WO2014034268A1

WO2014034268A1 - Laminated board and method for manufacturing laminated board

Info

Publication number: WO2014034268A1
Application number: PCT/JP2013/068488
Authority: WO
Inventors: 研一金田
Original assignee: 住友ベークライト株式会社
Priority date: 2012-08-30
Filing date: 2013-07-05
Publication date: 2014-03-06
Also published as: JP2014046493A; TW201408479A

Abstract

This laminated board is provided with: an insulating layer (11), which has a fiber base material (110), and a resin layer (112), which is laminated on the fiber base material (110), or with which the fiber base material is impregnated; and a metal layer (12) that is provided on the insulating layer (11). The insulating layer (11) has a hole (113) formed therein, an end portion (111A) of a single fiber (111) constituting the fiber base material (110) is exposed from the inner wall of the hole (113), and an end portion (111A) of the exposed single fiber (111) is melted and deformed, and has the diameter thereof increased.

Description

Laminate and method for producing laminate

The present invention relates to a laminate and a method for producing the laminate.

Conventionally, printed wiring boards have been used for electronic devices. A printed wiring board is manufactured as follows, for example.

First, a fiber base material such as glass cloth is impregnated with a resin varnish and dried to prepare a prepreg. A metal foil-clad laminate is formed by preparing one or a plurality of prepregs and then further stacking metal foils such as copper foils, followed by heating and pressing. Further, a circuit is formed on the metal foil-clad laminate to form an inner circuit board. Thereafter, the prepreg or the resin layer as described above is stacked on the surface of the inner layer circuit board, and further, a metal foil such as a copper foil is stacked, followed by heating and pressing. Then, a circuit pattern is formed on the metal foil.

In order to electrically connect circuit patterns formed between prepregs, it is necessary to form holes such as through holes and vias (hereinafter referred to as through holes) in the prepreg and provide a conductor film inside the holes. is there.
In order to form a plurality of through holes in the prepreg, insulation reliability between the through holes and the like is required. In particular, in recent years, the interval between through-holes and the like has become narrow, and accordingly, it has become a major issue to increase the insulation reliability between the through-holes and the like.

The following is considered as a cause of the deterioration of the insulation reliability between through-holes and the like. In the glass cloth, there are voids called hollows. When a through hole or the like is formed at a location where a hollow exists, the through hole and the hollow communicate with each other. When a conductive film is formed in the through hole or the like, the metal ions constituting the conductive film move into the insulating resin layer through a hollow existing in the glass cloth, and the insulation reliability between the through holes or the like is lowered.
Therefore, as disclosed in Patent Document 1, a method for reducing hollows in a glass cloth has been proposed.

JP 2004-149574 A

However, in recent years, higher insulation reliability has been demanded, and it has been difficult for the method disclosed in Patent Document 1 to satisfy such requirements.

According to the present invention, a fiber base material formed by weaving a yarn in which a plurality of single fibers are bundled, and an insulating layer having a resin layer impregnated in the fiber base material,
A laminate comprising a metal layer provided on the insulating layer,
A hole is formed in the insulating layer,
On the inner wall of the hole, the end of the single fiber constituting the fiber base material is exposed,
The exposed end portion of the single fiber is melt-deformed and a laminated plate having an enlarged diameter is provided.
Here, the laminated board of the present invention may be a printed wiring board, or may be an inner circuit board included in the printed wiring board.

According to this invention, the end part of the single fiber is melt-deformed so that the end part of the single fiber of the fiber base is expanded. Therefore, even if there is a hollow at the end of the single fiber, the hollow is crushed by melting and deforming so that the diameter of the end increases. Therefore, even if a conductive film containing metal is formed inside the hole, metal ions can be prevented from entering the insulating layer through the hollow.
In addition, since the end of the single fiber exposed on the inner wall of the hole is enlarged, when a conductive film containing metal is formed inside the hole, the gap between the single fiber and the resin layer is formed. It is also possible to prevent metal ions from entering.

Moreover, in this invention, the manufacturing method of the laminated board mentioned above can also be provided.
That is, a fiber base material formed by weaving a yarn in which a plurality of single fibers are bundled, an insulating layer having a resin layer impregnated or laminated on the fiber base material, and a metal layer provided on the insulating layer are provided. A method for manufacturing a laminate,
Forming a hole in the insulating layer,
In the step of forming the hole,
The hole is formed by a laser, and the end of the single fiber of the fiber base exposed in the hole is melted and deformed to expand the diameter of the end of the single fiber exposed on the inner wall of the hole. A method for producing a laminate can also be provided.

According to the present invention, it is possible to provide a laminate and a method for manufacturing the laminate that can increase the insulation reliability between holes when a conductive film containing a metal is formed inside the holes.

The above-described object and other objects, features, and advantages will become more apparent from the preferred embodiments described below and the accompanying drawings.
It is sectional drawing which shows the laminated board concerning one Embodiment of this invention. It is sectional drawing which shows the principal part of a laminated board. It is sectional drawing which shows the principal part of a laminated board. It is sectional drawing which shows the manufacturing process of a laminated board. It is sectional drawing which shows the manufacturing process of a laminated board. It is sectional drawing which shows the manufacturing process of a laminated board. It is sectional drawing which shows the manufacturing process of a laminated board. It is sectional drawing which shows the manufacturing process of a laminated board. It is a figure which shows a manufacturing apparatus. It is a figure which shows the result of an Example.

Hereinafter, embodiments of the present invention will be described with reference to the drawings.
The outline of the present embodiment will be described with reference to FIGS.
The laminated board 1 of this embodiment is a printed wiring board.
As shown in FIGS. 1 to 3, the printed wiring board 1 includes a fiber base material 110 made of woven single fibers, an insulating layer 11 having a resin layer 112 impregnated in the fiber base material 110, and an insulating layer 11 on the insulating layer 11. And a metal layer 12 provided on the surface. A hole 113 is formed in the insulating layer 11, and an end portion 111 A of the single fiber 111 constituting the fiber base 110 is exposed on the inner wall of the hole 113, and the exposed end portion 111 A of the single fiber 111 is melted. Deformed and expanded in diameter.

Next, the laminated board (printed wiring board) 1 of this embodiment will be described in detail.
As shown in FIG. 1, the printed wiring board 1 includes an inner layer circuit board 10, an interlayer insulating layer (build-up layer) 20 provided on each of the front and back surfaces of the inner layer circuit board 10, and an interlayer insulating layer 20. And a provided metal layer 30.
The inner layer circuit board 10 includes the above-described insulating layer (core layer) 11 and a metal layer 12 provided on the front and back surfaces of the insulating layer 11.
As shown in FIG. 2, the insulating layer 11 includes a fiber base 110 and a resin layer 112 impregnated in the fiber base 110. Here, the insulating layer 11 is constituted by a so-called single prepreg layer. However, the present invention is not limited to this, and the insulating layer 11 may be formed by laminating a plurality of prepregs. The thickness of the insulating layer 11 is usually 10 μm or more and 600 μm or less.
Although it does not specifically limit as the fiber base material 110, For example, any synthetic fiber, such as glass fiber, aramid, polyester, aromatic polyester, a fluororesin, or any single fiber, such as carbon fiber and a mineral fiber, was bundled A fiber woven fabric formed by weaving yarn is mentioned. Among them, a glass fiber woven fabric (glass cloth) made of glass fibers is preferable because of its low thermal expansion, high rigidity, and excellent dimensional stability.

Examples of the glass constituting the glass cloth include E glass, C glass, A glass, S glass, D glass, NE glass, T glass, UT glass, L glass, H glass, and quartz glass. One or more of these glasses can be used. Of these, quartz glass is particularly preferable. By using a glass cloth made of quartz glass, the end 111A exposed inside the hole 113 can be easily melted and deformed. In addition to this, the thermal expansion coefficient of the insulating layer 11 can be reduced.
Here, the glass cloth of quartz glass means that containing 99.9 wt% or more of SiO ₂ .
The fiber base material 110 is obtained by weaving a yarn (warp yarn and weft yarn) obtained by bundling a plurality of single fibers 111 made of the materials described above. For example, the fiber base 110 is configured by plain weaving warp and weft.
The number of single fibers per yarn is not particularly limited, but is preferably 20 or more. Further, the number of warp yarns and weft yarns to be driven is not particularly limited, but for example, warp yarns of 40 or more / 25 mm and weft yarns of 30 or more / 25 mm are preferable. Further, the diameter of the single fiber (portion in the resin layer 112) is preferably 3 to 9 μm.

The resin layer 112 is thermosetting and contains a thermosetting resin. Although it does not specifically limit as this thermosetting resin, For example, any 1 or more types, such as an epoxy resin, a melamine resin, a urea resin, cyanate resin, a phenol resin, a bismaleimide compound, a benzoxazine resin, can be used. Among these, an epoxy resin or a cyanate resin is preferable.
Examples of the epoxy resin include bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, bisphenol E type epoxy resin, bisphenol M type epoxy resin, bisphenol P type epoxy resin, and bisphenol Z type epoxy resin. Bisphenol type epoxy resin, phenol novolak type epoxy resin, novolac type epoxy resin such as cresol novolak type epoxy resin, biphenyl type epoxy resin, arylalkylene type epoxy resin such as phenol aralkyl type epoxy resin having biphenylene skeleton, naphthol type epoxy resin, Naphthalenediol type epoxy resin, bifunctional or tetrafunctional epoxy type naphthalene resin, naphthylene ether type epoxy resin, binaphthyl type epoxy resin Naphthalene type epoxy resin such as xylene resin, naphthalene aralkyl type epoxy resin, anthracene type epoxy resin, phenoxy type epoxy resin, dicyclopentadiene type epoxy resin, norbornene type epoxy resin, adamantane type epoxy resin, fluorene type epoxy resin, containing triazine skeleton Examples thereof include epoxy resins such as epoxy resins. One of these can be used alone, or two or more can be used in combination. Those prepolymers may be used in combination.
The type of cyanate resin is not particularly limited. For example, bisphenol type cyanate resin such as novolac type cyanate resin, bisphenol A type cyanate resin, bisphenol E type cyanate resin, tetramethylbisphenol F type cyanate resin, naphthalene type cyanate resin, Examples thereof include a cyclopentadiene type cyanate resin and a fluorene type cyanate resin. Among these, phenol novolac type cyanate resin is preferable from the viewpoint of low thermal expansion. Furthermore, other cyanate resins can be used alone or in combination of two or more. Those prepolymers may be used in combination.

The content of the thermosetting resin in the resin layer 112 is not particularly limited, but is preferably 20% by mass or more and 80% by mass or less of the entire resin layer 112. More preferably, it is 30 mass% or more and 70 mass% or less. In addition, it is preferable to use a liquid epoxy resin such as a liquid bisphenol A type epoxy resin or a bisphenol F type epoxy resin because the impregnation property to the fiber base material 110 can be improved. Moreover, when solid bisphenol A type epoxy resin and bisphenol F type epoxy resin are used in combination, adhesion to the conductor can be improved.

The resin layer 112 may contain a filler. The filler may be either an inorganic filler or an organic filler.
Examples of inorganic fillers include silicates such as talc, calcined clay, unfired clay, mica and glass, oxides such as titanium oxide, alumina, boehmite, silica and fused silica, calcium carbonate, magnesium carbonate and hydrotalcite. Carbonates such as, hydroxides such as aluminum hydroxide, magnesium hydroxide, calcium hydroxide, sulfates or sulfites such as barium sulfate, calcium sulfate, calcium sulfite, zinc borate, barium metaborate, aluminum borate, Examples thereof include borates such as calcium borate and sodium borate, nitrides such as aluminum nitride, boron nitride, silicon nitride and carbon nitride, titanates such as strontium titanate and barium titanate. One of these can be used alone, or two or more can be used in combination.

Among these, silica is particularly preferable, and fused silica (especially spherical fused silica) is preferable in terms of excellent low thermal expansion. Its shape is crushed and spherical, but in order to reduce the melt viscosity of the thermosetting resin composition in order to ensure the impregnation of the fiber base material, there is a usage method that suits its purpose, such as using spherical silica. Adopted.
On the other hand, examples of the organic filler include fluororesins, aramid resin fibers, core-shell type rubber particles, crosslinked acrylonitrile butadiene rubber particles, crosslinked styrene butadiene rubber particles, acrylic rubber particles, and silicone particles. One of these can be used alone, or two or more can be used in combination.
Content of the filler in the resin layer 112 is 20 mass% or more and 80 mass% or less.

Furthermore, the resin composition constituting the resin layer 112 preferably contains a coupling agent. The coupling agent improves the wettability of the interface between the thermosetting resin and the filler, thereby uniformly fixing the thermosetting resin and the filler to the fiber base 110, and has heat resistance, particularly moisture absorption. Later solder heat resistance can be improved.

Any coupling agent can be used as long as it is usually used. Specifically, an epoxy silane coupling agent, a cationic silane coupling agent, an amino silane coupling agent, a titanate coupling agent, and a silicone oil type coupling agent. It is preferable to use one or more coupling agents selected from among the above. Thereby, the wettability with the interface of a filler can be made high, and thereby heat resistance can be improved more.

The phenolic curing agent can be further used for the thermosetting resin composition. As the phenolic curing agent, known or commonly used phenolic novolac resins, alkylphenol novolac resins, bisphenol A novolac resins, dicyclopentadiene type phenol resins, zyloc type phenol resins, terpene modified phenol resins, polyvinylphenols, etc. Can be used in combination.

A curing catalyst may be used in the thermosetting resin composition as necessary. A well-known thing can be used as a curing catalyst. For example, organic metal salts such as zinc naphthenate, cobalt naphthenate, tin octylate, cobalt octylate, bisacetylacetonate cobalt (II), trisacetylacetonate cobalt (III), triethylamine, tributylamine, diazabicyclo [2,2 , 2] tertiary amines such as octane, 2-phenyl-4-methylimidazole, 2-ethyl-4-methylimidazole, 2-ethyl-4-ethylimidazole, 2-phenyl-4-methylimidazole, 2-phenyl Imidazoles such as -4-methyl-5-hydroxyimidazole and 2-phenyl-4,5-dihydroxyimidazole, triphenylphosphine, tri-p-tolylphosphine, tetraphenylphosphonium tetraphenylborate, triphenylphosphine Organic phosphorus compounds such as chlorotriphenylborane and 1,2-bis- (diphenylphosphino) ethane, phenolic compounds such as phenol, bisphenol A and nonylphenol, organic acids such as acetic acid, benzoic acid, salicylic acid and p-toluenesulfonic acid Or a mixture thereof. As the curing catalyst, one kind including these derivatives can be used alone, or two or more kinds including these derivatives can be used in combination.

The content of the curing catalyst is not particularly limited, but is preferably 0.05% by mass or more, particularly preferably 0.2% by mass or more, based on the entire composition constituting the resin layer 112.

The resin layer 112 is made of thermoplastic resin such as phenoxy resin, polyimide resin, polyamideimide resin, polyamide resin, polyphenylene oxide resin, polyethersulfone resin, polyester resin, polyethylene resin, polystyrene resin, styrene-butadiene copolymer, styrene- Polystyrene thermoplastic elastomers such as isoprene copolymers, thermoplastic elastomers such as polyolefin thermoplastic elastomers, polyamide elastomers, polyester elastomers, and diene elastomers such as polybutadiene, epoxy modified polybutadiene, acrylic modified polybutadiene, and methacryl modified polybutadiene. You may use together. One of these can be used alone, or two or more can be used in combination.
Of these, heat-resistant polymer resins such as phenoxy resin, polyimide resin, polyamideimide resin, polyamide resin, polyphenylene oxide resin, and polyethersulfone resin are preferable. Thereby, the thickness uniformity of the prepreg is excellent, and as a wiring board, the heat resistance and the insulating property of the fine wiring are excellent. In addition to this, the composition constituting this insulating layer includes, as necessary, pigments, dyes, antifoaming agents, leveling agents, ultraviolet absorbers, foaming agents, antioxidants, flame retardants, ion scavengers, and the like. You may add additives other than the said component.
The insulating layer 11 can be obtained by making the resin composition constituting the resin layer 112 into a varnish and impregnating the fiber substrate 110. The resin composition described above may be formed into a film, heated and laminated to the fiber base 110, and impregnated into the fiber base 110.

The metal layer 12 is an inner circuit layer, and is composed of a plurality of metal layers 121 to 123 as shown in FIG. The metal layers 121 to 123 are laminated in this order.
The metal constituting the metal layer 12 is, for example, copper.
Here, a hole 113 is formed in the inner layer circuit board 10. As shown in FIGS. 1 and 3, the hole 113 passes through the insulating layer 11 and the metal layer 121 provided on the insulating layer 11. FIG. 3 is an enlarged view of the periphery of the hole 113 in FIG. 1, and the metal layers 122 and 123 are omitted. A plurality of holes 113 are formed. For example, the interval between the holes 113 is not less than 100 μm and not more than 500 μm. The diameter of the hole 113 is, for example, 50 μm or more and 150 μm or less. Especially, it is preferable that it is 80 micrometers or more and 120 micrometers or less from a viewpoint of melt-deforming the edge part 111A of a single fiber.
The hole 113 has a shape (tapered shape) having an inner surface that is inclined with respect to the thickness direction of the inner circuit board 10, for example, the diameter of the other opening is smaller than one opening of the hole 113. The diameter may be continuously reduced toward the opening of the other, and after the diameter is reduced from one opening side toward the other opening side, the diameter is reduced toward the other opening side. The shape may have a wide diameter. In this case, it is preferable that the maximum and minimum opening diameters are within the range of the diameter of the hole 113 described above.

The ends 111 A of the plurality of single fibers 111 of the fiber base 110 are exposed on the inner wall of the hole 113. Each end 111 A has a larger diameter than the portion embedded in the resin layer 112 of the single fiber 111, and has a larger diameter. More specifically, the end 111A is obtained by solidifying the end of the single fiber 111 after being melted and deformed. The end portion 111 A extends along the inner wall of the hole 113 and expands to have a flat shape. The end 111A is in direct contact with the inner wall of the hole 113 and has, for example, a substantially circular shape.

Thus, even if the end 111A has a hollow, the end 111A can be crushed because the end 111A is melt-deformed and expanded in diameter, that is, the end 111A is crushed. Therefore, even if the metal layers 122 and 123 are formed inside the hole 113, it is possible to suppress the metal ions from entering the inside of the insulating layer 11 through the hollow. Thereby, the insulation reliability between the holes 113 can be improved.
That is, there is no hollow at the end 111A. In other words, even if a hollow (gap) is present inside the single fiber 111, a hollow communicating with the hollow is not formed at the end 111A.
As described in the background art section, conventionally, in order to improve the insulation reliability, it has been considered to reduce the number of hollows in the single fiber constituting the fiber base material. Therefore, it was necessary to manufacture the fiber base material by a special manufacturing method.
On the other hand, in this embodiment, since the end portion 111A of the single fiber 111 exposed in the hole 113 only needs to be melted and deformed, the insulation reliability can be improved without using a fiber substrate manufactured by a special manufacturing method. Can be improved. Thereby, the cost concerning a printed wiring board can be reduced.

Furthermore, since the diameter of the end portion 111A is larger than that of the portion embedded in the resin layer 112 of the single fiber 111, the boundary portion between the portion embedded in the resin layer 112 of the single fiber 111 and the resin layer 112 It becomes difficult for metal ions to enter. This also increases the insulation reliability between the holes 113 (CAF (Conductive Anodic Filament)).
In addition, as shown to FIG. 3 (A), the edge part 111A of the adjacent single fiber 111 does not need to contact, and as shown to FIG. 3 (B), the edge of the adjacent single fiber 111 is sufficient. The portions 111A may be fused and connected. As shown in FIG. 3B, the end portions 111A of the adjacent single fibers 111 are fused together, so that metal ions are formed at the boundary portion between the portion embedded in the resin layer 112 of the single fibers 111 and the resin layer 112. Can be more reliably prevented from entering. From such a viewpoint, it is particularly preferable that the end portions 111A of the single fibers exposed inside the hole 113 are all fused together.
Moreover, it becomes possible to raise the intensity | strength of the fiber base material 110 because the edge part 111A of the adjacent single fiber 111 fuse | melts.
In FIG. 3 (B), the end portions 111A of the single fibers 111 adjacent to each other along the penetration direction of the hole 113 are fused together. In addition, the single fibers adjacent to each other in the direction orthogonal to the penetration direction of the hole 113 are used. More preferably, the end portions 111A of 111 are also fused. In the embodiment described later, this is the form.
The protruding dimension S1 from the inner wall of the hole 113 of the end 111A (thickness in the direction orthogonal to the laminating direction of the laminated plate 1) is, for example, 2 to 5 μm.

As shown in FIG. 1,

metal layers

122 and 123 are provided so as to cover the inner wall of the hole 113. The metal layers 122 and 123 cover the inner wall of the hole 113 and also cover the end portion 111 A of the single fiber 111 exposed on the inner wall of the hole 113. In the present embodiment, the metal layers 122 and 123 cover the entire surface of the end portion 111 A of the single fiber 111 exposed on the inner wall of the hole 113. The metal layers 122 and 123 provided on the inner wall of the hole 113 constitute the metal layers 121 to 123 constituting the circuit layer provided on the surface of the insulating layer 11 and the circuit layer provided on the back surface of the insulating layer 11. The metal layers 121 to 123 are electrically connected.

As described above, the interlayer insulating layer 20 is provided on the front and back surfaces of the inner layer circuit board 10. The interlayer insulating layer 20 is made of the same resin composition as the resin layer 112 of the inner circuit board 10. However, in this embodiment, the interlayer insulation layer 20 does not include a fiber base material and is composed only of a resin layer.
The interlayer insulating layer 20 covers the metal layer 12 of the inner layer circuit board 10.
The metal layer 30 is an outer circuit layer provided on each interlayer insulating layer 20. The metal layer 30 is, for example, a laminate of metal layers 31 to 33. The metal constituting the metal layer 30 is, for example, copper.
A hole 21 is formed in the interlayer insulating layer 20. The metal layer 123 is exposed on the bottom surface of the hole 21. A conductor (via 34) integrated with the metal layer 33 is embedded in the hole 21. The via 34 is in contact with the metal layer 123 and establishes conduction between the metal layer 12 and the metal layer 30.

Next, a method for manufacturing such a printed wiring board 1 will be described.
First, an outline of a method for manufacturing the printed wiring board 1 will be described.
The method for manufacturing the printed wiring board 1 of this embodiment includes a step of forming the hole 113 in the insulating layer 11. In the step of forming the hole 113,
The hole 113 is formed by a laser, and the end of the single fiber 111 of the fiber base 110 exposed inside the hole 113 is melted and deformed to widen the end of the single fiber 111 exposed on the inner wall of the hole 113. Diameter.
Next, a method for manufacturing the printed wiring board 1 will be described in detail with reference to FIGS.
First, as shown in FIG. 4A, a metal foil with a carrier foil having an insulating layer 11, a metal layer 121 provided on the front and back surfaces of the insulating layer 11, and a carrier foil A covering the metal layer 121. A laminated plate 40 is prepared. Here, the metal layer 121 is, for example, a copper foil, and has a thickness of 1 μm to 5 μm, for example.
Next, as shown in FIG. 4B, the carrier foil A is peeled off from the metal layer 121 to obtain a metal-clad laminate 400.
After that, as shown in FIG. 4C, a hole 113 penetrating the metal layer 121 and the insulating layer 11 is formed. At this time, the hole 113 is formed by a laser such as a gas laser such as carbon dioxide or excimer, or a solid laser such as YAG. Among these, from the viewpoint of melting and deforming the end portion of the single fiber 111, it is preferable to use a carbon dioxide laser.
As a device for forming the hole 113, the device 5 shown in FIG. 9 can be used. This apparatus 5 forms a space 50 between the processing table 51 that holds the metal-clad laminate 400, a protective material 52 that protects the processing table 51 from laser irradiation, and the processing table 51 and the metal-clad laminate 400. And a pressing member 54 that presses and fixes the metal-clad laminate 400 against the spacer member 53.

The processing table 51 has a flat upper surface. A plurality of suction holes 511 are formed in the processing table 51 so as to penetrate the processing table 51 on the front and back sides. The lower ends of these suction holes 511 communicate with a suction source (not shown) (for example, a vacuum pump). By performing suction with this suction source, the protective material 52, the spacer member 53, the metal-clad laminate 400 and the pressing member 54 can be sucked and held with respect to the processing table 51 through the suction holes 511.

The spacer member 53 is a flat plate member having a certain thickness. An opening 532 is formed through the front and back of the spacer member 53.
For this reason, as shown in FIG. 9, the metal-clad laminate 400 is held between the process table 51 and the metal-clad laminate 400 by holding the metal-clad laminate 400 on the process table 51 via the spacer member 53. A space facing the back surface of the plate 400 can be formed.

With the space formed in this way, the metal-clad laminate 400 is irradiated with laser to form a through hole, so that the heat generated by the laser irradiation can be easily released through the space. Damage to the plate 400 can be suppressed. Accordingly, it is possible to prevent excessive heat energy from being applied to the end portion of the single fiber exposed inside the hole 113 and burning the end portion of the single fiber. That is, the end of the single fiber can be melted and deformed.

In the spacer member 53, in addition to the opening 532, a through-hole 531 for adsorbing the metal-clad laminate 400 or the pressing member 54 through the spacer member 53 is formed through the front and back of the spacer member 53. Yes.

The material of the protective material 52 may be anything as long as it can protect the processing table 51 from laser irradiation, but a metal such as copper is preferable in terms of durability. The thickness of the protective material 52 can be, for example, 5 μm or more and 35 μm or less.

The upper surface of the protective material 52 is preferably roughened. Since the upper surface is a roughened surface, the laser light can be scattered on the upper surface (the reflectance of the laser light can be reduced). Therefore, it can suppress that the back surface side of the metal-clad laminated board 400 is damaged by the reflected light from an upper surface.

The pressing member 54 is a flat member, and the opening 542 passes through the front and back of the pressing member 54. Further, the manufacturing apparatus 5 has a laser mask 55. The laser mask 55 is formed with a laser passage hole (not shown) corresponding to the hole 113. The hole 113 is formed by irradiating the metal-clad laminate 400 with laser light irradiated from a laser light source (not shown) through the laser transmission hole of the laser mask 55 and the opening 542 of the pressing member 54. Can do.
Using this apparatus 5, a hole penetrating the metal layer 121 is formed by a carbon dioxide gas laser. At this time, for example, pulse width: 3 μs to 15 μs, energy: 5 mJ to 20 mJ, number of shots: 1 shot to 3 shots. Thereafter, a hole penetrating the insulating layer 11 is formed while communicating with the hole penetrating the metal layer 121 by a carbon dioxide laser. For example, pulse width: 3 μs to 100 μs, energy: 3 mJ to 10 mJ, number of shots: 1 shot to 15 shots.
As described above, the laser pulse width, energy, and number of shots are set as appropriate, the hole diameter and the insulating layer thickness are set as appropriate, and the material of the fiber base material is selected as appropriate. The exposed end portion 111A can be melt-deformed and expanded in diameter.
In the conventional printed wiring board, the end portion of the single fiber exposed inside the hole formed in the insulating layer was not melted and deformed, and the diameter was not enlarged. Conventionally, since it was not assumed that the end portion of the single fiber is melt-deformed and expanded in diameter, the single fiber was burned off when the hole was formed by the laser. Therefore, the end portion of the single fiber has the same diameter as the single fiber portion in the resin layer.

Thereafter, catalyst nuclei are provided on the metal layer 121. In the present embodiment, catalyst nuclei are provided on the entire surface of the metal layer 121 and on the inner wall surface of the hole 113. The catalyst nucleus is not particularly limited. For example, a noble metal ion or palladium colloid can be used. Thereafter, an electroless plating layer is formed using the catalyst nucleus as a nucleus. Before the electroless plating process, a desmear process such as smear removal using a chemical solution is performed on the surface of the metal layer 121 or the hole 113. Also good. The desmear treatment is not particularly limited, and is a wet method using an oxidant solution having an organic substance decomposing action, and an organic substance by irradiating a target object with an active species (plasma, radical, etc.) having a strong oxidizing action directly. A known method such as a dry method such as a plasma method for removing the residue can be used. Specific examples of the wet desmear treatment include a method in which the resin surface is subjected to a swelling treatment, etched by an alkali treatment, and then subjected to a neutralization treatment.

Next, as shown in FIG. 4D, a metal layer 122 that is a thin electroless plating layer is formed on the inner wall of the metal layer 121 provided with catalyst nuclei and the hole 113 by electroless plating. The metal layer 122 electrically connects the metal layer 121 on the front surface side of the insulating layer 11 and the metal layer 121 on the back surface side of the insulating layer 11. For electroless plating, for example, one containing copper sulfate, formalin, complexing agent, sodium hydroxide or the like can be used. In addition, it is preferable to stabilize the plating film by performing a heat treatment at 100 to 250 ° C. after the electroless plating. A heat treatment at 120 to 180 ° C. is particularly preferable in that a film capable of suppressing oxidation can be formed. Further, the average thickness of the electroless plating layer may be a thickness that allows the next electroplating to be performed, and for example, about 0.1 to 1 μm is sufficient. Further, the inside of the hole 113 may be filled with a conductive paste or an insulating paste, or may be filled with electric pattern plating.

Next, as shown in FIG. 4E, a resist layer B having a predetermined opening pattern is formed on the metal layer 122. This opening pattern corresponds to the circuit layer pattern of the inner layer circuit board. Therefore, the resist layer B is provided so as to cover the non-circuit formation region on the metal layer 122. The resist layer B is not particularly limited, and a known material can be used. In order to form the resist layer B, for example, a photosensitive dry film is laminated on the metal layer 122, the non-circuit formation region is exposed and photocured, and the unexposed portion is dissolved and removed with a developer. The remaining cured photosensitive dry film becomes the resist layer B. It is preferable that the thickness of the resist layer B be equal to or greater than the thickness of the conductor (metal layer 123) to be subsequently plated.

Next, as shown in FIG. 5A, a metal layer 123 is formed at least on the inside of the opening pattern of the resist layer B by electroplating. In the present embodiment, the metal layer 123 may be provided continuously over the upper surface of the insulating layer 11, the inner wall of the hole 113, and the lower surface thereof. Such electroplating is not particularly limited, but a known method used in ordinary printed wiring boards can be used. For example, in a state where the plating solution is immersed in a plating solution such as copper sulfate, an electric current is supplied to the plating solution. A method such as flowing a stream can be used. The thickness of the metal layer 123 is not particularly limited as long as it can be used as a circuit conductor. For example, the thickness is preferably in the range of 1 to 100 μm, and more preferably in the range of 5 to 50 μm. The metal layer 123 may be a single layer or may have a multilayer structure. Although it does not specifically limit as a material of the metal layer 123, For example, copper, copper alloy, 42 alloy, nickel, iron, chromium, tungsten, gold | metal | money, solder, etc. can be used,

Next, as shown in FIG. 5B, the resist layer B is removed using an alkaline stripping solution, sulfuric acid, a commercially available resist stripping solution, or the like.

Next, as shown in FIG. 5C, the metal layers 121 and 122 other than the region where the metal layer 123 is formed are removed. As a method for removing the metal layers 121 and 122, for example, soft etching (flash etching) or the like is used. As a result, a conductive circuit pattern formed by laminating the metal layers 121 to 123 can be formed. Thus, the inner layer circuit board 10 can be obtained.

Next, a roughening process is performed on the metal layer 123 of the inner layer circuit board 10. Here, the roughening treatment means performing a chemical treatment, a plasma treatment, or the like on the surface of the conductor circuit. As the roughening treatment, for example, a blackening treatment using oxidation reduction or a chemical solution treatment using a known roughening solution of sulfuric acid-hydrogen peroxide system can be used. Thereby, the adhesiveness of the metal layer 123 and the interlayer insulation layer 20 can be improved.
Thereafter, as shown in FIG. 6A, the interlayer insulating layer 20 and the metal layer 31 with the carrier foil layer C (ultra-thin copper foil with carrier foil) are respectively provided on the front surface side and the back surface side of the inner layer circuit board 10. Deploy. Next, as shown in FIG. 6B, a multilayer laminate is formed by subjecting the laminate in which these layers are stacked to heat and pressure treatment. Subsequently, as shown in FIG. 6C, the carrier foil layer C is peeled and removed.

Next, as shown in FIG. 6D, a part of the interlayer insulating layer 20 and the metal layer 31 is removed to form a hole 21. A part of the surface of the metal layer 123 is exposed at the bottom surface of the hole 21. A method for forming the hole 21 is not particularly limited. For example, a method of forming a blind via hole having a hole diameter of 100 μm or less using a gas laser such as carbon dioxide or excimer or a solid laser such as YAG is used. it can.

Next, as shown in FIG. 7A, a thin electroless plating layer (metal layer 32) is formed on the metal layer 31 provided with catalyst nuclei, on the inner wall of the hole 21, and on the metal layer 123. . The electroless plating layer is formed in the same manner as the above electroless plating layer. The catalyst core is the same as described above. Before this electroless plating, as described above, desmear treatment such as smear removal with a chemical solution may be performed. Further, the thickness of the metal layer 32 may be any thickness that allows the next electroplating to be performed, and about 0.1 to 1 μm is sufficient. Further, the inside of the hole 21 (blind via hole) can be filled with a conductive paste or an insulating paste, or may be filled with electric pattern plating.

Next, as shown in FIG. 7B, a resist layer D having an opening pattern corresponding to the conductor circuit pattern is formed on the metal layer 32. As this resist layer D, the thing similar to the above-mentioned resist layer B can be used. The thickness of the resist layer D is preferably set to be the same as or thicker than the thickness of the metal layer 33 to be subsequently plated.

Next, as shown in FIG. 7C, a metal layer 33 as a plating layer is formed inside the opening pattern of the resist layer D. Here, the metal layer 33 and the via 34 are integrally formed by plating. Although the metal layer 33 is formed by electroplating, the same technique as the metal layer 123 described above can be used. The thickness of the metal layer 33 may be used as a circuit conductor. For example, the thickness of the metal layer 33 is preferably in the range of 1 to 100 μm, and more preferably in the range of 5 to 50 μm.

Next, as shown in FIG. 8, the resist layer D is peeled in the same manner as the resist layer B described above. Next, the metal layers 31 and 32 are removed by soft etching (flash etching) in the same manner as the metal layers 121 and 122 described above. Thereby, a conductive circuit pattern can be formed. Thus, the printed wiring board 1 is obtained.

The present invention is not limited to the above-described embodiment, and modifications, improvements, and the like within a scope that can achieve the object of the present invention are included in the present invention.
For example, in the above-described embodiment, the end portion 111A of the single fiber exposed in the hole 113 of the inner layer circuit board 10 is melted and deformed to expand the diameter, but is not limited thereto. For example, the interlayer insulating layer 20 includes a resin layer similar to the inner layer circuit board 10 and a fiber base material, and melt-deforms an end portion of the single fiber exposed on the inner wall of the hole 21 of the interlayer insulating layer 20, The diameter may be larger than the diameter of the single fiber in the resin layer. By doing in this way, the insulation reliability between the holes 21 can be improved.
For example, pulse width: 3 μs to 15 μs, energy: 5 mJ to 20 mJ, number of shots: 1 shot to 3 shots. Then, the hole which penetrates an insulating layer and a fiber base material is formed with a carbon dioxide gas laser. For example, pulse width: 3 μs to 100 μs, energy: 3 mJ to 10 mJ, number of shots: 1 shot to 15 shots.
In this way, the laser pulse width, energy, and number of shots are set as appropriate, the hole diameter and the insulating layer thickness are set as appropriate, and the fiber base material is selected as appropriate to expose the inside of the hole. The end portion thus melted can be melt-deformed and expanded in diameter.
Further, in this case, the printed wiring board does not have the inner layer circuit board 10, and includes an interlayer insulating layer including a fiber base material and a resin layer impregnated in the fiber base material, and a metal layer provided on the interlayer insulating layer; Alternatively, the layers may be alternately stacked.

Moreover, in the said embodiment, although the laminated board of this invention was mentioned as the printed wiring board, it is not restricted to this, For example, an inner layer circuit board may be sufficient.
Further, in the embodiment, when forming the hole 113, the metal layer is directly irradiated with laser to form the hole 113 (direct processing), but the method of manufacturing the hole 113 is not limited to this. The metal layer at the position where the hole 113 is formed in advance may be removed by etching or the like, and then the hole 113 may be formed by conformal processing in which the insulating layer is irradiated with laser.

Next, examples of the present invention will be described.
(Example 1)
As epoxy resin, 8.5 parts by weight of naphthalene-modified cresol novolak epoxy resin (manufactured by DIC, HP-5000), and as phenol curing agent, biphenylaralkyl type phenol resin (Maywa Kasei Co., Ltd., MEH7851-4H) 8.5 parts by weight. , 17 parts by weight of a phenol novolac type cyanate resin (manufactured by LONZA, Primaset PT-30), 65.5 parts by weight of spherical fused silica (manufactured by Admatechs, SO-25R, average particle size 0.5 μm), epoxy silane (Shin-Etsu) 0.5 parts by weight of KBM-403) manufactured by Chemical Industry Co., Ltd. was mixed and dissolved in methyl ethyl ketone. Subsequently, it stirred using the high-speed stirring apparatus and adjusted so that it might become 70 weight% of non volatile matters, and the resin varnish was prepared.
The resin varnish was impregnated into a glass woven fabric (basis weight 77 g / m ² , thickness 77 μm, quartz glass woven fabric manufactured by Shin-Etsu Quartz Co., Ltd., trade name SQF2116C), dried in a heating furnace at 150 ° C. for 2 minutes, and prepreg A prepreg having a varnish solid content of about 50% by weight was obtained.
Two sheets of the prepreg are stacked, and an ultrathin copper foil (metal layer 121) with carrier foil A is stacked and heated and pressure-molded at a pressure of 3 MPa and a temperature of 220 ° C. for 2 hours. A metal-clad laminate 400 having a foil (metal layer 121) was obtained (FIG. 4A).

(Printed wiring board)
The carrier foil A of the metal-clad laminate 400 described above is peeled and removed (FIG. 4B), and as shown in FIG. 4C, through-holes (holes) having a diameter of 75 μm are formed from above the metal layer 121 by a carbon dioxide laser. 113) were opened. As the apparatus, the apparatus 5 shown in FIG. 9 was used. The interval between the holes 113 was 300 μm pitch. The irradiation conditions of the carbon dioxide laser are as follows.
First, a hole 113 penetrating the metal layer 121 and the insulating layer 11 was formed by a carbon dioxide gas laser. The irradiation conditions of the carbon dioxide laser are a pulse width: 10 μs, energy: 8 mJ, and number of shots: 4 shots.
FIG. 10A shows an SEM observation of the inside of the hole 113 formed in this way. It can be seen that the end of the single fiber is melt deformed and expanded in diameter. Here, it can be seen that adjacent ends are fused and connected. Moreover, it was confirmed that there is no hollow at the end.

Then, it was immersed in an aqueous solution of potassium permanganate 60 g / L and sodium hydroxide 45 g / L at a liquid temperature of 80 ° C. for 2 minutes for desmear treatment.
Thereafter, it was dipped in a palladium solution (MAT-2B / MAT-2A, manufactured by Uemura Kogyo Co., Ltd.) at a liquid temperature of 55 ° C. for 5 minutes to give a catalyst, and Urumura Kogyo Co., Ltd., Sulcup PEA-6A was used. Was immersed for 15 minutes to form 0.7 μm of an electroless plating layer (metal layer 122) (FIG. 4D).
On the surface of this electroless plating layer, a 25 μm-thick UV photosensitive dry film (Sunfort UFG-255, manufactured by Asahi Kasei Co., Ltd.) was bonded using a hot roll laminator, and a pattern with a minimum line width / line spacing of 20/20 μm was formed. Using a drawn glass mask (manufactured by Topic), align the position, expose with an exposure device (Ono Sokki EV-0800), develop with a sodium carbonate aqueous solution, and form a resist mask (resist layer B) (FIG. 4E). Next, electrolytic copper plating (81-HL manufactured by Okuno Pharmaceutical Co., Ltd.) is performed at 3 A / dm ² for 25 minutes using the electroless plating layer as a power feeding layer electrode, and a copper wiring pattern (metal layer 123) having a thickness of about 20 μm. Was formed (FIG. 5A). Next, the resist mask (resist layer B) was stripped with a monoethanolamine solution (R-100, manufactured by Mitsubishi Gas Chemical Company) using a stripper (FIG. 5B). Then, the electroless plating layer (metal layer 122) and the base copper foil (metal layer 121) (2 μm), which are power supply layers, are flash etched (CPE-800 manufactured by Mitsubishi Gas Chemical Company, liquid temperature: 30 ° C., spray pressure: 0.23 MPa). ) For 180 seconds to form a pattern of L / S = 20/20 μm (patterned etching) to obtain an inner layer circuit board 10 (FIG. 5C).

Thereafter, as in the above-described embodiment, the interlayer insulating layer 20 and the metal layer 31 with the carrier foil C (ultra-thin metal foil with the carrier foil) are disposed on the front surface side and the back surface side of the inner layer circuit board 10, respectively. Pressure heat treatment was performed. The interlayer insulating layer 20 has a thickness of 45 μm, and the metal layer 31 has a thickness of 3 μm.
Furthermore, as in the above embodiment, the carrier foil C was peeled off, and the holes 21 were formed by a carbon dioxide laser (FIG. 6D). The diameter of the hole 21 is 80 μm. Then, it was immersed in an aqueous solution of potassium permanganate 60 g / L and sodium hydroxide 45 g / L at a liquid temperature of 80 ° C. for 2 minutes for desmear treatment.
Thereafter, it was dipped in a palladium solution (MAT-2B / MAT-2A, manufactured by Uemura Kogyo Co., Ltd.) at a liquid temperature of 55 ° C. for 5 minutes to give a catalyst, and Urumura Kogyo Co., Ltd., Sulcup PEA-6A was used. Was immersed for 15 minutes to form an electroless plating layer (metal layer 32) of 0.5 μm (FIG. 7A).
On the surface of this electroless plating layer, a 25 μm-thick UV photosensitive dry film (Sunfort UFG-255, manufactured by Asahi Kasei Co., Ltd.) was bonded using a hot roll laminator, and a pattern with a minimum line width / line spacing of 20/20 μm was formed. Using a drawn glass mask (manufactured by Topic), align the position, expose with an exposure device (Ono Sokki EV-0800), develop with a sodium carbonate aqueous solution, and form a resist mask (resist layer D) (FIG. 7B). Next, electrolytic copper plating (81-HL manufactured by Okuno Pharmaceutical Co., Ltd.) is performed at 3 A / dm ² for 25 minutes using the electroless plating layer as a power feeding layer electrode, and a copper wiring pattern (metal layer 33) having a thickness of about 20 μm. Was formed (FIG. 7C). Next, the resist mask (resist layer D) was peeled off with a monoethanolamine solution (R-100, manufactured by Mitsubishi Gas Chemical Company) using a peeling machine (FIG. 8). Then, the electroless plating layer (metal layer 32) and the base copper foil (metal layer 31) (2 μm), which are power feeding layers, are flash etched (CPE-800 manufactured by Mitsubishi Gas Chemical Company, liquid temperature: 30 ° C., spray pressure: 0.23 MPa) ) For 180 seconds to form a pattern of L / S = 20/20 μm (pattern etching). (FIG. 1).

(Example 2)
The irradiation conditions of the carbon dioxide laser when forming the hole 113 in the metal-clad laminate 400 were as follows. The other points are the same as those in the first embodiment.
Irradiation condition: pulse width: 10 μs, energy: 8 mJ, number of shots: 6 shots FIG. 10B shows an SEM observation of the inside of the hole 113 formed in this way. It can be seen that the end of the single fiber is melt deformed and expanded in diameter. Here, it can be seen that adjacent ends are fused and connected. Moreover, it was confirmed that there is no hollow at the end of the single fiber.

(Example 3)
The irradiation conditions of the carbon dioxide laser when forming the hole 113 in the metal-clad laminate 400 were as follows. The other points are the same as those in the first embodiment.
Irradiation condition: pulse width: 10 μs, energy: 10 mJ, number of shots: 2 shots FIG. 10C shows the inside of the hole 113 formed in this way as observed by SEM. It can be seen that the end of the single fiber is melt deformed and expanded in diameter. Here, it can be seen that adjacent ends are fused and connected. Moreover, it was confirmed that there is no hollow at the end of the single fiber.

Example 4
The irradiation conditions of the carbon dioxide laser when forming the hole 113 in the metal-clad laminate 400 were as follows. The other points are the same as those in the first embodiment.
Irradiation condition: pulse width: 10 μs, energy: 10 mJ, number of shots: 4 shots FIG. 10D shows the result of SEM observation of the inside of the hole 113 formed in this way. It can be seen that the end of the single fiber is melt deformed and expanded in diameter. Here, it can be seen that adjacent ends are fused and connected. Moreover, it was confirmed that there is no hollow at the end of the single fiber.

(Example 5)
The irradiation conditions of the carbon dioxide laser when forming the hole 113 in the metal-clad laminate 400 were as follows. The other points are the same as those in the first embodiment.
Irradiation condition: pulse width: 10 μs, energy: 10 mJ, number of shots: 6 shots FIG. 10E shows the result of SEM observation of the inside of the hole 113 formed in this way. It can be seen that the end of the single fiber is melt deformed and expanded in diameter. Here, it can be seen that adjacent ends are fused and connected. Moreover, it was confirmed that there is no hollow at the end of the single fiber.

(Example 6)
The irradiation conditions of the carbon dioxide laser when forming the hole 113 in the metal-clad laminate 400 were as follows. The other points are the same as those in the first embodiment.
In this example, the laser was irradiated twice with the first shot and the second shot.
Irradiation condition of the first shot: pulse width: 10 μs, energy: 10 mJ, number of shots: 6 shots Irradiation condition of the second shot: pulse width: 97 μs, energy: 10 mJ, number of shots: 2 shots As shown in FIG. The inside of the hole 113 formed as described above is observed by SEM. It can be seen that the end of the single fiber is melt deformed and expanded in diameter. Here, it can be seen that adjacent ends are fused and connected. Moreover, it was confirmed that there is no hollow at the end of the single fiber.

(Example 7)
The irradiation conditions of the carbon dioxide laser when forming the hole 113 in the metal-clad laminate 400 were as follows. The other points are the same as those in the first embodiment.
In this example, the laser was irradiated twice with the first shot and the second shot.
Irradiation condition for the first shot: pulse width 10 μs, energy: 10 mJ, number of shots: 2 shots Irradiation condition for the second shot: pulse width 97 μs, energy: 10 mJ, number of shots: 4 shots FIG. An SEM observation of the inside of the formed hole 113 is shown. It can be seen that the end of the single fiber is melt deformed and expanded in diameter. Here, it can be seen that adjacent ends are fused and connected. Moreover, it was confirmed that there is no hollow at the end of the single fiber.

(Example 8)
The glass woven fabric in the metal-clad laminate 400 has a basis weight of 104 g / m ² , a thickness of 92 μm, a T glass woven fabric manufactured by Nitto Boseki Co., Ltd. (composition SiO ₂ : 62 to 65 wt%, Al ₂ O ₃ : 20 To 25 wt%, MgO: 10 to 15 wt%, trade name: WTX-116E). The other points are the same as those in the first embodiment.
FIG. 10H shows an SEM observation of the inside of the hole 113 formed in this way. It can be seen that the end of the single fiber is melt deformed and expanded in diameter. Here, it can be seen that adjacent ends are fused and connected. Moreover, it was confirmed that there is no hollow at the end of the single fiber.

(Comparative Example 1)
When forming a hole in the metal laminated plate 400, a device without the spacer member 53 and the protective material 52 was used. The metal laminate 400 was placed on the processing table 51, and the entire lower surface of the metal laminate 400 was in contact with the processing table 51.
The irradiation conditions of the carbonic acid laser were set to pulse width: 10 μs, energy: 3 mJ, and number of shots: 3 shots.
Other points are the same as in the eighth embodiment.
When the inside of the hole was observed, the ends of the single fibers were burned out and were not melted and deformed. The diameter of the end of the single fiber was the same as the other parts. Furthermore, it was found that there was a hollow at the end of the single fiber.

(Evaluation)
The insulation reliability of the printed wiring boards obtained in Examples 1 to 8 and Comparative Example 1 was evaluated.
The evaluation method is as follows.
With a pattern of 100 μm between walls, 10 V was applied in an environment of 130 ° C./85%, a sample after 200 hours was taken out from the test tank, and the resistance value at normal temperature and humidity was measured.
In Examples 1 to 8, the resistance value was high and the insulation reliability was high. On the other hand, in Comparative Example 1, the resistance value was low and the insulation reliability was low as compared with Examples 1 to 8.

This application claims priority based on Japanese Patent Application No. 2012-189452 filed on August 30, 2012, the entire disclosure of which is incorporated herein.

Claims

A fiber base material formed by weaving a yarn in which a plurality of single fibers are bundled, and an insulating layer having a resin layer impregnated in the fiber base;
A laminate comprising a metal layer provided on the insulating layer,
A hole is formed in the insulating layer,
On the inner wall of the hole, the end of the single fiber constituting the fiber base material is exposed,
The exposed end portion of the monofilament is melt-deformed and expanded in diameter.
The laminate according to claim 1,
The laminated board which the edge part of the said several single fiber is exposed to the inner wall of the said hole, and the edge parts of the said adjacent single fiber are fuse | melted.
In the laminated board of Claim 1 or 2,
The laminated board in which the hole connected to the space | gap which exists in the said single fiber is not formed in the edge part of the said single fiber exposed to the inner wall of the said hole.
In the laminated board of any one of Claims 1 thru | or 3,
The laminated board whose said fiber base material is a glass cloth.
In the laminated board of Claim 4,
The glass cloth is a laminated plate made of quartz glass.
In the laminated board of any one of Claims 1 thru | or 5,
Inside the hole is formed a conductive film covering the end of the single fiber,
The laminate is a laminate that is a printed wiring board.
The laminate according to claim 6, wherein
The insulating layer is a core layer;
The hole is a through-hole penetrating the insulating layer and the metal layer;
A laminated board in which build-up layers are provided on the front and back surfaces of the core layer.
A laminate comprising: a fiber base material formed by weaving a yarn in which a plurality of single fibers are bundled; an insulating layer having a resin layer impregnated or laminated on the fiber base material; and a metal layer provided on the insulating layer A manufacturing method of
Forming a hole in the insulating layer,
In the step of forming the hole,
Lamination that forms the hole by laser and melts and deforms the end of the single fiber of the fiber base exposed in the hole to expand the diameter of the end of the single fiber exposed on the inner wall of the hole A manufacturing method of a board.
In the manufacturing method of the laminated board of Claim 8,
The manufacturing method of the laminated board which exposes the edge part of the said several single fiber to the inner wall of the said hole, and fuse | melts the edge part of the said adjacent single fiber.
In the manufacturing method of the laminated board of Claim 8 or 9,
The manufacturing method of the laminated board which does not form the hole connected to the space | gap which exists in the said single fiber in the edge part of the said single fiber exposed to the inner wall of the said hole.
In the manufacturing method of the laminated board of any one of Claims 8 thru | or 10,
The manufacturing method of the laminated board whose said fiber base material is a glass cloth.
In the manufacturing method of the laminated board of Claim 11,
The said glass cloth is a manufacturing method of the laminated board comprised by the quartz glass.
In the manufacturing method of the laminated board of any one of Claims 8 thru | or 12,
In the hole, a conductive film that covers the end of the single fiber is formed,
The said laminated board is a manufacturing method of the laminated board which is a printed wiring board.
In the manufacturing method of the laminated board of Claim 13,
The insulating layer is a core layer;
The hole is a through-hole penetrating the insulating layer and the metal layer;
The manufacturing method of the laminated board by which the buildup layer is provided in the front and back of the said core layer.