WO2013030913A1 - 回転電機およびその製造方法 - Google Patents
回転電機およびその製造方法 Download PDFInfo
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- WO2013030913A1 WO2013030913A1 PCT/JP2011/069422 JP2011069422W WO2013030913A1 WO 2013030913 A1 WO2013030913 A1 WO 2013030913A1 JP 2011069422 W JP2011069422 W JP 2011069422W WO 2013030913 A1 WO2013030913 A1 WO 2013030913A1
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- conductive member
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/28—Layout of windings or of connections between windings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
- H02K3/52—Fastening salient pole windings or connections thereto
- H02K3/521—Fastening salient pole windings or connections thereto applicable to stators only
- H02K3/522—Fastening salient pole windings or connections thereto applicable to stators only for generally annular cores with salient poles
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2203/00—Specific aspects not provided for in the other groups of this subclass relating to the windings
- H02K2203/09—Machines characterised by wiring elements other than wires, e.g. bus rings, for connecting the winding terminations
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49009—Dynamoelectric machine
Definitions
- the present invention relates to a rotating electrical machine and a manufacturing method thereof, and more particularly to a connection structure of a plurality of coils having a three-phase delta connection.
- a rotating electrical machine is composed of a stator and a rotor, and the stator has a plurality of coils wound around the stator core.
- a rotor is rotated by a magnetic field generated by passing a current through the coil.
- the generator generates power when current flows through the coils of the stator as the rotor rotates.
- a current must flow through the wound coil, or a plurality of coils must be connected in series or in parallel in order for the current to flow, and the coil terminal connection process produces a rotating electrical machine as the number of coil wires increases. In doing so, it was complicated and required space.
- the coil connection structure in the conventional rotating electrical machine described above has a plurality of arm portions integrated with an annular belt-like conductive member, and a plurality of the conductive members are arranged concentrically, and the annular conductive member is an insulating holder. It was held on the coil winding of the stator core, and the wound coil end was extended and connected to the arm portion.
- the strip-shaped conductive member requires a large number of annular members.
- the coil connection structure of the rotating electrical machine described above requires, for example, four concentric conductive members in the type having 12 slots and 24 coil terminals as shown in FIGS. There was room for improvement.
- a three-phase winding electric rotating machine has three or more annular conductive members, and performs coil end connection processing.
- the present invention has been made to solve the above-described problems, and an object of the present invention is to provide a rotating electrical machine that can further improve workability in a smaller space and a manufacturing method thereof.
- a rotating electrical machine is a rotating electrical machine comprising a stator having a stator core around which a plurality of coil windings are wound, and a connecting member forming a three-phase delta connection by the coil windings.
- the connection member is disposed on the coil end side of the coil winding of the stator, and has an insulating annular groove portion that forms a double annular groove, and a first annular shape that is inserted into the insulating annular groove portion.
- a conductive member, a second annular conductive member, and a third annular conductive member, and the insulating annular groove portion forms one and the other double grooves, and the both grooves are formed through one window portion.
- each annular conductive member has an arc shape and has a plurality of arm portions extending radially outward of the stator, and the plurality of arm portions are coil end portions of the coil windings.
- the first annular conductive member and the second annular conductive member are respectively inserted into separate grooves of the insulating annular groove portion, and a part of the open sections without arcs overlaps each other.
- Both of the windows are open, and the windows are arranged at the positions where both are open.
- the third annular conductive member is inserted into the insulating annular groove portion between the portion inserted into one groove and the portion inserted into the other groove through the window portion. It has been done.
- a method of manufacturing a rotating electrical machine includes a stator having a stator having a stator core around which a plurality of coil windings are wound, and a connection member that forms a three-phase delta connection by the coil windings.
- the manufacturing process of the connecting member includes a process of manufacturing an insulating annular groove having one and the other double grooves, and the two grooves communicating with each other at a single window, and a first annular conductive member.
- the second annular conductive member and the third annular conductive member, and the assembly step of assembling the annular conductive members to the insulating annular groove, A plurality of arms extending in the radial direction of the stator, each having an arc shape, the first annular conductive member, the second annular conductive member, and one groove centered on the window portion,
- the third ring having a crossing portion connecting the other groove
- the assembly step includes the step of inserting the first annular conductive member into the one groove so that the window portion is in an open section without an arc; and A step of inserting the third annular conductive member into the groove so that the crossing portion comes to the window portion, and the window portion comes in an open section where the second annular conductive member has no arc.
- a step of fixing the connection member assembled with each member to the stator, and a step of connecting the arm portion and a coil end portion of the coil winding. Are provided.
- connection member that forms the three-phase delta connection by the coil winding is disposed on the coil end side of the coil winding of the stator, and has a double annular groove.
- the coil end processing can be easily achieved by comprising the insulating annular groove portion formed and the first annular conductive member, the second annular conductive member, and the third annular conductive member inserted into the insulating annular groove portion. Therefore, it is possible to obtain a rotating electrical machine that can improve workability and save space, and a method for manufacturing the same.
- FIG. 7 is a perspective view of essential parts taken along line II of FIG. 6 showing the rotary electric machine according to Embodiment 1 of the present invention. It is the front view and top view which show the cyclic
- FIG. 1 is a cross-sectional view showing a rotary electric machine according to Embodiment 1 of the present invention.
- FIG. 2 is a conceptual diagram showing a 4-pole 6-slot type winding and an annular conductive member in the rotary electric machine according to Embodiment 1 of the present invention.
- FIG. 3 is a conceptual diagram showing an 8-pole 9-slot type winding and an annular conductive member in the rotary electric machine according to Embodiment 1 of the present invention.
- FIG. 1 is a cross-sectional view showing a rotary electric machine according to Embodiment 1 of the present invention.
- FIG. 2 is a conceptual diagram showing a 4-pole 6-slot type winding and an annular conductive member in the rotary electric machine according to Embodiment 1 of the present invention.
- FIG. 3 is a conceptual diagram showing an 8-pole 9-slot type winding and an annular conductive member in the rotary electric machine according to Embodiment 1 of the present invention.
- FIG. 4 is a conceptual diagram showing a 10-pole 12-slot type winding and an annular conductive member in the rotary electric machine according to Embodiment 1 of the present invention.
- FIG. 5 is a conceptual diagram showing another example of a 10-pole 12-slot type winding and an annular conductive member in the rotary electric machine according to Embodiment 1 of the present invention.
- FIG. 1 shows the overall configuration of a rotating electrical machine (motor) 1, in which a rotor 2 and a stator 20 are built in a frame 4.
- the rotor 2 is regularly arranged with a plurality of permanent magnets 3 (details not shown) and is rotatably supported by two bearings 9.
- the stator 20 includes a stator core 12 in which a large number of electromagnetic steel plates are laminated, a coil winding bobbin 7 formed of an insulating resin, and a coil winding 5 wound around the bobbin 7 by a predetermined winding method. It consists of
- a connecting member 10 is arranged in the motor axial direction of the stator core 12 (upward in FIG. 1), and this connecting member 10 has an insulating annular groove portion 6 formed of an insulating material fixed to the bobbin 7.
- the first annular conductive member 40, the second annular conductive member 50, and the third annular conductive member 61 are inserted into the insulating annular groove 6 (two grooves in FIG. 1).
- One end of the coil end 5 a of the coil winding 5 extends from the bobbin 7 and is connected to the arm 11 extending from each of the annular conductive members 40, 50, 61. Further, a part of each annular conductive member 40, 50, 61 is connected to the lead wire 8.
- the lead wire 8 generates a magnetic field by supplying a current to the coil winding 5 through a switching element (not shown), and rotates the rotor 2.
- a rotating electrical machine (motor) 1 in FIG. 1 has a brushless motor structure.
- Each of the annular conductive members 40, 50, 61 is made of the same material as the coil winding 5, for example, copper.
- a three-phase delta connection is used, (a) is a conceptual diagram of each annular conductive member, and (b) is an electric circuit of (a).
- the three phases are referred to as U phase, V phase, and W phase, and the respective phase coils are also referred to as U phase coil, V phase coil, and W phase coil.
- the same or corresponding parts will be described with the same reference numerals.
- FIG. 2 conceptually shows, for example, a motor coil having four poles and six slots (hereinafter referred to as 4P6S) and annular conductive members 40, 50, and 61.
- the coil winding is a delta connection with six coils.
- Reference numeral 12 denotes a stator core, and 31 is a tooth extending from the stator core 12 toward the center. A coil of each phase is wound around the tooth 31, but the coil winding is omitted in the drawing.
- Each of the teeth 31 has an initial end and a terminal end of the coil winding, and both ends of each tooth 31 are arc-shaped annular conductive members 40, 50,. It connects with the arm part (not shown, 11 of FIG. 1) which came out of 61.
- FIG. 1 A diagrammatic representation of the tooth 31.
- each phase In the coil winding, six coils are arranged in parallel in each phase, and in the conventional connection method, it is common to connect each phase using the annular conductive members 40, 50, 60, as shown in FIG. As shown in a), it is a triple ring.
- the coil 40V and the coil 40W are connected to the first annular conductive member 40.
- the coil 50W and the coil 50U are the second annular conductive member 50
- the coil 60U and the coil 60V are the third annular conductive member 60. It shows that each is connected.
- “+” And “ ⁇ ” indicate that the winding direction is opposite. For example, “+” indicates a right turn toward the center of the circle, and “ ⁇ ” indicates a left turn. Even if the phases are different, if the signs of + and ⁇ are the same, the winding direction indicates the same.
- FIG. 2 (a) it is constituted by a double annular conductive member instead of a triple.
- the first annular conductive member 40 and the second annular conductive member 50 are the same as in FIG. 10A, and the third annular conductive member 60 is changed to the third annular conductive member 61, and the conductive member 61a.
- the conductive member 61b and the crossing portion 61c are included.
- the conductive member 61 a is on the same circumference as the innermost first annular conductive member 40, and the conductive member 61 b is located at the second annular position on the outer peripheral side of the first annular conductive member 40.
- 61a is connected to one end of the coil 60U and 60V, and 61b is connected to the other remaining coil end.
- 61c is a transition part that moves to the second annular position from the innermost circumference, and this position is a phase coil position that is not connected (position where the W-phase coil is wound in FIG. 2), and Both the first annular conductive member 40 and the second annular conductive member 50 utilize the position of a partially opened section.
- the above-described conventional triple annular structure has the same structure as that of the first embodiment of the present invention. It can be reduced to a heavy ring structure.
- FIG. 3 shows an 8-pole 9-sleeve (hereinafter referred to as 8P9S) type.
- the coil winding requires 3 parallel 9 coils, has the same configuration as that in FIG. 2, and is similarly labeled.
- the coil winding 5 nine coils are arranged in parallel in each phase, and in the conventional connection method, it is common to connect each phase using the annular conductive members 40, 50, 60.
- the coil 40V and the coil 40W are connected to the first annular conductive member 40.
- the coil 50W and the coil 50U are the second annular conductive member 50
- the coil 60U and the coil 60V are the third annular conductive member 60. It shows that each is connected.
- the teeth 31a and 31c are for "+" windings, and the tooth 31b disposed between them is for "-" windings. Therefore, the same phase is adjacent to each other, and the coil winding is wound clockwise, for example, at the teeth 31a and 31c, and is wound counterclockwise at the teeth 31b. Thus, the coil winding is wound, and the respective ends are connected according to the circuit diagram of FIG.
- the first annular conductive member 40a and the second annular conductive member 50a are equivalent to the conventional FIG.
- the third annular conductive member 62 includes a conductive member 62a, a conductive member 62b, and a crossover 62c.
- the conductive member 62 a is on the same circumference as the innermost first annular conductive member 40, the coil 60 U is connected, and the conductive member 62 b is located on the outer peripheral side of the first annular conductive member 40. Arranged at the second annular position, the coil 60V is connected, and the same number of coil windings are connected.
- the crossover portion 62c that connects the conductive member 62a and the conductive member 62b extends to the second annular groove from the innermost periphery.
- the crossing portion 62c can be arranged by using a space between the teeth at a position in a section where both the first annular conductive member 40 and the second annular conductive member 50 are partially opened. In this way, the conventional triple ring structure described above can be reduced to a double ring structure.
- each phase is a triple ring having annular conductive members 40, 50 and 60, respectively.
- the U + and U ⁇ series coil wires are wound around adjacent teeth 32a and 32b, and the remaining U + and U ⁇ series coil wires are wound around opposing teeth 32c and 32d.
- U + and U ⁇ are continuous wires, and after the coil 32 is wound clockwise on the teeth 32a, the coil wire extends to the teeth 32b and is further wound on the left winding.
- the first annular conductive member 40 and the second annular conductive member 50 are the same as the conventional ones and are arranged at the same position.
- the remaining coil connections of the coil 60U and the coil 60V are connected to the conductive member 63a and the conductive member 63b of the third annular conductive member 63, respectively, and have different annular arrangements, which are connected by the crossover portion 63c.
- the crossover part 63c in the space between the outgoing lines, it can be configured in a double ring shape.
- annular conductive member 40,50,63 is the same number (4 pieces) for every conductive member, and the 3rd cyclic
- FIG. 5 is a modification of FIGS. 4 (a) and 4 (b).
- the connection method of the coil winding is changed, and the windings with “r” are reversed in the winding directions of “+” and “ ⁇ ”.
- “U + r” is left
- “U ⁇ r” is right
- “W ⁇ ” is left
- “W +” is right Left-handed and right-handed.
- the winding machine can be wound according to this regularity, so that the configuration of the winding machine is simple, and the same winding machine can be wound in the same direction at the same time, which has the effect of shortening the winding time. is there.
- 14P12S can also be comprised similarly to Fig.4 (a).
- motors having a large number of coil windings such as 12P18S, 16P18S, 16P24S, 20P24S, etc. are also conceivable, but a double ring is difficult.
- a set of three-phase windings such as 2P3S and 4P3S can be achieved in a single ring, and is not related to the present invention.
- annular conductive members are used, each having the same number of arm portions, and the third annular conductive member is provided with a crossing portion that crosses the groove.
- the double ring can be changed to a double ring, and the connecting member itself on the stator core becomes compact, and can be accommodated within the radial width of the stator core.
- the double annular coil connection shown in the first embodiment will be described in more detail and the manufacturing method will be described.
- the coil winding (10P12S) in FIG. 4 will be described.
- a connecting member 10 made of another member is disposed on the bobbin 7 shown in FIG.
- the stator 20 wound with a coil is manufactured.
- this step for example, there is a method in which the laminated band-shaped stator core 12 is manufactured, the bobbin 7 is fitted, the coil wire is wound around the stator core 12, and then the entire stator 20 is formed into an annular shape. Further, the coil end portion is extended radially outward from the axial direction of the stator core 12.
- the connecting member 10 manufactures the insulating annular groove 6 with an insulating resin, and also creates the first annular conductive member 40 and the second annular conductive member 50. Similarly, the conductive member 63a and the conductive member 63b The third annular conductive member 63 integrated with the crossing portion 63c is manufactured.
- each of the annular conductive members 40, 50, 63 is also manufactured integrally with the arm portion 11 for connecting the coil end portion 5 a of the coil winding 5.
- the second annular conductor member 50 is inserted into the radially outer groove of the insulating annular groove 6, and then the third annular conductive member 63 having the crossing portion 63 c is inserted, and finally the innermost circumferential side The first annular conductive member 40 is inserted.
- the entire connecting member 10 having the insulating annular groove 6 into which each annular conductive member 40, 50, 63 is inserted is attached to the bobbin 7.
- the coil end 5a of the coil winding 5 and the arm 11 are connected. Since the stator 20 is completed in this state, the stator 20 is inserted into the frame 4, connected to the lead wire 8, and the rotor 2 is inserted.
- the insulating annular groove 6 and the annular conductive members 40, 50, 63 constituting the connecting member 10 will be further described with reference to FIGS.
- the arm portions 11 of the annular conductive members 40, 50, 63 are extended radially outward on the cutout portions 13.
- the window portion 16 is disposed, and the groove frame is cut so that the crossing portion 63c can be disposed here.
- a plurality of holding portions 14 are arranged on the outermost periphery so as to be supported by the bobbin 7. Furthermore, these holding parts 14 have two types of shapes, 14a is simply a leg part supported by the bobbin 7, and the holding part 14 has a base 14b and a leg part 14a so that a terminal can be installed. .
- the annular conductive members 50, 63, and 40 are inserted into the insulating annular groove 6 formed in this manner in this order.
- FIG. 7 is a perspective view of a principal part in which a cross section taken along line II of FIG. Twelve laminated stator cores 12 are arranged in a ring shape, and a bobbin 7 is disposed on each stator core 12.
- the bobbin 7 has not only the coil winding 5 but also a projection 7a having a recess.
- the protrusion 7 a can be used for positioning the coil end 5 a of the coil winding 5.
- maintenance part 14 extended to the radial direction outer side from the insulating annular groove part 6 can be inserted in a recessed part, and the bobbin 7 supports the insulating annular groove part 6 by both uneven structure.
- the terminal 15 is a member mainly connecting the coil winding 5 and the lead wire 8 of FIG. 1, and has three end portions 15a, 15b, and 15c.
- the ends of 15a extend to the positions of the annular conductive members 40, 50 and 63 so that they can be connected (for example, welded) to the coil winding 5.
- the end 15b is bent and inserted into a hole in the base 14b of the holding portion 14. This serves to fix the terminal itself.
- the end of the end 15 c is a part for connecting to the lead wire 8.
- the annular conductive member may be directly extended and integrated as with the arm portion. Good.
- Each annular conductive member 40, 50, 63 has three types of shapes, and has an arm portion 11 for connecting to the end portion 5 a of the coil winding 5.
- the arm portion 11 extends in parallel with the annular portion of each annular conductive member and can be integrally formed. Further, for connection with the coil end 5a of the coil winding 5, fusing welding is possible by shaping the end of the arm 11 so as to be wound around the coil.
- the other end of the arm portion 11 has a surface so that it can be welded to the end portion 15a of the terminal 15.
- the conductive member into the groove with the plate thickness direction vertical in the figure, the radial width is suppressed, the annular formation is facilitated, and the surface (band) extends in the axial direction. Therefore, the area that can be welded to the coil end and terminal is secured.
- the insulating annular groove portion 6 has an E shape having double grooves and triple walls for separating the grooves, and serves to contact each other and to fix the conductive members. . Further, the third annular conductive member 63 having the crossing portion 63 c is easily positioned by the window portion 16 between the grooves provided at one place in the insulating annular groove portion 6.
- the position of the window portion 16 is between the other two annular conductive members and between the coil end portions 5a of the coil winding 5, and the annular position is effectively used.
- the notch depth differs and the window part 16 is notched to the bottom of a groove
- a partition 17 is provided so that the first annular conductive member 40 and the second annular conductive member 50 can be positioned. Therefore, when the first annular conductive member 40 and the second annular conductive member 50 are inserted into the groove, positioning is facilitated by inserting the end portions of the annular conductive member into contact with the partition 17.
- Each of the annular conductive members 40, 50, 63 is inserted into the insulating annular groove 6 formed as described above, and the terminal 15 is mounted at three predetermined positions, and the integrated sub-assembly is put into the manufacturing process. it can.
- the stator assembly wound with the coil and the sub-assembly are separately manufactured and integrated by inserting the sub-assembly from the upper part in the axial direction of the stator assembly, so that the assembly can be simplified.
- FIG. 8 is a front view and a plan view showing an annular conductive member in a rotary electric machine according to Embodiment 2 of the present invention.
- FIG. 8A shows the conductive member 18a, and there are a total of 12 types of two types of arm portions 11 having different lengths. Such a strip-shaped conductive member 18a is manufactured. Next, as shown in FIG. 8B, it is shaped into a double ring (only a part of the arm 11 is shown). Thereafter, "X" marks 19a and 19b in the figure are cut and divided into three. Now that the three types of annular conductive members 40, 50, 63 have been completed, they are inserted into the insulating annular groove 6 in order.
- a single band-shaped conductive member 18a is manufactured, formed into a double ring shape, and a desired ring-shaped conductive member is created by cutting two locations, so that three different types of conductive members are manufactured. This makes it possible to reduce the number of machine equipment and the work time.
- FIG. 9 is a perspective view showing a principal part of an insulating annular groove in a rotary electric machine according to Embodiment 3 of the present invention.
- the annular conductive member and the insulating annular groove are formed in a double annular shape in the radial direction.
- the strip-shaped conductive member is not used with the plate thickness direction vertical as described above, but is used with the surface (strip) in the same direction as the stacking direction of the stator core 12.
- the insulating annular groove 6a is similarly achieved by changing the cross-section upward E shape as described above to the horizontal E shape. As a result, it has two stories in the axial direction, but the axial dimension can be substantially the same as in the first and second embodiments described above, and it is possible to realize a coil connection that is compact and has good workability.
- each annular conductive member 40, 50, 63 is narrower than a half arc, it cannot be inserted into the integrated two-story annular groove as shown in FIG.
- the annular groove portion of FIG. 9 is divided into three parts 6b, 6c, and 6d, the annular conductive member can be inserted into the groove.
- 6b and 6c and 6c and 6d can be easily assembled if they have an uneven structure as shown in FIG.
- the present invention is not limited to a motor, and a generator can be used as long as it has a delta connection configuration having a plurality of coil windings.
- the connection structure of the coil winding has the double annular conductive member and the double annular groove portion, thereby achieving the effects of space saving and workability improvement.
- the present invention is suitable for realizing a rotating electrical machine that can easily achieve coil end processing, improve workability, and save space, and a method for manufacturing the same.
Abstract
Description
前記接続部材は、前記固定子の前記コイル巻線のコイル端部側に配置され、2重の環状の溝をなす絶縁性環状溝部と、前記絶縁性環状溝部に挿着された第1の環状導電部材、第2の環状導電部材、第3の環状導電部材とで構成され、前記絶縁性環状溝部は、一方と他方の2重の溝をなし、1箇所の窓部を介して前記両溝は連通され、前記各環状導電部材は、それぞれ円弧状をなし、前記固定子の径方向外側に延出した複数の腕部を有し、前記複数の腕部は前記コイル巻線のコイル端部とそれぞれ接続され、前記第1の環状導電部材及び前記第2の環状導電部材は、前記絶縁性環状溝部の別々の溝にそれぞれ挿着され、かつ円弧がない開いた区間同士の一部は重複し、ともに開いた位置関係であり、前記窓部がともに開いた前記位置に配置されるように挿着され、前記第3の環状導電部材は、前記窓部を介して一方の溝に挿着される部位と他方の溝に挿着される部位とが前記絶縁性環状溝部に挿着されたものである。
以下、この発明の実施の形態1を図1ないし図4に基づいて説明するが、各図において、同一、または相当部材、部位については同一符号を付して説明する。図1はこの発明の実施の形態1に係わる回転電機を示す断面図である。図2はこの発明の実施の形態1に係わる回転電機における4極6スロットタイプの巻線及び環状導電部材を示す概念図である。
図3はこの発明の実施の形態1に係わる回転電機における8極9スロットタイプの巻線及び環状導電部材を示す概念図である。図4はこの発明の実施の形態1に係わる回転電機における10極12スロットタイプの巻線及び環状導電部材を示す概念図である。図5はこの発明の実施の形態1に係わる回転電機における10極12スロットタイプの巻線及び環状導電部材の他の例を示す概念図である。
この発明の実施の形態2を図8に基づいて説明する。図8はこの発明の実施の形態2に係わる回転電機における環状導電部材を示す正面図および平面図である。
この発明の実施の形態3を図9に基づいて説明する。図9はこの発明の実施の形態3に係わる回転電機における絶縁性環状溝部を示す要部斜視図である。
Claims (6)
- 複数のコイル巻線が巻着された固定子鉄心と、前記コイル巻線による3相デルタ結線をなす接続部材とを有する固定子を備えた回転電機において、
前記接続部材は、前記固定子の前記コイル巻線のコイル端部側に配置され、2重の環状の溝をなす絶縁性環状溝部と、前記絶縁性環状溝部に挿着された第1の環状導電部材、第2の環状導電部材、第3の環状導電部材とで構成され、
前記絶縁性環状溝部は、一方と他方の2重の溝をなし、1箇所の窓部を介して前記両溝は連通され、
前記各環状導電部材は、それぞれ円弧状をなし、前記固定子の径方向外側に延出した複数の腕部を有し、前記複数の腕部は前記コイル巻線のコイル端部とそれぞれ接続され、
前記第1の環状導電部材及び前記第2の環状導電部材は、前記絶縁性環状溝部の別々の溝にそれぞれ挿着され、かつ円弧がない開いた区間同士の一部は重複し、ともに開いた位置関係であり、前記窓部がともに開いた前記位置に配置されるように挿着され、前記第3の環状導電部材は、前記窓部を介して一方の溝に挿着される部位と他方の溝に挿着される部位とが前記絶縁性環状溝部に挿着されたことを特徴とする回転電機。 - 前記各環状導電部材は、それぞれ同数の腕部を有し、前記第3の環状導電部材は、一方の溝から他方の溝へ渡る渡り部を有し、前記渡り部を介して一体で構成され、前記絶縁性環状溝部における窓部は、前記第1の環状導電部材及び前記第2の環状導電部材のともに開いた区間で、かつ前記コイル巻線のコイル端部同士の間に配置されたことを特徴とする請求項1に記載の回転電機。
- 前記各環状導電部材は板状をなし、板厚方向が前記固定子の径方向を向き、径方向2重の環状をなしていることを特徴とする請求項2に記載の回転電機。
- 前記各環状導電部材は板状をなし、板厚方向が固定子の軸方向を向き、軸方向2重の環状をなしていることを特徴とする請求項2に記載の回転電機。
- 複数のコイル巻線が巻着された固定子鉄心と、前記コイル巻線による3相デルタ結線をなす接続部材とを有する固定子を備える回転電機の製造方法において、
接続部材の製造工程は、一方と他方の2重の溝を持ち、1箇所の窓部で両溝が連通した絶縁性環状溝部を製造する工程と、第1の環状導電部材、第2の環状導電部材、第3の環状導電部材を製造する工程と、前記絶縁性環状溝部に前記各環状導電部材を組み付ける組付け工程とからなり、
前記各環状導電部材の製造工程は、前記固定子の径方向に延出した複数の腕部をそれぞれ有し、円弧状をなす前記第1の環状導電部材、前記第2の環状導電部材、及び前記窓部を中心に一方の溝と他方の溝をつなぐ渡り部を有する前記第3の環状導電部材を製造する工程からなり、
前記組付け工程は、前記第1の環状導電部材を円弧がない開いた区間に前記窓部が来るようにして前記一方の溝へ挿着する工程と、前記第3の環状導電部材の前記渡り部が前記窓部に来るように前記溝へ挿着する工程と、前記第2の環状導電部材を円弧がない開いた区間に前記窓部が来るようにして前記他方の溝へ挿着する工程とで構成され、
前記各部材が組み付けられた前記接続部材を前記固定子に固定する工程と、前記腕部と前記コイル巻線のコイル端部を接続する工程とを備えることを特徴とする回転電機の製造方法。 - 前記第1の環状導電部材、前記第2の環状導電部材、前記第3の環状導電部材の製造工程において、一本の板状の導電部材を製造し、次に2重の環状に成形し、その後2箇所を切断することにより、第1の環状導電部材と第3の環状導電部材及び第3の環状導電部材を製造する工程を有することを特徴とする請求項5に記載の回転電機の製造方法。
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