WO2013053218A1 - 铝塑木制纤维复合型材及其生产方法 - Google Patents
铝塑木制纤维复合型材及其生产方法 Download PDFInfo
- Publication number
- WO2013053218A1 WO2013053218A1 PCT/CN2012/073379 CN2012073379W WO2013053218A1 WO 2013053218 A1 WO2013053218 A1 WO 2013053218A1 CN 2012073379 W CN2012073379 W CN 2012073379W WO 2013053218 A1 WO2013053218 A1 WO 2013053218A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- plastic
- protective film
- inner core
- film layer
- aluminum
- Prior art date
Links
- 229920003023 plastic Polymers 0.000 title claims abstract description 158
- 239000004033 plastic Substances 0.000 title claims abstract description 158
- 239000002131 composite material Substances 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims abstract description 30
- 229920002522 Wood fibre Polymers 0.000 title claims abstract description 25
- 239000002025 wood fiber Substances 0.000 title claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 92
- 230000001681 protective effect Effects 0.000 claims abstract description 66
- 239000002994 raw material Substances 0.000 claims abstract description 49
- 239000000654 additive Substances 0.000 claims abstract description 35
- 239000000835 fiber Substances 0.000 claims abstract description 27
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 22
- 239000011707 mineral Substances 0.000 claims abstract description 22
- 239000002699 waste material Substances 0.000 claims abstract description 22
- 230000000996 additive effect Effects 0.000 claims abstract description 20
- 239000000945 filler Substances 0.000 claims abstract description 17
- 239000011162 core material Substances 0.000 claims description 77
- 238000001125 extrusion Methods 0.000 claims description 49
- 239000000843 powder Substances 0.000 claims description 49
- 238000004519 manufacturing process Methods 0.000 claims description 42
- -1 polypropylene Polymers 0.000 claims description 33
- 239000004698 Polyethylene Substances 0.000 claims description 31
- 241000196324 Embryophyta Species 0.000 claims description 26
- 238000010030 laminating Methods 0.000 claims description 26
- 230000008569 process Effects 0.000 claims description 22
- 239000011888 foil Substances 0.000 claims description 21
- 239000004743 Polypropylene Substances 0.000 claims description 20
- 229910052782 aluminium Inorganic materials 0.000 claims description 20
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 20
- 229920000573 polyethylene Polymers 0.000 claims description 20
- 239000002023 wood Substances 0.000 claims description 20
- 238000002156 mixing Methods 0.000 claims description 18
- 229920001903 high density polyethylene Polymers 0.000 claims description 15
- 239000004700 high-density polyethylene Substances 0.000 claims description 15
- 239000004800 polyvinyl chloride Substances 0.000 claims description 15
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 14
- 238000001816 cooling Methods 0.000 claims description 13
- 229920001155 polypropylene Polymers 0.000 claims description 13
- 229920001169 thermoplastic Polymers 0.000 claims description 12
- 239000004416 thermosoftening plastic Substances 0.000 claims description 12
- 239000000853 adhesive Substances 0.000 claims description 11
- 230000001070 adhesive effect Effects 0.000 claims description 11
- 229920006255 plastic film Polymers 0.000 claims description 11
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 9
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 9
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 9
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 9
- 239000011425 bamboo Substances 0.000 claims description 9
- 239000012943 hotmelt Substances 0.000 claims description 8
- 239000003153 chemical reaction reagent Substances 0.000 claims description 7
- 239000000546 pharmaceutical excipient Substances 0.000 claims description 7
- 239000002985 plastic film Substances 0.000 claims description 7
- 239000010902 straw Substances 0.000 claims description 6
- 239000010425 asbestos Substances 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 239000003365 glass fiber Substances 0.000 claims description 5
- 239000010445 mica Substances 0.000 claims description 5
- 229910052618 mica group Inorganic materials 0.000 claims description 5
- 229910052895 riebeckite Inorganic materials 0.000 claims description 5
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 4
- 240000008564 Boehmeria nivea Species 0.000 claims description 3
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 3
- 235000004431 Linum usitatissimum Nutrition 0.000 claims description 3
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 3
- 239000004571 lime Substances 0.000 claims description 3
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 2
- 238000002360 preparation method Methods 0.000 claims description 2
- 240000006240 Linum usitatissimum Species 0.000 claims 1
- 244000082204 Phyllostachys viridis Species 0.000 claims 1
- 239000007888 film coating Substances 0.000 claims 1
- 238000009501 film coating Methods 0.000 claims 1
- 239000008188 pellet Substances 0.000 claims 1
- 239000002245 particle Substances 0.000 abstract description 13
- 239000013589 supplement Substances 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 91
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical group O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 11
- 239000002253 acid Substances 0.000 description 10
- 241001330002 Bambuseae Species 0.000 description 8
- 229920000426 Microplastic Polymers 0.000 description 8
- 230000008901 benefit Effects 0.000 description 8
- 238000000576 coating method Methods 0.000 description 7
- 239000011248 coating agent Substances 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 238000000465 moulding Methods 0.000 description 6
- 238000005253 cladding Methods 0.000 description 5
- 238000009413 insulation Methods 0.000 description 5
- 239000003292 glue Substances 0.000 description 4
- 230000001808 coupling effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000003628 erosive effect Effects 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000012764 mineral filler Substances 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 241000208202 Linaceae Species 0.000 description 2
- 230000003712 anti-aging effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000005242 forging Methods 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 238000010409 ironing Methods 0.000 description 2
- 229920001684 low density polyethylene Polymers 0.000 description 2
- 239000004702 low-density polyethylene Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 230000005923 long-lasting effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000010908 plant waste Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/29—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces built-up from parts of different material, i.e. composite structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/002—Pretreatement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/09—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/12—Articles with an irregular circumference when viewed in cross-section, e.g. window profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/16—Articles comprising two or more components, e.g. co-extruded layers
- B29C48/18—Articles comprising two or more components, e.g. co-extruded layers the components being layers
- B29C48/21—Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/285—Feeding the extrusion material to the extruder
- B29C48/297—Feeding the extrusion material to the extruder at several locations, e.g. using several hoppers or using a separate additive feeding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
- Y10T428/24438—Artificial wood or leather grain surface
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31678—Of metal
- Y10T428/31692—Next to addition polymer from unsaturated monomers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31855—Of addition polymer from unsaturated monomers
- Y10T428/31909—Next to second addition polymer from unsaturated monomers
- Y10T428/31913—Monoolefin polymer
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31855—Of addition polymer from unsaturated monomers
- Y10T428/31909—Next to second addition polymer from unsaturated monomers
- Y10T428/31913—Monoolefin polymer
- Y10T428/3192—Next to vinyl or vinylidene chloride polymer
Definitions
- the present invention relates to an aluminum-plastic wood fiber composite profile and a production method thereof, and particularly to an aluminum-plastic wood fiber composite profile produced by using waste raw materials and a production method thereof . Background technique
- an aluminum-plastic composite profile made of waste plastic is prepared by mixing and mixing raw materials such as waste plastics, minerals, plant fibers, additives, etc., and extruding through an extruder, the thickness of the profile is strong, and the strength is strong. Large, saving steel lining, providing a way for renewable plastics and crop waste to be recycled and recycled, waste utilization, turning waste into treasure, and gaining more.
- step 4 is carried out first: forging the blank profile and step 5: machining, adjusting the dimensions of the profile so that Carrying out step 6, the profile is sent to the cladding tube, the equipment is numerous, the production process is complicated, and even such a complicated process, because the coating material is not selected in detail, the inner core (the profile blank obtained in step 3) and the outer The metal foil layer of the layer can have a negative effect.
- the thermoplastic energy is inconsistent, and the adhesive cannot be bonded, and only the rolling machine can be used for hot rolling ironing coating. It is very good to join the inner core and the cladding material together.
- the plastic material used in step 6 is not a single plastic material, nor a new material, but a recycled plastic (the plastics of various colors are waste plastics, the new plastic is White or transparent) This poses a problem. It is difficult to bond the aluminum foil to the waste plastic mixed with the pigment in the existing adhesive. Since the coating material is not a single material, the surface quality of the material is poor, rough.
- one of the objects of the present invention is to provide an aluminum-plastic wood fiber composite profile, which has beautiful appearance, good weather resistance, waterproof and moisture proof, can be firmly combined with the decorative layer, does not open the glue, and has a long service life. Durable.
- a second object of the present invention is to provide a method for producing an aluminum-plastic wood fiber composite profile, which utilizes a co-extrusion method to form a high-quality building profile at a time, and has a long service life, long-lasting durability, and wide application.
- An aluminum-plastic wood fiber composite profile comprising an inner core composed of minerals, plant fibers, additives and a single type of waste plastic composite, the outer surface of which is provided with a protective film layer, a protective film The layer completely encloses the outer surface of the inner core, and the protective film layer is composed of a single type of new plastic film, and the plastic type of the protective film layer is the same as that of the inner core.
- a decorative layer is adhered to the outer side of the pellicle layer.
- the decorative layer is composed of an aluminum foil.
- the decorative layer is composed of a wood grain film.
- the decorative layer is composed of a thin wood board.
- a method for producing an aluminum-plastic wood fiber composite profile comprising the following steps:
- the main material is any one of polypropylene, polyethylene, polyvinyl chloride and high density polyethylene.
- Step 2 Mixing: The ratio of each raw material by weight percentage is
- the main material accounts for 30-55%.
- the above-mentioned main materials, auxiliary materials, fillers and additives are put into the mixing machine in proportion, heated and kneaded, processed into granules, and used as raw materials for the core of the production profile;
- Step 3 Produce the profile body through the co-extrusion equipment production line:
- step 2 for the core of the profile into a hopper of the extruder, and simultaneously put the same plastic material as the main material and the new plastic as the material of the protective film layer into the extruder.
- the extruder is started, and the hot-melt inner core material and the protective film layer raw material are extruded by a co-extrusion die in a co-extrusion manner, and the inner core and the protective film layer are simultaneously extruded, and the inner core and the core are
- the protective film layer is tightly integrated due to the uniform thermoplastic properties, and is cooled and shaped by the cooling forming device to form the profile body.
- step 4 is further performed: the laminating process:
- the plant fiber is one or a combination of one or more of bark, bamboo peel, sawdust, straw, flax, ramie, and stem.
- the mineral powder is one or two of lime powder, asbestos powder, mica powder, chalk powder, talc powder, calcium carbonate or glass fiber powder.
- the aluminum-plastic wood fiber composite profile of the invention has the following positive beneficial effects:
- the profile body of the invention is composed of an inner core and a protective film layer, and the protective film layer functions as an interface, and has the advantages of both internal and external considerations, for the inner core
- the protective film layer is the outer interface of the inner core, and the inner core is completely wrapped.
- the protective film layer is made of pure (single kind of new) plastic, and the pure plastic material is dense and tough.
- the protective film layer is made of pure plastic film, and the appearance is beautiful, which just makes the surface rough and the dark gray inner core completely obscures, which can beautify the effect.
- the protective film layer acts as an internal interface for the outer decorative layer. Since the protective film layer is made of pure (single kind of new) plastic, it is easy to select an adhesive that matches the properties of the protective film layer. The outer decorative layer is attached, and the bonding is firm, and it is not easy to open the glue.
- the production method of the present invention has the following positive beneficial effects:
- the mineral filler is added to the raw material. While relying on the mixing of plant fiber and plastic to increase the tensile strength and flexibility, the mineral filler is used to increase the strength and hardness of the profile, and further improve the flexibility, so that the profile is not easily broken.
- the selection of ingredients is more scientific and reasonable, more in line with the principle of polymer chemical reaction, for the selection of plastic types of inner core, only a single type of plastic raw materials, not a variety of plastic raw materials, the purpose is that the first melting point is single, It is convenient to recycle and recycle the raw materials in use, which is convenient for recycling and environmentally friendly.
- the thermoplasticity is consistent. It is easy to attach a protective protective layer to the inner core by means of co-extrusion.
- the protective film layer and the inner core With the same thermoplasticity, strong bonding, and no need for hot press ironing for lamination bonding, the protective film layer forming the inner core in a co-extruded manner is significantly better than forming a protective film layer in a laminated bond.
- the protective film layer forming the inner core by co-extrusion has better performances of rainproof, moisture proof, soundproofing and wind pressure resistance, and has enhanced airtightness and good weather resistance.
- the protective film layer is made of a single type of plastic and is a new material, the material is single and contains no impurities, and the outer layer coating process (decorative layer process) also brings benefits, and is more advantageous for selecting appropriate bonding.
- FIG. 1 is a schematic view showing the structure of a profile body of the present invention.
- Figure 2 is an enlarged view of a portion A of Figure 1.
- Figure 3 is a schematic view of the profile body of Figure 1 prior to bonding with the decorative layer.
- Figure 4 is a side view of Figure 3.
- Figure 5 is a schematic view of the profile body of Figure 1 combined with a decorative layer.
- FIG 6 is a partial enlarged view of B of Figure 5 .
- the aluminum-plastic wood fiber composite profile of the present invention includes an inner core 1 which is composed of minerals, plant fibers, coupling additives, and a single type of waste plastic.
- the composite composition, the plant fiber may be one or both of bark, bamboo skin, sawdust, straw, flax, and ramie.
- the mineral powder may be one or both of lime powder, asbestos powder, mica powder, chalk powder, and glass fiber powder.
- the additive is maleic anhydride acid, commonly known as MSA.
- the outer surface of the inner core 1 is provided with a protective film layer 2, the protective film layer 2 is composed of a pure plastic film, the protective film layer 2 completely wraps the outer surface of the inner core 1, and the protective film layer 2 and the inner core 1 constitute the profile body 3 .
- the decorative layers 4 and 5 are attached to both sides (outdoor surface and indoor surface) of the profile body 3.
- the decorative layers 4, 5 may be composed of aluminum foil.
- the decorative layers 4, 5 may also be composed of a wood grain film.
- the decorative layers 4, 5 can also be constructed of thin wood.
- the plastic type of the inner core 1 may be polypropylene PP (polypropylene), polyethylene PE
- Polyethylene Polyethylene
- PVC polyvinyl chloride
- high density polyethylene high density polyethylene
- the plastic film type of the protective film layer 2 is the same as that of the inner core 1, for example, when the inner core 1 is made of polypropylene PP plastic (old plastic), the protective film layer 2 is composed of a pure polypropylene PP (new plastic) film.
- the protective film layer 2 is composed of a pure polyethylene PE (new plastic) film.
- the protective film layer 2 is composed of a pure polyvinyl chloride PVC (new plastic) film.
- the protective film layer 2 is composed of a pure high-density polyethylene HDPE (new plastic) film.
- the protective film layer 2 functions as an interface and has the advantages of both internal and external.
- the protective film layer 2 is the outer interface of the inner core 1, and thus is made of pure (single kind of new) plastic, pure
- the plastic material is dense, with high toughness, good air tightness, good waterproof performance, good weather resistance, wind and sun and rain, can withstand moisture vapor erosion and sudden temperature change, and plays a good role in protecting the inner core 1.
- the plastic film type of the protective film layer 2 is the same as that of the inner core 1, although they are new and old, they have the same thermoplastic characteristics, and are easily combined in the production process, which is advantageous for simplifying the production process and improving the yield. .
- the protective film layer 2 is composed of a pure plastic film, and has an attractive appearance, and the inner core 1 which is rough in surface and dark in color is completely blocked, and the effect is beautified.
- the protective film layer 2 functions as an inner interface for the outer decorative layers 4, 5. Since the protective film layer 2 is made of pure (single kind of new) plastic, it is easy to select a bonding which is matched to its properties. The agent bonds the outer decorative layers 4 and 5, and the bonding is firm, and it is not easy to open the glue.
- the specific embodiment of the method for producing the aluminum-plastic wood fiber composite profile of the present invention is as follows:
- the invention relates to a method for producing aluminum-plastic wood fiber composite profiles, comprising the following steps: Step one: preparing materials:
- Polypropylene PP Polypropylene thermoplastic waste plastic is used as the main material.
- the main material can be recycled plastic bottles, plastic cylinders, plastic cups and other plastic containers.
- the material is polypropylene PP (Polypropylene).
- Plastic bottles, plastic cylinders, plastic cups are crushed by a crusher, and extruded into a spherical plastic pellet of uniform size (as a main material) by an extruder.
- the spherical diameter of the plastic pellet is 2 mm.
- Plant fiber is used as an auxiliary material, the plant fiber is sawdust, and the sawdust is crushed into 40 mesh powder surface by a roller compactor.
- mineral powder is glass fiber powder
- a chemical reagent having a coupling function is selected as an additive, and the additive is maleic anhydride acid (MSA).
- Step 2 Mixing: The ratio of each raw material by weight percentage is:
- the main material polypropylene PP accounts for 50%.
- Filled glass fiber powder accounts for 6%.
- the additive maleic anhydride acid accounts for 4%.
- the main materials, auxiliary materials, fillers and additives are put into the mixing machine in proportion, heated and kneaded, and extruded into a spherical plastic particle of uniform size by using an extruder, as a raw material for the core of the production profile.
- the plastic particles have a ball diameter of 3 mm.
- Step 3 Produce the profile body through the co-extrusion equipment production line:
- the co-extrusion equipment production line consists of two parts.
- the first part is a single-screw or twin-screw extruder.
- the extruder is equipped with a co-extrusion mold.
- the co-extrusion mold is a sleeve mold.
- the second part is the cooling molding step. 2.
- the processed raw material for producing the core of the profile is placed in a hopper of the extruder, and the plastic (new plastic) of the same material as the main material is placed as another material of the protective film layer into another hopper of the extruder.
- the raw material of the protective film layer is a new plastic (pure plastic) made of polypropylene PP (Polypropylene), and the extruder is started.
- the co-extrusion die is used to squeeze the hot-melt inner core material and the protective film layer raw material by co-extrusion. Pressing and synchronizing the extrusion processing of the inner core 1 and the pellicle layer 2, the inner core 1 and the pellicle layer 2 are in a co-extrusion process, and the thermoplastic energy is uniform, thereby being tightly integrated into one as shown in the figure. 1.
- the advantages are that the combination is firm, strong, soundproof, good in heat preservation performance, good in airtight performance, waterproof, and cooled and shaped by a cooling forming device to constitute the profile body 3.
- Step 4 Laminating process:
- the decorative layer 4, 5 is attached to the profile body 3, as shown in Fig. 3 and Fig. 4, and the coated surface of the profile body 3 is the outdoor surface and the indoor surface.
- the decorative layers 4, 5 are composed of aluminum foil.
- the aluminum foil is coated with an adhesive, the aluminum foil is placed on the laminating machine station, and the profile body 3 is placed on the slide of the inlet end of the laminating machine. Under the driving of the conveyor belt, the profile body 3 enters the laminating machine and passes through the coating. The film machine is hot melted, and the aluminum foil is bonded to the profile body to form a finished product as shown in Figs.
- the invention relates to a method for producing aluminum-plastic wood fiber composite profiles, comprising the following steps: Step one: preparing materials:
- Polyethylene PE Polyethylene waste plastic is used as the main material.
- the main material can be recycled plastic bottles, plastic cylinders, plastic cups and other plastic containers.
- the material is polyethylene PE.
- Polyethylene Polyethylene
- the above-mentioned plastic bottles, plastic cylinders, and plastic cups are crushed by a crusher, and extruded into a spherical plastic pellet of uniform size (as a main material) by an extruder, and the spherical diameter of the plastic pellet is 3 mm.
- Plant fiber is used as an auxiliary material, the plant fiber is bamboo powder, and the bamboo powder is crushed into a 50-mesh powder surface by a roller compactor.
- mineral powder is asbestos powder
- MSA maleic anhydride acid
- Step 2 Mixing: The ratio of each raw material by weight percentage is:
- the main material polyethylene PE accounts for 55%.
- Packed asbestos powder accounts for 5%.
- the additive maleic anhydride acid accounts for 2%.
- the main materials, auxiliary materials, fillers and additives are put into the mixing machine in proportion, heated and kneaded, and extruded into a spherical plastic particle of uniform size by using an extruder, as a raw material for the core of the production profile.
- the plastic particles have a spherical diameter of 4 mm.
- Step 3 Produce the profile body through the co-extrusion equipment production line:
- the coextrusion equipment production line consists of two major parts.
- the first part is a single-screw or twin-screw extruder.
- the extruder is equipped with a co-extrusion die, the co-extrusion die is a jacketed mold, and the second part is a cooling molding machine.
- the raw materials processed in step 2 for the core of the profile into a hopper of the extruder, and put the same plastic material (new plastic) as the material of the main material into the extruder.
- the raw material of the protective film layer is a new plastic (pure plastic) made of polyethylene PE (Polyethylene), and the extruder is started.
- the co-extrusion die is used to co-extrude the hot-melt core material and protect it.
- the film raw material is extruded, and the extrusion processing of the inner core 1 and the protective film layer 2 is completed simultaneously, and the inner core 1 and the protective film layer 2 are in a co-extrusion process, and the thermoplastic energy is uniform, thereby being closely integrated into one.
- the advantages are that the combination is firm, strong, soundproof, good in heat preservation performance, good in airtight performance, waterproof, and cooled and shaped by a cooling forming device to constitute the profile body 3.
- Step 4 Laminating process: The laminating process is to attach the decorative layer to the profile body 3. 4, 5 As shown in Fig. 3 and Fig. 4, the coated surface of the profile body 3 may be an outdoor surface and an indoor surface. In this embodiment, the decorative layers 4, 5 are composed of an aluminum foil.
- the aluminum foil is coated with an adhesive, the aluminum foil is placed on the laminating machine station, and the profile body 3 is placed on the slide of the inlet end of the laminating machine. Under the driving of the conveyor belt, the profile body 3 enters the laminating machine and passes through the coating. The film machine is hot melted, and the aluminum foil is bonded to the profile body 3, and the finished product is shown in Fig. 5 and Fig. 6.
- the invention relates to a method for producing aluminum-plastic wood fiber composite profiles, comprising the following steps: Step one: preparing materials:
- the waste plastic of high density polyethylene is used as the main material.
- the main material can be recycled plastic bottles, plastic cylinders, plastic cups and other plastic containers, all of which are made of high density polyethylene.
- HDPE high-density polyethylene
- the above-mentioned plastic bottles, plastic cylinders, and plastic cups are crushed by a crusher, and extruded into a spherical plastic pellet of uniform size (as a main material) by an extruder, and the spherical diameter of the plastic particles is 4 mm.
- Plant fiber is used as an auxiliary material, the plant fiber is linen, and the linen is crushed into a 60-mesh powder surface by a roller compactor.
- mineral powder is mica powder
- a chemical reagent having a coupling action is selected as an additive, and the additive is maleic anhydride acid.
- Step 2 Mixing: The ratio of each raw material by weight percentage is
- the main material high density polyethylene accounts for 30%.
- the additive is maleic anhydride accounted for 2%.
- the main materials, auxiliary materials, fillers and additives are put into the mixing machine in proportion, heated and kneaded, and extruded into a spherical plastic particle of uniform size by using an extruder, as a raw material for the core of the production profile.
- the plastic particles have a ball diameter of 5 mm.
- Step 3 Produce the profile body through the co-extrusion equipment production line:
- the coextrusion equipment production line consists of two major parts.
- the first part is a single-screw or twin-screw extruder.
- the extruder is equipped with a co-extrusion die, the co-extrusion die is a jacketed mold, and the second part is a cooling molding machine.
- the protective film layer is made of high-density polyethylene (HDPE) new plastic (pure plastic)
- HDPE high-density polyethylene
- the extruder is started, and the co-extruded mold is used to co-extrude the hot-melt core material and protective film.
- the layer raw material is extruded, and the extrusion processing of the inner core 1 and the protective film layer 2 is completed simultaneously, and the inner core 1 and the protective film layer 2 are in a co-extrusion process, and the thermoplastic energy is uniform, thereby being tightly integrated into one body as shown in FIG.
- the advantages are that the combination is firm, strong, soundproof, good in heat insulation performance, good in airtight performance, waterproof, and cooled and shaped by a cooling forming device to constitute the profile body 3.
- Step 4 Laminating process:
- the decorative layer 4, 5 is attached to the profile body 3, as shown in Fig. 3 and Fig. 4, and the coated surface of the profile body 3 is the outdoor surface and the indoor surface.
- the decorative layers 4, 5 are composed of a wood grain film.
- the invention relates to a method for producing aluminum-plastic wood fiber composite profiles, comprising the following steps: Step one: preparing materials:
- Polyvinyl chloride (Polyvinylchloride) waste plastic is used as the main material.
- the main material can be recycled plastic bottles, plastic cylinders, plastic cups and other plastic containers.
- the material is polyvinyl chloride PVC (Polyvinylchloride).
- the above-mentioned plastic bottles, plastic cylinders, and plastic cups are crushed by a crusher, and extruded into a spherical plastic pellet of uniform size (as a main material) by an extruder, and the spherical diameter of the plastic pellet is 4 mm.
- Plant fiber is used as an auxiliary material.
- the plant fiber is a mixture of bamboo powder and sawdust. The weight percentage of the two is 50% each.
- the mixture of bamboo powder and sawdust is crushed into 70 mesh powder surface by a roller compactor.
- a chemical reagent having a coupling action is selected as an additive, and the additive is maleic anhydride acid.
- Step 2 Mixing: The ratio of each raw material by weight percentage is
- the main material polyvinyl chloride accounts for 45%.
- Filled chalk powder accounts for 6%.
- the additive maleic anhydride acid accounts for 4%.
- the main materials, auxiliary materials, fillers and additives are put into the mixing machine in proportion, heated and kneaded, and extruded into a spherical plastic particle of uniform size by using an extruder, as a raw material for the core of the production profile.
- the plastic particles have a spherical diameter of 6 mm.
- Step 3 Produce the profile body through the co-extrusion equipment production line:
- the co-extrusion equipment production line consists of two parts.
- the first part is a single-screw or twin-screw extruder.
- the extruder is equipped with a co-extrusion mold.
- the co-extrusion mold is a sleeve mold.
- the second part is the cooling molding step. 2.
- the processed raw material for producing the core of the profile is placed in a hopper of the extruder, and the plastic (new plastic) of the same material as the main material is placed as another material of the protective film layer into another hopper of the extruder.
- the raw material of the protective film layer is a new plastic (pure plastic) made of polyvinyl chloride PVC, and the extruder is started, and the hot-melt inner core material and the protective film layer raw material are extruded by a co-extrusion die by a co-extrusion die.
- the inner core 1 and the pellicle layer 2 are in a co-extrusion process, and the thermoplastic energy is uniform, thereby being tightly integrated into one body as shown in FIG. 1 and FIG. 2, and the advantages are obtained. It is a combination of firmness, high strength, sound insulation, good thermal insulation performance, good air tightness and waterproofness. It is cooled and shaped by cooling molding equipment to form the profile body 3.
- Step 4 Laminating process:
- the decorative layer 4, 5 is attached to the profile body 3, as shown in Fig. 3 and Fig. 4, and the coated surface of the profile body 3 is the outdoor surface and the indoor surface.
- the decorative layers 4, 5 are composed of a wood grain film, an adhesive is applied on the wood grain film, the wood grain film is placed on the laminating machine station, and the profile body is placed at the inlet end of the laminating machine.
- the profile body 3 On the slide, under the driving of the conveyor belt, the profile body 3 enters the laminating machine, and is melted by the laminator, and the wood grain film is bonded to the profile body 3 to be finished as shown in Fig. 5 and Fig. 6.
- the invention relates to a method for producing aluminum-plastic wood fiber composite profiles, comprising the following steps: Step one: preparing materials:
- Polyethylene PE Polyethylene
- waste plastic or new plastic is used as the main material.
- the waste plastic can be recycled plastic bottles, plastic cylinders, plastic cups and other plastic containers.
- the material is polyethylene PE (Polyethylene).
- the above-mentioned plastic bottles, plastic cylinders, and plastic cups are crushed by a crusher, and extruded into a spherical plastic pellet of uniform size (as a main material) by an extruder, and the spherical diameter of the plastic particles is 3 mm.
- Plant fiber is used as an auxiliary material, plant fiber is straw powder, and straw powder is crushed into 80 mesh powder surface by a roller compactor.
- mineral powder is talcum powder
- a chemical reagent having a coupling action is selected as an additive, and the additive is maleic anhydride acid.
- Step 2 Mixing: The ratio of each raw material by weight percentage is
- the main material polyethylene PE accounts for 40%.
- Packed talcum powder accounts for 10%.
- the additive maleic anhydride acid accounts for 4%.
- the main materials, auxiliary materials, fillers and additives are put into the mixing machine in proportion, heated and kneaded, and extruded into a spherical plastic particle of uniform size by using an extruder, as a raw material for the core of the production profile.
- the plastic particles have a spherical diameter of 4 mm.
- Step 3 Produce the profile body through the co-extrusion equipment production line:
- the coextrusion equipment production line consists of two major parts.
- the first part is a single-screw or twin-screw extruder.
- the extruder is equipped with a co-extrusion die, the co-extrusion die is a jacketed mold, and the second part is a cooling molding machine.
- the raw materials processed in step 2 for the core of the profile into a hopper of the extruder, and put the same plastic material (new plastic) as the material of the main material into the extruder.
- the raw material of the protective film layer is a new plastic (pure plastic) made of polyethylene PE (Polyethylene)
- PE Polyethylene
- the extrusion processing of the inner core 1 and the pellicle layer 2 is completed synchronously, and the inner core 1 and the pellicle layer 2 are in a co-extrusion process, and the thermoplastic energy is uniform, thereby being closely integrated into one body as shown in FIG. 1 and FIG.
- the advantages are strong bonding, high strength, sound insulation, good thermal insulation performance, good airtight performance, waterproof, and cooling and shaping equipment to form the profile body 3.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Laminated Bodies (AREA)
Abstract
Description
Claims
Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL12839630T PL2783850T3 (pl) | 2011-10-14 | 2012-03-31 | Profil kompozytowy wykonany z włókien drzewnych, aluminium i tworzywa sztucznego oraz sposób wytwarzania tego profilu |
ES12839630.6T ES2641691T3 (es) | 2011-10-14 | 2012-03-31 | Perfil de material compuesto de fibras de madera-aluminio-plástico y procedimiento de producción del mismo |
CA 2851897 CA2851897A1 (en) | 2011-10-14 | 2012-03-31 | Wood-fiber aluminum-plastic composite profile and producing method thereof |
EP12839630.6A EP2783850B1 (de) | 2011-10-14 | 2012-03-31 | Holzfaser-aluminium-kunststoff-verbundprofil und herstellungsverfahren dafür |
DE201211004295 DE112012004295T5 (de) | 2011-10-14 | 2012-03-31 | Verbundprofil aus Aluminium, Kunststoff und Holzfasern, und dessen Herstellungsverfahren |
RU2014119248A RU2607653C2 (ru) | 2011-10-14 | 2012-03-31 | Композитный профиль и способ его изготовления |
US14/252,509 US20140227485A1 (en) | 2011-10-14 | 2014-04-14 | Composite profile and producing method thereof |
IN3397CHN2014 IN2014CN03397A (zh) | 2011-10-14 | 2014-05-06 |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011203923161U CN202299892U (zh) | 2011-10-14 | 2011-10-14 | 铝塑木制纤维复合型材 |
CN201110313088.9 | 2011-10-14 | ||
CN2011103130889A CN102441974A (zh) | 2011-10-14 | 2011-10-14 | 铝塑木制纤维复合型材的生产方法 |
CN201120392316.1 | 2011-10-14 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US14/252,509 Continuation US20140227485A1 (en) | 2011-10-14 | 2014-04-14 | Composite profile and producing method thereof |
Publications (1)
Publication Number | Publication Date |
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WO2013053218A1 true WO2013053218A1 (zh) | 2013-04-18 |
Family
ID=48081379
Family Applications (1)
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PCT/CN2012/073379 WO2013053218A1 (zh) | 2011-10-14 | 2012-03-31 | 铝塑木制纤维复合型材及其生产方法 |
Country Status (9)
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US (1) | US20140227485A1 (zh) |
EP (1) | EP2783850B1 (zh) |
CA (1) | CA2851897A1 (zh) |
DE (1) | DE112012004295T5 (zh) |
ES (1) | ES2641691T3 (zh) |
IN (1) | IN2014CN03397A (zh) |
PL (1) | PL2783850T3 (zh) |
RU (1) | RU2607653C2 (zh) |
WO (1) | WO2013053218A1 (zh) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US10196180B2 (en) * | 2015-04-14 | 2019-02-05 | Medway Plastics Corporation | Receptacle |
EP3081733A1 (en) * | 2015-04-14 | 2016-10-19 | Deceuninck nv | Door element or wall element |
US20160304247A1 (en) * | 2015-04-14 | 2016-10-20 | Medway Plastics Corporation | Receptacle with shield |
WO2019099742A1 (en) * | 2017-11-17 | 2019-05-23 | Medway Plastics Corporation | Receptacle |
US11969930B2 (en) | 2020-03-16 | 2024-04-30 | Bank Of America, N.A., As Administrative Agent | Extrusion process and assembly for producing a roof ditch molding having a bright film exterior layer |
CN112223774A (zh) * | 2020-09-11 | 2021-01-15 | 山东高速交通装备有限公司 | 热塑性塑料玻纤挤出复合轨枕制备方法及系统 |
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2012
- 2012-03-31 EP EP12839630.6A patent/EP2783850B1/de active Active
- 2012-03-31 PL PL12839630T patent/PL2783850T3/pl unknown
- 2012-03-31 WO PCT/CN2012/073379 patent/WO2013053218A1/zh active Application Filing
- 2012-03-31 CA CA 2851897 patent/CA2851897A1/en not_active Abandoned
- 2012-03-31 RU RU2014119248A patent/RU2607653C2/ru active
- 2012-03-31 ES ES12839630.6T patent/ES2641691T3/es active Active
- 2012-03-31 DE DE201211004295 patent/DE112012004295T5/de not_active Withdrawn
-
2014
- 2014-04-14 US US14/252,509 patent/US20140227485A1/en not_active Abandoned
- 2014-05-06 IN IN3397CHN2014 patent/IN2014CN03397A/en unknown
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Also Published As
Publication number | Publication date |
---|---|
EP2783850A1 (de) | 2014-10-01 |
ES2641691T3 (es) | 2017-11-13 |
IN2014CN03397A (zh) | 2015-07-03 |
DE112012004295T5 (de) | 2014-08-28 |
EP2783850B1 (de) | 2017-05-24 |
PL2783850T3 (pl) | 2017-10-31 |
US20140227485A1 (en) | 2014-08-14 |
EP2783850A4 (de) | 2016-01-06 |
CA2851897A1 (en) | 2013-04-18 |
RU2014119248A (ru) | 2015-11-20 |
RU2607653C2 (ru) | 2017-01-10 |
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