WO2013161376A1 - Conveyance device - Google Patents

Conveyance device Download PDF

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Publication number
WO2013161376A1
WO2013161376A1 PCT/JP2013/054989 JP2013054989W WO2013161376A1 WO 2013161376 A1 WO2013161376 A1 WO 2013161376A1 JP 2013054989 W JP2013054989 W JP 2013054989W WO 2013161376 A1 WO2013161376 A1 WO 2013161376A1
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WO
WIPO (PCT)
Prior art keywords
cover
workpiece
transport
gas
conveying
Prior art date
Application number
PCT/JP2013/054989
Other languages
French (fr)
Japanese (ja)
Inventor
鵬 王
芳幸 和田
研吾 松尾
Original Assignee
株式会社Ihi
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2012100556A external-priority patent/JP5915358B2/en
Priority claimed from JP2012183973A external-priority patent/JP6106988B2/en
Application filed by 株式会社Ihi filed Critical 株式会社Ihi
Priority to CN201380021075.1A priority Critical patent/CN104245547B/en
Priority to KR1020147029617A priority patent/KR101610215B1/en
Publication of WO2013161376A1 publication Critical patent/WO2013161376A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/063Transporting devices for sheet glass
    • B65G49/064Transporting devices for sheet glass in a horizontal position
    • B65G49/065Transporting devices for sheet glass in a horizontal position supported partially or completely on fluid cushions, e.g. a gas cushion
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/677Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67784Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations using air tracks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2249/00Aspects relating to conveying systems for the manufacture of fragile sheets
    • B65G2249/04Arrangements of vacuum systems or suction cups
    • B65G2249/045Details of suction cups suction cups

Definitions

  • the present invention relates to a transport apparatus that floats and transports a substrate such as thin glass.
  • a transport device that lifts and transports the substrate is used.
  • a conveying device usually includes a floating device that ejects compressed air, and further includes a belt conveyer or a roller conveyer that contacts the levitated substrate and applies a driving force thereto.
  • Dust adhering to the glass substrate and scratches on its surface have a significant effect on the quality of the display.
  • One of the causes of dust adhesion and surface scratches is that the glass substrate comes into contact with the transfer device or the like.
  • the glass substrate is flexible because it has a thickness of, for example, 0.7 mm or less. Therefore, in order to prevent contact during transportation, it is important to transport the substrate while keeping it flat. In recent years, there has been a demand for thinner glass, and it has become increasingly difficult to transport the glass while keeping it flat.
  • Patent Document 1 discloses the technology of a transport device provided with a belt conveyor. According to this technique, the belt includes protrusions arranged at equal intervals, and the protrusions are conveyed by contacting the glass substrate on which the protrusions have floated.
  • Patent Document 2 discloses a technology of a transport device provided with a roller conveyor. According to Patent Document 2, it is recognized as a technical problem that “the center part of the pass line of the glass substrate is greatly curved upward or drooping”. In order to solve this, the curvature of the glass substrate is suppressed by adjusting the air supply amount from the air table unit at the center position in the width direction.
  • the technology as described above makes it possible to keep the glass substrate generally flat.
  • technical problems still remain with respect to local bending, such as bending at the tip with respect to the transport direction. That is, when the glass substrate moves from one roller to the next roller, or when moving from one transport device to the next transport device, there is nothing to support the tip, so the tip is bent downward by its own weight. End up. There is a problem that the tip easily collides with the roller or the conveying device.
  • the present invention has been made in view of the above problems. Contrary to the technical common sense as described above, the present inventors have confirmed that the bending of the tip is suppressed by flatly supporting only both ends in the width direction of the glass substrate and slightly bending the central portion of the glass substrate. Has come up with the present invention.
  • a transport device for levitating an object with a gas and conveying the object in a first direction causes the object to be levitated by ejecting the gas and pressurizing the object.
  • a cover that extends parallel to the cover or adjacent to the transport device and has only the upper ends of the plurality of protrusions or the plurality of rollers protruding, the cover having a surface parallel to the lower surface of the object And negative pressure in the cover Given and a suction unit brought into contact with the object to the transport section.
  • FIG. 1 is a perspective view showing a part of a transport apparatus according to an embodiment of the present invention.
  • FIG. 2 is a three-side view of the transport apparatus according to the present embodiment.
  • FIG. 3 is a cross-sectional view of the transport unit and the suction unit according to the present embodiment.
  • FIG. 4 is a cross-sectional view of a transport unit and a suction unit according to another embodiment.
  • FIG. 5 is a cross-sectional view of a suction unit and a transport unit according to still another embodiment.
  • FIG. 6 is a perspective view showing a part of a transport apparatus according to still another embodiment.
  • FIG. 7 is a perspective view of the substrate showing that the tip is prevented from being bent by bending near the center.
  • the conveyance device can be suitably used for conveying a thin object such as a glass substrate in a clean room, for example.
  • a thin object such as a glass substrate in a clean room
  • a substrate having a thickness of about 0.7 mm not only a substrate having a thickness of about 0.7 mm but also a very thin substrate having a thickness of about 0.1 to 0.3 mm can be targeted.
  • a transport apparatus 100 includes a floating part 116 that floats a workpiece W (object), and a transport unit 120 that drives the workpiece W in a direction X (first direction). And comprising.
  • the floating portion 116 includes an opening 116a for ejecting a gas, and the ejected gas applies a positive pressure to the workpiece W, so that the workpiece W floats.
  • the conveyance unit 120 includes a plurality of protrusions 114 that are driven in a direction X by a motor or the like, and the workpieces W are conveyed by the protrusions 114 coming into contact with the workpiece W.
  • the transport unit 120 includes a suction unit 128 to suck the gas around the protrusion 114 and bring the workpiece W into contact with the protrusion 114.
  • the work W may be supported and transported only by the transport unit 120 without the floating part 116.
  • FIG. 2A is a plan view showing the conveying device together with the cover
  • FIGS. 2B and 2C are an elevation view and a side view showing the conveying device with the cover removed.
  • Both the belt 112 and the floating portion 116 are supported by a support base 118, and the support base 118 is installed on a floor or a grating in a clean room via a support leg 118a.
  • the floating portions 116 are arranged on the support base 118, for example, a plurality of floating portions 116 are arranged along the direction X, and a plurality of floating portions 116 are also arranged in a direction (width direction) orthogonal to the direction X.
  • the number of arrangements can be freely selected. Therefore, the configuration of the apparatus can be arbitrarily changed according to the size of the object.
  • the conveyance unit 120 is normally disposed at both ends in the width direction of the plurality of floating portions 116, but other arrangements are possible.
  • the entire floating portion 116 has a box shape, and its upper surface is generally flat.
  • the upper surface includes an opening 116a that opens upward, and the opening 116a passes through the upper surface and communicates with the internal space.
  • the opening 116a may be a circular slit as shown in FIGS. 1 and 2, for example, and may take various shapes such as a rectangle, a plurality of slits, or a large number of small holes.
  • the opening 116a may penetrate the upper surface vertically or may have an inclination with respect to the upper surface.
  • a part or the whole of the upper surface of the floating portion 116 may be a breathable mesh body or porous body.
  • a gas supply device is provided outside in communication with the opening 116a, and a gas G such as air or nitrogen is supplied and ejected from the opening 116a.
  • the gas supply device is a pump or a compressor that pressurizes and supplies the gas G to the floating part 116.
  • One gas supply device may be connected to one floating portion 116, or a single gas supply device may be connected to a plurality of floating portions 116. Further, a chamber for storing a certain amount of compressed gas may be interposed between the gas supply device and the floating portion 116.
  • the gas G ejected from the opening 116a creates a pressurized space P between the workpiece W and the floating portion 116, and thereby pressurizes the workpiece W to apply a levitation force.
  • a large levitation force can be obtained with a relatively small pressure and the energy efficiency is excellent.
  • the belt 112 is generally an endless belt that circulates between two or more wheels 110, and the entire transport unit 120 is a belt conveyor. Each wheel 110 is supported by a frame 102. As described above, the conveyance units 120 are disposed at both ends in the width direction of the plurality of floating portions 116, and the belt 112 is directed so as to extend along the direction X.
  • a shaft 110 a is coupled to the wheel 110, and the shaft 110 a is pivotally supported by the support hole 102 a of the frame 102, so that the wheel 110 can rotate therearound.
  • a gear 110b is coupled to the shaft 110a and rotates integrally.
  • a combination of a key and a key groove that fit each other may be adopted, or an integrated structure may be used instead of the fitting.
  • the transport device 100 further includes a drive device 110c such as an electric motor.
  • the driving device 110 c includes a gear 110 d that meshes with the gear 110 b, so that the wheel 110 is rotated by the driving of the driving device 110 c and the belt 112 circulates between the wheels 110.
  • the driving device may directly drive the wheel, or an appropriate gear and pinion device may be further interposed.
  • the belt 112 includes a plurality of protrusions 114 protruding outward.
  • the plurality of protrusions 114 are also arranged to be aligned along the direction X.
  • the protrusion 114 may be integrated with the belt 112 or may be a separate body that is engaged with the belt.
  • the protrusion 114 is formed slightly higher than the flying height of the workpiece W.
  • the shape may be a cylinder, a rectangular parallelepiped, a cone, or any other shape.
  • the tip may be flat, or may be spherical or conical to reduce the contact area with the workpiece W. Furthermore, the tip may have a slope that descends toward the flying portion 116. This aspect will be described later.
  • the belt 112 and the protrusion 114 are preferably covered with a cover 126.
  • the cover 126 has an opening 126c at its upper end, and the protrusion 114 protrudes upward from the opening 126c only at its upper end.
  • the opening 126c is a slit extending in the direction X, and the protrusion 114 is movable in the direction X with its upper end protruding.
  • the cover 126 covers not only the upper side (the outward path moving in the direction X) of the belt 112 but also the lower side (the backward path moving in the direction opposite to the direction X).
  • the transport unit 120 includes a suction unit 128 inside the cover 126 or in communication with the inside of the cover 126.
  • the suction unit 128 is an intake means such as a fan, a blower, or a pump, and makes the inside of the cover 126 have a negative pressure.
  • the inside of the cover 126 communicates with the space around the upper end of the protrusion 114 through the opening 126c, and the gas G 'in the space is sucked, thereby applying the negative pressure NP to the work W.
  • the gas G ′ may be the same as the gas G described above, or may be another gas.
  • the upper end of the cover 126 may be tapered upward as shown in FIG. 3B, but preferably the upper end is provided with a flat surface 126a as shown in FIG.
  • the surface 126a is substantially parallel to the lower surface of the workpiece W.
  • a separate member may be added to the upper end to ensure parallelism.
  • each of the flow paths f is a relatively narrow flow path surrounded by two surfaces, and the pair of flow paths f are substantially symmetric with respect to the opening 126c and the protrusion 114.
  • the flow rate of the gas G ′ increases and the pressure decreases, thereby generating a negative pressure NP. Since the flow path f has a substantially constant width over the whole, the negative pressure NP is substantially constant over the entire flow path f.
  • FIG. 3 (a) and FIG. 3 (b) The effect of the above configuration can be understood more clearly by comparing FIG. 3 (a) and FIG. 3 (b).
  • the lower graphs in FIGS. 3A and 3B are graphs showing the magnitude (vertical axis) of the negative pressure NP with respect to the position D (horizontal axis), and the vertical axis is absolute to help understanding. It is displayed by the value (value with negative sign reversed).
  • the negative pressure NP is large near the center of the opening 2b (broken line a), but the negative pressure NP is extremely small near both shoulders (broken lines b and c) of the cover 2c away from the center of the opening 2b.
  • a substantially constant negative pressure NP is generated over the entire pair of flow paths f.
  • a constant negative pressure NP is generated from (broken line a) to the vicinity of both ends of the surface 126a (broken lines b and c). That is, the width in which the end portion of the workpiece W is kept flat is increased.
  • the suction force acting on the workpiece W is an integral value of the negative pressure NP
  • the generation of the negative pressure NP in a wide range leads to a larger suction force. Therefore, even if the output of the suction unit 128 is relatively small, a large suction force can be obtained and the energy efficiency is also excellent.
  • the lower end of the cover 126 further includes an opening, and the gas G ′ is exhausted to the outside through the opening.
  • the opening includes an air filter 126f. Since a rotating body such as a belt conveyor, a fan, or a blower is often a major dust generation source in a clean room, it is advantageous to provide an air filter at such a location in order to maintain the cleanliness of the clean room air.
  • the gas G may be circulated by connecting an opening to a gas supply device that supplies gas to the floating portion 116. These constitute a circulation part.
  • the gas supply device is advantageous in terms of energy saving because energy efficiency is increased by balancing inflow and outflow.
  • one of the intake means and the gas supply device may be omitted, and the other may serve as a means for sucking the gas and a means for pressurizing the gas.
  • the upper surface 226 a of the cover 226 may be inclined according to the bending of the workpiece W.
  • the workpiece W is made parallel to the inclination of the lower surface of the end portion that occurs when the workpiece W bends at the center in the width direction.
  • the opening 226c is provided on the inclined surface 226a. Not only is it advantageous for ensuring the parallelism between the surface 226a and the workpiece W, but also the workpiece W can be prevented from coming into contact with the cover 226.
  • the entire cover 126 may be tiltable.
  • the cover 126 includes an adjustment unit 320 configured to adjust the inclination thereof.
  • the adjustment unit 320 includes a support body 320a that supports the cover 126, and a shaft 320b that supports the support body 320a. Since the cover 126 can be rotated around the shaft 320b, the inclination thereof can be adjusted.
  • Driving means such as an electric motor may be coupled to the shaft 320b.
  • the deflection of the workpiece W can vary depending on the type and thickness of the workpiece W or the conditions for driving the floating portion 116. If the adjustment unit 320 is provided as shown in FIG. 4B, the parallelism between the surface 126a and the workpiece W can be ensured corresponding to various deflections.
  • the upper end surface of the cover 326 may further include an inclined surface 326f.
  • the inclined surface 326f starts from the shoulder of the upper end surface, and inclines in a direction away from the workpiece W as it moves away from the opening 326c.
  • the inclined surface 326f may be a surface rounded as shown in the figure, or may be a plane or a set of planes whose angles are slightly changed.
  • the gas G ′ first passes through the vicinity of the inclined surface 326 f and then flows into the flow path f. At this time, the gas G ′ passes through the gradually narrowing flow path, so that the flow velocity gradually increases and the pressure gradually decreases.
  • the pressure does not fluctuate rapidly at the inlet of the flow path f, and the flow of the gas G ′ is not easily disturbed. These are advantageous in ensuring the flatness of the end portion of the workpiece W. Further, since pressure loss hardly occurs, it is advantageous in terms of energy efficiency.
  • the upper surface of the cover 426 may include a flange portion 426a extending outward.
  • the flange portion 426a is preferably substantially parallel to the lower surface of the workpiece W.
  • the flow path f is formed between the flange portion 426a and the lower surface of the workpiece W, and a uniform negative pressure NP is generated in the range from the opening 426c to the flow path f. This is advantageous for expanding the range in which the uniform negative pressure NP is generated, and because a wide opening 426c can be secured, the pressure loss can be reduced, which is also advantageous in terms of energy efficiency.
  • the parallelism between the upper end surface of the cover and the lower surface of the workpiece W is not strictly required, and even if a slight angle is formed as shown in FIGS. 5 (a) and 5 (b). Good.
  • the surface 526a is inclined toward the center of the workpiece W, and the surface 526a and the lower surface of the workpiece W form an angle.
  • the surface 626a is symmetrically tilted with increasing distance from the center, and the surface 626a and the lower surface of the workpiece W form an angle. These angles are allowed to be, for example, about 10 °, and more preferably 5 ° or less in order to sufficiently obtain the effects described below.
  • the belt 112 and the protrusion 114 are not necessarily covered by the cover.
  • the belt 112 and the protrusion 114 are provided outside the suction pipe 726, which is a member corresponding to the above-described cover.
  • the belt 112 and the protrusion 114 are outside the suction tube 726 in the width direction of the transport device.
  • the upper end of the suction pipe 726 is an opening 726c communicating with the inside.
  • the opening 726 c is a slit extending along the direction X.
  • a flange portion 726a is provided continuously from the opening 726c.
  • the flange portion 726a is preferably substantially parallel to the lower surface of the workpiece W.
  • the flange portion 726a may be provided on both sides of the opening 726c, or the flange portion 726a may be provided only on one side as shown.
  • a suction unit 728 is provided inside the suction tube 726 or in communication with the inside of the suction tube 726.
  • an opening for exhaust is provided in communication with the suction part 728, an air filter may be provided in this opening as in the embodiments described above.
  • the negative pressure is not symmetric with respect to the protrusion 114, but the other effects are the same as those of the embodiments described so far.
  • the suction portion applies the negative pressure NP to the workpiece W through the opening, and the end portion of the workpiece W is brought into contact with the protrusion.
  • the end portion of the workpiece W is in contact with the protrusion, proceeds with it, and is conveyed. Since the opening surrounds the protrusion and the negative pressure NP is generated in a wide range around the protrusion, the end portion of the work W is held flat in a wide range in the width direction. Further, since the opening is extended along the direction X, the end portion of the workpiece W is held flat in a wide range along the direction X.
  • the gas G ′ may be ejected.
  • the gas G ′ flows out at a considerable flow rate through the gap between the lower surface of the workpiece W and the upper end of the cover.
  • the gap is increased, the flow velocity changes, and a negative pressure is generated according to Bernoulli's principle. If the gap and the flow rate satisfy a specific relationship, a negative pressure sufficient to suck the workpiece W is generated. That is, the conveyance unit 120 functions as a so-called Bernoulli chuck and applies a negative pressure NP to the workpiece W.
  • the end portion of the workpiece W is supported by a plurality of protrusions 114 arranged in a row and moves together with it, so that a flat shape is maintained like a ceiling supported by a pillar.
  • the end of the workpiece W is supported flat, while the workpiece W is lowered downward by its own weight. Can be slightly bent. That is, when viewed along the direction X, the workpiece W can have a concave shape. Or you may provide the deformation
  • One such deformation means is a gas supply device that produces a specific flying height.
  • the flying height on the floating portion 116 can be made lower than the height of the workpiece W on the protrusion 114 by appropriately adjusting the pressing force.
  • the levitation force may be reduced only in the central levitation portion 116 among the levitation portions 116 arranged in the width direction.
  • an appropriate pressure loss means or flow rate adjusting means may be provided in the gas supply device or the floating portion 116 to reduce the levitation force near the center.
  • the projection 114 is configured to bend the workpiece W.
  • the workpiece W has a specific flying height on the flying portion 116 that is determined by the relationship between the weight of the workpiece W and the flying force by the flying portion 116. If the projection 114 is formed so as to support the workpiece W at a high height with respect to the height at which the projection 114 supports the workpiece W so as not to bend, the workpiece W can have a concave shape. Can do.
  • each tip of the protrusion 114 has an inclination that descends toward the floating portion 116. Since the protrusion 114 is inclined, the vicinity of the center of the workpiece W is prompted to bend downward.
  • the conveyance unit 120 ⁇ / b> B includes a plurality of rollers 314 arranged along the direction X instead of the belt 112 including the plurality of protrusions 114.
  • a plurality of rollers 314 are covered with a single cover 126, and the upper ends of the rollers 314 protrude upward from the openings 126c of the cover 126, respectively.
  • the gas G ′ is sucked through the opening 126 c and the negative pressure NP is applied to the workpiece W.
  • the end of the workpiece W comes into contact with the roller 314 by the negative pressure NP, and is driven by the roller 314, so that the workpiece W is conveyed in the direction X.
  • the surface around the opening 126c is substantially parallel to the lower surface of the workpiece W, generates a negative pressure NP over the range, and the flatness of the end portion of the workpiece W is maintained in a wide range.
  • the roller conveyor can be driven by a driving device as shown in FIG.
  • a plurality of rollers 314 are arranged along the direction X, and are rotatably supported by the frame 302.
  • Each shaft of the roller 314 is coupled to the pulley 310b, and a driving device 310 such as an electric motor is also coupled to the pulley 310b.
  • a driving device 310 such as an electric motor is also coupled to the pulley 310b.
  • the shaft 310c of the drive device 310 is preferably extended to the opposite end, causing the pulley 310b at the opposite end to rotate. Accordingly, the rollers 314 at both ends rotate in synchronization.
  • both ends of the workpiece W in the width direction can be supported flat, and the vicinity of the center of the workpiece W can be slightly bent. Then, the workpiece
  • FIG. 7A when the overall shape of the workpiece W is to be held flat as in the prior art, when the tip of the workpiece W is not supported, the tip is lowered downward as indicated by an arrow H by its own weight. It will bend. For example, such a state can occur when the workpiece W moves from one roller to the next roller, or when the workpiece W moves from one transfer device to the next transfer device. The workpiece W is likely to collide with the roller or the conveying device by bending downward.
  • according to the present embodiment as shown in FIG.
  • both ends of the workpiece W in the width direction are flat along the transport direction X, and the vicinity of the center is slightly bent. Then, since the workpiece W is wavy in the width direction, the workpiece W cannot be freely deformed in the transport direction X, and therefore the tip of the workpiece W bends downward even if it is not supported. There is nothing. Even when the workpiece W moves from one roller to the next roller, or when moving from one conveyance device to the next conveyance device, the tip of the workpiece W is prevented from colliding with the roller or the conveyance device. Is done.
  • a transport device capable of preventing the bending of the tip of the substrate is provided.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
  • Delivering By Means Of Belts And Rollers (AREA)

Abstract

This conveyance device, which is for causing the floatation of a subject by means of a gas and conveying the subject in a first direction, is provided with: a floatation unit that causes the floatation of the subject by means of imparting pressure to the subject by jetting a gas; a conveyance unit configured in a manner so as to contact the subject, driving the subject in a first direction, and provided with a plurality of rollers, which can rotate in the first direction and that are arrayed in the first direction, and/or a belt that is an endless belt extending in a first direction and provided with a plurality of protrusions projecting in a manner so as to contact the subject; a cover that covers the conveyance unit or extends in parallel neighboring the conveyance unit, permits the protrusion of only the top ends of each of the plurality of protrusions or plurality of rollers, and is provided with a surface parallel to the bottom surface of the subject; and a suction unit that imparts negative pressure to the cover interior and causes the subject to contact the conveyance unit.

Description

搬送装置Transport device
 本発明は、薄いガラスのごとき基板を浮上させて搬送する搬送装置に関する。 The present invention relates to a transport apparatus that floats and transports a substrate such as thin glass.
 液晶ディスプレイに代表されるフラットパネルディスプレイの製造において、薄いガラスのごとき基板を傷付けずに搬送するために、基板を浮上させて搬送する搬送装置が利用されている。このような搬送装置は、通常、圧縮空気を噴出する浮上装置を備え、さらに、浮上させた基板に接触してこれに駆動力を付与するベルトコンベアあるいはローラコンベアを備える。 In the manufacture of a flat panel display typified by a liquid crystal display, in order to transport a substrate such as thin glass without damaging the substrate, a transport device that lifts and transports the substrate is used. Such a conveying device usually includes a floating device that ejects compressed air, and further includes a belt conveyer or a roller conveyer that contacts the levitated substrate and applies a driving force thereto.
 ガラス基板に付着した埃やその表面の傷は、ディスプレイの品質に重大な影響を及ぼす。埃の付着や表面の傷の要因の一は、ガラス基板が搬送装置等に接触することである。一方、ガラス基板は例えば厚さ0.7mmあるいはそれ以下であるために可撓性を有するので、搬送中における接触を防止するためには基板を平坦に保ったまま搬送することが重視される。近年さらに薄いガラスが希求されており、これを平坦に保って搬送することは益々難しくなっている。 埃 Dust adhering to the glass substrate and scratches on its surface have a significant effect on the quality of the display. One of the causes of dust adhesion and surface scratches is that the glass substrate comes into contact with the transfer device or the like. On the other hand, the glass substrate is flexible because it has a thickness of, for example, 0.7 mm or less. Therefore, in order to prevent contact during transportation, it is important to transport the substrate while keeping it flat. In recent years, there has been a demand for thinner glass, and it has become increasingly difficult to transport the glass while keeping it flat.
 特許文献1は、ベルトコンベアを備えた搬送装置の技術を開示する。かかる技術によれば、ベルトは等間隔に配置された突起を備えており、突起が浮上したガラス基板に接することにより、これを搬送する。 Patent Document 1 discloses the technology of a transport device provided with a belt conveyor. According to this technique, the belt includes protrusions arranged at equal intervals, and the protrusions are conveyed by contacting the glass substrate on which the protrusions have floated.
 特許文献2は、ローラコンベアを備えた搬送装置の技術を開示する。特許文献2によれば、「ガラス基板のパスライン中央部が大きく上方に浮き上がったり、垂れ下がったりする湾曲が顕著となることがあった。」ことが、技術的課題と認識されている。これを解決するために、幅方向中央位置のエアテーブルユニットからのエア供給量を調節することによって、ガラス基板の湾曲を抑制している。 Patent Document 2 discloses a technology of a transport device provided with a roller conveyor. According to Patent Document 2, it is recognized as a technical problem that “the center part of the pass line of the glass substrate is greatly curved upward or drooping”. In order to solve this, the curvature of the glass substrate is suppressed by adjusting the air supply amount from the air table unit at the center position in the width direction.
日本国特許出願公開2008-066661号Japanese Patent Application Publication No. 2008-066661 日本国特許出願公開2008-260591号Japanese Patent Application Publication No. 2008-260591
 上述のごとき技術は、ガラス基板を概して平坦に保持することを可能にしている。しかし、搬送方向に関して先端における撓みのような、局部的な撓みに関しては、なお技術的課題が残されている。すなわち、ガラス基板が一のローラから次のローラへ移動するとき、あるいは、一の搬送装置から次の搬送装置へ移動するとき、先端を支持するものが無いので、先端は自重によって下方に撓んでしまう。先端がローラ、あるいは搬送装置に衝突しやすくなる問題がある。 The technology as described above makes it possible to keep the glass substrate generally flat. However, technical problems still remain with respect to local bending, such as bending at the tip with respect to the transport direction. That is, when the glass substrate moves from one roller to the next roller, or when moving from one transport device to the next transport device, there is nothing to support the tip, so the tip is bent downward by its own weight. End up. There is a problem that the tip easily collides with the roller or the conveying device.
 本発明は上述の問題に鑑みて為されたものである。上述のごとき技術常識に反して、ガラス基板の幅方向の両端のみを平坦に支持し、ガラス基板の中央部をむしろ僅かに撓ませることにより、先端の撓みが抑制されることを本発明者らは見出し、本発明に想到した。 The present invention has been made in view of the above problems. Contrary to the technical common sense as described above, the present inventors have confirmed that the bending of the tip is suppressed by flatly supporting only both ends in the width direction of the glass substrate and slightly bending the central portion of the glass substrate. Has come up with the present invention.
 本発明の一局面によれば、対象物を気体により浮上させて第1の方向へ搬送するための搬送装置は、前記気体を噴出して前記対象物に与圧することにより前記対象物を浮上させる浮上部と、前記第1の方向に延びた無端のベルトであって前記対象物に接触するべく突出した複数の突起を備えたベルトおよび、前記第1の方向に回転可能であって前記第1の方向に配列された複数のローラのうち、少なくとも一方を備えた搬送部であって、前記対象物に接触して前記第1の方向へ駆動するべく構成された搬送部と、前記搬送部を覆い、または、前記搬送装置に隣接して平行に延び、前記複数の突起または前記複数のローラのそれぞれ上端のみを突出させたカバーであって、前記対象物の下面に平行な面を備えたカバーと、前記カバー内に負圧を与えて前記対象物を前記搬送部に接触せしめる吸引部と、を備える。 According to one aspect of the present invention, a transport device for levitating an object with a gas and conveying the object in a first direction causes the object to be levitated by ejecting the gas and pressurizing the object. A floating portion, an endless belt extending in the first direction, and a belt having a plurality of protrusions protruding to contact the object; and a belt rotatable in the first direction and the first A transport unit including at least one of a plurality of rollers arranged in the direction of the transport unit, the transport unit configured to contact the object and drive in the first direction, and the transport unit A cover that extends parallel to the cover or adjacent to the transport device and has only the upper ends of the plurality of protrusions or the plurality of rollers protruding, the cover having a surface parallel to the lower surface of the object And negative pressure in the cover Given and a suction unit brought into contact with the object to the transport section.
 基板の先端の撓みを防止でき、基板が搬送装置等に衝突することを防止できる。 It is possible to prevent the tip of the substrate from being bent and to prevent the substrate from colliding with the transfer device.
図1は、本発明の一実施形態による搬送装置の一部を示す斜視図である。FIG. 1 is a perspective view showing a part of a transport apparatus according to an embodiment of the present invention. 図2は、本実施形態による搬送装置の三面図である。FIG. 2 is a three-side view of the transport apparatus according to the present embodiment. 図3は、本実施形態による搬送部および吸引部の横断面図である。FIG. 3 is a cross-sectional view of the transport unit and the suction unit according to the present embodiment. 図4は、他の実施形態による搬送部および吸引部の横断面図である。FIG. 4 is a cross-sectional view of a transport unit and a suction unit according to another embodiment. 図5は、さらに他の実施形態による吸引部および搬送部の横断面図である。FIG. 5 is a cross-sectional view of a suction unit and a transport unit according to still another embodiment. 図6は、なおさらに他の実施形態による搬送装置の一部を示す斜視図である。FIG. 6 is a perspective view showing a part of a transport apparatus according to still another embodiment. 図7は、中央付近が撓むことにより先端の撓みが防止される様子を示した基板の斜視図である。FIG. 7 is a perspective view of the substrate showing that the tip is prevented from being bent by bending near the center.
 添付の図面を参照して以下に本発明の幾つかの例示的な実施形態を説明する。 Several exemplary embodiments of the present invention are described below with reference to the accompanying drawings.
 本発明の実施形態による搬送装置は、例えばクリーンルーム内において、ガラス基板のごとき薄い対象物を搬送することに、好適に利用することができる。ガラス基板の場合、厚さ0.7mm程度のものを対象とするのみならず、厚さ0.1~0.3mm程度のごく薄いものも対象とすることができる。 The conveyance device according to the embodiment of the present invention can be suitably used for conveying a thin object such as a glass substrate in a clean room, for example. In the case of a glass substrate, not only a substrate having a thickness of about 0.7 mm but also a very thin substrate having a thickness of about 0.1 to 0.3 mm can be targeted.
 図1を参照するに、本発明の一実施形態による搬送装置100は、ワークW(対象物)を浮上させる浮上部116と、ワークWを方向X(第1の方向)へ駆動する搬送部120と、を備える。浮上部116は、気体を噴出する開口116aを備え、噴出した気体がワークWに正圧を付与し、以ってワークWが浮上する。搬送部120は、モータ等により方向Xへ駆動される複数の突起114を備え、突起114がワークWに接することによりワークWが搬送される。搬送部120は、詳しくは後述するが、吸引部128を備えることにより、突起114の周囲の気体を吸引してワークWを突起114に接触せしめる。浮上部116なしに搬送部120のみによりワークWを支持して搬送してもよい。 Referring to FIG. 1, a transport apparatus 100 according to an embodiment of the present invention includes a floating part 116 that floats a workpiece W (object), and a transport unit 120 that drives the workpiece W in a direction X (first direction). And comprising. The floating portion 116 includes an opening 116a for ejecting a gas, and the ejected gas applies a positive pressure to the workpiece W, so that the workpiece W floats. The conveyance unit 120 includes a plurality of protrusions 114 that are driven in a direction X by a motor or the like, and the workpieces W are conveyed by the protrusions 114 coming into contact with the workpiece W. As will be described in detail later, the transport unit 120 includes a suction unit 128 to suck the gas around the protrusion 114 and bring the workpiece W into contact with the protrusion 114. The work W may be supported and transported only by the transport unit 120 without the floating part 116.
 図2を参照してより詳しく説明する。図2(a)はカバーとともに搬送装置を見せる平面図であり、図2(b),(c)はカバーを外した状態で搬送装置を見せる立面図および側面図である。 This will be described in more detail with reference to FIG. 2A is a plan view showing the conveying device together with the cover, and FIGS. 2B and 2C are an elevation view and a side view showing the conveying device with the cover removed.
 ベルト112と浮上部116とは、共に支持台118に支持され、支持台118は支持脚118aを介してクリーンルームの床あるいはグレーチングの上に設置される。浮上部116は支持台118上に配列され、例えば方向Xに沿って複数の浮上部116が配列され、さらに方向Xに直交する方向(幅方向)にも複数の浮上部116が配列される。配列の数は自由に選択することができ、それ故、対象物の大きさに応じて装置の構成は任意に変更できる。搬送部120は、通常、複数の浮上部116の幅方向両端に配置されるが、他の配置も可能である。 Both the belt 112 and the floating portion 116 are supported by a support base 118, and the support base 118 is installed on a floor or a grating in a clean room via a support leg 118a. The floating portions 116 are arranged on the support base 118, for example, a plurality of floating portions 116 are arranged along the direction X, and a plurality of floating portions 116 are also arranged in a direction (width direction) orthogonal to the direction X. The number of arrangements can be freely selected. Therefore, the configuration of the apparatus can be arbitrarily changed according to the size of the object. The conveyance unit 120 is normally disposed at both ends in the width direction of the plurality of floating portions 116, but other arrangements are possible.
 浮上部116は、その全体が箱型であり、その上面は概して平坦である。上面は上方に向かって開口した開口116aを備え、開口116aは上面を貫通して内部の空間に連通している。開口116aは、例えば図1,2のごとく円形のスリットでもよいし、矩形や複数のスリット、あるいは多数の小孔等、種々の形状をとりうる。また開口116aは、鉛直に上面を貫通していてもよいし、上面に対して傾きを持っていてもよい。あるいは浮上部116の上面の一部または全体が通気性のあるメッシュ体や多孔質体であってもよい。 The entire floating portion 116 has a box shape, and its upper surface is generally flat. The upper surface includes an opening 116a that opens upward, and the opening 116a passes through the upper surface and communicates with the internal space. The opening 116a may be a circular slit as shown in FIGS. 1 and 2, for example, and may take various shapes such as a rectangle, a plurality of slits, or a large number of small holes. The opening 116a may penetrate the upper surface vertically or may have an inclination with respect to the upper surface. Alternatively, a part or the whole of the upper surface of the floating portion 116 may be a breathable mesh body or porous body.
 開口116aに連通して、外部に気体供給装置が設けられ、空気や窒素のごとき気体Gが供給されて開口116aから噴出する。気体供給装置は、浮上部116に気体Gを加圧して供給するポンプあるいはコンプレッサである。一の浮上部116に一の気体供給装置が連結されていてもよいし、複数の浮上部116に単一の気体供給装置が連結されていてもよい。また、気体供給装置と浮上部116との間に、一定量の圧縮気体を貯留するチャンバが介在してもよい。 A gas supply device is provided outside in communication with the opening 116a, and a gas G such as air or nitrogen is supplied and ejected from the opening 116a. The gas supply device is a pump or a compressor that pressurizes and supplies the gas G to the floating part 116. One gas supply device may be connected to one floating portion 116, or a single gas supply device may be connected to a plurality of floating portions 116. Further, a chamber for storing a certain amount of compressed gas may be interposed between the gas supply device and the floating portion 116.
 開口116aより噴出した気体Gは、ワークWと浮上部116との間に加圧された空間Pを生ぜしめ、以ってワークWに与圧して浮上力を付与する。このとき、噴出した気体GがワークWに突き当たることにより生み出される力のみならず、突き当たった気体Gが周囲に向かって分散していく過程で生じる静圧も浮上力の源となる。それ故、比較的に僅かな加圧力により大きな浮上力が得られ、エネルギ効率にも優れる。 The gas G ejected from the opening 116a creates a pressurized space P between the workpiece W and the floating portion 116, and thereby pressurizes the workpiece W to apply a levitation force. At this time, not only the force generated by the ejected gas G hitting the workpiece W but also the static pressure generated in the process in which the impinging gas G is dispersed toward the surroundings is a source of levitation force. Therefore, a large levitation force can be obtained with a relatively small pressure and the energy efficiency is excellent.
 ベルト112は、概して、2以上のホイール110間を周回する無端のベルトであって、搬送部120の全体はベルトコンベアである。ホイール110はそれぞれ枠102により支持される。上述のごとく、搬送部120は複数の浮上部116の幅方向両端に配置され、そのベルト112が方向Xに沿って延びるように向けられる。 The belt 112 is generally an endless belt that circulates between two or more wheels 110, and the entire transport unit 120 is a belt conveyor. Each wheel 110 is supported by a frame 102. As described above, the conveyance units 120 are disposed at both ends in the width direction of the plurality of floating portions 116, and the belt 112 is directed so as to extend along the direction X.
 ホイール110にはシャフト110aが結合しており、シャフト110aは枠102の支持孔102aに軸支されることにより、ホイール110はその周りに回転可能である。シャフト110aにはギヤ110bが結合しており、一体に回転する。結合のために、例えば、互いに嵌め合うキーとキー溝との組み合わせを採用してもよいし、嵌め合いに代えて、一体構造であってもよい。 A shaft 110 a is coupled to the wheel 110, and the shaft 110 a is pivotally supported by the support hole 102 a of the frame 102, so that the wheel 110 can rotate therearound. A gear 110b is coupled to the shaft 110a and rotates integrally. For the coupling, for example, a combination of a key and a key groove that fit each other may be adopted, or an integrated structure may be used instead of the fitting.
 搬送装置100は、さらに電動モータのごとき駆動装置110cを備える。駆動装置110cは、ギヤ110bと噛み合うギヤ110dを備え、以って駆動装置110cの駆動によりホイール110が回転し、ベルト112がホイール110間を周回する。あるいは駆動装置はホイールを直接に駆動してもよいし、あるいは適宜のギヤ、ピニオン装置がさらに介在してもよい。 The transport device 100 further includes a drive device 110c such as an electric motor. The driving device 110 c includes a gear 110 d that meshes with the gear 110 b, so that the wheel 110 is rotated by the driving of the driving device 110 c and the belt 112 circulates between the wheels 110. Alternatively, the driving device may directly drive the wheel, or an appropriate gear and pinion device may be further interposed.
 ベルト112は、外方に突出した複数の突起114を備える。複数の突起114は、また方向Xに沿って並ぶべく配列される。突起114はベルト112と一体でもよいし、別体であってベルトに係合したものであってもよい。突起114は、後述のごとく、ワークWの浮上高さよりも僅かに高く形成されている。その形状は円筒、直方体、錐体あるいは他の何れの形状でもよい。またその先端は、平坦でもよく、あるいはワークWとの接触面積を減じるべく球形や錐形であってもよい。さらにまた、先端は浮上部116に向かって下る傾斜を有していてもよい。この態様については後述する。 The belt 112 includes a plurality of protrusions 114 protruding outward. The plurality of protrusions 114 are also arranged to be aligned along the direction X. The protrusion 114 may be integrated with the belt 112 or may be a separate body that is engaged with the belt. As will be described later, the protrusion 114 is formed slightly higher than the flying height of the workpiece W. The shape may be a cylinder, a rectangular parallelepiped, a cone, or any other shape. The tip may be flat, or may be spherical or conical to reduce the contact area with the workpiece W. Furthermore, the tip may have a slope that descends toward the flying portion 116. This aspect will be described later.
 図3(a)を参照するに、ベルト112および突起114は、好ましくはカバー126に覆われる。カバー126はその上端に開口126cを備え、突起114はその上端のみ開口126cから上方に突出している。図1からも理解される通り、開口126cは方向Xに延びたスリットであり、突起114はその上端を突出させたまま方向Xに移動可能である。好ましくはカバー126は、ベルト112において上側(方向Xに移動する往路)のみならず、下側(方向Xと反対方向に移動する復路)をも覆う。 Referring to FIG. 3A, the belt 112 and the protrusion 114 are preferably covered with a cover 126. The cover 126 has an opening 126c at its upper end, and the protrusion 114 protrudes upward from the opening 126c only at its upper end. As understood from FIG. 1, the opening 126c is a slit extending in the direction X, and the protrusion 114 is movable in the direction X with its upper end protruding. Preferably, the cover 126 covers not only the upper side (the outward path moving in the direction X) of the belt 112 but also the lower side (the backward path moving in the direction opposite to the direction X).
 搬送部120は、カバー126の内部に、または、カバー126の内部と連通して、吸引部128を備える。吸引部128はファン、ブロワあるいはポンプのごとき吸気手段であって、カバー126の内部を負圧にする。カバー126の内部は開口126cを介して突起114の上端の周囲の空間と連通しており、かかる空間の気体G’を吸引し、以って負圧NPをワークWに及ぼす。気体G’は前述の気体Gと同一でもよいし、他の気体であってもよい。 The transport unit 120 includes a suction unit 128 inside the cover 126 or in communication with the inside of the cover 126. The suction unit 128 is an intake means such as a fan, a blower, or a pump, and makes the inside of the cover 126 have a negative pressure. The inside of the cover 126 communicates with the space around the upper end of the protrusion 114 through the opening 126c, and the gas G 'in the space is sucked, thereby applying the negative pressure NP to the work W. The gas G ′ may be the same as the gas G described above, or may be another gas.
 カバー126の上端は、図3(b)に示すごとく、上に向かって先細りになっていてもよいが、好ましくは図3(a)のごとく、上端は平坦な面126aを備え、より好ましくは面126aはワークWの下面に略平行である。平行を確保するために別体の部材が上端に追加されていてもよい。 The upper end of the cover 126 may be tapered upward as shown in FIG. 3B, but preferably the upper end is provided with a flat surface 126a as shown in FIG. The surface 126a is substantially parallel to the lower surface of the workpiece W. A separate member may be added to the upper end to ensure parallelism.
 カバー126の面126aがワークWの下面に略平行であることにより、図3(a)に示すごとく、その間に一対の流路fが保持され、これらの流路fを通って気体G’が開口126cに向かって引き寄せられる。流路fは、それぞれ、2つの面に囲まれた比較的に狭い流路であり、また、一対の流路fは開口126cおよび突起114に関して略対称的である。気体G’が広い空間から狭い流路fに流入することにより、ベルヌーイの原理に従い、気体G’の流速が大きくなると共に圧力が低下し、以って負圧NPが生ずる。流路fは、その全体に亘り略一定の幅であるので、この負圧NPは流路fの全体に亘り略一定である。 Since the surface 126a of the cover 126 is substantially parallel to the lower surface of the workpiece W, as shown in FIG. 3A, a pair of flow paths f are held therebetween, and the gas G ′ is passed through these flow paths f. It is drawn toward the opening 126c. Each of the flow paths f is a relatively narrow flow path surrounded by two surfaces, and the pair of flow paths f are substantially symmetric with respect to the opening 126c and the protrusion 114. When the gas G ′ flows into the narrow flow path f from a wide space, according to Bernoulli's principle, the flow rate of the gas G ′ increases and the pressure decreases, thereby generating a negative pressure NP. Since the flow path f has a substantially constant width over the whole, the negative pressure NP is substantially constant over the entire flow path f.
 上述の構成による効果は、図3(a)と図3(b)を比較することにより、より明瞭に理解される。図3(a),(b)のそれぞれ下のグラフは、位置D(横軸)に対する負圧NPの大きさ(縦軸)を表すグラフであって、理解の助けのために縦軸は絶対値(負の値の符号を逆にした値)により表示している。図3(b)に示すごとくカバー2cの上端2aが先細りになっており、これにベルト1と吸引部3が覆われている場合、負圧は開口2bの中心付近に集中して生じ、中心から離れると急激に負圧は小さくなる。開口2bの中心付近(破線a)において負圧NPが大きいが、開口2bの中心から離れたカバー2cの両肩付近(破線b,c)においては負圧NPは著しく小さい。一方、図3(a)に示すごとく上端がワークWの下面に略平行な面126aを有する場合、一対の流路fの全体に亘り略一定の負圧NPが生じるために、開口の中心付近(破線a)から面126aの両端付近(破線b,c)に亘り、一定の負圧NPが生じる。すなわち、ワークWの端部が平坦に保たれる幅が広くなる。また、ワークWに作用する吸引力は、負圧NPの積分値であるので、広い範囲で負圧NPが生じることは、より大きな吸引力をもたらすことにつながる。それ故、吸引部128の出力が比較的に小さくても大きな吸引力が得られ、エネルギ効率にも優れる。 The effect of the above configuration can be understood more clearly by comparing FIG. 3 (a) and FIG. 3 (b). The lower graphs in FIGS. 3A and 3B are graphs showing the magnitude (vertical axis) of the negative pressure NP with respect to the position D (horizontal axis), and the vertical axis is absolute to help understanding. It is displayed by the value (value with negative sign reversed). When the upper end 2a of the cover 2c is tapered as shown in FIG. 3 (b) and the belt 1 and the suction part 3 are covered with this, the negative pressure is concentrated around the center of the opening 2b. The negative pressure suddenly decreases when moving away from. The negative pressure NP is large near the center of the opening 2b (broken line a), but the negative pressure NP is extremely small near both shoulders (broken lines b and c) of the cover 2c away from the center of the opening 2b. On the other hand, when the upper end has a surface 126a substantially parallel to the lower surface of the workpiece W as shown in FIG. 3A, a substantially constant negative pressure NP is generated over the entire pair of flow paths f. A constant negative pressure NP is generated from (broken line a) to the vicinity of both ends of the surface 126a (broken lines b and c). That is, the width in which the end portion of the workpiece W is kept flat is increased. In addition, since the suction force acting on the workpiece W is an integral value of the negative pressure NP, the generation of the negative pressure NP in a wide range leads to a larger suction force. Therefore, even if the output of the suction unit 128 is relatively small, a large suction force can be obtained and the energy efficiency is also excellent.
 カバー126の例えば下端は、さらに開口を備え、気体G’は開口から外部に排気される。好ましくは開口はエアフィルタ126fを備える。ベルトコンベアやファンあるいはブロワのごとき回転体は、しばしばクリーンルーム内における主要な発塵源であるので、かかる個所にエアフィルタを設けることは、クリーンルームの空気の清浄度を維持するに有利である。 For example, the lower end of the cover 126 further includes an opening, and the gas G ′ is exhausted to the outside through the opening. Preferably, the opening includes an air filter 126f. Since a rotating body such as a belt conveyor, a fan, or a blower is often a major dust generation source in a clean room, it is advantageous to provide an air filter at such a location in order to maintain the cleanliness of the clean room air.
 また浮上部116に気体を供給する気体供給装置に開口を接続し、以って気体Gを循環せしめてもよい。これらは循環部を構成する。気体供給装置にとっては、流入と流出とが釣り合うことにより、エネルギ効率が高まるので、省エネ性の点で有利である。またこの場合、吸気手段と気体供給装置の一方を省略し、他方に気体を吸引する手段と気体を加圧する手段とを兼ねさせてもよい。 Alternatively, the gas G may be circulated by connecting an opening to a gas supply device that supplies gas to the floating portion 116. These constitute a circulation part. The gas supply device is advantageous in terms of energy saving because energy efficiency is increased by balancing inflow and outflow. In this case, one of the intake means and the gas supply device may be omitted, and the other may serve as a means for sucking the gas and a means for pressurizing the gas.
 カバーの形態について、種々の変形が可能である。例えば図4(a)に示すごとく、カバー226の上端の面226aは、ワークWの撓みに応じて傾いていてもよい。具体的には、ワークWがその幅方向中央において撓むときに生ずる端部の下面の傾斜に対して平行にする。開口226cは傾いた面226aに設けられる。面226aとワークWとの平行性を確保するのに有利なだけでなく、ワークWがカバー226に接触することを防止することができる。 * Various modifications can be made to the shape of the cover. For example, as shown in FIG. 4A, the upper surface 226 a of the cover 226 may be inclined according to the bending of the workpiece W. Specifically, the workpiece W is made parallel to the inclination of the lower surface of the end portion that occurs when the workpiece W bends at the center in the width direction. The opening 226c is provided on the inclined surface 226a. Not only is it advantageous for ensuring the parallelism between the surface 226a and the workpiece W, but also the workpiece W can be prevented from coming into contact with the cover 226.
 図4(b)に示すごとく、カバー126の全体が傾斜可能であってもよい。具体的には、カバー126は、その傾きを調整するべく構成された調整部320を備える。調整部320は、カバー126を支持する支持体320aと、支持体320aを軸支するシャフト320bとを備える。カバー126は、シャフト320bの周りに回動可能なので、その傾きが調整可能である。シャフト320bには、電動モータ等の駆動手段が結合していてもよい。ワークWの撓みは、その種類や厚さにより、または浮上部116を駆動する条件により、様々に変わり得る。図4(b)のごとく調整部320を備えれば、種々の撓みに対応して面126aとワークWとの平行性を確保することができる。 As shown in FIG. 4B, the entire cover 126 may be tiltable. Specifically, the cover 126 includes an adjustment unit 320 configured to adjust the inclination thereof. The adjustment unit 320 includes a support body 320a that supports the cover 126, and a shaft 320b that supports the support body 320a. Since the cover 126 can be rotated around the shaft 320b, the inclination thereof can be adjusted. Driving means such as an electric motor may be coupled to the shaft 320b. The deflection of the workpiece W can vary depending on the type and thickness of the workpiece W or the conditions for driving the floating portion 116. If the adjustment unit 320 is provided as shown in FIG. 4B, the parallelism between the surface 126a and the workpiece W can be ensured corresponding to various deflections.
 図4(c)に示すごとく、カバー326の上端の面は、さらに傾斜面326fを備えてもよい。傾斜面326fは、上端の面の肩から始まり、開口326cから離れるに従ってワークWから離れる方向に傾斜している。傾斜面326fは、図示のごとく丸められた面でもよいし、平面あるいは僅かずつ角度を変えた平面の集合であってもよい。気体G’は、まず傾斜面326fの付近を通過した後に流路fに流入する。このとき、気体G’は次第に狭くなる流路を通過することにより、流速が次第に大きくなり圧力が次第に小さくなる。すなわち流路fの入口において圧力が急激に変動することがなく、また気体G’の流れに乱れも生じにくい。これらは、ワークWの端部の平坦性を確保するのに有利である。また、圧力損失が生じにくいので、エネルギ効率の点でも有利である。 As shown in FIG. 4C, the upper end surface of the cover 326 may further include an inclined surface 326f. The inclined surface 326f starts from the shoulder of the upper end surface, and inclines in a direction away from the workpiece W as it moves away from the opening 326c. The inclined surface 326f may be a surface rounded as shown in the figure, or may be a plane or a set of planes whose angles are slightly changed. The gas G ′ first passes through the vicinity of the inclined surface 326 f and then flows into the flow path f. At this time, the gas G ′ passes through the gradually narrowing flow path, so that the flow velocity gradually increases and the pressure gradually decreases. That is, the pressure does not fluctuate rapidly at the inlet of the flow path f, and the flow of the gas G ′ is not easily disturbed. These are advantageous in ensuring the flatness of the end portion of the workpiece W. Further, since pressure loss hardly occurs, it is advantageous in terms of energy efficiency.
 図4(d)に示すごとく、カバー426の上面は、外方に向かって延びるフランジ部426aを備えてもよい。フランジ部426aは、もちろん、ワークWの下面に略平行であることが好ましい。このようにしてもフランジ部426aとワークWとの下面との間に流路fが形成され、開口426cから流路fに亘る範囲において均一な負圧NPが生ずる。均一な負圧NPを生ぜしめる範囲を拡大するのに有利であり、また広い開口426cを確保することができるので、圧力損失を小さくすることができ、エネルギ効率の点でも有利である。 As shown in FIG. 4D, the upper surface of the cover 426 may include a flange portion 426a extending outward. Of course, the flange portion 426a is preferably substantially parallel to the lower surface of the workpiece W. Even in this case, the flow path f is formed between the flange portion 426a and the lower surface of the workpiece W, and a uniform negative pressure NP is generated in the range from the opening 426c to the flow path f. This is advantageous for expanding the range in which the uniform negative pressure NP is generated, and because a wide opening 426c can be secured, the pressure loss can be reduced, which is also advantageous in terms of energy efficiency.
 カバーの上端の面とワークWの下面との間の平行性は、必ずしも厳密に要求されるものではなく、図5(a),(b)に示すごとく、若干の角度を為していてもよい。図5(a)の例では、面526aがワークWの中央に向かって傾いており、面526aとワークWの下面とが角度を為している。図5(b)の例では、面626aが、左右対称に、中心から離れるに従って傾いており、面626aとワークWの下面とが角度を為している。これらの角度は、例えば10°程度ならば許容されるし、後述の効果を十分に得るためには5°以下がより好ましい。 The parallelism between the upper end surface of the cover and the lower surface of the workpiece W is not strictly required, and even if a slight angle is formed as shown in FIGS. 5 (a) and 5 (b). Good. In the example of FIG. 5A, the surface 526a is inclined toward the center of the workpiece W, and the surface 526a and the lower surface of the workpiece W form an angle. In the example of FIG. 5B, the surface 626a is symmetrically tilted with increasing distance from the center, and the surface 626a and the lower surface of the workpiece W form an angle. These angles are allowed to be, for example, about 10 °, and more preferably 5 ° or less in order to sufficiently obtain the effects described below.
 ベルト112および突起114は、必ずしもカバーに覆われなくてもよい。図5(c)が示す例においては、上述のカバーに該当する部材である吸引管726の外部にベルト112および突起114が設けられる。好ましくは吸引管726よりベルト112および突起114は搬送装置の幅方向に外側である。吸引管726の上端は、内部と連通した開口726cである。開口726cは、方向Xに沿って延びるスリットである。さらに、開口726cから連続してフランジ部726aが設けられる。フランジ部726aは、もちろん、ワークWの下面に略平行であることが好ましい。開口726cの両側にフランジ部726aを設けてもよいし、図示のごとく一方の側にのみフランジ部726aを設けてもよい。吸引管726の内部に、または、吸引管726の内部と連通して、吸引部728が設けられる。吸引部728に連通して排気のための開口が設けられるが、これまでに説明した実施形態と同様に、この開口にエアフィルタを設けてもよい。負圧は突起114に関して対称にならないが、それ以外の効果はこれまでに説明した実施形態と同様である。 The belt 112 and the protrusion 114 are not necessarily covered by the cover. In the example shown in FIG. 5C, the belt 112 and the protrusion 114 are provided outside the suction pipe 726, which is a member corresponding to the above-described cover. Preferably, the belt 112 and the protrusion 114 are outside the suction tube 726 in the width direction of the transport device. The upper end of the suction pipe 726 is an opening 726c communicating with the inside. The opening 726 c is a slit extending along the direction X. Further, a flange portion 726a is provided continuously from the opening 726c. Of course, the flange portion 726a is preferably substantially parallel to the lower surface of the workpiece W. The flange portion 726a may be provided on both sides of the opening 726c, or the flange portion 726a may be provided only on one side as shown. A suction unit 728 is provided inside the suction tube 726 or in communication with the inside of the suction tube 726. Although an opening for exhaust is provided in communication with the suction part 728, an air filter may be provided in this opening as in the embodiments described above. The negative pressure is not symmetric with respect to the protrusion 114, but the other effects are the same as those of the embodiments described so far.
 上述の何れの実施形態によっても、吸引部が開口を介してワークWに負圧NPを及ぼし、ワークWの端部を突起に接触させる。ワークWの端部は、突起に接した状態で、これとともに進行し、以って搬送される。開口は突起を囲んでおり、その周囲に広い範囲で負圧NPを発生するので、ワークWの端部は、幅方向に広い範囲で平坦に保持される。さらに開口は方向Xに沿って延長されているので、ワークWの端部は、方向Xに沿って広い範囲で平坦に保持される。 In any of the above-described embodiments, the suction portion applies the negative pressure NP to the workpiece W through the opening, and the end portion of the workpiece W is brought into contact with the protrusion. The end portion of the workpiece W is in contact with the protrusion, proceeds with it, and is conveyed. Since the opening surrounds the protrusion and the negative pressure NP is generated in a wide range around the protrusion, the end portion of the work W is held flat in a wide range in the width direction. Further, since the opening is extended along the direction X, the end portion of the workpiece W is held flat in a wide range along the direction X.
 また搬送部120においては、開口から気体G’を吸引することに代えて、気体G’を噴出せしめてもよい。ワークWの下面とカバーの上端との間の隙間を、気体G’が相当程度の流速を持って流出する。このとき、隙間が大きくなろうとすると流速が変わり、ベルヌーイの原理により負圧が生じる。隙間と流量とが特定の関係を満たせば、ワークWを吸引するのに十分な負圧が発生する。すなわち、搬送部120は、いわゆるベルヌーイチャックとして機能して、ワークWに負圧NPを及ぼす。 Further, in the transport unit 120, instead of sucking the gas G ′ from the opening, the gas G ′ may be ejected. The gas G ′ flows out at a considerable flow rate through the gap between the lower surface of the workpiece W and the upper end of the cover. At this time, if the gap is increased, the flow velocity changes, and a negative pressure is generated according to Bernoulli's principle. If the gap and the flow rate satisfy a specific relationship, a negative pressure sufficient to suck the workpiece W is generated. That is, the conveyance unit 120 functions as a so-called Bernoulli chuck and applies a negative pressure NP to the workpiece W.
 ワークWの端部は一列に並んだ複数の突起114に支えられ、これと共に動くので、柱に支えられた天井のごとく平坦な形状が保持される。図3,4においてワークWが左方に向かって下がるように示されていることから理解されるように、ワークWの端部が平坦に支持される一方、ワークWの中央付近は自重により下方に僅かに撓みうる。すなわち、方向Xに沿って見ると、ワークWは凹の字の形状になりうる。あるいは、ワークWの中央付近を撓ませる変形手段を設けてもよい。 The end portion of the workpiece W is supported by a plurality of protrusions 114 arranged in a row and moves together with it, so that a flat shape is maintained like a ceiling supported by a pillar. As can be understood from FIGS. 3 and 4, the end of the workpiece W is supported flat, while the workpiece W is lowered downward by its own weight. Can be slightly bent. That is, when viewed along the direction X, the workpiece W can have a concave shape. Or you may provide the deformation | transformation means which bends the center vicinity of the workpiece | work W. FIG.
 そのような変形手段の一は、特定の浮上高さを生ずる気体供給装置である。気体供給装置が供給する加圧気体において、加圧力を適宜に調整することにより、浮上部116上における浮上高さを、突起114上におけるワークWの高さよりも低くすることができる。あるいは、幅方向に複数並んだ浮上部116のうち、中央拠りの浮上部116のみ浮上力を減じてもよい。さらにあるいは、気体供給装置または浮上部116に、適宜の圧損手段または流量調整手段を設けて、中央付近において浮上力を減じてもよい。かかる変形手段により、ワークWに凹の字の形状を取らせることができる。あるいは、浮上部116による浮上力を強めることにより、ワークWに凸の字の形状を取らせてもよい。 One such deformation means is a gas supply device that produces a specific flying height. In the pressurized gas supplied by the gas supply device, the flying height on the floating portion 116 can be made lower than the height of the workpiece W on the protrusion 114 by appropriately adjusting the pressing force. Alternatively, the levitation force may be reduced only in the central levitation portion 116 among the levitation portions 116 arranged in the width direction. Further alternatively, an appropriate pressure loss means or flow rate adjusting means may be provided in the gas supply device or the floating portion 116 to reduce the levitation force near the center. By such deformation means, the workpiece W can be made to have a concave shape. Or you may make the workpiece | work W take the shape of a convex character by strengthening the floating force by the floating part 116. FIG.
 変形手段の他の一は、突起114が、ワークWを撓ませるべく構成されていることである。ワークWは、浮上部116上において、ワークWの重量と浮上部116による浮上力との関係で決まる固有の浮上高さを有する。突起114がワークWを撓ませないように支持する高さに対し、突起114がワークWを高い高さに支持するように形成されていれば、ワークWに凹の字の形状を取らせることができる。 Another one of the deformation means is that the projection 114 is configured to bend the workpiece W. The workpiece W has a specific flying height on the flying portion 116 that is determined by the relationship between the weight of the workpiece W and the flying force by the flying portion 116. If the projection 114 is formed so as to support the workpiece W at a high height with respect to the height at which the projection 114 supports the workpiece W so as not to bend, the workpiece W can have a concave shape. Can do.
 変形手段のさらに他の一は、突起114の各先端が浮上部116に向かって下る傾斜を有することである。突起114が傾斜していることで、ワークWの中央付近が下方に撓むことが促される。 Still another deformation means is that each tip of the protrusion 114 has an inclination that descends toward the floating portion 116. Since the protrusion 114 is inclined, the vicinity of the center of the workpiece W is prompted to bend downward.
 上述の実施形態には種々の変形がありうる。以下では特に、搬送部および吸引部について、幾つかの変更した実施形態を説明する。 There may be various modifications to the above-described embodiment. In the following, some modified embodiments will be described particularly with respect to the transport unit and the suction unit.
 ベルトコンベアに代えて、図6(a)に示すごとく、ローラコンベアを採用することもできる。搬送部120Bは、複数の突起114を備えたベルト112に代えて、方向Xに沿って並ぶ複数のローラ314を備える。複数のローラ314が単一のカバー126に覆われており、ローラ314の上端がそれぞれカバー126の開口126cから上方に突出している。上述の実施形態と同様に、開口126cを介して気体G’が吸引されて、負圧NPがワークWに印加される。負圧NPによりワークWの端部がローラ314に接し、ローラ314に駆動されてワークWは方向Xに搬送される。開口126cの周囲の面はワークWの下面と略平行であり、その範囲に亘る負圧NPを発生し、広い範囲でワークWの端部の平坦性が保たれる。 Instead of the belt conveyor, a roller conveyor can be adopted as shown in FIG. The conveyance unit 120 </ b> B includes a plurality of rollers 314 arranged along the direction X instead of the belt 112 including the plurality of protrusions 114. A plurality of rollers 314 are covered with a single cover 126, and the upper ends of the rollers 314 protrude upward from the openings 126c of the cover 126, respectively. Similarly to the above-described embodiment, the gas G ′ is sucked through the opening 126 c and the negative pressure NP is applied to the workpiece W. The end of the workpiece W comes into contact with the roller 314 by the negative pressure NP, and is driven by the roller 314, so that the workpiece W is conveyed in the direction X. The surface around the opening 126c is substantially parallel to the lower surface of the workpiece W, generates a negative pressure NP over the range, and the flatness of the end portion of the workpiece W is maintained in a wide range.
 ローラコンベアは、図6(b)に示すごとき駆動装置により駆動することができる。方向Xに沿って複数のローラ314が配列されており、枠302にそれぞれ回転可能に支持される。ローラ314の各シャフトはプーリ310bに結合しており、電動モータのごとき駆動装置310もプーリ310bに結合している。これらのプーリ310bがベルト310eにより互いに連結されることにより、総てのローラ314が同期して回転する。駆動装置310のシャフト310cは、好ましくは反対側の端にまで延長され、反対側の端のプーリ310bを回転せしめる。以って両端のローラ314が同期して回転する。あるいは、ベルトによらずにシャフトおよびギア機構によって駆動装置を構成してもよい。 The roller conveyor can be driven by a driving device as shown in FIG. A plurality of rollers 314 are arranged along the direction X, and are rotatably supported by the frame 302. Each shaft of the roller 314 is coupled to the pulley 310b, and a driving device 310 such as an electric motor is also coupled to the pulley 310b. By connecting these pulleys 310b to each other by the belt 310e, all the rollers 314 rotate in synchronization. The shaft 310c of the drive device 310 is preferably extended to the opposite end, causing the pulley 310b at the opposite end to rotate. Accordingly, the rollers 314 at both ends rotate in synchronization. Or you may comprise a drive device with a shaft and a gear mechanism irrespective of a belt.
 このような態様によっても、ワークWの幅方向両端を平坦に支持する一方、ワークWの中央付近を僅かに撓ませることができる。すると、ワークWは凹の字(または凸の字)の形状をとり、次のような効果を奏する。 Even in such a mode, both ends of the workpiece W in the width direction can be supported flat, and the vicinity of the center of the workpiece W can be slightly bent. Then, the workpiece | work W takes the shape of a concave character (or convex character), and there exists the following effect.
 図7を参照して、上述の各実施形態が奏する効果を説明する。図7(a)を参照するに、従来技術のごとくワークWの全体的な形状を平坦に保持しようとすると、ワークWの先端が支持されていないとき、自重により先端は矢印Hのごとく下方に撓んでしまう。例えばワークWが一のローラから次のローラへ移動するとき、あるいは、一の搬送装置から次の搬送装置へ移動するときに、このような状態になりうる。ワークWは、下方に撓むことによりローラあるいは搬送装置に衝突しやすい。一方、本実施形態によれば、図7(b)に示すごとく、ワークWの幅方向両端は搬送方向Xに沿って平坦であり、中央付近は僅かに撓む。すると、ワークWが幅方向に波打っているので、搬送方向XにはワークWは自由に変形することができず、それゆえワークWの先端は、支持されていなくても、下方に撓むことがない。ワークWが一のローラから次のローラへ移動するとき、あるいは、一の搬送装置から次の搬送装置へ移動するときであっても、ワークWの先端がローラあるいは搬送装置に衝突することが防止される。 With reference to FIG. 7, the effect which each above-mentioned embodiment show | plays is demonstrated. Referring to FIG. 7A, when the overall shape of the workpiece W is to be held flat as in the prior art, when the tip of the workpiece W is not supported, the tip is lowered downward as indicated by an arrow H by its own weight. It will bend. For example, such a state can occur when the workpiece W moves from one roller to the next roller, or when the workpiece W moves from one transfer device to the next transfer device. The workpiece W is likely to collide with the roller or the conveying device by bending downward. On the other hand, according to the present embodiment, as shown in FIG. 7B, both ends of the workpiece W in the width direction are flat along the transport direction X, and the vicinity of the center is slightly bent. Then, since the workpiece W is wavy in the width direction, the workpiece W cannot be freely deformed in the transport direction X, and therefore the tip of the workpiece W bends downward even if it is not supported. There is nothing. Even when the workpiece W moves from one roller to the next roller, or when moving from one conveyance device to the next conveyance device, the tip of the workpiece W is prevented from colliding with the roller or the conveyance device. Is done.
 好適な実施形態により本発明を説明したが、本発明は上記実施形態に限定されるものではない。上記開示内容に基づき、当該技術分野の通常の技術を有する者が、実施形態の修正ないし変形により本発明を実施することが可能である。 Although the present invention has been described with reference to preferred embodiments, the present invention is not limited to the above embodiments. Based on the above disclosure, a person having ordinary skill in the art can implement the present invention by modifying or modifying the embodiment.
 基板の先端の撓みを防止できる搬送装置が提供される。 A transport device capable of preventing the bending of the tip of the substrate is provided.
100  搬送装置
120,120B  搬送部
2c,126,226,326,426  カバー
128,728 吸引部
114  突起
116  浮上部
118  支持台
314  ローラ
X    搬送方向
W    ワーク
G,G’ 気体
100 Conveying device 120, 120B Conveying part 2c, 126, 226, 326, 426 Cover 128, 728 Suction part 114 Protrusion 116 Lifting part 118 Supporting base 314 Roller X Conveying direction W Work G, G ′ Gas

Claims (8)

  1.  対象物を気体により浮上させて第1の方向へ搬送するための搬送装置であって、
     前記気体を噴出して前記対象物に与圧することにより前記対象物を浮上させる浮上部と、
     前記第1の方向に延びた無端のベルトであって前記対象物に接触するべく突出した複数の突起を備えたベルトおよび、前記第1の方向に回転可能であって前記第1の方向に配列された複数のローラのうち、少なくとも一方を備えた搬送部であって、前記対象物に接触して前記第1の方向へ駆動するべく構成された搬送部と、
     前記複数の突起または前記複数のローラのそれぞれ上端のみを突出させたカバーであって、前記対象物の下面に平行な面を備えたカバーと、
     前記カバー内に負圧を与えて前記対象物を前記搬送部に接触せしめる吸引部と、
     を備えた搬送装置。
    A conveying device for levitating an object with a gas and conveying the object in a first direction,
    A floating part that levitates the object by ejecting the gas and pressurizing the object;
    An endless belt extending in the first direction, the belt having a plurality of protrusions protruding to contact the object, and rotatable in the first direction and arranged in the first direction A transport unit provided with at least one of the plurality of rollers, the transport unit configured to contact the object and drive in the first direction; and
    A cover having only the upper ends of each of the plurality of protrusions or the plurality of rollers protruding, the cover having a surface parallel to the lower surface of the object;
    A suction unit that applies a negative pressure in the cover to bring the object into contact with the transport unit;
    Conveying device equipped with.
  2.  請求項1の搬送装置であって、前記カバーは、前記搬送部を覆い、または、前記搬送部に隣接して平行に延びており、さらに、前記第1の方向に延びて前記対象物に前記負圧を及ぼすべく構成されたスリットを備えた、搬送装置。 The transport apparatus according to claim 1, wherein the cover covers the transport unit or extends in parallel adjacent to the transport unit, and further extends in the first direction to the object. A transport device comprising a slit configured to exert a negative pressure.
  3.  請求項1の搬送装置であって、前記カバーの前記面は、前記対象物がその幅方向中央において撓むときに生ずる端部の下面の傾斜に対して平行である、搬送装置。 2. The conveying apparatus according to claim 1, wherein the surface of the cover is parallel to an inclination of a lower surface of an end portion that occurs when the object is bent at a center in a width direction thereof.
  4.  請求項1の搬送装置であって、前記カバーの前記面は、その端において前記対象物から離れる方向に傾く斜面を備えた、搬送装置。 2. The transport apparatus according to claim 1, wherein the surface of the cover is provided with an inclined surface inclined in a direction away from the object at an end thereof.
  5.  請求項1の搬送装置であって、
     前記カバーの傾きを調整するべく構成された調整部をさらに備えた、搬送装置。
    It is a conveying apparatus of Claim 1, Comprising:
    The conveying apparatus further provided with the adjustment part comprised so that the inclination of the said cover might be adjusted.
  6.  請求項1の搬送装置であって、前記浮上部または前記搬送部は、前記対象物をその幅方向中央において撓ませるべく構成された変形手段を含む、搬送装置。 2. The conveying apparatus according to claim 1, wherein the floating part or the conveying part includes a deformation means configured to bend the object at a center in a width direction thereof.
  7.  請求項6の搬送装置であって、前記変形手段は、前記複数の突起上における前記対象物の高さよりも低い浮上高さを前記浮上部に生ぜしめるべく構成された気体供給装置、または、前記浮上部における前記対象物の浮上高さよりも高く形成された前記複数の突起である、搬送装置。 The transport apparatus according to claim 6, wherein the deforming unit is configured to cause a floating height lower than a height of the object on the plurality of protrusions to be generated in the floating part, or A conveying device that is the plurality of protrusions formed higher than the flying height of the object in the flying portion.
  8.  請求項1の搬送装置であって、前記吸引部は前記カバー内に設けられたファン、ブロワあるいはポンプである、搬送装置。 2. The transport apparatus according to claim 1, wherein the suction part is a fan, a blower or a pump provided in the cover.
PCT/JP2013/054989 2012-04-26 2013-02-26 Conveyance device WO2013161376A1 (en)

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