WO2014002582A1 - 樹脂組成物及びシール部材 - Google Patents
樹脂組成物及びシール部材 Download PDFInfo
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- WO2014002582A1 WO2014002582A1 PCT/JP2013/061220 JP2013061220W WO2014002582A1 WO 2014002582 A1 WO2014002582 A1 WO 2014002582A1 JP 2013061220 W JP2013061220 W JP 2013061220W WO 2014002582 A1 WO2014002582 A1 WO 2014002582A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L13/00—Compositions of rubbers containing carboxyl groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L21/00—Compositions of unspecified rubbers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
- C08L101/12—Compositions of unspecified macromolecular compounds characterised by physical features, e.g. anisotropy, viscosity or electrical conductivity
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
- C08L27/16—Homopolymers or copolymers or vinylidene fluoride
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/10—Materials in mouldable or extrudable form for sealing or packing joints or covers
Definitions
- the present invention relates to a resin composition and a seal member, and more particularly to a resin composition containing a rubber component and a thermoplastic resin and a seal member using the same.
- a sealing member (seal ring) for a hydraulic continuously variable transmission (hereinafter referred to as “CVT”) can be cited.
- CVT hydraulic continuously variable transmission
- the groove widths of the pair of pulleys are changed in correlation with the hydraulic pressure in the hydraulic chamber, and the speed change is changed steplessly by changing the pulley diameter.
- a fixed pulley is integrally formed on a drive shaft, and a movable pulley is formed on a housing that reciprocates along this shaft.
- the movable pulley is provided with a hydraulic chamber.
- the movable pulley comes into contact with and is separated from the fixed pulley.
- the width of the groove formed in each of the pulleys is increased or decreased to increase or decrease the rotation radius of the belt wound around the pulleys, thereby changing the gear ratio when power is transmitted.
- a resin seal ring is attached to the shaft groove formed on the outer peripheral surface of the shaft.
- Combination seal rings composed of: have been used.
- a polytetrafluoroethylene (PTFE) resin to which a filler is added is used as the material of the resin ring 7, and a rubber-like elastic body is used as the material of the O-ring 6.
- the seal ring material a material obtained by filling a fluororesin such as polytetrafluoroethylene (PTFE), modified polytetrafluoroethylene, or ethylenetetrafluoroethylene (ETFE) with an additive such as carbon powder or carbon fiber is used. It has been.
- PTFE polytetrafluoroethylene
- ETFE ethylenetetrafluoroethylene
- Patent Document 1 discloses a composition in which carbon black having a predetermined DBP absorption amount is blended with a PTFE resin as a resin composition applicable to CVT.
- a seal ring having this composition expands when oil is absorbed. It is described that since the gap in the radial direction of the seal ring due to creep deformation at a high temperature can be compensated to improve the low temperature sealing performance, the sealing performance is excellent even at a low temperature immediately after the start of operation of the hydraulic device.
- the seal ring of patent document 1 is for high surface pressures, such as CVT, it is shown that a carbon fiber and graphite can be mix
- the seal ring of Patent Document 1 It is considered possible to reduce the amount of oil leakage at low temperatures by adopting the seal ring of Patent Document 1.
- the seal ring having the above-described structure is mainly composed of PTFE resin, it is plastically deformed by being pressurized in high-temperature lubricating / working oil. For this reason, when the engine is stopped after the operation and is in a no-load state, it is difficult to maintain a close contact state (adhesion) with the inner peripheral surface of the housing, and it is difficult to prevent oil leakage from the hydraulic chamber.
- a resin material having excellent heat resistance and low compression set is required.
- Patent Document 2 includes a polyvinyl chloride resin (1), a polyurethane (2), and a plasticizer (3).
- a sea-island type phase separation structure is observed with a transmission electron microscope.
- a highly repulsive material obtained by subjecting polyurethane (2) to urethane reaction of a polymer polyol and a compound having three or more isocyanate groups having a size of 0.01 micron or more and 100 microns or less is disclosed. It is described that this material is a material having excellent compression set and workability and high resilience.
- Patent Document 3 discloses (A) (meth) acrylic block copolymer comprising (A1) (meth) acrylic polymer block and (A2) acrylic polymer block, and (B) in one molecule.
- a thermoplastic elastomer composition comprising a compound containing two or more amino groups and (C) a thermoplastic resin, wherein (A) (meth) acrylic block copolymer is converted into (C) heat by (B) compound.
- thermoplastic elastomer composition obtained by dynamically heat-treating in a plastic resin, and further (D) adding a thermoplastic resin and kneading.
- this composition has an excellent balance between hardness and mechanical strength, has excellent rubber elasticity over a wide temperature range, excellent high-temperature creep performance and molding processability, and is excellent in oil resistance and heat resistance while being a thermoplastic elastomer. ing.
- the resin composition of Patent Document 2 contains a polyvinyl chloride resin, which is a thermoplastic resin having a glass transition temperature near 87 ° C., as an essential component. Therefore, in the high temperature range above the glass transition temperature, the fluidity of the resin composition becomes high and the elasticity is lowered, so that sufficient sealing characteristics may not be obtained. It is also conceivable that the resin composition is plastically deformed and the sealing performance is deteriorated by use under high temperature and pressure higher than the glass transition temperature.
- a polyvinyl chloride resin which is a thermoplastic resin having a glass transition temperature near 87 ° C.
- polyamide resins and polyester resins are disclosed as thermoplastic resins added to the thermoplastic elastomer composition of Patent Document 3.
- the glass transition temperature of polyamide resin is about 50 ° C.
- the glass transition temperature of polyester resin is about 50 ° C. (polybutylene terephthalate) and 69 ° C. (polyethylene terephthalate).
- the thermoplastic elastomer of Patent Document 3 as in the resin of Patent Document 2, the elasticity is lowered at the high temperature range so that sufficient sealing characteristics cannot be obtained, or the resin is used due to use under high temperature and pressure.
- the composition may be plastically deformed and the sealing performance may deteriorate.
- the present invention has been made in view of the above circumstances, and an object thereof is to provide a resin composition capable of maintaining excellent elasticity even after being used for a long time under high temperature and pressure, and a sealing member using the same.
- the present inventors have determined that the maximum value of the loss tangent (tan ⁇ ) in the temperature range of 20 ° C. to 150 ° C. is 0.2 in the resin composition containing the rubber component and the thermoplastic resin.
- one aspect of the resin composition according to the present invention is a resin composition containing a rubber component and a thermoplastic resin, and the maximum value of the loss tangent (tan ⁇ ) in the temperature range of 20 ° C. to 150 ° C. is 0.00. 2 or less.
- the rubber component is preferably acrylic rubber.
- thermoplastic resin is preferably polyvinylidene fluoride.
- the equivalent circle diameter of the thermoplastic resin in the resin composition is preferably 40 nm or more and 100 nm or less.
- One aspect of the seal member according to the present invention is characterized by using the resin composition according to the present invention.
- the sealing member composed of the resin composition of the present invention can maintain excellent sealing characteristics for a long time even under severe use conditions.
- FIG. 3 is a graph showing loss tangent (tan ⁇ ) in dynamic viscoelasticity of a dynamically crosslinked resin, polyvinylidene fluoride, and a sample of Comparative Example 1; It is a graph which shows the loss tangent (tan-delta) in the dynamic viscoelasticity of the sample of Example 2, 4, 5 and the comparative example 1.
- FIG. 2 It is a photograph of the sample of Example 2 expanded by 8000 times using the transmission electron microscope (TEM). It is a photograph of the sample of Example 4 expanded by 8000 times using TEM.
- TEM transmission electron microscope
- the resin composition according to the present embodiment is composed of a mixture containing a rubber component and a thermoplastic resin, and is a ratio of loss elastic modulus (E ′′) and storage elastic modulus (E ′) by dynamic viscoelasticity measurement (E ′′ /
- the maximum value of the loss tangent (tan ⁇ ) as E ′) between 20 ° C. and 150 ° C. is 0.2 or less.
- tan ⁇ has temperature dependence.
- the maximum value of tan ⁇ in the temperature range of 20 ° C. to 150 ° C. of the resin composition is 0.2 or less, a high repulsive force can be maintained even in a high temperature range. And since the resin composition of this embodiment has a small compression set after high-temperature pressurization and can maintain excellent rubber elasticity even after long-term use, it has excellent sealing properties over a long period even under severe use conditions. Can be maintained.
- the maximum value of tan ⁇ in the temperature range is preferably 0.15 or less, and more preferably 0.13 or less.
- the value of tan ⁇ in the above temperature range can be controlled by the type and amount of thermoplastic resin. For example, when a thermoplastic resin having a glass transition temperature of 150 ° C. or higher is used or a thermoplastic resin having a glass transition temperature of less than 150 ° C. is used, the value of tan ⁇ is lowered by reducing the amount of addition. be able to.
- the use of a thermoplastic resin having a high glass transition temperature is not necessarily advantageous.
- the method of reducing the tan ⁇ value near the glass transition temperature of the thermoplastic resin by highly dispersing the rubber component and the thermoplastic resin is the method of injection molding, mechanical strength and creep resistance of the resin composition. This is preferable because excellent rubber elasticity in a high temperature range can be realized while maintaining the characteristics.
- the hardness of the resin composition constituting the seal member of the present embodiment is preferably 60 to 98, and more preferably 70 to 95. By defining the shore hardness within this range, the seal member is unlikely to be deformed by hydraulic pressure during use, and can maintain a high sealing performance even after a long period of operation, and the mounting property to a shaft groove or the like is improved.
- the rubber component of the present embodiment may be added as a crosslinked rubber or a thermoplastic elastomer, or may be added as a dynamic crosslinked resin.
- the surface hardness of these rubber components is Shore hardness A and is preferably 60 to 90.
- Cross-linked rubbers include natural rubber, synthetic isoprene rubber (IR), fluorine rubber, butadiene rubber (BR), styrene-butadiene rubber (SBR), chloroprene rubber (CR), acrylonitrile-butadiene copolymer rubber (NBR), butyl rubber ( IIR), halogenated butyl rubber, urethane rubber, silicone rubber, acrylic rubber and the like.
- IR isoprene rubber
- BR butadiene rubber
- SBR styrene-butadiene rubber
- CR chloroprene rubber
- NBR acrylonitrile-butadiene copolymer rubber
- IIR butyl rubber
- halogenated butyl rubber urethane rubber
- silicone rubber acrylic rubber and the like.
- thermoplastic elastomers examples include polyester elastomers, polyolefin elastomers, fluorine elastomers, silicone elastomers, butadiene elastomers, polyamide elastomers, polystyrene elastomers, urethane elastomers, and the like.
- thermoplastic elastomers one type can be used, but two or more types can also be mixed and used.
- polyester elastomers and polyamide elastomers are preferable from the viewpoint of injection moldability and heat resistance.
- polyester elastomers examples include “Hytrel” manufactured by Toray DuPont Co., Ltd., “Perprene” manufactured by Toyobo Co., Ltd., and “Primalloy” manufactured by Mitsubishi Chemical Corporation. , “Pebax” manufactured by ARKEMA, “UBESTAXPA” manufactured by Ube Industries, Ltd., and the like.
- the dynamically crosslinked resin has a structure in which a crosslinked rubber phase is dispersed in a thermoplastic resin phase.
- the thermoplastic resin used for the dynamically crosslinked resin is not particularly limited, and examples thereof include polyester and polyamide (PA).
- PA polyester and polyamide
- the rubber is not particularly limited.
- natural rubber cis-1,4-polyisoprene, high cis polybutadiene, styrene-butadiene copolymer rubber, ethylene-propylene rubber (EPM), ethylene-propylene diene rubber (EPDM).
- EPM ethylene-propylene rubber
- EPDM ethylene-propylene diene rubber
- Chloroprene rubber butyl rubber, halogenated butyl rubber, acrylonitrile-butadiene copolymer rubber, acrylic rubber and the like.
- the dynamically crosslinked resin can be produced by a known method.
- a crosslinking agent is mixed in advance in an uncrosslinked rubber component, and a thermoplastic resin component and an uncrosslinked rubber component are melt-kneaded using a twin screw extruder to simultaneously disperse and crosslink the rubber component. be able to.
- Such a dynamically crosslinked resin can be obtained as a commercial product.
- commercially available products of dynamically cross-linked resins in which acrylic rubber is dispersed in a polyester resin include “ETPV” manufactured by DuPont, “NOFAloy” manufactured by NOF Corporation (TZ660-7612-BK, TZ660-6602-BK, etc.) Etc.
- TZ660-7612-BK TZ660-7612-BK
- TZ660-6602-BK etc.
- the content of the rubber component is preferably 60% by mass to 95% by mass and more preferably 80% by mass to 95% by mass with respect to the total mass of the resin composition constituting the seal member.
- the surface hardness of the thermoplastic resin mixed with the rubber component is a Shore hardness D of preferably 70 or more, and more preferably 90 or more.
- the thermoplastic resin include polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polytrimethylene terephthalate (PTT), polyester such as polyethylene naphthalate (PEN), polypropylene (PP), syndiotactic polystyrene resin, polyoxy Methylene (POM), polyamide (PA), polycarbonate (PC), polyphenylene ether (PPE), polyphenylene sulfide (PPS), polyimide (PI), polyamideimide (PAI), polyetherimide (PEI), polysulfone (PSU) , Polyethersulfone, polyketone (PK), polyetherketone (PEK), polyetheretherketone (PEEK), polyetherketoneketone (PEKK), polyaryle Preparative (PAR), polyether nitrile (PEN), polytetra
- the addition amount of the thermoplastic resin is preferably 5% by mass to 40% by mass and more preferably 5% by mass to 20% by mass with respect to the total mass of the resin composition constituting the seal member.
- the inorganic filler examples include fibrous inorganic fillers such as glass fiber, carbon fiber, carbon nanotube, alumina fiber, potassium titanate fiber, boron fiber, and silicon carbide fiber.
- fibrous inorganic fillers such as glass fiber, carbon fiber, carbon nanotube, alumina fiber, potassium titanate fiber, boron fiber, and silicon carbide fiber.
- inorganic fillers can be added for the purpose of improving sliding characteristics and the like.
- Other inorganic fillers include calcium carbonate, montmorillonite, bentonite, talc, silica, mica, mica, barium sulfate, calcium sulfate, calcium silicate, molybdenum disulfide, glass beads, graphite, fullerene, carbon (amorphous) powder, anthracite Examples thereof include powder, aluminum oxide, titanium oxide, magnesium oxide, potassium titanate, and boron nitride.
- the addition amount (total) of the inorganic filler is preferably 5% by mass to 10% by mass with respect to the total mass of the resin composition constituting the seal member.
- the addition amount is preferably 1% by mass to 5% by mass with respect to the total mass of the resin composition constituting the seal member.
- the rubber component and the thermoplastic resin are highly dispersed.
- the rubber component and the thermoplastic resin are highly dispersed.
- an increase in tan ⁇ of the thermoplastic resin near the glass transition temperature can be suppressed, and the value of tan ⁇ can be kept low even in a high temperature range.
- the resin composition can maintain a high repulsive force even in a high temperature range, an excellent sealing property can be obtained.
- plastic deformation of the resin composition can be suppressed even under high temperature and pressure conditions, excellent sealing characteristics can be maintained over a long period of time even under severe usage conditions.
- thermoplastic resin In the resin composition of this embodiment, it is preferable that a fine thermoplastic resin is highly dispersed in the rubber component.
- the plastic deformation caused by the high fluidity of the thermoplastic resin near the glass transition temperature can be effectively suppressed by the surrounding rubber component, and the increase in tan ⁇ can be further suppressed. For this reason, a higher repulsive force is maintained even in a high temperature range, and excellent sealing characteristics can be obtained. Even under high temperature and pressure conditions, plastic deformation of the resin composition is suppressed, and excellent sealing characteristics can be maintained over a long period of time even under severe usage conditions.
- the size (particle size) of the thermoplastic resin dispersed in the resin composition of the present embodiment is not particularly limited, but the equivalent circle diameter (particle size) of the thermoplastic resin is preferably 40 nm or more and 100 nm or less.
- the size of the thermoplastic resin can be calculated by specifying the thermoplastic resin from a transmission electron microscope (TEM) observation photograph of the sample prepared by the RuO4 stained ultrathin section method.
- the mixing method of the resin composition in the present embodiment is not particularly limited as long as tan ⁇ is in the above range, but it is preferable to mix using a lab plast mill, a twin screw extruder or the like.
- a lab plast mill a twin screw extruder or the like.
- a commercially available high shear molding machine can also be used.
- the dispersibility can be controlled by the shape and length of the screw, the reflux hole diameter (feedback hole diameter), the screw rotation speed, the shear mixing time, and the like.
- the use of the resin composition of the present invention is not particularly limited, and it is used as a gasket, a tube, a packing, a hose, a seal member, etc. in various fields.
- it is preferably used as a seal member.
- the seal member include a rotary motion seal ring and a reciprocating seal ring, and the seal member is particularly preferably applied to a seal ring mounted on a CVT of an automobile.
- the resin composition of the present invention When using the resin composition of the present invention as a seal ring for CVT, it is preferable to employ an endless type seal ring having no joint (joint or joint) in order to reliably prevent oil leakage in a no-load state. Since the resin material of the present invention has flexibility, it is excellent in mounting property even as an endless type, and mounting is further facilitated by using a single type. On the other hand, an abutment can be provided depending on the application.
- the joint shape in this case is not particularly limited, and other known joints such as a right angle (straight) joint, an oblique (angle) joint, a stepped joint, a double angle joint, a double cut joint, and a triple step joint are adopted. be able to.
- Example 1 A polyester resin / acrylic rubber-based dynamically cross-linked resin was used as the rubber component, and a polyvinylidene fluoride resin was used as the thermoplastic resin, and they were mixed in a twin-screw extruder equipped with a ⁇ 92 mm screw combining a lead and a kneading disk.
- a polyester resin / acrylic rubber-based dynamically cross-linked resin and a polyvinylidene fluoride resin were respectively supplied by side feeders, and mixed under shear conditions of a temperature of 240 ° C. and a screw rotation speed of 200 rpm to obtain pellets.
- the polyester resin / acrylic rubber-based dynamically crosslinked resin and the polyvinylidene fluoride resin were commercially available, and the mass ratio (polyester resin / acrylic rubber-based dynamically crosslinked resin: polyvinylidene fluoride resin) was 90:10.
- the obtained pellets are injection molded to prepare various measurement samples, and the loss tangent (tan ⁇ ), surface hardness (Shore hardness), compression set, and static leak rate in dynamic viscoelasticity are measured by the following methods. did.
- the results are shown in Table 1.
- the size of the seal ring of the static leak amount measurement sample was set so that the compression amount was 25% in a state where it was mounted in the shaft groove.
- tan ⁇ indicates the maximum value in the temperature range of 20 ° C to 150 ° C.
- Examples 2 to 5 Sample to be measured in the same manner as in Example 1 except that the screw rotation speed of the twin screw extruder was set to 300 rpm (Example 2), 400 rpm (Example 3), 500 rpm (Example 4), and 600 rpm (Example 5).
- the loss tangent (tan ⁇ ), surface hardness, compression set, and static leakage amount in dynamic viscoelasticity of each sample were measured. The results are shown in Table 1.
- FIG. 3 shows the measurement results of tan ⁇ in the temperature range of 20 ° C. to 150 ° C. for the samples of Example 2, Example 4 and Example 5.
- the structures of the samples of Examples 2 and 4 were observed using a transmission electron microscope (TEM).
- the measurement sample was prepared by the RuO4 stained ultrathin section method.
- 4 and 5 show TEM observation photographs of the samples of Example 2 and Example 4, respectively (magnification: 8000 times).
- a polyester resin / acrylic rubber-based dynamically crosslinked resin and a polyvinylidene fluoride resin which are the raw materials of the examples and comparative examples, were prepared and evaluated in the same manner.
- Shore hardness was measured based on JIS K7215.
- the compression set Cs was measured as follows with reference to JIS K6262. A 5 mm x 15 mm, 2 mm thick test piece obtained by injection molding is mounted on a compression device, compressed to a compression rate of 25%, and then preliminarily adjusted to 150 ° C (Automatic Transmission Fluid: ATF) It was immersed in it for 100 hours. After the heat treatment was completed, the ATF on the surface of the test piece taken out from the ATF and removed from the compression apparatus was wiped off, and the thickness (t 2 ) at the center of the test piece after standing at room temperature for 30 minutes was measured. From t 2 at this time, compression set Cs was calculated according to Equation 1.
- each seal ring is mounted in a shaft groove provided on the outer peripheral surface of the shaft, and at a hydraulic pressure of 4.0 MPa and an oil temperature of 150 ° C., the housing is reciprocated at a cumulative rate of 1 km at a stroke of 10 mm / s, and then the above-mentioned again.
- the amount of oil leakage was measured by the method.
- the measurement results are shown in Table 1 as static oil leakage after operation.
- the static oil leakage amount is also expressed as a relative value with the initial static oil leakage amount of Comparative Example 1 being 100.
- Table 1 shows that the maximum value of tan ⁇ at 20 ° C. to 150 ° C. can be controlled by changing the screw rotation speed of the twin screw extruder.
- FIG. 2 shows the measurement results of tan ⁇ in the temperature range of 20 ° C. to 150 ° C. for the polyester resin / acrylic rubber-based dynamically crosslinked resin, polyvinylidene fluoride, and Comparative Example 1.
- tan ⁇ was 0.2 or more over the entire temperature range of 20 ° C. to 150 ° C., and a gentle peak was observed at 30 ° C. to 40 ° C.
- This peak is considered to be caused by a glass transition of polybutylene terephthalate (PBT), which is a polyester resin of a polyester resin / acrylic rubber-based dynamically crosslinked resin.
- PBT polybutylene terephthalate
- Polyvinylidene fluoride showed a low tan ⁇ of 0.1 near room temperature, but it was found that tan ⁇ increased with increasing temperature.
- Comparative Example 1 in which the polyester resin / acrylic rubber-based dynamically crosslinked resin and polyvinylidene fluoride were mixed, a clear peak considered to be caused by the glass transition of PBT was observed, but on the high temperature side, It was found that tan ⁇ tends to decrease.
- FIG. 3 shows the measurement results of tan ⁇ in the temperature range of 20 ° C. to 150 ° C. for the samples of Comparative Example 1, Examples 2, 4 and 5.
- the value of tan ⁇ is reduced in all temperature ranges, and the peak around 40 ° C. to 50 ° C., which is considered to be caused by the glass transition of PBT, disappears. I understood.
- the tan ⁇ values of the samples of Examples 4 and 5 were further reduced compared to the sample of Example 2 particularly on the low temperature side. 4 and 5 show TEM observation photographs of the samples of Example 2 and Example 4, respectively.
- Example 4 has a smaller size (particle size) of polyvinylidene fluoride and is highly dispersed.
- the thermoplastic resin having a fine size is uniformly dispersed in the rubber component, so that the plastic deformation caused by the flow of the thermoplastic resin is caused by the rubber component (acrylic rubber) 1 around the thermoplastic resin. It is considered that the tan ⁇ value was further effectively suppressed and a low tan ⁇ value could be maintained in the entire temperature range.
- the plastic deformation of the thermoplastic resin can be effectively suppressed, and the rubber elasticity can be maintained even in a high temperature range. Therefore, it was found that high sealing characteristics can be maintained even after operating under severe conditions.
- a resin composition capable of maintaining excellent sealing characteristics over a long period of time even under severe use conditions, or a seal member composed of the resin composition.
- Rubber component 2 Polyvinylidene fluoride
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Abstract
Description
ゴム成分としてポリエステル樹脂/アクリルゴム系動的架橋樹脂、熱可塑性樹脂としてポリフッ化ビニリデン樹脂を用い、リードとニーディングディスクを組み合わせたφ92mmのスクリューが設置された2軸押出機で混合した。ここで、ポリエステル樹脂/アクリルゴム系動的架橋樹脂及びポリフッ化ビニリデン樹脂を、それぞれサイドフィーダーにて供給し、温度240℃、スクリュー回転数200rpmのせん断条件で混合してペレットを得た。なお、ポリエステル樹脂/アクリルゴム系動的架橋樹脂とポリフッ化ビニリデン樹脂は、市販品を用い、質量比(ポリエステル樹脂/アクリルゴム系動的架橋樹脂:ポリフッ化ビニリデン樹脂)は90:10とした。得られたペレットを射出成型し、各種測定試料を作製し、以下の方法で、動的粘弾性における損失正接(tanδ)、表面硬度(ショア硬度)、圧縮永久歪、及び静的漏れ量を測定した。結果を表1に示す。ここで、静的漏れ量測定用試料のシールリングのサイズは、軸溝に装着した状態で圧縮量が25%となるように設定した。また、tanδは、20℃~150℃の温度範囲における最大値を示す。
2軸押出機のスクリュー回転速度を、300rpm(実施例2)、400rpm(実施例3)、500rpm(実施例4)及び600rpm(実施例5)とした他は実施例1と同様に、測定試料を作製した。それぞれの試料の動的粘弾性における損失正接(tanδ)、表面硬度、圧縮永久歪、及び静的漏れ量を測定した。結果を表1に示す。また、実施例2、実施例4及び実施例5の試料の20℃~150℃の温度範囲におけるtanδの測定結果を図3に示す。さらに、透過型電子顕微鏡(TEM)を用いて実施例2及び4の試料の組織観察を行った。測定試料は、RuO4染色超薄切片法で調整した。図4及び図5に、それぞれ実施例2及び実施例4の試料のTEM観察写真を示す(倍率:8000倍)。
スクリュー回転数を100rpm(比較例1)及び150rpm(比較例2)とした他は実施例1と同様に測定試料を調整し、評価を行った。比較例1の試料の動的粘弾性における損失正接(tanδ)、表面硬度、圧縮永久歪、及び静的漏れ量を測定した結果を表1に示す。
実施例1~5及び比較例1、2の樹脂組成物を熱プレスして、厚さ500~1000μmのシートを作製した後、幅3mm、長さ20mmに切断して短冊状測定試料とした。動的粘弾性測定装置は、エスアイアイ・ナノテクノロジー株式会社製熱機械分析装置を用い、昇温法により、空気中で、測定周波数0.1Hz、昇温速度3℃/分で測定を行った。各測定温度における動的貯蔵弾性率(E’)と動的損失弾性率(E”)から損失正接(tanδ=E”/E’)を自動算出してプロットした。なお、参考として、実施例及び比較例の原料であるポリエステル樹脂/アクリルゴム系動的架橋樹脂及びポリフッ化ビニリデン樹脂についても、それぞれ同様の測定試料を作製して同様に評価を行った。
JIS K7215に基づき、ショア硬度を測定した。
圧縮永久歪Csの測定は、JIS K6262を参考にして、以下のとおり行った。射出成型により得られた5mm×15mm、厚さ2mmの試験片を圧縮装置に装着し、圧縮量25%に圧縮した後、予め、150℃に調節した潤滑・作動油(Automatic Transmission Fluid:ATF)中に100時間浸漬した。加熱処理終了後、ATF中から取り出し、圧縮装置から取り外した試験片表面のATFを拭き取って、室温にて30分間静置した後の試験片中央部の厚さ(t2)を測定した。この時のt2より、式1により圧縮永久歪Csを算出した。
Cs =(t0 -t2)/(t0 -t1)×100・・・(式1)
t0:試験片の元の厚さ(mm)
t1:スペーサーの厚さ(mm)
t2:試験後30分後の厚さ(mm)
実施例1~5及び比較例1、2の樹脂組成物を用いて、合口を有しないシールリングを射出成型して作製した。得られたシールリングを、軸の外周面に設けた軸溝に装着し、静的漏れ性能試験装置に設置した。ここで、油圧室に165ccのATFを充填し、室温下(油温:25℃)、静止状態で、シールリングから漏れたATFを排油溝から回収し、7日間の累積油漏れ量を測定した。測定結果を初期の静的油漏れ量として表1に示す。ここで、静的油漏れ量は、比較例1の値を100として相対値で表した。なお、シールリングのサイズは、軸溝に装着した状態で圧縮量が25%となるように設定した。
2 ポリフッ化ビニリデン
Claims (5)
- ゴム成分及び熱可塑性樹脂を含有する樹脂組成物であって、20℃~150℃の温度範囲における損失正接(tanδ)の最大値が0.2以下であることを特徴とする樹脂組成物。
- 前記ゴム成分が、アクリルゴムであることを特徴とする請求項1に記載の樹脂組成物。
- 前記熱可塑性樹脂が、ポリフッ化ビニリデンであることを特徴とする請求項1又は2に記載の樹脂組成物。
- 前記樹脂組成物中における熱可塑性樹脂の円相当径が、40nm以上100nm以下であることを特徴とする請求項1~3の何れか一項に記載の樹脂組成物。
- 請求項1~4の何れか一項に記載の樹脂組成物を用いたことを特徴とするシール部材。
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EP13789148.7A EP2719724A4 (en) | 2012-06-26 | 2013-04-15 | RESIN COMPOSITION AND SEALING ELEMENT |
CN201380002088.4A CN103732674A (zh) | 2012-06-26 | 2013-04-15 | 树脂组合物及密封构件 |
KR1020137029696A KR20140033042A (ko) | 2012-06-26 | 2013-04-15 | 수지 조성물 및 시일 부재 |
US14/235,019 US20150087785A1 (en) | 2011-06-26 | 2013-04-15 | Resin composition and seal member |
MX2013014062A MX2013014062A (es) | 2012-06-26 | 2013-04-15 | Composicion de resina y miembro de obturacion. |
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US20180298771A1 (en) * | 2017-04-12 | 2018-10-18 | Borgwarner Inc. | Polymeric actuation pivot shaft seal |
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US20240199842A1 (en) * | 2021-03-30 | 2024-06-20 | Asahi Rubber Inc. | Ultraviolet reflective material, method for producing same, and raw material composition therefor |
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MX2013014062A (es) | 2014-09-04 |
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JP2014005411A (ja) | 2014-01-16 |
US20150087785A1 (en) | 2015-03-26 |
EP2719724A1 (en) | 2014-04-16 |
CN103732674A (zh) | 2014-04-16 |
KR20140033042A (ko) | 2014-03-17 |
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