WO2014061801A1 - Corps allongé en verre mince - Google Patents

Corps allongé en verre mince Download PDF

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Publication number
WO2014061801A1
WO2014061801A1 PCT/JP2013/078368 JP2013078368W WO2014061801A1 WO 2014061801 A1 WO2014061801 A1 WO 2014061801A1 JP 2013078368 W JP2013078368 W JP 2013078368W WO 2014061801 A1 WO2014061801 A1 WO 2014061801A1
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WO
WIPO (PCT)
Prior art keywords
thin glass
film
protective film
long
tough
Prior art date
Application number
PCT/JP2013/078368
Other languages
English (en)
Japanese (ja)
Inventor
毅 村重
稲垣　淳一
成鎮 柳
武本　博之
Original Assignee
日東電工株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日東電工株式会社 filed Critical 日東電工株式会社
Publication of WO2014061801A1 publication Critical patent/WO2014061801A1/fr

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    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C27/00—Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
    • C03C27/06—Joining glass to glass by processes other than fusing
    • C03C27/10—Joining glass to glass by processes other than fusing with the aid of adhesive specially adapted for that purpose
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/06—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions for securing layers together; for attaching the product to another member, e.g. to a support, or to another product, e.g. groove/tongue, interlocking
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00—Winding webs
    • B65H18/08—Web-winding mechanisms
    • B65H18/10—Mechanisms in which power is applied to web-roll spindle
    • B65H18/103—Reel-to-reel type web winding and unwinding mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/18—Attaching, e.g. pasting, the replacement web to the expiring web
    • B65H19/1842—Attaching, e.g. pasting, the replacement web to the expiring web standing splicing, i.e. the expiring web being stationary during splicing contact
    • B65H19/1852—Attaching, e.g. pasting, the replacement web to the expiring web standing splicing, i.e. the expiring web being stationary during splicing contact taking place at a distance from the replacement roll
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B35/00—Transporting of glass products during their manufacture, e.g. hot glass lenses, prisms
    • C03B35/14—Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/673—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere using specially adapted carriers or holders; Fixing the workpieces on such carriers or holders
    • H01L21/6734—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere using specially adapted carriers or holders; Fixing the workpieces on such carriers or holders specially adapted for supporting large square shaped substrates
    • H01L21/67343—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere using specially adapted carriers or holders; Fixing the workpieces on such carriers or holders specially adapted for supporting large square shaped substrates characterized by a material, a roughness, a coating or the like
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67739—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
    • H01L21/6776—Continuous loading and unloading into and out of a processing chamber, e.g. transporting belts within processing chambers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/46—Splicing
    • B65H2301/462—Form of splice
    • B65H2301/4621—Overlapping article or web portions
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/46—Splicing
    • B65H2301/463—Splicing splicing means, i.e. means by which a web end is bound to another web end
    • B65H2301/4631—Adhesive tape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/50—Auxiliary process performed during handling process
    • B65H2301/52—Auxiliary process performed during handling process for starting
    • B65H2301/522—Threading web into machine
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2801/00—Application field
    • B65H2801/61—Display device manufacture, e.g. liquid crystal displays
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B25/00—Annealing glass products
    • C03B25/04—Annealing glass products in a continuous way
    • C03B25/06—Annealing glass products in a continuous way with horizontal displacement of the glass products
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B27/00—Tempering or quenching glass products
    • C03B27/04—Tempering or quenching glass products using gas
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B35/00—Transporting of glass products during their manufacture, e.g. hot glass lenses, prisms
    • C03B35/14—Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands
    • C03B35/16—Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands by roller conveyors

Definitions

  • the present invention relates to a thin glass elongate body.
  • Thin glass is very brittle and has poor handling properties.
  • a flexible substrate in which a resin film is attached to a thin glass surface and reinforced to improve handling properties has been proposed (for example, Patent Document 3).
  • Patent Document 3 it is very difficult to handle thin glass as a material without damaging it alone in the process up to manufacturing such a member.
  • the present invention has been made to solve the above-described conventional problems, and an object of the present invention is to provide a long thin glass body capable of preventing breakage of thin glass during processing or processing by a roll-to-roll process. It is to provide.
  • the thin glass long body of the present invention is a thin glass length comprising a main body portion composed of a long thin glass and a handling portion composed of a tough film connected to both ends in the length direction of the thin glass.
  • a thin glass of the thin glass elongated body, and a thin glass side of the thin glass long body and a thin glass side end of the toughness film are laminated to form a connecting portion.
  • the outermost end portion of the thin glass on the connecting portion side is covered with a protective film.
  • the protective film has an extending portion that extends from the outermost end portion on the thin glass connecting portion side toward the outside in the length direction of the thin glass elongated body.
  • the length of the protruding portion is 300% or less with respect to the width of the thin glass.
  • the width of the protective film is 100% to 120% with respect to the width of the thin glass.
  • the long thin glass body of the present invention further comprises another protective film, and on the tough film side surface of the long thin glass body, the separate protective film is a connecting portion of the tough film. It is laminated so as to cover the endmost part on the side.
  • the thin glass has a thickness of 10 ⁇ m to 150 ⁇ m.
  • variety of the said thin glass is 300 mm or more.
  • the relationship between the length a of the connecting portion and the width b of the thin glass is 0.01b ⁇ a ⁇ b.
  • a toughness film at both ends in the lengthwise direction of a long thin glass, a long thin glass body that is not easily damaged when continuously processed or processed is provided. Can do.
  • (A) is a schematic plan view of the thin glass elongate body by preferable embodiment of this invention.
  • (B) is a schematic enlarged sectional view taken along line Ib-Ib of (a). It is a figure explaining an example of the usage condition of the thin glass elongate body of this invention. It is a schematic sectional drawing of the thin glass elongate body by another preferable embodiment of this invention.
  • FIG. 1 (a) is a schematic plan view of a long thin glass body according to a preferred embodiment of the present invention
  • FIG. 1 (b) is taken along line Ib-Ib of the long thin glass body of FIG. 1 (a).
  • This thin glass long body 100 includes a main body portion composed of a long thin glass 10 and a handling portion composed of tough films 20 and 20 ′ connected to both ends in the length direction of the thin glass. Prepare. The end portions of the thin glass 10 in the length direction and the end portions on the thin glass side in the length direction of the tough films 20 and 20 ′ are laminated to form the connecting portions A and A ′.
  • connection part A is expanded and shown in figure.
  • the thin glass long body can be provided in a state of being wound in a roll shape.
  • the roll-shaped thin glass long body is subjected to processing or processing by a roll-to-roll process. Since the thin glass long body of the present invention is covered with a protective film at the outermost end of the thin glass on the connecting part side, the thin glass wound on the connecting part when wound up in a roll shape, It is difficult to receive a load due to the level difference of the connecting portion, and the breakage of the thin glass is prevented.
  • the wound thin glass elongate body is distinguished with the process roll (for example, conveyance roll, heating roll) with which a process and a processing apparatus are equipped, and is only called a roll.
  • FIG. 2 is a diagram for explaining an example of a usage form of the long thin glass body of the present invention, and shows a process of supplying the thin glass of the long thin glass body to a processing apparatus for a roll-to-roll process.
  • FIG. 2A shows a stage (starting stage) before the processing (for example, coating, sputtering, heat treatment) of the thin glass 10 becomes a steady state.
  • the start stage the work of drawing out the long thin glass body 100 from the roll on the feeding side 1, the work of passing the fed long body through the processing apparatus, the work of winding the long body on the winding side 2, etc. Through the work, the long thin glass body 100 is set in the processing apparatus.
  • the worker can work with the handling portion (tough film 20) instead of the thin glass 10 at the start of processing, and thus the thin glass 10 is prevented from being damaged. be able to. Moreover, since alignment can be adjusted with the toughness film 20, the breakage
  • processing conditions for example, processing speed
  • the thin glass 10 is processed (FIG. 2B). Since the thin glass long body of the present invention is covered with a protective film at the outermost end on the thin glass connecting portion side, the thin glass and the tough film may be disconnected when passing through the processing roll. Is prevented. After the process of the thin glass 10 is complete
  • the thin glass elongate body of this invention is covered with the protective film in the end part by the side of the connection part of thin glass, when it rolls up in roll shape, it is thin glass wound under a connection part However, it is difficult to receive a load due to the level difference of the connecting portion, and breakage of the thin glass is prevented.
  • the tough film 20 'remaining on the device may be connected to the next roll to be processed. In this way, the workability of passing paper is good.
  • the thin glass elongate body of the present invention has a handling portion composed of a tough film at both ends in the length direction, as described above, breakage of the thin glass occurs at both the start stage and the end stage of processing or processing. Can be prevented. Furthermore, since the long thin glass body of the present invention is provided with a tough film at both ends in the length direction, after one step is finished, the roll after the step can be used as it is for the next step, and workability is improved. Excellent. Also in the next step, breakage of the thin glass can be prevented both at the start and end of processing or processing.
  • the long thin glass body of the present invention may include a tough film in which the thin glass is connected to both ends in the length direction. That is, the thin glass elongated body of the present invention has a handling part (tough film) / main part (thin glass) / handling part (tough film) / main part (thin glass) / handling part (tough film), It may include a continuous portion continuous in the length direction with the handling portion (tough film) / main body portion (thin glass) as a repeating unit. Thus, also when a continuous part is included, the length direction both ends of a thin glass elongate body are comprised from a handling part (toughness film).
  • connection part of a thin glass and a toughness film can each be protected with a protective film. If the continuous part is included as described above, a plurality of handling parts (toughness films) can be cut to divide the long thin glass body.
  • the number of repeating units can be set according to the desired number of divisions. The number of repeating units can be set to 2 to 30, for example.
  • the long thin glass body 100 has connecting portions A and A ′ formed by laminating a thin glass 10 and tough films 20 and 20 ′, and the connecting portion side of the thin glass 10. Are covered with protective films 30 and 30 '.
  • the thin glass and the tough film may be connected via any appropriate adhesive or adhesive, and the respective ends of the thin glass and the tough film are fixed with any appropriate adhesive tape or double-sided tape. May be connected.
  • the protective film may be attached to the thin glass and the tough film via any appropriate pressure-sensitive adhesive or adhesive, and may be attached to any appropriate pressure-sensitive adhesive tape or double-sided tape.
  • the thin glass long body is wound by covering the outermost end of the thin glass on the connecting portion side with the protective film, that is, the step formed in the connecting portion is covered with the protective film.
  • the load applied to the thin glass at the time of taking can be reduced, and the breakage of the thin glass can be prevented. Further, even if the thin glass is broken at the connecting portion, the thin glass is prevented from being scattered and the cullet is prevented from adhering to the product. Furthermore, when passing through a processing roll in a processing / processing apparatus, it is possible to prevent the thin glass and the tough film from being disconnected.
  • the lengths a and a ′ of the connecting portions A and A ′ are preferably 20 mm to 2000 mm, more preferably 100 mm to 2000 mm, more preferably 150 mm to 2000 mm, and still more preferably 150 mm to 1000 mm. Particularly preferred is 300 mm to 1000 mm.
  • the length of the connecting portion can be set according to the width b of the thin glass 10.
  • the length a of the connecting portion and the width b of the thin glass preferably satisfy the relationship of 0.01b ⁇ a ⁇ b, more preferably satisfy the relationship of 0.05b ⁇ a ⁇ b. It is more preferable to satisfy the relationship 1b ⁇ a ⁇ b, and it is particularly preferable to satisfy the relationship 0.3b ⁇ a ⁇ b.
  • the connecting portion A and the connecting portion A ′ may have the same length or different lengths.
  • the crossing angle between the central axis x in the length direction of the thin glass 10 and the central axes y and y ′ in the length direction of the tough films 20, 20 ′ is preferably 5 ° or less, more preferably 3 ° or less. More preferably 1 ° or less, and particularly preferably 0 ° as shown in the drawing.
  • the crossing angle is larger than 5 °, when the thin glass is processed or processed by a roll-to-roll process, the traveling of the thin glass lacks straightness and the processing accuracy may be lowered. Further, misalignment and wrinkles are likely to occur during winding, and the thin glass may be damaged due to misalignment or wrinkles.
  • the lengths c and c 'of the protective films 30 and 30' are preferably 30 mm to 5000 mm, more preferably 100 mm to 5000 mm, still more preferably 180 mm to 4000 mm, and further preferably 300 mm to 3000 mm.
  • the length of the protective film can be set according to the width b of the thin glass 10.
  • the length of the protective film is preferably 3% or more, more preferably 15% or more, still more preferably 30% to 500%, still more preferably 50% to 300% with respect to the width of the thin glass. %, Particularly preferably 90% to 300%, and most preferably 100% to 300%.
  • the protective film 30 and the protective film 30 ' may have the same length or different lengths.
  • the protective films 30 and 30 ' cover at least the entire connecting portions A and A'. If the protective film covers the whole connection part, the effect which protects thin glass will become more remarkable.
  • the protective films 30 and 30 ′ extend from the outermost ends 1 and 1 ′ on the connection portion side of the thin glass 10 toward the outside in the length direction of the thin glass long body 100, B '.
  • the extending portions B and B ′ cover the tough films 20 and 20 ′.
  • the length d, d ′ of the extended portion of the protective film is preferably 10 mm to 4500 mm, more preferably 100 mm to 4500 mm, still more preferably 150 mm to 4500 mm, and further preferably 200 mm to 3000 mm. Particularly preferably, it is 200 mm to 1000 mm.
  • the length of the extension part of the protective film can be set according to the width b of the thin glass 10.
  • the length of the extended portion of the protective film is preferably 300% or less, more preferably 3% to 300%, still more preferably 10% to 300%, particularly with respect to the width of the thin glass. It is preferably 30% to 200%, and most preferably 30% to 100%.
  • the extension part B and the extension part B ′ may have the same length or different lengths.
  • the connecting portion When processing or processing the thin glass long body 100 by extending the protective films 30 and 30 ′ having the lengths c and c ′ in the above range to the lengths d and d ′ in the above range, the connecting portion The influence of changes in physical properties between the thin glass and the tough film can be alleviated. As a result, the connecting portion can pass through the processing roll smoothly, and breakage of the thin glass can be prevented.
  • FIG. 3 is a schematic cross-sectional view of a long thin glass body according to another preferred embodiment of the present invention.
  • the thin glass long body 200 further includes another protective film 40.
  • Another protective film 40 covers the outermost end portion 2 on the connecting portion side of the toughness film 20 on the surface on the toughness film side of the long thin glass body 200.
  • FIG. 3 representatively shows one end side of the thin glass
  • another protective film may be provided at both ends in the length direction of the thin glass. That is, the connection part may have the same configuration at both ends in the length direction, or may have a different configuration.
  • the other protective film 40 may be attached to the thin glass 10 and the tough film 20 via any appropriate pressure-sensitive adhesive or adhesive, similar to the protective film 30, and may be any suitable pressure-sensitive adhesive tape or double-sided. It may be attached with a tape. Further, the another protective film 40 may be a protective film having any appropriate pressure-sensitive adhesive layer or adhesive layer. Preferably, the other protective film 40 has an extending portion C that extends from the outermost end portion 2 on the connecting portion side of the tough film 20 toward the inside in the length direction of the thin glass long body 200. The extending portion C covers the thin glass 10.
  • the preferred range of the length c ′′ of the other protective film 40 and the length d ′′ of the extended portion of the other protective film 40 is the same as the length of the protective film 30 and the length of the extended portion of the protective film 30. It is. Preferably, like the example of illustration, the length of the protective film 30 and another protective film 40 and the length of the extension part are set to the same value.
  • any appropriate material can be selected as long as the effect of the present invention is obtained.
  • the material constituting the protective film and another protective film include resins and metals.
  • the resin include polyethylene terephthalate resin, polyimide resin, polyamide resin, polyethylene naphthalate resin, polycarbonate resin, and cycloolefin resin. Among these, a polyethylene terephthalate resin is preferably used.
  • the metal include aluminum, stainless steel, copper, iron, lead and the like. Of these, aluminum or stainless steel is preferably used.
  • a protective film and another protective film may be comprised from the same material, and may be comprised from a different material.
  • the protective film and the other protective film are made of the same material and have the same thickness. If it does in this way, the curvature in a connection part will be reduced and breakage of a thin glass can be prevented.
  • the thickness of the protective film is preferably thinner than the thickness of the thin glass and tough film.
  • the thickness of the protective film is preferably 1 ⁇ m to 50 ⁇ m, more preferably 5 ⁇ m to 40 ⁇ m, and still more preferably 10 ⁇ m to 25 ⁇ m. If the thickness of a protective film is such a range, the effect which protects thin glass in a connection part is high, and a thin glass elongate body with a small level
  • the product of Young's modulus and thickness of the protective film is preferably 50 GPa ⁇ ⁇ m to 1000 GPa ⁇ ⁇ m, more preferably 50 GPa ⁇ ⁇ m to 500 GPa ⁇ ⁇ m. That is, when using a thick protective film, it is preferable to select a material having a lower Young's modulus than when using a thin protective film. If it does in this way, the thin glass elongate body with the high effect which protects thin glass can be obtained. In addition, it is preferable that the product of the Young's modulus and thickness of another protective film is also in the above range.
  • the Young's modulus refers to the maximum tangent slope in the stress-strain (SS) curve obtained by pulling a strip-shaped sample 10 mm in the width direction at 23 ° C. with a chuck distance of 50 mm and a speed of 300 mm / min. This is the calculated value.
  • the product of Young's modulus and thickness of the protective film is preferably smaller than the product of Young's modulus and thickness in thin glass.
  • the product of Young's modulus and thickness (GPa ⁇ ⁇ m) in the protective film is preferably 90% or less, more preferably 80% or less with respect to the product of Young's modulus and thickness (GPa ⁇ ⁇ m) in thin glass. More preferably, it is 70% or less, particularly preferably 60% or less, and most preferably 50% or less.
  • Such a protective film is preferable because it is less likely to be subjected to bending load than thin glass.
  • the product of the Young's modulus and thickness of another protective film is also in the above range.
  • the width of the protective film and the other protective film is preferably 100% to 120%, more preferably 100% to 110%, and still more preferably 100% with respect to the width of the thin glass. If it is such a range, thin glass can be protected effectively and it will become easy to adjust alignment in the case of a process or a process.
  • any appropriate glass can be adopted as the thin glass as long as it is plate-shaped.
  • the thin glass include soda lime glass, borate glass, aluminosilicate glass, and quartz glass according to the classification according to the composition.
  • category by an alkali component an alkali free glass and a low alkali glass are mentioned.
  • alkali-free glass is used. It is because it is excellent in strength and chemical durability.
  • the thin glass elongate body includes a plurality of thin glasses, the plurality of thin glasses may be the same type of thin glass or different types of thin glass.
  • the above thin glass is a mixture of a main raw material such as silica or alumina, an antifoaming agent such as mirabilite or antimony oxide, and a reducing agent such as carbon at a temperature of 1400 ° C to 1600 ° C. Then, after forming into a thin plate shape, it is produced by cooling.
  • the thin glass forming method include a slot down draw method, a fusion method, and a float method.
  • the thin glass formed into a plate shape by these methods may be chemically polished with a solvent such as hydrofluoric acid, if necessary, in order to reduce the thickness or improve the smoothness between the surface and the edge. .
  • the thickness of the thin glass is preferably 10 ⁇ m to 150 ⁇ m, more preferably 20 ⁇ m to 120 ⁇ m, and still more preferably 30 ⁇ m to 100 ⁇ m.
  • the thickness of the thin glass is thicker than 150 ⁇ m, it does not have sufficient flexibility and may be difficult to wind in a roll shape. Moreover, when the thickness of the thin glass is less than 10 ⁇ m, handling may be difficult.
  • the size (thickness, length) of several thin glass may be the same, and may differ.
  • the width of the thin glass is preferably 300 mm or more, more preferably 400 mm or more.
  • a wide thin glass has a large load when twisted and a load due to its own weight deflection, and is difficult to handle.
  • the effect of the present invention is remarkably exhibited in processing or processing of a wide thin glass which is usually difficult to handle.
  • the upper limit of the width of the thin glass is preferably 2000 mm or less, more preferably 1500 mm or less, and still more preferably 1200 mm or less.
  • the length of the thin glass can be set to any appropriate length depending on the desired processing amount or processing amount.
  • a thin glass having a length of 30 m to 1000 m can be used.
  • the surface of the thin glass may be protected with a resin film or the like. Since the surface is protected, the operation of the apparatus can be continued without stopping the transport of the long thin glass body even when the thin glass breaks during the transport.
  • any appropriate material can be selected as the material constituting the tough film as long as the effects of the present invention are obtained.
  • a material constituting the tough film a material having higher toughness than thin glass is used, and examples thereof include a resin and a metal.
  • the resin include polyethylene terephthalate resin, polyimide resin, polyamide resin, polyethylene naphthalate resin, polycarbonate resin, and cycloolefin resin. Among these, a polyethylene terephthalate resin is preferably used.
  • the metal include aluminum, stainless steel, copper, iron, lead and the like. Of these, aluminum or stainless steel is preferably used.
  • the thin glass elongate body of this invention is equipped with a some toughness film, the some toughness film may be comprised from the same material and may be comprised from a different material.
  • the toughness value of the tough film is preferably 2 MPa ⁇ m 1/2 to 20 MPa ⁇ m 1/2 , more preferably 5 MPa ⁇ m 1/2 to 20 MPa ⁇ m 1/2 , and particularly preferably 10 MPa.
  • the thickness of the tough film is preferably 5 ⁇ m to 500 ⁇ m.
  • the thickness of the tough film is more preferably 10 ⁇ m to 200 ⁇ m, still more preferably 30 ⁇ m to 100 ⁇ m.
  • the thickness of the tough film is more preferably 5 ⁇ m to 200 ⁇ m, still more preferably 10 ⁇ m to 100 ⁇ m, and particularly preferably 30 ⁇ m to 50 ⁇ m.
  • a tough film having such a thickness in such a range is suitable as a tough film for a thin long glass body of the present invention because it is easy to handle in terms of weight, is easy to cut, and can prevent wrinkles and breakage. is there.
  • the sizes (thickness and length) of the plurality of tough films may be the same or different.
  • the bending stress on the surface (convex side) of the tough film generated when the thin glass long body is wound is smaller than the bending stress on the surface (convex side) of the thin glass. It is preferable to select as follows. More specifically, it is preferable that the product of Young's modulus and thickness in the tough film is smaller than the product of Young's modulus and thickness in thin glass.
  • the product of Young's modulus and thickness (GPa ⁇ ⁇ m) in the tough film is preferably 90% or less, more preferably 80% or less with respect to the product (GPa ⁇ ⁇ m) of Young's modulus and thickness in thin glass.
  • Such a tough film is preferred because it is less susceptible to bending load than thin glass. In addition, if a tough film that is easier to bend than thin glass is used in this way, sufficient flexibility is exhibited even at the connecting portion between the thin glass and the tough film, and damage to the thin glass at the connecting portion can be prevented. it can.
  • the width of the tough film is preferably 300 mm to 2000 mm, more preferably 300 mm to 1500 mm, and more preferably 400 mm to 1200 mm.
  • the absolute value of the difference between the width of the thin glass and the width of the tough film is preferably 20 mm or less, more preferably 10 mm or less, further preferably 5 mm or less, particularly preferably 1 mm or less, Most preferably, it is 0 mm. The smaller the absolute value of the difference between the width of the thin glass and the width of the tough film is, the easier it is to adjust the alignment during processing or processing.
  • the linear expansion coefficient in the width direction of the tough film is preferably 50 ppm or less, more preferably 10 ppm to 30 ppm. Further, the linear expansion coefficient in the width direction of the tough film is preferably 1 to 10 times, more preferably 2 to 10 times that of the thin glass. If the linear expansion coefficient in the width direction of the tough film is within such a range, the absolute value of the difference between the width of the thin glass and the width of the tough film is reduced even when the thin glass elongated body is subjected to a heat treatment step. It can be maintained, and curling and thin glass breakage can be prevented.
  • the linear expansion coefficient in the length direction of the tough film is preferably 50 ppm or less, more preferably 10 ppm to 30 ppm.
  • the linear expansion coefficient in the length direction of the tough film is preferably 1 to 10 times, more preferably 2 to 10 times that of the thin glass.
  • the toughness film has a heat shrinkage in the width direction when heated at 150 ° C. for 30 minutes, preferably 10% or less, more preferably 5% or less, and further preferably 1% or less. If the thermal contraction rate of the tough film is in such a range, the absolute value of the difference between the width of the thin glass and the width of the tough film can be kept small even when the long thin glass body is subjected to a heat treatment step. It is possible to prevent curling and breakage of the thin glass.
  • the toughness film has a heat shrinkage in the length direction when heated at 150 ° C. for 30 minutes, preferably 10% or less, more preferably 5% or less, and even more preferably 1% or less.
  • the thermal shrinkage rate of the tough film is in such a range, even when the thin glass elongated body is subjected to the heat treatment step, the thin glass can be prevented from being damaged.
  • a tough film having a small linear expansion coefficient and / or thermal shrinkage can be obtained by using, for example, a stretched resin as a constituent material.
  • the PET film is preferably a film stretched 2 to 20 times in the transverse (TD) direction and 2 to 20 times in the longitudinal (MD) direction.
  • the length of the tough film is preferably equal to or longer than the length of the apparatus (the length from feeding to winding) in which the long thin glass body is provided. If the length of the tough film is equal to or longer than the length of the apparatus, it is possible to obtain a thin glass long body excellent in workability at the start stage and end stage of processing or processing.
  • the length of the tough film is, for example, 5 m to 200 m.
  • Example 1 A PET film (thickness: 100 ⁇ m) having a length of 20 m and a width of 300 mm was connected to both ends of a thin glass (thickness: 50 ⁇ m) having a length of 20 m and a width of 300 mm as a tough film.
  • thin glass and PET film were bonded together through the adhesive tape so that overlap might become length 100mm.
  • a protective film and another protective film a PET film (total thickness: 25 ⁇ m) provided with an adhesive layer having a length of 300 mm and a width of 300 mm was used, and both sides of the connecting portion were covered with the protective film and another protective film. .
  • the protective film was extended 100 mm from the outermost end on the thin glass connecting portion side. Moreover, this another protective film extended
  • a thin glass elongate body in which the protective film and another protective film cover the connecting portion and the thin glass and toughness film near the connecting portion was obtained.
  • the obtained thin glass long body was wound around a winding core having an outer diameter of 6 inches to obtain a feeding roll. Thereafter, the long thin glass body fed out from the feed roll was passed through a processing apparatus equipped with a processing roll having a diameter of 3 inches, and again wound around a core having an outer diameter of 6 inches. At the start and end stages of such a treatment process, the long thin glass body was excellent in handling properties. In addition, the process could be completed without damaging the thin glass.
  • Example 1 A long thin glass body was obtained in the same manner as in Example 1 except that the connecting portion was not covered with a protective film.
  • the obtained thin glass elongate body was wound around a winding core having an outer diameter of 6 inches when producing a feeding roll, the thin glass was broken at the connecting portion.
  • Example 2 A long thin glass body was obtained in the same manner as in Example 1 except that the connecting portion was not covered with a protective film.
  • the obtained thin glass long body was wound around a winding core having an outer diameter of 6 inches to obtain a feeding roll.
  • a PET film thickness: 25 ⁇ m
  • the long thin glass body fed out from the feeding roll was passed through a processing apparatus including a processing roll having a diameter of 3 inches.
  • the thin glass elongate body was broken when the connecting portion passed through the processing roll, and the thin glass passing thereafter was contaminated with cullet.
  • the long thin glass body of the present invention can be suitably used as a thin glass material used for a roll-to-roll process such as a display substrate, a sensor cover, and an element cover.

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  • Geochemistry & Mineralogy (AREA)
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Abstract

L'invention fournit un corps allongé en verre mince permettant d'empêcher la rupture d'un verre mince lors d'un traitement ou d'un usinage par un processus de rouleaux jumelés. Le corps allongé en verre mince est équipé : d'une partie corps principal configurée par un verre mince de forme allongée ; et d'une partie manipulation configurée par un film résistant raccordé aux deux extrémités du verre mince considéré dans la direction de sa longueur. Une partie extrémité dans la direction longitudinale du verre mince, et une partie extrémité du film résistant côté vers mince dans la direction de la longueur, sont stratifiées et forment une partie raccordement. Sur la face côté verre mince du corps allongé en verre mince, la partie la plus à l'extrémité du verre mince côté partie raccordement, est revêtue par un film protecteur.
PCT/JP2013/078368 2012-10-19 2013-10-18 Corps allongé en verre mince WO2014061801A1 (fr)

Applications Claiming Priority (2)

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JP2012231999A JP6073639B2 (ja) 2012-10-19 2012-10-19 薄ガラス長尺体
JP2012-231999 2012-10-19

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WO2014061801A1 true WO2014061801A1 (fr) 2014-04-24

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JP6839018B2 (ja) * 2017-03-30 2021-03-03 リンテック株式会社 算出システム、算出方法、及び巻取り方法

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010038761A1 (fr) * 2008-10-01 2010-04-08 日本電気硝子株式会社 Rouleau de verre et procédé de traitement d’un rouleau de verre
WO2012008529A1 (fr) * 2010-07-16 2012-01-19 日本電気硝子株式会社 Rouleau de feuille et connecteur en forme de feuille

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010038761A1 (fr) * 2008-10-01 2010-04-08 日本電気硝子株式会社 Rouleau de verre et procédé de traitement d’un rouleau de verre
WO2012008529A1 (fr) * 2010-07-16 2012-01-19 日本電気硝子株式会社 Rouleau de feuille et connecteur en forme de feuille

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