WO2013139148A1 - Array substrate and manufacturing method thereof, and display device - Google Patents

Array substrate and manufacturing method thereof, and display device Download PDF

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Publication number
WO2013139148A1
WO2013139148A1 PCT/CN2012/086215 CN2012086215W WO2013139148A1 WO 2013139148 A1 WO2013139148 A1 WO 2013139148A1 CN 2012086215 W CN2012086215 W CN 2012086215W WO 2013139148 A1 WO2013139148 A1 WO 2013139148A1
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Prior art keywords
gate
thin film
drain
source
film transistor
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PCT/CN2012/086215
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French (fr)
Chinese (zh)
Inventor
朱佩誉
牛菁
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京东方科技集团股份有限公司
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Publication of WO2013139148A1 publication Critical patent/WO2013139148A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/02Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
    • H01L27/12Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
    • H01L27/1214Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
    • H01L27/124Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs with a particular composition, shape or layout of the wiring layers specially adapted to the circuit arrangement, e.g. scanning lines in LCD pixel circuits
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/40Electrodes ; Multistep manufacturing processes therefor
    • H01L29/41Electrodes ; Multistep manufacturing processes therefor characterised by their shape, relative sizes or dispositions
    • H01L29/423Electrodes ; Multistep manufacturing processes therefor characterised by their shape, relative sizes or dispositions not carrying the current to be rectified, amplified or switched
    • H01L29/42312Gate electrodes for field effect devices
    • H01L29/42316Gate electrodes for field effect devices for field-effect transistors
    • H01L29/4232Gate electrodes for field effect devices for field-effect transistors with insulated gate
    • H01L29/42384Gate electrodes for field effect devices for field-effect transistors with insulated gate for thin film field effect transistors, e.g. characterised by the thickness or the shape of the insulator or the dimensions, the shape or the lay-out of the conductor

Definitions

  • Embodiments of the present invention relate to an array substrate, a method of fabricating the same, and a display device. Background technique
  • the array substrate 10 of the prior art has a structure in which a vertical cross-over gate 10 line and data are formed on the transparent substrate 109.
  • a thin film transistor 104 and a pixel electrode 103 are disposed in the pixel unit defined by the gate line and the data line; wherein the thin film transistor 104 includes: a gate electrode 105, a source electrode 106 and a drain electrode 107, and the drain electrode 107 passes through The hole and the pixel electrode 103 are electrically connected.
  • the gate 105 and the drain 107 have overlapping regions, which generate a parasitic capacitance C gd . Since the drain 107 has a capacitive coupling effect with the C gd of the gate 105, an induced voltage AV is generated:
  • ⁇ ⁇ is the amplitude of the pulse voltage of the drive array substrate applied to the gate line bus
  • G st is the storage capacitor
  • the appearance of the induced voltage causes the asymmetry of the driving voltage, resulting in fluctuations in the light transmittance, causing low-frequency brightness changes and avatar jitter, that is, flicker.
  • a larger storage capacitor C st is usually used for 0, but a conventional method of increasing the storage capacitor C st , such as increasing the area of the storage capacitor, causes the aperture ratio to decrease.
  • the parasitic capacitance can be reduced, the induced voltage can be reduced.
  • the specification of the thin film transistor is relatively strict in the prior art, it is difficult to realize the design of reducing the parasitic capacitance by changing the overlap area. 5 Summary of the content
  • An embodiment of the present invention provides an array substrate, including: a substrate; gate lines and data lines crossing each other disposed on the substrate; a thin film transistor and a pixel electrode disposed on the gate line and the data line a pixel unit, wherein a gate of the thin film transistor is connected to the gate line, a source of the thin film transistor is connected to the data line, and a drain of the thin film transistor is connected to the pixel electrode; And wherein the thickness of the gate of the thin film transistor is in a region facing the drain The thickness is smaller than the thickness of the region facing the channel of the thin film transistor.
  • Another embodiment of the present invention provides a method of fabricating an array substrate, comprising: forming a gate metal film on a substrate, patterning the gate metal film by a patterning process to form a gate metal layer; and forming a gate metal layer a gate insulating layer, an active layer, a source/drain metal layer and a common electrode line are formed on the substrate, wherein the gate metal layer comprises a gate line and a gate, and the source/drain metal layer comprises a source, a drain and a data line,
  • the gate, the active layer, the source, and the drain constitute a thin film transistor, and wherein a thickness ratio of the gate in a region facing the drain is in a trench with the thin film transistor The thickness of the area where the road is facing is small.
  • Still another embodiment of the present invention provides a display device comprising an array substrate according to any of the embodiments of the present invention.
  • FIG. 1 is a schematic structural view of an array substrate provided in the prior art
  • FIG. 2 is a schematic cross-sectional structural view of an array substrate provided in the prior art
  • FIG. 3 is a schematic structural diagram of an array substrate according to an embodiment of the present invention.
  • FIG. 4 is a schematic cross-sectional structural view of an array substrate according to an embodiment of the present invention.
  • FIG. 5 is a schematic structural diagram of another array substrate according to an embodiment of the present disclosure.
  • FIG. 6 is a schematic cross-sectional view of another array substrate according to an embodiment of the present invention
  • FIG. 7 is a schematic flowchart of a method for fabricating an array substrate according to an embodiment of the present invention
  • FIG. 9 is a flowchart of still another method for fabricating an array substrate according to an embodiment of the present invention.
  • An array substrate provided by an embodiment of the present invention, for example, the array substrate 20 shown in FIG. 3, the source 206 of the thin film transistor 204 of the substrate has an arc shape, and the drain 207 is viewed from a top view. One end is on the centripetal side of the curved source 206.
  • the array substrate 20 includes a substrate (e.g., a transparent substrate).
  • a gate line 201 and a data line 202 which are vertically and horizontally intersected are disposed on the substrate.
  • a thin film transistor 204 and a pixel electrode 203 are disposed in the pixel unit defined by the gate line 201 and the data line 202.
  • the gate 205 of the thin film transistor 204 is connected to the gate line 201, the source 206 is connected to the data line 202, and the drain 207 is connected to the pixel electrode 203.
  • the thickness of the gate electrode 205 of the thin film transistor 204 in a region facing the drain electrode 207 is smaller than the thickness of a region facing the channel of the thin film transistor 204.
  • the thickness of the gate electrode 205 of the thin film transistor 204 in the region facing the drain 207 is smaller than the thickness of the region facing the channel of the thin film transistor 204
  • FIG. 3 along the BB direction. Cut section view.
  • the thickness of the gate electrode 205 in the region facing the drain electrode 207 is smaller than that of the other regions, and exhibits a concave structure.
  • the thickness of the gate of the thin film transistor in a region facing the source may be further reduced, so that the gate of the thin film transistor
  • the thickness of the pole in the region facing the source is smaller than the thickness in the region facing the channel of the thin film transistor. This not only increases the distance between the gate and the drain but also increases the distance between the gate and the source, and can reduce the parasitic capacitance of the drain and the gate, thereby also reducing the induced voltage. Further, the thickness of the source may be equal to the thickness of the drain.
  • the common electrode line 302 is further formed on the array substrate 20 provided by the embodiment of the present invention, and the common electrode line 302 is disposed in the same layer as the data line 202, and between the two Electrically insulated from each other.
  • the two plates (the common electrode line and the pixel electrode) of the storage capacitor are separated by only one protective layer.
  • the two insulating plates are separated by a gate insulating layer and a protective layer. The distance between the storage capacitors is reduced, thereby increasing the storage capacitance, further reducing the induced voltage, improving screen flicker, and improving product quality.
  • the common electrode line and the data line can be arranged in parallel, so that the arrangement of multiple via holes can be avoided relative to other setting modes, and the process is simplified.
  • an active layer portion pattern may be formed under the common electrode line 302, and the active layer portion pattern supports the common electrode line, and the common electrode line and the pixel may be further reduced. The distance between the electrodes.
  • the active layer portion pattern coincides with the shape of the common electrode line.
  • An embodiment of the present invention provides an array substrate in which a thickness of a gate of a thin film transistor in a region facing the drain is smaller than a thickness of a region facing the channel of the thin film transistor, compared to the prior art.
  • the distance between the gate and the drain is increased, and the parasitic capacitance generated by the overlap region of the gate and the drain can be reduced, thereby reducing the induced voltage, thereby improving the screen flicker and improving the screen display of the product. quality.
  • the common electrode line is disposed in the same layer as the data line, and has no electrical connection, which can reduce the distance between the common electrode line and the pixel electrode, increase the storage capacitance, and reduce the induced voltage, thereby improving The screen flickers to improve the quality of the product screen display.
  • the embodiment of the present invention further provides an array substrate, exemplarily, the array substrate 20 shown in FIG. 5.
  • the source 206 and the drain 207 of the thin film transistor 204 may also have a rectangular shape when viewed from above.
  • the array substrate 20 includes a substrate (e.g., a transparent substrate).
  • a gate line 201 and a data line 202 which are vertically and horizontally intersected are disposed on the substrate.
  • a thin film transistor 204 and a pixel electrode 203 are disposed in the pixel unit defined by the gate line 201 and the data line 202.
  • the gate 205 of the thin film transistor 204 is connected to the gate line 205 and the gate line 201, the source 206 is connected to the data line 202, and the drain 207 is connected to the pixel electrode 203.
  • the thickness of the gate electrode 205 of the thin film transistor 204 in a region facing the drain electrode 207 is smaller than the thickness of a region facing the channel of the thin film transistor 204, as shown in Fig
  • the thickness of the region facing the source 206 is such that the thickness of the gate of the thin film transistor in a region facing the source is smaller than the thickness of a region facing the channel of the thin film transistor. This not only increases the distance between the gate and the drain but also increases the distance between the gate and the source, so that the parasitic capacitance C gd decreases and c gs also decreases, thereby further reducing the parasitic capacitance.
  • the induced voltage is reduced, the screen flicker is improved, and the display quality of the product screen is improved.
  • the common electrode line remains in conformity with the position in the prior art.
  • the common electrode line may also be disposed in the same layer as the data line, and electrically insulated between the two.
  • the two plates (the common electrode line and the pixel electrode) of the storage capacitor are separated by only one protective layer.
  • the two insulating plates are separated by a gate insulating layer and a protective layer. The distance between the storage capacitors is reduced, thereby increasing the storage capacitance, reducing the induced voltage, improving screen flicker, and improving product quality.
  • the pole line is arranged in parallel with the data line, and the data line and the common electrode line can be simultaneously formed by one photolithography process, which simplifies the process.
  • an active layer portion pattern may be formed under the common electrode line, and the active layer portion pattern supports the common electrode line to further reduce the distance between the common electrode and the pixel electrode, thereby increasing the storage capacitance Reduce the induced voltage.
  • the active layer portion pattern coincides with the shape of the common electrode line. 5 and FIG. 6 only describe the improvement on the gate.
  • An embodiment of the present invention provides an array substrate in which a thickness of a gate of a thin film transistor in a region facing the drain is smaller than a thickness of a region facing the channel of the thin film transistor, compared to the prior art.
  • the distance between the gate and the drain is increased, and the parasitic capacitance generated by the overlap region of the gate and the drain can be reduced, thereby reducing the induced voltage, thereby improving the screen flicker and improving the product quality.
  • a method for fabricating an array substrate according to an embodiment of the present invention includes: S401, forming a gate metal film on a substrate (for example, a transparent substrate), and patterning the gate metal film by a patterning process a gate metal layer; the gate metal layer includes: a gate line, and a gate having a region opposite to the drain and having a smaller thickness than a region facing the channel.
  • This increases the distance between the gate and the drain compared to the prior art, and can reduce the parasitic capacitance generated by the overlapping regions of the gate and the drain, thereby reducing the induced voltage and improving the screen. Blinking, improving product quality.
  • the process of forming the active layer and the source/drain metal layer is specifically: forming a semiconductor film and a source/drain metal film on a transparent substrate on which a gate insulating layer is formed, and the semiconductor is patterned by a single mask patterning process.
  • the thin film and the source/drain metal film are patterned to form an active layer and a source/drain metal layer;
  • the source/drain metal layer includes: a data line, a source and a drain of the thin film transistor, and a common electrode line.
  • the common electrode line and the data line are electrically insulated from each other.
  • the common electrode line and the pixel electrode are separated by only one protective layer, the distance between the common electrode line and the pixel electrode is reduced as compared with the prior art, and the storage capacitance is increased, thereby further reducing on the basis of step S401. Induced voltage.
  • a gate metal film is deposited on the substrate (for example, a transparent substrate) by sputtering, and the material of the metal film may be molybdenum, titanium, chromium, aluminum, aluminum germanium or a combination thereof.
  • the transparent substrate is subjected to a halftone or gray tone mask half exposure, and after development, the photoresist shown in FIG. 8(a) is in an IHJ-like structure (including a photoresist completely removed region). , the photoresist partially retained area and the photoresist completely reserved area).
  • the photoresist completely removed region includes a region outside the region where the gate metal layer is to be formed, the photoresist portion remaining region corresponds to a region corresponding to the gate and the drain, and the photoresist completely reserved region corresponds to the other region i or.
  • the gate metal film (corresponding to the gate metal film of the photoresist completely removed region) which is not covered by the photoresist is etched away by a wet etching process to obtain the structure shown in Fig. 8(b).
  • the photoresist is ashed, and the photoresist at the thinner position (retained portion of the photoresist portion) is completely ashed, and the underlying metal film is exposed, as shown in Fig. 8(c).
  • the exposed gate metal film is wet-etched to obtain the structure of Fig. 8 (d).
  • the photoresist is stripped to obtain a patterned gate metal layer, and the gate metal layer includes: a gate of the thin film transistor, as shown in FIG. 8(e).
  • a gate line can also be formed together with the gate electrode.
  • the gate line may have the same thickness as at the thicker portion of the gate.
  • a semiconductor film (the material is a semiconductor and a doped semiconductor) and a source/drain metal film are sequentially deposited, a photoresist is applied, and then a second exposure is performed.
  • the source/drain metal film is first etched, and then the photoresist is ashed to remove the light corresponding to the channel region.
  • the active layer is etched, and then a second source/drain metal film is etched, the source and drain metal layers in the trench are engraved, and the active layer at the channel of the array substrate is etched.
  • the semiconductor doped layer is removed, and the patterned active layer, the data line, the source 206 and the drain 207 of the thin film transistor, and the common electrode line 302 are obtained after stripping the photoresist, as shown in FIG. 8(f).
  • the common electrode line 302 is arranged in parallel with the data line. Since when the data line and the common electrode line are disposed in the same layer, if the arrangement direction of the common electrode line is the same as the original technology, that is, perpendicular to the data line, in order to avoid short circuit between the data line and the common electrode line, it is necessary to make a discontinuous setting.
  • the common electrode line, each of the common electrode lines needs to be connected in series with each other.
  • This structure requires that a via hole be provided on the protective layer at a position corresponding to both ends of each small common electrode line.
  • the protective layer is continuously deposited, exposed through a mask, and then etched after development to be disposed thereon.
  • the via hole whose drain is connected to the pixel electrode is as shown in Fig. 8(g), and since all the drawings in Fig. 8 are based on the cross section in the BB direction in Fig. 3, Fig. 8 (g)
  • the via holes formed in the ) are not identified, but those skilled in the art can unambiguously determine the position of the via holes according to the structure diagram shown in FIG.
  • the conductive layer may be indium tin oxide ITO
  • the conductive layer is subjected to mask exposure, and after development and etching, a patterned pixel electrode is obtained.
  • the pixel electrode portion covers the common electrode line, and the overlapping portion of the front projection portion is the storage capacitor covering position. Since the active layer portion pattern is formed under the common electrode line, the distance between the common electrode line and the pixel electrode is reduced, thereby increasing the storage capacitance, further reducing the induced voltage, improving the screen flicker, and improving product quality.
  • the array substrate shown in Fig. 5 (or Fig. 6) is provided as shown in Fig. 9, and its manufacturing method is provided.
  • a gate metal film and a photoresist are deposited on the transparent substrate 209.
  • a halftone mask or a gray tone mask is used to expose the photoresist, and a photoresist having a convex structure is obtained after development.
  • the metal not covered by the photoresist is etched by wet etching.
  • the photoresist is ashed into the dry etching apparatus to expose a part of the gate metal film.
  • a part of the metal of the exposed gate metal film is etched away by dry etching, and the photoresist is removed to form a stepped gate electrode 205, as shown in Fig. 9(f).
  • a gate insulating layer 301, a semiconductor film 208 (which may include a semiconductor and a doped semiconductor film), and a negative photoresist are deposited on the gate electrode.
  • the gate is used as a photomask, and self-aligned exposure is applied from the back surface of the substrate (the light is incident from the bottom to the top as shown in FIG. 9(g)), developed, and then dry-etched to form the active layer 208.
  • the self-aligned exposure refers to a process in which light is incident from the back surface of the array substrate with a gate metal as a mask, and the photoresist used is a negative photoresist when self-aligned exposure is used. .
  • the light incident direction is the bottom-up exposure.
  • the pattern of the gate can be used as a pattern of the mask, and the pattern of the active layer can be formed without using an additional mask, and the mask can be saved.
  • this back exposure process can make a pattern consistent with the gate without calibrating the position of the mask, such a back exposure process can be referred to as a self-alignment process.
  • the photoresist is removed to form the structure shown in Fig. 9(i).
  • a source-drain metal film is deposited on the active layer, and the metal in the surrounding and the channel is first etched by wet etching through a third patterning process, and is engraved by dry etching.
  • the doped semiconductor in the channel is etched away to form source and drain electrodes 206, 207 and the channel.
  • a protective layer 300 is deposited, and via holes are formed by the fourth patterning process.
  • a transparent conductive film is deposited, and the pixel electrode 203 is formed by the fifth patterning process.
  • the stepped gate formed increases the distance between the gate and the drain, and between the gate and the source, so that the parasitic capacitance C gd decreases and the C gs also decreases, which can be further reduced.
  • Parasitic capacitance which reduces the effect of screen flicker.
  • the active layer is separately prepared from the source and drain electrodes, and the gate electrode is used as a mask to back-expose the active layer. Such a patterning process can obtain an active layer that is completely blocked by the gate, thereby avoiding active under the influence of the backlight. The layer produces photocurrent, which improves the quality of the process.
  • a method for fabricating an array substrate according to an embodiment of the present invention wherein a thickness ratio of a gate of the thin film transistor in a region facing the drain is smaller than a thickness of a region facing the channel of the thin film transistor,
  • the distance between the gate and the source and the drain is increased, and the parasitic capacitance generated by the overlap region of the gate and the drain can be reduced, thereby reducing the induced voltage, thereby improving the screen flicker and improving the screen. product quality.
  • an embodiment of the present invention further provides a display device including an array substrate according to any of the embodiments of the present invention or an array substrate fabricated by the above method.
  • the display device may be a liquid crystal display, an organic light emitting display (OLED) or an electronic paper display or the like. Since the above array substrate is used, the display device according to the embodiment of the present invention can also reduce the parasitic capacitance generated by the overlapping regions of the gate and the drain, thereby reducing the induced voltage, thereby improving the screen flicker and improving Product quality.
  • An array substrate comprising:
  • the gate of the thin film transistor is connected to the gate line, the source of the thin film transistor is connected to the data line, and the drain of the thin film transistor is connected to the pixel electrode; Wherein the thickness of the gate of the thin film transistor in a region facing the drain is smaller than a thickness of a region facing the channel of the thin film transistor.
  • a source of the thin film transistor has an arc shape, and one end of a drain of the thin film transistor On the centripetal side of the curved source.
  • the array substrate according to any one of (1) to (5) further comprising: a common electrode line, wherein the common electrode line is disposed in the same layer as the data line, and the two are electrically connected to each other insulation.
  • a method for fabricating an array substrate comprising:
  • the gate metal layer includes a gate line and a gate
  • the source/drain metal layer includes a source, a drain, and a data line
  • the gate, the active layer, the source, and the drain constitute a thin film transistor, and wherein a thickness of the gate in a region facing the drain is smaller than a thickness of a region facing a channel of the thin film transistor.
  • Forming a photoresist developing and exposing it to form a photoresist completely removed region, a photoresist portion remaining region and a photoresist completely remaining region, wherein the photoresist completely removed region includes to form the a region outside the region of the gate metal layer, the photoresist portion remaining region corresponding to the region where the gate and the drain face, the photoresist completely reserved region corresponding to other regions; using an etching process Etching the gate metal film of the photoresist completely removed region; ashing the photoresist to remove the photoresist of the photoresist portion remaining region;
  • the remaining photoresist is stripped.
  • a display device comprising the array substrate according to any one of (1) to (9).

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Abstract

An array substrate and a manufacturing method thereof, and a display device. The array substrate (20) comprises: a substrate (209); a gate line (201) and a data line (202) that are arranged on the substrate (209) and crossed with each other; and a thin-film transistor (204) and a pixel electrode (203) that are arranged in a pixel unit defined by the gate line (201) and the data line (202). A gate (205) of the thin-film transistor (204) is connected to the gate line (201), a source (206) of the thin-film transistor (204) is connected to the data line (202), and a drain (207) of the thin-film transistor (204) is connected to the pixel electrode (203); and the thickness of the gate (205) of the thin-film transistor (204) in an area opposite to the drain (207) is smaller than the thickness of the gate (205) of the thin-film transistor (204) in an area opposite to a channel of the thin-film transistor (204).

Description

阵列基板及其制造方法和显示装置 技术领域  Array substrate, manufacturing method thereof and display device
5 本发明的实施例涉及一种阵列基板及其制造方法和显示装置。 背景技术  5 Embodiments of the present invention relate to an array substrate, a method of fabricating the same, and a display device. Background technique
参考图 1所示的阵列基板的俯视图以及图 2所示的 A-A方向的截面图, 现有技术中的阵列基板 10的结构为:在透明基板 109上形成有横纵交叉的栅 10 线和数据线, 在所述栅线和数据线所限定的像素单元中设置有薄膜晶体管 104和像素电极 103; 其中薄膜晶体管 104包括: 栅极 105、 源极 106和漏极 107, 且漏极 107通过过孔和像素电极 103电连接。 从俯视的角度可以看到, 栅极 105和漏极 107有重叠区域, 会产生寄生电容 Cgd。 由于漏极 107与栅 极 105的 Cgd有电容耦合效应, 会产生一个感生电压 AV: Referring to the top view of the array substrate shown in FIG. 1 and the cross-sectional view in the AA direction shown in FIG. 2, the array substrate 10 of the prior art has a structure in which a vertical cross-over gate 10 line and data are formed on the transparent substrate 109. a thin film transistor 104 and a pixel electrode 103 are disposed in the pixel unit defined by the gate line and the data line; wherein the thin film transistor 104 includes: a gate electrode 105, a source electrode 106 and a drain electrode 107, and the drain electrode 107 passes through The hole and the pixel electrode 103 are electrically connected. As can be seen from a top view, the gate 105 and the drain 107 have overlapping regions, which generate a parasitic capacitance C gd . Since the drain 107 has a capacitive coupling effect with the C gd of the gate 105, an induced voltage AV is generated:
AV=V *C / (C +C + C )  AV=V *C / (C +C + C )
i ~> a gd gd st LC i ~> a gd gd st LC
其中, να是加在栅线总线上的驱动阵列基板的脉冲电压的振幅, G st是存 储电容。 Where ν α is the amplitude of the pulse voltage of the drive array substrate applied to the gate line bus, and G st is the storage capacitor.
感生电压的出现会引起驱动电压的不对称, 导致光线透过率的起伏, 引 起低频率的亮度变化以及头像抖动, 即闪烁。 为减小感生电压影响, 通常使 0 用较大的存储电容 Cst, 但是常规增大存储电容 Cst的方法, 如增大存储电容 的面积, 会导致开口率减小。 另外, 虽然由上述公式可以看到减小寄生电容 也可以减小感生电压,但由于现有技术中对薄膜晶体管的规格要求比较严格, 使得通过改变重叠面积减小寄生电容的设计难以实现。 5 发明内容 The appearance of the induced voltage causes the asymmetry of the driving voltage, resulting in fluctuations in the light transmittance, causing low-frequency brightness changes and avatar jitter, that is, flicker. In order to reduce the influence of the induced voltage, a larger storage capacitor C st is usually used for 0, but a conventional method of increasing the storage capacitor C st , such as increasing the area of the storage capacitor, causes the aperture ratio to decrease. In addition, although it can be seen from the above formula that the parasitic capacitance can be reduced, the induced voltage can be reduced. However, since the specification of the thin film transistor is relatively strict in the prior art, it is difficult to realize the design of reducing the parasitic capacitance by changing the overlap area. 5 Summary of the content
本发明的一个实施例提供一种阵列基板, 包括: 基板; 设置于该基板上 的彼此交叉的栅线和数据线; 薄膜晶体管和像素电极, 设置在所述栅线和所 述数据线所限定的像素单元中,其中所述薄膜晶体管的栅极与所述栅线相连, 所述薄膜晶体管的源极与所述数据线相连, 所述薄膜晶体管的漏极与所述像 0 素电极相连; 且其中所述薄膜晶体管的栅极在与所述漏极正对的区域的厚度 比在与该薄膜晶体管的沟道正对的区域的厚度小。 An embodiment of the present invention provides an array substrate, including: a substrate; gate lines and data lines crossing each other disposed on the substrate; a thin film transistor and a pixel electrode disposed on the gate line and the data line a pixel unit, wherein a gate of the thin film transistor is connected to the gate line, a source of the thin film transistor is connected to the data line, and a drain of the thin film transistor is connected to the pixel electrode; And wherein the thickness of the gate of the thin film transistor is in a region facing the drain The thickness is smaller than the thickness of the region facing the channel of the thin film transistor.
本发明的另一个实施例提供一种阵列基板的制作方法, 包括: 在基板上 制作栅金属薄膜, 通过构图工艺将所述栅金属薄膜图案化以形成栅金属层; 以及在形成有栅金属层的基板上形成栅绝缘层、 有源层、 源漏金属层和公共 电极线, 其中所述栅金属层包括栅线和栅极, 所述源漏金属层包括源极、 漏 极和数据线, 所述栅极、所述有源层、 所述源极和所述漏极构成薄膜晶体管, 且其中所述栅极在与所述漏极正对的区域的厚度比在与该薄膜晶体管的沟道 正对的区域的厚度小。  Another embodiment of the present invention provides a method of fabricating an array substrate, comprising: forming a gate metal film on a substrate, patterning the gate metal film by a patterning process to form a gate metal layer; and forming a gate metal layer a gate insulating layer, an active layer, a source/drain metal layer and a common electrode line are formed on the substrate, wherein the gate metal layer comprises a gate line and a gate, and the source/drain metal layer comprises a source, a drain and a data line, The gate, the active layer, the source, and the drain constitute a thin film transistor, and wherein a thickness ratio of the gate in a region facing the drain is in a trench with the thin film transistor The thickness of the area where the road is facing is small.
本发明的再一个实施例提供一种显示装置, 包括根据本发明任一实施例 的阵列基板。 附图说明  Still another embodiment of the present invention provides a display device comprising an array substrate according to any of the embodiments of the present invention. DRAWINGS
为了更清楚地说明本发明实施例的技术方案, 下面将对实施例的附图作 简单地介绍,显而易见地,下面描述中的附图仅仅涉及本发明的一些实施例, 而非对本发明的限制。  In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly described below. It is obvious that the drawings in the following description relate only to some embodiments of the present invention, and are not intended to limit the present invention. .
图 1为现有技术中提供的一种阵列基板的结构示意图;  1 is a schematic structural view of an array substrate provided in the prior art;
图 2为现有技术中提供的一种阵列基板的剖面结构示意图;  2 is a schematic cross-sectional structural view of an array substrate provided in the prior art;
图 3为本发明实施例提供的一种阵列基板的结构示意图;  3 is a schematic structural diagram of an array substrate according to an embodiment of the present invention;
图 4为本发明实施例提供的一种阵列基板的剖面结构示意图;  4 is a schematic cross-sectional structural view of an array substrate according to an embodiment of the present invention;
图 5为本发明实施例提供的另一种阵列基板的结构示意图;  FIG. 5 is a schematic structural diagram of another array substrate according to an embodiment of the present disclosure;
图 6为本发明实施例提供的另一种阵列基板的剖面结构示意图; 图 7为本发明实施例提供的一种阵列基板制作方法的流程示意图; 图 8为本发明实施例提供的又一种阵列基板制作方法的流程图; 以及 图 9为本发明实施例提供的再一种阵列基板制作方法的流程图。 具体实施方式  FIG. 6 is a schematic cross-sectional view of another array substrate according to an embodiment of the present invention; FIG. 7 is a schematic flowchart of a method for fabricating an array substrate according to an embodiment of the present invention; FIG. A flowchart of a method for fabricating an array substrate; and FIG. 9 is a flowchart of still another method for fabricating an array substrate according to an embodiment of the present invention. detailed description
为使本发明实施例的目的、 技术方案和优点更加清楚, 下面将结合本发 明实施例的附图,对本发明实施例的技术方案进行清楚、 完整地描述。显然, 所描述的实施例是本发明的一部分实施例, 而不是全部的实施例。 基于所描 述的本发明的实施例, 本领域普通技术人员在无需创造性劳动的前提下所获 得的所有其他实施例, 都属于本发明保护的范围。 The technical solutions of the embodiments of the present invention will be clearly and completely described in the following with reference to the accompanying drawings. It is apparent that the described embodiments are part of the embodiments of the invention, rather than all of the embodiments. Based on the described embodiments of the present invention, those of ordinary skill in the art can obtain without the need for creative labor. All other embodiments obtained are within the scope of the invention.
本发明实施例提供的一种阵列基板, 示例性的, 如图 3所示的阵列基板 20, 从俯视图中看, 该基板的薄膜晶体管 204的源极 206的形状为弧形, 该 漏极 207的一端处于弧形源极 206的向心侧。该阵列基板 20包括基板(例如 为透明基板) 。 在该基板上设置有横纵交叉的栅线 201和数据线 202。 在该 栅线 201和数据线 202所限定的像素单元中设置有薄膜晶体管 204和像素电 极 203。 该薄膜晶体管 204的栅极 205与栅线 201相连, 源极 206与数据线 202相连, 漏极 207与像素电极 203相连。 该薄膜晶体管 204的栅极 205在 与该漏极 207正对的区域的厚度比在与该薄膜晶体管 204的沟道正对的区域 的厚度小。  An array substrate provided by an embodiment of the present invention, for example, the array substrate 20 shown in FIG. 3, the source 206 of the thin film transistor 204 of the substrate has an arc shape, and the drain 207 is viewed from a top view. One end is on the centripetal side of the curved source 206. The array substrate 20 includes a substrate (e.g., a transparent substrate). A gate line 201 and a data line 202 which are vertically and horizontally intersected are disposed on the substrate. A thin film transistor 204 and a pixel electrode 203 are disposed in the pixel unit defined by the gate line 201 and the data line 202. The gate 205 of the thin film transistor 204 is connected to the gate line 201, the source 206 is connected to the data line 202, and the drain 207 is connected to the pixel electrode 203. The thickness of the gate electrode 205 of the thin film transistor 204 in a region facing the drain electrode 207 is smaller than the thickness of a region facing the channel of the thin film transistor 204.
为了清楚的描述薄膜晶体管 204的栅极 205在与漏极 207正对的区域的 厚度比在与该薄膜晶体管 204的沟道正对的区域的厚度小这一结构, 可以参 考图 3沿 B-B方向切开的截面图。 如图 4所示, 栅极 205在与漏极 207正对 的区域的厚度比其他区域厚度小, 呈现出凹状结构。  In order to clearly describe the structure in which the thickness of the gate electrode 205 of the thin film transistor 204 in the region facing the drain 207 is smaller than the thickness of the region facing the channel of the thin film transistor 204, reference may be made to FIG. 3 along the BB direction. Cut section view. As shown in Fig. 4, the thickness of the gate electrode 205 in the region facing the drain electrode 207 is smaller than that of the other regions, and exhibits a concave structure.
可选的, 在减小栅极在与漏极正对的区域的厚度的基础上, 还可以进一 步减小该薄膜晶体管的栅极在与源极正对的区域的厚度, 使得薄膜晶体管的 栅极在与源极正对的区域的厚度比在与该薄膜晶体管的沟道正对的区域的厚 度小。 这样不仅增大了栅极与漏极间的距离也增大了栅极与源极间的距离, 能够减小漏极和栅极的寄生电容,从而也可以减小了感生电压。更进一步的, 源极的厚度可以和漏极的厚度相等。  Optionally, on the basis of reducing the thickness of the gate in a region facing the drain, the thickness of the gate of the thin film transistor in a region facing the source may be further reduced, so that the gate of the thin film transistor The thickness of the pole in the region facing the source is smaller than the thickness in the region facing the channel of the thin film transistor. This not only increases the distance between the gate and the drain but also increases the distance between the gate and the source, and can reduce the parasitic capacitance of the drain and the gate, thereby also reducing the induced voltage. Further, the thickness of the source may be equal to the thickness of the drain.
可选的,如图 3和图 4所示,本发明实施例所提供的阵列基板 20上还形 成有公共电极线 302, 且公共电极线 302与数据线 202同层设置, 且两者之 间彼此电绝缘。 这样使得存储电容的两极板(公共电极线和像素电极) 间仅 隔了一层保护层, 比起现有技术中两极板间隔着栅绝缘层和保护层两层绝缘 层如图 1所示, 存储电容间距离减小, 从而增大了存储电容, 进一步的减小 了感生电压, 改善了屏幕闪烁, 提高了产品质量。 为保证同层设置的公共电 极线与数据线之间电绝缘, 可以将公共电极线与数据线平行设置, 这样相对 于其他设置方式可以避免多过孔的设置, 简化了工艺。  Optionally, as shown in FIG. 3 and FIG. 4, the common electrode line 302 is further formed on the array substrate 20 provided by the embodiment of the present invention, and the common electrode line 302 is disposed in the same layer as the data line 202, and between the two Electrically insulated from each other. In this way, the two plates (the common electrode line and the pixel electrode) of the storage capacitor are separated by only one protective layer. Compared with the prior art, the two insulating plates are separated by a gate insulating layer and a protective layer. The distance between the storage capacitors is reduced, thereby increasing the storage capacitance, further reducing the induced voltage, improving screen flicker, and improving product quality. In order to ensure electrical insulation between the common electrode line and the data line set in the same layer, the common electrode line and the data line can be arranged in parallel, so that the arrangement of multiple via holes can be avoided relative to other setting modes, and the process is simplified.
进一步的, 该公共电极线 302的下面还可以形成有源层部分图案, 所述 有源层部分图案支撑所述公共电极线, 可以进一步的减小公共电极线与像素 电极间的距离。 可选的, 有源层部分图案与公共电极线的形状重合。 Further, an active layer portion pattern may be formed under the common electrode line 302, and the active layer portion pattern supports the common electrode line, and the common electrode line and the pixel may be further reduced. The distance between the electrodes. Optionally, the active layer portion pattern coincides with the shape of the common electrode line.
本发明实施例提供的一种阵列基板, 由于薄膜晶体管的栅极在与该漏极 正对的区域的厚度比在与该薄膜晶体管的沟道正对的区域的厚度小, 相对于 现有技术而言增大了栅极与漏极间的距离, 能够减小栅极和漏极重叠区域所 产生的寄生电容, 从而使得感生电压减小, 进而改善了屏幕闪烁, 提高了产 品的画面显示质量。 进一步的, 公共电极线与数据线同层设置, 且没有电连 接, 可以减小公共电极线与像素电极之间的距离, 增大存储电容的同时, 还 减小了感生电压, 从而也改善了屏幕闪烁, 提高产品画面显示质量。  An embodiment of the present invention provides an array substrate in which a thickness of a gate of a thin film transistor in a region facing the drain is smaller than a thickness of a region facing the channel of the thin film transistor, compared to the prior art. In addition, the distance between the gate and the drain is increased, and the parasitic capacitance generated by the overlap region of the gate and the drain can be reduced, thereby reducing the induced voltage, thereby improving the screen flicker and improving the screen display of the product. quality. Further, the common electrode line is disposed in the same layer as the data line, and has no electrical connection, which can reduce the distance between the common electrode line and the pixel electrode, increase the storage capacitance, and reduce the induced voltage, thereby improving The screen flickers to improve the quality of the product screen display.
本发明实施例还提供了一种阵列基板, 示例性的, 如图 5所示的阵列基 板 20, 从俯视中看, 薄膜晶体管 204的源极 206、 漏极 207的形状还可以是 矩形。 该阵列基板 20包括基板(例如为透明基板)。 在该基板上设置有横纵 交叉的栅线 201和数据线 202。 在该栅线 201和数据线 202所限定的像素单 元中设置有薄膜晶体管 204和像素电极 203。 该薄膜晶体管 204的栅极 205 与栅栅极 205与栅线 201相连, 源极 206与数据线 202相连, 漏极 207与像 素电极 203相连。 该薄膜晶体管 204的栅极 205在与该漏极 207正对的区域 的厚度比在与该薄膜晶体管 204的沟道正对的区域的厚度小, 如图 6所示。  The embodiment of the present invention further provides an array substrate, exemplarily, the array substrate 20 shown in FIG. 5. The source 206 and the drain 207 of the thin film transistor 204 may also have a rectangular shape when viewed from above. The array substrate 20 includes a substrate (e.g., a transparent substrate). A gate line 201 and a data line 202 which are vertically and horizontally intersected are disposed on the substrate. A thin film transistor 204 and a pixel electrode 203 are disposed in the pixel unit defined by the gate line 201 and the data line 202. The gate 205 of the thin film transistor 204 is connected to the gate line 205 and the gate line 201, the source 206 is connected to the data line 202, and the drain 207 is connected to the pixel electrode 203. The thickness of the gate electrode 205 of the thin film transistor 204 in a region facing the drain electrode 207 is smaller than the thickness of a region facing the channel of the thin film transistor 204, as shown in Fig. 6.
沿图 5所示阵列基板的 B-B方向切开的截面图即图 6所示,在减小栅极 205在漏极 207正对区域的厚度的基础上, 还可以进一步减小栅极 205在与 源极 206正对的区域的厚度, 使得所述薄膜晶体管的栅极在与所述源极正对 的区域的厚度比在与该薄膜晶体管的沟道正对的区域的厚度小。 这样不仅增 大了栅极与漏极间的距离还增大了栅极与源极间的距离, 使得寄生电容 Cgd 降低的同时, cgs也降低, 从而进一步的减小了寄生电容, 进而减小了感生电 压, 改善了屏幕闪烁, 提高了产品画面显示质量。 A cross-sectional view taken along the BB direction of the array substrate shown in FIG. 5, that is, as shown in FIG. 6, can reduce the thickness of the gate 205 in the region facing the drain 207, and further reduce the gate 205. The thickness of the region facing the source 206 is such that the thickness of the gate of the thin film transistor in a region facing the source is smaller than the thickness of a region facing the channel of the thin film transistor. This not only increases the distance between the gate and the drain but also increases the distance between the gate and the source, so that the parasitic capacitance C gd decreases and c gs also decreases, thereby further reducing the parasitic capacitance. The induced voltage is reduced, the screen flicker is improved, and the display quality of the product screen is improved.
上述图 5和图 6所示的阵列基板上, 公共电极线保持和现有技术中的位 置一致。 参考上一实施例中所描述的公共电极线的位置, 在本发明实施例中 公共电极线也可以与数据线同层设置, 且两者之间电绝缘。 这样使得存储电 容的两极板(公共电极线和像素电极) 间仅隔了一层保护层, 比起现有技术 中两极板间隔着栅绝缘层和保护层两层绝缘层如图 1所示, 存储电容间距离 减小, 从而增大了存储电容, 减小了感生电压, 改善了屏幕闪烁, 提高了产 品质量。 为保证同层设置的公共电极线与数据线之间电绝缘, 可以将公共电 极线与数据线平行设置, 可以通过一次光刻工艺同时形成数据线及公共电极 线, 简化工艺。 On the array substrate shown in FIGS. 5 and 6 above, the common electrode line remains in conformity with the position in the prior art. Referring to the position of the common electrode line described in the previous embodiment, in the embodiment of the present invention, the common electrode line may also be disposed in the same layer as the data line, and electrically insulated between the two. In this way, the two plates (the common electrode line and the pixel electrode) of the storage capacitor are separated by only one protective layer. Compared with the prior art, the two insulating plates are separated by a gate insulating layer and a protective layer. The distance between the storage capacitors is reduced, thereby increasing the storage capacitance, reducing the induced voltage, improving screen flicker, and improving product quality. In order to ensure electrical insulation between the common electrode line and the data line set in the same layer, public electricity can be used. The pole line is arranged in parallel with the data line, and the data line and the common electrode line can be simultaneously formed by one photolithography process, which simplifies the process.
进一步的, 该公共电极线的下面还可以形成有源层部分图案, 所述有源 层部分图案支撑所述公共电极线, 进一步减小公共电极与像素电极的距离, 这样可以增大存储电容进而减小感生电压。 可选的, 有源层部分图案与公共 电极线的形状重合。 图 5和图 6中只是描述了栅极上的改进, 对于根据本实 施例所提供的阵列基板的其他结构, 可以参考以上实施例的描述(例如, 图 3和图 4 ) , 这里不再赘述。  Further, an active layer portion pattern may be formed under the common electrode line, and the active layer portion pattern supports the common electrode line to further reduce the distance between the common electrode and the pixel electrode, thereby increasing the storage capacitance Reduce the induced voltage. Alternatively, the active layer portion pattern coincides with the shape of the common electrode line. 5 and FIG. 6 only describe the improvement on the gate. For other structures of the array substrate provided according to the embodiment, reference may be made to the description of the above embodiments (for example, FIG. 3 and FIG. 4), and details are not described herein again. .
本发明实施例提供的一种阵列基板, 由于薄膜晶体管的栅极在与该漏极 正对的区域的厚度比在与该薄膜晶体管的沟道正对的区域的厚度小, 相对于 现有技术而言增大了栅极与漏极间的距离, 能够减小栅极和漏极重叠区域所 产生的寄生电容, 从而使得感生电压减小, 进而改善了屏幕闪烁, 提高了产 品质量。  An embodiment of the present invention provides an array substrate in which a thickness of a gate of a thin film transistor in a region facing the drain is smaller than a thickness of a region facing the channel of the thin film transistor, compared to the prior art. In addition, the distance between the gate and the drain is increased, and the parasitic capacitance generated by the overlap region of the gate and the drain can be reduced, thereby reducing the induced voltage, thereby improving the screen flicker and improving the product quality.
本发明实施例提供的一种阵列基板的制作方法, 如图 7所示, 包括: S401、 在基板(例如为透明基板)上制作栅金属薄膜, 通过构图工艺将 所述栅金属薄膜图案化形成栅金属层; 该栅金属层包括: 栅线, 以及与漏极 正对的区域比与沟道正对的区域厚度小的栅极。  A method for fabricating an array substrate according to an embodiment of the present invention, as shown in FIG. 7, includes: S401, forming a gate metal film on a substrate (for example, a transparent substrate), and patterning the gate metal film by a patterning process a gate metal layer; the gate metal layer includes: a gate line, and a gate having a region opposite to the drain and having a smaller thickness than a region facing the channel.
这样就使得相对于现有技术而言增大了栅极与漏极间的距离, 能够减小 栅极和漏极重叠区域所产生的寄生电容, 从而使得感生电压减小, 进而改善 了屏幕闪烁, 提高了产品质量。  This increases the distance between the gate and the drain compared to the prior art, and can reduce the parasitic capacitance generated by the overlapping regions of the gate and the drain, thereby reducing the induced voltage and improving the screen. Blinking, improving product quality.
S402、 在形成有栅金属层的透明基板上依次形成栅绝缘层、 有源层、 源 漏金属层、 保护层以及像素电极层。  S402, sequentially forming a gate insulating layer, an active layer, a source/drain metal layer, a protective layer, and a pixel electrode layer on the transparent substrate on which the gate metal layer is formed.
其中, 优选的, 形成所述有源层、 源漏金属层的过程具体为: 在形成有 栅绝缘层的透明基板上制作半导体薄膜和源漏金属薄膜, 通过一次掩模构图 工艺将所述半导体薄膜和源漏金属薄膜图案化形成有源层和源漏金属层; 所 述源漏金属层包括: 数据线、 薄膜晶体管的源极和漏极、 以及公共电极线。 公共电极线与数据线彼此电绝缘。 由于公共电极线与像素电极间仅隔一层保 护层, 与现有技术相比减小了公共电极线与像素电极间的距离, 增大了存储 电容, 从而在步骤 S401的基础上进一步减小感生电压。  Preferably, the process of forming the active layer and the source/drain metal layer is specifically: forming a semiconductor film and a source/drain metal film on a transparent substrate on which a gate insulating layer is formed, and the semiconductor is patterned by a single mask patterning process. The thin film and the source/drain metal film are patterned to form an active layer and a source/drain metal layer; the source/drain metal layer includes: a data line, a source and a drain of the thin film transistor, and a common electrode line. The common electrode line and the data line are electrically insulated from each other. Since the common electrode line and the pixel electrode are separated by only one protective layer, the distance between the common electrode line and the pixel electrode is reduced as compared with the prior art, and the storage capacitance is increased, thereby further reducing on the basis of step S401. Induced voltage.
下面针对图 3 (或图 4 )所示阵列基板, 如图 8所示, 提供其制造方法。 在基板(例如透明基板)上釆用溅射法沉积栅金属薄膜, 该金属薄膜的 材料可以为钼、 钛、 铬、 铝、 铝钕或其组合。 其次, 涂覆光刻胶后对该透明 基板进行半色调或灰色调掩模法半曝光, 显影后得到图 8 ( a )所示的光刻胶 呈 IHJ状结构 (包括光刻胶完全去除区域, 光刻胶部分保留区域和光刻胶完全 保留区域) 。 光刻胶完全去除区域包括要形成栅金属层的区域之外的区域, 光刻胶部分保留区域对应于栅极与漏极对应的区域, 光刻胶完全保留区域对 应于其他区 i或。 Next, for the array substrate shown in Fig. 3 (or Fig. 4), as shown in Fig. 8, a manufacturing method thereof will be provided. A gate metal film is deposited on the substrate (for example, a transparent substrate) by sputtering, and the material of the metal film may be molybdenum, titanium, chromium, aluminum, aluminum germanium or a combination thereof. Secondly, after the photoresist is coated, the transparent substrate is subjected to a halftone or gray tone mask half exposure, and after development, the photoresist shown in FIG. 8(a) is in an IHJ-like structure (including a photoresist completely removed region). , the photoresist partially retained area and the photoresist completely reserved area). The photoresist completely removed region includes a region outside the region where the gate metal layer is to be formed, the photoresist portion remaining region corresponds to a region corresponding to the gate and the drain, and the photoresist completely reserved region corresponds to the other region i or.
使用湿刻工艺, 将未被光刻胶覆盖的栅金属薄膜(对应于光刻胶完全去 除区域的栅金属薄膜)刻蚀掉, 得到图 8 ( b )所示的结构。  The gate metal film (corresponding to the gate metal film of the photoresist completely removed region) which is not covered by the photoresist is etched away by a wet etching process to obtain the structure shown in Fig. 8(b).
对光刻胶进行灰化, 原本较薄位置处(光刻胶部分保留区域) 的光刻胶 被灰化完全, 暴露出其下的栅金属薄膜, 如图 8 ( c )所示结构。  The photoresist is ashed, and the photoresist at the thinner position (retained portion of the photoresist portion) is completely ashed, and the underlying metal film is exposed, as shown in Fig. 8(c).
对暴露出的栅金属薄膜湿刻, 得到图 8 ( d ) 的结构。  The exposed gate metal film is wet-etched to obtain the structure of Fig. 8 (d).
剥离光刻胶, 得到图形化后的栅金属层, 栅金属层包括: 薄膜晶体管的 栅极, 如图 8 ( e )所示的结构。 在该步骤中, 还可以与栅极一起形成栅线。 例如, 栅线可以具有与所述栅极较厚部分处相同的厚度。  The photoresist is stripped to obtain a patterned gate metal layer, and the gate metal layer includes: a gate of the thin film transistor, as shown in FIG. 8(e). In this step, a gate line can also be formed together with the gate electrode. For example, the gate line may have the same thickness as at the thicker portion of the gate.
在沉积有栅绝缘层 300的基板表面依次沉积半导体薄膜 (其材料是半导 体和掺杂半导体)和源漏金属薄膜, 涂覆光刻胶, 然后进行第二次曝光。 该 次工艺, 首先利用灰色调掩模板或半色调掩模板进行曝光、 显影后, 对源漏 金属薄膜进行第一次刻蚀, 之后进行对光刻胶进行灰化, 去除对应沟道区域 的光刻胶, 再进行有源层的刻蚀, 随后进行第二次源漏金属薄膜刻蚀, 刻去 沟道里的源漏金属层, 再对阵列基板沟道处的有源层进行刻蚀, 除掉半导体 掺杂层, 剥离光刻胶后得到图形化后的有源层, 数据线, 薄膜晶体管的源极 206和漏极 207, 以及公共电极线 302, 如图 8 ( f )所示。 公共电极线 302与 数据线平行排列。 由于当数据线和公共电极线同层设置时, 如果公共电极线 的排列方向与原有技术相同, 即垂直于数据线排布, 为了避免数据线与公共 电极线短路, 则必须制作间断设置的公共电极线, 每段公共电极线都需要相 互串联, 这一结构要求在保护层上相对应于每小段公共电极线两端的位置设 置过孔。 为了简化工艺, 本发明实施例中优选的将公共电极线与数据线平行 排列, 避免了设置多个过孔的制作工艺。  On the surface of the substrate on which the gate insulating layer 300 is deposited, a semiconductor film (the material is a semiconductor and a doped semiconductor) and a source/drain metal film are sequentially deposited, a photoresist is applied, and then a second exposure is performed. In this process, first, after exposure and development using a gray tone mask or a halftone mask, the source/drain metal film is first etched, and then the photoresist is ashed to remove the light corresponding to the channel region. After etching, the active layer is etched, and then a second source/drain metal film is etched, the source and drain metal layers in the trench are engraved, and the active layer at the channel of the array substrate is etched. The semiconductor doped layer is removed, and the patterned active layer, the data line, the source 206 and the drain 207 of the thin film transistor, and the common electrode line 302 are obtained after stripping the photoresist, as shown in FIG. 8(f). The common electrode line 302 is arranged in parallel with the data line. Since when the data line and the common electrode line are disposed in the same layer, if the arrangement direction of the common electrode line is the same as the original technology, that is, perpendicular to the data line, in order to avoid short circuit between the data line and the common electrode line, it is necessary to make a discontinuous setting. The common electrode line, each of the common electrode lines needs to be connected in series with each other. This structure requires that a via hole be provided on the protective layer at a position corresponding to both ends of each small common electrode line. In order to simplify the process, it is preferable in the embodiment of the present invention to arrange the common electrode lines in parallel with the data lines, thereby avoiding a manufacturing process of providing a plurality of via holes.
随后继续沉积保护层, 通过掩模曝光, 显影后再进行刻蚀以在其上设置 漏极与像素电极相连的过孔, 完成后其截面如图 8 (g)所示, 由于图 8中所 有附图均是以图 3中 B-B方向的截面为基础的, 故在图 8 (g)中所形成的过 孔并未标识, 但本领域技术人员可以根据图 3所示的结构图毫无疑义的确定 过孔的位置。 Subsequently, the protective layer is continuously deposited, exposed through a mask, and then etched after development to be disposed thereon. The via hole whose drain is connected to the pixel electrode is as shown in Fig. 8(g), and since all the drawings in Fig. 8 are based on the cross section in the BB direction in Fig. 3, Fig. 8 (g) The via holes formed in the ) are not identified, but those skilled in the art can unambiguously determine the position of the via holes according to the structure diagram shown in FIG.
在形成具有过孔的保护层后, 在进行像素电极的图形化, 如图 8 (h)所 示, 例如, 沉积一透明导电层在保护层上, 该导电层可以是氧化铟锡 ITO, 对该导电层进行掩模曝光, 显影刻蚀后得到图形化的像素电极。 该像素电极 部分覆盖公共电极线, 两者正面投影部分重叠区域即为存储电容覆盖位置。 由于公共电极线下面还形成有有源层部分图案, 减小了公共电极线与像素电 极间的距离, 从而增大了存储电容, 进一步的减小了感生电压, 改善了屏幕 闪烁, 提高了产品质量。  After the protective layer having via holes is formed, patterning of the pixel electrodes is performed, as shown in FIG. 8(h), for example, depositing a transparent conductive layer on the protective layer, the conductive layer may be indium tin oxide ITO, The conductive layer is subjected to mask exposure, and after development and etching, a patterned pixel electrode is obtained. The pixel electrode portion covers the common electrode line, and the overlapping portion of the front projection portion is the storage capacitor covering position. Since the active layer portion pattern is formed under the common electrode line, the distance between the common electrode line and the pixel electrode is reduced, thereby increasing the storage capacitance, further reducing the induced voltage, improving the screen flicker, and improving product quality.
下面针对图 5(或图 6)所示的阵列基板,如图 9所示,提供其制造方法。 如图 9 (a)所示, 在透明基板 209上沉积栅金属薄膜以及光刻胶。  Next, the array substrate shown in Fig. 5 (or Fig. 6) is provided as shown in Fig. 9, and its manufacturing method is provided. As shown in Fig. 9 (a), a gate metal film and a photoresist are deposited on the transparent substrate 209.
如图 9 (b)所示, 例如半色调掩模或灰色调掩模对光刻胶进行曝光, 显 影后得到凸状结构的光刻胶。  As shown in Fig. 9(b), for example, a halftone mask or a gray tone mask is used to expose the photoresist, and a photoresist having a convex structure is obtained after development.
如图 9 (c)所示, 利用湿刻的方法刻蚀掉未被光刻胶覆盖的金属。  As shown in Fig. 9(c), the metal not covered by the photoresist is etched by wet etching.
如图 9 (d)所示, 进入干刻设备中进行光刻胶灰化, 使得一部分栅金属 薄膜棵露。  As shown in Fig. 9(d), the photoresist is ashed into the dry etching apparatus to expose a part of the gate metal film.
如图 9(e)所示,用干刻的方法刻蚀掉棵露的栅金属薄膜的一部分金属, 去掉光刻胶形成阶梯式栅极 205, 如图 9 (f)所示。  As shown in Fig. 9(e), a part of the metal of the exposed gate metal film is etched away by dry etching, and the photoresist is removed to form a stepped gate electrode 205, as shown in Fig. 9(f).
如图 9 (g)所示, 在栅极上沉积栅绝缘层 301、 半导体薄膜 208 (可以 包括半导体和掺杂半导体两层薄膜) , 以及涂上负性光刻胶。  As shown in Fig. 9(g), a gate insulating layer 301, a semiconductor film 208 (which may include a semiconductor and a doped semiconductor film), and a negative photoresist are deposited on the gate electrode.
利用栅极做光罩, 从基板背面釆用自对准曝光(按照图 9 (g)所示, 光 射入方向为自下而上的曝光) , 显影, 再进行干刻形成有源层 208。 所谓自 对准曝光是指光从阵列基板的背面射入以栅极金属作为光罩进行曝光的工 艺, 并且, 在釆用自对准曝光时, 所使用的光刻胶为负性光刻胶。 按照图 9 (h)所示, 光射入方向为自下而上的曝光。 这样就可以将栅极的图案作为掩 膜板的图案, 而不需要额外使用掩膜板就可以形成有源层的图案, 可以节省 掩模板。 再者, 由于釆用这种背曝光工艺可以在无需校准掩模板位置的情况 下, 做出与栅极一致的图案, 故可将这种背面曝光工艺称为自对准工艺。 去除光刻胶, 形成图 9 ( i )所示的结构。 The gate is used as a photomask, and self-aligned exposure is applied from the back surface of the substrate (the light is incident from the bottom to the top as shown in FIG. 9(g)), developed, and then dry-etched to form the active layer 208. . The self-aligned exposure refers to a process in which light is incident from the back surface of the array substrate with a gate metal as a mask, and the photoresist used is a negative photoresist when self-aligned exposure is used. . According to Fig. 9 (h), the light incident direction is the bottom-up exposure. Thus, the pattern of the gate can be used as a pattern of the mask, and the pattern of the active layer can be formed without using an additional mask, and the mask can be saved. Moreover, since this back exposure process can make a pattern consistent with the gate without calibrating the position of the mask, such a back exposure process can be referred to as a self-alignment process. The photoresist is removed to form the structure shown in Fig. 9(i).
如图 9 (j )所示, 在有源层上沉积源漏金属薄膜, 通过第三次构图工艺, 先用湿刻的方法刻蚀掉周围和沟道中的金属, 在用干刻的方法刻蚀掉沟道中 的掺杂半导体, 形成源漏极 206、 207和沟道。 之后, 沉积保护层 300, 通过 第四次构图工艺形成过孔。 最后, 沉积透明导电薄膜, 通过第五次构图工艺 形成像素电极 203。  As shown in FIG. 9(j), a source-drain metal film is deposited on the active layer, and the metal in the surrounding and the channel is first etched by wet etching through a third patterning process, and is engraved by dry etching. The doped semiconductor in the channel is etched away to form source and drain electrodes 206, 207 and the channel. Thereafter, a protective layer 300 is deposited, and via holes are formed by the fourth patterning process. Finally, a transparent conductive film is deposited, and the pixel electrode 203 is formed by the fifth patterning process.
这样一来, 形成的阶梯状栅极, 增大了栅极和漏极间, 栅极和源极间的 距离, 使得寄生电容 Cgd降低的同时, Cgs也降低, 这样可以进一步的减小寄 生电容, 从而达到减少屏幕闪烁的效果。 此外, 有源层与源漏极分开制备, 以栅极为光罩, 对有源层进行背曝光, 这样的构图工艺能够得到被栅极全部 遮挡的有源层, 避免了在背光影响下有源层产生光电流, 提高了工艺质量。 In this way, the stepped gate formed increases the distance between the gate and the drain, and between the gate and the source, so that the parasitic capacitance C gd decreases and the C gs also decreases, which can be further reduced. Parasitic capacitance, which reduces the effect of screen flicker. In addition, the active layer is separately prepared from the source and drain electrodes, and the gate electrode is used as a mask to back-expose the active layer. Such a patterning process can obtain an active layer that is completely blocked by the gate, thereby avoiding active under the influence of the backlight. The layer produces photocurrent, which improves the quality of the process.
本发明实施例提供的一种阵列基板的制作方法, 由于薄膜晶体管的栅极 在与该漏极正对的区域的厚度比在与该薄膜晶体管的沟道正对的区域的厚度 小, 相对于现有技术而言增大了栅极与源漏极间的距离, 能够减小栅极和漏 极重叠区域所产生的寄生电容, 从而使得感生电压减小, 进而改善了屏幕闪 烁, 提高了产品质量。  A method for fabricating an array substrate according to an embodiment of the present invention, wherein a thickness ratio of a gate of the thin film transistor in a region facing the drain is smaller than a thickness of a region facing the channel of the thin film transistor, In the prior art, the distance between the gate and the source and the drain is increased, and the parasitic capacitance generated by the overlap region of the gate and the drain can be reduced, thereby reducing the induced voltage, thereby improving the screen flicker and improving the screen. product quality.
另外, 根据本发明的实施例还提供一种显示装置, 该显示装置包括根据 本发明任一实施例的阵列基板或由上述方法制作的阵列基板。 该显示装置可 以为液晶显示器、 有机发光显示器(OLED )或电子纸显示器等。 由于釆用 了上述阵列基板, 因此, 根据本发明实施例的显示装置也能够减小栅极和漏 极重叠区域所产生的寄生电容, 从而使得感生电压减小, 进而改善了屏幕闪 烁, 提高了产品质量。  Further, an embodiment of the present invention further provides a display device including an array substrate according to any of the embodiments of the present invention or an array substrate fabricated by the above method. The display device may be a liquid crystal display, an organic light emitting display (OLED) or an electronic paper display or the like. Since the above array substrate is used, the display device according to the embodiment of the present invention can also reduce the parasitic capacitance generated by the overlapping regions of the gate and the drain, thereby reducing the induced voltage, thereby improving the screen flicker and improving Product quality.
( 1 )一种阵列基板, 包括: (1) An array substrate comprising:
基板;  Substrate
设置于该基板上的彼此交叉的栅线和数据线;  Grid lines and data lines crossing each other disposed on the substrate;
薄膜晶体管和像素电极, 设置在所述栅线和所述数据线所限定的像素单 元中,  a thin film transistor and a pixel electrode disposed in the pixel unit defined by the gate line and the data line,
其中所述薄膜晶体管的栅极与所述栅线相连, 所述薄膜晶体管的源极与 所述数据线相连, 所述薄膜晶体管的漏极与所述像素电极相连; 且 其中所述薄膜晶体管的栅极在与所述漏极正对的区域的厚度比在与该薄 膜晶体管的沟道正对的区域的厚度小。 The gate of the thin film transistor is connected to the gate line, the source of the thin film transistor is connected to the data line, and the drain of the thin film transistor is connected to the pixel electrode; Wherein the thickness of the gate of the thin film transistor in a region facing the drain is smaller than a thickness of a region facing the channel of the thin film transistor.
(2)根据(1 )所述的阵列基板, 其中所述薄膜晶体管的栅极在与所述 源极正对的区域的厚度比与该薄膜晶体管的沟道正对的区域的厚度小。  (2) The array substrate according to (1), wherein a thickness of a gate of the thin film transistor in a region facing the source is smaller than a thickness of a region facing a channel of the thin film transistor.
( 3 )根据( 1 )或( 2 )所述的阵列基板, 其中所述薄膜晶体管的源极和 漏极的厚度相等。  (3) The array substrate according to (1) or (2), wherein a thickness of a source and a drain of the thin film transistor are equal.
( 4 )根据( 1 ) - ( 3 ) 中任一项所述的阵列基板, 其中, 从俯视图中看, 所述薄膜晶体管的源极的形状为弧形, 所述薄膜晶体管的漏极的一端处于弧 形源极的向心侧。  The array substrate according to any one of (1) to (3), wherein, in a plan view, a source of the thin film transistor has an arc shape, and one end of a drain of the thin film transistor On the centripetal side of the curved source.
( 5 )根据( 1 ) - ( 3 ) 中任一项所述的阵列基板, 其中, 从俯视图中看, 所述薄膜晶体管的源极、 漏极的形状均为矩形。  The array substrate according to any one of (1) to (3), wherein the source and the drain of the thin film transistor have a rectangular shape as seen from a plan view.
( 6 )根据 (1) - (5) 中任一项所述的阵列基板, 还包括: 公共电极线, 其中所述公共电极线与所述数据线同层设置, 且两者之间彼此电绝缘。  The array substrate according to any one of (1) to (5) further comprising: a common electrode line, wherein the common electrode line is disposed in the same layer as the data line, and the two are electrically connected to each other insulation.
(7)根据 (6)所述的阵列基板, 其中所述公共电极线与所述数据线平 行。  (7) The array substrate according to (6), wherein the common electrode line is parallel to the data line.
( 8 )根据( 6 )或( 7 )所述的阵列基板, 其中在所述公共电极线的下面 形成有源层部分图案, 且所述有源层部分图案支撑所述公共电极线。  (8) The array substrate according to (6) or (7), wherein an active layer portion pattern is formed under the common electrode line, and the active layer portion pattern supports the common electrode line.
(9)根据(1 ) - (8) 中任一项所述的阵列基板, 其中所述基板为透明 基板。  The array substrate according to any one of (1), wherein the substrate is a transparent substrate.
(10)—种阵列基板的制作方法, 包括:  (10) A method for fabricating an array substrate, comprising:
在基板上制作栅金属薄膜, 通过构图工艺将所述栅金属薄膜图案化以形 成栅金属层; 以及  Forming a gate metal film on the substrate, patterning the gate metal film by a patterning process to form a gate metal layer;
在形成有栅金属层的基板上形成栅绝缘层、 有源层、 源漏金属层和公共 电极线,  Forming a gate insulating layer, an active layer, a source/drain metal layer, and a common electrode line on the substrate on which the gate metal layer is formed,
其中所述栅金属层包括栅线和栅极, 所述源漏金属层包括源极、 漏极和 数据线, 所述栅极、 所述有源层、 所述源极和所述漏极构成薄膜晶体管, 且 其中所述栅极在与所述漏极正对的区域的厚度比在与该薄膜晶体管的沟 道正对的区域的厚度小。  The gate metal layer includes a gate line and a gate, the source/drain metal layer includes a source, a drain, and a data line, and the gate, the active layer, the source, and the drain constitute a thin film transistor, and wherein a thickness of the gate in a region facing the drain is smaller than a thickness of a region facing a channel of the thin film transistor.
(11)根据 ( 10 )所述的制作方法, 其中形成所述栅极金属层的步骤包 括: 沉积栅金属薄膜; (11) The manufacturing method according to (10), wherein the step of forming the gate metal layer comprises: Depositing a gate metal film;
形成光刻胶, 并对其进行显影和曝光, 以形成光刻胶完全去除区域, 光 刻胶部分保留区域和光刻胶完全保留区域, 其中所述光刻胶完全去除区域包 括要形成所述栅金属层的区域之外的区域, 所述光刻胶部分保留区域对应于 所述栅极与所述漏极正对的区域,所述光刻胶完全保留区域对应于其他区域; 利用蚀刻工艺将所述光刻胶完全去除区域的栅金属薄膜蚀刻掉; 灰化所述光刻胶, 以去除所述光刻胶部分保留区域的光刻胶;  Forming a photoresist, developing and exposing it to form a photoresist completely removed region, a photoresist portion remaining region and a photoresist completely remaining region, wherein the photoresist completely removed region includes to form the a region outside the region of the gate metal layer, the photoresist portion remaining region corresponding to the region where the gate and the drain face, the photoresist completely reserved region corresponding to other regions; using an etching process Etching the gate metal film of the photoresist completely removed region; ashing the photoresist to remove the photoresist of the photoresist portion remaining region;
利用蚀刻工艺蚀刻掉所述光刻胶部分保留区域中的部分栅金属薄膜; 以 及  Etching a portion of the gate metal film in the remaining portion of the photoresist portion by an etching process; and
剥离剩余的光刻胶。  The remaining photoresist is stripped.
(12)根据(10)或 (11)所述的制作方法, 其中所述公共电极线与所 述源漏金属层同层制作。  (12) The manufacturing method according to (10) or (11), wherein the common electrode line is formed in the same layer as the source/drain metal layer.
( 13 )根据 (10) - (12)中任一项所述的制作方法, 在形成所述栅绝缘 层、 所述有源层、 所述源漏金属层和所述公共电极线后, 还包括依次形成保 护层和像素电极层的步骤。  (13) The manufacturing method according to any one of (10) to (12), after the gate insulating layer, the active layer, the source/drain metal layer, and the common electrode line are formed, A step of sequentially forming a protective layer and a pixel electrode layer is included.
( 14 )根据 (10) - (13)中任一项所述的制作方法, 其中形成所述有源 层、 源漏金属层的步骤包括:  (14) The manufacturing method according to any one of (10), wherein the forming the active layer, the source/drain metal layer comprises:
在形成有栅绝缘层的透明基板上制作半导体薄膜和源漏金属薄膜, 通过 一次掩模构图工艺将所述半导体薄膜和源漏金属薄膜图案化形成所述有源层 和所述源漏金属层。  Forming a semiconductor thin film and a source/drain metal thin film on a transparent substrate on which a gate insulating layer is formed, patterning the semiconductor thin film and the source/drain metal thin film by a single mask patterning process to form the active layer and the source/drain metal layer .
( 15 )根据 (10) - (14)中任一项所述的制作方法, 其中所述栅极在与 所述源极正对的区域的厚度比在与该薄膜晶体管的沟道正对的区域的厚度 小。  The manufacturing method according to any one of (10), wherein the thickness ratio of the gate to a region facing the source is opposite to a channel of the thin film transistor. The thickness of the area is small.
( 16 )一种显示装置, 包括根据 (1) - (9) 中任一项的阵列基板。  (16) A display device comprising the array substrate according to any one of (1) to (9).
以上所述仅是本发明的示范性实施方式, 而非用于限制本发明的保护范 围, 本发明的保护范围由所附的权利要求确定。  The above is only an exemplary embodiment of the present invention, and is not intended to limit the scope of the present invention. The scope of the present invention is defined by the appended claims.

Claims

权利要求书 Claim
1、 一种阵列基板, 包括: 1. An array substrate comprising:
基板;  Substrate
设置于该基板上的彼此交叉的栅线和数据线;  Grid lines and data lines crossing each other disposed on the substrate;
薄膜晶体管和像素电极, 设置在所述栅线和所述数据线所限定的像素单 元中,  a thin film transistor and a pixel electrode disposed in the pixel unit defined by the gate line and the data line,
其中所述薄膜晶体管的栅极与所述栅线相连, 所述薄膜晶体管的源极与 所述数据线相连, 所述薄膜晶体管的漏极与所述像素电极相连; 且  The gate of the thin film transistor is connected to the gate line, the source of the thin film transistor is connected to the data line, and the drain of the thin film transistor is connected to the pixel electrode;
其中所述薄膜晶体管的栅极在与所述漏极正对的区域的厚度比在与该薄 膜晶体管的沟道正对的区域的厚度小。  Wherein the thickness of the gate of the thin film transistor in a region facing the drain is smaller than a thickness in a region facing the channel of the thin film transistor.
2、根据权利要求 1所述的阵列基板,其中所述薄膜晶体管的栅极在与所 述源极正对的区域的厚度比与该薄膜晶体管的沟道正对的区域的厚度小。  The array substrate according to claim 1, wherein a gate of the thin film transistor has a thickness smaller than a thickness of a region facing the source of the thin film transistor.
3、根据权利要求 1或 2所述的阵列基板,其中所述薄膜晶体管的源极和 漏极的厚度相等。  The array substrate according to claim 1 or 2, wherein a thickness of a source and a drain of the thin film transistor are equal.
4、 根据权利要求 1-3中任一项所述的阵列基板, 其中, 从俯视图中看, 所述薄膜晶体管的源极的形状为弧形, 所述薄膜晶体管的漏极的一端处于弧 形源极的向心侧。  The array substrate according to any one of claims 1 to 3, wherein a source of the thin film transistor has an arc shape, and one end of a drain of the thin film transistor is curved. The centripetal side of the source.
5、 根据权利要求 1-3中任一项所述的阵列基板, 其中, 从俯视图中看, 所述薄膜晶体管的源极、 漏极的形状均为矩形。  The array substrate according to any one of claims 1 to 3, wherein the source and the drain of the thin film transistor have a rectangular shape as seen from a plan view.
6、 根据权利要求 1-5中任一项所述的阵列基板, 还包括: 公共电极线, 其中所述公共电极线与所述数据线同层设置, 且两者之间彼此电绝缘。  The array substrate according to any one of claims 1 to 5, further comprising: a common electrode line, wherein the common electrode line is disposed in the same layer as the data line, and is electrically insulated from each other.
7、根据权利要求 6所述的阵列基板,其中所述公共电极线与所述数据线 平行。  The array substrate according to claim 6, wherein the common electrode line is parallel to the data line.
8、根据权利要求 6或 7所述的阵列基板,其中在所述公共电极线的下面 形成有源层部分图案, 且所述有源层部分图案支撑所述公共电极线。  The array substrate according to claim 6 or 7, wherein an active layer portion pattern is formed under the common electrode line, and the active layer portion pattern supports the common electrode line.
9、根据权利要求 1-8中任一项所述的阵列基板, 其中所述基板为透明基 板。  The array substrate according to any one of claims 1 to 8, wherein the substrate is a transparent substrate.
10、 一种阵列基板的制作方法, 包括:  10. A method of fabricating an array substrate, comprising:
在基板上制作栅金属薄膜, 通过构图工艺将所述栅金属薄膜图案化以形 成栅金属层; 以及 Forming a gate metal film on the substrate, patterning the gate metal film by a patterning process to form a gated metal layer;
在形成有栅金属层的基板上形成栅绝缘层、 有源层、 源漏金属层和公共 电极线,  Forming a gate insulating layer, an active layer, a source/drain metal layer, and a common electrode line on the substrate on which the gate metal layer is formed,
其中所述栅金属层包括栅线和栅极, 所述源漏金属层包括源极、 漏极和 数据线, 所述栅极、 所述有源层、 所述源极和所述漏极构成薄膜晶体管, 且 其中所述栅极在与所述漏极正对的区域的厚度比在与该薄膜晶体管的沟 道正对的区域的厚度小。  The gate metal layer includes a gate line and a gate, the source/drain metal layer includes a source, a drain, and a data line, and the gate, the active layer, the source, and the drain constitute a thin film transistor, and wherein a thickness of the gate in a region facing the drain is smaller than a thickness of a region facing a channel of the thin film transistor.
11、根据权利要求 10所述的制作方法,其中形成所述栅极金属层的步骤 包括:  11. The fabricating method according to claim 10, wherein the step of forming the gate metal layer comprises:
沉积栅金属薄膜;  Depositing a gate metal film;
形成光刻胶, 并对其进行显影和曝光, 以形成光刻胶完全去除区域, 光 刻胶部分保留区域和光刻胶完全保留区域, 其中所述光刻胶完全去除区域包 括要形成所述栅金属层的区域之外的区域, 所述光刻胶部分保留区域对应于 所述栅极与所述漏极正对的区域,所述光刻胶完全保留区域对应于其他区域; 利用蚀刻工艺将所述光刻胶完全去除区域的栅金属薄膜蚀刻掉; 灰化所述光刻胶, 以去除所述光刻胶部分保留区域的光刻胶;  Forming a photoresist, developing and exposing it to form a photoresist completely removed region, a photoresist portion remaining region and a photoresist completely remaining region, wherein the photoresist completely removed region includes to form the a region outside the region of the gate metal layer, the photoresist portion remaining region corresponding to the region where the gate and the drain face, the photoresist completely reserved region corresponding to other regions; using an etching process Etching the gate metal film of the photoresist completely removed region; ashing the photoresist to remove the photoresist of the photoresist portion remaining region;
利用蚀刻工艺蚀刻掉所述光刻胶部分保留区域中的部分栅金属薄膜; 以 及  Etching a portion of the gate metal film in the remaining portion of the photoresist portion by an etching process; and
剥离剩余的光刻胶。  The remaining photoresist is stripped.
12、 根据权利要求 10或 11所述的制作方法, 其中所述公共电极线与所 述源漏金属层同层制作。  The manufacturing method according to claim 10 or 11, wherein the common electrode line is formed in the same layer as the source/drain metal layer.
13、 根据权利要求 10-12中任一项所述的制作方法, 在形成所述栅绝缘 层、 所述有源层、 所述源漏金属层和所述公共电极线后, 还包括依次形成保 护层和像素电极层的步骤。  The manufacturing method according to any one of claims 10 to 12, after forming the gate insulating layer, the active layer, the source/drain metal layer, and the common electrode line, further comprising sequentially forming The steps of protecting the layer and the pixel electrode layer.
14、 根据权利要求 10-13中任一项所述的制作方法, 其中形成所述有源 层、 源漏金属层的步骤包括:  The manufacturing method according to any one of claims 10 to 13, wherein the step of forming the active layer, the source/drain metal layer comprises:
在形成有栅绝缘层的透明基板上制作半导体薄膜和源漏金属薄膜, 通过 一次掩模构图工艺将所述半导体薄膜和源漏金属薄膜图案化形成所述有源层 和所述源漏金属层。  Forming a semiconductor thin film and a source/drain metal thin film on a transparent substrate on which a gate insulating layer is formed, patterning the semiconductor thin film and the source/drain metal thin film by a single mask patterning process to form the active layer and the source/drain metal layer .
15、 根据权利要求 10-14中任一项所述的制作方法, 其中所述栅极在与 所述源极正对的区域的厚度比在与该薄膜晶体管的沟道正对的区域的厚度 The manufacturing method according to any one of claims 10 to 14, wherein the gate is in The thickness of the region facing the source is greater than the thickness of the region facing the channel of the thin film transistor
16、 一种显示装置, 包括根据权利要求 1-9中任一项的阵列基板。 A display device comprising the array substrate according to any one of claims 1-9.
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