WO2013175870A1 - Color sorter - Google Patents

Color sorter Download PDF

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Publication number
WO2013175870A1
WO2013175870A1 PCT/JP2013/060156 JP2013060156W WO2013175870A1 WO 2013175870 A1 WO2013175870 A1 WO 2013175870A1 JP 2013060156 W JP2013060156 W JP 2013060156W WO 2013175870 A1 WO2013175870 A1 WO 2013175870A1
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WO
WIPO (PCT)
Prior art keywords
raw material
storage tank
temporary storage
flow rate
inclined shelf
Prior art date
Application number
PCT/JP2013/060156
Other languages
French (fr)
Japanese (ja)
Inventor
悟 佐々本
昌昭 西本
Original Assignee
株式会社サタケ
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社サタケ filed Critical 株式会社サタケ
Priority to BR112014029162-4A priority Critical patent/BR112014029162B1/en
Priority to CN201380027016.5A priority patent/CN104334288B/en
Priority to JP2014516712A priority patent/JP6052287B2/en
Priority to KR1020147035605A priority patent/KR102074536B1/en
Publication of WO2013175870A1 publication Critical patent/WO2013175870A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/342Sorting according to other particular properties according to optical properties, e.g. colour
    • B07C5/3425Sorting according to other particular properties according to optical properties, e.g. colour of granular material, e.g. ore particles, grain
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution

Definitions

  • the present invention relates to a color sorter for sorting grains such as rice and wheat and granular materials such as resin pellets into good and defective products and removing foreign substances mixed in the granular materials.
  • the elevator includes a plurality of elevators that raise the raw material, and the optical selection unit that sorts the raw materials that are raised by at least one of the elevators.
  • a discharge unit that discharges non-defective products is provided at the height of the color sorter, and one of the elevators supplies the raw material determined by the optical sorting unit to the discharge unit.
  • the color sorter is characterized by being raised toward the front.
  • the raw material determined to be a non-defective product by the optical sorting unit is raised by one of the elevators and discharged from the discharge unit provided at a high position of the color sorter.
  • the raw material can be directly supplied to the weighing machine and the bagging machine, and there is an operation and effect that each device of the hulling line can be easily arranged.
  • the lift unit is formed by arranging a plurality of lifts adjacent to each other in the width direction of the color sorter behind the optical sorting unit. It is characterized by.
  • the elevating part can be made compact, and since the elevating part is arranged behind the optical sorting part and along the width direction, the apparatus can be installed without increasing the width of the apparatus. There is an effect that the space can be kept small.
  • a charging hopper for feeding the raw material to the color sorter is provided at a lower position of the color sorter behind the lifting unit. It is characterized by that. Thereby, it becomes possible to easily convey the raw material from the hulling machine in the previous process, the apparatus can be easily arranged, and there is an effect and effect that the width of the apparatus is not widened.
  • the present invention easily adjusts the flow rate of the raw material that slides on the chute of the optical sorting unit, and when a raw material having a maximum processing capacity or more is supplied from the previous huller, It is a technical problem to provide a color sorter that can automatically limit the amount of charging to the charging hopper and prevent damage and burnout of the transport motor.
  • the present invention provides an elevating part (2) provided with a charging hopper (6) for receiving a raw material at the lower back of the elevating part case (7), and the elevating part case (7).
  • An optical sorting unit (3) that is disposed in the front side intermediate portion of the plate and optically sorts the raw material raised by the elevating unit (2) by flowing down, and below the optical sorting unit (3)
  • an external discharge unit (4) for separating the product into a non-defective product and a defective product or a foreign object according to the result of optical sorting, and discharging from the machine, and an upper part on the front side of the elevating unit (2)
  • the color sorter configured to include a storage tank unit (5) provided between the optical sorting unit (3) and temporarily storing the raw material raised by the lifting unit (2)
  • the charging hopper (6) for receiving the raw material has a pair of left and right side walls (6f), (6g), A front wall (6b) on the lifting / lowering unit housing (7) side, a rear wall (6c) facing
  • the temporary storage tank (21) is attached to the upper part of the lifting / lowering part casing (7) by a link mechanism including an upper link (22) and a lower link (23), and the lifting / lowering part casing ( 7)
  • a dredging basin (25) is provided on the front side of the upper part, and the downdraft (25) and the temporary storage tank (21) are arranged so that the temporary storage tank (21) moves up and down below the downflow basin (25). ) was held by a suspension spring (24).
  • the flow rate adjusting valve (12) is locked to the charging hopper (6) by an arm (14) centering on the rotating shaft (13), and the flow rate adjusting valve (12) is always pulled by a pulling force of a spring (15). While the adjustment valve (12) is rotated so as to approach the inclined shelf (6b), the flow rate adjustment valve (12) limits the amount of raw material received when the temporary storage tank (21) is moved downward.
  • the flow control valve (12) and the temporary storage tank (21) were connected by a first rod (17), a second rod (19) and a relay arm portion (18).
  • the outlet (21a) of the temporary storage tank (21) is provided with an opening / closing shutter (27) whose opening degree can be adjusted, and the opening / closing shutter is provided on the side surface of the optical sorting section (3).
  • An open / close lever (28) is provided so that an operator can manually open and close the shutter (27), and the open / close lever (28) and the open / close shutter (27) can be linked by a wire (29). .
  • the charging hopper (6) for receiving the raw material has a pair of left and right side walls (6f), (6g) and a front wall (6b) on the side of the elevating part housing (7).
  • a slanted long shelf plate extending from the lower part of the rear wall (6c) to the supply port (7a) of the lifting / lowering unit housing (7) ( 6e).
  • the plurality of inclined shelf boards (6d) and (6e) alleviate the drop impact force when the raw material is received, and the inclined shelf board (6e) is formed longer than the inclined shelf board (6d).
  • the inclined surface is asymmetrical, the possibility that the grains form an arch structure is low, and the raw material can be quickly supplied toward the supply port (7a).
  • the temporary storage tank (21) is filled with the raw material and becomes heavy, and the temporary storage tank (21) by its own weight. Since the flow rate adjustment valve (12) is closed and adjusted as the valve moves downward, the amount of charging to the charging hopper (6) is automatically limited, and the transport system motor is damaged or burned out due to clogging of the lifting part. Can be prevented.
  • a temporary storage tank (21) is attached by the link mechanism which consists of an upper link (22) and a lower link (23) between raising / lowering part housing
  • a spillway (25) is provided on the front side of the upper part of the elevating part housing (7), and the sluice basin (21) is moved up and down below the sag (25). Since the suspension spring (24) holds between (25) and the temporary storage tank (21), the vertical movement mechanism of the temporary storage tank (21) can be configured easily.
  • the flow rate adjusting valve (12) is locked to the closing hopper (6) by the arm (14) centering on the rotating shaft (13), and is always a spring. While the flow control valve (12) is rotated so as to approach the inclined shelf (6b) by the pulling force of (15), when the temporary storage tank (21) moves down, the flow control valve (12) The first rod (17), the second rod (19) and the relay arm portion (18) are connected to each other between the flow control valve (12) and the temporary storage tank (21) so as to limit the amount received. Therefore, the responsiveness of closing adjustment of the flow rate adjusting valve (12) accompanying the downward movement of the temporary storage tank (21) is remarkably improved. As a result, it is possible to quickly prevent damage and burnout of the transport system motor.
  • the opening / closing shutter (27) capable of adjusting the opening degree is provided at the outlet (21a) of the temporary storage tank (21), and the optical sorting section (3).
  • An opening / closing lever (28) is provided on the side of the opening / closing shutter (27) so that an operator can manually open and close the opening / closing shutter (27), and a wire (29) is provided between the opening / closing lever (28) and the opening / closing shutter (27). It is configured so that it can be linked. As a result, when the mixing ratio of defective products in the raw material is high, the operator operates the opening / closing lever (25) and flows on the chute while checking the object to be sorted flowing on the chute of the optical sorting unit (3).
  • the flow rate of the raw material can be changed. This is, for example, much more responsive compared to the case where a conveying device such as a vibration feeder is used to supply raw materials to the chute, and it is possible to reduce the waiting time until an appropriate flow rate is achieved, and thus the sorting efficiency. Will be greatly improved.
  • FIG. 1 is a perspective view showing the entire color sorter of the present invention
  • FIG. 2 is a right side view of the same color sorter
  • FIG. 3 is a partially broken sectional view of the same color sorter
  • 4 is an enlarged view of the lower part of the elevating part
  • FIG. 5 is an enlarged view of the upper part of the elevating part.
  • the color sorter 1 can sort non-defective products and defective products, or foreign matters mixed in the raw materials by color, using grains, resin pellets, coffee beans, and other granular materials as raw materials.
  • the color sorter 1 includes an elevating unit 2 having a charging hopper 6 for receiving a raw material in a lower part on the back side of the elevating unit housing 7, and the elevating unit 2.
  • An optical sorting unit 3 that performs optical sorting when the raw material flows down at the front side intermediate portion, and is provided below the optical sorting unit 3 to separate non-defective products from defective products or foreign materials for discharge outside the machine.
  • An out-of-machine discharge unit 4, and a storage tank unit 5 that is provided between the upper part on the front side of the lifting unit 2 and the optical sorting unit 3 and temporarily stores the raw material raised by the lifting unit 2. Configured.
  • the elevating unit 2 is provided with a driving pulley 8 and a driven pulley 9 at the upper and lower positions in the elevating unit housing 7, and a large number of buckets 10 are attached between the driving pulley 8 and the driven pulley 9.
  • the endless belt 11 is configured so as to be pivotable (see FIGS. 2 and 3). When the endless belt 11 rotates between the pulleys 8 and 9, the raw material received from the charging hopper 6 is lifted and conveyed, and at the moment when a large number of buckets 10 are rotated by the driven pulley 9. The raw material is conveyed by being thrown into the storage tank 5.
  • a feeding hopper 6 is provided in the lower part on the back side of the elevating unit 2.
  • the feeding hopper 6 is inclined and extended from a pair of left and right side walls 6f and 6g, a front wall 6b on the side of the lift housing 7 side, a rear wall 6c facing the front wall 6b, and a lower portion of the front wall 6b.
  • a short inclined shelf 6d which is positioned below the inclined shelf 6d, and is inclined and extended from the lower portion of the rear wall 6c toward the supply port 7a of the elevating unit housing 7.
  • a long inclined shelf 6e is provided in the lower part on the back side of the elevating unit 2.
  • the feeding hopper 6 is inclined and extended from a pair of left and right side walls 6f and 6g, a front wall 6b on the side of the lift housing 7 side, a rear wall 6c facing the front wall 6b, and a lower portion of the front wall 6b.
  • a short inclined shelf 6d which is positioned below the inclined shelf 6d, and is inclined and extended from
  • a flow rate adjusting valve 12 that adjusts the amount of raw material received in cooperation with the storage tank unit 5 is provided below the inclined shelf 6e of the charging hopper 6 (see FIGS. 2, 3 and 4).
  • the flow rate adjusting valve 12 is pivotally attached to a rotating shaft 13, and the rotating shaft 13 fixes an arm 14.
  • One end of a spring 15 is fixed to the arm 14, while the other end of the spring 15 is fixed to the arm 14. It fixes to the fixing
  • one end side 17a of the first rod 17 is fixed at a position facing the rotation shaft 13 of the arm 14, and the other end side 17b of the first rod 17 is connected to one end side of the relay arm portion 18. Fix it. And the one end side 19a of the 2nd rod 19 is fixed to the position which opposes the 1st rod other end side 17b of this relay arm part 18, and the other end side 19b of this 2nd rod 19 is the said storage tank part. 5 to the tank intermediate fitting 20.
  • the temporary storage tank 21 forming the storage tank unit 5 is attached with a structure having a degree of freedom by a link mechanism including an upper link 22 and a lower link 23 between the upper part of the elevator unit housing 7 of the elevator unit 2. (See FIGS. 3 and 5). Further, a drop rod 25 protrudes from the front side of the upper part of the lift housing 7, and a suspension spring 24 is attached to the upper link portion 22 so as to hold the temporary storage tank 21 below the drop rod 25. While fixing one end side, the other end side of the suspension spring 24 is fixed to the fixing part 26 installed in the flow-down rod 25, and the temporary storage tank 21 is suspended.
  • the second rod 19 is moved up and down by the amount of the storage in the temporary storage tank 21, and the flow rate adjusting valve 12 can be rotated between the solid line position and the one-dot chain line position. That is, if the storage amount of the temporary storage tank 21 is small, the second rod 19 is not moved downward, the flow rate adjustment valve 12 is in the position of the solid line, and the supply port 7a is greatly opened. It is supplied to the case bottom 7b. On the other hand, if the storage amount of the temporary storage tank 21 is large, the downward movement of the second rod 19 is increased due to its own weight, and the flow rate adjustment valve 12 is in the position of the one-dot chain line and the opening degree of the supply port 7a is limited. The raw material whose flow rate is limited is supplied to the case bottom 7b.
  • the outlet 21a of the temporary storage tank 21 is provided with an open / close shutter 27 whose opening degree can be adjusted, and an open / close lever 28 on the side of the optical sorting unit 3 so that the open / close shutter 27 can be manually opened / closed.
  • the opening / closing lever 28 and the opening / closing shutter 27 can be linked by a wire 29 (see FIG. 2). Moreover, it is good also as a structure which an operator can open and close the opening / closing shutter 27 directly irrespective of the interlock
  • the operator operates the opening / closing lever 25 and the opening / closing shutter 27 and flows on the chute while checking the object to be sorted flowing on the chute of the optical sorting unit 3.
  • the flow rate of the raw material can be changed.
  • the optical sorting unit 3 is dropped from the chute 30 disposed at an angle of about 60 degrees from the horizontal position, the shelf 31 for conveying the raw material from the temporary storage tank 21 to the chute 30, and the lower end of the chute 30.
  • the optical detection part 32 provided on both sides of the upper and lower sides of the dropping locus
  • the surface shape of the chute 30 is preferably formed in a flat plate shape without a groove portion so that the granular material as a raw material slides in a wide band shape. And in order to prevent the overflow of the granular material from the chute 30 and to prevent the granular material to be selected from floating from the bottom surface while sliding the chute 30, the chute cover 30a is spaced from the bottom surface at a predetermined interval. May be provided (see FIG. 3).
  • the external discharge unit 4 below the optical sorting unit 3 is on the same inclination line as the chute 30 below the ejector nozzle 33, so that the particles of the dropping trajectory are directly received without receiving the blast from the ejector nozzle 33.
  • a non-defective product collecting hopper 34 is provided, and a non-defective product collecting hopper 35 is provided in parallel with the non-defective product collecting hopper 34 and receives a blast from the ejector nozzle 33 to collect defective products from normal raw materials.
  • a non-defective product discharge hopper 34 is connected to the non-defective product collection hopper 34, and a defective product discharge tub 37 is connected to the defective product collection hopper 35.
  • the optical detection unit 32 includes sensors 38 and 39 including CCD line sensors, light sources 40, 41, 42 and 43 including fluorescent lamps, backgrounds 44 and 45 as background means, and mirrors 46 and 47. It is provided.
  • the sensors 38 and 39 image the raw material falling from the lower end of the chute 30 at a detection position, and determine whether the raw material is good or defective, or foreign matter mixed in the raw material based on the imaging signal.
  • the ejector nozzle 33 blows out a defective product and a foreign matter determined to be ejected from the flow of the raw material and removes the defective product to the defective product recovery hopper 35 side.
  • the ejector nozzle 33 may use a leaf spring or the like using a solenoid or the like as a driving means instead of the one that repels the raw material by air.
  • the raw material supplied to the case bottom portion 7 b is raised in the elevating unit housing 7 by the bucket 10, thrown at the moment when it is rotated by the driven pulley 9, and stored in the temporary storage tank 21 from the flow-down rod 25. .
  • the temporary storage tank 21 is filled with the raw material and becomes heavier and moves downward against the suspension spring 24.
  • the second rod 19 connected to the tank intermediate fitting 20 also moves downward.
  • the relay arm 18 linked to the second rod rotates (see FIG. 4), and the first rod 17 moves downward in the lower right direction in the drawing.
  • the arm 14 rotates about the rotation shaft 14, and the flow rate adjusting valve 12 becomes the position of the one-dot chain line in FIG. 4, and the opening degree of the supply port 7 a is limited. Is supplied to the case bottom 7b. When the temporary storage tank 21 becomes full, the supply port 7a is closed by the flow rate adjustment valve 12.
  • the raw material flowing down on the chute 30 falls from its lower end and is detected by the sensors 38 and 39 of the optical sorting unit 3. Based on the imaging signals of the sensors 38 and 39, the non-defective and defective raw materials or the foreign matters mixed in the raw materials are determined. Those determined to be defective and foreign matter are ejected from the flow of the raw material by the blast of the ejector nozzle 33 and discharged out of the machine from the defective product discharge rod 37 via the defective product recovery hopper 35. On the other hand, those determined to be non-defective products are discharged from the non-defective product collecting hopper 34 through the non-defective product discharge rod 36 to the outside without receiving the jet of the ejector nozzle 33.
  • the charging hopper 6 for receiving the raw material includes the pair of left and right side walls 6f and 6g, the front wall 6b on the lifting unit housing 7 side, and the front wall 6b.
  • the drop impact force when the raw material is received is alleviated by the plurality of inclined shelf boards 6d and 6e, the inclined shelf board 6e is formed longer than the inclined shelf board 6d, and the inclined surface is asymmetrical in the left-right direction. Therefore, the possibility that the grains form an arch structure is low, and the raw material can be quickly supplied toward the supply port 7a.
  • the temporary storage tank 21 is filled with the raw material and becomes heavy, and the temporary storage tank 21 is moved down by its own weight.
  • the color sorter of the present invention is not limited to the above embodiment, and various design changes can be made.
  • the present invention can be applied to a color sorter that sorts grains such as rice and wheat and granular materials such as resin pellets into non-defective products and defective products, and removes foreign matters mixed in the granular materials. .

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Abstract

Provided is a color sorter that easily carries out flow rate adjustments for raw materials in a slip flow on a shoot for an optical sorting unit and, when the raw material is supplied from a huller at a rate greater than the maximum throughput, automatically restricts the amount input to an input hopper and can prevent damage and burn out of a delivery system motor. An input hopper (6) for receiving the raw material is formed from: a left and right pair of side walls; an elevator unit housing (7) side front wall (6b); a back wall (6c) facing the front wall (6b); an inclined shelf plate (6d) extending at an incline from the lower part of the front wall (6b); and an inclined shelf plate (6e) positioned lower than the inclined shelf plate (6d) and provided so as to extend at an incline towards a supply opening (7a) of the elevator unit housing (7) from the lower part of the back wall (6c). In addition, a flow rate adjusting valve (12) that adjusts the amount of raw material received is provided on the lower part of the inclined shelf plate (6e), and a temporary retaining tank (21) and the flow rate adjusting valve (12) are connected so as to restrict the received flow of raw material when the temporary retaining tank (21) moves downward.

Description

色彩選別機Color sorter
 本発明は、米、麦などの穀粒や樹脂ペレットなどの粒状物を良品と不良品とに選別したり、粒状物中に混入する異物を除去したりする色彩選別機に関する。 The present invention relates to a color sorter for sorting grains such as rice and wheat and granular materials such as resin pellets into good and defective products and removing foreign substances mixed in the granular materials.
 本出願人は、農家における籾摺ラインに適した性能と低価格を実現することをコンセプトとした小型の色彩選別機を開発し、複数の特許出願を行っている。
 このうち、特許文献1に記載の色彩選別機によれば、原料を上昇させる昇降機を複数備える昇降部と、少なくとも1台の前記昇降機により上昇させられる原料を選別する光学選別部と、を備えてなる色彩選別機において、当該色彩選別機の高所には機外に良品を排出する排出部が設けられ、前記昇降機の1台は、光学選別部で良品と判定された原料を当該排出部に向けて上昇させることを特徴とする色彩選別機としたものである。
 これにより、光学選別部で良品と判定された原料を昇降機の1台により上昇させて、当該色彩選別機の高所に設けられる排出部から排出するものであるので、当該排出部から後工程における計量機や袋詰機に直接原料を供給することが可能となり、籾摺ラインの各装置の配置を簡単に行うことができるという作用・効果がある。
 また、特許文献1の請求項2に記載の色彩選別機によれば、前記昇降部は、光学選別部の背後であって当該色彩選別機の幅方向に複数の昇降機を隣接配置してなることを特徴としたものである。
 これにより、昇降部をコンパクトなものとすることができ、しかも、当該昇降部が光学選別部の背後であって幅方向に沿って配置されるため、装置の幅を広げることなく、装置の設置スペースを小さく抑えることができるという作用・効果がある。
 さらに、特許文献1の請求項3に記載の色彩選別機によれば、前記昇降部のさらに背後であって色彩選別機の低所には、当該色彩選別機に原料を投入する投入ホッパを設けたことを特徴とするものである。
 これにより、前工程における籾摺機から原料を楽に搬送することが可能となり、装置の配置を簡単に行うことができ、また、装置の幅を広げることがないという作用・効果がある。
 そして、特許文献1の請求項4に記載の色彩選別機によれば、光学選別部により選別される原料を所定の昇降機に搬送する横送りコンベアを備えたことを特徴とするものである。
 これにより、横送りコンベアを配置するための新たなスペースを必要としないという作用・効果がある。
The present applicant has developed a small color sorter based on the concept of realizing the performance and low price suitable for a rice hull line in a farmer, and has filed a plurality of patent applications.
Among these, according to the color sorter described in Patent Document 1, the elevator includes a plurality of elevators that raise the raw material, and the optical selection unit that sorts the raw materials that are raised by at least one of the elevators. In the color sorter, a discharge unit that discharges non-defective products is provided at the height of the color sorter, and one of the elevators supplies the raw material determined by the optical sorting unit to the discharge unit. The color sorter is characterized by being raised toward the front.
Thereby, the raw material determined to be a non-defective product by the optical sorting unit is raised by one of the elevators and discharged from the discharge unit provided at a high position of the color sorter. The raw material can be directly supplied to the weighing machine and the bagging machine, and there is an operation and effect that each device of the hulling line can be easily arranged.
Moreover, according to the color sorter described in claim 2 of Patent Document 1, the lift unit is formed by arranging a plurality of lifts adjacent to each other in the width direction of the color sorter behind the optical sorting unit. It is characterized by.
As a result, the elevating part can be made compact, and since the elevating part is arranged behind the optical sorting part and along the width direction, the apparatus can be installed without increasing the width of the apparatus. There is an effect that the space can be kept small.
Furthermore, according to the color sorter according to claim 3 of Patent Document 1, a charging hopper for feeding the raw material to the color sorter is provided at a lower position of the color sorter behind the lifting unit. It is characterized by that.
Thereby, it becomes possible to easily convey the raw material from the hulling machine in the previous process, the apparatus can be easily arranged, and there is an effect and effect that the width of the apparatus is not widened.
And according to the color sorter of Claim 4 of patent documents 1, it has a transverse feed conveyor which conveys the raw material sorted by an optical sorting part to a predetermined elevator.
Thereby, there exists an effect | action and effect that a new space for arrange | positioning a transverse feed conveyor is not required.
 しかしながら、上記特許文献1に記載の色彩選別機にあっては、前工程における籾摺機から原料が直接投入ホッパに投入されるものであるから、例えば、籾摺機から不良品混入率が高い原料が投入されると、光学選別部のシュート上を滑流する原料の流量を下げて選別精度を向上させる操作が必要となる。従来は、作業者が目視でシュート上を滑流する原料の多寡を判断し、流量調節を行っていた。また、前工程の籾摺機から当該色彩選別機の最大処理能力以上の原料が供給された場合、昇降機が詰まって過負荷が生じ、昇降機用モータなどの搬送系モータの損傷や焼損に繋がる虞(おそれ)があった。 However, in the color sorter described in Patent Document 1, since the raw material is directly fed into the feeding hopper from the hulling machine in the previous process, for example, a defective product mixing rate is high from the hulling machine. When the raw material is charged, an operation for reducing the flow rate of the raw material flowing on the chute of the optical sorting unit to improve the sorting accuracy is required. Conventionally, an operator visually determines the amount of raw material that slides on the chute and adjusts the flow rate. In addition, if raw materials exceeding the maximum processing capacity of the color sorter are supplied from the previous huller, the elevator will become clogged and overload may occur, leading to damage to the transport system motor such as the elevator motor or burning. There was (fear).
特開2011-92861号公報JP 2011-92861 A
 本発明は上記問題点にかんがみ、光学選別部のシュート上を滑流する原料の流量調整を容易に行い、かつ、前工程の籾摺機から最大処理能力以上の原料が供給された場合は、投入ホッパへの投入量を自動的に制限して、搬送系モータの損傷や焼損を防止することができる色彩選別機を提供することを技術的課題とする。 In view of the above problems, the present invention easily adjusts the flow rate of the raw material that slides on the chute of the optical sorting unit, and when a raw material having a maximum processing capacity or more is supplied from the previous huller, It is a technical problem to provide a color sorter that can automatically limit the amount of charging to the charging hopper and prevent damage and burnout of the transport motor.
 上記の課題を解決するため本発明は、原料を受け入れるための投入ホッパ(6)を昇降部筐体(7)の背面下部に備えた昇降部(2)と、前記昇降部筐体(7)の前面側中間部に配置して、前記昇降部(2)により上昇させられた原料を流下させて光学的な選別を行う光学選別部(3)と、該光学選別部(3)の下方に配置して、光学的な選別の結果により、良品と、不良品又は異物とにそれぞれに分別して機外排出を行う機外排出部(4)と、前記昇降部(2)の前面側上部と前記光学選別部(3)との間に設けられ、前記昇降部(2)により上昇させられた原料を一時貯留する貯留タンク部(5)と、を備えて構成される色彩選別機において、前記原料を受け入れるための投入ホッパ(6)は、左右一対の側壁(6f),(6g)と、前記昇降部筐体(7)側の前壁(6b)と、該前壁(6b)と対向する後壁(6c)と、前記前壁(6b)下部から傾斜して延設される短尺状の傾斜棚板(6d)と、該傾斜棚板(6d)よりも下方に位置し、かつ、前記後壁(6c)下部から前記昇降部筐体(7)の供給口(7a)に向けて傾斜して延設される長尺状の傾斜棚板(6e)とにより形成する一方、前記長尺状の傾斜棚板(6e)下部には、原料の受け入れ量を調節する流量調節バルブ(12)を設けるとともに、前記貯留タンク部(5)には、貯留量に応じて上下動する一時貯留タンク(21)を設け、さらに、前記一時貯留タンク(21)と前記流量調節バルブ(12)とを、前記一時貯留タンク(21)が下動したときに原料の受け入れ量を制限するように連結したことを特徴とする。 In order to solve the above-described problems, the present invention provides an elevating part (2) provided with a charging hopper (6) for receiving a raw material at the lower back of the elevating part case (7), and the elevating part case (7). An optical sorting unit (3) that is disposed in the front side intermediate portion of the plate and optically sorts the raw material raised by the elevating unit (2) by flowing down, and below the optical sorting unit (3) And an external discharge unit (4) for separating the product into a non-defective product and a defective product or a foreign object according to the result of optical sorting, and discharging from the machine, and an upper part on the front side of the elevating unit (2) In the color sorter configured to include a storage tank unit (5) provided between the optical sorting unit (3) and temporarily storing the raw material raised by the lifting unit (2), The charging hopper (6) for receiving the raw material has a pair of left and right side walls (6f), (6g), A front wall (6b) on the lifting / lowering unit housing (7) side, a rear wall (6c) facing the front wall (6b), and a short shape extending inclined from the lower part of the front wall (6b) The inclined shelf board (6d) and the inclined shelf board (6d) are located below the inclined shelf board (6d) and from the lower part of the rear wall (6c) toward the supply port (7a) of the elevating part housing (7) A flow rate adjusting valve (12) that adjusts the amount of raw material received is formed at the lower portion of the elongated inclined shelf (6e). ) And a temporary storage tank (21) that moves up and down according to the storage amount, and further, the temporary storage tank (21) and the flow rate adjustment valve (12). Connected to limit the amount of raw material received when the temporary storage tank (21) is moved down. And features.
 また、前記一時貯留タンク(21)は、前記昇降部筐体(7)上部との間で、上部リンク(22)及び下部リンク(23)からなるリンク機構によって取り付けるとともに、前記昇降部筐体(7)上部の前面側に流下樋(25)を突設し、該流下樋(25)下方で前記一時貯留タンク(21)が上下動するよう、前記流下樋(25)と一時貯留タンク(21)との間を吊バネ(24)によって保持した。 The temporary storage tank (21) is attached to the upper part of the lifting / lowering part casing (7) by a link mechanism including an upper link (22) and a lower link (23), and the lifting / lowering part casing ( 7) A dredging basin (25) is provided on the front side of the upper part, and the downdraft (25) and the temporary storage tank (21) are arranged so that the temporary storage tank (21) moves up and down below the downflow basin (25). ) Was held by a suspension spring (24).
 そして、前記流量調節バルブ(12)は、回動軸(13)を中心とするアーム(14)によって前記投入ホッパ(6)に係止するとともに、常時はバネ(15)の引っ張り力により前記流量調節バルブ(12)が傾斜棚板(6b)に接近するよう回動させる一方、前記一時貯留タンク(21)が下動したときに前記流量調節バルブ(12)により原料の受け入れ量を制限するよう、該流量調節バルブ(12)と前記一時貯留タンク(21)との間を、第1ロッド(17)、第2ロッド(19)及び中継アーム部(18)により連結した。 The flow rate adjusting valve (12) is locked to the charging hopper (6) by an arm (14) centering on the rotating shaft (13), and the flow rate adjusting valve (12) is always pulled by a pulling force of a spring (15). While the adjustment valve (12) is rotated so as to approach the inclined shelf (6b), the flow rate adjustment valve (12) limits the amount of raw material received when the temporary storage tank (21) is moved downward. The flow control valve (12) and the temporary storage tank (21) were connected by a first rod (17), a second rod (19) and a relay arm portion (18).
 また、前記一時貯留タンク(21)の流出口(21a)には、その開口度を調節することができる開閉シャッター(27)を設けるとともに、前記光学選別部(3)の側面には、前記開閉シャッター(27)を操作者が手動で開閉できるように開閉レバー(28)を設け、該開閉レバー(28)と前記開閉シャッター(27)との間をワイヤー(29)によって連動できるように構成した。 The outlet (21a) of the temporary storage tank (21) is provided with an opening / closing shutter (27) whose opening degree can be adjusted, and the opening / closing shutter is provided on the side surface of the optical sorting section (3). An open / close lever (28) is provided so that an operator can manually open and close the shutter (27), and the open / close lever (28) and the open / close shutter (27) can be linked by a wire (29). .
 請求項1記載の発明によれば、原料を受け入れるための投入ホッパ(6)が、左右一対の側壁(6f),(6g)と、前記昇降部筐体(7)側の前壁(6b)と、該前壁(6b)と対向する後壁(6c)と、前記前壁(6b)下部から傾斜して延設される短尺状の傾斜棚板(6d)と、該傾斜棚板(6d)よりも下方に位置し、かつ、前記後壁(6c)下部から前記昇降部筐体(7)の供給口(7a)に向けて傾斜して延設される長尺状の傾斜棚板(6e)とにより形成してある。これにより、複数の傾斜棚板(6d),(6e)によって、原料を受け入れたときの落下衝撃力が緩和されるとともに、傾斜棚板(6e)が傾斜棚板(6d)よりも長く形成されてあり、傾斜面が左右非対称となっているから、粒同士がアーチ構造を形成するおそれが低く、原料を供給口(7a)に向けて速やかに供給することができる。そして、前工程の籾摺機から色彩選別機の最大処理能力以上の原料が供給された場合には、一時貯留タンク(21)に原料が充満してきて重くなり、自重により一時貯留タンク(21)が下動するに伴い、流量調節バルブ(12)が閉調節されるために、投入ホッパ(6)への投入量が自動的に制限され、昇降部が詰まることによる搬送系モータの損傷や焼損を防止することが可能となる。 According to the first aspect of the present invention, the charging hopper (6) for receiving the raw material has a pair of left and right side walls (6f), (6g) and a front wall (6b) on the side of the elevating part housing (7). A rear wall (6c) opposed to the front wall (6b), a short inclined shelf board (6d) that is inclined and extended from the lower part of the front wall (6b), and the inclined shelf board (6d) ) And a slanted long shelf plate extending from the lower part of the rear wall (6c) to the supply port (7a) of the lifting / lowering unit housing (7) ( 6e). Accordingly, the plurality of inclined shelf boards (6d) and (6e) alleviate the drop impact force when the raw material is received, and the inclined shelf board (6e) is formed longer than the inclined shelf board (6d). In addition, since the inclined surface is asymmetrical, the possibility that the grains form an arch structure is low, and the raw material can be quickly supplied toward the supply port (7a). And when the raw material more than the maximum processing capacity of the color sorter is supplied from the hulling machine in the previous process, the temporary storage tank (21) is filled with the raw material and becomes heavy, and the temporary storage tank (21) by its own weight. Since the flow rate adjustment valve (12) is closed and adjusted as the valve moves downward, the amount of charging to the charging hopper (6) is automatically limited, and the transport system motor is damaged or burned out due to clogging of the lifting part. Can be prevented.
 また、請求項2記載の発明によれば、一時貯留タンク(21)が、昇降部筐体(7)上部との間で、上部リンク(22)及び下部リンク(23)からなるリンク機構によって取り付けるとともに、前記昇降部筐体(7)上部の前面側には流下樋(25)を突設し、該流下樋(25)下方で前記一時貯留タンク(21)が上下動するよう、前記流下樋(25)と一時貯留タンク(21)との間を吊バネ(24)によって保持したので、一時貯留タンク(21)の上下動機構を簡単に構成することができる。 Moreover, according to invention of Claim 2, a temporary storage tank (21) is attached by the link mechanism which consists of an upper link (22) and a lower link (23) between raising / lowering part housing | casings (7) upper part. At the same time, a spillway (25) is provided on the front side of the upper part of the elevating part housing (7), and the sluice basin (21) is moved up and down below the sag (25). Since the suspension spring (24) holds between (25) and the temporary storage tank (21), the vertical movement mechanism of the temporary storage tank (21) can be configured easily.
 そして、請求項3記載の発明によれば、流量調節バルブ(12)が、回動軸(13)を中心とするアーム(14)によって投入ホッパ(6)に係止されるとともに、常時はバネ(15)の引っ張り力により流量調節バルブ(12)が傾斜棚板(6b)に接近するよう回動させる一方、一時貯留タンク(21)が下動したときに流量調節バルブ(12)により原料の受け入れ量を制限するよう、流量調節バルブ(12)と一時貯留タンク(21)との間を、第1ロッド(17)、第2ロッド(19)及び中継アーム部(18)により関連的に連結したので、一時貯留タンク(21)の下動に伴う流量調節バルブ(12)の閉鎖調節の即応性が格段に向上する。これにより、搬送系モータの損傷や焼損をいち早く防止することが可能となる。 According to the third aspect of the present invention, the flow rate adjusting valve (12) is locked to the closing hopper (6) by the arm (14) centering on the rotating shaft (13), and is always a spring. While the flow control valve (12) is rotated so as to approach the inclined shelf (6b) by the pulling force of (15), when the temporary storage tank (21) moves down, the flow control valve (12) The first rod (17), the second rod (19) and the relay arm portion (18) are connected to each other between the flow control valve (12) and the temporary storage tank (21) so as to limit the amount received. Therefore, the responsiveness of closing adjustment of the flow rate adjusting valve (12) accompanying the downward movement of the temporary storage tank (21) is remarkably improved. As a result, it is possible to quickly prevent damage and burnout of the transport system motor.
 さらに、請求項4記載の発明によれば、一時貯留タンク(21)の流出口(21a)に、その開口度を調節することができる開閉シャッター(27)を設けるとともに、光学選別部(3)の側面には、開閉シャッター(27)を操作者が手動で開閉できるように開閉レバー(28)を設け、該開閉レバー(28)と前記開閉シャッター(27)との間をワイヤー(29)によって連動できるように構成してある。これにより、原料中に不良品の混入率が高い場合は、操作者は開閉レバー(25)を操作して光学選別部(3)のシュート上を流れる被選別物を確認しながらシュート上を流れる原料の流量の変更が可能となる。これは、例えば、シュートへの原料供給に振動フィーダなどの搬送機器を用いた場合と比較して極めて即応性がよく、適正流量となるまで待機する時間を削減することが可能となり、ひいては選別効率が格段に向上するものとなる。 Furthermore, according to the invention described in claim 4, the opening / closing shutter (27) capable of adjusting the opening degree is provided at the outlet (21a) of the temporary storage tank (21), and the optical sorting section (3). An opening / closing lever (28) is provided on the side of the opening / closing shutter (27) so that an operator can manually open and close the opening / closing shutter (27), and a wire (29) is provided between the opening / closing lever (28) and the opening / closing shutter (27). It is configured so that it can be linked. As a result, when the mixing ratio of defective products in the raw material is high, the operator operates the opening / closing lever (25) and flows on the chute while checking the object to be sorted flowing on the chute of the optical sorting unit (3). The flow rate of the raw material can be changed. This is, for example, much more responsive compared to the case where a conveying device such as a vibration feeder is used to supply raw materials to the chute, and it is possible to reduce the waiting time until an appropriate flow rate is achieved, and thus the sorting efficiency. Will be greatly improved.
本発明の色彩選別機の全体を示す斜視図である。It is a perspective view showing the whole color sorter of the present invention. 同上の色彩選別機の右側面図である。It is a right view of the same color sorter. 同上の色彩選別機を一部切り欠いて内部の構造を説明するための一部破断面図である。It is a partially broken sectional view for explaining an internal structure by partially cutting out the same color sorter. 同上の色彩選別機の昇降部下部の拡大図である。It is an enlarged view of the raising / lowering part lower part of a color sorter same as the above. 同上の色彩選別機の昇降部上部の拡大図である。It is an enlarged view of the raising / lowering part upper part of a color sorter same as the above.
 本発明を実施するための形態を図面を参照しながら説明する。図1は本発明の色彩選別機の全体を示す斜視図であり、図2は同上の色彩選別機の右側面図であり、図3は同上の色彩選別機の一部破断面図であり、図4は昇降部下部の拡大図であり、図5は昇降部上部の拡大図である。 DETAILED DESCRIPTION Embodiments for carrying out the present invention will be described with reference to the drawings. FIG. 1 is a perspective view showing the entire color sorter of the present invention, FIG. 2 is a right side view of the same color sorter, and FIG. 3 is a partially broken sectional view of the same color sorter. 4 is an enlarged view of the lower part of the elevating part, and FIG. 5 is an enlarged view of the upper part of the elevating part.
 本発明の色彩選別機1は、穀粒、樹脂ペレット、コーヒー豆、その他の粒状物を原料として良品と不良品、あるいは原料に混入する異物を色彩により選別することができるものである。 The color sorter 1 according to the present invention can sort non-defective products and defective products, or foreign matters mixed in the raw materials by color, using grains, resin pellets, coffee beans, and other granular materials as raw materials.
 図1乃至図3に示すように、本発明の色彩選別機1は、昇降部筐体7の背面側下部に原料を受け入れるための投入ホッパ6を備えた昇降部2と、該昇降部2の前面側中間部に位置させて原料を流下させる際に光学的な選別を行う光学選別部3と、該光学選別部3の下方に設けて良品と不良品又は異物とに分別して機外排出を行う機外排出部4と、前記昇降部2の前面側上部と前記光学選別部3との間に設けられ、前記昇降部2により上昇させた原料を一時貯留する貯留タンク部5と、を備えて構成される。 As shown in FIGS. 1 to 3, the color sorter 1 according to the present invention includes an elevating unit 2 having a charging hopper 6 for receiving a raw material in a lower part on the back side of the elevating unit housing 7, and the elevating unit 2. An optical sorting unit 3 that performs optical sorting when the raw material flows down at the front side intermediate portion, and is provided below the optical sorting unit 3 to separate non-defective products from defective products or foreign materials for discharge outside the machine. An out-of-machine discharge unit 4, and a storage tank unit 5 that is provided between the upper part on the front side of the lifting unit 2 and the optical sorting unit 3 and temporarily stores the raw material raised by the lifting unit 2. Configured.
 前記昇降部2は、昇降部筐体7内の上下位置に駆動プーリ8と従動プーリ9とをそれぞれ設け、前記駆動プーリ8と前記従動プーリ9との間には、多数のバケット10を取り付けられた無端状ベルト11を回動可能に掛け回すことによって構成されている(図2及び図3参照)。そして、前記無端状ベルト11が前記プーリ8,9間を回動することで、前記投入ホッパ6から受け入れた原料が上昇搬送され、多数のバケット10が従動プーリ9により転回される瞬間に、前記貯留タンク部5に投擲(てき)されることで原料の搬送が行われる。 The elevating unit 2 is provided with a driving pulley 8 and a driven pulley 9 at the upper and lower positions in the elevating unit housing 7, and a large number of buckets 10 are attached between the driving pulley 8 and the driven pulley 9. Further, the endless belt 11 is configured so as to be pivotable (see FIGS. 2 and 3). When the endless belt 11 rotates between the pulleys 8 and 9, the raw material received from the charging hopper 6 is lifted and conveyed, and at the moment when a large number of buckets 10 are rotated by the driven pulley 9. The raw material is conveyed by being thrown into the storage tank 5.
 前記昇降部2の背面側下部には投入ホッパ6が設けられる。該投入ホッパ6は左右一対の側壁6f,6gと、前記昇降部筐体7側の前壁6bと、該前壁6bと対向する後壁6cと、前記前壁6b下部から傾斜して延設される短尺状の傾斜棚板6dと、該傾斜棚板6dよりも下方に位置し、かつ、前記後壁6c下部から前記昇降部筐体7の供給口7aに向けて傾斜して延設される長尺状の傾斜棚板6eとにより形成してある。 A feeding hopper 6 is provided in the lower part on the back side of the elevating unit 2. The feeding hopper 6 is inclined and extended from a pair of left and right side walls 6f and 6g, a front wall 6b on the side of the lift housing 7 side, a rear wall 6c facing the front wall 6b, and a lower portion of the front wall 6b. A short inclined shelf 6d, which is positioned below the inclined shelf 6d, and is inclined and extended from the lower portion of the rear wall 6c toward the supply port 7a of the elevating unit housing 7. And a long inclined shelf 6e.
 そして、投入ホッパ6の傾斜棚板6e下部には、前記貯留タンク部5と連係して原料の受け入れ量を調節する流量調節バルブ12が設けられる(図2、図3及び図4参照)。該流量調節バルブ12は、回動軸13により軸着されており、該回動軸13はアーム14を固定し、該アーム14にはバネ15の一端を固定する一方、バネ15の他端は昇降部筐体7に設置した固定部16に固定し、常時はバネ15の引っ張り力により流量調節バルブ12が傾斜棚板6eに接近するように回動させておく。その一方で、アーム14の回動軸13と対向する位置には、第1ロッド17の一端側17aを固定するとともに、該第1ロッド17の他端側17bは中継アーム部18の一端側を固定する。そして、該中継アーム部18の第1ロッド他端側17bと対向する位置には、第2ロッド19の一端側19aを固定するとともに、該第2ロッド19の他端側19bは前記貯留タンク部5のタンク中間金具20に接続する。 A flow rate adjusting valve 12 that adjusts the amount of raw material received in cooperation with the storage tank unit 5 is provided below the inclined shelf 6e of the charging hopper 6 (see FIGS. 2, 3 and 4). The flow rate adjusting valve 12 is pivotally attached to a rotating shaft 13, and the rotating shaft 13 fixes an arm 14. One end of a spring 15 is fixed to the arm 14, while the other end of the spring 15 is fixed to the arm 14. It fixes to the fixing | fixed part 16 installed in the raising / lowering part housing | casing 7, and is always rotated so that the flow volume adjustment valve 12 may approach the inclination shelf 6e with the pulling force of the spring 15. FIG. On the other hand, one end side 17a of the first rod 17 is fixed at a position facing the rotation shaft 13 of the arm 14, and the other end side 17b of the first rod 17 is connected to one end side of the relay arm portion 18. Fix it. And the one end side 19a of the 2nd rod 19 is fixed to the position which opposes the 1st rod other end side 17b of this relay arm part 18, and the other end side 19b of this 2nd rod 19 is the said storage tank part. 5 to the tank intermediate fitting 20.
 ところで、前記貯留タンク部5を形成する一時貯留タンク21は、昇降部2の昇降部筐体7上部との間で、上部リンク22及び下部リンク23からなるリンク機構によって自由度を有する構造で取り付けられている(図3、図5参照)。そして、前記昇降部筐体7上部の前面側には流下樋25が突設され、該流下樋25の下方で前記一時貯留タンク21を保持するよう、前記上部リンク部22には吊バネ24の一端側を固定するとともに、吊バネ24の他端側は流下樋25に設置した固定部26に固定し、一時貯留タンク21を吊設する構成としてある。 By the way, the temporary storage tank 21 forming the storage tank unit 5 is attached with a structure having a degree of freedom by a link mechanism including an upper link 22 and a lower link 23 between the upper part of the elevator unit housing 7 of the elevator unit 2. (See FIGS. 3 and 5). Further, a drop rod 25 protrudes from the front side of the upper part of the lift housing 7, and a suspension spring 24 is attached to the upper link portion 22 so as to hold the temporary storage tank 21 below the drop rod 25. While fixing one end side, the other end side of the suspension spring 24 is fixed to the fixing part 26 installed in the flow-down rod 25, and the temporary storage tank 21 is suspended.
 これにより、前記一時貯留タンク21の貯留量の多寡によって第2ロッド19が上下動し、流量調節バルブ12は実線の位置と一点鎖線の位置とに回動可能になる。すなわち、一時貯留タンク21の貯留量が少なければ、第2ロッド19の下動は少なく、流量調節バルブ12は実線の位置となって供給口7aが大きく開口された状態となり、大流量の原料がケース底部7bに供給される。一方で、一時貯留タンク21の貯留量が多ければ自重により第2ロッド19の下動が大きくなり、流量調節バルブ12は一点鎖線の位置となって供給口7aの開口度が制限された状態となり、流量の制限された原料がケース底部7bに供給されることになる。 Thus, the second rod 19 is moved up and down by the amount of the storage in the temporary storage tank 21, and the flow rate adjusting valve 12 can be rotated between the solid line position and the one-dot chain line position. That is, if the storage amount of the temporary storage tank 21 is small, the second rod 19 is not moved downward, the flow rate adjustment valve 12 is in the position of the solid line, and the supply port 7a is greatly opened. It is supplied to the case bottom 7b. On the other hand, if the storage amount of the temporary storage tank 21 is large, the downward movement of the second rod 19 is increased due to its own weight, and the flow rate adjustment valve 12 is in the position of the one-dot chain line and the opening degree of the supply port 7a is limited. The raw material whose flow rate is limited is supplied to the case bottom 7b.
 前記一時貯留タンク21の流出口21aには、その開口度を調節することができる開閉シャッター27を設けるとともに、該開閉シャッター27を手動で開閉できるよう、前記光学選別部3の側面に開閉レバー28を設け、該開閉レバー28と前記開閉シャッター27との間をワイヤー29によって連動できるように構成されている(図2参照)。また、ワイヤー29の連動によらず、操作者が直接開閉シャッター27を開閉できる構成としてもよい。これにより、原料中に不良品の混入率が高い場合に、操作者は開閉レバー25や開閉シャッター27を操作して光学選別部3のシュート上を流れる被選別物を確認しながらシュート上を流れる原料の流量の変更が可能となる。 The outlet 21a of the temporary storage tank 21 is provided with an open / close shutter 27 whose opening degree can be adjusted, and an open / close lever 28 on the side of the optical sorting unit 3 so that the open / close shutter 27 can be manually opened / closed. The opening / closing lever 28 and the opening / closing shutter 27 can be linked by a wire 29 (see FIG. 2). Moreover, it is good also as a structure which an operator can open and close the opening / closing shutter 27 directly irrespective of the interlock | cooperation of the wire 29. FIG. As a result, when the mixing ratio of defective products in the raw material is high, the operator operates the opening / closing lever 25 and the opening / closing shutter 27 and flows on the chute while checking the object to be sorted flowing on the chute of the optical sorting unit 3. The flow rate of the raw material can be changed.
 次に、前記光学選別部3の構成について詳述する。光学選別部3は、水平位置から約60度の角度で傾斜して配置したシュート30と、前記一時貯留タンク21からの原料をシュート30に搬送するための棚板31と、シュート30下端から落下する原料の落下軌跡の上下を挟んで設けられる光学検出部32と、さらに下方に設けたエジェクターノズル33と、を備えたものである。 Next, the configuration of the optical sorting unit 3 will be described in detail. The optical sorting unit 3 is dropped from the chute 30 disposed at an angle of about 60 degrees from the horizontal position, the shelf 31 for conveying the raw material from the temporary storage tank 21 to the chute 30, and the lower end of the chute 30. The optical detection part 32 provided on both sides of the upper and lower sides of the dropping locus | trajectory of the raw material to perform, and the ejector nozzle 33 provided further downward are provided.
 前記シュート30の表面形状は、原料となる粒状物を広幅で帯状に滑走させるために溝部のない平板形状で形成するのが好ましい。そして、シュート30からの粒状物の溢流を防止するため、かつ、選別対象の粒状物がシュート30を滑走中に底面から浮き上がるのを防止するために、底面から所定間隔をあけてシュートカバー30aを設けてもよい(図3参照)。 The surface shape of the chute 30 is preferably formed in a flat plate shape without a groove portion so that the granular material as a raw material slides in a wide band shape. And in order to prevent the overflow of the granular material from the chute 30 and to prevent the granular material to be selected from floating from the bottom surface while sliding the chute 30, the chute cover 30a is spaced from the bottom surface at a predetermined interval. May be provided (see FIG. 3).
 また、前記光学選別部3下方の機外排出部4は、前記エジェクターノズル33下方において前記シュート30と同傾斜線上にあり、エジェクターノズル33からの噴風を受けずにそのまま落下軌跡の粒状物を受ける良品回収ホッパ34と、該良品回収ホッパ34に並設され、エジェクターノズル33からの噴風を受けて正常な原料から不良品を回収するための不良品回収ホッパ35と、を備えている。さらに、前記良品回収ホッパ34には良品排出樋36が、前記不良品回収ホッパ35には不良品排出樋37がそれぞれ接続されている。 Further, the external discharge unit 4 below the optical sorting unit 3 is on the same inclination line as the chute 30 below the ejector nozzle 33, so that the particles of the dropping trajectory are directly received without receiving the blast from the ejector nozzle 33. A non-defective product collecting hopper 34 is provided, and a non-defective product collecting hopper 35 is provided in parallel with the non-defective product collecting hopper 34 and receives a blast from the ejector nozzle 33 to collect defective products from normal raw materials. Further, a non-defective product discharge hopper 34 is connected to the non-defective product collection hopper 34, and a defective product discharge tub 37 is connected to the defective product collection hopper 35.
 前記光学検出部32は、CCDラインセンサー等からなるセンサー38,39と、蛍光灯等からなる光源40,41,42,43と、背景手段としてのバックグラウンド44,45と、ミラー46,47を備えたものである。そして、各センサー38,39は、前記シュート30下端から落下する原料を検出位置において撮像し、該撮像信号に基づいて原料の良品と不良品、あるいは原料に混入する異物を判断するものである。エジェクターノズル33は、不良品及び異物と判断したものを噴風して原料の流れから弾き出し、不良品回収ホッパ35側へ除去する。なお、エジェクターノズル33はエアにより原料を弾くものに代えて、ソレノイド等を駆動手段とする板バネ等を用いてもよい。 The optical detection unit 32 includes sensors 38 and 39 including CCD line sensors, light sources 40, 41, 42 and 43 including fluorescent lamps, backgrounds 44 and 45 as background means, and mirrors 46 and 47. It is provided. The sensors 38 and 39 image the raw material falling from the lower end of the chute 30 at a detection position, and determine whether the raw material is good or defective, or foreign matter mixed in the raw material based on the imaging signal. The ejector nozzle 33 blows out a defective product and a foreign matter determined to be ejected from the flow of the raw material and removes the defective product to the defective product recovery hopper 35 side. In addition, the ejector nozzle 33 may use a leaf spring or the like using a solenoid or the like as a driving means instead of the one that repels the raw material by air.
 以下、本発明の実施の形態における作用を説明する。
 原料を投入ホッパ6の開口部6aから投入すると、傾斜棚板6d,6eによって衝撃が緩和されながら流下して、傾斜棚板6e下部に至る。投入ホッパ6の傾斜棚板6e下部には、前記貯留タンク部5と連係して原料の受け入れ量を調節する流量調節バルブ12が設けられている。このとき、一時貯留タンク21は未だ空の状態であるため、流量調節バルブ12は図4の実線の位置にあって供給口7aが全開された状態にある。このため、比較的大流量の原料がケース底部7bに供給されることになる。ケース底部7bに供給された原料は、バケット10により昇降部筐体7内を上昇し、従動プーリ9で転回される瞬間に投擲(てき)されて流下樋25から一時貯留タンク21に貯留される。このとき、一時貯留タンク21の流出口21aが開閉シャッター27により閉鎖された状態にあると、一時貯留タンク21は原料が充満してきて重くなり、吊バネ24に抗して下動する。これに伴い、タンク中間金具20に接続した第2ロッド19も下動する。これにより、第2ロッドに連係した中継アーム部18が回動し(図4参照)、さらに、第1ロッド17が図面右下方向に下動することになる。これにより、アーム14が回転軸14を中心に回動して流量調節バルブ12が図4の一点鎖線の位置となって供給口7aの開口度が制限された状態となり、流量の制限された原料がケース底部7bに供給される。そして、一時貯留タンク21が満量になれば、流量調節バルブ12によって供給口7aが閉鎖されることになる。
Hereinafter, the operation in the embodiment of the present invention will be described.
When the raw material is supplied from the opening 6a of the input hopper 6, the material flows down while the impact is reduced by the inclined shelf boards 6d and 6e, and reaches the lower part of the inclined shelf board 6e. A flow rate adjusting valve 12 that adjusts the amount of raw material received in cooperation with the storage tank unit 5 is provided at the lower portion of the inclined shelf 6 e of the charging hopper 6. At this time, since the temporary storage tank 21 is still empty, the flow rate adjustment valve 12 is in the position of the solid line in FIG. 4 and the supply port 7a is fully opened. For this reason, a relatively large flow rate of raw material is supplied to the case bottom 7b. The raw material supplied to the case bottom portion 7 b is raised in the elevating unit housing 7 by the bucket 10, thrown at the moment when it is rotated by the driven pulley 9, and stored in the temporary storage tank 21 from the flow-down rod 25. . At this time, if the outlet 21 a of the temporary storage tank 21 is closed by the opening / closing shutter 27, the temporary storage tank 21 is filled with the raw material and becomes heavier and moves downward against the suspension spring 24. Along with this, the second rod 19 connected to the tank intermediate fitting 20 also moves downward. As a result, the relay arm 18 linked to the second rod rotates (see FIG. 4), and the first rod 17 moves downward in the lower right direction in the drawing. As a result, the arm 14 rotates about the rotation shaft 14, and the flow rate adjusting valve 12 becomes the position of the one-dot chain line in FIG. 4, and the opening degree of the supply port 7 a is limited. Is supplied to the case bottom 7b. When the temporary storage tank 21 becomes full, the supply port 7a is closed by the flow rate adjustment valve 12.
 そして、一時貯留タンク21の貯留量が満量となった段階で、操作者が開閉レバー25を操作して流出口21aを開口すると、原料はその開口度に応じた流量で棚板31に落下し、次いで、シュート30上に供給されることになる。一方、一時貯留タンク21はその貯留量の減少に伴って重量が軽くなるため、第2ロッド19が上動することとなる。これにより、流量調節バルブ12が閉鎖状態から開放されて投入ホッパ6から新たな原料が供給されるようになる。 Then, when the operator operates the open / close lever 25 to open the outlet 21a at the stage where the amount stored in the temporary storage tank 21 is full, the raw material falls on the shelf 31 at a flow rate corresponding to the degree of opening. Then, it will be supplied onto the chute 30. On the other hand, since the temporary storage tank 21 becomes lighter as the storage amount decreases, the second rod 19 moves up. As a result, the flow rate adjusting valve 12 is opened from the closed state, and new raw material is supplied from the charging hopper 6.
 シュート30上を流下する原料は、その下端から落下して光学選別部3のセンサー38,39により検出されることになる。そして、センサー38,39の撮像信号に基づいて原料の良品と不良品、あるいは原料に混入する異物が判断される。不良品及び異物と判断されたものはエジェクターノズル33の噴風によって原料の流れから弾き出され、不良品回収ホッパ35を介して不良品排出樋37から機外に排出される。一方、良品と判断されたものはエジェクターノズル33の噴風を受けずに良品回収ホッパ34から良品排出樋36を経て機外に排出される。 The raw material flowing down on the chute 30 falls from its lower end and is detected by the sensors 38 and 39 of the optical sorting unit 3. Based on the imaging signals of the sensors 38 and 39, the non-defective and defective raw materials or the foreign matters mixed in the raw materials are determined. Those determined to be defective and foreign matter are ejected from the flow of the raw material by the blast of the ejector nozzle 33 and discharged out of the machine from the defective product discharge rod 37 via the defective product recovery hopper 35. On the other hand, those determined to be non-defective products are discharged from the non-defective product collecting hopper 34 through the non-defective product discharge rod 36 to the outside without receiving the jet of the ejector nozzle 33.
 以上説明したように、本発明にあっては、原料を受け入れるための投入ホッパ6が、左右一対の側壁6f,6gと、前記昇降部筐体7側の前壁6bと、該前壁6bと対向する後壁6cと、前記前壁6b下部から傾斜して延設される短尺状の傾斜棚板6dと、該傾斜棚板6dよりも下方に位置し、かつ、前記後壁6c下部から前記昇降部筐体7の供給口7aに向けて傾斜して延設される長尺状の傾斜棚板6eとにより形成してある。これにより、複数の傾斜棚板6d,6eによって、原料を受け入れたときの落下衝撃力が緩和されるとともに、傾斜棚板6eが傾斜棚板6dよりも長く形成され、傾斜面が左右非対称となっているから、粒同士がアーチ構造を形成するおそれが低く、原料を供給口7aに向けて速やかに供給することができる。そして、前工程の籾摺機から当該色彩選別機の最大処理能力以上の原料が供給された場合には、一時貯留タンク21に原料が充満してきて重くなり、自重により一時貯留タンク21が下動に伴い、流量調節バルブ12が閉調節されるために、投入ホッパ6への投入量が自動的に制限され、昇降部が詰まることによる搬送系モータの損傷や焼損を防止することが可能となる。なお、本発明の色彩選別機は、上記実施の形態に限らず、種々の設計変更が可能である。 As described above, in the present invention, the charging hopper 6 for receiving the raw material includes the pair of left and right side walls 6f and 6g, the front wall 6b on the lifting unit housing 7 side, and the front wall 6b. The opposing rear wall 6c, a short slanted shelf 6d extending from the lower part of the front wall 6b, and a position lower than the inclined shelf 6d, and from the lower part of the rear wall 6c It is formed by an elongated inclined shelf 6e that is inclined and extended toward the supply port 7a of the elevating unit housing 7. Thereby, the drop impact force when the raw material is received is alleviated by the plurality of inclined shelf boards 6d and 6e, the inclined shelf board 6e is formed longer than the inclined shelf board 6d, and the inclined surface is asymmetrical in the left-right direction. Therefore, the possibility that the grains form an arch structure is low, and the raw material can be quickly supplied toward the supply port 7a. When the raw material exceeding the maximum processing capacity of the color sorter is supplied from the previous hulling machine, the temporary storage tank 21 is filled with the raw material and becomes heavy, and the temporary storage tank 21 is moved down by its own weight. Accordingly, since the flow rate adjusting valve 12 is closed and closed, the amount of charging to the charging hopper 6 is automatically limited, and it is possible to prevent damage and burnout of the transport system motor due to clogging of the lifting part. . The color sorter of the present invention is not limited to the above embodiment, and various design changes can be made.
 本発明は、米、麦などの穀粒や樹脂ペレットなどの粒状物を良品と不良品とに選別したり、粒状物中に混入する異物を除去したりする色彩選別機に適用することができる。 INDUSTRIAL APPLICABILITY The present invention can be applied to a color sorter that sorts grains such as rice and wheat and granular materials such as resin pellets into non-defective products and defective products, and removes foreign matters mixed in the granular materials. .
 1  色彩選別機
 2  昇降部
 3  光学選別部
 4  機外排出部
 5  貯留タンク部
 6  投入ホッパ
 7  昇降部筐体
 8  駆動プーリ
 9  従動プーリ
 10  バケット
 11  無端状ベルト
 12  流量調節バルブ
 13  軸
 14  アーム
 15  バネ
 16  固定部
 17  第1ロッド
 18  中継アーム部
 19  第2ロッド
 20  タンク中間金具
 21  一時貯留タンク
 22  上部リンク
 23  下部リンク
 24  吊バネ
 25  流下樋
 26  固定部
 27  開閉シャッター
 28  開閉レバー
 29  ワイヤー
 30  シュート
 31  棚板
 32  光学検出部
 33  エジェクターノズル
 34  良品回収ホッパ
 35  不良品回収ホッパ
 36  良品排出樋
 37  不良品排出樋
 38  センサー
 39  センサー
 40  光源
 41  光源
 42  光源
 43  光源
 44  バックグラウンド
 45  バックグラウンド
 46  ミラー
 47  ミラー
DESCRIPTION OF SYMBOLS 1 Color sorter 2 Elevating part 3 Optical sorting part 4 External discharge part 5 Storage tank part 6 Loading hopper 7 Elevating part housing 8 Drive pulley 9 Followed pulley 10 Bucket 11 Endless belt 12 Flow control valve 13 Axis 14 Arm 15 Spring DESCRIPTION OF SYMBOLS 16 Fixed part 17 1st rod 18 Relay arm part 19 2nd rod 20 Tank intermediate metal fitting 21 Temporary storage tank 22 Upper link 23 Lower link 24 Suspension spring 25 Flowing drop 26 Fixed part 27 Opening / closing shutter 28 Opening / closing lever 29 Wire 30 Chute 31 Shelf Plate 32 Optical detector 33 Ejector nozzle 34 Non-defective product collection hopper 35 Non-defective product collection hopper 36 Non-defective product discharge rod 37 Defective product discharge rod 38 Sensor 39 Sensor 40 Light source 41 Light source 42 Light source 43 Light source 44 Background 45 Back Ground 46 mirror 47 mirror

Claims (4)

  1.  原料を受け入れるための投入ホッパ(6)を昇降部筐体(7)の背面下部に備えた昇降部(2)と、
     前記昇降部筐体(7)の前面側中間部に配置して、前記昇降部(2)により上昇させられた原料を流下させて光学的な選別を行う光学選別部(3)と、
     該光学選別部(3)の下方に配置して、光学的な選別の結果により、良品と、不良品又は異物とにそれぞれに分別して機外排出を行う機外排出部(4)と、
     前記昇降部(2)の前面側上部と前記光学選別部(3)との間に設けられ、前記昇降部(2)により上昇させられた原料を一時貯留する貯留タンク部(5)と、を備えて構成される色彩選別機において、
     前記原料を受け入れるための投入ホッパ(6)は、左右一対の側壁(6f),(6g)と、前記昇降部筐体(7)側の前壁(6b)と、該前壁(6b)と対向する後壁(6c)と、前記前壁(6b)下部から傾斜して延設される短尺状の傾斜棚板(6d)と、該傾斜棚板(6d)よりも下方に位置し、かつ、前記後壁(6c)下部から前記昇降部筐体(7)の供給口(7a)に向けて傾斜して延設される長尺状の傾斜棚板(6e)とにより形成する一方、
     前記長尺状の傾斜棚板(6e)下部には、原料の受け入れ量を調節する流量調節バルブ(12)を設けるとともに、前記貯留タンク部(5)には、貯留量に応じて上下動する一時貯留タンク(21)を設け、
     さらに、前記一時貯留タンク(21)と前記流量調節バルブ(12)とを、前記一時貯留タンク(21)が下動したときに原料の受け入れ量を制限するように連結したことを特徴とする色彩選別機。
    An elevating part (2) provided with a charging hopper (6) for receiving the raw material at the lower back of the elevating part case (7);
    An optical sorting unit (3) that is arranged in the front side intermediate portion of the lifting unit casing (7) and optically sorts the raw material raised by the lifting unit (2) by flowing down;
    An out-of-machine discharge unit (4) that is disposed below the optical sorting unit (3) and separates into a non-defective product and a defective product or a foreign object according to the result of optical sorting;
    A storage tank part (5) provided between the front side upper part of the elevating part (2) and the optical sorting part (3) and temporarily storing the raw material raised by the elevating part (2); In a color sorter configured with
    The charging hopper (6) for receiving the raw material includes a pair of left and right side walls (6f), (6g), a front wall (6b) on the side of the lift housing (7), and the front wall (6b) An opposing rear wall (6c), a short inclined shelf board (6d) extending obliquely from the lower part of the front wall (6b), positioned below the inclined shelf board (6d), and While formed by an elongated inclined shelf plate (6e) that is inclined and extended from the lower part of the rear wall (6c) toward the supply port (7a) of the lifting / lowering unit housing (7),
    A flow rate adjusting valve (12) for adjusting the amount of raw material received is provided at the lower part of the elongated inclined shelf (6e), and the storage tank (5) moves up and down according to the storage amount. A temporary storage tank (21),
    Further, the temporary storage tank (21) and the flow rate adjusting valve (12) are connected so as to limit the amount of raw material received when the temporary storage tank (21) is moved down. Sorting machine.
  2.  前記一時貯留タンク(21)は、前記昇降部筐体(7)上部との間で、上部リンク(22)及び下部リンク(23)からなるリンク機構によって取り付けるとともに、前記昇降部筐体(7)上部の前面側に流下樋(25)を突設し、該流下樋(25)下方で前記一時貯留タンク(21)が上下動するよう、前記流下樋(25)と一時貯留タンク(21)との間を吊バネ(24)によって保持してなる請求項1記載の色彩選別機。 The temporary storage tank (21) is attached to the upper part of the lifting / lowering part casing (7) by a link mechanism including an upper link (22) and a lower link (23), and the lifting / lowering part casing (7). A downcomer (25) is provided on the upper front side, and the downcomer (25) and the temporary storage tank (21) are arranged so that the temporary storage tank (21) moves up and down below the downcomer (25). The color sorter according to claim 1, wherein the space is held by a suspension spring (24).
  3.  前記流量調節バルブ(12)は、回動軸(13)を中心とするアーム(14)によって前記投入ホッパ(6)に係止するとともに、常時はバネ(15)の引っ張り力により前記流量調節バルブ(12)が傾斜棚板(6b)に接近するよう回動させる一方、前記一時貯留タンク(21)が下動したときに前記流量調節バルブ(12)が原料の受け入れ量を制限するよう、該流量調節バルブ(12)と前記一時貯留タンク(21)との間を、第1ロッド(17)、第2ロッド(19)及び中継アーム部(18)により連結してなる請求項1又は2記載の色彩選別機。 The flow rate adjusting valve (12) is locked to the charging hopper (6) by an arm (14) centered on a rotating shaft (13), and is always at the same time by the pulling force of a spring (15). (12) is rotated so as to approach the inclined shelf (6b), while the temporary storage tank (21) is moved downward, the flow control valve (12) limits the amount of raw material received. The flow rate adjusting valve (12) and the temporary storage tank (21) are connected by a first rod (17), a second rod (19) and a relay arm portion (18). Color sorter.
  4.  前記一時貯留タンク(21)の流出口(21a)には、その開口度を調節することができる開閉シャッター(27)を設けるとともに、前記光学選別部(3)の側面には、前記開閉シャッター(27)を操作者が手動で開閉できるように開閉レバー(28)を設け、該開閉レバー(28)と前記開閉シャッター(27)との間をワイヤー(29)によって連動できるように構成してなる請求項1から3のいずれかに記載の色彩選別機。 The outlet (21a) of the temporary storage tank (21) is provided with an opening / closing shutter (27) whose opening degree can be adjusted, and the opening / closing shutter (27) is provided on the side surface of the optical sorting section (3). 27) is provided with an open / close lever (28) so that the operator can manually open and close it, and the wire (29) can be linked between the open / close lever (28) and the open / close shutter (27). The color sorter according to any one of claims 1 to 3.
PCT/JP2013/060156 2012-05-24 2013-04-03 Color sorter WO2013175870A1 (en)

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