WO2014000599A1 - Dry preparation process of infant formula milk powder - Google Patents
Dry preparation process of infant formula milk powder Download PDFInfo
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- WO2014000599A1 WO2014000599A1 PCT/CN2013/077624 CN2013077624W WO2014000599A1 WO 2014000599 A1 WO2014000599 A1 WO 2014000599A1 CN 2013077624 W CN2013077624 W CN 2013077624W WO 2014000599 A1 WO2014000599 A1 WO 2014000599A1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/40—Complete food formulations for specific consumer groups or specific purposes, e.g. infant formula
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/30—Encapsulation of particles, e.g. foodstuff additives
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- the invention relates to the technical field of dairy product processing, in particular to a dry preparation process of infant formula milk powder.
- Infant formula is to meet the nutritional needs of infants and young children, adding various nutrients to the milk powder to achieve the effect close to breast milk. Compared with regular milk powder, infant formula removes some casein in the formula, increases whey protein; removes most of the saturated fatty acids, adds vegetable oil, and increases unsaturated fatty acids. DHA (docosahexaenoic acid, commonly known as brain gold) and AA (arachidonic acid); lactose is also added to the formula, the carbohydrate content is close to human milk; in addition, vitamins, minerals, trace elements, Certain amino acids or other nutrients make it closer to human milk.
- DHA docosahexaenoic acid, commonly known as brain gold
- AA arachidonic acid
- lactose is also added to the formula, the carbohydrate content is close to human milk; in addition, vitamins, minerals, trace elements, Certain amino acids or other nutrients make it closer to human milk.
- the fat Under the joint action of air and temperature, the fat is hydrolyzed into glycerol and fatty acid, and the fatty acid is oxidized to produce aldehydes and ketones, resulting in an unpleasant scent; mildew caused by incomplete sterilization during milk powder processing; vitamins and Redox reaction between minerals, etc.
- Minerals are catalysts that produce a lot of reactions, because whether it is a wet process or a dry process, various nutrients are directly mixed and added, and various damage factors cannot be avoided. Because formula, milk, etc. are extremely rich in various kinds of vitamins, minerals and other nutrients, it is easy to produce various quality problems during storage and use, such as cockroaches, mold, browning, and sour smell. Taste and so on.
- the taste and appearance of the degraded formula will be deteriorated, the physical properties will be deteriorated, and the vitamins and essential amino acids will be decomposed, resulting in the disappearance of the nutritional value, the decrease of the physiological value and digestibility of the protein, and the growth of toxic substances or metabolic hindrance substances. Therefore, in order to prevent the health of infants and young children, in addition to not letting infants and young children eat degraded milk powder, it is especially important to study the preparation process of more advanced formula milk powder to ensure the quality of the products and the non-destruction of various nutrients.
- microcapsule technology embeds sensitive components from external factors; it also avoids or mitigates the odor of certain ingredients and their interaction with other ingredients. therefore, The study of microcapsules is of great significance for the preparation of formula.
- the object of the present invention is to provide a process for preparing an infant formula by a dry process, and the milk powder prepared by the method has the advantages of good stability, sufficient nutritional value and good mouthfeel.
- An infant formula that is 100 per weight by weight The ingredients in the g formula include 15-25 g of vegetable oil, 10-25 g of skim milk powder, 27.6-34.21 g of desalted whey powder, 12.24-35.4 g of lactose, 2.75-10.03 g of whey protein powder, 0.1-0.2 g of multivitamin, compound Minerals 0.35-0.7g, other infant formulas allow the addition of nutrients 0.3-0.5g, and appropriate amount of embedding materials, its preparation method is:
- the vitamins are made into vitamin powder by using microcapsule technology
- the vitamin C in the vitamin, the iron source in the mineral and the lactoferrin in the other vegan may be pre-mixed uniformly and then subjected to microencapsulation into an iron composition
- the wall material selected by the microcapsules in the above preparation method may be one or more of whey protein, desalted whey powder, lecithin, maltodextrin, corn syrup, and lactose;
- the wall material selected for the microcapsules may be one or more of whey protein, desalted whey powder, and lactose;
- the step (6) may be: preparing a mixture of skim milk powder, whey powder, whey protein powder, vegetable fat powder, lactose, and step (5), each of which is divided into 5 parts. And sequentially added to the mixer in turn, repeated until the addition is completed, and the stirring is turned on until the mixing is uniform;
- the mixing conditions may be temperature: 20-25 ° C, humidity (RH) ⁇ 30-35%, air cleanliness of 100,000, water activity (Aw) of all raw materials ⁇ 0.5;
- the above micronutrientization of vitamins may be carried out by first adding whey protein powder into purified water to dissolve into a whey protein solution, and adding a multivitamin having a wall material having a mass of 4-6:1 than that of the core material; after uniformly mixing, drying by low temperature spray drying After cooling, the vitamin powder is obtained, or the maltodextrin is first added to the purified water to dissolve into a solution, and then mixed with the multivitamin, the wall material is more than 5-8:1 than the core material, and then cooled by low temperature spray drying. After that, you get vitamin powder;
- the microencapsulation of minerals in the above may be carried out by dissolving the added minerals in a small amount of purified water to prepare a suspension, and then dispersing the lecithin having a mineral mass of 1-2 times in the mineral suspension and stirring well. Emulsifying until uniform mixing; pouring the semi-solid product into a container and drying in a freeze dryer; pulverizing the dried sample to a specified mesh number to obtain a mineral powder;
- the microencapsulation of the vegetable oil in the above may be carried out by placing the vegetable oil in a phacoemulsification machine, adding lactose and a small amount of lecithin for emulsification, and the wall material has a mass of 1-1.2:1 than the core material, homogenizing, phacoemulsification into a uniform solution, and spraying. Dry and obtain vegetable fat powder, or use desalted whey powder as wall material, fully mix and emulsify oil and wall material of other nutrients, wall-to-core material mass ratio 1-1.2:1, dry and decompress by low temperature, After cooling, pulverize to obtain vegetable fat powder;
- the above micronutrientization of the oil nutrient may be carried out by mixing the desalted whey powder with the corn syrup as the wall material, mixing the oil and the wall material of the other nutrients uniformly, and the wall material has a mass of 3-4:1 than the core material.
- the wall material core material mass ratio is 2-3:1, homogeneous, After phacoemulsification into a uniform solution, spray drying is obtained;
- the microencapsulation of the iron composition in the above may be a solution in which the core vitamin C, iron pyrophosphate and lactoferrin are dissolved in a certain amount of purified water to form a solution, and the wall material has a mass ratio of 7:3 of whey protein and malt.
- the dextrin is dispersed in the solution, and the mass ratio of the wall material to the core material is controlled to be 2-3:1, and the mixture is fully stirred until the mixture is uniform; the semi-solid product is sprayed to a specified mesh number by low-temperature spray drying.
- Iron composition Iron composition.
- the dry preparation process of the infant formula of the invention is a preparation process of mixing and packaging under a certain production condition by partially encapsulating a part of the reaction-prone and unstable substance through microcapsule technology, reducing or preventing Adverse reactions between substances.
- the prepared infant formula has the advantages of good stability, good uniformity, good mouthfeel and ensuring the nutritional activity of each component.
- Figure 1 is a flow chart of the preparation method of the present invention.
- composition ratio of infant formula is as follows: vegetable oil 25g, embedding wall material: lactose 25g; composite mineral 0.7g, embedding wall material: lecithin 0.35g; multivitamin 0.1g, embedding wall material: whey protein powder 0.4 g; nutrient 0.3 g, embedding wall material: 0.6 g of desalted whey powder, 0.3 g of corn syrup; 10 g of skim milk powder, 27 g of desalted whey powder, 4 g of whey protein powder, and 6.25 g of lactose.
- Vitamin microcapsule technology firstly add whey protein powder into purified water to dissolve into a whey protein solution with a mass fraction of 10%, and add a multivitamin with a wall material of 4:1 mass ratio; after mixing evenly, low temperature Spray drying, operation control inlet temperature 120 ° C, outlet temperature 50 ° C, cooling to get vitamin powder;
- Vegetable oil microcapsule technology the vegetable oil is placed in a phacoemulsification machine, and lactose and a small amount of lecithin are added for emulsification.
- the wall material has a mass of 1:1 than the core material, the homogenization pressure is controlled to 25 MPa, and the super emulsification is 10 minutes, and the inlet is controlled.
- the temperature is 150 ° C, the outlet temperature is 70 ° C, spray drying to obtain plant fat powder;
- Oil nutrient microcapsule technology the desalted whey powder is combined with corn syrup as the wall material, and the oil and wall materials in other nutrients are evenly mixed.
- the wall material has a mass ratio of 3:1, and is spray dried by low temperature. After cooling, it is available;
- the vitamin powder, mineral powder, oil nutrient powder and other nutrients less than 5% after the microcapsules are added to the mixer, the mixing temperature is controlled at 20 ° C, and the relative humidity (RH) is 35%.
- the air cleanliness is 100,000 grades, mixed for 10 minutes to make it uniform; then add skim milk powder, whey powder, whey protein powder, lactose, vegetable fat powder, etc. for 20min to make uniform; nitrogen-filled quantitative packaging is obtained.
- Ingredients ratio of infant formula is as follows: vegetable oil 25g, embedding wall material: lactose 30g; composite mineral 0.7g, embedding wall material: lecithin 0.7g; multivitamin 0.1g, embedding wall material: whey protein powder 0.6 g; nutrient 0.3 g, embedding wall material: desalted whey powder 0.8 g, corn syrup 0.4 g; skim milk powder 10 g, desalted whey powder 27 g, whey protein powder 4 g, lactose 5.4 g.
- Vitamin microcapsule technology firstly add whey protein powder to purified water to dissolve into a whey protein solution with a mass fraction of 10%, and add a multivitamin with a wall material of 6:1 mass ratio; Spray drying, operation control inlet temperature 120 ° C, outlet temperature 50 ° C, cooling to get vitamin powder;
- Vegetable oil microcapsule technology the vegetable oil is placed in a phacoemulsification machine, and lactose and a small amount of lecithin are added for emulsification.
- the wall material has a mass of 1.2:1, the homogenization pressure is 25 MPa, and the super emulsification is 10 min.
- the temperature is 150 ° C, the outlet temperature is 70 ° C, spray drying to obtain plant fat powder;
- Oil nutrient microcapsule technology the desalted whey powder is combined with corn syrup as the wall material, and the oil and wall materials in other nutrients are evenly mixed.
- the wall material is 4:1 than the core material, and is spray dried by low temperature. After cooling, it is available;
- the vitamin powder, mineral powder, oil nutrient powder and other nutrients less than 5% after the microcapsules are added to the mixer, the mixing temperature is controlled at 20 ° C, and the relative humidity (RH) is 35%.
- the air cleanliness is 100,000 grades, mixed for 10 minutes to make it uniform; then add skim milk powder, whey powder, whey protein powder, lactose, vegetable fat powder, etc. for 20min to make uniform; nitrogen-filled quantitative packaging is obtained.
- composition ratio of infant formula is as follows: vegetable oil 20g, embedding wall material: desalted whey powder 20g; composite mineral 0.35g, embedding wall material: lecithin 0.28g; multivitamin 0.15, embedding wall material: maltodextrin 0.75 g; nutrient 0.5 g, embedding wall material: whey protein powder 0.75 g, lactose 0.25 g; skim milk powder 15 g, desalted whey powder 10 g, whey protein powder 2 g, lactose 29.97 g.
- the preparation process is as follows:
- Vitamin microcapsule technology firstly add maltodextrin to purified water to dissolve into a solution with a mass fraction of 20%, and then mix with the multivitamin, the wall material is 5:1, and then the mixture is cooled by low temperature spray drying. After that, you get vitamin powder;
- Vegetable oil microcapsule technology the desalted whey powder is used as the wall material, and the oil and wall materials in other nutrients are fully mixed and emulsified.
- the wall material and the core material have a mass ratio of 1:1, and are dried and cooled by low temperature under reduced pressure. Crushing to obtain plant fat powder;
- Oil nutrient microcapsule technology the vegetable oil is placed in a phacoemulsification machine, adding whey protein powder and lactose with a mass ratio of 3:1, the wall material core material mass ratio is 2:1, and the control homogenization pressure is 25 MPa. After 10 minutes of super-emulsification, the inlet temperature is controlled at 150 ° C, the outlet temperature is 70 ° C, and spray drying is obtained;
- composition ratio of infant formula is as follows: vegetable oil 20g, embedding wall material: desalted whey powder 24g; composite mineral 0.35g, embedding wall material: lecithin 0.35g; multivitamin 0.15, embedding wall material: maltodextrin 1.2 g; nutrient 0.5 g, embedding wall material: whey protein powder 1 g, lactose 0.5 g; skim milk powder 15 g, desalted whey powder 10 g, whey protein powder 2 g, lactose 24.95 g.
- the preparation process is as follows:
- Vitamin microcapsule technology firstly add maltodextrin to purified water to dissolve into a solution with a mass fraction of 20%, and then mix with the multivitamin, the wall material is 8:1, and then the mixture is cooled by low temperature spray drying. After that, you get vitamin powder;
- Vegetable oil microcapsule technology the desalted whey powder is used as the wall material, and the oil and wall materials in other nutrients are fully mixed and emulsified.
- the wall material and the core material have a mass ratio of 1.2:1, dried by low temperature and dried, and cooled. Crushing to obtain plant fat powder;
- Oil nutrient microcapsule technology the vegetable oil is placed in a phacoemulsification machine, adding whey protein powder and lactose with a mass ratio of 2:1, the wall material core material mass ratio is 3:1, and the control homogenization pressure is 30 MPa. After 10 minutes of super-emulsification, the inlet temperature is controlled at 150 ° C, the outlet temperature is 70 ° C, and spray drying is obtained;
- the formula of infant formula is as follows: vegetable oil 15g, embedding wall material: lactose 15g; compound mineral (except iron) 0.6g, embedding wall material: lecithin 0.3g; multivitamin (except vitamin C) 0.11g, embedding wall material: whey protein powder 0.44g; nutrient 0.4g, embedding wall material: desalted whey powder 0.8g Corn syrup 0.4g; vitamin C 0.09g, 0.024g of iron pyrophosphate, 0.06g of lactoferrin, embedding wall material: 0.244g of whey protein powder, 0.104g of maltodextrin; 15g of skim milk powder, 28g of desalted whey powder, 9g of whey protein powder, lactose 14.428g.
- the preparation process is as follows:
- Iron composition microcapsule technology dissolve vitamin C, iron pyrophosphate, lactoferrin in a certain amount of purified water to make a solution, and then disperse whey protein and maltodextrin (mass ratio 7:3) In the solution, the mass ratio of the wall material to the core material is 2:1, and the mixture is fully stirred until the mixture is uniform; the semi-solid product is sprayed by low temperature spray, and the dried sample is pulverized to a specified mesh number to obtain an iron composition (water activity) (Aw) ⁇ 0.5);
- step (3) Prepare a mixture of skim milk powder, whey powder, whey protein powder, vegetable fat powder, lactose, and step (3), each of which is divided into 5 equal portions, and sequentially added to the mixer in portions, repeating until adding Finish, start stirring until evenly mixed;
- the formula of infant formula is as follows: vegetable oil 15g, embedding wall: lactose 18g; compound mineral (except iron) 0.6g, embedding wall material: lecithin 0.6g; multivitamin (except vitamin C) 0.11g, embedding wall material: whey protein powder 0.66g; nutrient 0.4g, embedding wall material: desalted whey powder 0.8g Corn syrup 0.8g; vitamin C 0.09g, iron pyrophosphate 0.024g, lactoferrin 0.06g, embedding wall material: whey protein powder 0.365g, maltodextrin 0.157g; skim milk powder 15g, desalted whey powder 28g, whey protein powder 9g, lactose 10.334g.
- the preparation process is as follows:
- Iron composition microcapsule technology dissolve vitamin C, iron pyrophosphate, lactoferrin in a certain amount of purified water to make a solution, and then disperse whey protein and maltodextrin (mass ratio 7:3) In the solution, the mass ratio of the wall material to the core material is 3:1, and the mixture is fully stirred until the mixture is uniform; the semi-solid product is sprayed by low temperature spray, and the dried sample is pulverized to a specified mesh number to obtain an iron composition (water activity) (Aw) ⁇ 0.5);
- step (3) Prepare a mixture of skim milk powder, whey powder, whey protein powder, vegetable fat powder, lactose, and step (3), each of which is divided into 5 equal portions, and sequentially added to the mixer in portions, repeating until adding Finish, start stirring until evenly mixed;
- composition ratio of the larger infant formula is as follows: vegetable oil 20g, embedding wall material: desalted whey powder 20g; composite mineral (except iron) 0.5g, embedding wall material: lecithin 0.4g; multivitamin (except vitamin C ) 0.12g, embedding wall material: maltodextrin 0.6g; nutrient 0.5g, embedding wall material: whey protein powder 0.75g, lactose 0.25g; ferrous sulfate (iron content 20%) 0.03g, lactoferrin 0.048g, vitamin C 0.06 g, embedding wall material: 0.138 g of desalted whey powder, 0.138 g of maltodextrin; 25 g of skim milk powder, 10 g of desalted whey powder, 2 g of whey protein powder, 16.966 g of lactose, and 2.5 g of oligosaccharide.
- the preparation process is as follows:
- Iron composition microcapsule technology Dissolve vitamin C, ferrous sulfate, lactoferrin in a certain amount of purified water to make a solution, and then disperse the desalted whey powder and maltodextrin (mass ratio 1:1) In solution (wall material to core material mass ratio of 2:1), stir well until homogeneous; the semi-solid product is sprayed by low temperature spray, and the dried sample is pulverized to the specified mesh number to obtain iron composition (water Activity (Aw) ⁇ 0.5);
- composition ratio of the larger infant formula is as follows: vegetable oil 20g, embedding wall material: desalted whey powder 24g; composite mineral (except iron) 0.5g, embedding wall material: lecithin 0.5g; multivitamin (except vitamin C ) 0.12g, embedding wall material: maltodextrin 0.96g; nutrient 0.5g, embedding wall material: whey protein powder 1.125g, lactose 0.375g; ferrous sulfate (iron content 20%) 0.03g, lactoferrin 0.048g, vitamin C 0.06 g, embedding wall material: 0.207 g of desalted whey powder, 0.207 g of maltodextrin; 25 g of skim milk powder, 10 g of desalted whey powder, 2 g of whey protein powder, 11.868 g of lactose, and 2.5 g of oligosaccharide.
- the preparation process is as follows:
- Iron composition microcapsule technology Dissolve vitamin C, ferrous sulfate, lactoferrin in a certain amount of purified water to make a solution, and then disperse the desalted whey powder and maltodextrin (mass ratio 1:1) In the solution (the wall material to core material mass ratio is 3:1), stir well until the mixture is uniform; the semi-solid product is sprayed by low temperature spray, and the dried sample is pulverized to the specified mesh number to obtain the iron composition (water Activity (Aw) ⁇ 0.5);
- Microcapsule technology is used to embed unstable or reactive materials to ensure the activity of each nutrient
- the special mixing process ensures the uniform dispersion of each nutrient, the temperature and humidity requirements of the production process are extremely strict, and the quality of the product is guaranteed;
- Example 1 The milk powder prepared according to the formulation and process of Example 1 was used as a sample group; according to the formulation of Example 1, the milk powder prepared by the ordinary dry process was used as a control group.
- Test method Two samples packed with nitrogen were placed in a constant temperature and humidity chamber, the temperature was controlled at 40 ° C, and the humidity was 75%. The surface oil, peroxide value and sensory index were measured monthly for 6 months.
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Abstract
A microencapsulation preparation process of infant formula milk powder, comprising dried skim milk, whey powder, whey proteins, vegetable oil and fat, lactose, vitamins, mineral substances and other nutrients. A preparation method of the infant formula milk powder comprises the following steps of: using a microencapsulation technique to embed oils in the vitamins, the mineral substances, the vegetable oil and fat and the other nutrients; thoroughly mixing embedded vitamin powder, mineral substance powder, oil nutrients and powder iron composites and other nutrients with a dosage less than 5%; thoroughly mixing the composite obtained through the foregoing steps with the dried skim milk, the whey powder, the whey protein powder, lactose, vegetable fat powder and the like; and eventually nitrogenizing and packaging quantitatively.
Description
本发明涉及乳制品加工技术领域,具体地说是一种婴幼儿配方奶粉的干法制备工艺。 The invention relates to the technical field of dairy product processing, in particular to a dry preparation process of infant formula milk powder.
婴幼儿配方奶粉是为了满足婴幼儿的营养需要,在奶粉中加入各种营养成分,以达到接近母乳的效果。与普通奶粉相比,婴幼儿奶粉在配方中去除了部分酪蛋白,增加了乳清蛋白;去除了大部分饱和脂肪酸,加入了植物油,增加了不饱和脂肪酸
DHA(二十二碳六烯酸,俗称脑黄金)和AA(花生四烯酸);配方奶粉中还加入了乳糖,碳水化合物含量接近人乳;另外还添加了维生素、矿物质、微量元素、某些氨基酸或其他营养成分,使之更接近人乳。
Infant formula is to meet the nutritional needs of infants and young children, adding various nutrients to the milk powder to achieve the effect close to breast milk. Compared with regular milk powder, infant formula removes some casein in the formula, increases whey protein; removes most of the saturated fatty acids, adds vegetable oil, and increases unsaturated fatty acids.
DHA (docosahexaenoic acid, commonly known as brain gold) and AA (arachidonic acid); lactose is also added to the formula, the carbohydrate content is close to human milk; in addition, vitamins, minerals, trace elements, Certain amino acids or other nutrients make it closer to human milk.
目前婴幼儿配方奶粉的制备工艺有两种,一种是将纯牛奶或乳粉加水还原成原乳,再将维生素、矿物质等其它营养素加入牛奶过还原乳中混合均匀,通过喷雾干燥的方法制得,传统上成为湿法工艺;一种是将乳粉、脂肪粉、维生素、矿物质等直接混合均匀的方法制得,也称为干法工艺。现有工艺存在最主要的问题有:“美拉德”反应,即氨基化合物如蛋白质、氨基酸等,与糖之间相互作用而产生褐变,导致奶粉颜色变深;脂肪酸败,即油脂在阳光,空气和温度等因素的共同作用下变质,脂肪水解成甘油和脂肪酸,脂肪酸氧化产生醛和酮类化合物,从而出现难闻的哈喇味;奶粉加工过程中杀菌不彻底导致的霉变;维生素与矿物质之间的氧化还原反应等。矿物质是产生很多反应的催化剂,因为无论是湿法工艺还是干法工艺,均是将各种营养物质直接混合添加,无法避免各种破坏因素的影响。由于配方奶粉中蛋白、脂肪等极为丰富,各种维生素、矿物质及其他营养素种类繁多,在储存和使用的过程中很容易产生各种质量问题,如变腥、发霉、褐变、有酸臭味等。At present, there are two preparation processes for infant formula milk powder, one is to reduce pure milk or milk powder to water to reduce the original milk, and then add vitamins, minerals and other nutrients to the milk to reduce the milk evenly, by spray drying method. It is traditionally a wet process; one is made by directly mixing milk powder, fat powder, vitamins, minerals, etc., also known as dry process. The most important problems in the existing processes are: "Millard" reaction, that is, amino compounds such as proteins, amino acids, etc., which interact with sugar to cause browning, which causes the milk powder to become darker; fatty acids are lost, that is, fat in the sunlight. Under the joint action of air and temperature, the fat is hydrolyzed into glycerol and fatty acid, and the fatty acid is oxidized to produce aldehydes and ketones, resulting in an unpleasant scent; mildew caused by incomplete sterilization during milk powder processing; vitamins and Redox reaction between minerals, etc. Minerals are catalysts that produce a lot of reactions, because whether it is a wet process or a dry process, various nutrients are directly mixed and added, and various damage factors cannot be avoided. Because formula, milk, etc. are extremely rich in various kinds of vitamins, minerals and other nutrients, it is easy to produce various quality problems during storage and use, such as cockroaches, mold, browning, and sour smell. Taste and so on.
变质的配方奶粉味道及外观会变坏,物理性质变劣,维生素及必需氨基酸被分解,致使其营养价值消失,蛋白质的生理价值及消化性降低,有毒物质或代谢阻碍物质滋生。所以为了婴幼儿的健康,除了勿让婴幼儿食用变质的奶粉外,研究更先进的配方奶粉制备工艺,保证产品的质量和各营养物质不被破坏变的尤为重要。The taste and appearance of the degraded formula will be deteriorated, the physical properties will be deteriorated, and the vitamins and essential amino acids will be decomposed, resulting in the disappearance of the nutritional value, the decrease of the physiological value and digestibility of the protein, and the growth of toxic substances or metabolic hindrance substances. Therefore, in order to prevent the health of infants and young children, in addition to not letting infants and young children eat degraded milk powder, it is especially important to study the preparation process of more advanced formula milk powder to ensure the quality of the products and the non-destruction of various nutrients.
目前虽有部分油类物质已经采用包埋的工艺,以改变其在固体物料中的分散性或在水溶性物质中的溶解性,但仍未解决配方奶粉的“美拉德反应”及营养物质中维生素、矿物质的氧化还原反应等问题。微胶囊技术可将敏感成分包埋起来,使其免受外界因素的影响;也可以避免或减轻某些成分的异味及其与其它成分的作用。因此,
微胶囊的研究对于配方奶粉的制备具有重大意义。At present, although some oil substances have been used in the embedding process to change their dispersibility in solid materials or solubility in water-soluble substances, the "Millard reaction" and nutrients of formula milk powder have not been solved. Problems such as redox reaction of vitamins and minerals. Microcapsule technology embeds sensitive components from external factors; it also avoids or mitigates the odor of certain ingredients and their interaction with other ingredients. therefore,
The study of microcapsules is of great significance for the preparation of formula.
本发明的目的是提供一种干法制备婴幼儿配方奶粉的工艺,通过该方法制备的奶粉具有稳定性好,营养价值被充分保护且口感好的优势。
The object of the present invention is to provide a process for preparing an infant formula by a dry process, and the milk powder prepared by the method has the advantages of good stability, sufficient nutritional value and good mouthfeel.
一种婴幼儿配方奶粉,以重量计每100
g配方中各成份包含植物油15-25g、脱脂乳粉10-25g、脱盐乳清粉27.6-34.21g、乳糖12.24-35.4g、乳清蛋白粉2.75-10.03g、复合维生素0.1-0.2g、复合矿物质0.35-0.7g、其它婴幼儿配方奶粉允许添加的营养素0.3-0.5g,和适量包埋材料,它的制备方法为:An infant formula that is 100 per weight by weight
The ingredients in the g formula include 15-25 g of vegetable oil, 10-25 g of skim milk powder, 27.6-34.21 g of desalted whey powder, 12.24-35.4 g of lactose, 2.75-10.03 g of whey protein powder, 0.1-0.2 g of multivitamin, compound Minerals 0.35-0.7g, other infant formulas allow the addition of nutrients 0.3-0.5g, and appropriate amount of embedding materials, its preparation method is:
(1)先将维生素采用微胶囊技术制成维生素粉;(1) First, the vitamins are made into vitamin powder by using microcapsule technology;
(2)将矿物质采用微胶囊技术制成矿物质粉;(2) Minerals are made from minerals using microcapsule technology;
(3)将植物油脂采用微胶囊技术制成植物脂肪粉;(3) using vegetable micro-capsule technology to make vegetable fat powder;
(4)将其他营养素中的油类分别采用微胶囊技术制成油类营养素粉;(4) The oil in other nutrients is made into oil nutrient powder by microcapsule technology;
(5)将包埋后的维生素粉、矿物质粉、油类营养素粉、铁组合物及其他用量小于5%的营养素混合均匀;(5) mixing the embedded vitamin powder, mineral powder, oil nutrient powder, iron composition and other nutrients in an amount less than 5%;
(6)将步骤(5)制得的混合物与脱脂乳粉、乳清粉、乳清蛋白粉、乳糖、植物脂肪粉等混合均匀;(6) mixing the mixture prepared in the step (5) with skim milk powder, whey powder, whey protein powder, lactose, vegetable fat powder, etc.;
(7)充氮定量包装。(7) Quantitative packaging for nitrogen filling.
上述中也可以是将维生素中的维生素C、矿物质中的铁源和其它营素中的乳铁蛋白,先预混均匀后再进行微胶囊包埋成铁组合物;In the above, the vitamin C in the vitamin, the iron source in the mineral and the lactoferrin in the other vegan may be pre-mixed uniformly and then subjected to microencapsulation into an iron composition;
作为优选,上述制备方法中微胶囊选用的壁材可以是乳清蛋白、脱盐乳清粉、卵磷脂、麦芽糊精、玉米糖浆、乳糖中的一种或几种;Preferably, the wall material selected by the microcapsules in the above preparation method may be one or more of whey protein, desalted whey powder, lecithin, maltodextrin, corn syrup, and lactose;
作为优选,微胶囊选用的壁材可以是乳清蛋白、脱盐乳清粉、乳糖中的一种或几种;Preferably, the wall material selected for the microcapsules may be one or more of whey protein, desalted whey powder, and lactose;
作为优选上述的制备方法,步骤(6)的操作可以为:将脱脂乳粉、乳清粉、乳清蛋白粉、植物脂肪粉、乳糖、步骤(5)制得混合物,各自均分为5份,并依次轮流逐份加入混合机内,重复直至加完,开启搅拌至混合均匀;Preferably, in the above preparation method, the step (6) may be: preparing a mixture of skim milk powder, whey powder, whey protein powder, vegetable fat powder, lactose, and step (5), each of which is divided into 5 parts. And sequentially added to the mixer in turn, repeated until the addition is completed, and the stirring is turned on until the mixing is uniform;
作为优选上述的制备方法,混合的条件可以为温度:20-25℃,湿度(RH)≤30-35%,空气洁净度为十万级,所有原料的水活度(Aw)≤0.5;As a preferred preparation method, the mixing conditions may be temperature: 20-25 ° C, humidity (RH) ≤ 30-35%, air cleanliness of 100,000, water activity (Aw) of all raw materials ≤ 0.5;
上述中的维生素微胶囊化可以是先将乳清蛋白粉加入纯化水溶解成乳清蛋白溶液,加入壁材比芯材质量为4-6:1的复合维生素;混合均匀后,经低温喷雾干燥,冷却后即得维生素粉,或者也可是先将麦芽糊精加入纯化水溶解成溶液,再与复合维生素,壁材比芯材质量为5-8:1混合均匀后,经低温喷雾干燥,冷却后即得维生素粉;The above micronutrientization of vitamins may be carried out by first adding whey protein powder into purified water to dissolve into a whey protein solution, and adding a multivitamin having a wall material having a mass of 4-6:1 than that of the core material; after uniformly mixing, drying by low temperature spray drying After cooling, the vitamin powder is obtained, or the maltodextrin is first added to the purified water to dissolve into a solution, and then mixed with the multivitamin, the wall material is more than 5-8:1 than the core material, and then cooled by low temperature spray drying. After that, you get vitamin powder;
上述中的矿物质微胶囊化可以是将所加矿物质溶解于少量的纯化水中制成混悬液,再将矿物质质量1-2倍的卵磷脂分散在矿物质混悬液中,充分搅拌、乳化,直至混合均匀;将半固态的制品倾倒于容器中,于冷冻干燥机中干燥;将干燥后的样品粉碎至规定目数即得矿物质粉;The microencapsulation of minerals in the above may be carried out by dissolving the added minerals in a small amount of purified water to prepare a suspension, and then dispersing the lecithin having a mineral mass of 1-2 times in the mineral suspension and stirring well. Emulsifying until uniform mixing; pouring the semi-solid product into a container and drying in a freeze dryer; pulverizing the dried sample to a specified mesh number to obtain a mineral powder;
上述中的植物油微胶囊化可以是将植物油置于超声乳化机中,加入乳糖、少量卵磷脂进行乳化,壁材比芯材质量为1-1.2:1,均质、超声乳化成均一溶液,喷雾干燥即得植物脂肪粉,或以脱盐乳清粉为壁材,将其他营养素中的油类与壁材充分混合乳化,壁材与芯材质量比1-1.2:1,通过低温减压干燥、冷却后粉碎即得植物脂肪粉;The microencapsulation of the vegetable oil in the above may be carried out by placing the vegetable oil in a phacoemulsification machine, adding lactose and a small amount of lecithin for emulsification, and the wall material has a mass of 1-1.2:1 than the core material, homogenizing, phacoemulsification into a uniform solution, and spraying. Dry and obtain vegetable fat powder, or use desalted whey powder as wall material, fully mix and emulsify oil and wall material of other nutrients, wall-to-core material mass ratio 1-1.2:1, dry and decompress by low temperature, After cooling, pulverize to obtain vegetable fat powder;
上述中的油类营养素微胶囊化可以是以脱盐乳清粉配合玉米糖浆为壁材,将其他营养素中的油类与壁材混合均匀,壁材比芯材质量为3-4:1,通过低温喷雾干燥、冷却后即得,或将植物油置于超声乳化机中,加入质量比为3:1的乳清蛋白粉和乳糖,壁材芯材质量比例为2-3:1,均质、超声乳化成均一溶液后,喷雾干燥即得;The above micronutrientization of the oil nutrient may be carried out by mixing the desalted whey powder with the corn syrup as the wall material, mixing the oil and the wall material of the other nutrients uniformly, and the wall material has a mass of 3-4:1 than the core material. After low-temperature spray drying, cooling, or plant oil in a phacoemulsification machine, adding whey protein powder and lactose with a mass ratio of 3:1, the wall material core material mass ratio is 2-3:1, homogeneous, After phacoemulsification into a uniform solution, spray drying is obtained;
上述中的铁组合物微胶囊化可以是将芯材维生素C、焦磷酸铁、乳铁蛋白溶解于一定量的纯化水中制成溶液,再将壁材质量比7:3的乳清蛋白和麦芽糊精分散在溶液中,控制壁材与芯材质量比控制在2-3:1,充分搅拌,直至混合均匀;将半固态的制品通过低温喷雾干燥,将干燥的样品粉碎至规定目数即得铁组合物。The microencapsulation of the iron composition in the above may be a solution in which the core vitamin C, iron pyrophosphate and lactoferrin are dissolved in a certain amount of purified water to form a solution, and the wall material has a mass ratio of 7:3 of whey protein and malt. The dextrin is dispersed in the solution, and the mass ratio of the wall material to the core material is controlled to be 2-3:1, and the mixture is fully stirred until the mixture is uniform; the semi-solid product is sprayed to a specified mesh number by low-temperature spray drying. Iron composition.
本发明的婴幼儿配方奶粉的干法制备工艺,是先将部分易产生反应、不稳定的物质通过微胶囊技术包埋后,在一定生产条件下,进行混合、包装的制备工艺,减少或防止了各物质之间的不良反应。所制备出的婴幼儿配方奶粉具有稳定性好,均匀度好,口感好且能保证各组分的营养活性的优点。
The dry preparation process of the infant formula of the invention is a preparation process of mixing and packaging under a certain production condition by partially encapsulating a part of the reaction-prone and unstable substance through microcapsule technology, reducing or preventing Adverse reactions between substances. The prepared infant formula has the advantages of good stability, good uniformity, good mouthfeel and ensuring the nutritional activity of each component.
图1是本发明的制备方法流程图。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a flow chart of the preparation method of the present invention.
婴儿配方奶粉的成份配比按照:植物油25g,包埋壁材:乳糖25g;复合矿物质0.7g,包埋壁材:卵磷脂0.35g;复合维生素0.1g、包埋壁材:乳清蛋白粉0.4g;营养素0.3g、包埋壁材:脱盐乳清粉0.6g、玉米糖浆0.3g;脱脂乳粉10g、脱盐乳清粉27g、乳清蛋白粉4g、乳糖6.25g。The composition ratio of infant formula is as follows: vegetable oil 25g, embedding wall material: lactose 25g; composite mineral 0.7g, embedding wall material: lecithin 0.35g; multivitamin 0.1g, embedding wall material: whey protein powder 0.4 g; nutrient 0.3 g, embedding wall material: 0.6 g of desalted whey powder, 0.3 g of corn syrup; 10 g of skim milk powder, 27 g of desalted whey powder, 4 g of whey protein powder, and 6.25 g of lactose.
参照图1见制备工艺如下:Referring to Figure 1, the preparation process is as follows:
(1)维生素微胶囊技术:先将乳清蛋白粉加入纯化水溶解成质量分数10%的乳清蛋白溶液,加入壁材比芯材质量为4:1的复合维生素;混合均匀后,经低温喷雾干燥,操作控制进口温度120℃,出口温度50℃,冷却即得维生素粉;(1) Vitamin microcapsule technology: firstly add whey protein powder into purified water to dissolve into a whey protein solution with a mass fraction of 10%, and add a multivitamin with a wall material of 4:1 mass ratio; after mixing evenly, low temperature Spray drying, operation control inlet temperature 120 ° C, outlet temperature 50 ° C, cooling to get vitamin powder;
(2)矿物质微胶囊技术:将所加矿物质溶解于少量的纯化水中制成混悬液,再将矿物质质量50%的卵磷脂分散在矿物质混悬液中,充分搅拌、乳化,直至混合均匀;将半固态的制品倾倒于容器中,冰箱-18℃冷冻12h后,于冷冻干燥机中干燥;将干燥后的样品粉碎至规定目数即得矿物质粉;(2) Mineral microcapsule technology: Dissolve the added minerals in a small amount of purified water to make a suspension, and then disperse the lecithin with 50% of the mineral mass in the mineral suspension, fully stir and emulsify. Until the mixture is evenly mixed; the semi-solid product is poured into a container, and the refrigerator is frozen at -18 ° C for 12 hours, and then dried in a freeze dryer; the dried sample is pulverized to a specified mesh number to obtain a mineral powder;
(3)植物油微胶囊技术:将植物油置于超声乳化机中,加入乳糖、少量卵磷脂进行乳化,壁材比芯材质量为1:1,控制均质压力25MPa,超生乳化10min后,控制进口温度150℃,出口温度70℃,喷雾干燥即得植物脂肪粉;(3) Vegetable oil microcapsule technology: the vegetable oil is placed in a phacoemulsification machine, and lactose and a small amount of lecithin are added for emulsification. The wall material has a mass of 1:1 than the core material, the homogenization pressure is controlled to 25 MPa, and the super emulsification is 10 minutes, and the inlet is controlled. The temperature is 150 ° C, the outlet temperature is 70 ° C, spray drying to obtain plant fat powder;
(4)油类营养素微胶囊技术:以脱盐乳清粉配合玉米糖浆为壁材,将其他营养素中的油类与壁材混合均匀,壁材比芯材质量为3:1,通过低温喷雾干燥、冷却后即得;(4) Oil nutrient microcapsule technology: the desalted whey powder is combined with corn syrup as the wall material, and the oil and wall materials in other nutrients are evenly mixed. The wall material has a mass ratio of 3:1, and is spray dried by low temperature. After cooling, it is available;
(5)先将微胶囊后的维生素粉、矿物质粉、油类营养素粉和其他用量小于5%的营养素加入混合机中,混合间控制温度在20℃,相对湿度(RH)在35%,空气洁净度为十万级,混合10min,使均匀;再加入脱脂乳粉、乳清粉、乳清蛋白粉、乳糖、植物脂肪粉等混合20min使均匀;充氮定量包装后即得。(5) First, the vitamin powder, mineral powder, oil nutrient powder and other nutrients less than 5% after the microcapsules are added to the mixer, the mixing temperature is controlled at 20 ° C, and the relative humidity (RH) is 35%. The air cleanliness is 100,000 grades, mixed for 10 minutes to make it uniform; then add skim milk powder, whey powder, whey protein powder, lactose, vegetable fat powder, etc. for 20min to make uniform; nitrogen-filled quantitative packaging is obtained.
婴儿配方奶粉的成份配比按照:植物油25g,包埋壁材:乳糖30g;复合矿物质0.7g,包埋壁材:卵磷脂0.7g;复合维生素0.1g、包埋壁材:乳清蛋白粉0.6g;营养素0.3g、包埋壁材:脱盐乳清粉0.8g、玉米糖浆0.4g;脱脂乳粉10g、脱盐乳清粉27g、乳清蛋白粉4g、乳糖5.4g。Ingredients ratio of infant formula is as follows: vegetable oil 25g, embedding wall material: lactose 30g; composite mineral 0.7g, embedding wall material: lecithin 0.7g; multivitamin 0.1g, embedding wall material: whey protein powder 0.6 g; nutrient 0.3 g, embedding wall material: desalted whey powder 0.8 g, corn syrup 0.4 g; skim milk powder 10 g, desalted whey powder 27 g, whey protein powder 4 g, lactose 5.4 g.
参照图1见制备工艺如下: Referring to Figure 1, the preparation process is as follows:
(1)维生素微胶囊技术:先将乳清蛋白粉加入纯化水溶解成质量分数10%的乳清蛋白溶液,加入壁材比芯材质量为6:1的复合维生素;混合均匀后,经低温喷雾干燥,操作控制进口温度120℃,出口温度50℃,冷却即得维生素粉;(1) Vitamin microcapsule technology: firstly add whey protein powder to purified water to dissolve into a whey protein solution with a mass fraction of 10%, and add a multivitamin with a wall material of 6:1 mass ratio; Spray drying, operation control inlet temperature 120 ° C, outlet temperature 50 ° C, cooling to get vitamin powder;
(2)矿物质微胶囊技术:将所加矿物质溶解于少量的纯化水中制成混悬液,再将矿物质质量1倍的卵磷脂分散在矿物质混悬液中,充分搅拌、乳化,直至混合均匀;将半固态的制品倾倒于容器中,冰箱-18℃冷冻12h后,于冷冻干燥机中干燥;将干燥后的样品粉碎至规定目数即得矿物质粉;(2) Mineral microcapsule technology: Dissolve the added minerals in a small amount of purified water to make a suspension, and then disperse the lecithin of 1 times the mineral mass in the mineral suspension, fully stir and emulsify. Until the mixture is evenly mixed; the semi-solid product is poured into a container, and the refrigerator is frozen at -18 ° C for 12 hours, and then dried in a freeze dryer; the dried sample is pulverized to a specified mesh number to obtain a mineral powder;
(3)植物油微胶囊技术:将植物油置于超声乳化机中,加入乳糖、少量卵磷脂进行乳化,壁材比芯材质量为1.2:1,控制均质压力25MPa,超生乳化10min后,控制进口温度150℃,出口温度70℃,喷雾干燥即得植物脂肪粉;(3) Vegetable oil microcapsule technology: the vegetable oil is placed in a phacoemulsification machine, and lactose and a small amount of lecithin are added for emulsification. The wall material has a mass of 1.2:1, the homogenization pressure is 25 MPa, and the super emulsification is 10 min. The temperature is 150 ° C, the outlet temperature is 70 ° C, spray drying to obtain plant fat powder;
(4)油类营养素微胶囊技术:以脱盐乳清粉配合玉米糖浆为壁材,将其他营养素中的油类与壁材混合均匀,壁材比芯材质量为4:1,通过低温喷雾干燥、冷却后即得;(4) Oil nutrient microcapsule technology: the desalted whey powder is combined with corn syrup as the wall material, and the oil and wall materials in other nutrients are evenly mixed. The wall material is 4:1 than the core material, and is spray dried by low temperature. After cooling, it is available;
(5)先将微胶囊后的维生素粉、矿物质粉、油类营养素粉和其他用量小于5%的营养素加入混合机中,混合间控制温度在20℃,相对湿度(RH)在35%,空气洁净度为十万级,混合10min,使均匀;再加入脱脂乳粉、乳清粉、乳清蛋白粉、乳糖、植物脂肪粉等混合20min使均匀;充氮定量包装后即得。(5) First, the vitamin powder, mineral powder, oil nutrient powder and other nutrients less than 5% after the microcapsules are added to the mixer, the mixing temperature is controlled at 20 ° C, and the relative humidity (RH) is 35%. The air cleanliness is 100,000 grades, mixed for 10 minutes to make it uniform; then add skim milk powder, whey powder, whey protein powder, lactose, vegetable fat powder, etc. for 20min to make uniform; nitrogen-filled quantitative packaging is obtained.
婴儿配方奶粉成份配比按照:植物油20g、包埋壁材:脱盐乳清粉20g;复合矿物质0.35g、包埋壁材:卵磷脂0.28g;复合维生素0.15、包埋壁材:麦芽糊精0.75g;营养素0.5g、包埋壁材:乳清蛋白粉0.75g、乳糖0.25g;脱脂乳粉15g、脱盐乳清粉10g、乳清蛋白粉2g、乳糖29.97g。The composition ratio of infant formula is as follows: vegetable oil 20g, embedding wall material: desalted whey powder 20g; composite mineral 0.35g, embedding wall material: lecithin 0.28g; multivitamin 0.15, embedding wall material: maltodextrin 0.75 g; nutrient 0.5 g, embedding wall material: whey protein powder 0.75 g, lactose 0.25 g; skim milk powder 15 g, desalted whey powder 10 g, whey protein powder 2 g, lactose 29.97 g.
制备工艺如下:The preparation process is as follows:
(1)维生素微胶囊技术:先将麦芽糊精加入纯化水溶解成质量分数20%的溶液,再与复合维生素,壁材比芯材质量为5:1混合均匀后,经低温喷雾干燥,冷却后即得维生素粉;(1) Vitamin microcapsule technology: firstly add maltodextrin to purified water to dissolve into a solution with a mass fraction of 20%, and then mix with the multivitamin, the wall material is 5:1, and then the mixture is cooled by low temperature spray drying. After that, you get vitamin powder;
(2)矿物质微胶囊技术:将所加矿物质溶解于少量的纯化水中制成混悬液,再将矿物质质量0.8倍的卵磷脂分散在矿物质混悬液中,充分搅拌、乳化,直至混合均匀;将半固态的制品倾倒于容器中,冰箱-18℃冷冻12h后,于冷冻干燥机中干燥;将干燥后的样品粉碎至规定目数即得矿物质粉;(2) Mineral microcapsule technology: Dissolve the added minerals in a small amount of purified water to make a suspension, and then disperse the lecithin with a mineral quality of 0.8 times in the mineral suspension, fully stir and emulsify. Until the mixture is evenly mixed; the semi-solid product is poured into a container, and the refrigerator is frozen at -18 ° C for 12 hours, and then dried in a freeze dryer; the dried sample is pulverized to a specified mesh number to obtain a mineral powder;
(3)植物油微胶囊技术:以脱盐乳清粉为壁材,将其他营养素中的油类与壁材充分混合乳化,壁材与芯材质量比1:1,通过低温减压干燥、冷却后粉碎即得植物脂肪粉;(3) Vegetable oil microcapsule technology: the desalted whey powder is used as the wall material, and the oil and wall materials in other nutrients are fully mixed and emulsified. The wall material and the core material have a mass ratio of 1:1, and are dried and cooled by low temperature under reduced pressure. Crushing to obtain plant fat powder;
(4)油类营养素微胶囊技术:将植物油置于超声乳化机中,加入质量比为3:1的乳清蛋白粉和乳糖,壁材芯材质量比例为2:1,控制均质压力25MPa,超生乳化10min后,控制进口温度150℃,出口温度70℃,喷雾干燥即得;(4) Oil nutrient microcapsule technology: the vegetable oil is placed in a phacoemulsification machine, adding whey protein powder and lactose with a mass ratio of 3:1, the wall material core material mass ratio is 2:1, and the control homogenization pressure is 25 MPa. After 10 minutes of super-emulsification, the inlet temperature is controlled at 150 ° C, the outlet temperature is 70 ° C, and spray drying is obtained;
(5)先将微胶囊后的维生素粉、矿物质粉、油类营养素粉和其他用量小于5%的营养素加入混合机中,混合间控制温度在25℃,相对湿度(RH)在30%,空气洁净度为十万级,混合10min,使均匀;再加入脱脂乳粉、乳清粉、乳清蛋白粉、乳糖、植物脂肪粉等混合20min使均匀;充氮定量包装后即得。(5) First add the vitamin powder, mineral powder, oil nutrient powder and other nutrients less than 5% after the microcapsules into the mixer. The mixing temperature is controlled at 25 ° C and the relative humidity (RH) is 30%. The air cleanliness is 100,000 grades, mixed for 10 minutes to make it uniform; then add skim milk powder, whey powder, whey protein powder, lactose, vegetable fat powder, etc. for 20min to make uniform; nitrogen-filled quantitative packaging is obtained.
婴儿配方奶粉成份配比按照:植物油20g、包埋壁材:脱盐乳清粉24g;复合矿物质0.35g、包埋壁材:卵磷脂0.35g;复合维生素0.15、包埋壁材:麦芽糊精1.2g;营养素0.5g、包埋壁材:乳清蛋白粉1g、乳糖0.5g;脱脂乳粉15g、脱盐乳清粉10g、乳清蛋白粉2g、乳糖24.95g。The composition ratio of infant formula is as follows: vegetable oil 20g, embedding wall material: desalted whey powder 24g; composite mineral 0.35g, embedding wall material: lecithin 0.35g; multivitamin 0.15, embedding wall material: maltodextrin 1.2 g; nutrient 0.5 g, embedding wall material: whey protein powder 1 g, lactose 0.5 g; skim milk powder 15 g, desalted whey powder 10 g, whey protein powder 2 g, lactose 24.95 g.
制备工艺如下:The preparation process is as follows:
(1)维生素微胶囊技术:先将麦芽糊精加入纯化水溶解成质量分数20%的溶液,再与复合维生素,壁材比芯材质量为8:1混合均匀后,经低温喷雾干燥,冷却后即得维生素粉;(1) Vitamin microcapsule technology: firstly add maltodextrin to purified water to dissolve into a solution with a mass fraction of 20%, and then mix with the multivitamin, the wall material is 8:1, and then the mixture is cooled by low temperature spray drying. After that, you get vitamin powder;
(2)矿物质微胶囊技术:将所加矿物质溶解于少量的纯化水中制成混悬液,再将矿物质质量1倍%的卵磷脂分散在矿物质混悬液中,充分搅拌、乳化,直至混合均匀;将半固态的制品倾倒于容器中,冰箱-18℃冷冻12h后,于冷冻干燥机中干燥;将干燥后的样品粉碎至规定目数即得矿物质粉;(2) Mineral microcapsule technology: Dissolve the added minerals in a small amount of purified water to make a suspension, and then disperse the lecithin with a mineral quality of 1% by weight in the mineral suspension, fully stir and emulsify. Until the mixture is evenly mixed; the semi-solid product is poured into a container, and the refrigerator is frozen at -18 ° C for 12 hours, and then dried in a freeze dryer; the dried sample is pulverized to a specified mesh number to obtain a mineral powder;
(3)植物油微胶囊技术:以脱盐乳清粉为壁材,将其他营养素中的油类与壁材充分混合乳化,壁材与芯材质量比1.2:1,通过低温减压干燥、冷却后粉碎即得植物脂肪粉;(3) Vegetable oil microcapsule technology: the desalted whey powder is used as the wall material, and the oil and wall materials in other nutrients are fully mixed and emulsified. The wall material and the core material have a mass ratio of 1.2:1, dried by low temperature and dried, and cooled. Crushing to obtain plant fat powder;
(4)油类营养素微胶囊技术:将植物油置于超声乳化机中,加入质量比为2:1的乳清蛋白粉和乳糖,壁材芯材质量比例为3:1,控制均质压力30MPa,超生乳化10min后,控制进口温度150℃,出口温度70℃,喷雾干燥即得;(4) Oil nutrient microcapsule technology: the vegetable oil is placed in a phacoemulsification machine, adding whey protein powder and lactose with a mass ratio of 2:1, the wall material core material mass ratio is 3:1, and the control homogenization pressure is 30 MPa. After 10 minutes of super-emulsification, the inlet temperature is controlled at 150 ° C, the outlet temperature is 70 ° C, and spray drying is obtained;
(5)先将微胶囊后的维生素粉、矿物质粉、油类营养素粉和其他用量小于5%的营养素加入混合机中,混合间控制温度在25℃,相对湿度(RH)在30%,空气洁净度为十万级,混合10min,使均匀;再加入脱脂乳粉、乳清粉、乳清蛋白粉、乳糖、植物脂肪粉等混合20min使均匀;充氮定量包装后即得。(5) First add the vitamin powder, mineral powder, oil nutrient powder and other nutrients less than 5% after the microcapsules into the mixer. The mixing temperature is controlled at 25 ° C and the relative humidity (RH) is 30%. The air cleanliness is 100,000 grades, mixed for 10 minutes to make it uniform; then add skim milk powder, whey powder, whey protein powder, lactose, vegetable fat powder, etc. for 20min to make uniform; nitrogen-filled quantitative packaging is obtained.
幼儿配方奶粉成份配比按照:植物油15g、包埋壁材:乳糖15g;复合矿物质(除铁)
0.6g、包埋壁材:卵磷脂0.3g;复合维生素(除维生素C)0.11g、包埋壁材:乳清蛋白粉0.44g;营养素0.4g、包埋壁材:脱盐乳清粉0.8g、玉米糖浆0.4g;维生素C
0.09g、焦磷酸铁0.024g、乳铁蛋白0.06g、包埋壁材:乳清蛋白粉0.244g、麦芽糊精0.104g;脱脂奶粉15g、脱盐乳清粉28g、乳清蛋白粉9g,乳糖14.428g。The formula of infant formula is as follows: vegetable oil 15g, embedding wall material: lactose 15g; compound mineral (except iron)
0.6g, embedding wall material: lecithin 0.3g; multivitamin (except vitamin C) 0.11g, embedding wall material: whey protein powder 0.44g; nutrient 0.4g, embedding wall material: desalted whey powder 0.8g Corn syrup 0.4g; vitamin C
0.09g, 0.024g of iron pyrophosphate, 0.06g of lactoferrin, embedding wall material: 0.244g of whey protein powder, 0.104g of maltodextrin; 15g of skim milk powder, 28g of desalted whey powder, 9g of whey protein powder, lactose 14.428g.
制备工艺如下:The preparation process is as follows:
(1)铁组合物微胶囊技术:将维生素C、焦磷酸铁、乳铁蛋白溶解于一定量的纯化水中制成溶液,再将乳清蛋白和麦芽糊精(质量比7:3)分散在溶液中,壁材与芯材质量比为2:1,充分搅拌,直至混合均匀;将半固态的制品通过低温喷雾干燥,将干燥的样品粉碎至规定目数即得铁组合物(水活度(Aw)≤0.5);(1) Iron composition microcapsule technology: dissolve vitamin C, iron pyrophosphate, lactoferrin in a certain amount of purified water to make a solution, and then disperse whey protein and maltodextrin (mass ratio 7:3) In the solution, the mass ratio of the wall material to the core material is 2:1, and the mixture is fully stirred until the mixture is uniform; the semi-solid product is sprayed by low temperature spray, and the dried sample is pulverized to a specified mesh number to obtain an iron composition (water activity) (Aw) ≤ 0.5);
(2)其它维生素、矿物质、植物油、油类营养素按照实施例1的方法制得(水活度(Aw)≤0.5);(2) other vitamins, minerals, vegetable oils, oil nutrients prepared according to the method of Example 1 (water activity (Aw) ≤ 0.5);
(3)将微胶囊后的维生素粉、矿物质粉、油类营养素粉、铁组合物和其他用量小于5%的营养素加入混合机中,混合间控制温度在20℃,相对湿度(RH)在30%,空气洁净度为十万级,混合10min,使均匀;(3) Add vitamin powder, mineral powder, oil nutrient powder, iron composition and other nutrients less than 5% after microcapsules to the mixer. The mixing temperature is controlled at 20 ° C and the relative humidity (RH) is 30%, the air cleanliness is 100,000, mixed for 10min to make it even;
(4)将脱脂奶粉、乳清粉、乳清蛋白粉、植物脂肪粉、乳糖、步骤(3)制得混合物,各自均分为5等份,并依次逐份加入混合机内,重复直至加完,开启搅拌至混合均匀;(4) Prepare a mixture of skim milk powder, whey powder, whey protein powder, vegetable fat powder, lactose, and step (3), each of which is divided into 5 equal portions, and sequentially added to the mixer in portions, repeating until adding Finish, start stirring until evenly mixed;
(5)充氮定量包装。(5) Quantitative packaging for nitrogen filling.
幼儿配方奶粉成份配比按照:植物油15g、包埋壁材:乳糖18g;复合矿物质(除铁)
0.6g、包埋壁材:卵磷脂0.6g;复合维生素(除维生素C)0.11g、包埋壁材:乳清蛋白粉0.66g;营养素0.4g、包埋壁材:脱盐乳清粉0.8g、玉米糖浆0.8g;维生素C
0.09g、焦磷酸铁0.024g、乳铁蛋白0.06g、包埋壁材:乳清蛋白粉0.365g、麦芽糊精0.157g;脱脂奶粉15g、脱盐乳清粉28g、乳清蛋白粉9g,乳糖10.334g。The formula of infant formula is as follows: vegetable oil 15g, embedding wall: lactose 18g; compound mineral (except iron)
0.6g, embedding wall material: lecithin 0.6g; multivitamin (except vitamin C) 0.11g, embedding wall material: whey protein powder 0.66g; nutrient 0.4g, embedding wall material: desalted whey powder 0.8g Corn syrup 0.8g; vitamin C
0.09g, iron pyrophosphate 0.024g, lactoferrin 0.06g, embedding wall material: whey protein powder 0.365g, maltodextrin 0.157g; skim milk powder 15g, desalted whey powder 28g, whey protein powder 9g, lactose 10.334g.
制备工艺如下:The preparation process is as follows:
(1)铁组合物微胶囊技术:将维生素C、焦磷酸铁、乳铁蛋白溶解于一定量的纯化水中制成溶液,再将乳清蛋白和麦芽糊精(质量比7:3)分散在溶液中,壁材与芯材质量比为3:1,充分搅拌,直至混合均匀;将半固态的制品通过低温喷雾干燥,将干燥的样品粉碎至规定目数即得铁组合物(水活度(Aw)≤0.5);(1) Iron composition microcapsule technology: dissolve vitamin C, iron pyrophosphate, lactoferrin in a certain amount of purified water to make a solution, and then disperse whey protein and maltodextrin (mass ratio 7:3) In the solution, the mass ratio of the wall material to the core material is 3:1, and the mixture is fully stirred until the mixture is uniform; the semi-solid product is sprayed by low temperature spray, and the dried sample is pulverized to a specified mesh number to obtain an iron composition (water activity) (Aw) ≤ 0.5);
(2)其它维生素、矿物质、植物油、油类营养素按照实施例2的方法制得(水活度(Aw)≤0.5);(2) other vitamins, minerals, vegetable oils, oil nutrients prepared according to the method of Example 2 (water activity (Aw) ≤ 0.5);
(3)将微胶囊后的维生素粉、矿物质粉、油类营养素粉、铁组合物和其他用量小于5%的营养素加入混合机中,混合间控制温度在20℃,相对湿度(RH)在30%,空气洁净度为十万级,混合10min,使均匀;(3) Add vitamin powder, mineral powder, oil nutrient powder, iron composition and other nutrients less than 5% after microcapsules to the mixer. The mixing temperature is controlled at 20 ° C and the relative humidity (RH) is 30%, the air cleanliness is 100,000, mixed for 10min to make it even;
(4)将脱脂奶粉、乳清粉、乳清蛋白粉、植物脂肪粉、乳糖、步骤(3)制得混合物,各自均分为5等份,并依次逐份加入混合机内,重复直至加完,开启搅拌至混合均匀;(4) Prepare a mixture of skim milk powder, whey powder, whey protein powder, vegetable fat powder, lactose, and step (3), each of which is divided into 5 equal portions, and sequentially added to the mixer in portions, repeating until adding Finish, start stirring until evenly mixed;
(5)充氮定量包装。(5) Quantitative packaging for nitrogen filling.
较大婴儿配方奶粉成份配比按照:植物油20g、包埋壁材:脱盐乳清粉20g;复合矿物质(除铁)0.5g、包埋壁材:卵磷脂0.4g;复合维生素(除维生素C)0.12g、包埋壁材:麦芽糊精0.6g;营养素0.5g、包埋壁材:乳清蛋白粉0.75g、乳糖0.25g;硫酸亚铁(含铁20%)0.03g、乳铁蛋白0.048g、维生素C
0.06g、包埋壁材:脱盐乳清粉0.138g、麦芽糊精0.138g;脱脂乳粉25g、脱盐乳清粉10g、乳清蛋白粉2g、乳糖16.966g、低聚糖2.5g。The composition ratio of the larger infant formula is as follows: vegetable oil 20g, embedding wall material: desalted whey powder 20g; composite mineral (except iron) 0.5g, embedding wall material: lecithin 0.4g; multivitamin (except vitamin C ) 0.12g, embedding wall material: maltodextrin 0.6g; nutrient 0.5g, embedding wall material: whey protein powder 0.75g, lactose 0.25g; ferrous sulfate (iron content 20%) 0.03g, lactoferrin 0.048g, vitamin C
0.06 g, embedding wall material: 0.138 g of desalted whey powder, 0.138 g of maltodextrin; 25 g of skim milk powder, 10 g of desalted whey powder, 2 g of whey protein powder, 16.966 g of lactose, and 2.5 g of oligosaccharide.
制备工艺如下:The preparation process is as follows:
(1)铁组合物微胶囊技术:将维生素C、硫酸亚铁、乳铁蛋白溶解于一定量的纯化水中制成溶液,再将脱盐乳清粉和麦芽糊精(质量比1:1)分散在溶液中(壁材与芯材质量比为2:1),充分搅拌,直至混合均匀;将半固态的制品通过低温喷雾干燥,将干燥的样品粉碎至规定目数即得铁组合物(水活度(Aw)≤0.5);(1) Iron composition microcapsule technology: Dissolve vitamin C, ferrous sulfate, lactoferrin in a certain amount of purified water to make a solution, and then disperse the desalted whey powder and maltodextrin (mass ratio 1:1) In solution (wall material to core material mass ratio of 2:1), stir well until homogeneous; the semi-solid product is sprayed by low temperature spray, and the dried sample is pulverized to the specified mesh number to obtain iron composition (water Activity (Aw) ≤ 0.5);
(2)其它维生素、矿物质、植物油、油类营养素按照实施例3的方法制得(水活度(Aw)≤0.5);(2) other vitamins, minerals, vegetable oils, oil nutrients prepared according to the method of Example 3 (water activity (Aw) ≤ 0.5);
(3)将微胶囊后的维生素粉、矿物质粉、油类营养素粉、铁组合物和其他用量小于5%的营养素加入混合机中,混合间控制温度在25℃,相对湿度(RH)在35%,空气洁净度为十万级,混合10min,使均匀;(3) Add vitamin powder, mineral powder, oil nutrient powder, iron composition and other nutrients less than 5% after microcapsules to the mixer. The mixing temperature is controlled at 25 ° C, and the relative humidity (RH) is 35%, the air cleanliness is 100,000, mixed for 10min, so that it is even;
(4)将脱脂奶粉、乳清粉、乳清蛋白粉、植物脂肪粉、乳糖、步骤(3)制得混合物,各自均分为5份,并依次轮流逐份加入混合机内,重复直至加完,开启搅拌至混合均匀;(4) Prepare a mixture of skim milk powder, whey powder, whey protein powder, vegetable fat powder, lactose, and step (3), each of which is divided into 5 portions, and sequentially added to the mixer in turn, and repeated until the addition Finish, start stirring until evenly mixed;
(5)充氮定量包装。(5) Quantitative packaging for nitrogen filling.
较大婴儿配方奶粉成份配比按照:植物油20g、包埋壁材:脱盐乳清粉24g;复合矿物质(除铁)0.5g、包埋壁材:卵磷脂0.5g;复合维生素(除维生素C)0.12g、包埋壁材:麦芽糊精0.96g;营养素0.5g、包埋壁材:乳清蛋白粉1.125g、乳糖0.375g;硫酸亚铁(含铁20%)0.03g、乳铁蛋白0.048g、维生素C
0.06g、包埋壁材:脱盐乳清粉0.207g、麦芽糊精0.207g;脱脂乳粉25g、脱盐乳清粉10g、乳清蛋白粉2g、乳糖11.868g、低聚糖2.5g。The composition ratio of the larger infant formula is as follows: vegetable oil 20g, embedding wall material: desalted whey powder 24g; composite mineral (except iron) 0.5g, embedding wall material: lecithin 0.5g; multivitamin (except vitamin C ) 0.12g, embedding wall material: maltodextrin 0.96g; nutrient 0.5g, embedding wall material: whey protein powder 1.125g, lactose 0.375g; ferrous sulfate (iron content 20%) 0.03g, lactoferrin 0.048g, vitamin C
0.06 g, embedding wall material: 0.207 g of desalted whey powder, 0.207 g of maltodextrin; 25 g of skim milk powder, 10 g of desalted whey powder, 2 g of whey protein powder, 11.868 g of lactose, and 2.5 g of oligosaccharide.
制备工艺如下:The preparation process is as follows:
(1)铁组合物微胶囊技术:将维生素C、硫酸亚铁、乳铁蛋白溶解于一定量的纯化水中制成溶液,再将脱盐乳清粉和麦芽糊精(质量比1:1)分散在溶液中(壁材与芯材质量比为3:1),充分搅拌,直至混合均匀;将半固态的制品通过低温喷雾干燥,将干燥的样品粉碎至规定目数即得铁组合物(水活度(Aw)≤0.5);(1) Iron composition microcapsule technology: Dissolve vitamin C, ferrous sulfate, lactoferrin in a certain amount of purified water to make a solution, and then disperse the desalted whey powder and maltodextrin (mass ratio 1:1) In the solution (the wall material to core material mass ratio is 3:1), stir well until the mixture is uniform; the semi-solid product is sprayed by low temperature spray, and the dried sample is pulverized to the specified mesh number to obtain the iron composition (water Activity (Aw) ≤ 0.5);
(2)其它维生素、矿物质、植物油、油类营养素按照实施例4的方法制得(水活度(Aw)≤0.5);(2) other vitamins, minerals, vegetable oils, oil nutrients prepared according to the method of Example 4 (water activity (Aw) ≤ 0.5);
(3)将微胶囊后的维生素粉、矿物质粉、油类营养素粉、铁组合物和其他用量小于5%的营养素加入混合机中,混合间控制温度在25℃,相对湿度(RH)在35%,空气洁净度为十万级,混合10min,使均匀;(3) Add vitamin powder, mineral powder, oil nutrient powder, iron composition and other nutrients less than 5% after microcapsules to the mixer. The mixing temperature is controlled at 25 ° C, and the relative humidity (RH) is 35%, the air cleanliness is 100,000, mixed for 10min, so that it is even;
(4)将脱脂奶粉、乳清粉、乳清蛋白粉、植物脂肪粉、乳糖、步骤(3)制得混合物,各自均分为5份,并依次轮流逐份加入混合机内,重复直至加完,开启搅拌至混合均匀;(4) Prepare a mixture of skim milk powder, whey powder, whey protein powder, vegetable fat powder, lactose, and step (3), each of which is divided into 5 portions, and sequentially added to the mixer in turn, and repeated until the addition Finish, start stirring until evenly mixed;
(5)充氮定量包装。(5) Quantitative packaging for nitrogen filling.
本发明提供的制备方法,具有如下优点:The preparation method provided by the invention has the following advantages:
1、采用微胶囊技术将不稳定或易发生反应的物料先进行包埋,保证了各营养素的活性;1. Microcapsule technology is used to embed unstable or reactive materials to ensure the activity of each nutrient;
2、特殊的混合工艺保证了各营养素的均匀分散,生产过程温湿度要求极其严格,保证产品的品质;2, the special mixing process ensures the uniform dispersion of each nutrient, the temperature and humidity requirements of the production process are extremely strict, and the quality of the product is guaranteed;
3、充氮气保存,更保证了产品的稳定性。3, nitrogen storage, to ensure the stability of the product.
[0029] 下面是对本发明制备奶粉的稳定性研究:[0029] The following is a study on the stability of the preparation of milk powder of the present invention:
样品:按照实施例1的配方和工艺制备的奶粉为样品组;按实施例1的配方,不包埋,按普通干法工艺制备的奶粉为对照组。Sample: The milk powder prepared according to the formulation and process of Example 1 was used as a sample group; according to the formulation of Example 1, the milk powder prepared by the ordinary dry process was used as a control group.
[0030]
试验方法:将充氮包装好的两个样品放入恒温恒湿箱内温度,控制温度40℃、湿度75%条件,每月检测表面油、过氧化值和感官指标,连续6个月。[0030]
Test method: Two samples packed with nitrogen were placed in a constant temperature and humidity chamber, the temperature was controlled at 40 ° C, and the humidity was 75%. The surface oil, peroxide value and sensory index were measured monthly for 6 months.
[0031] 感官指标:采用10分制的评定方法,按照相同的标准冲调后饮用。[0031] Sensory index: using a 10-point evaluation method, and drinking according to the same standard.
[0032] 结果如下表:[0032] The results are as follows:
表1 奶粉的表面油及过氧化值Table 1 Surface oil and peroxide value of milk powder
时间(月)Time (month) | 对照组Control group | 对照组Control group | 样品组Sample set | 样品组Sample set |
表面油(%)Surface oil (%) | 过氧化值(meq.kg-1)Peroxide value (meq.kg-1) | 表面油(%)Surface oil (%) | 过氧化值(meq.kg-1)Peroxide value (meq.kg-1) | |
00 | 0.3530.353 | 55 | 0.1830.183 | 22 |
11 | 0.3550.355 | 5.55.5 | 0.1840.184 | 22 |
22 | 0.3590.359 | 6.26.2 | 0.1850.185 | 33 |
33 | 0.3610.361 | 7.07.0 | 0.1860.186 | 33 |
44 | 0.3690.369 | 7.87.8 | 0.1880.188 | 44 |
55 | 0.3810.381 | 8.88.8 | 0.1900.190 | 55 |
66 | 0.3920.392 | 1010 | 0.1930.193 | 66 |
从上表结果可以看出样品组在整个考察期内奶粉的表面油和过氧化值都没有明显的升高,二对照组3个月后即开始升高;通过感官指标评价试验,样品组在整个考察期内,外观和滋气味变化不大,平均为9.1分;对照组从第4个月起开始出现腥味,并随着月份的增大腥味加重,外观也出现轻微变黄,平均分为7.5分;表明通过该专利的制备方法制备的奶粉比普通工艺更稳定。From the results of the above table, it can be seen that the surface oil and peroxide value of the milk powder in the sample group did not increase significantly during the whole inspection period, and the control group began to increase after 3 months; the sensory index evaluation test, the sample group During the whole period of investigation, the appearance and odor did not change much, with an average of 9.1 points; the control group began to smell astringent from the 4th month, and the taste increased with the increase of the month, and the appearance also showed a slight yellowing. Divided into 7.5 points; indicating that the milk powder prepared by the preparation method of the patent is more stable than the ordinary process.
以上所述的仅是本发明的优选实施方式,应当指出,对于本技术领域中的普通技术人员来说,在不脱离本发明核心技术特征的前提下,还可以做出若干改进,这些改进和润饰也应视为本发明的保护范围
The above description is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make several improvements without departing from the core technical features of the present invention. Retouching should also be regarded as the scope of protection of the present invention.
Claims (10)
- 一种婴幼儿配方奶粉的干法制备工艺,以重量计每 100 g 配方中各成份包含植物油 15-25g 、脱脂乳粉 10-25g 、脱盐乳清粉 27.6-34.21g 、乳糖 12.24-35.4g 、乳清蛋白粉 2.75-10.03g 、复合维生素 0.1-0.2g 、复合矿物质 0.35-0.7g 、其它婴幼儿配方奶粉允许添加的营养素 0.3-0.5g ,和适量包埋壁材,其特征在于通过下列工艺和步骤制成: A dry preparation process for infant formula containing 15-25 g of vegetable oil and 10-25 g of skim milk powder per 100 g of formula , desalted whey powder 27.6-34.21g, lactose 12.24-35.4g, whey protein powder 2.75-10.03g, multivitamin 0.1-0.2g, complex minerals 0.35-0.7g, other infant formulas allow the addition of nutrients 0.3-0.5g, and an appropriate amount of embedded wall material, which is characterized by the following processes and steps:( 1 )先将维生素采用微胶囊技术制成维生素粉;(1) First, the vitamins are made into vitamin powder by using microcapsule technology;( 2 )将矿物质采用微胶囊技术制成矿物质粉;(2) Minerals are made from minerals using microcapsule technology;( 3 )将植物油脂采用微胶囊技术制成植物脂肪粉;(3) using vegetable micro-capsule technology to make vegetable fat powder;( 4 )将其他营养素中的油类分别采用微胶囊技术制成油类营养素粉;(4) using oils from other nutrients to make oil nutrient powder by microcapsule technology;( 5 )将包埋后的维生素粉、矿物质粉、油类营养素粉及其他用量小于 5% 的营养素混合均匀;(5) mixing the embedded vitamin powder, mineral powder, oil nutrient powder and other nutrients in an amount less than 5%;( 6 )将步骤 (5) 制得的混合物与脱脂乳粉、乳清粉、乳清蛋白粉、乳糖、植物脂肪粉等混合均匀;(6) will step (5) The prepared mixture is uniformly mixed with skim milk powder, whey powder, whey protein powder, lactose, vegetable fat powder and the like;( 7 )充氮定量包装。(7) Nitrogen quantitative packaging.
- 根据权利要求书1所述的婴幼儿配方奶粉的干法制备工艺,其特征在于:将维生素中的维生素C、矿物质中的铁源和其它营养素中乳铁蛋白,先预混均匀后再进行微胶囊包埋成铁组合物。 The dry preparation process of the infant formula according to claim 1, characterized in that vitamin C in vitamins, iron source in minerals and lactoferrin in other nutrients are premixed uniformly before proceeding The microcapsules are embedded in an iron composition.
- 根据权利要求书1或2所述的婴幼儿配方奶粉的干法制备工艺,其特征在于:微胶囊所用的壁材是乳清蛋白、脱盐乳清粉、卵磷脂、麦芽糊精、玉米糖浆、乳糖中的一种或几种。 The dry preparation process of the infant formula according to claim 1 or 2, wherein the wall material used for the microcapsules is whey protein, desalted whey powder, lecithin, maltodextrin, corn syrup, One or several of lactose.
- 根据权利要求书3所述的婴幼儿配方奶粉的干法制备工艺,其特征在于:步骤(6)的操作为:将脱脂乳粉、乳清粉、乳清蛋白粉、植物脂肪粉、乳糖、步骤(5)制得混合物,均分为5等份,并依次逐份加入混合机内,重复直至加完,开启搅拌至混合均匀。 The dry preparation process of the infant formula according to claim 3, characterized in that the operation of the step (6) is: skimmed milk powder, whey powder, whey protein powder, vegetable fat powder, lactose, The mixture was prepared in the step (5), and divided into 5 equal portions, and sequentially added to the mixer in portions, and repeated until the addition was completed, and the stirring was started until the mixing was uniform.
- 根据权利要求书4所述的婴幼儿配方奶粉的微囊化制备工艺,其特征在于:混合的条件为温度:20-25℃,湿度(RH)≤30-35%,空气洁净度为十万级, 所有原料的水活度(Aw)≤0.5。 The microencapsulation preparation process of the infant formula according to claim 4, characterized in that the mixing condition is temperature: 20-25 ° C, humidity (RH) ≤ 30-35%, air cleanliness is 100,000 level, The water activity (Aw) of all raw materials is ≤0.5.
- 根据权利要求书5所述的婴幼儿配方奶粉的干法制备工艺,其特征在于:维生素微胶囊化是先将乳清蛋白粉加入纯化水溶解成乳清蛋白溶液,加入壁材比芯材质量为4-6:1的复合维生素;混合均匀后,通过低温喷雾干燥冷却后,即得维生素粉,或先将麦芽糊精加入纯化水溶解成溶液,再与复合维生素,壁材比芯材质量为5-8:1混合均匀后,经低温喷雾干燥,冷却后即得维生素粉。 The dry preparation process of the infant formula according to claim 5, wherein the vitamin microencapsulation is firstly added to the purified water to dissolve the whey protein powder into a whey protein solution, and the quality of the wall material is added to the core material. 4-6:1 multivitamin; after mixing evenly, after cooling by low temperature spray drying, you can get vitamin powder, or first add maltodextrin to purified water to dissolve into solution, and then with multivitamin, wall material than core material quality After mixing uniformly from 5-8:1, it is spray dried by low temperature and cooled to obtain vitamin powder.
- 根据权利要求书6所述的婴幼儿配方奶粉的干法制备工艺,其特征在于:矿物质微胶囊化是将所加矿物质溶解于少量的纯化水中制成混悬液,再将矿物质质量0.5-1倍的卵磷脂分散在矿物质混悬液中,充分搅拌、乳化,直至混合均匀;将半固态的制品倾倒于容器中,于冷冻干燥机中干燥;将干燥后的样品粉碎至规定目数即得矿物质粉。 The dry preparation process of the infant formula according to claim 6, wherein the mineral microcapsule is obtained by dissolving the added mineral in a small amount of purified water to prepare a suspension, and then massing the mineral. 0.5-1 times of lecithin is dispersed in the mineral suspension, fully stirred and emulsified until homogeneously mixed; the semi-solid product is poured into a container and dried in a freeze dryer; the dried sample is pulverized to the prescribed The mesh is the mineral powder.
- 根据权利要求书7所述的婴幼儿配方奶粉的干法制备工艺,其特征在于:植物油微胶囊化是将植物油置于超声乳化机中,加入乳糖、少量卵磷脂进行乳化,壁材比芯材质量为1-1.2:1,均质、超声乳化成均一溶液,喷雾干燥即得植物脂肪粉,或以脱盐乳清粉为壁材,将其他营养素中的油类与壁材充分混合乳化,壁材与芯材质量比1-1.2:1,通过低温减压干燥、冷却后粉碎即得植物脂肪粉。 The dry preparation process of the infant formula according to claim 7, characterized in that the microencapsulation of the vegetable oil is carried out by placing the vegetable oil in a phacoemulsification machine, adding lactose and a small amount of lecithin for emulsification, and the wall material is more than the core material. The quality is 1-1.2:1, homogenized, phacoemulsified into a uniform solution, spray-dried to obtain vegetable fat powder, or desalted whey powder as wall material, and the oil and wall materials in other nutrients are fully mixed and emulsified, wall The ratio of the material to the core material is 1-1.2:1, and the plant fat powder is obtained by drying under low temperature and cooling, and then pulverizing after cooling.
- 根据权利要求书7所述的婴幼儿配方奶粉的干法制备工艺,其特征在于:油类营养素微胶囊化是以脱盐乳清粉配合玉米糖浆为壁材,将其他营养素中的油类与壁材混合均匀,壁材比芯材质量为3-4:1,通过低温喷雾干燥、冷却后即得,或将植物油置于超声乳化机中,加入质量比为3:1的乳清蛋白粉和乳糖,壁材芯材质量比例为2-3:1,均质、超声乳化成均一溶液后,喷雾干燥即得。 The dry preparation process of the infant formula according to claim 7, characterized in that the oil nutrient microencapsulation is based on the desalted whey powder combined with the corn syrup as the wall material, and the oil and the wall in the other nutrients. The material is evenly mixed, the wall material is 3-4:1 than the core material, and is obtained by low-temperature spray drying, cooling, or the vegetable oil is placed in a phacoemulsification machine, and the whey protein powder having a mass ratio of 3:1 is added. Lactose, wall material core material mass ratio of 2-3:1, homogenized, phacoemulsified into a uniform solution, spray drying is obtained.
- 根据权利要求书8所述的婴幼儿配方奶粉的干法制备工艺,其特征在于:铁组合物微胶囊化是将芯材维生素C、焦磷酸铁、乳铁蛋白溶解于一定量的纯化水中制成溶液,再将壁材质量比7:3的乳清蛋白和麦芽糊精分散在溶液中,控制壁材与芯材质量比控制在2-3:1,充分搅拌,直至混合均匀;将半固态的制品通过低温喷雾干燥,将干燥的样品粉碎至规定目数即得铁组合物。 The dry preparation process of the infant formula according to claim 8, characterized in that the microencapsulation of the iron composition is prepared by dissolving the core vitamin C, iron pyrophosphate and lactoferrin in a certain amount of purified water. Into a solution, then the wall material ratio of 7:3 whey protein and maltodextrin dispersed in the solution, control the wall material and core material mass ratio is controlled at 2-3:1, fully stirred until the mixture is even; The solid product is pulverized to a specified mesh number by a low temperature spray drying to obtain an iron composition.
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CN103504026A (en) | 2014-01-15 |
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