了吊 顶的整体施工质量， 又节省了大量的现场施工作业的工时， 大幅度的提高装饰施工劳 动效率。
3、 异型吊顶杜绝了木质板材的使用， 完全达到了国家防火规范 A1级的要求， 木材在吊顶中使用所产生的火灾隐患被彻底消除。避免了人造木质板材中甲醛、苯等 有毒有害气体所造成的空气污染， 保护环境。
4、 工厂生产预制连接件， 把传统吊顶施工所产生的大量碎木块、 木屑等施工垃 圾彻底消除。这样， 既保证了施工现场的干净、整洁，又节省了运输和垃圾消纳费用， 也大幅度地减少了吊顶装修垃圾的消纳问题， 保护了人类生存环境。
5、 采用工厂加工复杂装饰造型预制件， 现场安装的高效率的作业方式， 减少大 量重复、 效率低下的工作方式。
请参见图 1-1， 所述造型立面 3是窗帘盒的立面， 所述造型立面 3为由多块防火 板通过板直线连接件 11连接形成的一个平面；
参见图 1-2， 所述板直线连接件 11为一条状槽型型材， 相互连接的两块防火板 插进所述槽型型材内， 所述槽型型材和插进的防火板螺钉连接。
参见图 2-1和图 4，所述造型立面 3为由多块防火板通过板直角连接件 120连接 形成的垂直面；
参见图 2-2 ， 所述板直角连接件 120为夹角为 90度的槽型型材， 相互连接的两 块防火板分别插进所述槽型型材的两个槽内， 所述槽型型材和防火板螺钉连接。
所述造型立面也可为由多块防火板通过板八角连接件 13连接形成的圆形面（如 圆形灯槽） 或椭圆形面 （椭圆形灯槽）；
参见图 2-3 ， 所述板八角连接件 13包括连接的第一槽型边和第二槽型边， 所述 第一槽型边和第二槽型边之间的夹角大于 90度小于 180度， 相互连接的两块防火板 分别插进所述第一槽型边和第二槽型边内并螺钉连接。
当然， 板和板之间形成的连接可以在大于 0度小于 180度之前进行选择。
参见图 4， 所述底部轻钢龙骨架通过板龙骨吊件 12吊接在所述造型立面 3的下 方， 或如图 5， 所述底部轻钢龙骨架通过板龙骨连接件 14与所述造型立面 3垂直对 接；
参见图 6， 所述板龙骨吊件 12包括上面的条状吊柄 121和下面的与所述吊柄连 接的挂体 122， 挂体 122两端向上翘起形成倒挂的挂钩 123， 所述吊柄 121和所述造 型立面 3连接，所述挂体 122两端的挂钩 123倒挂勾住所述底部轻钢龙骨架的轻钢龙 骨 （C型轻钢龙骨） 的两个 C型边；
参见图 7，所述板龙骨连接件 14包括底片 140、与底片垂直连接的板连接片 141、 连接所述底片的一端和板连接片一端的第一侧翼 142 以及连接所述底片的另一端和 板连接件另一端的第二侧翼 143， 所述第一侧翼 142和第二侧翼 143垂直于所述底片 140和板连接片 141， 所述板连接片 141连接在所述造型立面 3的底端， 所述底部轻 钢龙骨架的轻钢龙骨一端插进所述板龙骨连接件的第一侧翼 142和第二侧翼 143之 间，第一侧翼 142和第二侧翼 143的上端向下弯折抱住所述底部轻钢龙骨架的轻钢龙 骨的左侧壁和右侧壁。
参见图 6， 在所述板龙骨吊件的挂体 122 的底边边缘上设有一垂直于挂体 122 平面的调平块 124， 所述调平块 124与所述底部轻钢龙骨架的轻钢龙骨内底面贴合。 参照图 4，所述底部轻钢龙骨架包括平行设置的边龙骨、边界线龙骨 5以及垂直 连接于所述边龙骨和边界线龙骨 5之间的多根轻钢龙骨，所述多根轻钢龙骨和边龙骨 以及边界线龙骨之间通过水平连接件 15连接；
参见图 8， 所述水平连接件 15包括连接件本体 151,、 连接在所述连接件本体上 的左侧翼 152和右侧翼 153以及连接在所述连接件本体 151底部的水平调平板 155， 所述水平连接件的左侧翼 152和右侧翼 153均垂直于所述连接件本体 151表面，在所 述连接件本体 151上边缘设有抓耳 154， 所述水平连接件的左侧翼 152和右侧翼 153 插进所述轻钢龙骨的 C型槽内， 所述水平调平板 155与边界线龙骨或边龙骨的内底 面贴合，所述水平连接件的抓耳 154向下弯折抱住所述边龙骨或边界线龙骨 5的一个 C型边。
参见图 4、 图 5和图 9， 所述顶部轻钢龙骨架包括有吊顶龙骨 7， 参见图 10， 所 述吊顶龙骨 7的结构为：在轻钢龙骨 8的底面上设置垂直于所述轻钢龙骨底面的连接 板 9， 所述造型立面 3的防火板连接在所述连接板 9上。 优选的， 所述防火板为硅酸钙板。 还可以为其他防火板。 以上所述仅是本发明的优选实施方式， 应当指出， 对于本技术领域的普通技术 人员来说， 在不脱离本发明原理的前提下， 还可以做出若干改进和润饰， 这些改进和 润饰也应视为本发明的保护范围。

Claims

权 利 要 求 ι、一种装配式轻钢龙骨石膏板异型吊顶系统， 包括平面吊顶基础结构和异 型吊顶基础结构两部分； 所述异型吊顶基础结构为： 包括顶部轻钢龙骨架、底部 轻钢龙骨架、 中间造型立面和异型造型件， 在所述底部轻钢龙骨架的表面包覆纸 面石膏板； 其特征在于： 所述造型立面由防火板构成； 所述造型立面的顶部通过 预制连接件连接在所述顶部轻钢龙骨架底部，所述底部轻钢龙骨架通过预制连接 件连接在所述造型立面的底部；
所述平面吊顶基础结构和异型吊顶基础结构之间通过边界线龙骨连接； 在所述异型吊顶基础结构底部安装有预制结合件，所述预制结合件的一端连 接异型造型件， 所述预制结合件的另一端具有一横向的凹部， 所述凹部与所述纸 面石膏板端部适配， 所述纸面石膏板的端部插进所述预制结合件的凹部中， 并在 两者重叠的部位贯穿连接。
2、 根据权利要求 1所述的装配式轻钢龙骨石膏板异型吊顶系统， 其特征在 于： 所述预制结合件包括第一面体和相对于所述第一面体向内缩进的第二面体， 第一面体和第二面体的连接处形成所述凹部。
3、 根据权利要求 1所述的装配式轻钢龙骨石膏板异型吊顶系统， 其特征在 于： 所述纸面石膏板的端部和所述预制结合件的凹部通过螺钉贯穿连接； 所述预 制结合件为石膏材质。
4、根据权利要求 1-3中任一项所述的装配式轻钢龙骨石膏板异型吊顶系统， 其特征在于：所述造型立面为由多块防火板通过板直线连接件连接形成的一个平 面；
所述板直线连接件为一条状槽型型材，相互连接的两块防火板插进所述槽型 型材内， 所述槽型型材和插进的防火板螺钉连接。
5、根据权利要求 1-3中任一项所述的装配式轻钢龙骨石膏板异型吊顶系统， 其特征在于： 所述造型立面为由多块防火板通过板直角连接件连接形成的垂直 面；
所述板直角连接件为夹角为 90度的槽型型材， 相互连接的两块防火板分别 插进所述槽型型材的两个槽内， 所述槽型型材和防火板螺钉连接。
6、根据权利要求 1-3中任一项所述的装配式轻钢龙骨石膏板异型吊顶系统， 其特征在于：所述造型立面为由多块防火板通过板八角连接件连接形成的圆形面 或椭圆形面；
所述板八角连接件包括连接的第一槽型边和第二槽型边，所述第一槽型边和 第二槽型边之间的夹角大于 90度小于 180度， 相互连接的两块防火板分别插进 所述第一槽型边和第二槽型边内并螺钉连接。
7、根据权利要求 1-3中任一项所述的装配式轻钢龙骨石膏板异型吊顶系统， 其特征在于： 所述底部轻钢龙骨架通过板龙骨吊件吊接在所述造型立面的下方， 或所述底部轻钢龙骨架通过板龙骨连接件与所述造型立面垂直对接；
所述板龙骨吊件包括上面的条状吊柄和下面的与所述吊柄连接的挂体，挂体 两端向上翘起形成倒挂的挂钩， 所述吊柄和所述造型立面连接， 所述挂体两端的 挂钩倒挂勾住所述底部轻钢龙骨架的轻钢龙骨的两个 C型边；
所述板龙骨连接件包括底片、与底片垂直连接的板连接片、连接所述底片的 一端和板连接片一端的第一侧翼以及连接所述底片的另一端和板连接件另一端 的第二侧翼， 所述第一侧翼和第二侧翼垂直于所述底片和板连接片， 所述板连接 片连接在所述造型立面的底端，所述底部轻钢龙骨架的轻钢龙骨一端插进所述板 龙骨连接件的第一侧翼和第二侧翼之间，第一侧翼和第二侧翼的上端向下弯折抱 住所述底部轻钢龙骨架的轻钢龙骨的左侧壁和右侧壁。
8、 根据权利要求 7所述的装配式轻钢龙骨石膏板异型吊顶系统， 其特征在 于： 在所述板龙骨吊件的挂体的底边边缘上设有一垂直于挂体平面的调平块， 所 述调平块与所述底部轻钢龙骨架的轻钢龙骨内底面贴合。
9、根据权利要求 1-3中任一项所述的装配式轻钢龙骨石膏板异型吊顶系统， 其特征在于： 所述底部轻钢龙骨架包括平行设置的边龙骨、边界线龙骨以及垂直 连接于所述边龙骨和边界线龙骨之间的多根轻钢龙骨，所述多根轻钢龙骨和边龙 骨以及边界线龙骨之间通过水平连接件连接；
所述水平连接件包括连接件本体、连接在所述连接件本体两端的左侧翼和右 侧翼以及连接在所述连接件本体底部的水平调平板，所述水平连接件的左侧翼和 右侧翼均垂直于所述连接件本体表面， 在所述连接件本体上边缘设有抓耳， 所述 水平连接件的左侧翼和右侧翼插进所述轻钢龙骨的 c 型槽内， 所述水平调平板 与边界线龙骨或边龙骨的内底面贴合，所述水平连接件的抓耳向下弯折抱住所述 边龙骨或边界线龙骨的一个 C型边。
10、根据权利要求 1-3中任一项所述的装配式轻钢龙骨石膏板异型吊顶系统， 其特征在于： 所述顶部轻钢龙骨架包括有吊顶龙骨， 所述吊顶龙骨的结构为： 在 轻钢龙骨的底面上设置垂直于所述轻钢龙骨底面的连接板，所述造型立面的防火 板连接在所述连接板上。
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