WO2014063672A1 - Kontinuierliches verfahren zur herstellung einer leichtbau-sandwichplatte und nach diesem verfahren herstellbare leichtbau-sandwichplatten - Google Patents

Kontinuierliches verfahren zur herstellung einer leichtbau-sandwichplatte und nach diesem verfahren herstellbare leichtbau-sandwichplatten Download PDF

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Publication number
WO2014063672A1
WO2014063672A1 PCT/DE2013/000598 DE2013000598W WO2014063672A1 WO 2014063672 A1 WO2014063672 A1 WO 2014063672A1 DE 2013000598 W DE2013000598 W DE 2013000598W WO 2014063672 A1 WO2014063672 A1 WO 2014063672A1
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WO
WIPO (PCT)
Prior art keywords
layer
intermediate layer
cover layers
lightweight sandwich
sandwich panel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/DE2013/000598
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German (de)
English (en)
French (fr)
Inventor
Gerald Neubauer
Lutz Helmrich
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Individual
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Individual
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Filing date
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Application filed by Individual filed Critical Individual
Priority to JP2015537142A priority Critical patent/JP6113851B2/ja
Priority to EP13831928.0A priority patent/EP2906398B1/de
Priority to US14/435,597 priority patent/US9522480B2/en
Priority to CA2888006A priority patent/CA2888006C/en
Publication of WO2014063672A1 publication Critical patent/WO2014063672A1/de
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/02Manufacture of substantially flat articles, e.g. boards, from particles or fibres from particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/002Manufacture of substantially flat articles, e.g. boards, from particles or fibres characterised by the type of binder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/005Manufacture of substantially flat articles, e.g. boards, from particles or fibres and foam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing
    • B27N3/10Moulding of mats
    • B27N3/14Distributing or orienting the particles or fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing
    • B27N3/18Auxiliary operations, e.g. preheating, humidifying, cutting-off
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N7/00After-treatment, e.g. reducing swelling or shrinkage, surfacing; Protecting the edges of boards against access of humidity
    • B27N7/005Coating boards, e.g. with a finishing or decorating layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/20Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length
    • B29C44/22Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length consisting of at least two parts of chemically or physically different materials, e.g. having different densities
    • B29C44/24Making multilayered articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/20Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length
    • B29C44/30Expanding the moulding material between endless belts or rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/20Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length
    • B29C44/32Incorporating or moulding on preformed parts, e.g. linings, inserts or reinforcements
    • B29C44/326Joining the preformed parts, e.g. to make flat or profiled sandwich laminates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/02Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board the layer being formed of fibres, chips, or particles, e.g. MDF, HDF, OSB, chipboard, particle board, hardboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B21/047Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • B32B5/20Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material foamed in situ
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/24Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products laminated and composed of materials covered by two or more of groups E04C2/12, E04C2/16, E04C2/20
    • E04C2/243Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products laminated and composed of materials covered by two or more of groups E04C2/12, E04C2/16, E04C2/20 one at least of the material being insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B2038/0052Other operations not otherwise provided for
    • B32B2038/0084Foaming
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/40Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/02Organic
    • B32B2266/0214Materials belonging to B32B27/00
    • B32B2266/0278Polyurethane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00Condition, form or state of the layers or laminate
    • B32B2305/02Cellular or porous
    • B32B2305/022Foam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/718Weight, e.g. weight per square meter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/72Density
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2310/00Treatment by energy or chemical effects
    • B32B2310/04Treatment by energy or chemical effects using liquids, gas or steam
    • B32B2310/049Treatment by energy or chemical effects using liquids, gas or steam using steam or damp
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2317/00Animal or vegetable based
    • B32B2317/16Wood, e.g. woodboard, fibreboard, woodchips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00Walls, panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B32B37/1027Pressing using at least one press band
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24355Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]

Definitions

  • Fine grinding frosted outer surface 1a, 2a and a rough inner surface 1b, 2b have, consist of tightly packed and firmly bonded together wood chips, and have a thickness of usually about 2 to 5 mm,
  • intermediate layer 3 which comprises a synthetic resin foam, in which optionally a reinforcement of chips and / or fibers is embedded, and which has a density of about 20 to 80 g / dm 3 , and a thickness which is considerably larger, as a rule, several times larger than that of a cover layer 1, 2.
  • Loose, flat scattered debris comprising or consisting of glued wood chips and / or fibers;
  • Layers of wood shavings and / or fibers coated with a thin layer of an adhesive which are heated between approx. 2 to 5 mm heat-pressable surfaces with a pressure of up to about 30 bar and a temperature of about 130 to 250 ° C, respectively strong layers of densely packed and firmly bonded together wood chips and / or - fibers are compressible.
  • Solid wood panels were the only wood-based panels available until the beginning of the 20th century, although they were unsuitable for industrial mass production for a number of reasons, with industrialization having started several decades earlier.
  • the object of the invention is therefore to propose a cost-effective, continuous and high quality LSP manufacturing process.
  • a conventional HSP which contains only two outer layers and no intermediate layer, is produced from glued wood chips.
  • the outer layers In order to be able to introduce the intermediate layer afterwards, the outer layers must be separated. For this purpose, no tool is used, but the vapor pressure, which arises inside the HSP during pressing and heating is not lowered by cooling before leaving the press, but is used to tear the cover layers apart.
  • the vapor pressure in the plate is one of the limits of production speed.
  • the steam pressure in the HSP must not be too high when leaving the press, because the plate would tear apart partially or completely in the middle and thus become unusable. Therefore, it is constantly checked whether central cracks occur in order to constantly follow up the process.
  • This hitherto undesirable effect is one of the principles of this invention to be able to subsequently introduce an intermediate layer and at the same time frees the manufacturing process from a number of restrictions that no longer play any role.
  • the core temperature in the HSP may become higher than before, which accelerates the setting process of the glue. It can be contained in the starting material more water, since excess water can escape as vapor after the separation of the cover layers on the insides of the cover layers and can be discharged laterally, which reduces the cost of drying and facilitates heat conduction in the process. Since the cover layers do not have to cool before leaving the press, the press can be shortened significantly.
  • cover layers After the tearing apart of the cover layers, these are separated, to introduce a polyurethane foam system as an intermediate layer whose Polymerisatzions-process is significantly accelerated by the existing moisture and the heat contained in the cover layers.
  • the cover layers After the polyurethane foam has started to foam, the cover layers are rejoined so that they form a plate with the polyurethane foam interlayer now between them.
  • the polyurethane foam When foamed, the polyurethane foam will fill all depressions in the rough insides of the cover layers and thus form a transition layer from the cover layer to the intermediate layer.
  • the polyurethane foam will automatically form a strong bond to the cover layers without additional adhesive.
  • the plate which now has all the layers bonded together, is then continued to calibrate its thickness and cure the liner in another double belt press or mold until it is dimensionally stable enough to cool and unstack it.
  • the cover layers can consist of wood shavings (particleboard or OSB board), wood fibers (MDF or HDF board) or other renewable organic materials (for example: bark, grasses, straw).
  • Urea resins are today the glue systems most frequently used in the wood-based panel industry. In the method according to the invention, however, it is also possible to use all other glues which are customary today. However, a sizing system that sets at temperatures above 100 ° C is preferred because the vapor pressure causes separation of the liner layers and accelerates the reaction during lamination of the liner.
  • the polyurethane foam As an intermediate layer, it requires a blowing agent.
  • evaporable blowing agents such as pentane can be used.
  • pentane can be used.
  • water-driven polyurethane system in which arises by the reaction of water and isocyanate carbon dioxide and acts as a propellant; Hydrocarbons do not evaporate, which pose a risk of explosion and pollute the environment.
  • the vapor pressure may not be sufficient to tear the panel apart.
  • the separation of the cover layers by sprinkling a release liner between the cover layers prior to compression thereof may be required.
  • the separating layer can be: unelimited wood shavings that are deposited in the intermediate layer or transition zones from the outer layers Intermediate layer to be firmly integrated.
  • separating layers are also conceivable, and these can be incorporated either into the intermediate layer or the transition zones, or can be removed again after the pressing and separating of the outer layers, before the introduction of the intermediate layer.
  • LSPs LSPs that have different thicknesses of cover layers. This can be achieved by the coldest zone in the HSP is not in the middle, but higher or lower by pressing surfaces at different hot and cold top and bottom during pressing. The plate will not tear apart in the middle, but asymmetrically. Also by asymmetric sprinkling of a release layer, this effect can be achieved.
  • the polyurethane rigid foam intermediate layer combines by being foamed in situ by itself, without additional adhesive, firmly with the cover layers.
  • the polyurethane rigid foam intermediate layer can firmly integrate substances which are introduced into the intermediate layer before foaming, into their structure.
  • Conceivable here are, for example, glass fibers, carbon fibers or wood fibers to increase stability, silica or lead sulfate to absorb sound or radiation, foam particles made of plastics, such as polystyrene or other polyurethane foams, but also organic foams from corn or wheat starch are conceivable and As a low cost filler, it can lower the cost of the interlayer without significantly degrading the properties.
  • the plates which can be produced by the methods described above are characterized by covering layers which correspond to today's HSP and an intermediate rigid polyurethane foam layer which, since foamed in situ, forms a transitional zone with the rough insides of the covering layers by reducing any unevenness of the insides of the covering layers filled with polyurethane foam layer.
  • the transition zone then has a stability which corresponds at least to that of the intermediate layer.
  • the polyurethane hard foam layer intermediate layer has a density of 20 to 80 g / dm 3 .
  • the interlayer becomes unstable and the LSP becomes unusable and at a foam weight of over 80g / dm 3 , wood shavings do not meet the quality of the interlayer, and the LSP becomes much more expensive than a conventional HSP.
  • a weight of the cover layer 600 to 750g / dm 3
  • a weight of the LSP obtained from 100 to 400g / dm 3.
  • the densities of the intermediate layer and the entire LSP can of course change significantly.
  • the described method requires all devices which are also needed for the production of a conventional HSP, wherein behind the press and before the cross-cut saw a device (9) is arranged, the elements (9a), (9b) for separating the separated by vapor pressure Covering layers (1) and (2), as well as spraying devices (9c) and (9d) for spraying a liquid polyurethane system, and a device (8) with parallel guided pressing surfaces for foaming, curing and calibrating an intermediate layer (3) comprising a foamable polyurethane system ,
  • the plates which can be produced by the methods described above are characterized by covering layers which correspond to today's HSP and an intermediate rigid polyurethane foam layer which, since foamed in situ, forms a transitional zone with the rough insides of the covering layers by reducing any unevenness of the insides of the covering layers filled with polyurethane foam layer.
  • the transition zone then has a stability which corresponds at least to that of the intermediate layer.
  • the polyurethane hard foam layer intermediate layer has a density of 20 to 80 g / dm 3 .
  • the interlayer becomes unstable and the LSP becomes unusable and at a foam weight of over 80g / dm 3 , the wood shavings cover layers no longer meet the quality of the interlayer and the LSP becomes much more expensive than a conventional HSP , With a weight of the cover layer of 600 to 750g / dm 3, a weight of the LSP obtained from 100 to 400g / dm 3.
  • the densities of the interlayer and the entire LSP can of course change significantly.

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Manufacturing & Machinery (AREA)
  • Forests & Forestry (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Laminated Bodies (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Veneer Processing And Manufacture Of Plywood (AREA)
PCT/DE2013/000598 2012-10-15 2013-10-14 Kontinuierliches verfahren zur herstellung einer leichtbau-sandwichplatte und nach diesem verfahren herstellbare leichtbau-sandwichplatten Ceased WO2014063672A1 (de)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP2015537142A JP6113851B2 (ja) 2012-10-15 2013-10-14 軽量サンドイッチパネルの連続製造方法及びその方法で製造された軽量サンドイッチパネル
EP13831928.0A EP2906398B1 (de) 2012-10-15 2013-10-14 Kontinuierliches verfahren zur herstellung einer leichtbau-sandwichplatte und nach diesem verfahren herstellbare leichtbau-sandwichplatten
US14/435,597 US9522480B2 (en) 2012-10-15 2013-10-14 Continuous method for producing a lightweight sandwich panel and lightweight sandwich panels producible according to this method
CA2888006A CA2888006C (en) 2012-10-15 2013-10-14 A method for producing a lightweight sandwich panel and lightweight sandwich panels therefrom

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102012020145.1 2012-10-15
DE201210020145 DE102012020145B3 (de) 2012-10-15 2012-10-15 Kontinuierliches Verfahren zur Herstellung einer Leichtbau-Sandwichplatte

Publications (1)

Publication Number Publication Date
WO2014063672A1 true WO2014063672A1 (de) 2014-05-01

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PCT/DE2013/000598 Ceased WO2014063672A1 (de) 2012-10-15 2013-10-14 Kontinuierliches verfahren zur herstellung einer leichtbau-sandwichplatte und nach diesem verfahren herstellbare leichtbau-sandwichplatten

Country Status (6)

Country Link
US (1) US9522480B2 (https=)
EP (1) EP2906398B1 (https=)
JP (1) JP6113851B2 (https=)
CA (1) CA2888006C (https=)
DE (1) DE102012020145B3 (https=)
WO (1) WO2014063672A1 (https=)

Cited By (2)

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CN112025905A (zh) * 2020-08-17 2020-12-04 福建省永安林业(集团)股份有限公司永安人造板厂 一种纤维板的阻燃发泡球喷洒装置

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