WO2013124926A1 - Lamp - Google Patents

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Publication number
WO2013124926A1
WO2013124926A1 PCT/JP2012/006827 JP2012006827W WO2013124926A1 WO 2013124926 A1 WO2013124926 A1 WO 2013124926A1 JP 2012006827 W JP2012006827 W JP 2012006827W WO 2013124926 A1 WO2013124926 A1 WO 2013124926A1
Authority
WO
WIPO (PCT)
Prior art keywords
heat conducting
lamp
light emitting
base
conducting member
Prior art date
Application number
PCT/JP2012/006827
Other languages
French (fr)
Japanese (ja)
Inventor
吉典 覚野
仕田 智
松井 伸幸
田村 哲志
Original Assignee
パナソニック株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by パナソニック株式会社 filed Critical パナソニック株式会社
Priority to JP2013511199A priority Critical patent/JP5276239B1/en
Priority to CN201290000991.8U priority patent/CN204284970U/en
Publication of WO2013124926A1 publication Critical patent/WO2013124926A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/85Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems characterised by the material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/23Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/502Cooling arrangements characterised by the adaptation for cooling of specific components
    • F21V29/507Cooling arrangements characterised by the adaptation for cooling of specific components of means for protecting lighting devices from damage, e.g. housings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V3/00Globes; Bowls; Cover glasses
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the present invention relates to a lamp using a semiconductor light emitting element such as an LED as a light source, and in particular to an improvement of a configuration for enhancing the withstand voltage.
  • Patent Document 1 discloses a bulb-shaped lamp using an LED as a light source.
  • FIG. 21 is a cross-sectional view showing a schematic configuration of the light bulb shaped LED lamp of Patent Document 1.
  • an LED lamp 1800 (hereinafter referred to as a lamp 1800) includes an LED module 1810 having an LED 1812 mounted thereon, a circuit unit 1820 for lighting the LED module 1810, and a circuit case 1835 covering the circuit unit 1820
  • a housing 1831 is formed to cover the case 1835, a globe 1840 attached to the housing 1831, and a base 1850 connected to the housing 1831 through the circuit case 1835.
  • the housing 1831 is made of metal, and the circuit case 1835 is made of resin.
  • the LED module 1810 and the housing 1831 are insulated by the insulating portion 1814.
  • the housing 1831 is made of metal having high thermal conductivity
  • the heat generated in the LED module 1810 is transferred from the housing 1831 to the base 1850, and from the base 1850 via the socket of the lighting device, the lighting device The heat is dissipated to the wall and ceiling.
  • the heat generated in the LED module 1810 can be retained in the periphery thereof, and damage to a heat-sensitive member such as the circuit unit 1820 can be suppressed.
  • the withstand voltage of the lamp is evaluated by a test method of applying a high voltage of alternating current between the outer surface of the housing and the base and measuring the magnitude of the current flowing therebetween.
  • the high voltage applied in the withstand voltage test is, for example, 1 kV for a product of Japanese specification, and it may be 4 kV for a product of overseas specification, more severe than that of Japanese specification.
  • the housing is made of highly conductive metal, when a high voltage is applied to the outer surface of the housing in the dielectric breakdown voltage test, the entire housing has the same high potential. Therefore, if there is a close position between the housing and the circuit system (consisting of a base, a circuit unit, and a semiconductor light emitting element), the electric field strength there will be high, which may cause dielectric breakdown. On the other hand, it is conceivable to prevent the electric field strength from becoming too high by enlarging the size of the case and securing a distance between the case and the circuit system at a certain level or more.
  • the LED lamp is required to have the same size as the incandescent lamp, there is a limit to increasing the size of the housing.
  • the present invention has been made in view of the above problems, and an object of the present invention is to provide a lamp capable of improving the withstand voltage performance while radiating the heat generated in the light emitting module.
  • a lamp according to the present invention comprises a light emitting module having a mounting substrate and a semiconductor light emitting element mounted thereon, a cylindrical casing in which the light emitting module is disposed at one end, and the casing And a circuit unit inserted from the base into the power supply path of the light emitting module, wherein the casing includes a cylindrical main body made of resin, and light emission from the inner surface of the main body A heat conducting portion disposed on at least a part of the module side and made of a material having a heat conductivity higher than that of the resin constituting the main body portion, the heat conducting portion performing heat conduction between the light emitting module and the base It is characterized in that it constitutes a part of the route.
  • the main body portion which is the outer surface of the housing is made of a resin excellent in insulation property, even if a high voltage is applied to the outer surface of the housing, the entire housing is similarly high potential. It is difficult to become. Therefore, even if there is a close place between the housing and the circuit system, the electric field strength there is not necessarily high. Therefore, the occurrence of dielectric breakdown between the housing and the circuit system can be suppressed, and as a result, the dielectric breakdown voltage performance of the lamp can be improved.
  • the heat conducting part constitutes a part of the heat conducting path between the light emitting module and the base. Therefore, the heat generated in the LED module is transmitted from the heat conducting portion to the main body portion and further from the main body portion to the base, and dissipated from the base to the lighting device, wall, and ceiling via the socket of the lighting device. .
  • FIG. 5 is a cross-sectional view schematically showing a relationship. It is sectional drawing which shows schematic structure of the LED lamp which concerns on 7th Embodiment.
  • FIG. 5 is a cross-sectional view schematically showing a relationship.
  • FIG. 5 is a cross-sectional view schematically showing a relationship.
  • FIG. 5 is a cross-sectional view schematically showing a relationship. It is sectional drawing which shows the structure of the LED lamp which concerns on 11th Embodiment. It is a perspective view of the heat conduction member concerning a 12th embodiment. It is sectional drawing which shows schematic structure of the conventional LED lamp.
  • FIG. 1 is a cross-sectional view showing the structure of the LED lamp according to the first embodiment.
  • FIG. 2 is an enlarged sectional view showing a portion surrounded by a two-dot chain line in FIG.
  • FIG. 3 is an exploded perspective view showing a schematic configuration of the LED lamp shown in FIG. In FIG. 3, the LED module 10, the circuit unit 20 and the like are omitted.
  • the LED lamp 1 includes an LED module 10, a circuit unit 20 for supplying power to the LED 12, a housing 30 for housing the circuit unit 20 therein, and a globe 40 attached to the housing 30 via silicon 80.
  • a base 50 electrically connected to the circuit unit 20 is provided.
  • the lamp 1 has a module plate 60 mounted on the housing 30 with the LED module 10 mounted on the top surface thereof.
  • the housing 30 is composed of a cylindrical main body 31 made of resin and a heat conducting member 32 made of metal provided inside the main body 31.
  • the dashed-dotted line drawn in FIG. 1 indicates the cylindrical axis J of the housing 30.
  • the cylinder axis J coincides with the lamp axis of the lamp 1 and the rotation axis of the base 50.
  • the LED module 10 has a mounting substrate 11 which is a metal base substrate consisting of a resin plate and a metal plate, and a plurality of LEDs 12 mounted thereon.
  • the shape of the mounting substrate 11 is, for example, a disk shape.
  • the LEDs 12 are annularly mounted on the mounting substrate 11 at equal angular intervals around the disc central axis.
  • the number of LEDs 12 is appropriately determined according to the amount of light required for the LED lamp 1. When the number of LEDs 12 is one, the LEDs 12 are disposed at the center of the mounting substrate 11.
  • the shape of the mounting substrate 11 is not limited to the disk shape, but may be an arbitrary shape such as an elliptical plate shape.
  • the LED module 10 is provided in the housing 30 with the light emission direction directed to the side opposite to the base 50.
  • the mounting substrate 11 is attached by adhesively fixing to the surface of the module plate 60 on the opposite side of the base 50.
  • the mounting substrate 11 may be attached to the module plate 60 by using other methods such as screwing and engaging structure in addition to using an adhesive.
  • the top surface of the mounting substrate 11 is an insulating layer in order to electrically insulate the LED module 10 and the module plate 60.
  • the mounting substrate 11 may be a ceramic substrate or a resin substrate. In this case, the ceramic or resin itself is an insulator.
  • the LED 12 is a blue LED chip. Thereby, the blue light generated by the LED 12 is converted to white light.
  • the LED 12 may be mounted on the upper surface of the mounting substrate 11 using COB (Chip on Board) technology, or may be mounted using an SMD (Surface Mount Device) type.
  • the LEDs 12 are electrically connected in series by the wiring pattern of the mounting substrate 11.
  • the circuit unit 20 is composed of the circuit board 21 and the various electronic components 22 and 23 mounted on the circuit board 21, and is housed in the housing 30.
  • the circuit board 21 is attached to the module plate 60 by engaging the outer peripheral portion of the circuit board 21 with the circuit holder 62 made of resin.
  • an adhesive or the like may be used in addition to using the engagement.
  • it may be fixed to the main body 31 with a nail or the like.
  • the electronic component uses only two codes
  • the circuit unit 20 is inserted from the base 50 into the feed path of the LED module 10. Specifically, the circuit unit 20 and the base 50 are electrically connected by the wires 71 and 72, and the circuit unit 20 receives power from the base 50 and causes the LED module 10 to emit light.
  • the wires 71 and 72 are, for example, lead wires covered with an insulating member such as resin.
  • the housing 30 is composed of the main body 31 made of resin and the heat conducting member 32 made of metal. The housing 30 has a base 50 at one end, the LED module 10 at the other end, and the circuit unit 20 housed inside.
  • the main body portion 31 has a tapered cylindrical shape in which the inner diameter of the opening 31a which is one end of the LED module 10 is larger than the inner diameter of the opening 31b which is the other end of the base 50. It is.
  • the module plate 60 and the globe 40 are attached to the opening 31a, and the base 50 is attached to the opening 31b.
  • a groove 31c is formed continuously along the outer periphery thereof.
  • the groove 31 c is provided at a position between the opening 31 a and the opening 31 b.
  • the base 50 side end portion of the heat conducting member 32 is embedded in the groove 31 c.
  • an inner cylindrical portion 31d is further formed on the side of the opening 31a of the main body 31, an inner cylindrical portion 31d is further formed.
  • the inner cylindrical portion 31 d made of resin is provided between the circuit unit 20 to which a voltage is applied and the heat conducting member 32 made of metal.
  • the insulation between the circuit unit 20 and the heat conducting member 32 can be strengthened.
  • the inner cylindrical portion 31 d can be formed simultaneously with the other portions of the main body portion 31, the number of manufacturing steps can be reduced compared to providing a separate member between the circuit unit 20 and the heat conducting member 32. .
  • the main body 31 is made of, for example, a resin such as PBT, PET, PES, PC, PPS, PA, or silicon. Further, the material of the main body portion 31 is not limited to the resin, and a material that can ensure insulation, for example, ceramic, glass, etc. may be used.
  • the heat conducting member 32 has a shape along the inner surface of the main body portion 31, that is, a tapered cylindrical shape. Further, as shown in FIG. 1, the heat conducting member 32 extends from the end of the disc portion 61 of the module plate 60 on the LED module 10 side to the groove 31 c of the main body 31.
  • the heat conducting member 32 has an edge 32 a on the base 50 side and an edge 32 b on the LED module 10 side.
  • the heat conduction member 32 has a shape along the inner surface of the main body portion 31, and there is no gap between the inner surface of the main body portion 31 and the heat conduction member 32, but the configuration is not limited to this.
  • the heat conducting member 32 may be employed which has a gap between the inner surface of the main body 31 and the heat conducting member 32.
  • the heat conduction member 32 constitutes a part of the heat conduction path between the LED module 10 and the base 50.
  • “constituting a part of the heat conduction path” means that the heat generated in the LED module 10 is transmitted to the base 50 through the heat conduction member 32.
  • the heat conducting member 32 is made of a metal having higher thermal conductivity than the resin constituting the main body portion 31, heat can be conducted more quickly than the main body portion 31 made of resin.
  • the distance L1 from the base 50 side end edge 32a of the heat transfer member 32 to the LED module 10 side end edge 50a of the base 50 is 20 mm. If L1 is 40 mm or less, it can be said that the heat conduction member 32 constitutes a part of the heat conduction path between the LED module 10 and the base 50, and the heat conduction effect to dissipate the heat of the LED module 10 is I can expect it. In addition, if the thickness of the heat conduction portion is 0.5 mm or more, heat can be transmitted more quickly, which is desirable.
  • the end of the heat conducting member 32 on the LED module 10 side is required to be located near the LED module 10.
  • the LED module 10 side end edge 32b of the heat conduction member 32 is disposed to protrude from the surface 61b of the module plate 60, and the distance L2 is 0 mm to 10 mm. Just do it.
  • the heat generated by the LED module 10 can be effectively dissipated by the heat conduction member 32 through the silicon 80 that fixes the open end 41 of the globe 40 to the housing 30 and the module plate 60.
  • the heat conducting member 32 is made of, for example, a metal such as Al (aluminum), Cu (copper), or Fe (iron). Further, the material of the heat conducting member 32 is not limited to metal, and a material ceramic having a thermal conductivity higher than that of the main body portion 31, for example, Al 2 O 3 (aluminum oxide: alumina) may be used. Furthermore, as a material of the heat conductive member 32, a heat conductive resin having a thermal conductivity higher than that of the main body 31, for example, a resin material made of AlN (aluminum nitride), Fe, C (carbon), Al 2 O 3 A mixture of fillers having conductivity may be used.
  • a space is provided between the end edges 32 a and 32 b of the heat conducting member 32 and the main body 31. Thereby, when the heat conduction member 32 is thermally expanded, it is possible to absorb a crack or the like of the resin material due to a thermal expansion difference with aluminum or the like. A space may not be provided between the end edges 32 a and 32 b of the heat conducting member 32 and the main body 31. In this configuration, the LED lamp 1 can be formed more compact.
  • Glove Glove 40 consists of translucent members, such as glass and resin, for example, is approximately dome shape. The globe 40 is placed on the module plate 60 so as to cover the LED module 10, and the open end 41 thereof is fixed to the housing 30 and the module plate 60 by being fitted into the groove of the module plate 60.
  • silicon 80 is injected into the gap between the open end 41 and the upper surface of the housing 30 and the module plate 60.
  • the silicon 80 having excellent adhesion to the metal constituting the module plate 60, the fixation to the globe 40, the housing 30, the heat conducting member 32, and the module plate 60 can be firmly adhered.
  • the light emitted from the LED module 10 passes through the globe 40 from the opening 31 a of the main body portion 31 and exits to the outside.
  • the inner surface, the outer surface, or the inside of the globe 40 may be subjected to a diffusion treatment in which light emitted from the LED module 10 is diffused, for example, a diffusion treatment using silica or a white pigment.
  • the base 50 is provided at the opening 31 b of the main body 31. There are various types of the base 50, and although not particularly limited, here, a screw type base, for example, E26 is used.
  • the base 50 includes a shell 51 attached to the main body 31 and an eyelet 52 provided at an end of the base 50 opposite to the main body 31.
  • the shell portion 51 is electrically connected to the circuit unit 20 through the wire 71 and the eyelet portion 52 through the wire 72, respectively.
  • the shell 51 has a screw-like outer peripheral surface and is attached to the housing 30.
  • the wire 72 is soldered to the tip of the eyelet portion 52.
  • the module plate 60 is made of, for example, metal such as Al (aluminum), Cu (copper), Fe (iron) or ceramic glass, and the LED module 10 is mounted on the surface on the globe 40 side. , The side surface is in contact with the housing 30.
  • the disc portion 61 has a hole or an outer peripheral portion notch for passing a wire.
  • a circuit holder 62 made of a plurality of resins provided from the disk portion 61 toward the base 50 is attached to the disk portion 61 with an adhesive.
  • the module plate 60 is not limited to the above-described shape, and
  • the module plate 60 is attached to the housing 30 by locking the side surface of the disc portion 61 to the housing 30.
  • the attachment method may also use, for example, a screw, an adhesive or the like.
  • the circuit holder disk portion 61 and the circuit holder 62 are attached such that the center of the disk portion 61 is positioned on the central axis of the circuit holder 62.
  • wires 71 and 72 extending from the base 50 are connected to the LED module 10 through the holes of the disc portion 61. 2.
  • the heat generated by the LED 12 is transmitted from the module plate 60 to the main body 31 via the heat conduction member 32. Further, the heat is transferred from the main body 31 to the base 50, and is dissipated from the base 50 to the lighting device, wall or ceiling via the socket of the lighting device.
  • the input current to the LED 12 is increased to improve the luminance, and even when the heat generated in the LED 12 at the time of light emission increases, the heat can be dissipated from the base 50 to the lighting device side.
  • the inner cylindrical portion 31d made of insulating resin is formed between the circuit unit 20 and the inner surface of the heat conducting member 32, insulation can be ensured. 3. According to the above configuration, even when a high voltage of alternating current is applied between the outer surface of the main body 31 made of resin and the base 50 in the insulation withstand voltage test, the heat conduction member 32 which is the inner surface of the housing 30 The dielectric breakdown between the inner surface and the LED module 10 is less likely to occur. As described above, the occurrence of dielectric breakdown between the housing 30 and the LED module 10 and the circuit unit 20 can be suppressed, and as a result, the dielectric breakdown voltage performance of the lamp 1 can be improved.
  • the heat generated by the LED 12 is transmitted from the module plate 60 to the heat conduction member 32, and is further transferred to the base 50 through the housing 30. Thereafter, the heat is dissipated from the base 50 via the socket of the lighting device to the lighting device, the wall or the ceiling.
  • the heat generated in the LED module 10 can be dissipated. Therefore, it is difficult for heat to build up in the housing 30, and it is possible to suppress damage to the circuit unit 20 and the like that are weak to heat. 4.
  • FIG. 4 A cross-sectional view of a lamp 100 according to a first modification is shown in FIG. As shown in FIG. 4, the configuration is substantially the same as the lamp 1 except for the first modification of the housing 130.
  • the same reference numerals as in the first embodiment are used for the same components as those described in the first embodiment.
  • the heat conducting member 132 reaches the vicinity of the base 50 side of the main body portion 131. Specifically, in the cylinder axis J direction of the housing 130, the distance L1 from the base 50 side end edge 132a of the heat transfer member 132 to the LED module 10 side end edge 50a of the base 50 is 6 mm.
  • the heat conducting member 232 is in the form of a cylinder having a plurality of square openings 232a, and has a concavo-convex shape or a through hole.
  • the heat conducting member 232 has the heat conducting member 132 of the lamp 100 in a concavo-convex shape, so that the heat conductivity can be secured.
  • the heat dissipation area of the heat conducting member 232 is increased, and the heat conductivity can be further improved.
  • the volume of the heat conducting member 232 can be reduced, a further lightweight lamp can be provided.
  • the resin can be embedded in the opening 232a of the heat conducting member 232.
  • FIG. 5 (b) A perspective view of a heat conducting member 332 according to a third modified example is shown in FIG. 5 (b).
  • the components other than the heat conducting member 332 have substantially the same configuration as the lamp 1.
  • the heat conducting member 332 is composed of a plurality of rod-like portions 332 a and two annular portions 332 b and 332 c. The both ends of the rod-like portion 332a are attached to the annular portions 332b and 332c, respectively. Therefore, it can be said that the heat conducting member 332 has a slit.
  • resin is embedded in the opening 332 d as in the second modification. Also in this case, as in the second embodiment, a further lightweight lamp can be provided while securing thermal conductivity.
  • the annular portion 332 b has a shape along the outer periphery of the LED module 10, the heat generated by the LED module 10 can be effectively transmitted to the rod-like portion 332 a.
  • the annular portion 332 c has a shape along the opening of the base 50, the heat transmitted to the rod-like portion 332 a can be effectively transmitted to the base 50.
  • the heat conducting member 332 has a slit, fixing is easy.
  • the slit of the opening 332 d may be one, or only one of 332 b or 332 C may be used.
  • the number of slits may be one, and resin may not be embedded in the openings 332 d.
  • the heat conduction member 432 may be embedded. Even if the heat conducting member 432 does not have an annular portion, as in the heat conducting member 332, the heat conductivity can be secured. In addition, since the heat conducting member 432 has a slit, like the heat conducting member 332, fixing is easy. Moreover, since it does not have an annular part, the effect that a further lightweight lamp can be provided can be acquired.
  • FIG. 6 shows a cross-sectional view of a lamp 500 according to a fourth modified example. As shown in FIG. 6, the configuration is substantially the same as that of the lamp 100 except for the modification of the light emitting module and the heat conducting member. About the same thing as composition explained by lamp 100, the same numerals as lamp 100 are used.
  • the light emitting module 510 includes the mounting substrate 511 and the LED 12.
  • the mounting substrate 511 has a disk shape along the main body portion 131.
  • the light emitting module 510 is fixed to the main body 131 and the heat conducting member 132 by locking. In addition, the light emitting module 510 is in contact with the heat conducting member 132.
  • FIG. 7 A cross-sectional view of a lamp 600 according to a fifth modification is shown in FIG. As shown in FIG. 7, the configuration is substantially the same as that of the lamp 100 except for the modification of the light emitting module and the heat conducting member. About the same thing as composition explained by lamp 100, the same numerals as lamp 100 are used.
  • FIG. 8 shows a cross-sectional view of a lamp 700 according to a sixth modification. As shown in FIG. 8, the configuration is substantially the same as that of the lamp 100 except for the modified example of the main body. About the same thing as composition explained by lamp 100, the same numerals as lamp 100 are used.
  • the main body portion 731 does not have the inner cylindrical portion 31 d of the lamp 1.
  • the distance between the circuit unit 20 and the heat conducting member 132 provides insulation between the circuit unit 20 and the heat conducting member 132.
  • the formation of the housing 730 becomes simple.
  • the heat conducting member is in close contact with the main body, but the heat conducting member may not be in close contact with the main body. Specifically, if the module plate is in contact with the heat conducting member and also in contact with the main body, heat can be transferred from the heat conducting member to the main body. Also in this case, the heat generated by the LED module can be transmitted from the heat conduction member to the base.
  • FIG. 9 is a cross-sectional view showing a structure of the LED lamp 800 according to the second embodiment.
  • the LED lamp 800 includes an LED module 10, a circuit unit 20, a housing 830, a globe 40, a base 50, and a module plate 60.
  • the housing 830 includes a main body 831 made of resin and a heat conducting member 832 made of metal.
  • An insulating portion 833 is formed on the inner surface of the housing 830, that is, the inner surface of the heat conducting member 832 and between the heat conducting member 832 and the LED module 10.
  • On the inner peripheral surface of the main body portion 831 a portion like the inner cylindrical portion 31d in the first embodiment is not formed.
  • the insulating portion 833 is different from the inner cylindrical portion 31 d in that the insulating portion 833 covers the entire inner surface of the heat conducting member 832 and is disposed between the module plate 60 and the housing 830. (2) Effects In this configuration, even if the inner cylindrical portion 31 d in the first embodiment is not formed, the insulating portion 833 made of resin is formed, so that the space between the LED module 10 and the housing 830, and The insulation between the circuit unit 20 and the housing 830 can be improved. Further, since the insulating portion 833 covers the entire inner surface of the heat conducting member 832 and is disposed between the module plate 60 and the housing 830, the LED module is more than the first embodiment provided with the inner cylindrical portion 31d.
  • FIG. 10 is a cross-sectional view showing a structure of a lamp 900 according to the third embodiment.
  • the lamp 900 includes an LED module 10, a circuit unit 20, a housing 930, a circuit case 980, a globe 40, a base 50, and a module plate 60.
  • the circuit case 980 is made of an insulating resin and formed in a cylindrical shape so as to surround the entire circuit unit 20.
  • the material of the circuit case 980 is not limited to resin, and may be an insulating material, and the shape of the circuit case 980 is not limited to a cylindrical shape, and may be another shape such as a tapered cylindrical shape.
  • FIG. 11 is a cross-sectional view showing a structure of a lamp 1000 according to the fourth embodiment. Unlike the circuit unit 20 of the horizontal structure, the circuit unit 1020 has a vertical structure.
  • the circuit unit 1020 is fixed by an insertion rail 1062 made of metal. (2) Effects When the vertical circuit unit 1020 is used, the space in the housing 130 becomes large, and the insulation between the heat conducting member 132 and the circuit unit 1020 can be easily secured. Fifth Embodiment In the fifth embodiment, a luminaire equipped with the lamp 100 shown in FIG. 4 will be described. About the same thing as composition explained by lamp 100, the same numerals as lamp 100 are used.
  • FIG. 12 is a partial cross-sectional view showing the structure of the luminaire according to the fifth embodiment.
  • the lighting fixture 1100 is a so-called downlight lighting fixture.
  • the lighting fixture 1100 is electrically connected to the lamp 100 and holds the lamp, with a bowl-shaped reflection plate 1100 a that reflects light emitted from the lamp 100 in a predetermined direction, a connection portion 1100 b connected to an external power supply, And a socket 1100c.
  • the end 1100d of the socket 1100c is located within L1 of the lamp 100 of FIG. 4, where L1 is 6 mm.
  • FIG. 12 is a mere example, and is not limited to the above-mentioned lighting fixture for downlights.
  • Sixth Embodiment a lamp using the vertical circuit unit 1020 shown in the fourth embodiment will be described.
  • the same reference numerals as those in the fourth embodiment are used for the same components as those described in the fourth embodiment.
  • (1) Configuration FIG. 13 is a cross-sectional view showing a structure of a lamp 1200 according to the sixth embodiment.
  • the circuit unit 1020 of vertical structure is fixed by a circuit holder 1270.
  • the circuit holder 1270 includes a large diameter portion 1272 and a small diameter portion 1273 and accommodates the circuit unit 1020 therein.
  • the large diameter portion 1272 and the small diameter portion 1273 have, for example, a substantially cylindrical shape with both sides opened, and they are integrally connected in the axial direction so that the axis of the cylinder and the lamp axis coincide with each other.
  • Most of the circuit unit 1020 is accommodated in the large diameter portion (second case portion) 1272 located on the front side, and a part of the circuit unit 1020 is accommodated in the small diameter portion (first case portion) 1273 located on the rear side ing.
  • a plate-like guide member 1281 elongated in the direction along the lamp axis is provided upright on the inner circumferential surface of the large diameter portion 1272.
  • the guide member 1281 receives the circuit unit 1020 by the sliding contact of the side end of the circuit unit 1021 on one main surface side of the circuit substrate 1021. Guide to the right position.
  • a groove (second restricting member) 1282 is provided on the inner peripheral surface of the small diameter portion 1273 in the direction along the lamp axis, and the side end of the circuit board 1021 of the circuit unit 1020 is fitted. Movement to both sides in the thickness direction of the circuit board 1021 is restricted.
  • the width (the length in the direction away from the inner circumferential surface of the circuit holder) of the groove portion 1282 is specifically, for example, 2 mm, but is not limited thereto.
  • the circuit holder 1270 is preferably made of, for example, an insulating material such as a resin.
  • FIG. 14 is a view showing the positional relationship between the circuit board 1021, the groove portion 1282 and the guide member 1281 in the circuit holder 1270 of the lamp 1200.
  • FIG. 14 (a) is a cutaway perspective view of the circuit holder.
  • FIG. 14B is a view schematically showing the positional relationship between the circuit board in the circuit holder, the groove, and the guide member when viewed from above.
  • FIG. 14C is a cross-sectional view schematically showing the positional relationship between the groove and the guide member in the circuit holder when viewed from the side. In FIG. 14C, the circuit board 1021 is not shown.
  • a pair of groove portions 1282 are provided at opposing positions of the inner peripheral surface of the small diameter portion 1273.
  • the pair of plate members 1282a and 1282b are mutually separated by a predetermined distance (a distance substantially equal to the thickness of the circuit board 1021) and parallel to the direction along the lamp axis. It is erected and formed on the circumferential surface.
  • plate-like guide members 1281 elongated in the direction along the lamp axis are disposed in opposition to each other.
  • the inner surface of the plate member 1282a and one of the main surfaces of the guide member 1281 are located on the same plane parallel to the lamp axis J1, and the plate member 1282a and the guide member 1281 are relative to the plane Located on the same side.
  • the plate-like member 1282a and the guide member 1281 are in contact with the same main surface of the circuit board 1021.
  • the circuit board 1021 is moved by sliding the side edge of the circuit board 1021 along the guide member 1281. It is guided to be fitted into the groove portion 1282. At this time, the downward movement of the circuit unit 1020 in the insertion direction (the insertion direction of the circuit board 1021) is restricted by the stopper 1283, and the movement of the circuit board 1021 in the width direction is restricted by the groove portion 1282.
  • the unit 1020 is fixedly accommodated in the circuit holder 1270.
  • the circuit board 1021 is shown in a central position passing through the cylinder axis of the circuit holder 1270 in order to make the illustration easy to understand.
  • the circuit holder 1270 is disposed at a position offset in the radial direction from the cylinder axis of the circuit holder 1270 (hereinafter, the same applies to each of FIG. 14 and subsequent figures).
  • the guide member 1281 is disposed in contact with the main surface of the circuit board 1021 which is farther from the cylinder axis.
  • FIG. 15 is a cross-sectional view showing a structure of a lamp 1300 according to the sixth embodiment.
  • the vertical type circuit unit 1020 is fixed by a circuit holder 1370.
  • the circuit holder 1370 has a bottomed cylindrical shape and does not have a lid.
  • a part of the main body portion 131 is a circuit holder 1370, whereby electrical insulation between the main body portion 131 and the base 50 is secured.
  • Eighth Embodiment In the eighth embodiment, a lamp using a modification of the circuit holder 1270 shown in the sixth embodiment will be described.
  • FIG. 16 is a view showing the positional relationship between the circuit board 1021, the groove portion 1382 and the guide member 1381 in the circuit holder 1380 in the eighth embodiment.
  • FIG. 16A is a cut-away perspective view of the circuit holder 1370.
  • FIG. 16B is a view schematically showing the positional relationship between the circuit board 1021 in the circuit holder 1370, the groove portion 1382, and the guide member 1281 when viewed from above.
  • FIG. 16C is a cross-sectional view schematically showing the positional relationship between the groove portion 1382 and the guide member 1381 in the circuit holder 1370 when viewed from the side. In FIG. 16C, the circuit board 1021 is not shown.
  • grooves 1382 are formed on both sides of the inner peripheral surface of the small diameter portion 253 of the circuit holder 1370, but a guide is formed on the inner peripheral surface of the large diameter portion 1372.
  • the member 1381 is formed only on one side.
  • a guide member 1381 is provided on one side, which serves as a guide for inserting the circuit unit 1020 into the circuit holder 1370.
  • FIG. 17 is a view showing the positional relationship between the circuit board 1021, the groove portion 1482 and the guide member 1481 in the circuit holder 1470 in the ninth embodiment.
  • FIG. 17A is a cutaway perspective view of the circuit holder 1470.
  • FIG. 17B is a view schematically showing the positional relationship between the circuit board 1021 in the circuit holder 1470, the groove portion 1482 and the guide member 1481 when viewed from above.
  • FIG. 17C is a cross-sectional view schematically showing the positional relationship between the groove portion 1482 and the guide member 1481 in the circuit holder 1470 when viewed from the side. In FIG. 17C, the circuit board 1021 is not shown.
  • guide members 1481 are formed on both sides of the inner peripheral surface of the large diameter portion 452 of the circuit holder 1470, but a groove is formed on the inner peripheral surface of the small diameter portion 1483. 1482 is formed only on one side.
  • the operation of inserting the circuit unit is easy because the guide members that serve as a guide for inserting the circuit unit into the circuit holder are provided on both sides.
  • the groove portion 1482 is provided only on one side, at the side edge portion of the circuit board on the side where the groove portion 1482 is not provided, the guide member 1481 out of the movement in the thickness direction of the circuit board by the guide member 1481 Movement in the direction towards is restricted.
  • FIG. 18 is a diagram showing the positional relationship between the circuit board 1021, the groove 1582 and the guide member 1581 in the circuit holder 1570 in the tenth embodiment.
  • FIG. 18A is a cutaway perspective view of the circuit holder 1570.
  • FIG. 18B is a view schematically showing the positional relationship between the circuit board 1021 in the circuit holder 1570, the groove 1582, and the guide member 1581 when viewed from above.
  • FIG. 18C is a cross-sectional view schematically showing the positional relationship between the groove 1582 and the guide member 1581 in the circuit holder 1570 when viewed from the side. In FIG. 18C, the circuit board 1021 is not shown.
  • a guide member 1581 is formed only on one side on the inner peripheral surface of the large diameter portion 1572 of the circuit holder 1570, and a groove portion is formed on the inner peripheral surface of the small diameter portion 1573. 1582 is formed only on one side.
  • a guide member is provided on one side, which serves as a guide for inserting the circuit unit into the circuit holder.
  • FIG. 19 is a cross-sectional view showing a structure of the LED lamp 1600 according to the eleventh embodiment.
  • the LED lamp 1600 includes an LED module 10, a circuit unit 20, a housing 830, a globe 40, a base 50, and a module plate 60.
  • the housing 1630 is composed of a main body portion 1631 made of resin and a heat conducting member 1632 made of metal. This embodiment differs from the first embodiment in that the thickness of the heat conducting member 1632 is the thickest on the side in contact with the LED module 10 and the thinner as it approaches the base 50 side. (2) Effects In this configuration, the heat generated by the LED module 10 can be effectively transmitted to the base 50.
  • FIG. 20 is a perspective view of a heat conducting member 1732 according to the twelfth embodiment. Except for the heat conducting member 1732, the configuration is substantially the same as that of the lamp 1.
  • the heat conducting member 1732 has a cylindrical shape having a plurality of through holes 1732a which are square openings.
  • the opening ratio of the through hole 1732a of the heat conducting member 1732 is lowest at the side in contact with the LED module 10, and becomes higher as it approaches the base 50 side.
  • a heat conducting member having a slit may be used which has the lowest opening ratio on the side in contact with the light emitting module and the higher it gets closer to the base 50 side.
  • the mounting substrate is not limited to the metal base substrate consisting of a resin plate and a metal plate shown in the embodiment and the like, and an existing mounting substrate such as a resin substrate or a ceramic substrate can be used.
  • an insulating member such as an insulating sheet is provided between the mounting substrate and the module plate which enhances the electrical insulation between the LED module and the module plate. It may be provided.
  • LED Although white light is output from the LED module (LED lamp) using one type of LED in the embodiment and the like, the present invention is not limited thereto.
  • the opening of the case is a circle, but not limited to a circle, the opening of the case may have another shape. Other shapes include an elliptical shape and a polygonal shape. 3. Ensuring insulation withstand voltage between the circuit unit and the heat conducting portion In the embodiment etc., the insulating portion made of resin is formed inside the heat conducting member, or the circuit case is provided, whereby the circuit unit and the heat conducting portion Although insulation withstand voltage was secured, it is not limited to this.
  • the space between the housing and the circuit unit may be filled with resin.
  • Heat Conducting Portion for a heat conducting member in the form of a mesh or rod, the distance L1 from the base end edge of the heat conducting portion to the LED module side end edge of the base in the cylinder axis J direction of the housing is Although it is 6 mm, it may be 40 mm to 5 mm. If it is this grade, desired heat dissipation can be obtained, making a heat conduction part light. 5.
  • the module plate is made of metal, but not limited to this, it may be made of a high thermal conductivity resin that can also be used as a material of the heat conduction portion.
  • the thermal conductivity of the high thermal conductivity resin can be adjusted by the shape and amount of the filler, and as the filler, glass, beryllium oxide, magnesium oxide, zinc oxide, zinc nitride, boron nitride, silicon nitride, titanium nitride, diamond Graphite, silicon carbide, titanium carbide, zirconium boride, phosphorus boride, molybdenum silicide, beryllium sulfide and the like can be used.
  • the LED lamp of the present invention can be used as a light source of various lighting devices.
  • circuit unit 30 case 31 main body 31a opening 31b opening 32 heat conducting part 32a, 132a base side edge 32b of heat conducting part light emitting module side edge 50 of heat conducting part 50 base 50a light emitting module side end of base 1, 100, 500, 600 Lamps 332a, 432a Rods 332c, 332d Annular members 232a, 332d, 432b Openings 533 Insulating part 680 Circuit case 1270, 1370, 1470, 1570 Circuit holder L1, L2 Distance J Housing cylinder axis

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  • Optics & Photonics (AREA)
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Abstract

This lamp (1) is provided with: an LED module (10) having a mounting substrate (11) and an LED (12) mounted thereon; a cylindrical chassis (30) having the LED module (10) disposed at one end thereof; a base (50) disposed at the other end of the chassis (30); and a circuit unit (20) intervening on the power supply path leading from the base (50) to the LED module (10). The chassis (30) has a cylindrical main body part (31) comprising a resin, and a heat conducting member (32) disposed on at least a portion of the inside surface of the main body part on the LED module (10) thereof, and comprising a material more highly heat conductive than the resin constituting the main body part (31). The heat conducting member (32) constitutes a portion of the power supply path between the base (50) to the LED module (10).

Description

ランプlamp
 本発明は、LEDなどの半導体発光素子を光源とするランプに関し、特に、絶縁耐圧を強化する構成の改良に関する。 The present invention relates to a lamp using a semiconductor light emitting element such as an LED as a light source, and in particular to an improvement of a configuration for enhancing the withstand voltage.
 近年、LEDのような半導体発光素子を光源とするランプが普及しつつある。その一例として、特許文献1には、LEDを光源とする電球形ランプが開示されている。 In recent years, lamps using semiconductor light emitting devices such as LEDs as light sources are becoming widespread. As an example, Patent Document 1 discloses a bulb-shaped lamp using an LED as a light source.
 図21は、特許文献1の電球形LEDランプの概略構成を示す断面図である。図21に示すように、LEDランプ1800(以下、ランプ1800という)は、LED1812を搭載したLEDモジュール1810、当該LEDモジュール1810を点灯させるための回路ユニット1820、回路ユニット1820を覆う回路ケース1835、回路ケース1835を覆うように形成された筐体1831、筐体1831に取り付けられたグローブ1840、及び回路ケース1835を介して筐体1831と接続された口金1850を備える。筐体1831は金属からなり、回路ケース1835は樹脂からなる。LEDモジュール1810と筐体1831とは、絶縁部1814により絶縁が図られている。 FIG. 21 is a cross-sectional view showing a schematic configuration of the light bulb shaped LED lamp of Patent Document 1. As shown in FIG. As shown in FIG. 21, an LED lamp 1800 (hereinafter referred to as a lamp 1800) includes an LED module 1810 having an LED 1812 mounted thereon, a circuit unit 1820 for lighting the LED module 1810, and a circuit case 1835 covering the circuit unit 1820 A housing 1831 is formed to cover the case 1835, a globe 1840 attached to the housing 1831, and a base 1850 connected to the housing 1831 through the circuit case 1835. The housing 1831 is made of metal, and the circuit case 1835 is made of resin. The LED module 1810 and the housing 1831 are insulated by the insulating portion 1814.
 筐体1831が熱伝導性の高い材料である金属からなるため、LEDモジュール1810で発生した熱は、筐体1831から口金1850へと伝わり、口金1850から照明装置のソケットを経由して、照明装置、壁、及び天井へと放熱される。これにより、LEDモジュール1810で発生した熱がその周辺に滞留し、回路ユニット1820のような熱に弱い部材が損傷することを抑制できる。 Since the housing 1831 is made of metal having high thermal conductivity, the heat generated in the LED module 1810 is transferred from the housing 1831 to the base 1850, and from the base 1850 via the socket of the lighting device, the lighting device The heat is dissipated to the wall and ceiling. Thus, the heat generated in the LED module 1810 can be retained in the periphery thereof, and damage to a heat-sensitive member such as the circuit unit 1820 can be suppressed.
特開2009-037995号公報JP, 2009-037995, A
 一般に、電気機器には絶縁耐圧が求められ、ランプにあっても例外ではない。ランプの絶縁耐圧は、筐体の外表面と口金との間に交流の高電圧を印加して、それらの間に流れる電流の大きさを測定する試験方法により評価される。ところで、日本では定格電圧100Vでランプを使用するが、海外では定格電圧220Vから250Vでランプを使用することがある。そのため、絶縁耐圧試験で印加される高電圧は、例えば、日本仕様の製品では1kVであり、海外仕様の製品では、日本仕様よりも厳しく、4kVの場合がある。そして、ランプを海外でも使用するためには、海外仕様の絶縁耐圧試験を満たす必要がある。 In general, electrical devices are required to have withstand voltage, and it is not an exception for lamps. The withstand voltage of the lamp is evaluated by a test method of applying a high voltage of alternating current between the outer surface of the housing and the base and measuring the magnitude of the current flowing therebetween. By the way, although a lamp is used at a rated voltage of 100 V in Japan, a lamp may be used at a rated voltage of 220 V to 250 V abroad. Therefore, the high voltage applied in the withstand voltage test is, for example, 1 kV for a product of Japanese specification, and it may be 4 kV for a product of overseas specification, more severe than that of Japanese specification. And, in order to use the lamp abroad, it is necessary to satisfy the insulation withstand voltage test of the overseas specification.
 上記従来のランプでは、筐体が導電性の高い金属からなるため、絶縁耐圧試験の際に筐体の外表面に高電圧が印加されると、筐体全体が同じように高電位となる。そのため、筐体と回路系(口金、回路ユニット、及び半導体発光素子からなる)との間に近接した箇所があると、そこでの電界強度が高くなり絶縁破壊が生じるおそれがある。これに対し、筐体のサイズを大きくして筐体と回路系との距離を一定以上確保することで電界強度が高くなり過ぎることを抑制することが考えられる。しかしながら、LEDランプは白熱ランプと同程度の寸法であることが求められるので、筐体のサイズを大きくするにも限界がある。 In the above-described conventional lamp, since the housing is made of highly conductive metal, when a high voltage is applied to the outer surface of the housing in the dielectric breakdown voltage test, the entire housing has the same high potential. Therefore, if there is a close position between the housing and the circuit system (consisting of a base, a circuit unit, and a semiconductor light emitting element), the electric field strength there will be high, which may cause dielectric breakdown. On the other hand, it is conceivable to prevent the electric field strength from becoming too high by enlarging the size of the case and securing a distance between the case and the circuit system at a certain level or more. However, since the LED lamp is required to have the same size as the incandescent lamp, there is a limit to increasing the size of the housing.
 本発明は、上記のような課題に鑑みてなされたもので、発光モジュールで発生する熱を放熱しつつ、絶縁耐圧性能を向上できるランプを提供することを目的とする。 The present invention has been made in view of the above problems, and an object of the present invention is to provide a lamp capable of improving the withstand voltage performance while radiating the heat generated in the light emitting module.
 上記の目的を達成するため、本発明に係るランプは、実装基板とこれに実装された半導体発光素子とを有する発光モジュールと、一端に発光モジュールが配された筒状の筐体と、筐体の他端に配された口金と、口金から発光モジュールの給電経路中に介挿された回路ユニットとを備え、筐体は、樹脂からなる筒状の本体部と、当該本体部の内面の発光モジュール側の少なくとも一部に配され、且つ、当該本体部を構成する樹脂よりも熱伝導性の高い材料からなる熱伝導部とを有し、熱伝導部は、発光モジュールと口金との熱伝導経路の一部を構成していることを特徴とする。 In order to achieve the above object, a lamp according to the present invention comprises a light emitting module having a mounting substrate and a semiconductor light emitting element mounted thereon, a cylindrical casing in which the light emitting module is disposed at one end, and the casing And a circuit unit inserted from the base into the power supply path of the light emitting module, wherein the casing includes a cylindrical main body made of resin, and light emission from the inner surface of the main body A heat conducting portion disposed on at least a part of the module side and made of a material having a heat conductivity higher than that of the resin constituting the main body portion, the heat conducting portion performing heat conduction between the light emitting module and the base It is characterized in that it constitutes a part of the route.
 本発明に係るランプでは、筐体の外表面である本体部が絶縁性に優れた樹脂からなるため、筐体の外表面に高電圧を印加しても、筐体全体が同じように高電位にはなりにくい。そのため、筐体と回路系との間に近接した箇所が存在したとしても、そこでの電界強度は必ずしも高くはならない。したがって、筐体と回路系との間で絶縁破壊が生じることを抑制でき、その結果、ランプの絶縁耐圧性能を向上できる。 In the lamp according to the present invention, since the main body portion which is the outer surface of the housing is made of a resin excellent in insulation property, even if a high voltage is applied to the outer surface of the housing, the entire housing is similarly high potential. It is difficult to become. Therefore, even if there is a close place between the housing and the circuit system, the electric field strength there is not necessarily high. Therefore, the occurrence of dielectric breakdown between the housing and the circuit system can be suppressed, and as a result, the dielectric breakdown voltage performance of the lamp can be improved.
 また、熱伝導部が、発光モジュールと口金との熱伝導経路の一部を構成している。そのため、LEDモジュールで発生した熱は、熱伝導部から本体部へ、さらに本体部から口金へと伝わり、口金から照明装置のソケットを経由して、照明装置、壁、及び天井へと放熱される。 Further, the heat conducting part constitutes a part of the heat conducting path between the light emitting module and the base. Therefore, the heat generated in the LED module is transmitted from the heat conducting portion to the main body portion and further from the main body portion to the base, and dissipated from the base to the lighting device, wall, and ceiling via the socket of the lighting device. .
 以上のように、発光モジュールで発生する熱を放熱しつつ、絶縁耐圧性能を向上できるランプを提供することができる。 As described above, it is possible to provide a lamp capable of improving the withstand voltage performance while radiating the heat generated in the light emitting module.
第1の実施の形態に係るLEDランプの概略構成を示す断面図である。It is sectional drawing which shows schematic structure of the LED lamp which concerns on 1st Embodiment. 図1における二点鎖線で囲まれた部分を示す拡大断面図である。It is an expanded sectional view which shows the part enclosed with the dashed-two dotted line in FIG. 第1の実施の形態に係るLEDランプの概略構成を示す分解斜視図である。It is a disassembled perspective view which shows schematic structure of the LED lamp which concerns on 1st Embodiment. 第1の実施の形態に係るLEDランプの、熱伝導部の変形例の概略構成を示す断面図である。It is sectional drawing which shows schematic structure of the modification of the heat conduction part of the LED lamp which concerns on 1st Embodiment. 第1の実施の形態に係るLEDランプの、熱伝導部の変形例の概略構成を示す分解斜視図であって、(a)第2の変形例、(b)第3の変形例、(c)第4の変形例をそれぞれ示す図である。It is a disassembled perspective view which shows schematic structure of the modification of the heat conduction part of the LED lamp which concerns on 1st Embodiment, Comprising: (a) 2nd modification, (b) 3rd modification, (c It is a figure showing each a 4th modification. 第1の実施の形態に係るLEDランプの、発光モジュール及び熱伝導部の変形例の概略構成を示す断面図である。It is a sectional view showing a schematic structure of a modification of a light emitting module and a heat conduction part of a LED lamp concerning a 1st embodiment. 第1の実施の形態に係るLEDランプの、発光モジュール及び熱伝導部の変形例の概略構成を示す断面図である。It is a sectional view showing a schematic structure of a modification of a light emitting module and a heat conduction part of a LED lamp concerning a 1st embodiment. 第1の実施の形態に係るLEDランプの、筐体及び熱伝導部の変形例の概略構成を示す断面図である。It is sectional drawing which shows schematic structure of the modification of a housing | casing and a heat conduction part of the LED lamp which concerns on 1st Embodiment. 第2の実施の形態に係るLEDランプの概略構成を示す断面図である。It is sectional drawing which shows schematic structure of the LED lamp which concerns on 2nd Embodiment. 第3の実施の形態に係るLEDランプの概略構成を示す断面図である。It is sectional drawing which shows schematic structure of the LED lamp which concerns on 3rd Embodiment. 第4の実施の形態に係るLEDランプの概略構成を示す断面図である。It is sectional drawing which shows schematic structure of the LED lamp which concerns on 4th Embodiment. 第5の実施の形態に係る照明装置の概略構成を示す一部断面図である。It is a partial cross section figure which shows schematic structure of the illuminating device which concerns on 5th Embodiment. 第6の実施の形態に係るLEDランプの概略構成を示す断面図である。It is sectional drawing which shows schematic structure of the LED lamp which concerns on 6th Embodiment. 第6の実施の形態に係るランプの回路ホルダ内における回路基板、溝部、及びガイド部材の位置関係を示す図であって、(a)は回路ホルダの切り開き斜視図であり、(b)は上から見た場合における回路ホルダ内の回路基板、溝部、及びガイド部材の位置関係を模式的に表す図であり、(c)は横から見た場合における回路ホルダ内における溝部とガイド部材との位置関係を模式的に表す断面図である。It is a figure which shows the positional relationship of the circuit board in the circuit holder of the lamp | ramp which concerns on 6th Embodiment, a groove part, and a guide member, Comprising: (a) is a cutaway perspective view of a circuit holder, (b) is an upper It is a figure which represents typically the positional relationship of the circuit board in a circuit holder in the case of seeing from a circuit holder, a groove part, and a guide member, and (c) is a position of the groove and guide member in a circuit holder in the case seen from the side. FIG. 5 is a cross-sectional view schematically showing a relationship. 第7の実施の形態に係るLEDランプの概略構成を示す断面図である。It is sectional drawing which shows schematic structure of the LED lamp which concerns on 7th Embodiment. 第8の実施の形態に係るランプの回路ホルダ内における回路基板、溝部、及びガイド部材の位置関係を示す図であって、(a)は回路ホルダの切り開き斜視図であり、(b)は上から見た場合における回路ホルダ内の回路基板、溝部、及びガイド部材の位置関係を模式的に表す図であり、(c)は横から見た場合における回路ホルダ内における溝部とガイド部材との位置関係を模式的に表す断面図である。It is a figure which shows the positional relationship of the circuit board in the circuit holder of the lamp | ramp which concerns on 8th Embodiment, a groove part, and a guide member, Comprising: (a) is a cutaway perspective view of a circuit holder, (b) is an upper It is a figure which represents typically the positional relationship of the circuit board in a circuit holder in the case of seeing from a circuit holder, a groove part, and a guide member, and (c) is a position of the groove and guide member in a circuit holder in the case seen from the side. FIG. 5 is a cross-sectional view schematically showing a relationship. 第9の実施の形態に係るランプの回路ホルダ内における回路基板、溝部、及びガイド部材の位置関係を示す図であって、(a)は回路ホルダの切り開き斜視図であり、(b)は上から見た場合における回路ホルダ内の回路基板、溝部、及びガイド部材の位置関係を模式的に表す図であり、(c)は横から見た場合における回路ホルダ内における溝部とガイド部材との位置関係を模式的に表す断面図である。It is a figure which shows the positional relationship of the circuit board in the circuit holder of the lamp | ramp which concerns on 9th Embodiment, a groove part, and a guide member, Comprising: (a) is a cutaway perspective view of a circuit holder, (b) is an upper side. It is a figure which represents typically the positional relationship of the circuit board in a circuit holder in the case of seeing from a circuit holder, a groove part, and a guide member, and (c) is a position of the groove and guide member in a circuit holder in the case seen from the side. FIG. 5 is a cross-sectional view schematically showing a relationship. 第10の実施の形態に係るランプの回路ホルダ内における回路基板、溝部、及びガイド部材の位置関係を示す図であって、(a)は回路ホルダの切り開き斜視図であり、(b)は上から見た場合における回路ホルダ内の回路基板、溝部、及びガイド部材の位置関係を模式的に表す図であり、(c)は横から見た場合における回路ホルダ内における溝部とガイド部材との位置関係を模式的に表す断面図である。It is a figure which shows the positional relationship of the circuit board in the circuit holder of a lamp | ramp which concerns on 10th Embodiment, a groove part, and a guide member, Comprising: (a) is a cutaway perspective view of a circuit holder, (b) is an upper It is a figure which represents typically the positional relationship of the circuit board in a circuit holder in the case of seeing from a circuit holder, a groove part, and a guide member, and (c) is a position of the groove and guide member in a circuit holder in the case seen from the side. FIG. 5 is a cross-sectional view schematically showing a relationship. 第11の実施の形態に係るLEDランプの構造を示す断面図である。It is sectional drawing which shows the structure of the LED lamp which concerns on 11th Embodiment. 第12の実施の形態に係る熱伝導部材の斜視図である。It is a perspective view of the heat conduction member concerning a 12th embodiment. 従来のLEDランプの概略構成を示す断面図である。It is sectional drawing which shows schematic structure of the conventional LED lamp.
<第1の実施の形態>
 本発明を実施するための第1の実施の形態を、図面を参照して詳細に説明する。
First Embodiment
A first embodiment of the present invention will be described in detail with reference to the drawings.
 発明の実施の形態で使用している、材料、数値は好ましい例を例示しているだけであり、この形態に限定されることはない。また、本発明の技術的思想の範囲を逸脱しない範囲で、適宜変更は可能である。また、他の実施の形態との組み合わせは、矛盾が生じない範囲で可能である。 The materials and numerical values used in the embodiments of the invention merely exemplify preferable examples, and the present invention is not limited to this embodiment. Moreover, changes can be made as appropriate without departing from the scope of the technical idea of the present invention. Further, combinations with other embodiments are possible as long as no contradiction arises.
 さらに、ここでは、半導体発光素子としてLED(Light Emitting Diode)を利用する形態について説明するが、半導体発光素子は、例えば、LD(レーザーダイオード)であっても良く、有機発光素子であっても良い。なお、図1、図2を含む全ての図において各部材間の縮尺は必ずしも統一されていない。また、数値範囲を示す際に用いる符号「~」は、その両端の数値を含む。
1.構成
 図1は、第1の実施の形態に係るLEDランプの構造を示す断面図である。図2は、図1における二点鎖線で囲まれた部分を示す拡大断面図である。図3は、図1に示したLEDランプの概略構成を示す分解斜視図である。図3において、LEDモジュール10、回路ユニット20等は省略している。
Furthermore, although an embodiment in which an LED (Light Emitting Diode) is used as a semiconductor light emitting element is described here, the semiconductor light emitting element may be, for example, an LD (laser diode) or an organic light emitting element. . In all the drawings including FIG. 1 and FIG. 2, the scale among the members is not necessarily the same. Also, the symbol “to” used to indicate a numerical range includes the numerical values at both ends thereof.
1. Configuration FIG. 1 is a cross-sectional view showing the structure of the LED lamp according to the first embodiment. FIG. 2 is an enlarged sectional view showing a portion surrounded by a two-dot chain line in FIG. FIG. 3 is an exploded perspective view showing a schematic configuration of the LED lamp shown in FIG. In FIG. 3, the LED module 10, the circuit unit 20 and the like are omitted.
 LEDランプ1は、LEDモジュール10と、LED12に電力を供給する回路ユニット20と、回路ユニット20を内部に収容する筐体30と、筐体30にシリコン80を介して取り付けられたグローブ40と、回路ユニット20に電気的に接続された口金50とを備えている。さらに、ランプ1は、LEDモジュール10をその上面に搭載し、筐体30に設けられたモジュールプレート60を備える。筐体30は、樹脂からなる筒状の本体部31と、本体部31の内側に設けられた金属からなる熱伝導部材32とからなる。 The LED lamp 1 includes an LED module 10, a circuit unit 20 for supplying power to the LED 12, a housing 30 for housing the circuit unit 20 therein, and a globe 40 attached to the housing 30 via silicon 80. A base 50 electrically connected to the circuit unit 20 is provided. Furthermore, the lamp 1 has a module plate 60 mounted on the housing 30 with the LED module 10 mounted on the top surface thereof. The housing 30 is composed of a cylindrical main body 31 made of resin and a heat conducting member 32 made of metal provided inside the main body 31.
 なお、図1において描かれた一点鎖線は、筐体30の筒軸Jを示している。筒軸Jは、ランプ1のランプ軸及び口金50の回転軸と一致している。
(1)LEDモジュール
 LEDモジュール10は、樹脂板と金属板とからなる金属ベース基板である実装基板11と、これに実装された複数個のLED12とを有する。
The dashed-dotted line drawn in FIG. 1 indicates the cylindrical axis J of the housing 30. The cylinder axis J coincides with the lamp axis of the lamp 1 and the rotation axis of the base 50.
(1) LED Module The LED module 10 has a mounting substrate 11 which is a metal base substrate consisting of a resin plate and a metal plate, and a plurality of LEDs 12 mounted thereon.
 実装基板11の形状は、例えば円板状である。実装基板11には、円板中心軸周りに等角度間隔で、LED12が円環状に実装されている。なお、LED12の個数は、LEDランプ1に要求される光量に対応して適宜決定される。LED12の数が1つの場合、LED12は実装基板11の中央に配置される。実装基板11の形状は円板状に限らず、例えば楕円板状等、任意の形状を取っても良い。 The shape of the mounting substrate 11 is, for example, a disk shape. The LEDs 12 are annularly mounted on the mounting substrate 11 at equal angular intervals around the disc central axis. The number of LEDs 12 is appropriately determined according to the amount of light required for the LED lamp 1. When the number of LEDs 12 is one, the LEDs 12 are disposed at the center of the mounting substrate 11. The shape of the mounting substrate 11 is not limited to the disk shape, but may be an arbitrary shape such as an elliptical plate shape.
 LEDモジュール10は、光の出射方向を口金50と反対側に向けた状態で、筐体30内に設けられている。実装基板11の取り付けは、モジュールプレート60の口金50の反対側の面に接着剤で固着されることで行われている。なお、実装基板11のモジュールプレート60への取り付け方法は、接着剤を用いる他に、ねじ止め、係合構造など他の方法を用いても良い。また、実装基板11は、LEDモジュール10とモジュールプレート60とを電気的に絶縁するために、実装基板11の上面が絶縁層となっている。実装基板11はセラミック基板や樹脂基板であっても良い。この場合はセラミックや樹脂自体が絶縁物となる。 The LED module 10 is provided in the housing 30 with the light emission direction directed to the side opposite to the base 50. The mounting substrate 11 is attached by adhesively fixing to the surface of the module plate 60 on the opposite side of the base 50. The mounting substrate 11 may be attached to the module plate 60 by using other methods such as screwing and engaging structure in addition to using an adhesive. Further, in the mounting substrate 11, the top surface of the mounting substrate 11 is an insulating layer in order to electrically insulate the LED module 10 and the module plate 60. The mounting substrate 11 may be a ceramic substrate or a resin substrate. In this case, the ceramic or resin itself is an insulator.
 また、青色LEDチップであるLED12は、その上面に黄色蛍光体が設けられている。これにより、LED12で発生した青色光が白色光に変換される。LED12は、実装基板11の上面にCOB(Chip on Board)技術を用いて実装されたものであっても、SMD(Surface Mount Device)型のものを用いて実装されたものであっても良い。また、LED12は、実装基板11の配線パターンによって電気的に直列に接続されている。
(2)回路ユニット
 回路ユニット20は、回路基板21と回路基板21に実装された各種の電子部品22,23とから構成されており、筐体30内に収容されている。回路基板21のモジュールプレート60への取り付けは、回路基板21の外周部が、樹脂からなる回路ホルダ62に係合されて行われている。なお、回路基板21のモジュールプレート60への取り付け方法としては、係合を利用する他に、接着剤等を用いても良い。また、本体部31に爪等で固定しても良い。なお、電子部品は、便宜上「22」、「23」の2個の符号だけを用いているが、電子部品は「22」、「23」以外にもあり、これらの電子部品22,23により回路ユニット20が構成される。
Moreover, yellow fluorescent substance is provided in the upper surface of LED12 which is a blue LED chip. Thereby, the blue light generated by the LED 12 is converted to white light. The LED 12 may be mounted on the upper surface of the mounting substrate 11 using COB (Chip on Board) technology, or may be mounted using an SMD (Surface Mount Device) type. The LEDs 12 are electrically connected in series by the wiring pattern of the mounting substrate 11.
(2) Circuit Unit The circuit unit 20 is composed of the circuit board 21 and the various electronic components 22 and 23 mounted on the circuit board 21, and is housed in the housing 30. The circuit board 21 is attached to the module plate 60 by engaging the outer peripheral portion of the circuit board 21 with the circuit holder 62 made of resin. As a method of attaching the circuit board 21 to the module plate 60, an adhesive or the like may be used in addition to using the engagement. In addition, it may be fixed to the main body 31 with a nail or the like. In addition, although the electronic component uses only two codes | symbols of "22" and "23" for convenience, the electronic component is also in addition to "22" and "23", and the circuit by these electronic components 22 and 23 A unit 20 is configured.
 回路ユニット20は、口金50からLEDモジュール10の給電経路中に介挿されている。具体的には、回路ユニット20と口金50とは配線71,72により電気的に接続され、回路ユニット20は口金50から受電し、LEDモジュール10を発光させる。配線71,72は、例えば、樹脂等の絶縁性部材で被覆されたリード線である。
(3)筐体
 上述のように、筐体30は、樹脂からなる本体部31と金属からなる熱伝導部材32とからなる。また、筐体30は、一端に口金50が配され、他端にLEDモジュール10が配され、内部に回路ユニット20が収容されている。
(3-1)本体部
 本体部31は、LEDモジュール10の配された一端である開口部31aの内径が、口金50の配された他端である開口部31bの内径よりも大きいテーパー筒状である。開口部31aにはモジュールプレート60及びグローブ40が取り付けされており、開口部31bには口金50が取り付けされている。
The circuit unit 20 is inserted from the base 50 into the feed path of the LED module 10. Specifically, the circuit unit 20 and the base 50 are electrically connected by the wires 71 and 72, and the circuit unit 20 receives power from the base 50 and causes the LED module 10 to emit light. The wires 71 and 72 are, for example, lead wires covered with an insulating member such as resin.
(3) Housing As described above, the housing 30 is composed of the main body 31 made of resin and the heat conducting member 32 made of metal. The housing 30 has a base 50 at one end, the LED module 10 at the other end, and the circuit unit 20 housed inside.
(3-1) Main body portion The main body portion 31 has a tapered cylindrical shape in which the inner diameter of the opening 31a which is one end of the LED module 10 is larger than the inner diameter of the opening 31b which is the other end of the base 50. It is. The module plate 60 and the globe 40 are attached to the opening 31a, and the base 50 is attached to the opening 31b.
 本体部31の開口部31a側には、その外周に沿って連続して溝部31cが形成されている。溝部31cは、開口部31aと開口部31bとの中間の位置に設けられている。溝部31cに熱伝導部材32の口金50側端部が埋め込まれている。 On the side of the opening 31a of the main body 31, a groove 31c is formed continuously along the outer periphery thereof. The groove 31 c is provided at a position between the opening 31 a and the opening 31 b. The base 50 side end portion of the heat conducting member 32 is embedded in the groove 31 c.
 また、本体部31の開口部31a側には、さらに内側筒部31dが形成されている。樹脂からなる内側筒部31dは、電圧が印加される回路ユニット20と金属からなる熱伝導部材32との間に設けられる。このように内側筒部31dを設けることにより、回路ユニット20と熱伝導部材32との間の絶縁を強化できる。また、内側筒部31dは、本体部31の他の部分と同時に形成することができるので、回路ユニット20と熱伝導部材32との間に別部材を設けるよりも、製造工程を減らすことができる。 Further, on the side of the opening 31a of the main body 31, an inner cylindrical portion 31d is further formed. The inner cylindrical portion 31 d made of resin is provided between the circuit unit 20 to which a voltage is applied and the heat conducting member 32 made of metal. By providing the inner cylindrical portion 31 d in this manner, the insulation between the circuit unit 20 and the heat conducting member 32 can be strengthened. In addition, since the inner cylindrical portion 31 d can be formed simultaneously with the other portions of the main body portion 31, the number of manufacturing steps can be reduced compared to providing a separate member between the circuit unit 20 and the heat conducting member 32. .
 本体部31は、例えば、PBT、PET、PES、PC、PPS、PA、シリコンなどの樹脂からなる。また、本体部31の材料は樹脂に限らず、絶縁性が確保できる材料、例えば、セラミック、ガラス等を用いても良い。
(3-2)熱伝導部
 図3に示すように、熱伝導部材32は、本体部31の内面に沿った形状、すなわち、テーパー筒状である。また、図1に示すように、熱伝導部材32は、モジュールプレート60の円板部61のLEDモジュール10側の端部から、本体部31の溝部31cまで延びている。さらに、熱伝導部材32は、口金50側に端縁32aを、LEDモジュール10側に端縁32bを有する。なお、ここでは、熱伝導部材32は、本体部31の内面に沿った形状であり、本体部31の内面と熱伝導部材32との間には隙間が無いが、この構成に限らない。例えば、本体部31の内面と熱伝導部材32との間に隙間があるような形状の熱伝導部材32を採用してもよい。
The main body 31 is made of, for example, a resin such as PBT, PET, PES, PC, PPS, PA, or silicon. Further, the material of the main body portion 31 is not limited to the resin, and a material that can ensure insulation, for example, ceramic, glass, etc. may be used.
(3-2) Heat Conducting Portion As shown in FIG. 3, the heat conducting member 32 has a shape along the inner surface of the main body portion 31, that is, a tapered cylindrical shape. Further, as shown in FIG. 1, the heat conducting member 32 extends from the end of the disc portion 61 of the module plate 60 on the LED module 10 side to the groove 31 c of the main body 31. Furthermore, the heat conducting member 32 has an edge 32 a on the base 50 side and an edge 32 b on the LED module 10 side. Here, the heat conduction member 32 has a shape along the inner surface of the main body portion 31, and there is no gap between the inner surface of the main body portion 31 and the heat conduction member 32, but the configuration is not limited to this. For example, the heat conducting member 32 may be employed which has a gap between the inner surface of the main body 31 and the heat conducting member 32.
 熱伝導部材32は、LEDモジュール10と口金50との熱伝導経路の一部を構成している。ここでいう、「熱伝導経路の一部を構成している」とはLEDモジュール10で発生した熱が、熱伝導部材32を介して、口金50に伝わることをいう。さらに、熱伝導部材32は、本体部31を構成する樹脂よりも熱伝導性の高い金属からなるため、樹脂からなる本体部31よりも、熱を素早く伝えることができる。 The heat conduction member 32 constitutes a part of the heat conduction path between the LED module 10 and the base 50. Here, “constituting a part of the heat conduction path” means that the heat generated in the LED module 10 is transmitted to the base 50 through the heat conduction member 32. Furthermore, since the heat conducting member 32 is made of a metal having higher thermal conductivity than the resin constituting the main body portion 31, heat can be conducted more quickly than the main body portion 31 made of resin.
 筐体30の筒軸J方向において、熱伝導部材32の口金50側端縁32aから口金50のLEDモジュール10側端縁50aまでの距離L1は、20mmである。なお、L1が40mm以下であれば、熱伝導部材32は、LEDモジュール10と口金50との熱伝導経路の一部を構成しているといえ、LEDモジュール10の熱を放熱する熱伝導効果が期待できる。また、熱伝導部の厚みは、0.5mm以上であれば、熱をより素早く伝えることができ望ましい。 In the direction of the cylinder axis J of the housing 30, the distance L1 from the base 50 side end edge 32a of the heat transfer member 32 to the LED module 10 side end edge 50a of the base 50 is 20 mm. If L1 is 40 mm or less, it can be said that the heat conduction member 32 constitutes a part of the heat conduction path between the LED module 10 and the base 50, and the heat conduction effect to dissipate the heat of the LED module 10 is I can expect it. In addition, if the thickness of the heat conduction portion is 0.5 mm or more, heat can be transmitted more quickly, which is desirable.
 なお、LEDモジュール10で発生した熱を効果的に熱伝導部材32により放熱させるには、熱伝導部材32のLEDモジュール10側の端部が、LEDモジュール10の近くに位置することが求められる。具体的には、筐体30の筒軸J方向において、熱伝導部材32のLEDモジュール10側端縁32bが、モジュールプレート60の面61bより突き出して配置され、その距離L2が0mm~10mmであれば良い。このことで、グローブ40の開口端部41を筐体30及びモジュールプレート60に固定するシリコン80を介して、LEDモジュール10で発生した熱を熱伝導部材32により効果的に放熱させることが出来る。 In order to effectively dissipate the heat generated by the LED module 10 by the heat conducting member 32, the end of the heat conducting member 32 on the LED module 10 side is required to be located near the LED module 10. Specifically, in the direction of the cylinder axis J of the housing 30, the LED module 10 side end edge 32b of the heat conduction member 32 is disposed to protrude from the surface 61b of the module plate 60, and the distance L2 is 0 mm to 10 mm. Just do it. Thus, the heat generated by the LED module 10 can be effectively dissipated by the heat conduction member 32 through the silicon 80 that fixes the open end 41 of the globe 40 to the housing 30 and the module plate 60.
 熱伝導部材32は、例えば、Al(アルミニウム)、Cu(銅)、Fe(鉄)のような金属からなる。また、熱伝導部材32の材料は金属に限らず、本体部31よりも熱伝導性の高い材料セラミック、例えば、Al23(酸化アルミニウム:アルミナ)を用いても良い。さらに、熱伝導部材32の材料として、本体部31よりも熱伝導性の高い高熱伝導性樹脂、例えば、樹脂材料にAlN(窒化アルミニウム)、Fe、C(炭素)、Al23からなる熱伝導性を有するフィラーを混合したものを用いても良い。 The heat conducting member 32 is made of, for example, a metal such as Al (aluminum), Cu (copper), or Fe (iron). Further, the material of the heat conducting member 32 is not limited to metal, and a material ceramic having a thermal conductivity higher than that of the main body portion 31, for example, Al 2 O 3 (aluminum oxide: alumina) may be used. Furthermore, as a material of the heat conductive member 32, a heat conductive resin having a thermal conductivity higher than that of the main body 31, for example, a resin material made of AlN (aluminum nitride), Fe, C (carbon), Al 2 O 3 A mixture of fillers having conductivity may be used.
 また、熱伝導部材32の端縁32a,32bと本体部31との間には、空間が設けられている。これにより熱伝導部材32が熱膨張した際に、アルミ等との熱膨張差による樹脂材料のクラック等を吸収できる。なお、熱伝導部材32の端縁32a,32bと本体部31との間に、空間を設けなくてもよい。この構成では、LEDランプ1をよりコンパクトに形成することができる。
(4)グローブ
 グローブ40は、ガラスや樹脂等の透光性部材からなり、例えば、略ドーム状である。グローブ40は、LEDモジュール10を覆うように、モジュールプレート60に被せられ、その開口端部41がモジュールプレート60の溝に嵌め込まれることで、筐体30及びモジュールプレート60に固定されている。さらに、開口端部41と筐体30及びモジュールプレート60の上面との間の隙間にはシリコン80が注入されている。モジュールプレート60を構成する金属との密着性に優れたシリコン80を注入することで、さらにグローブ40と筐体30及び熱伝導部材32とモジュールプレート60への固定を強固に接着できる。
A space is provided between the end edges 32 a and 32 b of the heat conducting member 32 and the main body 31. Thereby, when the heat conduction member 32 is thermally expanded, it is possible to absorb a crack or the like of the resin material due to a thermal expansion difference with aluminum or the like. A space may not be provided between the end edges 32 a and 32 b of the heat conducting member 32 and the main body 31. In this configuration, the LED lamp 1 can be formed more compact.
(4) Glove Glove 40 consists of translucent members, such as glass and resin, for example, is approximately dome shape. The globe 40 is placed on the module plate 60 so as to cover the LED module 10, and the open end 41 thereof is fixed to the housing 30 and the module plate 60 by being fitted into the groove of the module plate 60. Furthermore, silicon 80 is injected into the gap between the open end 41 and the upper surface of the housing 30 and the module plate 60. By injecting the silicon 80 having excellent adhesion to the metal constituting the module plate 60, the fixation to the globe 40, the housing 30, the heat conducting member 32, and the module plate 60 can be firmly adhered.
 LEDモジュール10から出射された光は、本体部31の開口部31aからグローブ40を透過して、外部へ出ていくこととなる。グローブ40の内面、外面、あるいは内部には、LEDモジュール10から出射された光を拡散される拡散処理、例えば、シリカや白色顔料等による拡散処理が施されていても良い。
(5)口金
 口金50は、本体部31の開口部31bに設けられている。口金50には、種々のタイプがあり、特に限定されるものではないが、ここでは、ネジ込みタイプの口金、例えばE26を用いている。
The light emitted from the LED module 10 passes through the globe 40 from the opening 31 a of the main body portion 31 and exits to the outside. The inner surface, the outer surface, or the inside of the globe 40 may be subjected to a diffusion treatment in which light emitted from the LED module 10 is diffused, for example, a diffusion treatment using silica or a white pigment.
(5) The base 50 is provided at the opening 31 b of the main body 31. There are various types of the base 50, and although not particularly limited, here, a screw type base, for example, E26 is used.
 口金50は、本体部31に装着されたシェル部51と、口金50の本体部31とは反対側の端部に設けられたアイレット部52とからなる。シェル部51は配線71を、アイレット部52は配線72を、それぞれ介して回路ユニット20と電気的に接続されている。シェル部51は、外周面がネジ状をしており、筐体30に被着されている。アイレット部52は、その先端に配線72が半田付けされている。
(6)モジュールプレート
 モジュールプレート60は、例えばAl(アルミニウム)、Cu(銅)、Fe(鉄)のような金属あるいはセラミック・ガラス等からなり、グローブ40側の面にLEDモジュール10を搭載すると共に、その側面が筐体30に接している。円板部61は、配線を通すための孔もしくは外周部切欠きを有する。円板部61には、口金50側に向かって円板部61から複数設けられた樹脂からなる回路ホルダ62が接着剤により取り付けされている。モジュールプレート60は上記の形状に限らず、任意の形状を取ることができる。
The base 50 includes a shell 51 attached to the main body 31 and an eyelet 52 provided at an end of the base 50 opposite to the main body 31. The shell portion 51 is electrically connected to the circuit unit 20 through the wire 71 and the eyelet portion 52 through the wire 72, respectively. The shell 51 has a screw-like outer peripheral surface and is attached to the housing 30. The wire 72 is soldered to the tip of the eyelet portion 52.
(6) Module plate The module plate 60 is made of, for example, metal such as Al (aluminum), Cu (copper), Fe (iron) or ceramic glass, and the LED module 10 is mounted on the surface on the globe 40 side. , The side surface is in contact with the housing 30. The disc portion 61 has a hole or an outer peripheral portion notch for passing a wire. A circuit holder 62 made of a plurality of resins provided from the disk portion 61 toward the base 50 is attached to the disk portion 61 with an adhesive. The module plate 60 is not limited to the above-described shape, and can have any shape.
 モジュールプレート60の筐体30への取り付けは、円板部61の側面を筐体30へ係止させることにより行われる。取り付け方法は、他に、例えば、ネジ、接着剤等を利用しても良い。回路ホルダ円板部61と回路ホルダ62とは、円板部61の中心が回路ホルダ62の中心軸上に位置するよう、取り付けされている。さらに、モジュールプレート60からLEDモジュール10への電気的接続は図示していないが、口金50側から伸びた配線71,72が円板部61の孔を通りLEDモジュール10へと繋がっている。
2.放熱経路と絶縁
 ランプ1では、LED12で発生した熱が、モジュールプレート60から熱伝導部材32を介して、本体部31へと伝わる。さらに当該熱は、本体部31から口金50へと伝熱し、口金50から照明装置のソケットを経由して、照明装置や壁や天井へと放熱される。
The module plate 60 is attached to the housing 30 by locking the side surface of the disc portion 61 to the housing 30. The attachment method may also use, for example, a screw, an adhesive or the like. The circuit holder disk portion 61 and the circuit holder 62 are attached such that the center of the disk portion 61 is positioned on the central axis of the circuit holder 62. Furthermore, although the electrical connection from the module plate 60 to the LED module 10 is not shown, wires 71 and 72 extending from the base 50 are connected to the LED module 10 through the holes of the disc portion 61.
2. In the heat radiation path and the insulation lamp 1, the heat generated by the LED 12 is transmitted from the module plate 60 to the main body 31 via the heat conduction member 32. Further, the heat is transferred from the main body 31 to the base 50, and is dissipated from the base 50 to the lighting device, wall or ceiling via the socket of the lighting device.
 したがって、例えば、輝度向上のためにLED12への投入電流を高め、発光時のLED12に生じる熱が増加した場合でも、その熱を口金50から照明装置側へ放熱することができる。 Therefore, for example, the input current to the LED 12 is increased to improve the luminance, and even when the heat generated in the LED 12 at the time of light emission increases, the heat can be dissipated from the base 50 to the lighting device side.
 また、上述のように、回路ユニット20と熱伝導部材32の内面との間には、絶縁性の樹脂からなる内側筒部31dが形成されているため、絶縁が確保できている。
3.効果
 上記構成により、絶縁耐圧試験の際、樹脂からなる本体部31の外表面と、口金50との間に交流の高い電圧を印加しても、筐体30の内面である熱伝導部材32の内面とLEDモジュール10との間などでの絶縁破壊がおこりにくい。このように、筐体30とLEDモジュール10及び回路ユニット20との間で絶縁破壊が生じることを抑制でき、その結果、ランプ1の絶縁耐圧性能を向上できる。
Further, as described above, since the inner cylindrical portion 31d made of insulating resin is formed between the circuit unit 20 and the inner surface of the heat conducting member 32, insulation can be ensured.
3. According to the above configuration, even when a high voltage of alternating current is applied between the outer surface of the main body 31 made of resin and the base 50 in the insulation withstand voltage test, the heat conduction member 32 which is the inner surface of the housing 30 The dielectric breakdown between the inner surface and the LED module 10 is less likely to occur. As described above, the occurrence of dielectric breakdown between the housing 30 and the LED module 10 and the circuit unit 20 can be suppressed, and as a result, the dielectric breakdown voltage performance of the lamp 1 can be improved.
 また、LED12で発生した熱は、モジュールプレート60から熱伝導部材32に伝わり、さらに筐体30を介して口金50へと伝熱する。その後、当該熱は、口金50から照明装置のソケットを経由して、照明装置や壁や天井へと放熱される。このように、LEDモジュール10で発生する熱を放熱することができる。そのため、筐体30内に熱がこもりにくく、熱に弱い回路ユニット20等が損傷することを抑制できる。
4.変形例
 以下、第1の実施の形態に係るランプ1の変形例について記載する。
(1)熱伝導部についての変形例
 熱伝導部は、第1の実施の形態に係るランプに示したものに限らず、異なる構造であっても良い。
(1-1)第1の変形例
 第1の変形例であるランプ100の断面図を図4に示す。図4に示すように、筐体130の第1の変形例以外はランプ1と略同じ構成となっている。なお、第1の実施の形態で説明した構成と同じものについては、第1の実施の形態と同じ符号を用いる。
In addition, the heat generated by the LED 12 is transmitted from the module plate 60 to the heat conduction member 32, and is further transferred to the base 50 through the housing 30. Thereafter, the heat is dissipated from the base 50 via the socket of the lighting device to the lighting device, the wall or the ceiling. Thus, the heat generated in the LED module 10 can be dissipated. Therefore, it is difficult for heat to build up in the housing 30, and it is possible to suppress damage to the circuit unit 20 and the like that are weak to heat.
4. Modifications Hereinafter, modifications of the lamp 1 according to the first embodiment will be described.
(1) Modified Example of Heat Conducting Portion The heat conducting portion is not limited to the one shown in the lamp according to the first embodiment, but may have a different structure.
(1-1) First Modification A cross-sectional view of a lamp 100 according to a first modification is shown in FIG. As shown in FIG. 4, the configuration is substantially the same as the lamp 1 except for the first modification of the housing 130. The same reference numerals as in the first embodiment are used for the same components as those described in the first embodiment.
 熱伝導部材132は、本体部131の口金50側付近まで到達している。具体的には、筐体130の筒軸J方向における、熱伝導部材132の口金50側端縁132aから口金50のLEDモジュール10側端縁50aまでの距離L1は、6mmである。 The heat conducting member 132 reaches the vicinity of the base 50 side of the main body portion 131. Specifically, in the cylinder axis J direction of the housing 130, the distance L1 from the base 50 side end edge 132a of the heat transfer member 132 to the LED module 10 side end edge 50a of the base 50 is 6 mm.
 熱伝導部材132では、ランプ1における熱伝導部材32と比べて、熱伝導部材132の口金50側端縁132aと口金50との距離が小さい。これにより、LEDモジュール10で発生した熱を、素早く口金50側に伝えることができる。そのため、LEDモジュール10で発生する熱を、さらに素早く放熱することができる。
(1-2)第2の変形例
 第2の変形例である熱伝導部材232の斜視図を図5(a)に示す。熱伝導部材232以外は、ランプ1と略同じ構成となっている。
In the heat conducting member 132, compared with the heat conducting member 32 in the lamp 1, the distance between the cap 50 side end edge 132 a of the heat conducting member 132 and the cap 50 is smaller. Thereby, the heat generated by the LED module 10 can be quickly transmitted to the base 50 side. Therefore, the heat generated by the LED module 10 can be dissipated more quickly.
(1-2) Second Modified Example A perspective view of a heat conducting member 232 according to a second modified example is shown in FIG. 5 (a). The components other than the heat conducting member 232 have substantially the same configuration as the lamp 1.
 熱伝導部材232は方形状の開口232aを複数有する筒状であって、凹凸状もしくは貫通穴となっている。熱伝導部材232は、ランプ100における熱伝導部材132を凹凸状にしたものなので、熱伝導性を確保できる。加えて、熱伝導部材232の放熱面積が増し、さらに熱伝導性を向上できる。また、熱伝導部材232の体積を小さくできるので、さらに軽量なランプを提供できる。さらに、ランプを組み立てる際、熱伝導部材232の開口232aには樹脂を埋め込むことができ、この場合、開口232aに空気が存在する構成よりも、熱伝導性を確保でき、熱伝導部材232の固定もしやすい。
(1-3)第3の変形例
 第3の変形例である熱伝導部材332の斜視図を図5(b)に示す。熱伝導部材332以外は、ランプ1と略同じ構成となっている。
The heat conducting member 232 is in the form of a cylinder having a plurality of square openings 232a, and has a concavo-convex shape or a through hole. The heat conducting member 232 has the heat conducting member 132 of the lamp 100 in a concavo-convex shape, so that the heat conductivity can be secured. In addition, the heat dissipation area of the heat conducting member 232 is increased, and the heat conductivity can be further improved. Further, since the volume of the heat conducting member 232 can be reduced, a further lightweight lamp can be provided. Furthermore, when assembling the lamp, the resin can be embedded in the opening 232a of the heat conducting member 232. In this case, the heat conductivity can be secured more than in the configuration where air is present in the opening 232a, and the heat conducting member 232 is fixed. If easy.
(1-3) Third Modified Example A perspective view of a heat conducting member 332 according to a third modified example is shown in FIG. 5 (b). The components other than the heat conducting member 332 have substantially the same configuration as the lamp 1.
 熱伝導部材332は複数の棒状部332aと2つの環状部332b,332cとで構成されている。LEDモジュール10側から口金50側に延びており、棒状部332aの両端はそれぞれ、環状部332b,332cに取り着けられている。そのため、熱伝導部材332はスリットを有しているといえる。なお、ランプの組み立て時に、第2の変形例と同様に開口部332dに樹脂が埋め込まれる。この場合も、第2の実施例と同様に、熱伝導性を確保しつつ、さらに軽量なランプを提供できる。また、環状部332bはLEDモジュール10の外周に沿った形状であるため、LEDモジュール10で発生した熱を効果的に棒状部332aに伝えることができる。さらに、環状部332cは口金50の開口に沿った形状であるため、棒状部332aに伝わった熱を効果的に口金50に伝えることができる。加えて、熱伝導部材332はスリットを有しているので、固定が容易である。なお、開口部332dのスリットは1本でも良く、332bか332Cのいずれか一方だけでも良い。またスリット部は一つでもよく開口部332dは樹脂が埋め込まれていなくても良い。 The heat conducting member 332 is composed of a plurality of rod-like portions 332 a and two annular portions 332 b and 332 c. The both ends of the rod-like portion 332a are attached to the annular portions 332b and 332c, respectively. Therefore, it can be said that the heat conducting member 332 has a slit. At the time of assembling the lamp, resin is embedded in the opening 332 d as in the second modification. Also in this case, as in the second embodiment, a further lightweight lamp can be provided while securing thermal conductivity. Further, since the annular portion 332 b has a shape along the outer periphery of the LED module 10, the heat generated by the LED module 10 can be effectively transmitted to the rod-like portion 332 a. Furthermore, since the annular portion 332 c has a shape along the opening of the base 50, the heat transmitted to the rod-like portion 332 a can be effectively transmitted to the base 50. In addition, since the heat conducting member 332 has a slit, fixing is easy. The slit of the opening 332 d may be one, or only one of 332 b or 332 C may be used. In addition, the number of slits may be one, and resin may not be embedded in the openings 332 d.
 なお、図5(c)のようなLEDモジュール10側から口金50側に延びた複数の棒状部432aのみで構成され、ランプの組み立て時に、第2の変形例と同様に開口部432bに樹脂が埋め込まれる熱伝導部材432であっても良い。環状部を有しない熱伝導部材432であっても、熱伝導部材332と同様に、熱伝導性を確保できる。加えて、熱伝導部材332と同様に、熱伝導部材432はスリットを有しているので、固定が容易である。また、環状部を有しないので、さらに軽量なランプを提供できるという効果を得ることができる。なお、熱伝導部材432bは一つでも良く、また、開口部432bは樹脂が埋め込まれていなくても良い。
(1-4)第4の変形例
 第4の変形例であるランプ500の断面図を図6に示す。図6に示すように、発光モジュール及び熱伝導部材の変形例以外はランプ100と略同じ構成となっている。なお、ランプ100で説明した構成と同じものについては、ランプ100と同じ符号を用いる。
In addition, it is comprised only with several rod-shaped parts 432a extended to the nozzle | cap | die 50 side from the LED module 10 side like FIG.5 (c), and resin assembles the opening 432b similarly to a 2nd modification at the time of a lamp | ramp assembly. The heat conduction member 432 may be embedded. Even if the heat conducting member 432 does not have an annular portion, as in the heat conducting member 332, the heat conductivity can be secured. In addition, since the heat conducting member 432 has a slit, like the heat conducting member 332, fixing is easy. Moreover, since it does not have an annular part, the effect that a further lightweight lamp can be provided can be acquired. The heat conducting member 432 b may be one, and the opening 432 b may not be filled with a resin.
(1-4) Fourth Modified Example FIG. 6 shows a cross-sectional view of a lamp 500 according to a fourth modified example. As shown in FIG. 6, the configuration is substantially the same as that of the lamp 100 except for the modification of the light emitting module and the heat conducting member. About the same thing as composition explained by lamp 100, the same numerals as lamp 100 are used.
 発光モジュール510は、実装基板511とLED12とからなる。実装基板511は本体部131に沿った円板状である。発光モジュール510は、係止により本体部131及び熱伝導部材132に固定されている。また、発光モジュール510は、熱伝導部材132と接している。 The light emitting module 510 includes the mounting substrate 511 and the LED 12. The mounting substrate 511 has a disk shape along the main body portion 131. The light emitting module 510 is fixed to the main body 131 and the heat conducting member 132 by locking. In addition, the light emitting module 510 is in contact with the heat conducting member 132.
 この構成により、発光モジュール510で発生した熱を、熱伝導部材132から口金50側に、さらに効率的に伝えることができる。
(1-5)第5の変形例
 第5の変形例であるランプ600の断面図を図7に示す。図7に示すように、発光モジュール及び熱伝導部材の変形例以外はランプ100と略同じ構成となっている。なお、ランプ100で説明した構成と同じものについては、ランプ100と同じ符号を用いる。
With this configuration, the heat generated by the light emitting module 510 can be more efficiently transferred from the heat transfer member 132 to the base 50 side.
(1-5) Fifth Modification A cross-sectional view of a lamp 600 according to a fifth modification is shown in FIG. As shown in FIG. 7, the configuration is substantially the same as that of the lamp 100 except for the modification of the light emitting module and the heat conducting member. About the same thing as composition explained by lamp 100, the same numerals as lamp 100 are used.
 熱伝導部材632は、本体部131に沿った筒部633と、LED12が搭載された台部634とからなる。これにより、LED12で発生した熱を、熱伝導部材632から口金50側に、さらに効率的に伝えることができる。
(1-6)第6の変形例
 第6の変形例であるランプ700の断面図を図8に示す。図8に示すように、本体部の変形例以外はランプ100と略同じ構成となっている。なお、ランプ100で説明した構成と同じものについては、ランプ100と同じ符号を用いる。
The heat conducting member 632 is composed of a cylindrical portion 633 along the main body portion 131 and a base portion 634 on which the LED 12 is mounted. Thereby, the heat generated by the LED 12 can be more efficiently transferred from the heat transfer member 632 to the base 50 side.
(1-6) Sixth Modification FIG. 8 shows a cross-sectional view of a lamp 700 according to a sixth modification. As shown in FIG. 8, the configuration is substantially the same as that of the lamp 100 except for the modified example of the main body. About the same thing as composition explained by lamp 100, the same numerals as lamp 100 are used.
 本体部731は、ランプ1における内側筒部31dを有していない。ランプ700では、回路ユニット20と熱伝導部材132との間に距離があることで、回路ユニット20と熱伝導部材132との絶縁が図られている。このような本体部731を採ると、筐体730の形成が簡便となる。
(1-7)その他の変形例
 上記変形例では、熱伝導部材が本体部に密着しているが、これに限らず、熱伝導部材が本体部に密着していなくても良い。具体的には、モジュールプレートが熱伝導部材と接触すると共に、本体部とも接触していれば、熱伝導部材から本体部へと熱を伝えることができる。この場合でも、LEDモジュールで発生した熱を、熱伝導部材から口金側へ伝えることができる。
<第2の実施の形態>
 第2の実施の形態では、筐体の内面に、樹脂からなる絶縁部をさらに設けたランプを説明する。なお、第1の実施の形態で説明した構成と同じものについては、第1の実施の形態と同じ符号を用いる。
(1)構成
 図9は、第2の実施の形態に係るLEDランプ800の構造を示す断面図である。
The main body portion 731 does not have the inner cylindrical portion 31 d of the lamp 1. In the lamp 700, the distance between the circuit unit 20 and the heat conducting member 132 provides insulation between the circuit unit 20 and the heat conducting member 132. When such a main body portion 731 is adopted, the formation of the housing 730 becomes simple.
(1-7) Other Modified Examples In the above-described modified example, the heat conducting member is in close contact with the main body, but the heat conducting member may not be in close contact with the main body. Specifically, if the module plate is in contact with the heat conducting member and also in contact with the main body, heat can be transferred from the heat conducting member to the main body. Also in this case, the heat generated by the LED module can be transmitted from the heat conduction member to the base.
Second Embodiment
In the second embodiment, a lamp in which an insulating portion made of resin is further provided on the inner surface of a housing will be described. The same reference numerals as in the first embodiment are used for the same components as those described in the first embodiment.
(1) Configuration FIG. 9 is a cross-sectional view showing a structure of the LED lamp 800 according to the second embodiment.
 LEDランプ800は、LEDモジュール10、回路ユニット20、筐体830、グローブ40、口金50、及びモジュールプレート60を備える。筐体830は、樹脂からなる本体部831と金属からなる熱伝導部材832からなる。筐体830の内面、すなわち、熱伝導部材832の内面、且つ、熱伝導部材832とLEDモジュール10との間には絶縁部833が形成されている。本体部831の内周面には、実施の形態1における内側筒部31dのような部分は形成されていない。 The LED lamp 800 includes an LED module 10, a circuit unit 20, a housing 830, a globe 40, a base 50, and a module plate 60. The housing 830 includes a main body 831 made of resin and a heat conducting member 832 made of metal. An insulating portion 833 is formed on the inner surface of the housing 830, that is, the inner surface of the heat conducting member 832 and between the heat conducting member 832 and the LED module 10. On the inner peripheral surface of the main body portion 831, a portion like the inner cylindrical portion 31d in the first embodiment is not formed.
 絶縁部833は、熱伝導部材832の内面全部を覆い、モジュールプレート60と筐体830との間に配されている点で、内側筒部31dと異なっている。
(2)効果
 この構成では、実施の形態1における内側筒部31dを形成しなくても、樹脂からなる絶縁部833が形成されることにより、LEDモジュール10と筐体830との間、及び、回路ユニット20と筐体830との間の絶縁性を向上できる。また、絶縁部833は、熱伝導部材832の内面全部を覆い、モジュールプレート60と筐体830との間に配されているので、内側筒部31dを設けた実施の形態1よりも、LEDモジュール10と筐体830との間の絶縁性を向上できる。このように、筐体830とLEDモジュール10及び回路ユニット20との間で絶縁破壊が生じることを抑制でき、その結果、ランプ800の絶縁耐圧性能を向上できる。
<第3の実施の形態>
 第3の実施の形態では、回路ケースと筐体との絶縁のために、回路ケースを設けたランプを説明する。なお、第2の実施の形態で説明した構成と同じものについては、第2の実施の形態と同じ符号を用いる。
(1)構成
 図10は、第3の実施の形態に係るランプ900の構造を示す断面図である。
The insulating portion 833 is different from the inner cylindrical portion 31 d in that the insulating portion 833 covers the entire inner surface of the heat conducting member 832 and is disposed between the module plate 60 and the housing 830.
(2) Effects In this configuration, even if the inner cylindrical portion 31 d in the first embodiment is not formed, the insulating portion 833 made of resin is formed, so that the space between the LED module 10 and the housing 830, and The insulation between the circuit unit 20 and the housing 830 can be improved. Further, since the insulating portion 833 covers the entire inner surface of the heat conducting member 832 and is disposed between the module plate 60 and the housing 830, the LED module is more than the first embodiment provided with the inner cylindrical portion 31d. The insulation between the housing 10 and the housing 830 can be improved. As described above, generation of insulation breakdown between the housing 830 and the LED module 10 and the circuit unit 20 can be suppressed, and as a result, the insulation breakdown voltage performance of the lamp 800 can be improved.
Third Embodiment
In the third embodiment, a lamp provided with a circuit case for insulation between the circuit case and the case will be described. The same reference numerals as in the second embodiment are used for the same components as those described in the second embodiment.
(1) Configuration FIG. 10 is a cross-sectional view showing a structure of a lamp 900 according to the third embodiment.
 ランプ900は、LEDモジュール10、回路ユニット20、筐体930、回路ケース980、グローブ40、口金50、及びモジュールプレート60を備える。回路ケース980は絶縁性の樹脂からなり、回路ユニット20全体を囲むような円筒状に形成されている。回路ケース980の材料は樹脂に限らず、絶縁性の材料であれば良く、回路ケース980の形状は、円筒状に限らず、テーパー筒状のような他の形状を採っても良い。
(2)効果
 この構成では、実施の形態1における内側筒部31dを形成しなくても、回路ケース980が回路ユニット20を覆うことにより、回路ユニット20と筐体30との絶縁性を向上できる。また、回路ケース980は回路ユニット20全体を囲んでいるので、回路ユニット20と筐体30との絶縁性をより向上できる。このように、筐体930とLEDモジュール10及び回路ユニット20との間で絶縁破壊が生じることを抑制でき、その結果、ランプ900の絶縁耐圧性能を向上できる。
<第4の実施の形態>
 第4の実施の形態では、縦型の回路ユニットを用いたランプを説明する。なお、第2の実施の形態で説明した構成と同じものについては、第2の実施の形態と同じ符号を用いる。
(1)構成
 図11は、第4の実施の形態に係るランプ1000の構造を示す断面図である。回路ユニット1020は、横型構造の回路ユニット20とは異なり、縦型の構造となっている。回路ユニット1020は、金属からなる挿入レール1062により固定されている。
(2)効果
 縦型回路ユニット1020を用いると、筐体130内の空間が大きくなり、熱伝導部材132と回路ユニット1020との間の絶縁性を確保しやすい。
<第5の実施の形態>
 第5の実施の形態では、図4で示したランプ100を装着した照明器具を説明する。なお、ランプ100で説明した構成と同じものについては、ランプ100と同じ符号を用いる。
The lamp 900 includes an LED module 10, a circuit unit 20, a housing 930, a circuit case 980, a globe 40, a base 50, and a module plate 60. The circuit case 980 is made of an insulating resin and formed in a cylindrical shape so as to surround the entire circuit unit 20. The material of the circuit case 980 is not limited to resin, and may be an insulating material, and the shape of the circuit case 980 is not limited to a cylindrical shape, and may be another shape such as a tapered cylindrical shape.
(2) Effects In this configuration, even if the inner cylindrical portion 31 d in Embodiment 1 is not formed, the circuit case 980 covers the circuit unit 20 so that the insulation between the circuit unit 20 and the housing 30 can be improved. . In addition, since the circuit case 980 surrounds the entire circuit unit 20, the insulation between the circuit unit 20 and the housing 30 can be further improved. As described above, the occurrence of dielectric breakdown between the housing 930 and the LED module 10 and the circuit unit 20 can be suppressed, and as a result, the dielectric breakdown voltage performance of the lamp 900 can be improved.
Fourth Embodiment
In the fourth embodiment, a lamp using a vertical circuit unit will be described. The same reference numerals as in the second embodiment are used for the same components as those described in the second embodiment.
(1) Configuration FIG. 11 is a cross-sectional view showing a structure of a lamp 1000 according to the fourth embodiment. Unlike the circuit unit 20 of the horizontal structure, the circuit unit 1020 has a vertical structure. The circuit unit 1020 is fixed by an insertion rail 1062 made of metal.
(2) Effects When the vertical circuit unit 1020 is used, the space in the housing 130 becomes large, and the insulation between the heat conducting member 132 and the circuit unit 1020 can be easily secured.
Fifth Embodiment
In the fifth embodiment, a luminaire equipped with the lamp 100 shown in FIG. 4 will be described. About the same thing as composition explained by lamp 100, the same numerals as lamp 100 are used.
 図12は、第5の実施の形態に係る照明器具の構造を示す一部断面図である。照明器具1100は、いわゆるダウンライト用照明器具である。照明器具1100は、ランプ100から発せられた光を所定方向に反射させる椀状の反射板1100aと、外部の電源と接続される接続部1100bと、ランプ100と電気的に接続され且つランプを保持するソケット1100cとを備える。ソケット1100cの端部1100dは、図4のランプ100におけるL1の範囲内に位置し、ここでL1は6mmである。 FIG. 12 is a partial cross-sectional view showing the structure of the luminaire according to the fifth embodiment. The lighting fixture 1100 is a so-called downlight lighting fixture. The lighting fixture 1100 is electrically connected to the lamp 100 and holds the lamp, with a bowl-shaped reflection plate 1100 a that reflects light emitted from the lamp 100 in a predetermined direction, a connection portion 1100 b connected to an external power supply, And a socket 1100c. The end 1100d of the socket 1100c is located within L1 of the lamp 100 of FIG. 4, where L1 is 6 mm.
 なお、図12に示す照明装置の構造は単なる一例であり、前述のダウンライト用照明器具に限定されるものでない。
<第6の実施の形態>
 第6の実施の形態では、第4の実施の形態に示した縦型回路ユニット1020を用いたランプを説明する。なお、第4の実施の形態で説明した構成と同じものについては、第4の実施の形態と同じ符号を用いる。
(1)構成
 図13は、第6の実施の形態に係るランプ1200の構造を示す断面図である。縦型の構造の回路ユニット1020は、回路ホルダ1270により固定されている。
In addition, the structure of the illuminating device shown in FIG. 12 is a mere example, and is not limited to the above-mentioned lighting fixture for downlights.
Sixth Embodiment
In the sixth embodiment, a lamp using the vertical circuit unit 1020 shown in the fourth embodiment will be described. The same reference numerals as those in the fourth embodiment are used for the same components as those described in the fourth embodiment.
(1) Configuration FIG. 13 is a cross-sectional view showing a structure of a lamp 1200 according to the sixth embodiment. The circuit unit 1020 of vertical structure is fixed by a circuit holder 1270.
 回路ホルダ1270は、大径部1272、及び小径部1273から成り、回路ユニット1020を内部に収容する。大径部1272及び小径部1273は、例えば、両側が開口した略円筒形状であって、円筒の軸とランプ軸とが一致するように軸方向に互いに連接され、一体的に形成されている。前方側に位置する大径部(第2ケース部)1272には回路ユニット1020の大半が収容され、回路ユニット1020の一部は後方側に位置する小径部(第1ケース部)1273に収容されている。 The circuit holder 1270 includes a large diameter portion 1272 and a small diameter portion 1273 and accommodates the circuit unit 1020 therein. The large diameter portion 1272 and the small diameter portion 1273 have, for example, a substantially cylindrical shape with both sides opened, and they are integrally connected in the axial direction so that the axis of the cylinder and the lamp axis coincide with each other. Most of the circuit unit 1020 is accommodated in the large diameter portion (second case portion) 1272 located on the front side, and a part of the circuit unit 1020 is accommodated in the small diameter portion (first case portion) 1273 located on the rear side ing.
 大径部1272の内周面には、ランプ軸に沿った方向に長尺な板状のガイド部材1281が立設されている。ガイド部材1281は、回路ユニット1020が回路ホルダ1070内に挿入される際に、回路ユニット1020の回路基板1021の一方の主面側の側端部が摺接することにより、回路ユニット1020をその収容されるべき位置へと案内する。 A plate-like guide member 1281 elongated in the direction along the lamp axis is provided upright on the inner circumferential surface of the large diameter portion 1272. When the circuit unit 1020 is inserted into the circuit holder 1070, the guide member 1281 receives the circuit unit 1020 by the sliding contact of the side end of the circuit unit 1021 on one main surface side of the circuit substrate 1021. Guide to the right position.
 小径部1273の内周面には、ランプ軸に沿った方向に溝部(第2規制部材)1282が設けられており、回路ユニット1020の回路基板1021の側端部が嵌合されることにより、回路基板1021の厚み方向における両側への移動を規制する。溝部1282の幅(回路ホルダの内周面から離れる方向の長さ)は、具体的には、例えば、2mm]あるが、これに限られない。 A groove (second restricting member) 1282 is provided on the inner peripheral surface of the small diameter portion 1273 in the direction along the lamp axis, and the side end of the circuit board 1021 of the circuit unit 1020 is fitted. Movement to both sides in the thickness direction of the circuit board 1021 is restricted. The width (the length in the direction away from the inner circumferential surface of the circuit holder) of the groove portion 1282 is specifically, for example, 2 mm, but is not limited thereto.
 なお、回路ホルダ1270は、例えば、樹脂などの絶縁性材料で形成されていることが好ましい。 The circuit holder 1270 is preferably made of, for example, an insulating material such as a resin.
 LEDモジュール1210の実装基板1211上において、蓋材1278が回路ホルダ1270の前方側端部に取り付けられている。蓋材1278は、例えば、有底筒状もしくはキャップ状であって、本体部1281を介して大径部1272の前方側に底部を前方に向けた状態での実装基板1211に保持されている。
(2)回路ユニットのケースへの収納及び保持機構
 図14は、ランプ1200の回路ホルダ1270内における回路基板1021、溝部1282、及びガイド部材1281の位置関係を示す図である。図14(a)は回路ホルダの切り開き斜視図である。図14(b)は上から見た場合における回路ホルダ内の回路基板、溝部、及びガイド部材の位置関係を模式的に表す図である。図14(c)は横から見た場合における回路ホルダ内における溝部とガイド部材との位置関係を模式的に表す断面図である。なお、図14(c)においては、回路基板1021については図示を省略している。
A lid 1278 is attached to the front end of the circuit holder 1270 on the mounting substrate 1211 of the LED module 1210. The lid member 1278 has, for example, a bottomed cylindrical shape or a cap shape, and is held by the mounting substrate 1211 with the bottom portion facing forward on the front side of the large diameter portion 1272 via the main body portion 1281.
(2) Storing and Holding Mechanism of Circuit Unit in Case FIG. 14 is a view showing the positional relationship between the circuit board 1021, the groove portion 1282 and the guide member 1281 in the circuit holder 1270 of the lamp 1200. FIG. 14 (a) is a cutaway perspective view of the circuit holder. FIG. 14B is a view schematically showing the positional relationship between the circuit board in the circuit holder, the groove, and the guide member when viewed from above. FIG. 14C is a cross-sectional view schematically showing the positional relationship between the groove and the guide member in the circuit holder when viewed from the side. In FIG. 14C, the circuit board 1021 is not shown.
 図13、図14に示すように、一対の溝部1282が小径部1273の内周面の対向する位置にそれぞれ設けられている。溝部1282は、一対の板状部材1282a及び1282bが、互いに所定の間隔(回路基板1021の厚さと略等しい間隔)を空けて、ランプ軸に沿った方向に対して並行に、小径部1273の内周面上に立設されて形成されている。 As shown in FIGS. 13 and 14, a pair of groove portions 1282 are provided at opposing positions of the inner peripheral surface of the small diameter portion 1273. In the groove portion 1282, the pair of plate members 1282a and 1282b are mutually separated by a predetermined distance (a distance substantially equal to the thickness of the circuit board 1021) and parallel to the direction along the lamp axis. It is erected and formed on the circumferential surface.
 また、大径部1272の内周面には、ランプ軸に沿った方向に長尺な板状のガイド部材1281が一対立設されている。板状部材1282aの内側の面と、ガイド部材1281の一方の主面とは、ランプ軸J1に並行な同一平面上に位置しており、板状部材1282aとガイド部材1281とは当該平面に対して同じ側に位置している。これにより、回路ユニット1020が挿入されとき、板状部材1282aとガイド部材1281とは回路基板1021の同一主面に接することとなる。従って、回路ユニット1020を回路ホルダ1270の上端側開口からその内部に挿入する際に、回路基板1021の側縁部をガイド部材1281に沿ってスライドさせながら移動することにより、回路基板1021が溝部1282へと導かれて溝部1282に嵌め込まれる。そしてこのとき、ストッパー1283により回路ユニット1020の挿入方向(回路基板1021の挿入方向)である下方への移動が規制され、溝部1282により回路基板1021の幅方向の移動が規制されることにより、回路ユニット1020が回路ホルダ1270内部に固定的に収容される。 Further, on the inner peripheral surface of the large diameter portion 1272, plate-like guide members 1281 elongated in the direction along the lamp axis are disposed in opposition to each other. The inner surface of the plate member 1282a and one of the main surfaces of the guide member 1281 are located on the same plane parallel to the lamp axis J1, and the plate member 1282a and the guide member 1281 are relative to the plane Located on the same side. Thus, when the circuit unit 1020 is inserted, the plate-like member 1282a and the guide member 1281 are in contact with the same main surface of the circuit board 1021. Therefore, when the circuit unit 1020 is inserted into the circuit holder 1270 from the upper end opening thereof, the circuit board 1021 is moved by sliding the side edge of the circuit board 1021 along the guide member 1281. It is guided to be fitted into the groove portion 1282. At this time, the downward movement of the circuit unit 1020 in the insertion direction (the insertion direction of the circuit board 1021) is restricted by the stopper 1283, and the movement of the circuit board 1021 in the width direction is restricted by the groove portion 1282. The unit 1020 is fixedly accommodated in the circuit holder 1270.
 このように、溝部1282よりも上方側にガイド部材1281を設けることにより、回路基板1021を溝部1282に嵌合させる作業を容易に行うことができる。 As described above, by providing the guide member 1281 above the groove portion 1282, an operation of fitting the circuit board 1021 to the groove portion 1282 can be easily performed.
 なお、図14(b),(c)においては、図示をわかりやすくするために回路基板1021が回路ホルダ1270の筒軸を通る中心位置に配された状態で示されている。しかしながら、実際は、図13に示すように、回路ホルダ1270の筒軸から径方向にオフセットした位置に配されている(以下、図14以降の各図においても同様である。)。また、ガイド部材1281は、回路基板1021の筒軸から遠い方の主面と接するように配されている。このように筒軸からオフセットした位置に回路基板が配されることにより、回路ホルダ1270内において、回路基板1021のガイド部材1281と接していない方の主面側は、ガイド部材1281と接している方の主面側よりも広い空間となる。その結果、ガイド部材1281と接していない方の主面側に、より背の高い電子部品を配置可能となる。
(3)効果
 回路ホルダ1270を用いると、熱伝導部材132と回路ユニット1020との間の絶縁性を確保しやすい。
<第7の実施の形態>
 第7の実施の形態では、第6の実施の形態に示した回路ホルダ1270の変形例を用いたランプを説明する。なお、第6の実施の形態で説明した構成と同じものについては、第6の実施の形態と同じ符号を用いる。
(1)構成
 図15は、第6の実施の形態に係るランプ1300の構造を示す断面図である。縦型の構造の回路ユニット1020は、回路ホルダ1370により固定されている。回路ホルダ1370は有底筒状の形状を有し、蓋材を有していない。本体部131の一部が回路ホルダ1370となっており、これにより、本体部131と口金50との間の電気的絶縁を確保されている。
(2)効果
 回路ホルダ1370を用いると、熱伝導部材132と回路ユニット1020との間の絶縁性を確保しやすい。
<第8の実施の形態>
 第8の実施の形態では、第6の実施の形態に示した回路ホルダ1270の変形例を用いたランプを説明する。なお、第6の実施の形態で説明した構成と同じものについては、第6の実施の形態と同じ符号を用いる。
(1)構成
 図16は、第8の実施形態における回路ホルダ1380内における回路基板1021、溝部1382、及びガイド部材1381の位置関係を示す図である。図16(a)は回路ホルダ1370の切り開き斜視図である。図16(b)は上から見た場合における回路ホルダ1370内の回路基板1021、溝部1382、及びガイド部材1281の位置関係を模式的に表す図である。図16(c)は横から見た場合における回路ホルダ1370内における溝部1382とガイド部材1381との位置関係を模式的に表す断面図である。なお、図16(c)においては、回路基板1021については図示を省略している。
In FIGS. 14B and 14C, the circuit board 1021 is shown in a central position passing through the cylinder axis of the circuit holder 1270 in order to make the illustration easy to understand. However, in practice, as shown in FIG. 13, the circuit holder 1270 is disposed at a position offset in the radial direction from the cylinder axis of the circuit holder 1270 (hereinafter, the same applies to each of FIG. 14 and subsequent figures). Further, the guide member 1281 is disposed in contact with the main surface of the circuit board 1021 which is farther from the cylinder axis. Thus, by arranging the circuit board at a position offset from the cylinder axis, the main surface side of the circuit board 1021 not in contact with the guide member 1281 in the circuit holder 1270 is in contact with the guide member 1281 It becomes a space wider than the one main surface side. As a result, taller electronic components can be arranged on the main surface side which is not in contact with the guide member 1281.
(3) Effects When the circuit holder 1270 is used, the insulation between the heat conducting member 132 and the circuit unit 1020 can be easily secured.
Seventh Embodiment
In the seventh embodiment, a lamp using a modification of the circuit holder 1270 shown in the sixth embodiment will be described. The same reference numerals as in the sixth embodiment are used for the same components as those described in the sixth embodiment.
(1) Configuration FIG. 15 is a cross-sectional view showing a structure of a lamp 1300 according to the sixth embodiment. The vertical type circuit unit 1020 is fixed by a circuit holder 1370. The circuit holder 1370 has a bottomed cylindrical shape and does not have a lid. A part of the main body portion 131 is a circuit holder 1370, whereby electrical insulation between the main body portion 131 and the base 50 is secured.
(2) Effects When the circuit holder 1370 is used, the insulation between the heat conducting member 132 and the circuit unit 1020 can be easily secured.
Eighth Embodiment
In the eighth embodiment, a lamp using a modification of the circuit holder 1270 shown in the sixth embodiment will be described. The same reference numerals as in the sixth embodiment are used for the same components as those described in the sixth embodiment.
(1) Configuration FIG. 16 is a view showing the positional relationship between the circuit board 1021, the groove portion 1382 and the guide member 1381 in the circuit holder 1380 in the eighth embodiment. FIG. 16A is a cut-away perspective view of the circuit holder 1370. FIG. FIG. 16B is a view schematically showing the positional relationship between the circuit board 1021 in the circuit holder 1370, the groove portion 1382, and the guide member 1281 when viewed from above. FIG. 16C is a cross-sectional view schematically showing the positional relationship between the groove portion 1382 and the guide member 1381 in the circuit holder 1370 when viewed from the side. In FIG. 16C, the circuit board 1021 is not shown.
 図16(a)~(c)に示すように、回路ホルダ1370の小径部253の内周面には、両側に溝部1382が形成されているが、大径部1372の内周面にはガイド部材1381が片側にのみ形成されている。
(2)効果
 この構成では、回路ユニット1020を回路ホルダ1370内に挿入する際の目安となるガイド部材1381が片側に設けられている。これにより、回路ユニット1020を挿入する際、回路基板1021の幅方向における両側縁部のうちガイド部材1381が設けられている方の側縁部では、位置のコントロールについてあまり注意を払わなくてもよい。そのため、ガイド部材が全く設けられていない場合と比較して作業が容易である。
<第9の実施の形態>
 第9の実施の形態では、第6の実施の形態に示した回路ホルダ1270の変形例を用いたランプを説明する。なお、第6の実施の形態で説明した構成と同じものについては、第6の実施の形態と同じ符号を用いる。
(1)構成
 図17は、第9の実施形態における回路ホルダ1470内における回路基板1021、溝部1482、及びガイド部材1481の位置関係を示す図である。図17(a)は回路ホルダ1470の切り開き斜視図である。図17(b)は上から見た場合における回路ホルダ1470内の回路基板1021、溝部1482、及びガイド部材1481の位置関係を模式的に表す図である。図17(c)は横から見た場合における回路ホルダ1470内における溝部1482とガイド部材1481との位置関係を模式的に表す断面図である。なお、図17(c)においては、回路基板1021については図示を省略している。
As shown in FIGS. 16A to 16C, grooves 1382 are formed on both sides of the inner peripheral surface of the small diameter portion 253 of the circuit holder 1370, but a guide is formed on the inner peripheral surface of the large diameter portion 1372. The member 1381 is formed only on one side.
(2) Effects In this configuration, a guide member 1381 is provided on one side, which serves as a guide for inserting the circuit unit 1020 into the circuit holder 1370. Thus, when the circuit unit 1020 is inserted, it is not necessary to pay much attention to position control at the side edge of the side edge in the width direction of the circuit board 1021 where the guide member 1381 is provided. . Therefore, the operation is easy as compared with the case where no guide member is provided.
The Ninth Embodiment
In the ninth embodiment, a lamp using a modification of the circuit holder 1270 shown in the sixth embodiment will be described. The same reference numerals as in the sixth embodiment are used for the same components as those described in the sixth embodiment.
(1) Configuration FIG. 17 is a view showing the positional relationship between the circuit board 1021, the groove portion 1482 and the guide member 1481 in the circuit holder 1470 in the ninth embodiment. FIG. 17A is a cutaway perspective view of the circuit holder 1470. FIG. FIG. 17B is a view schematically showing the positional relationship between the circuit board 1021 in the circuit holder 1470, the groove portion 1482 and the guide member 1481 when viewed from above. FIG. 17C is a cross-sectional view schematically showing the positional relationship between the groove portion 1482 and the guide member 1481 in the circuit holder 1470 when viewed from the side. In FIG. 17C, the circuit board 1021 is not shown.
 図17(a)~(c)に示すように、回路ホルダ1470の大径部452の内周面にはガイド部材1481が両側に形成されているが、小径部1483の内周面には溝部1482が片側にのみ形成されている。
(2)効果
 この場合においても、回路ユニットを回路ホルダ内に挿入する際の目安となるガイド部材が両側に設けられていることにより、回路ユニットを挿入する作業が容易である。また、溝部1482が片側にのみ設けられているが、溝部1482が設けられていない側の回路基板の側縁部において、ガイド部材1481により、回路基板の厚さ方向の移動のうち、ガイド部材1481に向かう方向の移動が規制される。これにより、回路基板の厚さ方向の移動がある程度規制されて、回路ホルダ1470内部において回路ユニット1020が比較的安定して収容される。
<第10の実施の形態>
 第10の実施の形態では、第6の実施の形態に示した回路ホルダ1270の変形例を用いたランプを説明する。なお、第6の実施の形態で説明した構成と同じものについては、第6の実施の形態と同じ符号を用いる。
(1)構成
 図18は、第10の実施形態における回路ホルダ1570内における回路基板1021、溝部1582、及びガイド部材1581の位置関係を示す図である。図18(a)は回路ホルダ1570の切り開き斜視図である。図18(b)は上から見た場合における回路ホルダ1570内の回路基板1021、溝部1582、及びガイド部材1581の位置関係を模式的に表す図である。図18(c)は横から見た場合における回路ホルダ1570内における溝部1582とガイド部材1581との位置関係を模式的に表す断面図である。なお、図18(c)においては、回路基板1021については図示を省略している。
As shown in FIGS. 17A to 17C, guide members 1481 are formed on both sides of the inner peripheral surface of the large diameter portion 452 of the circuit holder 1470, but a groove is formed on the inner peripheral surface of the small diameter portion 1483. 1482 is formed only on one side.
(2) Effects In this case as well, the operation of inserting the circuit unit is easy because the guide members that serve as a guide for inserting the circuit unit into the circuit holder are provided on both sides. Further, although the groove portion 1482 is provided only on one side, at the side edge portion of the circuit board on the side where the groove portion 1482 is not provided, the guide member 1481 out of the movement in the thickness direction of the circuit board by the guide member 1481 Movement in the direction towards is restricted. Thus, the movement of the circuit board in the thickness direction is restricted to some extent, and the circuit unit 1020 is accommodated relatively stably in the circuit holder 1470.
Tenth Embodiment
In the tenth embodiment, a lamp using a modification of the circuit holder 1270 shown in the sixth embodiment will be described. The same reference numerals as in the sixth embodiment are used for the same components as those described in the sixth embodiment.
(1) Configuration FIG. 18 is a diagram showing the positional relationship between the circuit board 1021, the groove 1582 and the guide member 1581 in the circuit holder 1570 in the tenth embodiment. FIG. 18A is a cutaway perspective view of the circuit holder 1570. FIG. FIG. 18B is a view schematically showing the positional relationship between the circuit board 1021 in the circuit holder 1570, the groove 1582, and the guide member 1581 when viewed from above. FIG. 18C is a cross-sectional view schematically showing the positional relationship between the groove 1582 and the guide member 1581 in the circuit holder 1570 when viewed from the side. In FIG. 18C, the circuit board 1021 is not shown.
 図18(a)~(c)に示すように、回路ホルダ1570の大径部1572の内周面にはガイド部材1581が片側にのみ形成されており、小径部1573の内周面には溝部1582が片側にのみ形成されている。
(2)効果
 この場合においても、回路ユニットを回路ホルダ内に挿入する際の目安となるガイド部材が片側に設けられている。これにより、回路ユニット1020を挿入する際に回路基板1021の幅方向における両側縁部のうちガイド部材1581が設けられている方の側縁部では、位置のコントロールについてあまり注意を払わなくてもよいため、ガイド部材1581が全く設けられていない場合と比較して作業が容易である。また、溝部1582が片側にのみ設けられているが、溝部1582が設けられている側の回路基板1021の側縁部は、溝部1582により、回路基板1021の厚さ方向の両側への移動が規制されている。これにより、回路基板の厚さ方向の移動がある程度規制されて、回路ホルダ1570内部において回路ユニット1020が比較的安定して収容される。
<第11の実施の形態>
 第11の実施の形態では、全体の厚みが均一でない熱伝導部材を用いたランプを説明する。なお、第1の実施の形態で説明した構成と同じものについては、第1の実施の形態と同じ符号を用いる。
(1)構成
 図19は、第11の実施の形態に係るLEDランプ1600の構造を示す断面図である。
As shown in FIGS. 18A to 18C, a guide member 1581 is formed only on one side on the inner peripheral surface of the large diameter portion 1572 of the circuit holder 1570, and a groove portion is formed on the inner peripheral surface of the small diameter portion 1573. 1582 is formed only on one side.
(2) Effects In this case as well, a guide member is provided on one side, which serves as a guide for inserting the circuit unit into the circuit holder. Thus, when the circuit unit 1020 is inserted, among the side edges in the width direction of the circuit board 1021, at the side edge where the guide member 1581 is provided, it is not necessary to pay much attention to the control of the position. Therefore, the operation is easy as compared with the case where the guide member 1581 is not provided at all. Although the groove 1582 is provided only on one side, the groove 1582 restricts the movement of the side edge of the circuit board 1021 on the side where the groove 1582 is provided to the circuit board 1021 in the thickness direction of the circuit board 1021. It is done. Thus, the movement of the circuit board in the thickness direction is restricted to some extent, and the circuit unit 1020 is accommodated relatively stably in the circuit holder 1570.
Eleventh Embodiment
In an eleventh embodiment, a lamp using a heat conducting member whose overall thickness is not uniform will be described. The same reference numerals as in the first embodiment are used for the same components as those described in the first embodiment.
(1) Configuration FIG. 19 is a cross-sectional view showing a structure of the LED lamp 1600 according to the eleventh embodiment.
 LEDランプ1600は、LEDモジュール10、回路ユニット20、筐体830、グローブ40、口金50、及びモジュールプレート60を備える。筐体1630は、樹脂からなる本体部1631と金属からなる熱伝導部材1632からなる。熱伝導部材1632の厚みが、LEDモジュール10に接する側が最も厚く、口金50側に近づくほど薄くなっている点で、実施の形態1と異なる。
(2)効果
 この構成では、LEDモジュール10で発生した熱を、効果的に口金50に伝えることができる。
<第12の実施の形態>
 第12の実施の形態では、熱伝導部材の貫通穴或いはスリットの開口率が、発光モジュールに接する側が最も低く、口金側に近づくほど高くなるもの用いたランプを説明する。なお、第1の実施の形態で説明した構成と同じものについては、第1の実施の形態と同じ符号を用いる。
(1)構成
 図20は、第12の実施の形態に係る熱伝導部材1732の斜視図である。熱伝導部材1732以外は、ランプ1と略同じ構成となっている。
The LED lamp 1600 includes an LED module 10, a circuit unit 20, a housing 830, a globe 40, a base 50, and a module plate 60. The housing 1630 is composed of a main body portion 1631 made of resin and a heat conducting member 1632 made of metal. This embodiment differs from the first embodiment in that the thickness of the heat conducting member 1632 is the thickest on the side in contact with the LED module 10 and the thinner as it approaches the base 50 side.
(2) Effects In this configuration, the heat generated by the LED module 10 can be effectively transmitted to the base 50.
The Twelfth Embodiment
In the twelfth embodiment, a lamp is described in which the aperture ratio of the through hole or the slit of the heat conducting member is the lowest at the side in contact with the light emitting module and becomes higher toward the base. The same reference numerals as in the first embodiment are used for the same components as those described in the first embodiment.
(1) Configuration FIG. 20 is a perspective view of a heat conducting member 1732 according to the twelfth embodiment. Except for the heat conducting member 1732, the configuration is substantially the same as that of the lamp 1.
 熱伝導部材1732は方形状の開口である貫通穴1732aを複数有する筒状である。熱伝導部材1732の貫通穴1732aの開口率は、LEDモジュール10に接する側が最も低く、口金50側に近づくほど高くなっている。なお、貫通穴の代わりに、開口率が前記発光モジュールに接する側が最も低く、口金50側に近づくほど高くなるような、スリットを有する熱伝導部材を用いてもよい。
(2)効果
 この構成では、LEDモジュール10で発生した熱を効果的に口金50に伝えることができる。また、熱伝導部材1732の体積を小さくして、さらに軽量なランプを提供できる。
<その他の変形例>
1.LEDモジュール
(1)実装基板
 実装基板は、実施の形態等で示した樹脂板と金属板とからなる金属ベース基板に限らず、樹脂基板、セラミック基板等、既存の実装基板を利用することができる。実装基板及びこれの搭載されるモジュールプレートが導電性材料からなるときは、LEDモジュールとモジュールプレート間の電気的に絶縁を強化する、実装基板とモジュールプレートとの間に絶縁シートなどの絶縁部材を設けても良い。
(2)LED
 実施の形態等では、1種類のLEDを用いて、LEDモジュール(LEDランプ)から白色光を出力しているがこれに限らない。例えば、青色発光、赤色発光、緑色発光の3種類のLEDを用いて、これらの発光色を混色して白色光としても良い。この場合、波長変換のための蛍光体は不要である。
2.筐体の形状
 実施の形態等では、筐体の開口は円であるが、円に限らず、筐体の開口は他の形状であっても良い。他の形状としては、楕円状や多角形の形状等がある。
3.回路ユニットと熱伝導部との絶縁耐圧確保
 実施の形態等では、熱伝導部材の内側に樹脂からなる絶縁部を形成したり、回路ケースを設けたりすることにより、回路ユニットと熱伝導部との絶縁耐圧を確保したが、これに限らない。例えば、筐体と回路ユニットとの間の空間に樹脂を充填しても良い。
4.熱伝導部
 変形例では、メッシュ状や棒状部からなる熱伝導部材について、筐体の筒軸J方向における、熱伝導部の口金側端縁から口金のLEDモジュール側端縁までの距離L1は、6mmとしたが、40mm~5mmでも良い。この程度であれば、熱伝導部を軽くしつつ、所望の放熱性を得ることができる。
5.モジュールプレート
 実施の形態等では、モジュールプレートを金属で構成したが、これに限らず、熱伝導部の材料としても用いることができる高熱伝導性樹脂で構成しても良い。モジュールプレートが高熱伝導性樹脂で構成されていると、LEDモジュールで発生した熱を筐体へ素早く放熱しつつ、LEDモジュールと筐体との間の絶縁性をさらに向上できる。なお、高熱伝導性樹脂の熱伝導率は、フィラーの形状及び混入量により調整可能であり、このフィラーとしては、ガラス、酸化ベリリウム、酸化マグネシウム、酸化亜鉛、窒化ホウ素、窒化珪素、窒化チタニウム、ダイヤモンド、グラファイト、炭化珪素、炭化チタニウム、ホウ化ジルコニウム、ホウ化リン、ケイ化モリブデン、硫化ベリリウムなどを用いることができる。
The heat conducting member 1732 has a cylindrical shape having a plurality of through holes 1732a which are square openings. The opening ratio of the through hole 1732a of the heat conducting member 1732 is lowest at the side in contact with the LED module 10, and becomes higher as it approaches the base 50 side. In place of the through holes, a heat conducting member having a slit may be used which has the lowest opening ratio on the side in contact with the light emitting module and the higher it gets closer to the base 50 side.
(2) Effects In this configuration, the heat generated by the LED module 10 can be effectively transmitted to the base 50. In addition, the volume of the heat conducting member 1732 can be reduced to provide a lighter lamp.
<Other Modifications>
1. LED Module (1) Mounting Substrate The mounting substrate is not limited to the metal base substrate consisting of a resin plate and a metal plate shown in the embodiment and the like, and an existing mounting substrate such as a resin substrate or a ceramic substrate can be used. . When the mounting substrate and the module plate on which the mounting substrate is mounted are made of a conductive material, an insulating member such as an insulating sheet is provided between the mounting substrate and the module plate which enhances the electrical insulation between the LED module and the module plate. It may be provided.
(2) LED
Although white light is output from the LED module (LED lamp) using one type of LED in the embodiment and the like, the present invention is not limited thereto. For example, using three types of LEDs of blue light emission, red light emission, and green light emission, these light emission colors may be mixed to be white light. In this case, a phosphor for wavelength conversion is unnecessary.
2. In the embodiment and the like, the opening of the case is a circle, but not limited to a circle, the opening of the case may have another shape. Other shapes include an elliptical shape and a polygonal shape.
3. Ensuring insulation withstand voltage between the circuit unit and the heat conducting portion In the embodiment etc., the insulating portion made of resin is formed inside the heat conducting member, or the circuit case is provided, whereby the circuit unit and the heat conducting portion Although insulation withstand voltage was secured, it is not limited to this. For example, the space between the housing and the circuit unit may be filled with resin.
4. Heat Conducting Portion In a modified example, for a heat conducting member in the form of a mesh or rod, the distance L1 from the base end edge of the heat conducting portion to the LED module side end edge of the base in the cylinder axis J direction of the housing is Although it is 6 mm, it may be 40 mm to 5 mm. If it is this grade, desired heat dissipation can be obtained, making a heat conduction part light.
5. Module Plate In the embodiment and the like, the module plate is made of metal, but not limited to this, it may be made of a high thermal conductivity resin that can also be used as a material of the heat conduction portion. When the module plate is made of high thermal conductivity resin, the heat generated by the LED module can be dissipated quickly to the housing, and the insulation between the LED module and the housing can be further improved. The thermal conductivity of the high thermal conductivity resin can be adjusted by the shape and amount of the filler, and as the filler, glass, beryllium oxide, magnesium oxide, zinc oxide, zinc nitride, boron nitride, silicon nitride, titanium nitride, diamond Graphite, silicon carbide, titanium carbide, zirconium boride, phosphorus boride, molybdenum silicide, beryllium sulfide and the like can be used.
 本発明のLEDランプは、各種照明装置の光源として利用可能である。 The LED lamp of the present invention can be used as a light source of various lighting devices.
10 LEDモジュール
11 実装基板
11a 実装基板の最上面
12 LED
20 回路ユニット
30 筐体
31 本体部
31a 開口部
31b 開口部
32 熱伝導部
32a,132a 熱伝導部の口金側端縁
32b 熱伝導部の発光モジュール側端縁
50 口金
50a 口金の発光モジュール側端縁
1,100,500,600 ランプ
332a,432a 棒部材
332c,332d 環状部材
232a,332d,432b 開口部
533 絶縁部
680 回路ケース
1270,1370,1470,1570 回路ホルダ
L1,L2 距離
J 筐体筒軸
10 LED module 11 mounting substrate 11a top surface 12 mounting substrate
Reference Signs List 20 circuit unit 30 case 31 main body 31a opening 31b opening 32 heat conducting part 32a, 132a base side edge 32b of heat conducting part light emitting module side edge 50 of heat conducting part 50 base 50a light emitting module side end of base 1, 100, 500, 600 Lamps 332a, 432a Rods 332c, 332d Annular members 232a, 332d, 432b Openings 533 Insulating part 680 Circuit case 1270, 1370, 1470, 1570 Circuit holder L1, L2 Distance J Housing cylinder axis

Claims (10)

  1.  実装基板とこれに実装された半導体発光素子とを有する発光モジュールと、
     一端に前記発光モジュールが配された筒状の筐体と、
     前記筐体の他端に配された口金と、
     前記口金から前記発光モジュールの給電経路中に介挿された回路ユニットと
     を備え、
     前記筐体は、樹脂からなる筒状の本体部と、当該本体部の内面の前記発光モジュール側の少なくとも一部に配され、且つ、当該本体部を構成する樹脂よりも熱伝導性の高い材料からなる熱伝導部とを有し、
     前記熱伝導部材は、前記発光モジュールと前記口金との熱伝導経路の一部を構成している
     ことを特徴とするランプ。
    A light emitting module having a mounting substrate and a semiconductor light emitting device mounted thereon;
    A cylindrical casing in which the light emitting module is disposed at one end;
    A cap disposed at the other end of the housing;
    And a circuit unit interposed from the base to the feeding path of the light emitting module.
    The casing is disposed on a cylindrical main body made of resin, and at least a part of the inner surface of the main body on the light emitting module side, and a material having higher thermal conductivity than the resin constituting the main body. And a heat conducting portion comprising
    The lamp, wherein the heat conduction member constitutes a part of a heat conduction path between the light emitting module and the base.
  2.  前記熱伝導部材は、金属粒子あるいはセラミックを分散させた樹脂、あるいは、金属、あるいは、セラミックからなる
     ことを特徴とする請求項1に記載のランプ。
    The lamp according to claim 1, wherein the heat conductive member is made of resin in which metal particles or ceramic is dispersed, metal, or ceramic.
  3.  前記熱伝導部材には、凹凸がある
     ことを特徴とする請求項1または2に記載のランプ。
    The lamp according to claim 1, wherein the heat conduction member has an unevenness.
  4.  前記熱伝導部材には、貫通穴あるいはスリットがある
     ことを特徴とする請求項1または2に記載のランプ。
    The lamp according to claim 1, wherein the heat conducting member has a through hole or a slit.
  5.  前記熱伝導部材は、前記発光モジュール側から前記口金側に向かって延びた複数の棒部材からなる
     ことを特徴とする請求項1または2に記載のランプ。
    The lamp according to claim 1, wherein the heat conducting member comprises a plurality of bar members extending from the light emitting module side toward the base.
  6.  樹脂からなり、前記熱伝導部材の内面、且つ前記熱伝導部材と前記発光モジュールとの間に配された絶縁部をさらに備えることを特徴とする請求項1から5のいずれかに記載のランプ。 The lamp according to any one of claims 1 to 5, further comprising an insulating portion made of resin and disposed on an inner surface of the heat conducting member and between the heat conducting member and the light emitting module.
  7.  絶縁性材料からなり、前記回路ユニット全体を囲む筒状の回路ケースをさらに備える
     ことを特徴とする請求項1から6のいずれかに記載のランプ。
    The lamp according to any one of claims 1 to 6, further comprising a cylindrical circuit case made of an insulating material and surrounding the entire circuit unit.
  8.  前記実装基板と前記発光モジュールプレートが一体であり、これに前記半導体発光素子が実装された
     ことを特徴とする請求項1から7のいずれかに記載のランプ。
    The lamp according to any one of claims 1 to 7, wherein the mounting substrate and the light emitting module plate are integrated, and the semiconductor light emitting element is mounted thereon.
  9.  前記熱伝導部材の厚みは、前記発光モジュールに接する側が最も厚く、前記口金側に近づくほど薄くなる
     ことを特徴とする請求項1から8のいずれかに記載のランプ。
    The lamp according to any one of claims 1 to 8, wherein a thickness of the heat conducting member is the thickest on the side in contact with the light emitting module, and becomes thinner toward the base.
  10.  前記熱伝導部材の貫通穴或いはスリットの開口率は、前記発光モジュールに接する側が最も低く、前記口金側に近づくほど高くなる
     ことを特徴とする請求項1から9のいずれかに記載のランプ。
    The lamp according to any one of claims 1 to 9, wherein the opening ratio of the through hole or the slit of the heat conducting member is lowest at the side in contact with the light emitting module and becomes higher toward the base side.
PCT/JP2012/006827 2012-02-23 2012-10-25 Lamp WO2013124926A1 (en)

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Cited By (2)

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WO2016108138A1 (en) * 2014-12-30 2016-07-07 Sabic Global Technologies B.V. A polymeric heat dissipation device, methods of making and of using the same
JP2017084534A (en) * 2015-10-26 2017-05-18 パナソニックIpマネジメント株式会社 Luminaire

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JPS61230202A (en) * 1985-04-05 1986-10-14 三菱電機株式会社 Discharge lamp apparatus
JP2006313727A (en) * 2005-04-08 2006-11-16 Toshiba Lighting & Technology Corp Compact bulb type lamp
WO2011010535A1 (en) * 2009-07-22 2011-01-27 帝人株式会社 Led illuminator

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Publication number Priority date Publication date Assignee Title
JPS61230202A (en) * 1985-04-05 1986-10-14 三菱電機株式会社 Discharge lamp apparatus
JP2006313727A (en) * 2005-04-08 2006-11-16 Toshiba Lighting & Technology Corp Compact bulb type lamp
WO2011010535A1 (en) * 2009-07-22 2011-01-27 帝人株式会社 Led illuminator

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016108138A1 (en) * 2014-12-30 2016-07-07 Sabic Global Technologies B.V. A polymeric heat dissipation device, methods of making and of using the same
JP2017084534A (en) * 2015-10-26 2017-05-18 パナソニックIpマネジメント株式会社 Luminaire

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