WO2014063646A1 - 一种太阳能电池汇流板用聚酯/聚烯烃复合热熔胶的制备方法 - Google Patents
一种太阳能电池汇流板用聚酯/聚烯烃复合热熔胶的制备方法 Download PDFInfo
- Publication number
- WO2014063646A1 WO2014063646A1 PCT/CN2013/085891 CN2013085891W WO2014063646A1 WO 2014063646 A1 WO2014063646 A1 WO 2014063646A1 CN 2013085891 W CN2013085891 W CN 2013085891W WO 2014063646 A1 WO2014063646 A1 WO 2014063646A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- pnt
- hot melt
- reaction
- solar cell
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J123/00—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
- C09J123/02—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
- C09J123/04—Homopolymers or copolymers of ethene
- C09J123/06—Polyethylene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethylene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/06—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J167/00—Adhesives based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Adhesives based on derivatives of such polymers
- C09J167/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F77/00—Constructional details of devices covered by this subclass
- H10F77/93—Interconnections
- H10F77/933—Interconnections for devices having potential barriers
- H10F77/935—Interconnections for devices having potential barriers for photovoltaic devices or modules
- H10F77/937—Busbar structures for modules
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Definitions
- the invention relates to a preparation method of a polyester/polyolefin composite hot melt adhesive, in particular to a preparation method of a hot melt adhesive for a solar cell busbar with excellent weather resistance.
- the bus bar also known as the laminated bus bar, is a multi-layer laminated power module electrical connection component with reproducible electrical performance, low inductance, anti-interference, high reliability and space saving.
- bus bar products have been widely used as power conversion device components.
- the demand for hot melt adhesives for busbars has become more urgent.
- the requirement is that the light transmittance is 93% ⁇ 94%, the melting point is below 140 °C, the mechanical properties and heat resistance are better, and the heat-resistant oxygen aging yellowing index ( ⁇ ) is controlled at about 0.3.
- Low-density polyethylene is one of the most commonly used polymer materials. It is odorless, non-toxic, waxy, and has excellent low temperature resistance. Its minimum temperature can reach -70 ⁇ -100°C. It has good chemical stability, can withstand most acid and alkali corrosion, and has excellent electrical insulation properties. It is widely used as a film product and injection molded product.
- LDPE Low-density polyethylene
- Polyethylene naphthalate, or PNT for short, is a polyester resin with excellent mechanical properties and weather resistance, but its high melting point imposes restrictions on the application of some special industries.
- Patent CN101628999A discloses the use of PE waste plastic raw materials and formulated modifiers to synthesize products with quality up to or close to PE new material quality through blending processing;
- Patent CN101121792A discloses an ozone oxidation to improve EVA/PE blending foaming
- the properties of the modified PE are greatly improved, the performance requirements of the hot-melt adhesive for the busbar have not been achieved, and the patent has a lower molecular weight synthesized.
- PNT was blended with LDPE to prepare a polyester/polyolefin composite hot melt adhesive suitable for solar cell busbars.
- the invention provides a preparation method of a hot melt adhesive for a busbar, which comprises the following steps:
- the polycondensation reaction is carried out under vacuum to obtain a PNT having a weight average molecular weight of 16,000 to 20,000, a reaction temperature of 245 ° C to 265 ° C, a pressure of 500 Pa to 650 Pa, and a reaction time of 1.3 1! ⁇ 1.8 h;
- the molar ratio of 2,6-naphthalene dicarboxylic acid to ethylene glycol is 1:1.8;
- the weight percentages of the PNT, LDPE and the compatibilizer are 4.7% to 14%, 78% to 89%, and 5.7% to 8.2%, respectively, based on the total weight of the hot melt adhesive;
- the LDPE is selected from low density polyethylene having a melt index of 2.0 to 3.0 g/10 min at 190 ° C / 2.16 kg;
- the compatibilizer is a maleic acid grafted low density polyethylene having a graft ratio of 1.0 to 2.0% and a melt index of 2.0 to 3.0 g/10 min at 190 ° C / 2.16 kg.
- the titanium catalyst is tetrabutyl titanate or tetraethyl titanate in an amount of 0.045% to 0.055% by weight based on the total weight of the dibasic acid and the diol.
- the innovation of the present invention is that the synthesized lower weight average molecular weight PNT (16000-20000) is The modified component, and the maleic acid liver grafted low density polyethylene is used as a compatibilizer, and the LDPE and the above synthesized PNT and the compatibilizer are melt-blended to obtain excellent mechanical properties, heat resistance and weather resistance.
- Performance polyester/polyolefin composite hot melt adhesive suitable for use as a solar cell manifold.
- Example 1 The invention is further illustrated by the following examples, but the invention is not limited to the examples.
- Example 1 The invention is further illustrated by the following examples, but the invention is not limited to the examples.
- the above-prepared PNT was added to a LDPE having a melt index of 2.0 g/10 min at 190 ° C / 2.16 kg in a molten state, and a graft ratio of 1.0% and a melt index of 2.0 at 190 ° C / 2.16 kg.
- g/10min of maleic acid liver grafted low density polyethylene is melt blended as a compatibilizer, wherein the weight percentages of PNT, LDPE and compatibilizer are 4.7%, 89%, 6.3%, respectively, after being uniformly mixed,
- the material is discharged, that is, the solar cell bus bar is made of hot melt adhesive, and hot pressed to form a film to obtain a sample P1.
- the reaction temperature is controlled at 202 ⁇ 243 °C, when the water formed by the reaction is 92% of the theoretical amount, the esterification reaction ends; then the vacuum is decompressed to carry out the polycondensation reaction, the reaction pressure For 550 Pa, the reaction temperature was controlled at 242 to 265 ° C, and after 1.5 h of reaction, PNT was obtained, and the weight average molecular weight was 16,000 as measured by GPC.
- the above-prepared PNT was melted in a molten state at 190 ° C / 2.16 kg.
- the pressure was 660 Pa
- the reaction temperature was controlled at 245 to 262 ° C
- polyester PNT was obtained
- the weight average molecular weight was 17,000 as measured by GPC.
- the above-prepared PNT was added to a LDPE having a melt index of 2.6 g/10 min at 190 ° C / 2.16 kg in a molten state, and a graft ratio of 1.0% and a melt index of 3.0 at 190 ° C / 2.16 kg.
- g/10min of maleic anhydride grafted low density polyethylene is melt blended as a compatibilizer, wherein the weight percentages of PNT, LDPE and compatibilizer are 10.8%, 81%, 8.2%, respectively, after being mixed uniformly,
- the material is obtained by using a hot melt adhesive for the solar cell busbar and hot pressing to form a film, and a sample P3 is obtained.
- the weight average molecular weight was 20,000 by the GPC method.
- the above-prepared PNT was added to a LDPE having a melt index of 3.0 g/10 min at 190 ° C / 2.16 kg in a molten state, and melted at a graft ratio of 1.5% at 190 ° C / 2.16 kg.
- the maleic anhydride grafted low density polyethylene with a melt index of 2.0 g/10 min was melt blended as a compatibilizer, wherein the weight percentages of PNT, LDPE and compatibilizer were 14.0%, 7.8%, 8.0%, respectively, to be mixed. After evenly, the material is discharged, and the solar cell busbar is hot melted, and hot pressed to form a film to obtain a sample P4.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Polyesters Or Polycarbonates (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
Abstract
Description
Claims
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2013337195A AU2013337195B2 (en) | 2012-11-27 | 2013-10-24 | Method for preparing polyester/polyolefin composite hot melt glue used for solar cell bus board |
| US14/358,667 US9206339B2 (en) | 2012-11-27 | 2013-10-24 | Method for preparation of polyester/polyolefin hot-melt adhesive for use in a solar cell bus bar |
| SG11201402519YA SG11201402519YA (en) | 2012-11-27 | 2013-10-24 | Method for preparation of polyester/polyolefin hot-melt adhesive for use in a solar cell bus bar |
| KR1020147017422A KR101614125B1 (ko) | 2012-11-27 | 2013-10-24 | 태양전지 버스 보드용 폴리에스테르/폴리올레핀 복합 핫 멜트 접착제의 제조방법 |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210489466.3 | 2012-11-27 | ||
| CN2012104894663A CN102925079B (zh) | 2012-11-27 | 2012-11-27 | 一种太阳能电池汇流板用聚酯/聚烯烃复合热熔胶的制备方法 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2014063646A1 true WO2014063646A1 (zh) | 2014-05-01 |
Family
ID=47640014
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2013/085891 Ceased WO2014063646A1 (zh) | 2012-11-27 | 2013-10-24 | 一种太阳能电池汇流板用聚酯/聚烯烃复合热熔胶的制备方法 |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US9206339B2 (zh) |
| KR (1) | KR101614125B1 (zh) |
| CN (1) | CN102925079B (zh) |
| SG (1) | SG11201402519YA (zh) |
| WO (1) | WO2014063646A1 (zh) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102925079B (zh) | 2012-11-27 | 2013-11-27 | 上海天洋热熔胶有限公司 | 一种太阳能电池汇流板用聚酯/聚烯烃复合热熔胶的制备方法 |
| CN107129765A (zh) * | 2017-05-15 | 2017-09-05 | 卡姆丹克太阳能(江苏)有限公司 | 一种MoSe2‑石墨烯共改性的PMMA光伏组件封装胶膜 |
| CN106995674A (zh) * | 2017-05-15 | 2017-08-01 | 卡姆丹克太阳能(江苏)有限公司 | 一种MoSe2‑石墨烯共改性的PEN光伏组件封装胶膜 |
| KR102576090B1 (ko) * | 2017-07-12 | 2023-09-06 | 사빅 글로벌 테크놀러지스 비.브이. | 비스-하이드록시알킬렌 디카르복실레이트를 생산하기 위한 공정 |
| CN113024782A (zh) * | 2020-12-30 | 2021-06-25 | 苏州福斯特光伏材料有限公司 | 用于制作铝塑膜用胶黏剂的聚酯树脂及其制备方法与应用 |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5638367A (en) * | 1979-09-07 | 1981-04-13 | Dainippon Ink & Chem Inc | Novel polyester hot-melt adhesive |
| JP2003192775A (ja) * | 2001-12-25 | 2003-07-09 | Mitsubishi Gas Chem Co Inc | 接着剤用ポリエステル樹脂 |
| CN1555396A (zh) * | 2001-09-19 | 2004-12-15 | 埃克森美孚化学专利公司 | 粘合剂组分和制造方法 |
| CN101353562A (zh) * | 2007-07-25 | 2009-01-28 | 比亚迪股份有限公司 | 一种聚酯热熔胶的制备方法 |
| CN101796095A (zh) * | 2007-11-30 | 2010-08-04 | 株式会社晓星 | 使用2,6-萘二甲酸制备聚萘二甲酸乙二醇酯的方法 |
| CN102925079A (zh) * | 2012-11-27 | 2013-02-13 | 上海天洋热熔胶有限公司 | 一种太阳能电池汇流板用聚酯/聚烯烃复合热熔胶的制备方法 |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2590523B2 (ja) * | 1988-04-01 | 1997-03-12 | 東亞合成株式会社 | 熱可塑性接着剤組成物 |
| EP0481109B1 (de) * | 1990-10-16 | 1994-07-20 | KUFNER TEXTILWERKE GmbH | Schmelzklebermasse zum rasterförmigen Beschichten von Flächengebilden, insbesondere von Einlagestoffen |
| WO1999029797A1 (en) * | 1997-12-09 | 1999-06-17 | Toagosei Co., Ltd. | Hot-melt adhesive composition and resin-laminated ic cards |
| JP4411673B2 (ja) * | 1998-10-29 | 2010-02-10 | 凸版印刷株式会社 | 積層体 |
| CN100569839C (zh) | 2007-09-12 | 2009-12-16 | 四川大学 | 臭氧氧化提高eva/pe共混发泡材料性能的方法 |
| US20120115997A1 (en) * | 2008-08-07 | 2012-05-10 | Invista North America S.A R.L. | Process for production of polyesters |
| CN101628999B (zh) | 2009-08-13 | 2011-04-06 | 湖北众联塑业有限公司 | 一种pe废弃塑料改性剂及其改性还原方法 |
| CN101838511B (zh) * | 2010-03-31 | 2012-09-12 | 鲁泰纺织股份有限公司 | 耐高温服装热熔胶及其制备方法 |
-
2012
- 2012-11-27 CN CN2012104894663A patent/CN102925079B/zh active Active
-
2013
- 2013-10-24 US US14/358,667 patent/US9206339B2/en not_active Expired - Fee Related
- 2013-10-24 SG SG11201402519YA patent/SG11201402519YA/en unknown
- 2013-10-24 WO PCT/CN2013/085891 patent/WO2014063646A1/zh not_active Ceased
- 2013-10-24 KR KR1020147017422A patent/KR101614125B1/ko not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5638367A (en) * | 1979-09-07 | 1981-04-13 | Dainippon Ink & Chem Inc | Novel polyester hot-melt adhesive |
| CN1555396A (zh) * | 2001-09-19 | 2004-12-15 | 埃克森美孚化学专利公司 | 粘合剂组分和制造方法 |
| JP2003192775A (ja) * | 2001-12-25 | 2003-07-09 | Mitsubishi Gas Chem Co Inc | 接着剤用ポリエステル樹脂 |
| CN101353562A (zh) * | 2007-07-25 | 2009-01-28 | 比亚迪股份有限公司 | 一种聚酯热熔胶的制备方法 |
| CN101796095A (zh) * | 2007-11-30 | 2010-08-04 | 株式会社晓星 | 使用2,6-萘二甲酸制备聚萘二甲酸乙二醇酯的方法 |
| CN102925079A (zh) * | 2012-11-27 | 2013-02-13 | 上海天洋热熔胶有限公司 | 一种太阳能电池汇流板用聚酯/聚烯烃复合热熔胶的制备方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| AU2013337195A1 (en) | 2014-06-12 |
| CN102925079A (zh) | 2013-02-13 |
| KR20140102714A (ko) | 2014-08-22 |
| CN102925079B (zh) | 2013-11-27 |
| SG11201402519YA (en) | 2014-10-30 |
| US20140316067A1 (en) | 2014-10-23 |
| US9206339B2 (en) | 2015-12-08 |
| KR101614125B1 (ko) | 2016-04-20 |
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