WO2014030251A1 - 回転電動機および内燃機関用過給機 - Google Patents
回転電動機および内燃機関用過給機 Download PDFInfo
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- WO2014030251A1 WO2014030251A1 PCT/JP2012/071421 JP2012071421W WO2014030251A1 WO 2014030251 A1 WO2014030251 A1 WO 2014030251A1 JP 2012071421 W JP2012071421 W JP 2012071421W WO 2014030251 A1 WO2014030251 A1 WO 2014030251A1
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- teeth
- magnet
- stator core
- stator
- rotor
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/17—Stator cores with permanent magnets
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K21/00—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
- H02K21/38—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with rotating flux distributors, and armatures and magnets both stationary
- H02K21/44—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with rotating flux distributors, and armatures and magnets both stationary with armature windings wound upon the magnets
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B33/00—Engines characterised by provision of pumps for charging or scavenging
- F02B33/32—Engines with pumps other than of reciprocating-piston type
- F02B33/34—Engines with pumps other than of reciprocating-piston type with rotary pumps
- F02B33/40—Engines with pumps other than of reciprocating-piston type with rotary pumps of non-positive-displacement type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/06—Units comprising pumps and their driving means the pump being electrically driven
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/08—Salient poles
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/14—Stator cores with salient poles
- H02K1/146—Stator cores with salient poles consisting of a generally annular yoke with salient poles
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/30—Structural association with control circuits or drive circuits
- H02K11/33—Drive circuits, e.g. power electronics
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
- H02K2213/03—Machines characterised by numerical values, ranges, mathematical expressions or similar information
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/14—Structural association with mechanical loads, e.g. with hand-held machine tools or fans
Definitions
- the present invention relates to a rotary motor in which a rotor is made of a magnetic material and a magnet (permanent magnet) is arranged on a stator, and a supercharger for an internal combustion engine such as an automobile using the same.
- the conventional switched reluctance motor structure is well known to be particularly advantageous as an electric motor for high-speed rotation because it is rich in mechanical durability and can be expected to have high efficiency.
- each of the two stacked magnetic bodies is separated into N and S poles with a predetermined interval, and the salient poles that become N and S poles are half of each.
- the magnetic body is divided into two parts in the axial direction so as to surround the rotor twisted on the rotation shaft and mounted on the rotating shaft, and the N pole and S pole of the rotor, and is magnetized in the axial direction between the magnetic bodies. It was a structure provided with the stator which has arrange
- Such a conventional permanent magnet motor has a configuration in which a salient pole of the rotor is used as a magnetic pole by a magnet provided on the stator side, and thus it is not necessary to provide a magnet on the rotor side. Therefore, since the structure is rich in centrifugal resistance, it is suitable for a rotary motor that supports high-speed rotation or ultra-high-speed rotation.
- Patent Document 1 also shows that the stator core and the magnet have substantially the same shape.
- the conventional high-speed rotation motor is a permanent magnet motor system as disclosed in Patent Document 1, and generally the stator core and the magnet are set to have substantially the same shape.
- the stator core and magnet have the same shape, in high-power motors that require a large current, excessive leakage flux is generated between adjacent teeth of the stator core, resulting in a deterioration in motor efficiency. Therefore, there is a problem that the time required to reach the required rotational speed, that is, the response speed is extremely deteriorated.
- the present invention has been made to solve the above-mentioned problems, and is suitable for applications that require a high current input and require ultra-high speed rotation that reaches 100,000 rotations.
- An object is to provide an electric motor and a supercharger for an internal combustion engine using the same.
- a rotary electric motor includes a frame, a rotor fixed to a rotary shaft supported by the frame and rotatably disposed in the frame, and a coaxial core that is held by the frame and surrounds the rotor.
- Two stator cores having the same shape, a magnet for generating magnetomotive force that is sandwiched between the two stator cores to excite the rotor, and the two stator cores are wound and rotated.
- the field magnetomotive force generating magnet has a tooth that forms a slot that opens to the circumferential side, and has a core-back-shaped portion that has the same shape as the core-back of the stator core, and a teeth-shaped portion that has the same shape as the teeth. Fixed The projection surface of the teeth as seen from the axial direction of the core, in which a part of the projection surface of the tooth-shaped portion of the field magnetomotive force generating magnet has to protrude in the circumferential direction.
- the supercharger for an internal combustion engine is configured to rotationally drive the rotor blades of the compressor using the above-described rotary electric motor.
- a part of the projection surface of the tooth-shaped portion of the field magnetomotive force generating magnet protrudes in the circumferential direction with respect to the projection surface of the tooth viewed from the axial direction of the stator core. Therefore, when the circumferential width of the teeth is narrowed and the field magnetomotive force generating magnet is protruded, leakage occurs through the core back of the stator surrounding the torque generating drive coil, the teeth adjacent in the circumferential direction, and the slots. Since the magnetic flux can be greatly reduced, it is possible to suppress a decrease in driving torque due to leakage magnetic flux generation.
- the supercharging capability of the supercharger can be increased and the responsiveness of the supercharging function can be greatly improved.
- a highly responsive supercharger for an internal combustion engine can be provided.
- FIG. 1 It is a partially broken perspective view which shows the structure of the rotary electric motor which concerns on Embodiment 1 of this invention. It is the top view seen from the 1st stator core side in the state which piled up the stator core and magnet of the rotary electric motor which concern on Embodiment 1 in the axial direction. It is the enlarged view which looked at the stator of the rotary electric motor which concerns on Embodiment 1 from the 1st stator core side. 3 is a plan view showing the shape of a magnet of the rotary electric motor according to Embodiment 1. FIG. It is the enlarged view which looked at the stator of the conventional shape which does not have the protrusion part of a magnet from the 1st stator core side.
- FIG. 3 is a comparison graph of inter-tooth leakage magnetic flux for comparing and explaining leakage magnetic flux characteristics generated between stator teeth in the rotary electric motor according to Embodiment 1 and leakage flux characteristics generated between stator teeth in a conventional shape. It is a graph which shows the relative performance improvement effect with respect to the rotary motor of the conventional shape of the rotary electric motor which concerns on Embodiment 1.
- FIG. FIG. 8 is a plan view showing a modification of the rotary electric motor according to Embodiment 1, and viewing the stator from the first stator core side.
- FIG. 9 is a plan view showing another modification of the rotary electric motor according to Embodiment 1 and viewing the stator from the side of the first stator core.
- FIG. 6 is a graph showing a comparison result of trial calculation of average torque of each of rotary electric motors according to Embodiments 1 to 3.
- FIG. 6 is a cross-sectional view showing a configuration of a supercharger for an internal combustion engine according to Embodiment 4 of the present invention, and is a configuration using the rotary electric motor of Embodiments 1 to 3.
- a rotary motor 100 includes a rotor 2 that is coaxially fixed to a rotary shaft 1 and a coaxial 11 that surrounds the rotor 2 and includes a magnet 11 that generates a field magnetomotive force.
- a stator 6 formed by winding a stator coil 10 as a torque generating drive coil around a stator iron core 7 sandwiched between and a metal such as an iron material or an aluminum material, and a rotor in a cylindrical portion. 2 and a frame 12 for storing and holding the stator 6.
- the frame 12 includes a cylindrical portion shown in FIG. 1 and a pair of end plates (not shown) that close the openings at both ends of the cylindrical portion.
- the rotor 2 is produced, for example, by laminating and integrating a predetermined number of magnetic steel plates and the first magnetic body 3 and the second magnetic body 4 produced by laminating and integrating a large number of magnetic steel plates formed in a predetermined shape. And a disk-shaped partition wall 5 having an insertion hole for inserting the rotary shaft 1 at the axial center position.
- the first magnetic body 3 and the second magnetic body 4 are formed in the same shape, and cylindrical base portions 3a and 4a each having an insertion hole for inserting the rotary shaft 1 at the axial center position, and the base portions 3a and 4a.
- the 1st magnetic body 3 and the 2nd magnetic body 4 are arrange
- the 1st magnetic body 3 and the 2nd magnetic body 4 assumed that what laminated
- the stator core 7 includes a first stator core 8 and a second stator core 9 that are produced by laminating and integrating a plurality of magnetic steel plates formed in a predetermined shape.
- the first stator core 8 includes a cylindrical core back 8a, and six teeth 8b that protrude radially inward from the inner peripheral surface of the core back 8a and that are provided at six equiangular pitches in the circumferential direction.
- a slot 8c that opens to the inner peripheral side is formed between adjacent teeth 8b in the circumferential direction.
- stator iron core 7 is made by laminating and integrating magnetic steel plates, the same effect as that obtained by laminating and integrating magnetic steel plates can be obtained even when iron powder such as a compacted iron core is hardened with resin. It is possible to obtain
- the second stator core 9 is made in the same shape as the first stator core 8, and has a cylindrical core back 9a, and projects radially inward from the inner peripheral surface of the core back 9a, and the like in the circumferential direction. Slots 9c having six teeth 9b provided at an angular pitch and opening on the inner peripheral side are formed between adjacent teeth 9b in the circumferential direction.
- the first stator core 8 and the second stator core 9 configured as described above are arranged on the coaxial core between the axial thickness separations of the partition walls 5 with the circumferential positions of the teeth 8b and 9b aligned.
- the first stator core 8 surrounds the first magnetic body 3, and the second stator core 9 surrounds the second magnetic body 4.
- the stator coil 10 is composed of a six-phase coil wound around a pair of teeth 8b and 9b that are paired in the axial direction and wound in a so-called concentrated winding method. Note that the stator coil 10 is actually wound in concentrated winding by repeating three phases U, V, and W N times sequentially with respect to six pairs of teeth 8b and 9b that are paired in the axial direction. It is configured to turn.
- the magnet 11 is formed in substantially the same shape as the first stator core 8 and the second stator core 9, and is sandwiched on the coaxial core by the first stator core 8 and the second stator core 9. However, the magnet 11 is formed in a shape that partially protrudes from the teeth 8b and 9b. Details of the shapes of the first stator core 8, the second stator core 9, and the magnet 11 will be described later.
- the rotary shaft 1 is pivotally supported by a pair of end plates (not shown) of the frame 12, and the rotor 2 is housed in a cylindrical portion of the frame 12 in a rotatable state, and the stator 6 is coaxial so as to surround the rotor 2.
- the rotary electric motor 100 is configured by being press-fitted and held in the cylindrical portion of the frame 12 in a state where the rotary motor 100 is disposed.
- the magnetic force of the magnet 11 causes the salient pole 3b of the first magnetic body 3 to flow to the first stator core 8 as shown by the arrow in FIG.
- a magnetic flux returning from the core iron 9 to the salient pole 4b of the second magnetic body 4 is formed.
- the N pole and the S pole are circumferentially viewed from the axial direction. It acts as if they were arranged alternately.
- the rotary motor 100 operates as a non-commutator motor, and magnetically operates in the same manner as a 4-pole 6-slot concentrated winding type permanent magnet rotary motor.
- FIG. 2 is a plan view seen from the side of the first stator core 8 in a state where the stator core 7 and the magnet 11 of the rotary electric motor 100 according to Embodiment 1 are overlapped in the axial direction, and FIG. A partial enlarged view is shown.
- FIG. 4 is a plan view showing the shape of the magnet 11.
- the magnet 11 has substantially the same shape as the core backs 8a and 9a of the first stator core 8 and the second stator core 9, and the core back-like portion 11a sandwiched between the core backs 8a and 9a, and the teeth 8b. , 9b and a teeth-like portion 11b sandwiched between the teeth 8b, 9b. Further, a slot-like portion 11d having substantially the same shape as the slots 8c, 9c is opened between the teeth-like portions 11b, and the stator coil 10 passes through each of the slot-like portions 11d.
- the circumferential dimension (width) of the teeth-like portion 11b is set to be larger than the circumferential dimension (width) of the teeth 8b, 9b, and a portion protruding from the teeth 8b, 9b is defined as an protruding portion 11c.
- the protruding portion 11c is indicated by oblique lines.
- FIG. 2 when the stator core 7 in a state where the magnet 11 is sandwiched between the first stator core 8 and the second stator core 9 that is hidden and hidden is viewed from the axial direction, the protruding portion 11c of the magnet 11 is seen. Protrudes in the circumferential direction of the teeth 8b.
- Tc in FIG. 2 indicates the circumferential dimensions of the teeth 8b and 9b of the first stator core 8 and the second stator core 9 that cannot be seen, and Mc is a teeth-like portion including the protruding portion 11c of the magnet 11.
- 11b shows the dimension in the circumferential direction, and is in a relationship of Mc> Tc.
- Mc Tc in which the protruding portion 11c of the magnet 11 does not exist, that is, in the conventional shape.
- the magnet 11 and the second stator core 9 are formed in the same shape as the first stator core 8, the magnet 11 and the second stator core 9 are in the first stator core when they are stacked. Hidden in 8 and can't see.
- the circumferential dimensions of the teeth 11b of the magnet 11 are made the same in FIGS. 2 and 5
- the circumferential dimensions of the tips of the teeth 8b and 9b are made smaller than those in FIG. 5 (slot 8c, 9c is widened) to form the protruding portion 11c.
- FIG. 6 is a graph showing trial calculation results of the amount of magnetic flux leakage between teeth in the shape of the first embodiment shown in FIG. 2 (with the protruding portion 11c) and the conventional shape shown in FIG. 5 (without the protruding portion 11c). is there.
- the horizontal axis represents the electrical angle [degree]
- the vertical axis represents the inter-tooth leakage magnetic flux amount [mWb].
- the leakage magnetic flux characteristic of the conventional shape (without the protruding portion 11c) is indicated by a dotted line
- the leakage magnetic flux characteristic of the shape of the first embodiment (with the protruding portion 11c) is indicated by a solid line.
- the absolute value of the leakage magnetic flux becomes the maximum value every electrical angle of 180 degrees, and the leakage magnetic flux of the conventional shape (without the protruding portion 11c) and the shape of the first embodiment (with the protruding portion 11c) at this maximum value. Is compared, it can be seen that the leakage magnetic flux of the shape of the first embodiment (with the protruding portion 11c) is reduced by about 60% compared to the leakage magnetic flux of the conventional shape (without the protruding portion 11c).
- FIG. 7 is a bar graph showing the relative test results for confirming the performance improvement effect of the rotary motor, and the white bars are the test results of the rotary motor having the stator core of the conventional shape (without the protruding portion 11c), black.
- the bar shows the test result of the rotary electric motor 100 having the stator core 7 having the shape of the first embodiment (with the protruding portion 11c).
- the leakage magnetic flux between the teeth is improved by about 60%. (Decrease) is as described above with reference to FIG.
- the tip end areas of the teeth 8b, 9b facing the rotor 2 are set slightly narrow by reducing the circumferential dimension of the tips of the teeth 8b, 9b, so that the average torque is 4%. Declined.
- this decrease in average torque is insignificant, and the response speed of the rotary motor 100 is almost the same as the response speed of a rotary motor using a stator core having a conventional shape (no protruding portion 11c).
- the output improvement of the rotary motor 100 which is the object to be achieved by the present invention, was about 12% higher than that of the conventional rotary motor. Therefore, it is clear that the inter-tooth leakage magnetic flux reduction effect exerted by the stator core 7 having the shape of the first embodiment (with the protruding portion 11c) has greatly contributed to the improvement of the output of the rotary motor 100.
- the rotary electric motor 100 includes the frame 12 and the rotor 2 that is fixed to the rotary shaft 1 that is pivotally supported by the frame 12 and that is rotatably disposed in the frame 12.
- the first stator core 8 and the second stator core 9 and the first stator core 8 and the second stator core having the same shape, which are held by the frame 12 and arranged coaxially so as to surround the rotating shaft 1.
- Each of the first stator core 8 and the second stator core 9 is manufactured by laminating magnetic steel plates, and is formed in a radial direction from the disk-shaped core backs 8a and 9a and the inner peripheral surfaces of the core backs 8a and 9a.
- a part of the projection surface of the part 11b is configured to protrude in the circumferential direction.
- Tc the circumferential dimension of the teeth 8b and 9b of the stator core 7 and protruding the teeth-like portion 11b of the magnet 11
- the magnetic flux density of the teeth 8b and 9b can be increased. Therefore, it is possible to greatly improve the output performance without reducing the response speed of the rotary electric motor 100, which is suitable for applications requiring ultra-high speed rotation.
- the concentrated winding rotary electric motor 100 is configured in the first embodiment, it is needless to mention that the same effect can be obtained with a distributed winding rotary motor.
- the inner diameter of the magnet 11 and the inner diameter of the stator core 7 are the same (that is, the radial length of the teeth-like portion 11b of the magnet 11 and the diameters of the teeth 8b and 9b of the stator core 7).
- the direction lengths are the same) but may be different.
- the torque is improved by making the inner diameter of the magnet 11 and the inner diameter of the stator core 7 the same, it is preferable.
- the inner diameter of the magnet 11 is made larger than the inner diameter of the stator core 7, and the magnet 11 is arranged on the outer peripheral side, thereby sealing the empty inner peripheral side space with resin or the like. Since it can stop, it is preferable.
- the radial length Mr of the teeth 11b of the magnet 11 is shorter than the radial length Tr of the teeth 8b and 9b, and is free.
- the space is resin-sealed to form the resin-sealed portion 13, and the teeth-like portion 11b and the protruding portion 11c are covered.
- a highly efficient rotary electric motor 100 can be realized by reducing the eddy current.
- the protruding portion 11c is formed by reducing the circumferential dimension of the teeth 8b and 9b of the stator core 7 without changing the circumferential dimension of the teeth 11b of the magnet 11.
- the protruding portion 11c can be formed by increasing the circumferential dimension of the teeth 11b of the magnet 11 without changing the circumferential dimension of the teeth 8b and 9b of the stator core 7. It is.
- the circumferential dimension Mc of the teeth-like portion 11b of the magnet 11 is set larger than the circumferential dimension Tc of the teeth 8b, 9b, and the protruding portion 11c is formed.
- the circumferential dimension Tc of the teeth 8b and 9b remains the same in the conventional shape (without the protruding portion 11c) of FIG. 5, and in FIG. A protruding portion 11c is formed by increasing the size. In this case, since the shape of the teeth 8b and 9b is not changed, the leakage magnetic flux is not reduced.
- FIG. FIG. 10 is a partially broken perspective view showing the configuration of the rotary electric motor 100 according to Embodiment 2 of the present invention.
- the protruding portion 11c is formed by setting the circumferential dimension of the teeth 11b of the magnet 11 to be larger than the circumferential dimension of the teeth 8b and 9b of the stator core 7.
- the protruding portion 11c is formed by installing the inner ring-shaped magnet 21 for filling the slots 8c, 9c located radially inward from the stator coil 10 of the teeth 8b, 9b.
- FIG. 11 is a plan view showing a shape example of the magnet 11 according to the second embodiment.
- the magnet 11 is composed of two pieces, a large-diameter outer ring magnet 20 and a small-diameter inner ring magnet 21 that is inscribed in the outer ring magnet 20.
- the outer ring magnet 20 is formed in substantially the same shape as the base portions of the core backs 8a and 9a and the teeth 8b and 9b. Further, a recessed portion 20a is provided in a portion through which the stator coil 10 penetrates to constitute a slot-shaped portion 11d.
- the inner ring-shaped magnet 21 is disposed on the inner peripheral side of the outer ring-shaped magnet 20 so as to surround the outer periphery of the partition wall 5 provided between the first magnetic body 3 and the second magnetic body 4 of the rotor 2. Has been.
- a protruding portion 11c (a portion indicated by hatching in FIG. 11) that protrudes from 8b and 9b is formed.
- the magnet 11 has a two-piece configuration. Therefore, when the outer ring-shaped magnet 20 and the inner ring-shaped magnet 21 are assembled separately when the rotary electric motor 100 is manufactured, there are two parts. It takes a little time and effort remains. However, in this case, the above problem can be solved by integrating the contact surfaces of the outer ring-shaped magnet 20 and the inner ring-shaped magnet 21 by applying an adhesive or the like.
- FIG. 12 is a plan view showing another shape example of the magnet 11 according to the second embodiment. Specifically, in order to integrally mold the magnet 11 composed of the outer ring-shaped magnet 20 and the inner ring-shaped magnet 21, it is divided into six piece magnets 22-1 to 22-6.
- the piece magnets 22-1 to 22-6 are fan-shaped, and their radial length is substantially the same as the radial length from the outer ring-shaped magnet 20 to the inner ring-shaped magnet 21.
- a recess 22a is provided in a portion of each piece magnet 22-1 to 22-6 through which the stator coil 10 penetrates to constitute a slot-like portion 11d.
- each of the inner peripheral portions of ⁇ 6 has substantially the same shape as the inner ring-shaped magnet 21 in FIG. 11, and forms a protruding portion 11c that protrudes from the teeth 8b and 9b (the portion indicated by hatching in FIG. 12).
- the first stator core 8 and the second stator core 9 are also divided into 6 pieces, so that the space of the stator coil 10 is increased.
- the rate ratio of the stator coil 10 to the slots 8c and 9c
- the space factor of the stator coil 10 is increased, it is possible to improve torque due to an increase in current that can be energized, or to reduce copper loss, and to improve the efficiency of the stator coil 10.
- the piece magnets 22-1 to 22-6 obtained by dividing the magnet 11 into 6 pieces are fixed by bonding or the like to produce a 6 piece stator core block.
- By winding the stator coil 10 around each stator core block it becomes easy to wind even when a thick and hard winding for energizing a large current is used as the stator coil 10.
- the product ratio can be improved. 6 pieces of this are manufactured and finally assembled to the frame 12, whereby the respective stator core blocks can be arranged in a donut shape along the inner peripheral surface of the frame 12.
- the inner peripheral surface of the 6-piece stator core block is aligned and molded with resin or the like.
- the stator 6 is assembled to the frame 12 using the frame 12 that can be deformed outward.
- the rotary motor 100 which can ensure roundness on the inner peripheral surface of the stator 6 can be manufactured.
- the piece magnets 22-1 to 22-6 can be integrated without using an adhesive or the like.
- the stator coil 10 Since the magnet 11 having the shape shown in FIGS. 11 and 12 is formed with a slot-like portion 11d that allows the stator coil 10 to pass therethrough as in the first embodiment, the stator coil 10 is attached to the teeth 8b and 9b. It can be wound to generate an alternating magnetic field. Moreover, the volume of the magnet 11 will increase compared with the said Embodiment 1, and the magnetic flux density of teeth 8b and 9b can be raised. Therefore, the average torque required for driving the rotary shaft 1 can be further increased, and the response speed of the rotary motor 100 can be improved.
- torque reduction can be prevented by reducing the gap between the first stator core 8 and the magnet 11 and the gap between the second stator core 9 and the magnet 11 as much as possible. Further, since the torque is improved when the volume of the magnet 11 is large, in the case of FIG. 12, it is desirable to increase the volume by reducing the gap between the piece magnets 22-1 to 22-6 as much as possible.
- the rotary electric motor 100 has the teeth of the magnet 11 with respect to the projection surfaces of the teeth 8b and 9b viewed from the axial direction of the first stator core 8 and the second stator core 9.
- the ring-shaped inner ring-shaped magnet 21 surrounding the rotating shaft 1 is installed so that a part of the projection surface of the groove-shaped portion 11b protrudes in the circumferential direction, and the protrusion 11c on the tip side of the tooth-shaped portion 11b is formed. It extended in the circumferential direction. For this reason, the average torque required for driving the rotary shaft 1 can be increased, and the response speed of the rotary motor 100 can be improved. Therefore, it is possible to provide the rotary electric motor 100 suitable for applications requiring ultra-high speed rotation.
- a configuration in which two pieces of magnets (outer ring magnet 20 and inner ring magnet 21) are combined and a configuration in which six pieces of magnets (piece magnets 22-1 to 22-6) are combined Although illustrated, it is not limited to this.
- a donut-shaped magnet 1 piece having six slot-shaped portions opened can be substituted.
- FIG. FIG. 13 is a partially broken perspective view showing the configuration of the rotary electric motor 100 according to Embodiment 3 of the present invention.
- the protruding portion 11c is formed by setting the circumferential dimension of the teeth 11b of the magnet 11 to be larger than the circumferential dimension of the teeth 8b and 9b of the stator core 7.
- columnar magnets 31 for filling the slots 8c and 9c located radially inward from the stator coil 10 of the teeth 8b and 9b are installed to form the protruding portion 11c.
- FIG. 14 is a plan view showing an example of the shape of the magnet 11 according to the third embodiment.
- the magnet 11 is filled with the magnet 30 having substantially the same shape as the first stator core 8 and the second stator core 9 and the inner peripheral side opening of the slot-like portion 11 d formed in the magnet 30. It consists of a columnar magnet 31. Since the rotary motor 100 has four poles and six slots, six columnar magnets 31 (columnar magnets 31-1 to 31-6 in FIG. 14) are provided in six slot-like portions 11d, and the first magnetism of the rotor 2 is provided. It is inserted in the axial direction so as to surround the outer periphery of the partition wall 5 provided between the body 3 and the second magnetic body 4. These columnar magnets 31-1 to 31-6 form a protruding portion 11c (a portion indicated by hatching in FIG. 14) that protrudes from the teeth 8b, 9b of the first stator core 8 and the second stator core 9.
- the magnet 30 is sandwiched between the first stator core 8 and the second stator core 9 and integrated by adhesion or the like, and then the stator coil 10 is wound, and then the columnar magnet 31-1 to 31-6 are inserted in the slots 8 c and 9 c in the axial direction and bonded to the magnet 30, the first stator core 8, and the second stator core 9.
- the shape of the columnar magnets 31-1 to 31-6 can be modified according to the shape of the slots 8c and 9c, and is not limited to the example of FIG. In FIG. 14, the columnar magnets 31-1 to 31-6 are tapered, and the circumferential dimension on the outer circumferential side is set smaller than the circumferential dimension of the inner circumferential opening of the slots 8c and 9c. You can prevent it from coming off. Even when the circumferential dimension of the columnar magnets 31-1 to 31-6 is made smaller than the circumferential dimension of the inner circumferential side opening of the slots 8c, 9c, the columnar magnet can be pulled out in the inner circumferential direction. By bonding 31-1 to 31-6 to the stator 6, the columnar magnets 31-1 to 31-6 move due to the magnetic force acting between the stator 6 and the stator 6. It becomes difficult.
- FIG. 15 is a bar graph showing the result of trial calculation and comparison of the average torque for the structures shown in the first to third embodiments.
- the horizontal axis indicates the torque ratios of the first and third embodiments
- the vertical axis indicates the torque ratio of the second and third embodiments when the first embodiment is 100%.
- the rotary electric motor 100 has the teeth of the magnet 11 with respect to the projection surfaces of the teeth 8b and 9b viewed from the axial direction of the first stator core 8 and the second stator core 9.
- Columnar magnet 31 having a shape extending in the axial direction to slots 8c and 9c of first stator core 8 and second stator core 9 so that a part of the projection surface of shaped portion 11b protrudes in the circumferential direction.
- -1 to 31-6 are installed so that the protruding portion 11c on the tip side of the tooth-like portion 11b extends in the circumferential direction. For this reason, the average torque required for driving the rotary shaft 1 can be increased, and the response speed of the rotary motor 100 can be improved. Therefore, it is possible to provide the rotary electric motor 100 suitable for applications requiring ultra-high speed rotation.
- the columnar magnets 31-1 to 31-6 are configured to extend in the axial direction to the slots 8c and 9c of the first stator core 8 and the second stator core 9, respectively.
- the shape may extend in the axial direction to either one of 8c and the slot 9c.
- FIG. 16 is a cross-sectional view for explaining a specific structure when the rotary electric motor 100 according to the first to third embodiments is used for a supercharger for an internal combustion engine such as an automobile.
- Both ends of the rotor 2 are rotatably held by two bearings 101, and a first stator core 8 and a second stator core 9 sandwiching the magnet 11 are enclosed in a frame 12.
- the rotary shaft 1 is provided with a rotary blade 111 at one end, and the rotary blade 111 is rotatably included in the compressor housing 110.
- a controller 200 for controlling the rotation of the rotary blades 111 is integrally mounted with screws (not shown). Further, a rotation detection sensor 207 is provided around the end of the rotary shaft 1 on the same side as the controller 200. Note that the controller 200 covered by the cover 206 has a built-in board assembly 204 on which an electronic component 205 necessary for controlling the rotation of the rotor blade 111 is built, and power supplied from the power connector 201 is transmitted by the bus bar assembly 202. Switching to each phase of the stator coil 10 is sequentially controlled through the integrally molded bus bar 203.
- the circumferential width of the teeth-like portion 11b of the magnet 11 is such that the first stator core 8 and the second stator core.
- Nine teeth 8b and 9b are set larger than the circumferential width.
- the supercharger for an internal combustion engine such as an automobile is configured to rotationally drive the rotor blade 111 of the compressor using the rotary electric motor 100 according to the first to third embodiments. Therefore, the driving torque of the rotor blade 111 can be increased. Therefore, since the supercharging capability of the supercharger increases and the responsiveness of the supercharging function can be greatly improved, it is possible to provide a supercharger for an internal combustion engine with high responsiveness according to the driver's accelerator operation. .
- the circumferential width of the teeth-like portion 11b of the magnet 11 is set larger than the circumferential width of the teeth 8b and 9b of the stator core 7 so that the rotation speed is extremely high. Since the configuration is suitable, it is suitable for use in a supercharger for an internal combustion engine mounted on an automobile or the like.
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Abstract
Description
実施の形態1.
図1に示すように、回転電動機100は、回転軸1に同軸に固定された回転子2と、回転子2を囲むように同軸に配設され、界磁起磁力発生用のマグネット11を間に挟み込んだ固定子鉄心7に対して、トルク発生用駆動コイルとしての固定子コイル10を巻装してなる固定子6と、例えば鉄材またはアルミ材等の金属で作製され、円筒部内に回転子2および固定子6を収納、保持するフレーム12とを備えている。なお、フレーム12は、図1に示す円筒部と、この円筒部の両端開口を塞口する、不図示の一対の端板とを有する。
図2は、実施の形態1に係る回転電動機100の固定子鉄心7とマグネット11を軸方向に重ね合わせた状態で、第1固定子鉄心8の側から見た平面図であり、図3にその一部の拡大図を示す。図4は、マグネット11の形状を示す平面図である。
図5は、マグネット11のはみ出し部11cが存在しないMc=Tcの関係にある形状、即ち従来形状におけるティース8b間の漏洩磁束の発生状況を模式的に示している。図5においてマグネット11および第2固定子鉄心9が第1固定子鉄心8と同形状に形成されているため、これらを重ねた状態ではマグネット11および第2固定子鉄心9が第1固定子鉄心8に隠れて見えない。また、マグネット11のティース状部11bの周方向寸法を図2と図5で同じとする一方、図2ではティース8b,9bの先端部の周方向寸法を図5より小さくして(スロット8c,9cを広くして)、はみ出し部11cを形成している。
自動車の内燃機関用過給機のように大電流を流す必要がある回転電動機の場合、周方向に隣り合うティース8b間およびティース9b間の漏洩磁束発生による効率悪化は過給機の駆動トルクの減少につながり、例えば10万回転に達するような超高速回転電動機ではその応答速度が大幅に低下してしまう。
この試算例では、電気角180度毎に漏洩磁束の絶対値が最大値となり、この最大値において従来形状(はみ出し部11cなし)と本実施の形態1の形状(はみ出し部11cあり)の漏洩磁束を比較すると、本実施の形態1の形状(はみ出し部11cあり)の漏洩磁束は、従来形状(はみ出し部11cなし)の漏洩磁束に比べて約60%程度低減されることが分かる。
図7は、回転電動機の性能改善効果確認のための相対的な試験結果を示す棒グラフであり、白い棒は、従来形状(はみ出し部11cなし)の固定子鉄心を有する回転電動機の試験結果、黒い棒は、本実施の形態1の形状(はみ出し部11cあり)の固定子鉄心7を有する回転電動機100の試験結果を示している。
一方、回転電動機100を製作する上では、固定子鉄心7の内径よりマグネット11の内径を大きくして、マグネット11を外周側に配置することで、空いた内周側の空間を樹脂などで封止することができるので、好ましい。
図10は、この発明の実施の形態2に係る回転電動機100の構成を示す一部破断斜視図であり、図1と同一または相当の部分については同一の符号を付し説明を省略する。上記実施の形態1では、マグネット11のティース状部11bの周方向寸法を、固定子鉄心7のティース8b,9bの周方向寸法より大きく設定して、はみ出し部11cを形成していたが、本実施の形態2では、ティース8b,9bの固定子コイル10より径方向内方に位置するスロット8c,9cを埋めるための内側リング状マグネット21を設置して、はみ出し部11cを形成する。
具体的には、マグネット11を、大径の外側リング状マグネット20と、この外側リング状マグネット20に内接する小径の内側リング状マグネット21の2ピースで構成する。外側リング状マグネット20は、コアバック8a,9aおよびティース8b,9bの基部と略同形状で形成されている。また、固定子コイル10が貫通する部分に凹部20aを設けてスロット状部11dを構成している。内側リング状マグネット21は、外側リング状マグネット20の内周側に、回転子2の第1磁性体3と第2磁性体4との間に設けられた隔壁5の外周を囲むように配設されている。
具体的には、外側リング状マグネット20と内側リング状マグネット21からなるマグネット11を一体的に成形するために、6ピースのピースマグネット22-1~22-6に分割している。ピースマグネット22-1~22-6は扇状であり、その径方向長さが外側リング状マグネット20から内側リング状マグネット21までの径方向長さと略同じになっている。各々のピースマグネット22-1~22-6の固定子コイル10が貫通する部分には凹部22aを設けてスロット状部11dを構成している。
図13は、この発明の実施の形態3に係る回転電動機100の構成を示す一部破断斜視図であり、図1と同一または相当の部分については同一の符号を付し説明を省略する。上記実施の形態1では、マグネット11のティース状部11bの周方向寸法を、固定子鉄心7のティース8b,9bの周方向寸法より大きく設定して、はみ出し部11cを形成していたが、本実施の形態3では、ティース8b,9bの固定子コイル10より径方向内方に位置するスロット8c,9cを埋めるための柱状マグネット31を設置して、はみ出し部11cを形成する。
具体的には、マグネット11を、第1固定子鉄心8および第2固定子鉄心9と略同形状のマグネット30と、このマグネット30に形成されたスロット状部11dの内周側開口部を埋める柱状マグネット31とで構成する。なお、回転電動機100は4極6スロットのため、6箇所のスロット状部11dに6本の柱状マグネット31(図14の柱状マグネット31-1~31-6)を、回転子2の第1磁性体3と第2磁性体4との間に設けられた隔壁5の外周を囲むように、軸方向に挿入している。
これら柱状マグネット31-1~31-6が、第1固定子鉄心8および第2固定子鉄心9のティース8b,9bからはみ出すはみ出し部11c(図14に斜線で示す部分)を形成する。
図15は、実施の形態1~3に示した構造について、それぞれの平均トルクを試算し比較した結果を示す棒グラフである。図中、横軸は実施の形態1~3、縦軸は実施の形態1を100%としたときの実施の形態2,3のトルク比を示している。
図15で示されるとおり、実施の形態2,3のようにマグネット11をスロット8c,9cを埋める形状にしたことで、ティース8b,9bの磁束密度が高くなるため、回転子2を駆動する平均トルクは約3%前後向上できることが分かった。
図16は、実施の形態1~3に基づく回転電動機100を、自動車などの内燃機関用過給機に利用した場合の、具体的な構造を説明するための断面図である。以下では図1、図10および図13を援用して説明する。
回転子2の両端が2個の軸受101で回転自在に保持され、マグネット11を挟み込んだ第1固定子鉄心8および第2固定子鉄心9がフレーム12に内包されている。また、回転軸1はその片端に回転翼111が装着され、回転翼111はコンプレッサハウジング110に回転自在に内包されている。
なお、カバー206によって覆われたコントローラ200は、回転翼111を回転制御するために必要な電子部品205を搭載した基板ASSY204が内蔵されており、電源コネクタ201から供給された電力を、バスバーASSY202で一体的にモールドされたバスバー203を通じて固定子コイル10の各相に順次切り替え制御するものである。
これにより、図1に矢印で示したような、回転子2の突極3bから第1固定子鉄心8のティース8bに流れる磁束密度、および第2固定子鉄心9のティース9bから回転子2の突極4bに流れる磁束密度を高められるため、回転軸1の駆動トルクが向上する。
よって、このようなマグネット11にて構成された回転電動機100を内燃機関用過給機に活用した場合、目標回転数への到達時間を大幅に短縮することが可能となる。
Claims (5)
- フレームと、
前記フレームに軸支された回転軸に固着されて、前記フレーム内に回転自在に配設された回転子と、
前記フレームに保持され、前記回転子を囲むように同軸心に配設された2つの同形状の固定子鉄心、当該2つの固定子鉄心間に挟持され前記回転子を励磁する界磁起磁力発生用マグネット、および当該2つの固定子鉄心に巻装され前記回転子に回転トルクを発生させるトルク発生用駆動コイルを有する固定子とを備え、
前記固定子鉄心それぞれは、円盤状のコアバック、および当該コアバック内周面から径方向内方に突設されて内周側に開口するスロットを構成するティースを有し、
前記界磁起磁力発生用マグネットは、前記固定子鉄心の前記コアバックと同形状のコアバック状部、および前記ティースと同形状のティース状部を有し、
前記固定子鉄心の軸方向から見た前記ティースの投影面に対して、前記界磁起磁力発生用マグネットの前記ティース状部の投影面の一部が周方向にはみ出ていることを特徴とする回転電動機。 - 前記固定子鉄心の前記ティースの周方向幅に対して、前記界磁起磁力発生用マグネットの前記ティース状部の周方向幅が大きく設定されていることを特徴とする請求項1記載の回転電動機。
- 前記界磁起磁力発生用マグネットの前記ティースからはみ出た部分が周方向に延設されて、前記回転子を囲むリング状に形成されていることを特徴とする請求項2記載の回転電動機。
- 前記界磁起磁力発生用マグネットの前記ティースからはみ出た部分が、前記2つの固定子鉄心のそれぞれの前記スロットまで軸方向に延在していることを特徴とする請求項2記載の回転電動機。
- 請求項1記載の回転電動機を用いてコンプレッサの回転翼を回転駆動することを特徴とする内燃機関用過給機。
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JP6434541B2 (ja) * | 2015-01-30 | 2018-12-05 | 三菱重工業株式会社 | 過給システム及び過給システム用制御装置並びに過給システムの運転方法 |
FR3039016B1 (fr) * | 2015-07-17 | 2018-06-29 | Valeo Equip Electr Moteur | Stator de demarreur pour vehicule automobile a performances magnetiques ameliorees |
FR3041831B1 (fr) * | 2015-09-25 | 2019-04-19 | IFP Energies Nouvelles | Machine electrique tournante comportant un rotor et un stator pour le passage d'un fluide. |
DE102016217252B4 (de) * | 2016-09-09 | 2023-08-17 | Continental Automotive Technologies GmbH | Vorrichtung zur Bereitstellung eines pneumatischen Druckmittels durch eine Druckmittelquelle für mindestens eine Druckmittelkammer insbesondere eines Fahrzeugsitzes eines Kraftfahrzeugs, Fahrzeugsitz und Kraftfahrzeug |
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