WO2013166677A1 - 一种喷墨打印装置及打印方法 - Google Patents

一种喷墨打印装置及打印方法 Download PDF

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Publication number
WO2013166677A1
WO2013166677A1 PCT/CN2012/075272 CN2012075272W WO2013166677A1 WO 2013166677 A1 WO2013166677 A1 WO 2013166677A1 CN 2012075272 W CN2012075272 W CN 2012075272W WO 2013166677 A1 WO2013166677 A1 WO 2013166677A1
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printing
station
printed
ink
loading
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PCT/CN2012/075272
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English (en)
French (fr)
Inventor
张原�
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北京美科艺数码科技发展有限公司
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Application filed by 北京美科艺数码科技发展有限公司 filed Critical 北京美科艺数码科技发展有限公司
Priority to CN201280051844.8A priority Critical patent/CN103946030B/zh
Priority to PCT/CN2012/075272 priority patent/WO2013166677A1/zh
Priority to US14/353,031 priority patent/US20140285565A1/en
Publication of WO2013166677A1 publication Critical patent/WO2013166677A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J13/00Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, specially adapted for supporting or handling copy material in short lengths, e.g. sheets
    • B41J13/0009Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, specially adapted for supporting or handling copy material in short lengths, e.g. sheets control of the transport of the copy material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/007Conveyor belts or like feeding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/28Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for printing downwardly on flat surfaces, e.g. of books, drawings, boxes, envelopes, e.g. flat-bed ink-jet printers

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  • the present invention relates to an inkjet printing apparatus, and more particularly to an inkjet printing apparatus and a printing method for integrated multi-station semi-automatic printing.
  • An inkjet printer performs image or text printing by ejecting ink droplets onto a print medium through a head. It has been widely used in advertising production, office stationery installations, printing proofing, etc. due to its fast printing speed, vivid color of printed images, long image retention period and low pollution.
  • the printer includes a printing portion for printing images or text, a printing nozzle for controlling the operation of the printing head, and a conveying platform for placing the printing medium.
  • the existing small printers generally combine the two parts together, and adopt the Y-axis single module moving mode to realize the printing requirements in production. Then, in the actual production mode, the operations of loading, printing, and discharging are required to be completed step by step. It takes time and effort and is not efficient.
  • Industrial large printers generally separate the two parts, and the transmission platform independently transmits the printing medium, but the design structure is complicated, the volume is large, the operation difficulty is increased, and the safety factor is decreased. Therefore, it is necessary to design a printing device for inkjet printer which is modular, automatic, compact and convenient, and between the two features to reduce design cost, improve production efficiency, conform to industry needs and market orientation, to realize a kind Flexible production system with reduced process, safety and convenience.
  • an object of the present invention is to provide an ink jet printing apparatus which is compact in structure, high in printing efficiency, and integrated multi-station semi-automatic control.
  • the present invention provides an inkjet printing apparatus including a transfer platform for arranging and transporting an object to be printed, and a printing portion including at least one head for ejecting ink droplets on an object to be printed; The operation of the nozzle and the movement of the conveying platform are controlled; wherein at least two stations are integrally provided on the conveying platform for different operations of the object to be printed.
  • the conveying platform is a conveying belt, and the conveying belt is moved by the motor in the Y-axis direction.
  • the conveyor belt includes two loading stations and a printing station, and the loading station is disposed at an inlet end of the inkjet printing device for loading an object to be printed,
  • the print station is used for print jobs on the object to be printed.
  • the conveyor belt further includes a blanking station, and the blanking station is disposed at an outlet end of the inkjet printing apparatus for unloading the printed object to be printed.
  • the loading station, the printing station and the unloading station are manually switched.
  • the control system controls the motor to drive the conveyor belt to advance one station to realize the loading station and printing.
  • Work station switch between print station and blanking station.
  • the printing portion is movable in the Y direction, and the printing stroke thereof is in the range of the length of the printing station along the Y axis.
  • the printing portion is moved by the drag chain in the Y direction by the rail slider combination, wherein the slider is disposed on the printing portion, and the rail is disposed on the conveying platform.
  • An inkjet printing method characterized in that it comprises
  • the object to be printed is placed on the loading station;
  • the printing portion moves in a direction away from the loading station.
  • the invention can realize the loading operation, the printing operation and the blanking operation of the object to be printed simultaneously by setting a plurality of stations, saving printing time and labor cost, and improving printing efficiency.
  • the invention designs the conveying platform as an integrated belt transmission, the structure is simplified, the printer volume is reduced, and the controllability is enhanced.
  • the invention installs a manual control button on the transport platform, and can start and stop the transmission at any time according to the actual situation of the operator, thereby improving safety and reliability.
  • the invention applies the rail slider combination design to the printing part, and is used for restraining the movement area of the main rail beam in a safe printing station range, thereby ensuring the safety of loading and unloading operations.
  • FIG. 1 is a schematic structural view of an inkjet printing apparatus according to an embodiment of the present invention.
  • Figure 2 is a left side view of Figure 1;
  • Figure 3 is a perspective view of the printing portion of Figure 1 after removing the outer casing
  • Figure 4 is a perspective view of the transfer platform of Figure 1;
  • Figure 5 is a perspective view of a transfer platform in an ink jet printing apparatus according to another embodiment of the present invention.
  • the inkjet printing apparatus of the present embodiment includes a conveying platform 1 and a printing portion 2, and a control system (not shown) for controlling the printing process, and controls the movement and control of the printing portion 2 by the control system.
  • the print head ejects ink drops to the object to be printed at the print station to effect printing of images or text
  • the control system further includes a manual operation button for controlling the platform of the transfer platform 1.
  • the conveying platform 1 in this embodiment adopts an integrated conveyor belt, and two working stations, a loading station 11 and a printing station 12, are disposed on the integrated conveyor belt, and the loading station 11 is used for printing.
  • the loading job of the object the printing station 12 is used for the print job of the object to be printed.
  • the control system controls the transmission platform 2 to move in the Y-axis. In the Y-axis direction, the loading station 11 is equal in length to the printing station 12.
  • the drive platform 2 advances one station per movement.
  • the printing portion 2 mainly includes a printing carriage 21 and a main rail cross member 22.
  • the printing carriage 21 is mounted on the main rail cross member 22, and the control system controls the printing carriage 21 to reciprocate along the main rail cross member 22, and the main rail cross member 22 Mounted on the print carriage 23, the print carriage 23 is coupled to the printer base by a combination of rail sliders.
  • the control system controls the printing portion 2 to move away from the loading station 11 in the Y-axis
  • the carriage 21 reciprocates along the X-axis
  • the main rail beam 22 controls its movement in the Y-axis direction by the rail slider assembly in the length range of the printing station 12 along the Y-axis.
  • the operator rests the first batch of objects to be printed on the loading station 11.
  • the operator starts the manual operation button, and the control system controls the conveyor to advance to a station, and the conveyor starts from the loading station 11 Driving to the position of the printing station 12, moving the first batch of objects to be printed to the printing station 12, the conveyor stops moving, and the printing carriage 21 in the printing portion 2 performs a printing operation on the printing object.
  • the control system controls printing.
  • the carriage 21 performs reciprocal printing along the main guide beam 22, that is, the X-axis direction, and at the same time, controls the main guide beam 22 to move away from the loading station 11 in the Y-axis direction until the printing to the end position completes the preset of the first batch of objects to be printed. Print the image or text to complete the print job. While performing the printing work, the operator can simultaneously place the second batch of objects to be printed on the loading station 11.
  • the conveying platform 1 in the embodiment adopts an integrated conveyor belt, and a loading conveyor is arranged on the integrated conveyor belt.
  • the work station 11 is used for the loading operation of the object to be printed
  • the printing station 12 is used for the loading operation of the object to be printed
  • the blanking station 13 is used for the loading operation of the object to be printed. Used to manually recycle printed objects to be printed.
  • the control system controls the transmission platform 2 to move in the Y-axis. In the Y-axis direction, the loading station 11 is equal in length to the printing station 12 and the blanking station 13.
  • the drive platform 2 advances one station per movement.
  • the operator rests the first batch of objects to be printed on the loading station 11. After the loading is completed, the operator activates the manual operation button, and the control system controls the conveyor to advance to a station, and the conveyor starts to be loaded.
  • the station 11 is driven to the position of the printing station 12 to move the first batch of objects to be printed to the printing station 12, the conveyor stops moving, and the printing carriage 21 in the printing portion 2 performs a printing operation on the printing object. At this time, the control is performed.
  • the system controls the printing carriage 21 to perform reciprocal printing along the main rail beam 22, that is, the X-axis direction, and at the same time, controls the main rail beam 22 to move away from the loading station 11 in the Y-axis direction until the printing to the end position completes the first batch of objects to be printed.
  • the preset image or text prints the content and completes the print job. While performing the printing work, the operator can simultaneously place the second batch of objects to be printed on the loading station 11.
  • the operator starts the manual operation button again, and the conveyor belt advances one more station,
  • the printed first batch of objects to be printed are transported by the printing station 12 to the recycling station 13, and the operator recycles the printed first batch of objects to be printed while transporting the second batch of objects to be printed to the printing station 12
  • the next round of printing work is performed, and the cycle is performed to realize the semi-automatic continuous inkjet printing work simultaneously performed by the loading operation, the printing operation, and the recycling operation, thereby effectively improving the inkjet printing efficiency.
  • the main rail beam 22 is moved in the Y-axis within the constraint range of the guide rail 24, and does not exceed the working range of the printing station 12, thereby ensuring the upper surface. Safety of material operation and blanking operation.
  • the inkjet printing device of the invention integrates the multi-station on the printing platform, so that the whole device is compact in structure, small in size, and low in cost, and realizes semi-automatic mode operation in which feeding, printing and cutting are synchronously performed to improve inkjet printing. Efficiency; and by controlling the movement of the printing portion within the operating range of the printing station 12, the safety of the loading and unloading operations is ensured.

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  • Ink Jet (AREA)

Abstract

一种喷墨打印装置包括:传送平台(1),用于安置和传送待打印对象;打印部分(2),包括用于喷射墨滴于待打印对象上的至少一个喷头;控制系统,用于控制喷头的工作及传送平台的运动,其中,所述传送平台上一体设置至少两个工位用于待打印对象的不同作业。还公开了此喷墨打印装置的打印方法。此喷墨打印装置及其打印方法通过将多工位一体设置在打印平台上,实现上料、打印、下料同步进行的半自动化模式操作以提高喷墨打印效率,并通过控制打印部分的运动在打印工位的行程范围内,保证上料作业和下料作业的安全性。

Description

一种喷墨打印装置及打印方法 技术领域
本发明涉及一种喷墨打印装置,具体说涉及一种一体多工位半自动化打印的喷墨打印装置及打印方法。
背景技术
喷墨打印机是通过喷头喷射墨滴到打印介质上实现图像或文字打印。其凭借其打印速度快,打印图像色彩鲜艳,图像保存期长,污染小等技术优点已在广告制作、办公文化用品装置、印刷打样等领域广泛采用。通常打印机包括打印部分和传送平台,打印部分用来打印图像或文字,控制打印喷头工作,传送平台用于放置打印介质。现有小型打印机一般将这两部分组合安装在一起,采用Y轴向单一模块移动方式实现生产中的打印需求,那么在实际生产模式下,就需要分步完成上料、打印、卸料的操作,费时费力、工作效率不高。而工业大型打印机一般将这两部分分开,传送平台独立对打印介质进行传输,但设计结构复杂,体积庞大,操作难度增加,安全系数有所下降。因此需设计一种模块化、自动式、体积小巧便捷、介于两者特征之间的喷墨打印机用打印装置以降低设计成本,提高生产效率,顺应行业所需和市场导向,以实现一种工序减少、安全方便的柔性生产系统。
发明内容
针对现有技术中存在的问题,本发明的目的在于提供一种结构小巧紧凑、打印效率高、一体化多工位半自动控制的喷墨打印装置。
为实现上述目的,本发明提出一种喷墨打印装置,包括传送平台,用于安置和传送待打印对象;打印部分,包括至少一个喷头用于喷射墨滴于待打印对象上;控制系统,用于控制喷头的工作及传送平台的运动;其特征在于,所述传送平台上一体设置至少两个工位用于待打印对象的不同作业。
上述喷墨打印装置中,所述传送平台为一传送皮带,所述传送皮带由电机带动沿Y轴向移动。
上述喷墨打印装置中,所述传送皮带包括上料工位和打印工位两个工位,所述上料工位设置在喷墨打印装置的进口端,用于装载待打印对象,所述打印工位用于对待打印对象进行打印作业。
上述喷墨打印装置中,所述传送皮带还包括下料工位,所述下料工位设置在喷墨打印装置的出口端,用于卸载已打印好的待打印对象。
上述喷墨打印装置中,所述上料工位、打印工位和下料工位之间通过手动方式切换,切换时,控制系统控制电机带动传送皮带前进一个工位实现上料工位与打印工位,打印工位与下料工位之间的切换。
上述喷墨打印装置中,所述打印部分可沿Y向移动,且其打印行程在打印工位沿Y轴向的长度范围内。
上述喷墨打印装置中,所述打印部分由拖链带动通过导轨滑块组合沿Y向移动,其中滑块设置在打印部分上,导轨设置在传送平台上。
一种喷墨打印方法,其特征在于,包括
a)打印前,将待打印对象搁置在上料工位上;
b)操作者手动按下启动按钮,传送平台前进一个工位,待打印对象运动至打印工位,喷墨打印装置开始正常打印,同时操作者可在上料工位搁置新一批的待打印对象;
c)打印结束,操作者再次手动按下启动按钮,传送平台再前进一个工位,此时新一批的待打印对象运动至打印工位,已打印好的待打印对象直接进入回收容器或者运动至下料工位,操作者人工回收已打印好的待打印对象,如此反复实现连续打印工作。
上述喷墨打印方法的步骤b)中,喷墨打印时,打印部分沿远离上料工位的方向运动。
与现有技术相比,本发明的有益效果在于:
1.本发明通过设置多个工位可实现待打印对象上料作业、打印作业和下料作业同时进行,节约打印时间和劳动成本,提高打印效率。
2.本发明将传送平台设计为一体式皮带传动,结构简化,缩小打印机体积,可控性增强。
3.本发明将传送平台安装手动控制按钮,可根据操作者的实际情况随时进行传送的开始与停止,提高安全可靠性能。
4.本发明将导轨滑块组合设计应用于打印部分,用来约束主导轨横梁的运动区域位于安全的打印工位范围内,确保上料和下料操作安全。
附图说明
图1为本发明一个实施例的喷墨打印装置结构示意图;
图2为图1的左视图;
图3为图1中打印部分去除外壳后的立体图;
图4为图1中传送平台的立体图;
图5为本发明另一实施例的喷墨打印装置中的传送平台的立体图。
具体实施方式
下面结合附图和具体实施例对本发明作进一步详细描述,但不作为对发明的限定。
实施例一
如图1所示,本实施例的喷墨打印装置包括传送平台1和打印部分2以及用于控制打印过程的控制系统(图中未示出),通过控制系统控制打印部分2的运动以及控制喷头在打印工位处向待打印对象喷射墨滴以实现图像或文字的打印,控制系统中还包括一手动操作按钮用于控制传送平台1的平台。
如图4所示,本实施例中的传送平台1采用一体式传送带,在一体式传送带上设置有上料工位11和打印工位12两个工位,上料工位11用于待打印对象的装载作业,打印工位12用于待打印对象的打印作业。控制系统控制传动平台2沿Y轴向运动。沿Y轴方向,上料工位11与打印工位12的长度相等。传动平台2每一次运动前进一个工位。
如图3所示,打印部分2主要包括打印小车21和主导轨横梁22,打印小车21安装于主导轨横梁22上,控制系统控制打印小车21沿主导轨横梁22做往复运动,主导轨横梁22安装于打印支架23上,打印支架23通过导轨滑块组合连接于打印机底座上。喷墨打印时,待打印对象处于静止状态,控制系统控制打印部分2沿Y轴向背离上料工位11运动、打印小车21沿X轴向做往复运动以及控制喷头向待打印对象喷射墨滴以实现图像或文字的打印。主导轨横梁22通过导轨滑块组合控制其在Y轴方向的运动行程在打印工位12沿Y轴向的长度范围内容。
下面结合图1-3详细说明本发明喷墨打印装置的工作过程。首先,操作者将第一批待打印对象搁置在上料工位11上,待上料完成后,操作者启动手动操作按钮,控制系统控制传送带前进一个工位,传送带开始由上料工位11向打印工位12位置方向传动,将第一批待打印对象运动至打印工位12处,传送带停止运动,打印部分2中的打印小车21对待打印对象进行打印作业,此时,控制系统控制打印小车21沿主导轨横梁22即X轴方向做往返打印,同时,控制主导轨横梁22沿Y轴方向背离上料工位11移动,直至打印至终点位置完成对第一批待打印对象的预设图像或文字打印内容,完成打印任务。在进行打印工作的同时,操作者可同时将第二批待打印对象搁置在上料工位11上,待完成打印作业后,操作者再次启动手动操作按钮,传送带再一次前进一个工位,将第一批待打印对象传送至回收筐中,同时将第二批待打印对象运送至打印工位12处,以进行下一轮打印工作,如此循环,实现上料作业与打印作业同时进行的半自动化连续喷墨打印工作,有效提高喷墨打印效率。
实施例二
本发明的另一实施例提供一种三工位半自动化喷墨打印装置,如图5所示,在本实施例中的传送平台1采用一体式传送带,在一体式传送带上设置有上料工位11和打印工位12和下料工位13三个工位,上料工位11用于待打印对象的装载作业,打印工位12用于待打印对象的打印作业,下料工位13用于人工回收已打印好的待打印对象。控制系统控制传动平台2沿Y轴向运动。沿Y轴方向,上料工位11与打印工位12与下料工位13的长度相等。传动平台2每一次运动前进一个工位。
喷墨打印时,操作者将第一批待打印对象搁置在上料工位11上,待上料完成后,操作者启动手动操作按钮,控制系统控制传送带前进一个工位,传送带开始由上料工位11向打印工位12位置方向传动,将第一批待打印对象运动至打印工位12处,传送带停止运动,打印部分2中的打印小车21对待打印对象进行打印作业,此时,控制系统控制打印小车21沿主导轨横梁22即X轴方向做往返打印,同时,控制主导轨横梁22沿Y轴方向背离上料工位11移动,直至打印至终点位置完成对第一批待打印对象的预设图像或文字打印内容,完成打印任务。在进行打印工作的同时,操作者可同时将第二批待打印对象搁置在上料工位11上,待完成打印作业后,操作者再次启动手动操作按钮,传送带再一次前进一个工位,将已打印好的第一批待打印对象由打印工位12运送至回收工位13,操作者回收已打印好的第一批待打印对象,同时将第二批待打印对象运送至打印工位12处,以进行下一轮打印工作,如此循环,实现上料作业、打印作业和回收作业同时进行的半自动化连续喷墨打印工作,有效提高喷墨打印效率。
本发明的喷墨打印装置在对待打印对象进行打印作业过程中,主导轨横梁22在导向滑轨24的约束范围内进行Y轴向移动,不会超出打印工位12的工作范围,保证了上料作业和下料作业操作的安全性。
本发明的喷墨打印装置通过将多工位一体设置在打印平台上使整个装置结构紧凑,体积小巧,成本降低,实现上料、打印、下料同步进行的半自动化模式操作以提高喷墨打印效率;并通过控制打印部分的运动在打印工位12的运行程范围内,保证上料作业和下料作业的安全性。

Claims (10)

  1. 一种喷墨打印装置,包括
    a)传送平台,用于安置和传送待打印对象;
    b)打印部分,包括至少一个喷头用于喷射墨滴于待打印对象上;
    c)控制系统,用于控制喷头的工作及传送平台的运动;
    其特征在于,所述传送平台上一体设置至少两个工位用于待打印对象的不同作业。
  2. 如权利要求1所述的喷墨打印装置,其特征在于,所述传送平台为一传送皮带,所述传送皮带由电机带动沿Y轴移动。
  3. 如权利要求2所述的喷墨打印装置,其特征在于,所述传送皮带包括上料工位和打印工位两个工位,所述上料工位设置在喷墨打印装置的进口端,用于装载待打印对象,所述打印工位用于对待打印对象进行打印作业。
  4. 如权利要求3所述的喷墨打印装置,其特征在于,所述传送皮带还包括下料工位,所述下料工位设置在喷墨打印装置的出口端,用于卸载已打印好的待打印对象。
  5. 如权利要求4所述的喷墨打印装置,其特征在于,所述上料工位、打印工位和下料工位在沿Y轴运动方向上的长度相等。
  6. 如权利要求3或4所述的喷墨打印装置,其特征在于,所述上料工位、打印工位和下料工位之间通过手动方式切换,切换时,控制系统控制电机带动传送皮带前进一个工位以实现上料工位和打印工位,打印工位和下料工位之间的切换。
  7. 如权利要求1所述的喷墨打印装置,其特征在于,所述打印部分可沿Y向移动,且其打印行程在打印工位沿Y轴向的长度范围内。
  8. 如权利要求7所述的喷墨打印装置,其特征在于,所述打印部分由拖链带动通过导轨滑块组合沿Y轴向移动,其中,滑块设置在打印部分上,导轨设置在传送平台上。
  9. 如权利要求1所述的喷墨打印装置的打印方法,其特征在于,包括以下步骤:
    a)打印前,将待打印对象搁置在上料工位上;
    b)操作者手动按下启动按钮,传送平台前进一个工位,待打印对象运动至打印工位,喷墨打印装置开始正常打印,同时操作者可在上料工位搁置新一批的待打印对象;
    c)打印结束,操作者再次手动按下启动按钮,传送平台再前进一个工位,此时新一批的待打印对象运动至打印工位,已打印好的待打印对象直接进入回收容器或者运动至下料工位,操作者人工回收已打印好的待打印对象,如此反复实现连续打印工作。
  10. 如权利要求9所述的打印方法,其特征在于,步骤b)中,喷墨打印时,打印部分沿远离上料工位的方向运动。
PCT/CN2012/075272 2012-05-10 2012-05-10 一种喷墨打印装置及打印方法 WO2013166677A1 (zh)

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