WO2013107085A1 - 一次性针头式过滤器装配机 - Google Patents

一次性针头式过滤器装配机 Download PDF

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Publication number
WO2013107085A1
WO2013107085A1 PCT/CN2012/072162 CN2012072162W WO2013107085A1 WO 2013107085 A1 WO2013107085 A1 WO 2013107085A1 CN 2012072162 W CN2012072162 W CN 2012072162W WO 2013107085 A1 WO2013107085 A1 WO 2013107085A1
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WO
WIPO (PCT)
Prior art keywords
automatic
loading
filter
disposable needle
rail
Prior art date
Application number
PCT/CN2012/072162
Other languages
English (en)
French (fr)
Inventor
袁建华
袁晔
Original Assignee
Yuan Jianhua
Yuan Ye James
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yuan Jianhua, Yuan Ye James filed Critical Yuan Jianhua
Priority to DE112012000193.1T priority Critical patent/DE112012000193B4/de
Priority to JP2014531074A priority patent/JP5715736B2/ja
Priority to US13/903,661 priority patent/US9259673B2/en
Publication of WO2013107085A1 publication Critical patent/WO2013107085A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/88—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor having feed or discharge devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D24/00—Filters comprising loose filtering material, i.e. filtering material without any binder between the individual particles or fibres thereof
    • B01D24/001—Making filter elements not provided for elsewhere
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D25/00—Filters formed by clamping together several filtering elements or parts of such elements
    • B01D25/001—Making filtering elements not provided for elsewhere
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D27/00—Cartridge filters of the throw-away type
    • B01D27/005—Making filter elements not provided for elsewhere
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/002—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units stationary whilst being composed
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/53961—Means to assemble or disassemble with work-holder for assembly

Definitions

  • the present invention relates to an automated device, and more particularly to a disposable needle filter assembly machine.
  • Disposable needle filters typically include a disposable needle filter top cover, a disposable needle filter lower cover, and a filter placed between the disposable needle filter top cover and the disposable needle filter lower cover.
  • the disposable needle filter is semi-automatically produced.
  • the main production process is divided into three steps: First, the strip filter paper is prepared, placed on the punching die and punched out the filter of the desired shape, and the manual operation will be The filter is placed in a predetermined position in the lower cover of the disposable needle filter; secondly, the disposable needle filter upper cover is manually attached to the disposable needle filter lower cover, that is, the disposable needle filter is completed. Installation and production.
  • the existing production of disposable needle filter has the following disadvantages: First, the production of this product is semi-automatic production, and the semi-finished product needs to be transported from the blanking equipment to the assembly workshop, which increases the time of product turnover in the production and extends Its production time leads to low production efficiency, and the disposable needle filter upper cover is manually mounted to the disposable needle filter lower cover, which increases the labor intensity of the staff; second, because the filter is manually placed In the lower cover of the disposable needle filter, the position of the filter in the lower cover of the disposable needle filter often occurs during operation, and the disposable needle filter cover is installed once. After the needle filter is removed from the lower cover, the defective product is not high.
  • the technical problem to be solved by the present invention is to provide a disposable needle filter assembly machine which can realize automatic production of a disposable needle filter and can improve the yield of the product.
  • the technical solution adopted by the present invention to solve the technical problem thereof comprises: a frame and an automatic controller and a rotary table disposed on the frame, and a first automatic feeding mechanism and an automatic suction filter mechanism are arranged above the rotary table;
  • the second automatic feeding mechanism and the automatic unloading mechanism are electrically connected to the rotary table, the second automatic feeding mechanism, the automatic suction filter mechanism, the second automatic feeding mechanism and the automatic discharging mechanism.
  • a lifting platform disposed above the rotary table, wherein the lifting platform is sequentially provided with a first automatic feeding mechanism, an automatic suction filter mechanism, a second automatic feeding mechanism, and an automatic Discharge mechanism.
  • the first loading mechanism is provided with a first loading rail, and the first loading rail is fixed at one end to the lifting platform, and the other end is suspended, the first loading A first loading slider is disposed on the rail, and a first loading claw arm is disposed at a lower end of the first loading slider.
  • the automatic suction filter mechanism is provided with a suction filter guide rail, and one end of the suction filter guide rail is fixed on the lifting platform, and the other end is suspended, and the suction filter rail is provided on the guide rail.
  • the suction filter slider has a suction filter end at the lower end of the suction filter slider.
  • the second automatic feeding mechanism is provided with a second loading rail, and the second loading rail is fixed at one end to the lifting platform, and the other end is suspended, and the second loading is A second loading slider is disposed on the rail, and a second loading claw arm is disposed at a lower end of the second loading slider.
  • the automatic unloading mechanism is provided with a discharge rail, and one end of the discharge rail is fixed on the lifting platform, and the other end is suspended, and the discharging rail is provided with a discharging slider.
  • the discharge slider has a discharge claw arm at a lower end thereof.
  • the rotating table is provided with a plurality of positioning fixtures.
  • a filter blanking die is further included, and the filter blanking die is disposed below the suspended end of the suction filter guide.
  • the first feeding mechanism is provided with a first vibrating plate and a first feeding channel, and the first feeding channel has one end and the first vibration The disk is connected, the other end is disposed under the suspended end of the first loading rail, the second feeding mechanism is provided with a second vibrating plate and a second feeding channel, and one end of the second feeding channel is connected with the second vibrating plate, and the other One end is disposed below the suspended end of the second loading rail.
  • the invention has the beneficial effects that the first automatic feeding mechanism, the automatic suction filter mechanism, the second automatic feeding mechanism and the automatic unloading mechanism, together with the automatic controller, can realize the disposable needle filter
  • the automatic loading of the upper cover, the automatic placement of the filter, the automatic loading and installation of the filter cover, and the automatic unloading of the disposable needle filter enable automatic production of the disposable needle filter.
  • the invention is suitable for automated production of disposable needle filters.
  • Figure 1 is a point connection diagram of the mechanism of the present invention
  • Figure 2 is a front elevational view of the present invention
  • Figure 3 is a plan view of the present invention.
  • Figure 4 is a side view of the present invention.
  • Figure 5 is a schematic view showing the mechanism of the first automatic feeding mechanism in the present invention.
  • Figure 6 is a schematic view showing the mechanism of the automatic suction filter mechanism of the present invention.
  • Figure 7 is a schematic view showing the mechanism of the second automatic feeding mechanism in the present invention.
  • Figure 8 is a schematic view of the mechanism of the automatic unloading mechanism of the present invention.
  • a disposable needle filter assembly machine includes a frame 5 and an automatic controller 7 and a rotary table 6 disposed on the frame 5, and a first automatic device is disposed above the rotary table 6 Feeding mechanism 1, automatic suction filter mechanism 2, second automatic loading mechanism 24, and automatic unloading mechanism 4, the automatic controller 7 and the rotary table 6, the second automatic feeding mechanism 1, the automatic suction filter The mechanism 2, the second automatic loading mechanism 24, and the automatic unloading mechanism 4 are electrically coupled.
  • the first automatic feeding is controlled by the automatic controller 7.
  • the mechanism 1, the automatic suction filter mechanism 2, the second automatic feeding mechanism 24 and the automatic unloading mechanism 4 can realize automatic feeding of the upper cover of the disposable needle filter, automatic placement of the filter, and disposable needle filtering.
  • the automatic loading and installation of the lower cover of the device enables automatic production of the disposable needle filter.
  • the lift table 10 is disposed above the rotary table 6, and the lift table 10 is sequentially provided with a first automatic feeding mechanism 1, an automatic suction filter mechanism 2, and a second automatic upper
  • the material mechanism 24 and the automatic unloading mechanism 4 by the control of the automatic controller 7, the lifting platform 10 can be brought to the first automatic loading mechanism 1, the automatic suction filter mechanism 2, the second automatic loading mechanism 24, and the automatic unloading
  • the mechanism 4 simultaneously implements loading, mounting, and unloading of the disposable needle filter top cover, the filter, and the disposable needle filter lower cover.
  • the first loading mechanism 1 is provided with a first loading rail 11 , and one end of the first loading rail 11 is fixed on the lifting platform 10 and the other end is suspended.
  • a first loading slider 12 is disposed on a loading guide rail 11, and a first loading claw arm 13 is disposed at a lower end of the first loading slider 12.
  • the lifting platform 10 is raised, and the first loading slider 12 is The first loading rail 11 slides on the first loading claw arm 13 to transport the disposable needle filter lower cover to the rotating table 6, the lifting platform 10 is lowered, and the first loading claw 13 is released once.
  • the needle filter lower cover can place the disposable needle filter lower cover on the rotary table 6, the lifting platform 10 rises, and the first loading claw arm 13 moves to the upper part of the disposable needle filter, lifting The table 10 is lowered, and the first loading claw arm 13 grasps the disposable needle filter lower cover, and thus repeats, and the automatic feeding of the disposable needle filter lower cover is realized.
  • the automatic suction filter mechanism 2 is provided with a suction filter guide rail 14 which is fixed at one end to the lifting platform 10 and has the other end suspended.
  • the suction filter guide rail The upper 14 is provided with a suction filter slider 15, and the suction filter end 15 is provided at the lower end of the suction filter slider 15.
  • the suction filter end 16 sucks the filter placed outside the rotary table 6, the lifting table 10 ascends, and the suction filter slider 15 slides on the suction filter guide 14, and the filter is moved.
  • the lifting platform 10 After being conveyed to the top of the disposable needle filter lower cover, the lifting platform 10 is lowered, the suction filter end 16 is loosened, and the filter can be placed in the lower needle filter lower cover, the lifting platform 10 is raised, and the suction filter is suctioned.
  • the end 16 of the sheet moves to the top of the filter, the lifting table 10 is lowered, and the suction filter end 16 sucks the filter, so that the automatic feeding of the filter is realized.
  • the second loading mechanism 24 is provided with a second loading rail 25, and one end of the second loading rail 25 is fixed on the lifting platform 10, and the other end is suspended.
  • a second loading slider 26 is disposed on the second loading rail 25, and a second loading claw arm 27 is disposed at a lower end of the second loading slider 26.
  • the lifting table 10 is raised, and the second loading slider 26 is The second loading guide rail 25 slides on the second loading claw arm 27 to transport the disposable needle filter upper cover to the upper part of the disposable needle filter, the lifting platform 10 is lowered, and the second loading claw arm 27 is lowered.
  • the lifting table 10 ascends, and the second loading claw arm 27 moves to the disposable needle Above the upper cover of the filter, the lifting platform 10 is lowered, and the second loading claw arm 27 grasps the upper cover of the disposable needle filter, so that the automatic loading and installation of the upper cover of the disposable needle filter is realized.
  • the automatic unloading mechanism 4 is provided with a discharge guide rail 17, and one end of the discharge rail 17 is fixed on the lifting platform 10, and the other end is suspended.
  • the discharge rail 17 is provided on the discharge rail 17
  • the discharge slider 18 is provided with a discharge claw arm 19 at the lower end of the discharge slider 18.
  • the guide rail 17 slides on the guide rail 17 to drive the assembled disposable needle filter to the outside of the rotary table 6, and the lifting platform 10 is lowered, and the assembled disposable needle filter can be placed in the collection box.
  • the lifting platform 10 is raised, the discharge claw arm 19 is moved above the assembled disposable needle filter, the lifting platform 10 is lowered, the discharge claw arm 19 is grasped by the disposable needle filter, and thus repeated Automatic unloading of disposable needle filters.
  • the rotary table 6 is provided with a plurality of positioning jigs 20, and the positioning jigs 20 are sequentially numbered in order.
  • the disposable needle filter lower cover can be fixedly placed on the positioning jig 20.
  • the positioning jig 20 prevents displacement of the disposable needle filter lower cover when the rotary table 6 is rotated.
  • the first automatic loading mechanism 1, the automatic suction filter mechanism 2, the second automatic loading mechanism 24, and the automatic unloading mechanism 4 may be sequentially disposed above the positioning fixtures 20 at different positions according to actual production process requirements.
  • the eight positioning jigs 20 are evenly distributed on the rotary table 6, and the positions of the positioning jigs 20 are sequentially numbered clockwise.
  • the first automatic loading mechanism 1 is mounted above the positioning fixture in the first position
  • the automatic suction filter mechanism 2 is mounted above the positioning fixture in the third position
  • the second automatic loading mechanism 24 is mounted in the fifth position.
  • the automatic unloading mechanism 4 is mounted above the positioning fixture at the seventh position.
  • An induction controller 23 is further disposed beside the positioning fixture of the second position, and the sensing controller 23 can detect whether there is a disposable needle filter lower cover on the positioning fixture in the second position and feed back to the automatic controller 7,
  • the automatic controller 7 controls the action of the suction filter mechanism.
  • a filter blanking die 8 is further included, which is disposed below the free end of the suction filter guide 14.
  • the filter blanking die 8 can punch the filter paper out of the filter of the desired shape.
  • the suction filter slider 15 and the lifting platform 10 Under the action of the suction filter guide 14, the suction filter slider 15 and the lifting platform 10, the suction filter end 16 can convey the punched filter into the disposable needle filter lower cover.
  • the present invention also includes a filter paper curling mechanism and a filter paper take-up mechanism, and the automatic production of the filter can be realized by the punching die.
  • a first feeding mechanism and a second feeding mechanism are further provided.
  • the first feeding mechanism is provided with a first vibrating plate 21 and a first feeding passage 22, and the first feeding passage 22 has one end and a first feeding passage 22 A vibrating plate 21 is connected, and the other end is disposed below the suspended end of the first loading rail 11 .
  • the disposable needle filter lower cover can be placed into the first vibrating plate 21, and the first vibrating plate 21 can be The disposable needle filter lower cover can be transported to the end of the first feeding channel 22, and the first loading claw arm 13 can grasp and transport the disposable needle filter lower cover at the end of the first feeding channel 22. Go to the positioning fixture 20.
  • the second feeding mechanism is provided with a second vibrating plate 28 and a second feeding passage 29, one end of the second feeding passage 29 is connected to the second vibrating plate 28, and the other end is disposed below the hanging end of the second loading rail 25. .
  • the disposable needle filter upper cover can be placed into the second vibrating plate 28, and under the action of the second vibrating plate 28, the disposable needle filter upper cover can be transported to the end of the feeding channel 29, The two loading claw arms 27 can grasp and mount the disposable needle filter upper cover at the end of the second feeding passage 29 to the disposable needle filter lower cover.

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  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
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Abstract

一次性针头式过滤器装配机，包括机架（5）以及设置在机架（5）上的自动控制器（7），所述自动控制器（7）与旋转工作台（6）、第一自动上料机构（1）、自动吸滤片机构（2）、第二自动上料机构（24）以及自动卸料机构（4）电联接。所述装配机可实现一次性针头式过滤器上盖的自动上料、滤片的自动放置、滤器下盖的自动上料并安装以及一次性针头式过滤器的自动卸料，实现一次性针头式过滤器的自动化生产。

Description

一次性针头式过滤器装配机
技术领域
本发明涉及一种自动化设备，特别是涉及一种一次性针头式过滤器装配机。
背景技术
一次性针头式过滤器一般包括一次性针头式过滤器上盖、一次性针头式过滤器下盖以及放置在一次性针头式过滤器上盖与一次性针头式过滤器下盖间的滤片。现在一次性针头式过滤器为半自动化生产，主要生产流程分为三个步骤：第一，准备好条形滤纸，将其放置到冲裁模具上冲出所需形状的滤片，手工操作将冲滤片放置到一次性针头式过滤器下盖中的预定位置；第二，手工将一次性针头式过滤器上盖安装到一次性针头式过滤器下盖，即完成了一次性针头式过滤器的安装生产。
现有生产一次性针头式过滤器存在以下缺点：第一，本产品的生产为半自动化生产，需将半成品从冲裁设备并运送到组装车间，增加了产品的在生产中周转的时间，延长其的生产时间，从而导致生产效率低下，并且一次性针头式过滤器上盖手工安装到一次性针头式过滤器下盖上，增加了工作人员的劳动强度；第二，因为滤片是手工放置到一次性针头式过滤器下盖中，所以在操作过程中经常出现滤片在一次性针头式过滤器下盖中的位置不正确的现象，将一次性针头式过滤器上盖安装到一次性针头式过滤器下盖后出现次品，使得成品的良品率不高。
发明内容
本发明要解决的技术问题是提供一种一次性针头式过滤器装配机，其可实现一次性针头式过滤器的自动化生产，且能提高该产品的良品率。
本发明解决其技术问题所采用的技术方案是：包括机架以及设置在机架上的自动控制器和旋转工作台，旋转工作台上方设有第一自动上料机构、自动吸滤片机构、第二自动上料机构以及自动卸料机构，所述自动控制器与旋转工作台、第二自动上料机构、自动吸滤片机构、第二自动上料机构以及自动卸料机构电联接。
进一步作为本发明技术方案的改进，还包括设置在旋转工作台上方的升降台，所述升降台上依次设有第一自动上料机构、自动吸滤片机构、第二自动上料机构以及自动卸料机构。
进一步作为本发明技术方案的改进，所述第一自动上料机构内设有第一上料导轨，所述第一上料导轨一端固定在升降台上，另一端悬空，所述第一上料导轨上设有第一上料滑块，所述第一上料滑块下端设有第一上料爪臂。
进一步作为本发明技术方案的改进，所述自动吸滤片机构内设有吸滤片导轨，所述吸滤片导轨一端固定在升降台上，另一端悬空，所述吸滤片导轨上设有吸滤片滑块，所述吸滤片滑块下端设有吸滤片端。
进一步作为本发明技术方案的改进，所述第二自动上料机构内设有第二上料导轨，所述第二上料导轨一端固定在升降台上，另一端悬空，所述第二上料导轨上设有第二上料滑块，所述第二上料滑块下端设有第二上料爪臂。
进一步作为本发明技术方案的改进，所述自动卸料机构内设有卸料导轨，所述卸料导轨一端固定在升降台上，另一端悬空，所述卸料导轨上设有卸料滑块，所述卸料滑块下端设有卸料爪臂。
进一步作为本发明技术方案的改进，所述旋转工作台上设有若干个定位夹具。
进一步作为本发明技术方案的改进，还包括滤片冲裁模具，所述滤片冲裁模具设置在吸滤片导轨的悬空端下方。
进一步作为本发明技术方案的改进，还包括第一送料机构和第二送料机构，所述第一送料机构设有第一振动盘以及第一送料通道，所述第一送料通道一端与第一振动盘连接，另一端设置在第一上料导轨的悬空端下方，所述第二送料机构设有第二振动盘以及第二送料通道，所述第二送料通道一端与第二振动盘连接，另一端设置在第二上料导轨的悬空端下方。
本发明的有益效果：本发明通过将第一自动上料机构、自动吸滤片机构、第二自动上料机构以及自动卸料机构，并配以自动控制器，可实现一次性针头式过滤器上盖的自动上料、滤片的自动放置、滤器下盖的自动上料并安装以及一次性针头式过滤器的自动卸料，实现一次性针头式过滤器的自动化生产。
本发明适用于一次性针头式过滤器的自动化生产。
附图说明
图1是本发明中机构的点连接图；
图2是本发明的正视图；
图3是本发明的俯视图；
图4是本发明的侧视图；
图5是本发明中第一自动上料机构的机构示意图；
图6是本发明中自动吸滤片机构的机构示意图；
图7是本发明中第二自动上料机构的机构示意图；
图8是本发明中自动卸料机构的机构示意图。
具体实施方式
参照图1至图8，一种一次性针头式过滤器装配机，包括机架5以及设置在机架5上的自动控制器7和旋转工作台6，旋转工作台6上方设有第一自动上料机构1、自动吸滤片机构2、第二自动上料机构24以及自动卸料机构4，所述自动控制器7与旋转工作台6、第二自动上料机构1、自动吸滤片机构2、第二自动上料机构24以及自动卸料机构4电联接。
通过将第一自动上料机构1、自动吸滤片机构2、第二自动上料机构24以及自动卸料机构4，并配以自动控制器7，通过自动控制器7控制第一自动上料机构1、自动吸滤片机构2、第二自动上料机构24以及自动卸料机构4，可实现一次性针头式过滤器上盖的自动上料、滤片的自动放置、一次性针头式过滤器下盖的自动上料并安装，实现一次性针头式过滤器的自动化生产。
作为本发明优选的实施方式，还包括设置在旋转工作台6上方的升降台10，所述升降台10上依次设有第一自动上料机构1、自动吸滤片机构2、第二自动上料机构24以及自动卸料机构4，通过自动控制器7的控制，升降台10可带到第一自动上料机构1、自动吸滤片机构2、第二自动上料机构24以及自动卸料机构4同时实现一次性针头式过滤器上盖、滤片和一次性针头式过滤器下盖的上料、安装以及卸载。
作为本发明优选的实施方式，所述第一自动上料机构1内设有第一上料导轨11，所述第一上料导轨11一端固定在升降台10上，另一端悬空，所述第一上料导轨11上设有第一上料滑块12，所述第一上料滑块12下端设有第一上料爪臂13。在自动控制器7的控制器下，第一上料爪臂13抓取放置在旋转工作台6外的一次性针头式过滤器下盖后，升降台10上升，第一上料滑块12在第一上料导轨11上滑行，带动第一上料爪臂13将一次性针头式过滤器下盖输送到旋转工作台6上方，升降台10下降，第一上料爪臂13松开一次性针头式过滤器下盖，可将一次性针头式过滤器下盖放置到旋转工作台6上，升降台10上升，第一上料爪臂13移动到一次性针头式过滤器下盖上方，升降台10下降，第一上料爪臂13抓取一次性针头式过滤器下盖，如此重复，实现一次性针头式过滤器下盖的自动上料。
作为本发明优选的实施方式，所述自动吸滤片机构2内设有吸滤片导轨14，所述吸滤片导轨14一端固定在升降台10上，另一端悬空，所述吸滤片导轨上14设有吸滤片滑块15，所述吸滤片滑块15下端设有吸滤片端16。在自动控制器7的控制器下，吸滤片端16吸取放置在旋转工作台6外的滤片后，升降台10上升，吸滤片滑块15在吸滤片导轨14上滑行，将滤片输送到一次性针头式过滤器下盖上方后，升降台10下降，吸滤片端16松开滤片，可将滤片放置到一次性针头式过滤器下盖内，升降台10上升，吸滤片端16移动到滤片上方，升降台10下降，吸滤片端16吸取滤片，如此重复，实现滤片的自动上料。
作为本发明优选的实施方式，所述第二自动上料机构24内设有第二上料导轨25，所述第二上料导轨25一端固定在升降台10上，另一端悬空，所述第二上料导轨25上设有第二上料滑块26，所述第二上料滑块26下端设有第二上料爪臂27。在自动控制器7的控制器下，第二上料爪臂27抓取放置在旋转工作台6外的一次性针头式过滤器上盖后，升降台10上升，第二上料滑块26在第二上料导轨25上滑行，带动第二上料爪臂27将一次性针头式过滤器上盖输送到一次性针头式过滤器下盖上方，升降台10下降，第二上料爪臂27松开一次性针头式过滤器上盖，可将一次性针头式过滤器上盖安装到一次性针头式过滤器下盖上，升降台10上升，第二上料爪臂27移动到一次性针头式过滤器上盖上方，升降台10下降，第二上料爪臂27抓取一次性针头式过滤器上盖，如此重复，实现一次性针头式过滤器上盖的自动上料以及安装。
作为本发明优选的实施方式，所述自动卸料机构4内设有卸料导轨17，所述卸料导轨17一端固定在升降台10上，另一端悬空，所述卸料导轨17上设有卸料滑块18，所述卸料滑块18下端设有卸料爪臂19。在自动控制器7的控制器下，卸料爪臂19抓取放置在旋转工作台6内且装配好的一次性针头式过滤器后，升降台10的上升，卸料滑块18在卸料导轨17上滑行，带动卸料爪臂19将装配好的一次性针头式过滤器输送到旋转工作台6外，升降台10上降，可将装配好的一次性针头式过滤器放置到收集箱里，升降台10的上升，卸料爪臂19移动到装配好的一次性针头式过滤器上方，升降台10的下降，卸料爪臂19抓取一次性针头式过滤器，如此重复，实现一次性针头式过滤器的自动卸料。
作为本发明优选的实施方式，所述旋转工作台6上设有若干个定位夹具20，并按顺序依次将定位夹具20编号。一次性针头式过滤器下盖可固定放置在定位夹具20上。在旋转工作台6旋转时，定位夹具20可防止一次性针头式过滤器下盖位移。可根据实际的生产工艺需要，将第一自动上料机构1、自动吸滤片机构2、第二自动上料机构24以及自动卸料机构4依次设置在不同位置的定位夹具20上方。
在本发明中，优选的方案是，8个定位夹具20均匀分布在旋转工作台6上，并按顺时针依次对定位夹具20的位置进行编号。第一自动上料机构1安装在第一个位置的定位夹具上方，自动吸滤片机构2安装在第三个位置的定位夹具上方，第二自动上料机构24安装在第五个位置的定位夹具上方，自动卸料机构4安装在第七个位置的定位夹具上方。在第二个位置的定位夹具旁还设有感应控制器23，该感应控制器23可检测第二个位置的定位夹具上是否有一次性针头式过滤器下盖并反馈到自动控制器7，自动控制器7控制吸滤片机构的动作。
作为本发明优选的实施方式，还包括滤片冲裁模具8，所述滤片冲裁模具8设置在吸滤片导轨14的悬空端下方。滤片冲裁模具8可将滤纸冲裁出所需形状的滤片。在吸滤片导轨14、吸滤片滑块15以及升降台10的作用下，吸滤片端16可将冲裁好的滤片输送到一次性针头式过滤器下盖内。
当然，本发明还包括滤纸卷发机构和滤纸卷取机构，配合冲裁模具可实现滤片的自动生产。
作为本发明优选的实施方式，还包括第一送料机构和第二送料机构，所述第一送料机构设有第一振动盘21以及第一送料通道22，所述第一送料通道22一端与第一振动盘21连接，另一端设置在第一上料导轨11的悬空端下方，工作时，可将一次性针头式过滤器下盖放置到第一振动盘21内，可在第一振动盘21的作用下，一次性针头式过滤器下盖可输送到第一送料通道22末端，第一上料爪臂13可将第一送料通道22末端的一次性针头式过滤器下盖抓取并输送到定位夹具20上。所述第二送料机构设有第二振动盘28以及第二送料通道29，所述第二送料通道29一端与第二振动盘28连接，另一端设置在第二上料导轨25的悬空端下方。工作时，可将一次性针头式过滤器上盖放置到第二振动盘28内，可在第二振动盘28的作用下，一次性针头式过滤器上盖可输送到送料通道29末端，第二上料爪臂27可将第二送料通道29末端的一次性针头式过滤器上盖抓取并安装到一次性针头式过滤器下盖上。
当然，本发明创造并不局限于上述实施方式，熟悉本领域的技术人员在不违背本发明精神的前提下还可作出等同变形或替换，这些等同的变型或替换均包含在本申请权利要求所限定的范围内。

Claims (9)

  1. 一次性针头式过滤器装配机，其特征在于：包括机架(5)以及设置在机架(5)上的自动控制器(7)和旋转工作台(6)，旋转工作台(6)上方设有第一自动上料机构(1)、自动吸滤片机构(2)、第二自动上料机构(24)以及自动卸料机构(4)，所述自动控制器(7)与旋转工作台(6)、第二自动上料机构(1)、自动吸滤片机构(2)、第二自动上料机构(24)以及自动卸料机构(4)电联接。
  2. 根据权利要求1所述的一次性针头式过滤器装配机,其特征在于：还包括设置在旋转工作台(6)上方的升降台(10)，所述升降台(10)上依次设有第一自动上料机构(1)、自动吸滤片机构(2)、第二自动上料机构(24)以及自动卸料机构(4)。
  3. 根据权利要求2所述的一次性针头式过滤器装配机,其特征在于：所述第一自动上料机构(1)内设有第一上料导轨(11)，所述第一上料导轨(11)一端固定在升降台(10)上，另一端悬空，所述第一上料导轨(11)上设有第一上料滑块(12)，所述第一上料滑块(12)下端设有第一上料爪臂(13)。
  4. 根据权利要求2所述的一次性针头式过滤器装配机,其特征在于：所述自动吸滤片机构(2)内设有吸滤片导轨(14)，所述吸滤片导轨(14)一端固定在升降台(10)上，另一端悬空，所述吸滤片导轨上(14)设有吸滤片滑块(15)，所述吸滤片滑块(15)下端设有吸滤片端(16)。
  5. 根据权利要求2所述的一次性针头式过滤器装配机,其特征在于：根据权利要求2所述的一次性针头式过滤器装配机,其特征在于：所述第二自动上料机构(24)内设有第二上料导轨(25)，所述第二上料导轨(25)一端固定在升降台(10)上，另一端悬空，所述第二上料导轨(25)上设有第二上料滑块(26)，所述第二上料滑块(26)下端设有第二上料爪臂(27)。
  6. 根据权利要求2所述的一次性针头式过滤器装配机,其特征在于：所述自动卸料机构(4)内设有卸料导轨(17)，所述卸料导轨(17)一端固定在升降台(10)上，另一端悬空，所述卸料导轨(17)上设有卸料滑块(18)，所述卸料滑块(18)下端设有卸料爪臂(19)。
  7. 根据权利要求2至6任意一项所述的一次性针头式过滤器装配机,其特征在于：所述旋转工作台(6)上设有若干个定位夹具(20)。
  8. 根据权利要求2至6任意一项所述的一次性针头式过滤器装配机,其特征在于：还包括滤片冲裁模具(8)，所述滤片冲裁模具(8)设置在吸滤片导轨(14)的悬空端下方。
  9. 根据权利要求2至6任意一项所述的一次性针头式过滤器装配机,其特征在于：还包括第一送料机构和第二送料机构，所述第一送料机构设有第一振动盘(21)以及第一送料通道(22)，所述第一送料通道(22)一端与第一振动盘(21)连接，另一端设置在第一上料导轨(11)的悬空端下方，所述第二送料机构设有第二振动盘(28)以及第二送料通道(29)，所述第二送料通道(29)一端与第二振动盘(28)连接，另一端设置在第二上料导轨(25)的悬空端下方。
PCT/CN2012/072162 2012-01-17 2012-03-10 一次性针头式过滤器装配机 WO2013107085A1 (zh)

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