WO2013094732A1 - Optical film cutting device, method for cutting optical film and recording medium - Google Patents

Optical film cutting device, method for cutting optical film and recording medium Download PDF

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Publication number
WO2013094732A1
WO2013094732A1 PCT/JP2012/083242 JP2012083242W WO2013094732A1 WO 2013094732 A1 WO2013094732 A1 WO 2013094732A1 JP 2012083242 W JP2012083242 W JP 2012083242W WO 2013094732 A1 WO2013094732 A1 WO 2013094732A1
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WO
WIPO (PCT)
Prior art keywords
optical film
cutting
feed amount
unit
cutting device
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PCT/JP2012/083242
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French (fr)
Japanese (ja)
Inventor
力也 松本
伸彦 西原
伸 及川
村松 俊彦
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住友化学株式会社
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Application filed by 住友化学株式会社 filed Critical 住友化学株式会社
Priority to KR1020147019184A priority Critical patent/KR102020692B1/en
Priority to CN201280062658.4A priority patent/CN103998958B/en
Publication of WO2013094732A1 publication Critical patent/WO2013094732A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/20Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed
    • B26D5/30Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed having the cutting member controlled by scanning a record carrier
    • B26D5/34Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed having the cutting member controlled by scanning a record carrier scanning being effected by a photosensitive device
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
    • G02B5/3041Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
    • G02B5/305Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks including organic materials, e.g. polymeric layers

Definitions

  • the present invention relates to an optical film cutting device, an optical film cutting method, and a recording medium.
  • This application claims priority on December 22, 2011 based on Japanese Patent Application No. 2011-281301 for which it applied to Japan, and uses the content here.
  • optical films such as polarizing films and retardation films to be attached to substrates such as liquid crystal panels are known.
  • This optical film is obtained by cutting a strip-shaped optical film into a predetermined length.
  • an optical film is unwound and conveyed from an original fabric roll in which a band-shaped optical film is accumulated in a roll shape, and the optical film is cut into a predetermined length on the downstream side of the conveyance path, thereby Manufactures optical films.
  • the transport path of the optical film is composed of a plurality of transport rollers. And an optical film is conveyed by driving the feed roller with which each of a some conveyance roller is provided. On the downstream side of the conveyance path, the optical film is conveyed by a certain amount by the feed roller, temporarily stopped, cut, and then conveyed again.
  • disconnection of an optical film is repeated.
  • the present invention has been made in view of the above circumstances, and its main technical problem is that it is possible to suppress variations in the feed amount of the optical film, and to reduce variations in the length of the single-sheet optical film obtained after cutting.
  • a conveyance unit that conveys a belt-shaped optical film from a first position to a second position, an imaging unit that images a third position on a conveyance path of the optical film, From the first position toward the second position, the optical film is transported by the transport unit by the primary feed amount, the optical film is imaged by the image capturing unit, the second position, A secondary feed amount is calculated based on the position of the optical film captured by the imaging unit, and the optical film is further transported by the transport unit by the secondary feed amount toward the second position.
  • An optical film comprising: a control unit; and a first cutting unit that cuts the optical film transported by the transport unit by the primary feed amount and the secondary feed amount at a fourth position on the transport path. Cutting device.
  • the third position may be between the first position and the second position.
  • the fourth position may be controlled to coincide with the second position.
  • the distance between the second position and the third position may be 1 mm to 5 mm.
  • the primary feed amount may be a distance between the first position and the third position.
  • the secondary feed amount may be a distance between the second position and the position of the optical film imaged by the imaging unit.
  • the said control part may use the front-end
  • the first cutting unit may cut the optical film using a laser.
  • the fifth position may be between the first position and the third position.
  • control unit may cause the first cutting unit and the second cutting unit to simultaneously cut the optical film.
  • control unit may cause the imaging unit to capture an image of the optical film after the transport unit transports the optical film by the primary feed amount and the secondary feed amount.
  • control unit has a distance between the second position and the position of the optical film that is transported by the primary feed amount and the secondary feed amount imaged by the imaging unit, When it exceeds the threshold value, the optical film may not be cut by the first cutting portion.
  • the optical film is transported by a primary feed amount from the first position toward the second position, the optical film transported by the primary feed amount is imaged, 2 to calculate the secondary feed amount based on the position of the imaged optical film, further transport the optical film by the secondary feed amount toward the second position,
  • the optical film transported by the primary feed amount and the secondary feed amount is cut at a fourth position on the transport path.
  • the optical film is transported by a primary feed amount from the first position toward the second position, the optical film transported by the primary feed amount is imaged, 2 to calculate the secondary feed amount based on the position of the imaged optical film, further transport the optical film by the secondary feed amount toward the second position,
  • a computer-readable recording medium recording a program for cutting the optical film transported by the primary feed amount and the secondary feed amount at a fourth position on the transport path.
  • the optical film cutting apparatus, the optical film cutting method, and the recording that can suppress the variation in the feeding amount of the optical film and can reduce the variation in the length of the optical film of the single wafer obtained after cutting.
  • a medium is provided.
  • FIG. 1 is a schematic side view showing an optical film cutting device 1 according to an embodiment of the present invention.
  • the cutting device 1 cuts an optical film F such as a polarizing film or a retardation film attached to a substrate of an optical display panel such as a liquid crystal panel or an organic EL panel.
  • the optical film F is not particularly limited as long as it is a strip-like functional film having flexibility.
  • the cutting device 1 continuously unwinds the strip-shaped optical film F from the original fabric roll 11 in the right direction in FIG. Then, the cutting device 1 cuts the optical film F into sheets having a predetermined length in the cutting area 12B disposed on the downstream side of the conveyance path 12, and carries it out to the carry-out area 12C.
  • the conveyance path 12 along which the optical film F is sent along the longitudinal direction is divided into a supply area 12A, a cutting area 12B, and a carry-out area 12C.
  • the supply area 12A supplies the optical film F from the raw roll 11 to the cutting area 12B.
  • the cutting area 12B is an area following the supply area 12A.
  • the optical film F is intermittently conveyed, and the optical film F is cut when the conveyance is stopped.
  • the optical film F is continuously conveyed regardless of the intermittent conveyance of the optical film F in the cutting area 12B.
  • the raw fabric roll 11 is obtained by winding a belt-shaped optical film F around a bobbin 11a.
  • the bobbin 11a is rotationally driven in the clockwise direction in FIG.
  • the optical film F is continuously unwound around the supply area 12A of the conveyance path 12.
  • the supply area 12A includes a plurality of guide rollers 21 and nip rollers 22 connected to each other.
  • a nip roller (also referred to as a conveying means or a feed roller) 22A disposed at the rearmost end of the supply area 12A rotates as indicated by an arrow. Thereby, the optical film F is sent to the cutting area 12B.
  • a dancer roller 23 is disposed in the supply area 12A.
  • the dancer roller 23 is supported so as to be swingable in the vertical direction as shown by an arrow D in the figure. As the dancer roller 23 swings downward, the conveyance path 12 becomes longer. Even while the optical film F is stopped and cut in the cutting area 12B, the dancer roller 23 absorbs the feed amount of the optical film F so that the optical film F is continuously conveyed in the supply area 12A. .
  • the unloading area 12C from the cutting area 12B of the conveyance path 12 is set almost horizontally.
  • the cutting area 12 ⁇ / b> B has a first cutting portion 31, a second cutting portion 32, and a tip positioning from the upstream side to the downstream side in the transport direction of the optical film F (from the left side to the right side in FIG. 2).
  • the parts 33 are arranged at equal intervals. These intervals are equal to the length of the sheet obtained after the optical film F is cut. That is, in the cutting device 1, as shown in FIG. 3, the optical film F is simultaneously cut at two locations of the first cutting portion 31 and the second cutting portion 32, and the single-wafer optical film F ⁇ b> 1 is cut once. Cut out two pieces at a time and carry them out.
  • the 1st cutting part 31 and the 2nd cutting part 32 are the same structures.
  • the cutting units 31 and 32 include a suction table 35 and a laser irradiation unit 36 (also referred to as a cutting unit), respectively.
  • the suction table 35 sucks and holds the optical film F disposed on the upper surface over the entire width.
  • the laser irradiation unit 36 is disposed below the suction table 35.
  • a slit 35a is formed at the center of the suction table 35 in the transport direction so as to extend perpendicular to the transport direction.
  • the suction table 35 sucks and holds the optical film F on the upper surface by a negative pressure action.
  • the laser irradiation unit 36 irradiates the optical film F held on the suction table 35 through the slit 35 a with a laser beam L that satisfies predetermined conditions (wavelength, output, etc.) that can appropriately cut the optical film F.
  • the laser irradiation unit 36 cuts the optical film F in the width direction orthogonal to the transport direction by scanning the laser beam L along the slit 35a.
  • the following method is used. That is, the laser irradiation unit 36 is moved along the slit 35a, or the laser irradiation unit 36 is swung so as to swing along the slit 35a to change the irradiation direction of the laser beam L.
  • a transport conveyor that carries the cut optical film F1 between the first cutting unit 31 and the second cutting unit 32 and between the second cutting unit 32 and the positioning unit 33 and transports it to the carry-out area 12C. 41 and 42 are arranged.
  • the front end positioning part 33 is a part provided to position the front end of the optical film F in the transport direction at a predetermined position.
  • the tip positioning portion 33 includes a positioning plate 37 that holds the optical film F by adsorbing it on the upper surface by a negative pressure action, and a tension roller 38.
  • the positioning plate 37 is disposed immediately after the transport conveyor 42, and extends so as to cross perpendicularly to the transport direction of the optical film F indicated by an arrow as shown in FIG.
  • a front end stop line 37 a (also referred to as a front end stop position) extending perpendicularly to the longitudinal direction of the positioning plate 37, that is, the transport direction of the optical film F, is set on the surface of the positioning plate 37.
  • the stop line 37a is virtually set and is not drawn directly on the surface of the positioning plate 37.
  • the position of the stop line 37a is stored in a storage unit (not shown) of the control means 60 shown in FIG.
  • the tension roller 38 rotates in the feeding direction while pressing the front end of the optical film F against the rear end of the conveyor 42 from above. Thereby, the tension roller 38 removes the slack of the optical film F on the transport conveyor 42.
  • the imaging means 51 is disposed above the positioning plate 37.
  • the imaging unit 51 includes an imaging element such as a CCD element.
  • the imaging means 51 is provided so that the surface of the lower positioning plate 37 and its vicinity can be imaged. That is, the imaging unit 51 images the front and rear ends of the front end stop line 37a and the front end stop line 37a in the transport direction.
  • the carry-out area 12C includes a plurality (two in the illustrated example) of carry-out conveyors 43 and 44 arranged in the transport direction.
  • the single wafer optical film F ⁇ b> 1 cut in the cutting area 12 ⁇ / b> B is accumulated in the carry-out conveyor 43.
  • the first cutting part 31, the second cutting part 32, and the tip positioning part 33 are arranged at equal intervals, and it has been described that these intervals are equal to the length of the sheet obtained after the optical film F is cut. However, strictly speaking, this length is set to a distance equal to the length of the sheet to be obtained after cutting, in which the first interval and the second interval are the same distance.
  • interval is a space
  • the second interval is an interval between the irradiation position of the laser beam L irradiated from the laser irradiation unit 36 of the second cutting unit 32 to the optical film F and the tip stop line 37a.
  • the cutting device 1 of this embodiment has a control means 60 as shown in FIG. Imaging information from the imaging unit 51 is supplied to the cutting unit 60.
  • the operation components of the supply area 12 ⁇ / b> A, the cutting area 12 ⁇ / b> B, and the carry-out area 12 ⁇ / b> C are comprehensively controlled by the control means 60 based on the imaging information of the imaging means 51.
  • the operation of the cutting device 1 controlled by the control means 60 will be described.
  • the cutting method of the optical film F of the present embodiment includes a conveying step of feeding the belt-shaped optical film F until the tip position of the optical film F reaches a predetermined tip stop position, and the tip position is A cutting step of cutting the optical film F that has reached the tip stop position at a cutting portion that is set on the near side in the feeding direction of the optical film F from the tip stop position.
  • the optical film F is continuously unwound from the raw roll 11.
  • the optical film F is sent to the cutting area 12B by the feed roller 22A.
  • intermittent conveyance is performed in which the cutting operation and the conveyance operation of the optical film F are alternately performed. That is, the optical film F is fed and stopped by the feed roller 22 ⁇ / b> A until the tip reaches the tip positioning portion 33, and the optical film F is simultaneously cut by the first cutting portion 31 and the second cutting portion 32.
  • the two sheets of optical film F1 obtained by cutting are sent to the carry-out area 12C by the conveyors 41 and 42.
  • the feed roller 22A resumes rotation, and the optical film F is fed to the cutting area 12B.
  • the driving of the feed roller 22A and the transport conveyors 41 and 42 are interlocked, and the feeding operation of the optical film F by the feed roller 22A and the transporting operation of the single-sheet optical film F1 by the transport conveyors 41 and 42 are performed at the same timing. Done.
  • the optical film F is continuously conveyed regardless of the intermittent conveyance of the optical film F in the cutting area 12B.
  • the dancer roller 23 swings downward to lengthen the transport path 12, and the feed amount of the optical film F is absorbed and the continuous transport is maintained.
  • the optical film F is simultaneously cut by the first cutting part 31 and the second cutting part 32, and when the two sheets of optical film F1 obtained by the cutting are sent to the carry-out area 12C, in parallel therewith. Then, the feed roller 22A resumes rotation, and the optical film F is primarily fed to the tip positioning portion 33 with a primary feed amount (primary feed step).
  • the primary feed amount referred to here means that the tip position of the optical film F (the edge cut by the first cutting portion 31) is the front side, that is, the upstream side by a certain distance G from the tip stop line 37 a. This is the feed amount that is assumed to reach the primary feed arrival point 37b that is spaced apart from each other.
  • the feed roller 22A is controlled to rotate by the primary feed amount.
  • the distance G from the tip stop line 37a to the primary feed arrival point 37b on the near side is arbitrary, but for example, the distance G is preferably 1 mm to 5 mm, and more preferably 2 mm to 4 mm. In the present embodiment, the distance G is 3 mm.
  • the tension roller 38 rotates and the optical film F on the transport conveyors 41 and 42 is pulled in the transport direction, and the slack of the optical film F is removed. Subsequently, the leading end portion of the optical film F is adsorbed to the positioning plate 37 and the floating and slack are removed.
  • the tip position of the optical film F is imaged by the imaging means 51, and the tip position is detected (tip position detection step). Then, the tip position of the optical film F and the tip stop line 37a are compared based on the image pickup by the image pickup means 51, and the secondary feed amount required for the tip of the optical film F to reach the tip stop line 37a is calculated. (Secondary feed amount calculating step).
  • the secondary feed amount is a free amount from the tip of the optical film F to the tip stop line 37a. If the primary feed is an appropriate amount, the free amount is equal to the distance G from the primary feed arrival point 37b to the tip stop line 37a corresponding to the rotation speed of the feed roller 22A. However, if slippage occurs between the feed roller 22A and the optical film F during the primary feed, the feed amount becomes insufficient, and the leading end of the optical film F after the primary feed is assumed to be the primary feed arrival point 37b. It is located on the near side. In that case, the vacant amount from the front end of the optical film F to the front end stop line 37a is longer than the assumed distance G (for example, 3 mm described above). Therefore, the control unit 60 calculates the actual vacant amount after the primary feed, that is, the necessary secondary feed amount based on the imaging by the imaging unit 51.
  • the feed roller 22A is rotated by the number of rotations corresponding to the calculated secondary feed amount, and the optical film F is secondarily fed (secondary feed step).
  • the secondary feed is controlled such that the tip of the optical film F matches the tip stop line 37a.
  • the optical film F is sucked and held on the suction table 35 in the first cutting part 31 and the second cutting part 32.
  • the laser beam L is irradiated from the laser irradiation unit 36 of each cutting unit 31 and 32 to the optical film F held on the suction table 35 through the slit 35 a, and the optical film F is divided into the first cutting unit 31 and the second cutting unit 32.
  • a single sheet of optical film F1 is placed on each of the conveyors 41 and 42 one by one.
  • the suction of the optical films F and F1 by the suction table 35 and the positioning plate 37 is released, and the two cut optical films F1 are sequentially sent to the carry-out conveyors 43 and 44 by the transport conveyors 41 and 42.
  • the above is one cycle of the control operation by the control means 60.
  • the feed roller 22A is rotated again in conjunction with the conveying operation of the single-sheet optical film F1, and the optical film F is sent from the supply area 12A to the cutting area 12B.
  • the above-described cycle is repeated, and the single-wafer optical film F1 is sequentially accumulated on the carry-out conveyor 44 in the carry-out area 12C, and is transferred to the next step.
  • the conveyance of the optical film F in the cutting area 12B is a primary feed for sending the optical film F until the tip reaches the primary feed arrival point 37b slightly from the tip stop line 37a.
  • the leading end finally reaches the leading end stop line 37a.
  • the vacant amount between the tip and the tip stop line 37a is obtained, and in the secondary feed, the optical film F is conveyed by this vacant amount, and the tip is corrected so as to match the tip stop line 37a. .
  • the variation in the feed amount of the optical film F by the feed roller 22A is suppressed, and a state where the tip of the optical film F is stopped at the tip stop line 37a with high accuracy can always be obtained.
  • FIG. 5A shows an average value of the feed amount of the optical film F by the feed roller 22A when the optical film F is cut while transporting the optical film F by applying the method of the present embodiment, according to the number of samples. It is a graph.
  • FIG. 5B is a graph in which the average value of the amount of optical film F fed by the feed roller 22A when the conventional method is adopted is collected according to the number of samples.
  • the primary feed arrival point 37b in the primary feed is set on the near side in the feed direction of the optical film F with respect to the tip stop line 37a. For this reason, almost all the leading end positions of the optical film F after the primary feeding are positioned in front of the leading end stop line 37a. Therefore, the secondary feed direction is not reverse feed, and the feed roller 22A always rotates in the same direction. The control for rotating the feed roller 22A in the reverse direction to align the tip of the optical film F with the tip stop line 37a may be difficult to perform with high accuracy. Therefore, setting the primary feed arrival point 37b in the primary feed to the front side of the tip stop line 37a is effective for making the total feed amount constant.
  • the cutting means is configured by the laser irradiation unit.
  • the cutting means is not limited to this, and cutting means such as a cutter may be used.
  • the optical film F is cut.
  • the imaging by the imaging means 51 is confirmed once again, and when the leading edge of the optical film F exceeds a preset threshold range with respect to the leading edge stop line 37a. Further, a step of discarding the single-wafer optical film without cutting the optical film F by the cutting means may be added.
  • the present invention can be applied to an optical film cutting apparatus, an optical film cutting method, a recording medium, and the like that suppress variations in the optical film feed amount and reduce variations in the length of a single wafer optical film obtained after cutting. .

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
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  • Handling Of Sheets (AREA)

Abstract

An optical film cutting device is provided with: a transfer unit for transferring a belt-like optical film from a first position to a second position; an imaging unit for imaging a third position on the transfer track for the optical film; a control unit which transfers the optical film with the transfer unit by a first transfer amount from the first position toward the second position, images the optical film with the imaging unit, calculates a second transfer amount on the basis of the second position and the position of the optical film imaged by the imaging unit, and further transfers the optical film toward the second position with the transfer unit by the second transfer amount; and a first cutting unit for cutting the optical film transferred by the transfer unit by the first and second transfer amounts at a fourth position on the transfer track.

Description

光学フィルム切断装置、光学フィルム切断方法および記録媒体Optical film cutting apparatus, optical film cutting method and recording medium
 本発明は、光学フィルム切断装置、光学フィルム切断方法、記録媒体に関する。
 本願は、2011年12月22日に、日本に出願された特願2011-281301号に基づき優先権を主張し、その内容をここに援用する。
The present invention relates to an optical film cutting device, an optical film cutting method, and a recording medium.
This application claims priority on December 22, 2011 based on Japanese Patent Application No. 2011-281301 for which it applied to Japan, and uses the content here.
 従来、液晶パネルなどの基板に貼り付ける偏光フィルム、位相差フィルムなどの光学フィルムが知られている。この光学フィルムは、帯状の光学フィルムを所定長さに切断することにより得られる。 Conventionally, optical films such as polarizing films and retardation films to be attached to substrates such as liquid crystal panels are known. This optical film is obtained by cutting a strip-shaped optical film into a predetermined length.
 例えば特許文献1では、帯状の光学フィルムをロール状に蓄積した原反ロールから光学フィルムを巻き出して搬送し、搬送路の下流側で光学フィルムを所定長さに切断することにより、枚葉の光学フィルムを製造している。 For example, in Patent Document 1, an optical film is unwound and conveyed from an original fabric roll in which a band-shaped optical film is accumulated in a roll shape, and the optical film is cut into a predetermined length on the downstream side of the conveyance path, thereby Manufactures optical films.
国際公開第2010/021026号パンフレットInternational Publication No. 2010/021026 Pamphlet
 上記特許文献1に記載される光学フィルムの切断技術では、光学フィルムの搬送路は、複数の搬送ローラが連なって構成される。そして、複数の搬送ローラのそれぞれが備えるフィードローラが駆動されることにより、光学フィルムが搬送される。そして搬送路の下流側では、光学フィルムは、そのフィードローラにより、一定量搬送されて一旦停止され、切断された後、再び搬送される。このように、特許文献1では、光学フィルムの間欠搬送と切断の動作が繰り返される。 In the optical film cutting technique described in Patent Document 1, the transport path of the optical film is composed of a plurality of transport rollers. And an optical film is conveyed by driving the feed roller with which each of a some conveyance roller is provided. On the downstream side of the conveyance path, the optical film is conveyed by a certain amount by the feed roller, temporarily stopped, cut, and then conveyed again. Thus, in patent document 1, the operation | movement of intermittent conveyance and a cutting | disconnection of an optical film is repeated.
 ところで、光学フィルムを搬送する状況においては、フィードローラと光学フィルムとの間に滑りが生じる場合がある。その場合、光学フィルムの送り量に不足が生じ、かつ、ばらつきが生じることがある。このため切断後の枚葉の光学フィルムの長さにばらつきが生じるという不具合が起こる。 By the way, in the situation where the optical film is conveyed, there may be a slip between the feed roller and the optical film. In such a case, the feeding amount of the optical film may be insufficient, and variations may occur. For this reason, there arises a problem that the length of the cut optical film after the cutting varies.
 本発明は上記事情に鑑みてなされたものであり、その主たる技術的課題は、光学フィルムの送り量のばらつきを抑えることができ、切断後に得られる枚葉の光学フィルムの長さのばらつきを少なくすることができる光学フィルム切断装置、光学フィルム切断方法および記録媒体を提供することにある。 The present invention has been made in view of the above circumstances, and its main technical problem is that it is possible to suppress variations in the feed amount of the optical film, and to reduce variations in the length of the single-sheet optical film obtained after cutting. An optical film cutting device, an optical film cutting method, and a recording medium that can be used.
 本発明の第1の態様は、帯状の光学フィルムを第1の位置から第2の位置まで搬送する搬送部と、前記光学フィルムの搬送経路上の第3の位置を撮像する撮像部と、前記第1の位置から前記第2の位置に向けて、一次送り量だけ、前記光学フィルムを前記搬送部により搬送させて、前記光学フィルムを前記撮像部により撮像させ、前記第2の位置と、前記撮像部が撮像した前記光学フィルムの位置とに基づいて二次送り量を算出し、前記光学フィルムを、前記第2の位置に向けて、前記二次送り量だけ、前記搬送部により更に搬送させる制御部と、前記搬送部により前記一次送り量及び前記二次送り量だけ搬送された前記光学フィルムを、前記搬送経路上の第4の位置で切断する第1の切断部と、を備える光学フィルム切断装置である。 According to a first aspect of the present invention, there is provided a conveyance unit that conveys a belt-shaped optical film from a first position to a second position, an imaging unit that images a third position on a conveyance path of the optical film, From the first position toward the second position, the optical film is transported by the transport unit by the primary feed amount, the optical film is imaged by the image capturing unit, the second position, A secondary feed amount is calculated based on the position of the optical film captured by the imaging unit, and the optical film is further transported by the transport unit by the secondary feed amount toward the second position. An optical film comprising: a control unit; and a first cutting unit that cuts the optical film transported by the transport unit by the primary feed amount and the secondary feed amount at a fourth position on the transport path. Cutting device.
 本発明の第1の態様において、前記第3の位置は、前記第1の位置及び前記第2の位置の間にあってもよい。 In the first aspect of the present invention, the third position may be between the first position and the second position.
 本発明の第1の態様において、前記第4の位置は、前記第2の位置に合致するように制御されてもよい。 In the first aspect of the present invention, the fourth position may be controlled to coincide with the second position.
 本発明の第1の態様において、前記第2の位置と前記第3の位置との距離は、1mm~5mmであってもよい。 In the first aspect of the present invention, the distance between the second position and the third position may be 1 mm to 5 mm.
 本発明の第1の態様において、前記一次送り量は、前記第1の位置と前記第3の位置との間の距離であってもよい。 In the first aspect of the present invention, the primary feed amount may be a distance between the first position and the third position.
 本発明の第1の態様において、前記二次送り量は、前記第2の位置と、前記撮像部が撮像した前記光学フィルムの位置との間の距離であってもよい。 In the first aspect of the present invention, the secondary feed amount may be a distance between the second position and the position of the optical film imaged by the imaging unit.
 本発明の第1の態様において、前記制御部は、前記光学フィルムの前記搬送部による搬送方向における前記光学フィルムの先端を、前記光学フィルムの位置として用いてもよい。 1st aspect of this invention WHEREIN: The said control part may use the front-end | tip of the said optical film in the conveyance direction by the said conveyance part of the said optical film as a position of the said optical film.
 本発明の第1の態様において、前記第1の切断部は、前記光学フィルムを、レーザーを用いて切断してもよい。 In the first aspect of the present invention, the first cutting unit may cut the optical film using a laser.
 本発明の第1の態様において、前記搬送部により前記一次送り量及び前記二次送り量だけ搬送された前記光学フィルムを、第5の位置で切断する第2の切断部を更に備えてもよい。 1st aspect of this invention WHEREIN: You may further provide the 2nd cutting part which cut | disconnects the said optical film conveyed only the said primary feed amount and the said secondary feed amount by the said conveyance part in a 5th position. .
 本発明の第1の態様において、前記第5の位置は、前記第1の位置及び前記第3の位置の間にあってもよい。 In the first aspect of the present invention, the fifth position may be between the first position and the third position.
 本発明の第1の態様において、前記制御部は、前記第1の切断部と前記第2の切断部に、前記光学フィルムを同時に切断させてもよい。 In the first aspect of the present invention, the control unit may cause the first cutting unit and the second cutting unit to simultaneously cut the optical film.
 本発明の第1の態様において、前記制御部は、前記一次送り量及び二次送り量だけ、前記搬送部が前記光学フィルムを搬送した後に、前記撮像部により前記光学フィルムを撮像させてもよい。 In the first aspect of the present invention, the control unit may cause the imaging unit to capture an image of the optical film after the transport unit transports the optical film by the primary feed amount and the secondary feed amount. .
 本発明の第1の態様において、前記制御部は、前記第2の位置と、前記撮像部により撮像した前記一次送り量及び二次送り量だけ搬送させた前記光学フィルムの位置との距離が、閾値の値を超えている場合には、前記光学フィルムを、前記第1の切断部により切断しなくてもよい。 In the first aspect of the present invention, the control unit has a distance between the second position and the position of the optical film that is transported by the primary feed amount and the secondary feed amount imaged by the imaging unit, When it exceeds the threshold value, the optical film may not be cut by the first cutting portion.
 本発明の第2の態様は、第1の位置から第2の位置に向けて、一次送り量だけ、光学フィルムを搬送し、前記一次送り量だけ搬送された前記光学フィルムを撮像し、前記第2の位置と、前記撮像した前記光学フィルムの位置とに基づいて二次送り量を算出し、前記光学フィルムを、前記第2の位置に向けて、前記二次送り量だけ、更に搬送し、前記一次送り量及び前記二次送り量だけ搬送された前記光学フィルムを、前記搬送経路上の第4の位置で切断する光学フィルム切断方法である。 According to a second aspect of the present invention, the optical film is transported by a primary feed amount from the first position toward the second position, the optical film transported by the primary feed amount is imaged, 2 to calculate the secondary feed amount based on the position of the imaged optical film, further transport the optical film by the secondary feed amount toward the second position, In the optical film cutting method, the optical film transported by the primary feed amount and the secondary feed amount is cut at a fourth position on the transport path.
 本発明の第3の態様は、第1の位置から第2の位置に向けて、一次送り量だけ、光学フィルムを搬送し、前記一次送り量だけ搬送された前記光学フィルムを撮像し、前記第2の位置と、前記撮像した前記光学フィルムの位置とに基づいて二次送り量を算出し、前記光学フィルムを、前記第2の位置に向けて、前記二次送り量だけ、更に搬送し、前記一次送り量及び前記二次送り量だけ搬送された前記光学フィルムを、前記搬送経路上の第4の位置で切断することを実行するプログラムを記録したコンピュータ読み取り可能な記録媒体である。 According to a third aspect of the present invention, the optical film is transported by a primary feed amount from the first position toward the second position, the optical film transported by the primary feed amount is imaged, 2 to calculate the secondary feed amount based on the position of the imaged optical film, further transport the optical film by the secondary feed amount toward the second position, A computer-readable recording medium recording a program for cutting the optical film transported by the primary feed amount and the secondary feed amount at a fourth position on the transport path.
 本発明によれば、光学フィルムの送り量のばらつきを抑えることができ、切断後に得られる枚葉の光学フィルムの長さのばらつきを少なくすることができる光学フィルム切断装置、光学フィルム切断方法および記録媒体が提供される。 According to the present invention, the optical film cutting apparatus, the optical film cutting method, and the recording that can suppress the variation in the feeding amount of the optical film and can reduce the variation in the length of the optical film of the single wafer obtained after cutting. A medium is provided.
本発明の実施形態に係る光学フィルムの切断装置を示す側面模式図である。It is a side surface schematic diagram which shows the cutting device of the optical film which concerns on embodiment of this invention. 本発明の実施形態に係る切断装置の切断部を示す側面模式図である。It is a side surface schematic diagram which shows the cutting part of the cutting device which concerns on embodiment of this invention. 本発明の実施形態に係る切断装置によって帯状の光学フィルムが切断される様子を示す図である。It is a figure which shows a mode that a strip | belt-shaped optical film is cut | disconnected by the cutting device which concerns on embodiment of this invention. 本発明の実施形態に係る切断装置の撮像手段で撮像される先端位置決め部を示す平面図である。It is a top view which shows the front-end | tip positioning part imaged with the imaging means of the cutting device which concerns on embodiment of this invention. 本発明の実施形態に係る切断装置を用いることにより、帯状の光学フィルムを切断して得られた枚葉の光学フィルムの平均長さデータを示すグラフである。It is a graph which shows the average length data of the sheet | seat optical film obtained by cut | disconnecting a strip | belt-shaped optical film by using the cutting device which concerns on embodiment of this invention. 従来技術による切断装置を用いることにより、帯状の光学フィルムを切断して得られた枚葉の光学フィルムの平均長さデータを示すグラフである。It is a graph which shows the average length data of the optical film of the sheet | seat obtained by cut | disconnecting a strip | belt-shaped optical film by using the cutting device by a prior art.
 以下、図面を参照して本発明の実施形態を説明するが、本発明は、この実施形態に限定されるものではない。なお、以下の全ての図面においては、本実施形態を明らかにするため、各構成要素の寸法や比率などは適宜異ならせてある。また、以下の説明および図面中、同一又は相当する要素には同一の符号を付し、重複する説明は省略する。 Hereinafter, an embodiment of the present invention will be described with reference to the drawings, but the present invention is not limited to this embodiment. In all the following drawings, the dimensions and ratios of the respective components are appropriately changed in order to clarify the present embodiment. In the following description and drawings, the same or corresponding elements are denoted by the same reference numerals, and redundant description is omitted.
[1]切断装置の構成
 図1は、本発明の実施形態の光学フィルムの切断装置1を示す側面模式図である。切断装置1は、例えば液晶パネルや有機ELパネルなどの光学表示パネルの基板に貼り付けられる偏光フィルム、位相差フィルム等の光学フィルムFを切断する。なお、光学フィルムFは、可撓性を有する帯状の機能性フィルムであれば特に限定されるものではない。
[1] Configuration of Cutting Device FIG. 1 is a schematic side view showing an optical film cutting device 1 according to an embodiment of the present invention. The cutting device 1 cuts an optical film F such as a polarizing film or a retardation film attached to a substrate of an optical display panel such as a liquid crystal panel or an organic EL panel. The optical film F is not particularly limited as long as it is a strip-like functional film having flexibility.
 図1に示すように、切断装置1は、帯状の光学フィルムFを原反ロール11から図1中右方向に連続的に巻き出して全体的には水平に搬送する。そして、切断装置1は、搬送路12の下流側の配設された切断エリア12Bで所定長さの枚葉に光学フィルムFを切断し、搬出エリア12Cに搬出する。 As shown in FIG. 1, the cutting device 1 continuously unwinds the strip-shaped optical film F from the original fabric roll 11 in the right direction in FIG. Then, the cutting device 1 cuts the optical film F into sheets having a predetermined length in the cutting area 12B disposed on the downstream side of the conveyance path 12, and carries it out to the carry-out area 12C.
 光学フィルムFが長手方向に沿って送られる搬送路12は、供給エリア12Aと、切断エリア12Bと、搬出エリア12Cとに分けられる。
 供給エリア12Aは、原反ロール11から切断エリア12Bに光学フィルムFを供給する。切断エリア12Bは、供給エリア12Aに続くエリアである。
 切断エリア12Bでは、光学フィルムFは間欠的に搬送され、搬送停止時に光学フィルムFが切断される。また、供給エリア12Aでは、切断エリア12Bでの光学フィルムFの間欠搬送に関係なく連続的に光学フィルムFが搬送される。
The conveyance path 12 along which the optical film F is sent along the longitudinal direction is divided into a supply area 12A, a cutting area 12B, and a carry-out area 12C.
The supply area 12A supplies the optical film F from the raw roll 11 to the cutting area 12B. The cutting area 12B is an area following the supply area 12A.
In the cutting area 12B, the optical film F is intermittently conveyed, and the optical film F is cut when the conveyance is stopped. In addition, in the supply area 12A, the optical film F is continuously conveyed regardless of the intermittent conveyance of the optical film F in the cutting area 12B.
 原反ロール11は帯状の光学フィルムFをボビン11aに巻き付けて蓄積したものである。ボビン11aは図1中時計回り方向に回転駆動される。これにより光学フィルムFは、搬送路12の供給エリア12Aに連続的に巻き出される。供給エリア12Aは、複数のガイドローラ21およびニップローラ22が連なって構成される。供給エリア12Aの最後端に配設されたニップローラ(搬送手段、フィードローラとも称する)22Aが図示の矢印のように回転する。これにより、光学フィルムFは切断エリア12Bに送られる。 The raw fabric roll 11 is obtained by winding a belt-shaped optical film F around a bobbin 11a. The bobbin 11a is rotationally driven in the clockwise direction in FIG. As a result, the optical film F is continuously unwound around the supply area 12A of the conveyance path 12. The supply area 12A includes a plurality of guide rollers 21 and nip rollers 22 connected to each other. A nip roller (also referred to as a conveying means or a feed roller) 22A disposed at the rearmost end of the supply area 12A rotates as indicated by an arrow. Thereby, the optical film F is sent to the cutting area 12B.
 供給エリア12Aには、ダンサローラ23が配設される。ダンサローラ23は図示の矢印Dのように上下方向に揺動可能に支持される。ダンサローラ23が下方に揺動することにより、搬送路12が長くなる。光学フィルムFが切断エリア12Bで停止し切断されている間であっても、供給エリア12Aでの光学フィルムFの連続搬送がなされるように、ダンサローラ23は、光学フィルムFの送り量を吸収する。 A dancer roller 23 is disposed in the supply area 12A. The dancer roller 23 is supported so as to be swingable in the vertical direction as shown by an arrow D in the figure. As the dancer roller 23 swings downward, the conveyance path 12 becomes longer. Even while the optical film F is stopped and cut in the cutting area 12B, the dancer roller 23 absorbs the feed amount of the optical film F so that the optical film F is continuously conveyed in the supply area 12A. .
 搬送路12の切断エリア12Bから搬出エリア12Cは、ほぼ水平に設定されている。図2に示すように、切断エリア12Bには、光学フィルムFの搬送方向の上流側から下流側(図2で左側から右側)に向かって第1切断部31、第2切断部32、先端位置決め部33が、等間隔をおいて配設されている。これらの間隔は、光学フィルムFを切断した後に得る枚葉の長さに等しい。すなわち当該切断装置1では、図3に示すように、光学フィルムFを第1切断部31と第2切断部32の2箇所で同時に切断し、枚葉の光学フィルムF1を一回の切断動作で2枚ずつ切り出して搬出する。 The unloading area 12C from the cutting area 12B of the conveyance path 12 is set almost horizontally. As shown in FIG. 2, the cutting area 12 </ b> B has a first cutting portion 31, a second cutting portion 32, and a tip positioning from the upstream side to the downstream side in the transport direction of the optical film F (from the left side to the right side in FIG. 2). The parts 33 are arranged at equal intervals. These intervals are equal to the length of the sheet obtained after the optical film F is cut. That is, in the cutting device 1, as shown in FIG. 3, the optical film F is simultaneously cut at two locations of the first cutting portion 31 and the second cutting portion 32, and the single-wafer optical film F <b> 1 is cut once. Cut out two pieces at a time and carry them out.
 第1切断部31と第2切断部32は同じ構成である。図2に示すように、これら切断部31及び32は、それぞれ、吸着テーブル35、レーザー照射部36(切断手段とも称する)を備える。
 吸着テーブル35は、上面に配置される光学フィルムFを全幅にわたって吸着して保持する。レーザー照射部36は、吸着テーブル35の下方に配設される。吸着テーブル35の搬送方向中央には、搬送方向に直交して横断するように延びるスリット35aが形成されている。
The 1st cutting part 31 and the 2nd cutting part 32 are the same structures. As shown in FIG. 2, the cutting units 31 and 32 include a suction table 35 and a laser irradiation unit 36 (also referred to as a cutting unit), respectively.
The suction table 35 sucks and holds the optical film F disposed on the upper surface over the entire width. The laser irradiation unit 36 is disposed below the suction table 35. A slit 35a is formed at the center of the suction table 35 in the transport direction so as to extend perpendicular to the transport direction.
 吸着テーブル35は、負圧作用によって光学フィルムFを上面に吸着して保持する。レーザー照射部36は、光学フィルムFを適切に切断し得る所定の条件(波長や出力等)を満たすレーザビームLを、吸着テーブル35に保持された光学フィルムFにスリット35aを通して照射する。レーザー照射部36は、スリット35aに沿ってレーザビームLを走査することで、光学フィルムFを搬送方向に直交する幅方向に切断する。光学フィルムFを切断するためレーザビームLを走査させるには、例えば、以下の手法を用いる。つまり、レーザー照射部36をスリット35aに沿って移動させたり、レーザー照射部36をスリット35aに沿って首振りするように揺動させてレーザビームLの照射方向を変化させたりする。 The suction table 35 sucks and holds the optical film F on the upper surface by a negative pressure action. The laser irradiation unit 36 irradiates the optical film F held on the suction table 35 through the slit 35 a with a laser beam L that satisfies predetermined conditions (wavelength, output, etc.) that can appropriately cut the optical film F. The laser irradiation unit 36 cuts the optical film F in the width direction orthogonal to the transport direction by scanning the laser beam L along the slit 35a. In order to scan the laser beam L to cut the optical film F, for example, the following method is used. That is, the laser irradiation unit 36 is moved along the slit 35a, or the laser irradiation unit 36 is swung so as to swing along the slit 35a to change the irradiation direction of the laser beam L.
 第1切断部31と第2切断部32の間、および第2切断部32と位置決め部33との間には、切断された枚葉の光学フィルムF1を載せて搬出エリア12Cに搬送する搬送コンベア41及び42が配設される。 A transport conveyor that carries the cut optical film F1 between the first cutting unit 31 and the second cutting unit 32 and between the second cutting unit 32 and the positioning unit 33 and transports it to the carry-out area 12C. 41 and 42 are arranged.
 先端位置決め部33は、光学フィルムFの搬送方向の先端を所定位置に位置決めするために設けられた部分である。先端位置決め部33は、負圧作用によって光学フィルムFを上面に吸着して保持する位置決め板37と、テンションローラ38とを備えている。 The front end positioning part 33 is a part provided to position the front end of the optical film F in the transport direction at a predetermined position. The tip positioning portion 33 includes a positioning plate 37 that holds the optical film F by adsorbing it on the upper surface by a negative pressure action, and a tension roller 38.
 位置決め板37は搬送コンベア42の直後に配置されており、図4に示すように、矢印で示す光学フィルムFの搬送方向に直交して横断するように延びている。位置決め板37の表面には、位置決め板37の長手方向、すなわち光学フィルムFの搬送方向に直交して延びる先端停止ライン37a(先端停止位置とも称する)が設定される。停止ライン37aは仮想的に設定されたものであり、位置決め板37の表面に直接描画されたものではない。停止ライン37aの位置は、図1に示す制御手段60の記憶部(図示略)に記憶される。 The positioning plate 37 is disposed immediately after the transport conveyor 42, and extends so as to cross perpendicularly to the transport direction of the optical film F indicated by an arrow as shown in FIG. A front end stop line 37 a (also referred to as a front end stop position) extending perpendicularly to the longitudinal direction of the positioning plate 37, that is, the transport direction of the optical film F, is set on the surface of the positioning plate 37. The stop line 37a is virtually set and is not drawn directly on the surface of the positioning plate 37. The position of the stop line 37a is stored in a storage unit (not shown) of the control means 60 shown in FIG.
 テンションローラ38は、上方から光学フィルムFの先端部を搬送コンベア42の後端部に押し付けながら送り方向に回転する。これにより、テンションローラ38は、搬送コンベア42上の光学フィルムFの弛みを除去する。 The tension roller 38 rotates in the feeding direction while pressing the front end of the optical film F against the rear end of the conveyor 42 from above. Thereby, the tension roller 38 removes the slack of the optical film F on the transport conveyor 42.
 位置決め板37の上方には、撮像手段51が配設される。撮像手段51は、例えばCCD素子等の撮像素子を備える。撮像手段51は、下方の位置決め板37の表面およびその付近を撮像可能に設けられる。すなわち撮像手段51は、先端停止ライン37aおよび先端停止ライン37aの搬送方向の前後付近を撮像する。 The imaging means 51 is disposed above the positioning plate 37. The imaging unit 51 includes an imaging element such as a CCD element. The imaging means 51 is provided so that the surface of the lower positioning plate 37 and its vicinity can be imaged. That is, the imaging unit 51 images the front and rear ends of the front end stop line 37a and the front end stop line 37a in the transport direction.
 図1に示すように、搬出エリア12Cは、搬送方向に並べられた複数(図示例では2つ)の搬出コンベア43及び44を備えている。切断エリア12Bで切断された枚葉の光学フィルムF1は、搬出コンベア43に蓄積される。 As shown in FIG. 1, the carry-out area 12C includes a plurality (two in the illustrated example) of carry-out conveyors 43 and 44 arranged in the transport direction. The single wafer optical film F <b> 1 cut in the cutting area 12 </ b> B is accumulated in the carry-out conveyor 43.
 第1切断部31、第2切断部32、先端位置決め部33は、等間隔をおいて配設され、これらの間隔は光学フィルムFを切断した後に得る枚葉の長さに等しいと説明した。しかし、厳密には、この長さは、第1の間隔と第2の間隔とが同一距離であって、かつ、切断後に得るべき枚葉の長さに等しい距離に設定される。ここで、第1の間隔は、第1切断部31と第2切断部32のレーザー照射部36から照射されるレーザビームLの光学フィルムFへの各照射位置間の間隔である。また、第2の間隔は、第2切断部32のレーザー照射部36から照射されるレーザビームLの光学フィルムFへの照射位置と先端停止ライン37aとの間の間隔である。 The first cutting part 31, the second cutting part 32, and the tip positioning part 33 are arranged at equal intervals, and it has been described that these intervals are equal to the length of the sheet obtained after the optical film F is cut. However, strictly speaking, this length is set to a distance equal to the length of the sheet to be obtained after cutting, in which the first interval and the second interval are the same distance. Here, the 1st space | interval is a space | interval between each irradiation position to the optical film F of the laser beam L irradiated from the laser irradiation part 36 of the 1st cutting part 31 and the 2nd cutting part 32. FIG. The second interval is an interval between the irradiation position of the laser beam L irradiated from the laser irradiation unit 36 of the second cutting unit 32 to the optical film F and the tip stop line 37a.
 本実施形態の切断装置1は、図1に示すように制御手段60を有する。切断手段60には、撮像手段51による撮像情報が供給される。切断装置1は、制御手段60により、撮像手段51の撮像情報に基づいて、上記供給エリア12A、切断エリア12Bおよび搬出エリア12Cの作動構成要素が統括的に制御される。以下、制御手段60によって制御される切断装置1の動作を説明する。 The cutting device 1 of this embodiment has a control means 60 as shown in FIG. Imaging information from the imaging unit 51 is supplied to the cutting unit 60. In the cutting apparatus 1, the operation components of the supply area 12 </ b> A, the cutting area 12 </ b> B, and the carry-out area 12 </ b> C are comprehensively controlled by the control means 60 based on the imaging information of the imaging means 51. Hereinafter, the operation of the cutting device 1 controlled by the control means 60 will be described.
[2]切断装置の動作
 本実施形態の光学フィルムFの切断方法は、帯状の光学フィルムFを、光学フィルムFの先端位置が所定の先端停止位置に到達するまで送る搬送工程と、先端位置が前記先端停止位置に到達した光学フィルムFを、前記先端停止位置よりも光学フィルムFの送り方向の手前側に設定された切断部で切断する切断工程と、を含む。
[2] Operation of Cutting Device The cutting method of the optical film F of the present embodiment includes a conveying step of feeding the belt-shaped optical film F until the tip position of the optical film F reaches a predetermined tip stop position, and the tip position is A cutting step of cutting the optical film F that has reached the tip stop position at a cutting portion that is set on the near side in the feeding direction of the optical film F from the tip stop position.
 例えば、供給エリア12Aにおいては原反ロール11から光学フィルムFが連続的に巻き出される。その光学フィルムFはフィードローラ22Aによって切断エリア12Bに送られる。フィードローラ22Aから先の切断エリア12Bにおいては、光学フィルムFの切断動作と搬送動作とを交互に行う間欠搬送が行われる。すなわち、フィードローラ22Aによって先端が先端位置決め部33に到達するまで光学フィルムFが送られて停止し、第1切断部31と第2切断部32で同時に光学フィルムFが切断される。そして、切断によって得られた2枚の枚葉の光学フィルムF1が搬送コンベア41,42によって搬出エリア12Cに送られる。その送り動作に連動してフィードローラ22Aが回転を再開し、光学フィルムFが切断エリア12Bに送られる。フィードローラ22Aと搬送コンベア41及び42の駆動は連動しており、フィードローラ22Aによる光学フィルムFの送り動作と搬送コンベア41及び42による枚葉の光学フィルムF1の搬送動作とは同じタイミングで並行して行われる。 For example, in the supply area 12 </ b> A, the optical film F is continuously unwound from the raw roll 11. The optical film F is sent to the cutting area 12B by the feed roller 22A. In the cutting area 12B ahead of the feed roller 22A, intermittent conveyance is performed in which the cutting operation and the conveyance operation of the optical film F are alternately performed. That is, the optical film F is fed and stopped by the feed roller 22 </ b> A until the tip reaches the tip positioning portion 33, and the optical film F is simultaneously cut by the first cutting portion 31 and the second cutting portion 32. Then, the two sheets of optical film F1 obtained by cutting are sent to the carry-out area 12C by the conveyors 41 and 42. In conjunction with the feeding operation, the feed roller 22A resumes rotation, and the optical film F is fed to the cutting area 12B. The driving of the feed roller 22A and the transport conveyors 41 and 42 are interlocked, and the feeding operation of the optical film F by the feed roller 22A and the transporting operation of the single-sheet optical film F1 by the transport conveyors 41 and 42 are performed at the same timing. Done.
 一方、供給エリア12Aでは、切断エリア12Bでの光学フィルムFの間欠搬送に関係なく連続的に光学フィルムFが搬送される。切断エリア12Bで光学フィルムFの搬送が停止させられているときには、ダンサローラ23が下方に揺動して搬送路12が長くなり、光学フィルムFの送り量が吸収されて連続搬送が維持される。 On the other hand, in the supply area 12A, the optical film F is continuously conveyed regardless of the intermittent conveyance of the optical film F in the cutting area 12B. When the transport of the optical film F is stopped in the cutting area 12B, the dancer roller 23 swings downward to lengthen the transport path 12, and the feed amount of the optical film F is absorbed and the continuous transport is maintained.
 次に、切断エリア12Bでの間欠搬送の詳細を説明する。
 上記のように第1切断部31と第2切断部32で同時に光学フィルムFが切断され、切断によって得られた2枚の枚葉の光学フィルムF1が搬出エリア12Cに送られると、それと並行してフィードローラ22Aが回転を再開し、光学フィルムFが一次送り量で先端位置決め部33まで一次送りされる(一次送り工程)。
Next, details of intermittent conveyance in the cutting area 12B will be described.
As described above, the optical film F is simultaneously cut by the first cutting part 31 and the second cutting part 32, and when the two sheets of optical film F1 obtained by the cutting are sent to the carry-out area 12C, in parallel therewith. Then, the feed roller 22A resumes rotation, and the optical film F is primarily fed to the tip positioning portion 33 with a primary feed amount (primary feed step).
 ここで言う一次送り量とは、図4に示すように、光学フィルムFの先端位置(第1切断部31で切断された端縁)が先端停止ライン37aから一定距離Gだけ手前側すなわち上流側に離間する一次送り到達点37bに到達すると想定される送り量である。フィードローラ22Aは、その一次送り量分だけ回転するように制御される。先端停止ライン37aから手前側の一次送り到達点37bまでの距離Gは任意であるが、例えば、距離Gは、好ましくは1mm~5mmであり、より好ましくは2mm~4mmである。本実施形態では、距離Gを3mmとした。 As shown in FIG. 4, the primary feed amount referred to here means that the tip position of the optical film F (the edge cut by the first cutting portion 31) is the front side, that is, the upstream side by a certain distance G from the tip stop line 37 a. This is the feed amount that is assumed to reach the primary feed arrival point 37b that is spaced apart from each other. The feed roller 22A is controlled to rotate by the primary feed amount. The distance G from the tip stop line 37a to the primary feed arrival point 37b on the near side is arbitrary, but for example, the distance G is preferably 1 mm to 5 mm, and more preferably 2 mm to 4 mm. In the present embodiment, the distance G is 3 mm.
 次に、テンションローラ38が回転して搬送コンベア41及び42上の光学フィルムFが搬送方向に引っ張られ、光学フィルムFの弛みが除去される。続いて、位置決め板37に光学フィルムFの先端部が吸着されて浮きや弛みが除去される。 Next, the tension roller 38 rotates and the optical film F on the transport conveyors 41 and 42 is pulled in the transport direction, and the slack of the optical film F is removed. Subsequently, the leading end portion of the optical film F is adsorbed to the positioning plate 37 and the floating and slack are removed.
 次いで、先端位置決め部33において、撮像手段51により光学フィルムFの先端位置が撮像され、その先端位置が検出される(先端位置検出工程)。そして、撮像手段51による撮像に基づいて光学フィルムFの先端位置と先端停止ライン37aとが比較され、光学フィルムFの先端が先端停止ライン37aに到達するのに必要な二次送り量が算出される(二次送り量算出工程)。 Next, in the tip positioning part 33, the tip position of the optical film F is imaged by the imaging means 51, and the tip position is detected (tip position detection step). Then, the tip position of the optical film F and the tip stop line 37a are compared based on the image pickup by the image pickup means 51, and the secondary feed amount required for the tip of the optical film F to reach the tip stop line 37a is calculated. (Secondary feed amount calculating step).
 二次送り量は、光学フィルムFの先端から先端停止ライン37aまでの空き量である。一次送りが適正な量であれば、空き量は、フィードローラ22Aの回転数に見合った一次送り到達点37bから先端停止ライン37aまでの距離Gに等しい。しかし、一次送りの最中にフィードローラ22Aと光学フィルムFとの間に滑りが生じると送り量に不足が生じ、一次送り後の光学フィルムFの先端は、想定している一次送り到達点37bよりも手前側に位置する。その場合には、光学フィルムFの先端から先端停止ライン37aまでの空き量は、想定距離G(例えば、上記3mm)よりも長くなる。そこで、一次送り後の実際の空き量すなわち必要な二次送り量を撮像手段51による撮像に基づいて制御手段60が算出する。 The secondary feed amount is a free amount from the tip of the optical film F to the tip stop line 37a. If the primary feed is an appropriate amount, the free amount is equal to the distance G from the primary feed arrival point 37b to the tip stop line 37a corresponding to the rotation speed of the feed roller 22A. However, if slippage occurs between the feed roller 22A and the optical film F during the primary feed, the feed amount becomes insufficient, and the leading end of the optical film F after the primary feed is assumed to be the primary feed arrival point 37b. It is located on the near side. In that case, the vacant amount from the front end of the optical film F to the front end stop line 37a is longer than the assumed distance G (for example, 3 mm described above). Therefore, the control unit 60 calculates the actual vacant amount after the primary feed, that is, the necessary secondary feed amount based on the imaging by the imaging unit 51.
 次いで、算出された二次送り量に相当する回転数だけフィードローラ22Aを回転させ、光学フィルムFを二次送りする(二次送り工程)。二次送りは、光学フィルムFの先端が先端停止ライン37aに合致するものとして制御される。 Next, the feed roller 22A is rotated by the number of rotations corresponding to the calculated secondary feed amount, and the optical film F is secondarily fed (secondary feed step). The secondary feed is controlled such that the tip of the optical film F matches the tip stop line 37a.
 次いで、第1切断部31と第2切断部32において、吸着テーブル35に光学フィルムFが吸着して保持される。そして各切断部31及び32のレーザー照射部36から、吸着テーブル35に保持された光学フィルムFにスリット35aを通してレーザビームLが照射され、光学フィルムFは第1切断部31と第2切断部32で同時に切断される(切断工程)。切断後は、各搬送コンベア41及び42上に枚葉の光学フィルムF1が1枚ずつ載った状態となる。この後、吸着テーブル35および位置決め板37による光学フィルムF及びF1の吸着が解除され、切断された2枚の光学フィルムF1が搬送コンベア41及び42によって順次搬出コンベア43及び44に送られる。 Next, the optical film F is sucked and held on the suction table 35 in the first cutting part 31 and the second cutting part 32. Then, the laser beam L is irradiated from the laser irradiation unit 36 of each cutting unit 31 and 32 to the optical film F held on the suction table 35 through the slit 35 a, and the optical film F is divided into the first cutting unit 31 and the second cutting unit 32. Are simultaneously cut (cutting step). After the cutting, a single sheet of optical film F1 is placed on each of the conveyors 41 and 42 one by one. Thereafter, the suction of the optical films F and F1 by the suction table 35 and the positioning plate 37 is released, and the two cut optical films F1 are sequentially sent to the carry-out conveyors 43 and 44 by the transport conveyors 41 and 42.
 以上が制御手段60による制御動作の1サイクルである。光学フィルムのFの切断後は、枚葉の光学フィルムF1の搬送動作と連動してフィードローラ22Aが再び回転させられ、光学フィルムFが供給エリア12Aから切断エリア12Bに送られる。そして、上記サイクルが繰り返されて枚葉の光学フィルムF1が順次搬出エリア12Cの搬出コンベア44に蓄積され、次の工程に移される。 The above is one cycle of the control operation by the control means 60. After the cutting of the optical film F, the feed roller 22A is rotated again in conjunction with the conveying operation of the single-sheet optical film F1, and the optical film F is sent from the supply area 12A to the cutting area 12B. Then, the above-described cycle is repeated, and the single-wafer optical film F1 is sequentially accumulated on the carry-out conveyor 44 in the carry-out area 12C, and is transferred to the next step.
[3]本実施形態の作用効果
 フィードローラ22Aで光学フィルムFを間欠的に切断エリア12Bに送るにあたり、従来の方法を上記切断装置1に適用すると、以下のような不具合が起こる。従来の方法では、光学フィルムFの先端が位置決め板37の先端停止ライン37aに到達するまでフィードローラ22Aを回転させるといったように、光学フィルムFの搬送工程を1回としていた。しかしこのような1回搬送では、フィードローラ22Aと光学フィルムFとの間に滑りが生じた場合に送り量に不足が生じ、切断後の枚葉の長さばらつきが大きくなるといった不具合が起こる。
[3] Effects of this embodiment When the optical film F is intermittently fed to the cutting area 12B by the feed roller 22A, the following problems occur when the conventional method is applied to the cutting apparatus 1. In the conventional method, the optical film F is transported once such that the feed roller 22A is rotated until the leading edge of the optical film F reaches the leading edge stop line 37a of the positioning plate 37. However, in such a one-time conveyance, when a slip occurs between the feed roller 22A and the optical film F, a shortage occurs in the feed amount, resulting in a problem that the length variation of the cut sheet becomes large.
 その点、本実施形態によれば、切断エリア12Bでの光学フィルムFの搬送を、先端停止ライン37aから僅かに手前の一次送り到達点37bに先端が到達するまで光学フィルムFを送る一次送りと、最終的に先端を先端停止ライン37aに到達させる二次送りの第2段階に分けている。一次送り後においては、先端と先端停止ライン37aとの間の空き量を求め、二次送りではこの空き量分だけ光学フィルムFを搬送し、先端が先端停止ライン37aに合致するように補正する。このため、フィードローラ22Aによる光学フィルムFの送り量のばらつきが抑えられ、光学フィルムFの先端が先端停止ライン37aに高い精度で停止した状態を常に得ることができる。その結果、切断後に得る枚葉の光学フィルムF1の長さばらつきを少なくすることができる。 In that respect, according to the present embodiment, the conveyance of the optical film F in the cutting area 12B is a primary feed for sending the optical film F until the tip reaches the primary feed arrival point 37b slightly from the tip stop line 37a. In the second stage of the secondary feed, the leading end finally reaches the leading end stop line 37a. After the primary feed, the vacant amount between the tip and the tip stop line 37a is obtained, and in the secondary feed, the optical film F is conveyed by this vacant amount, and the tip is corrected so as to match the tip stop line 37a. . For this reason, the variation in the feed amount of the optical film F by the feed roller 22A is suppressed, and a state where the tip of the optical film F is stopped at the tip stop line 37a with high accuracy can always be obtained. As a result, it is possible to reduce the length variation of the single-wafer optical film F1 obtained after cutting.
 図5Aは、本実施形態の方法を適用して光学フィルムFを搬送しながら切断した場合の、フィードローラ22Aによる光学フィルムFの送り量の平均値を、サンプル数に応じて採取し、それをグラフ化したものである。一方、図5Bは、従来方法を採用した場合の、フィードローラ22Aによる光学フィルムFの送り量の平均値を、サンプル数に応じて採取してグラフ化したものである。図5A及び図5Bから明らかなように、本実施形態の方法を採用することにより、従来方法よりも光学フィルムFの送り量のばらつきを少なくすることができることが判る。 FIG. 5A shows an average value of the feed amount of the optical film F by the feed roller 22A when the optical film F is cut while transporting the optical film F by applying the method of the present embodiment, according to the number of samples. It is a graph. On the other hand, FIG. 5B is a graph in which the average value of the amount of optical film F fed by the feed roller 22A when the conventional method is adopted is collected according to the number of samples. As apparent from FIGS. 5A and 5B, it can be seen that by adopting the method of the present embodiment, it is possible to reduce the variation in the feeding amount of the optical film F as compared with the conventional method.
 また、本実施形態では、一次送りでの一次送り到達点37bを、先端停止ライン37aに対して光学フィルムFの送り方向の手前側に設定している。このため、一次送り後の光学フィルムFの先端位置は、ほぼ全てが先端停止ライン37aの手前に位置する。したがって二次送りの方向は逆送りにならず、フィードローラ22Aは常に同じ方向に回転する。フィードローラ22Aを逆方向へ回転させて光学フィルムFの先端を先端停止ライン37aに合わせる制御は、高い精度で行うことが困難な場合がある。したがって一次送りでの一次送り到達点37bを先端停止ライン37aの手前側に設定することは、総合送り量を一定にする上で有効である。 In this embodiment, the primary feed arrival point 37b in the primary feed is set on the near side in the feed direction of the optical film F with respect to the tip stop line 37a. For this reason, almost all the leading end positions of the optical film F after the primary feeding are positioned in front of the leading end stop line 37a. Therefore, the secondary feed direction is not reverse feed, and the feed roller 22A always rotates in the same direction. The control for rotating the feed roller 22A in the reverse direction to align the tip of the optical film F with the tip stop line 37a may be difficult to perform with high accuracy. Therefore, setting the primary feed arrival point 37b in the primary feed to the front side of the tip stop line 37a is effective for making the total feed amount constant.
 なお、本実施形態においては、切断手段をレーザー照射部によって構成したが、切断手段はこれに限らず、カッターなどの切断手段を用いてもよい。 In this embodiment, the cutting means is configured by the laser irradiation unit. However, the cutting means is not limited to this, and cutting means such as a cutter may be used.
 本実施形態においては、二次送り後は光学フィルムFの切断に移行している。しかし、二次送り後の切断の前に、もう一度撮像手段51による撮像を確認し、そこで光学フィルムFの先端が先端停止ライン37aに対し予め設定している閾値の範囲を超えている場合には、切断手段により光学フィルムFを切断することなく、枚葉の光学フィルムを破棄する工程を追加してもよい。 In this embodiment, after the secondary feeding, the optical film F is cut. However, before the cutting after the secondary feeding, the imaging by the imaging means 51 is confirmed once again, and when the leading edge of the optical film F exceeds a preset threshold range with respect to the leading edge stop line 37a. Further, a step of discarding the single-wafer optical film without cutting the optical film F by the cutting means may be added.
 本発明は、光学フィルムの送り量のばらつきを抑え、切断後に得られる枚葉の光学フィルムの長さのばらつきを少なくする光学フィルム切断装置、光学フィルム切断方法および記録媒体などに適用することができる。 INDUSTRIAL APPLICABILITY The present invention can be applied to an optical film cutting apparatus, an optical film cutting method, a recording medium, and the like that suppress variations in the optical film feed amount and reduce variations in the length of a single wafer optical film obtained after cutting. .
 1 切断装置、
 12 搬送路、
 22A フィードローラ(搬送手段)、
 31 第1切断部、
 32 第2切断部、
 36 レーザー照射部(切断手段)、
 37a 先端停止ライン(先端停止位置)、
 37b 一次送り到達点、
 51 撮像手段、
 60 制御手段、
 F 光学フィルム、
 F1 枚葉の光学フィルム
1 cutting device,
12 Transport path,
22A feed roller (conveying means),
31 1st cutting part,
32 second cutting part,
36 Laser irradiation part (cutting means),
37a Tip stop line (tip stop position),
37b Primary feed reaching point,
51 imaging means,
60 control means,
F optical film,
F1 single wafer optical film

Claims (15)

  1.  帯状の光学フィルムを第1の位置から第2の位置まで搬送する搬送部と、
     前記光学フィルムの搬送経路上の第3の位置を撮像する撮像部と、
     前記第1の位置から前記第2の位置に向けて、一次送り量だけ、前記光学フィルムを前記搬送部により搬送させて、前記光学フィルムを前記撮像部により撮像させ、
     前記第2の位置と、前記撮像部が撮像した前記光学フィルムの位置とに基づいて二次送り量を算出し、
     前記光学フィルムを、前記第2の位置に向けて、前記二次送り量だけ、前記搬送部により更に搬送させる制御部と、
     前記搬送部により前記一次送り量及び前記二次送り量だけ搬送された前記光学フィルムを、前記搬送経路上の第4の位置で切断する第1の切断部と、
     を備える光学フィルム切断装置。
    A transport unit for transporting the belt-shaped optical film from the first position to the second position;
    An imaging unit for imaging a third position on the transport path of the optical film;
    From the first position toward the second position, the optical film is transported by the transport unit by a primary feed amount, and the optical film is imaged by the imaging unit,
    Calculating a secondary feed amount based on the second position and the position of the optical film imaged by the imaging unit;
    A controller that further transports the optical film by the transport unit by the secondary feed amount toward the second position;
    A first cutting unit that cuts the optical film transported by the transport unit by the primary feed amount and the secondary feed amount at a fourth position on the transport path;
    An optical film cutting apparatus comprising:
  2.  前記第3の位置は、前記第1の位置及び前記第2の位置の間にある請求項1に記載の光学フィルム切断装置。 The optical film cutting device according to claim 1, wherein the third position is between the first position and the second position.
  3.  前記第4の位置は、前記第2の位置に合致するように制御される請求項1に記載の光学フィルム切断装置。 The optical film cutting device according to claim 1, wherein the fourth position is controlled so as to coincide with the second position.
  4.  前記第2の位置と前記第3の位置との距離は、1mm~5mmである請求項1に記載の光学フィルム切断装置。 The optical film cutting device according to claim 1, wherein a distance between the second position and the third position is 1 mm to 5 mm.
  5.  前記一次送り量は、前記第1の位置と前記第3の位置との間の距離である請求項1に記載の光学フィルム切断装置。 The optical film cutting device according to claim 1, wherein the primary feed amount is a distance between the first position and the third position.
  6.  前記二次送り量は、前記第2の位置と、前記撮像部が撮像した前記光学フィルムの位置との間の距離である請求項1に記載の光学フィルム切断装置。 The optical film cutting device according to claim 1, wherein the secondary feed amount is a distance between the second position and the position of the optical film imaged by the imaging unit.
  7.  前記制御部は、
     前記光学フィルムの前記搬送部による搬送方向における前記光学フィルムの先端を、前記光学フィルムの位置として用いる請求項1に記載の光学フィルム切断装置。
    The controller is
    The optical film cutting device according to claim 1, wherein a tip of the optical film in a transport direction by the transport unit of the optical film is used as a position of the optical film.
  8.  前記第1の切断部は、前記光学フィルムを、レーザーを用いて切断する請求項1に記載の光学フィルム切断装置。 The optical film cutting device according to claim 1, wherein the first cutting unit cuts the optical film using a laser.
  9.  前記搬送部により前記一次送り量及び前記二次送り量だけ搬送された前記光学フィルムを、第5の位置で切断する第2の切断部を更に備える請求項1に記載の光学フィルム切断装置。 The optical film cutting device according to claim 1, further comprising a second cutting unit that cuts the optical film conveyed by the conveying unit by the primary feeding amount and the secondary feeding amount at a fifth position.
  10.  前記第5の位置は、前記第1の位置及び前記第3の位置の間にある請求項1に記載の光学フィルム切断装置。 The optical film cutting device according to claim 1, wherein the fifth position is between the first position and the third position.
  11.  前記制御部は、
     前記第1の切断部と前記第2の切断部に、前記光学フィルムを同時に切断させる請求項10に記載の光学フィルム切断装置。
    The controller is
    The optical film cutting device according to claim 10, wherein the optical film is simultaneously cut by the first cutting unit and the second cutting unit.
  12.  前記制御部は、
    前記一次送り量及び二次送り量だけ、前記搬送部が前記光学フィルムを搬送した後に、前記撮像部により前記光学フィルムを撮像させる請求項11に記載の光学フィルム切断装置。
    The controller is
    The optical film cutting device according to claim 11, wherein after the transport unit transports the optical film by the primary feed amount and the secondary feed amount, the optical film is imaged by the imaging unit.
  13.  前記制御部は、
     前記第2の位置と、前記撮像部により撮像した前記一次送り量及び二次送り量だけ搬送させた前記光学フィルムの位置との距離が、閾値の値を超えている場合には、前記光学フィルムを、前記第1の切断部により切断しない請求項1に記載の光学フィルム切断装置。
    The controller is
    When the distance between the second position and the position of the optical film conveyed by the primary feed amount and secondary feed amount imaged by the imaging unit exceeds a threshold value, the optical film The optical film cutting device according to claim 1, wherein the first film is not cut by the first cutting portion.
  14.  第1の位置から第2の位置に向けて、一次送り量だけ、光学フィルムを搬送し、前記一次送り量だけ搬送された前記光学フィルムを撮像し、
     前記第2の位置と、前記撮像した前記光学フィルムの位置とに基づいて二次送り量を算出し、
     前記光学フィルムを、前記第2の位置に向けて、前記二次送り量だけ、更に搬送し、
     前記一次送り量及び前記二次送り量だけ搬送された前記光学フィルムを、前記搬送経路上の第4の位置で切断する
     光学フィルム切断方法。
    From the first position toward the second position, the optical film is transported by the primary feed amount, and the optical film transported by the primary feed amount is imaged,
    A secondary feed amount is calculated based on the second position and the position of the imaged optical film,
    The optical film is further conveyed by the secondary feed amount toward the second position,
    An optical film cutting method of cutting the optical film transported by the primary feed amount and the secondary feed amount at a fourth position on the transport path.
  15.  第1の位置から第2の位置に向けて、一次送り量だけ、光学フィルムを搬送し、前記一次送り量だけ搬送された前記光学フィルムを撮像し、
     前記第2の位置と、前記撮像した前記光学フィルムの位置とに基づいて二次送り量を算出し、
     前記光学フィルムを、前記第2の位置に向けて、前記二次送り量だけ、更に搬送し、
     前記一次送り量及び前記二次送り量だけ搬送された前記光学フィルムを、前記搬送経路上の第4の位置で切断する
     ことを実行するプログラムを記録したコンピュータ読み取り可能な記録媒体。
    From the first position toward the second position, the optical film is transported by the primary feed amount, and the optical film transported by the primary feed amount is imaged,
    A secondary feed amount is calculated based on the second position and the position of the imaged optical film,
    The optical film is further conveyed by the secondary feed amount toward the second position,
    A computer-readable recording medium recording a program for cutting the optical film transported by the primary feed amount and the secondary feed amount at a fourth position on the transport path.
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