WO2013026169A1 - Agencement de coupe, et dispositifs, systèmes et procédés associés - Google Patents

Agencement de coupe, et dispositifs, systèmes et procédés associés Download PDF

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Publication number
WO2013026169A1
WO2013026169A1 PCT/CA2012/050587 CA2012050587W WO2013026169A1 WO 2013026169 A1 WO2013026169 A1 WO 2013026169A1 CA 2012050587 W CA2012050587 W CA 2012050587W WO 2013026169 A1 WO2013026169 A1 WO 2013026169A1
Authority
WO
WIPO (PCT)
Prior art keywords
cutting
cutter
plant material
stem segments
cutter arm
Prior art date
Application number
PCT/CA2012/050587
Other languages
English (en)
Inventor
Ken Nicholson
Phil MUNROE
Bill HEIKAMP
Original Assignee
Transformix Engineering, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Transformix Engineering, Inc. filed Critical Transformix Engineering, Inc.
Priority to BR112014004257A priority Critical patent/BR112014004257A2/pt
Publication of WO2013026169A1 publication Critical patent/WO2013026169A1/fr

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/20—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed
    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G2/00—Vegetative propagation
    • A01G2/30—Grafting
    • A01G2/32—Automatic apparatus therefor
    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G2/00—Vegetative propagation
    • A01G2/30—Grafting
    • A01G2/35—Cutting; Inserting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
    • B26D1/26—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0683—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form specially adapted for elongated articles

Definitions

  • the present disclosure relates to cutting arrangements and, more particularly, to a cutting arrangement capable of selectively cutting stem segments of graminaceous plants having desired characteristics, and an associated system and method.
  • Graminaceous plants are usually formed by a stem which comprises several nodes and internodes along its length.
  • the node comprises the bud (or gemma) of the plant, that may be used to yield a new plant for a crop.
  • Examples of graminaceous plants include bamboos (Bambusoideae, such as
  • the seed of sugar cane is a dry one-seeded fruit or caryopsis formed from a single carpel, the ovary wall (pericarp) united with the seed-coat (testa).
  • the seeds are ovate, yellowish brown and very small, about 1 mm long.
  • the seed of sugar cane only germinates under specific environmental characteristics, such as a constant warm and humid climate conditions. Such climatic conditions are not found everywhere that sugar cane is grown, and therefore germination of sugar cane seed is not always guaranteed.
  • the seed of a sugar cane is not sown, but rather the cane is propagated vegetatively by planting a stem segment (or part of a stalk or culm or seedling).
  • the stem of sugar cane, as well as the stem of graminaceous plants comprises several nodes, from which new plants grow.
  • the traditional planting process of sugar cane involves reserving an area of the crop for use as a source of plants for re-planting, since the nodes are comprised in the stem.
  • the plants used for replanting are harvested and then cut in segments so that at least one node is present in each cut portion. Cutting the stems is needed to break apical dominance that otherwise causes poor germination when using full length (uncut) stems. In some instances, the segments may be cut to have at least 2 buds to assure germination, because not every bud germinates.
  • the setts are disposed horizontally, over one another in furrows of the ploughed soil, which are generally wide at ground level and deep, and then lightly covered with soil.
  • the cutter for producing stem segments of a plant material.
  • the cutter comprises a cutter arm configured to be rotatably driven at a first end thereof such that the cutter arm is capable of rotating about a rotational axis substantially parallel to a longitudinal axis of a plant material positioned for cutting.
  • the cutter further comprises a cutting arrangement operably engaged with the cutter arm.
  • the cutting arrangement comprises at least two spaced-apart cutting blades extending from a second end of the cutter arm, opposite the first end, and substantially perpendicular to the rotational axis thereof.
  • the cutting arrangement further comprises a bridge operably engaged with the cutting blades and extending perpendicularly therebetween. The cutting blades are configured to interact with the plant material so as to sever the plant material into stem segments.
  • the system comprises a transport system for transporting a plant material to a cutting position.
  • the system further comprises a cutter in communication with the transport system and configured to interact with the plant material at the cutting position for severing the plant material into stem segments.
  • the cutter comprises a cutter arm configured to be rotatably driven at a first end thereof such that the cutter arm is capable of rotating about a rotational axis substantially parallel to a longitudinal axis of the plant material in the cutting position.
  • the cutter further comprises a cutting arrangement operably engaged with the cutter arm.
  • the cutting arrangement comprises at least two spaced-apart cutting blades extending from a second end of the cutter arm, opposite the first end, and substantially perpendicular to the rotational axis thereof.
  • the cutting arrangement further comprises a bridge operably engaged with the cutting blades and extending perpendicularly therebetween.
  • the cutting blades are configured to interact with the plant material so as to sever the plant material into the stem segments.
  • the system further includes an actuator assembly operably engaged with the cutter arm and configured to rotatably drive the cutter arm about the rotational axis.
  • the method comprises transporting a plant material to a cutting position using a transport system, and rotating a cutter in communication with the transport system about a rotational axis.
  • the method further comprises cutting the plant material using the cutter configured to interact with the plant material at the cutting position to sever the plant material into stem segments.
  • the cutter comprises a cutter arm configured to be rotatably driven about a rotational axis substantially parallel to a longitudinal axis of the plant material positioned at the cutting position.
  • the cutter further comprises a cutting arrangement operably engaged with the cutter arm, and the cutting arrangement comprises at least two spaced-apart cutting blades extending from a second end of the cutter arm, opposite the first end.
  • the cutting arrangement further comprises a bridge operably engaged with the cutting blades and extending perpendicularly therebetween.
  • Yet another aspect of the present disclosure provides a cutter for producing stem segments of a plant material.
  • the cutter comprises a rotatable cutter arm and a cutting arrangement operably engaged therewith.
  • the rotatable cutter arm is configured to rotate at a velocity of at least about 100 rotations per minute during interaction of the cutting arrangement with a plant material, so as to sever the plant material into first and second stem segments, wherein one of the first and second segments has a desired characteristic.
  • Still another aspect of the present disclosure provides a system for producing stem segments of a plant material.
  • the system comprises a transport system for transporting a plant material to a cutting position.
  • the system further comprises a cutter in
  • the cutter comprises a rotatable cutter arm and a cutting arrangement operably engaged therewith.
  • the rotatable cutter arm is configured to rotate at a velocity of at least about 100 rotations per minute during interaction of the cutting arrangement with a plant material, so as to sever the plant material into the first and second stem segments.
  • the method comprises transporting a plant material to a cutting position using a transport system.
  • the method further comprises rotating a cutter in communication with the transport system about a rotational axis.
  • the cutter is configured to interact with the plant material at the cutting position to sever the plant material into first and second stem segments, wherein one of the first and second stem segments has a desired characteristic.
  • the cutter comprises a rotatable cutter arm and a cutting arrangement operably engaged therewith.
  • the rotatable cutter arm is configured to rotate at a velocity of at least about 100 rotations per minute during interaction of the cutting arrangement with the plant material, so as to sever the plant material into the first and second stem segments.
  • control system for use in a system for cutting stem segments that includes transport system and cutting assembly.
  • the control system comprises at least one sensor and at least one controller each of which are in electronic communication with one or more drive arrangements operably linked to the transport system and the cutting assembly.
  • the sensor can detect a characteristic of the plant material and relay information regarding the characteristic of the plant material to the controller.
  • the controller can adjust the drive arrangements of the transport system to present the plant material to the cutting assembly at a desired speed and position.
  • FIGS. 1 and 2 are schematic perspective views of a cutting system capable of cutting a graminaceous plant material into segments, according to one aspect of the present disclosure
  • FIG. 3 is a schematic partial perspective view of a cutting assembly of a cutting system capable of cutting a graminaceous plant material into segments, according to one aspect of the present disclosure
  • FIG. 4 is a schematic perspective view of a cutter capable of being implemented in a cutting system for cutting a graminaceous plant material, according to one aspect of the present disclosure
  • FIG. 5 is a schematic perspective view of another cutter capable of being implemented in a cutting system for cutting a graminaceous plant material, according to another aspect of the present disclosure
  • FIG. 6 is a schematic perspective view of yet another cutter capable of being implemented in a cutting system for cutting a graminaceous plant material, according to another aspect of the present disclosure
  • FIG. 7 illustrates a graphical representation of the relationship between components of a cutting system for cutting a graminaceous plant material, and particularly the relationship between a blade velocity of a cutter and a conveyor velocity of a transport system, according to one aspect of the present disclosure
  • FIGS. 8A, 8B, 8C, and 8D are schematic top, top perspective, side elevation, rear elevation views, respectively, of a transport system of a cutting system capable of cutting a graminaceous plant material into segments, according to one aspect of the present disclosure
  • FIGS. 9A, 9B, 9C, and 9D are schematic top, top perspective, side elevation, rear elevation views, respectively, of a cutting assembly of a cutting system capable of cutting a graminaceous plant material into segments, according to one aspect of the present disclosure
  • FIG. 10 is an exemplary diagram of a cutting system according to the present disclosure.
  • FIG. 11 is an exemplary diagram of a cutting system having a remainder collector according to the present disclosure
  • FIG. 12 is an exemplary diagram of a cutting system having a diverter and a plurality of cutters according to the present disclosure.
  • Stem the caulis or stalk of the culm part of a graminaceous plant, i.e. the main trunk of a plant, specifically a primary plant axis that develops buds and shoots.
  • Sett a stem segment, section or cutting having one or more nodes.
  • Internodal Sett a stem segment cut between adjacent nodes, and shown as 56 in
  • FIG. 1 A first figure.
  • Node the location in the stem where the bud or gemma is formed in a graminaceous plant.
  • Internodal Distance the distance between adjacent nodes.
  • Bud or gemma the embryo, spore or germ of a graminaceous plant.
  • Germinate / germination the emergence of a new plant from a bud.
  • aspects of the present disclosure address concerns in which a stem segment is non- manually removed from a stem of a graminaceous plant in a rapid and efficient manner, such that the stem segment can be used for further planting and agricultural harvesting of the graminaceous plant, as previously described.
  • aspects of the present disclosure provide automated and controlled removal of desired portion (e.g., the node) of the stem of the graminaceous plant such that the desired portion can be processed in a high-throughput manner to accommodate large-scale agricultural endeavors.
  • desired portion e.g., the node
  • FIGS. 1 and 2 schematically illustrate a cutting system 1 in accordance with aspects of the present disclosure.
  • FIGS. 1 and 2 disclose an exemplary embodiment of the cutting system 1 of the present disclosure, which is used to cut stem segments of sugar cane.
  • the cutting system 1 of the present disclosure is directed to cutting stem segments comprising a desired characteristic, by controlled and automated means.
  • the cutting system 1 of the present disclosure is useful to cut stem segments of graminaceous plants, particularly Saccharum spp, such as sugar cane.
  • a desired characteristic of the stem segment is, for instance, a node comprising a bud.
  • a segment comprising one node when a segment comprising one node is treated with certain compounds and/or fertilizers, it may be planted to grow a new plant.
  • the stem segments may be cut to contain at least one node.
  • the stem is cut so that each stem segment only has one node.
  • the internodal distance can vary along the length of the stem.
  • the cutting system may maintain high throughput while severing stem segments despite the different internodal distances along the length of the stem.
  • the system as described herein can be modified to accommodate the desired number of nodes.
  • stem or stem segments may not be desired to be comprised in the stem or stem segments to plant, such as the presence of damage, disease, pests, or rotten segments.
  • the stem segment will not be used, but rather discarded. That is, in some instances, the cutting system 1 may be used to remove undesirable portions of the stem, rather than being used for harvesting, for example, the nodes. In further embodiments, one or more cutting systems 1 may be used to process plant stems as described herein.
  • the cutting system may include a transport system 10, a cutting assembly 100, and a control system in electronic communication with the transport system 10 and the cutting assembly 100.
  • the transport system 10 supports and transports a stem of the graminaceous plant to be cut.
  • the transport system 10 may be used to transport a stem 50 having a plurality of nodes 55 spaced-apart along a longitudinal length thereof.
  • the transport system 10 may transport the stem 50 to a cutting assembly 100 in communication therewith such that the stem 50 can be received at a cutting position.
  • the stem 50 may be transported in a transport direction 60 corresponding to a longitudinal axis of the stem 50.
  • the transport system 10 may comprise a conveyor system or other endless belt assembly.
  • a support structure 70 may be provided for supporting the cutting assembly 100 and an end of the transport system 10.
  • the transport system 10 may be an endless belt conveyor formed from a natural rubber, e.g., Linatex available from the Wier Group PLC.
  • the transport system 10 may transport the stem 50 at various velocities, as desired. As shown in FIGS. 1-3, the transport system 10 may include a drive arrangement 700 with a draft shaft (not shown) and a drive motor 760 that cause the transport system 10 to advance the stem at desired velocities. For example, the stem 50 may be conveyed at a velocity of between about 300 mm/s to about 2000 mm/s. Furthermore, the transport system 10 may be configured to operate at variable speeds such that the speed at which the stem is transported is reduced during the cutting of the stem 50.
  • the transport system 10 may be operated at about 750 mm/s to about 2000 mm/s when the stem 50 is not being cut, wherein the transport system 10 is adjusted to about 300 mm/s to about 1000 mm/s when the stem 50 is being cut.
  • the transport system 10 may be variably operated at about 1500 mm/s when the stem 50 is not being cut and at about 750 mm/s when the stem 50 is being cut.
  • the transport system 10 velocity may be associated with the cutter velocity, or vice versa.
  • the cutter can be operated between about 100 rotations per minute (RPM) and about 1200 RPM. In at least one embodiment the range can be between about 300 RPM to about 1200 RPM.
  • the range can be between about 500 RPM to about 1000 RPM. In yet another embodiment, the range can be between about 600 RPM to about 900 RPM.
  • the speed can be limited to about 600 RPM, 700RPM, 800 RPM, or 900 RPM.
  • the selection of the desired RPM can be based on the length of the cutter, the average diameter of stem 50, or the hardness of the stem 50.
  • the length of the cutter can also change the desired speed of the transport system 10 as the rotation of the cutter along with its length determines the desired speed of the transportation system 10. An example of the relationship of the blade velocity in RPM and conveyor velocity in mm/s is presented in FIG. 7, as will be described below.
  • the transport system 10 may include a first roller 20 and a second roller 30 positioned near the transport system 10 to receive and advance the stem 50 toward the cutter assembly 100.
  • the elevation of rollers 20 and 30 above the transport system 10 may be adjusted to hold the stem 50 in position as it is presented to the cutter assembly 100.
  • the elevation of the rollers 20 and 30 may be adjusted via pneumatic controls connected to each roller axis.
  • a sensor such as, for example, a camera 80, is positioned at the transport system 10 below and between the first 20 and second 30 rollers. In other embodiments, other types of optical sensors can be used.
  • FIGS. 8A-8D show a stem tunnel 90 for guiding the stem 50 on the transport system 10 toward the first and second rollers 20 and 30 (not numbered in FIGS. 8A-8D).
  • the transport system 10 is in electronic communication with the cutter assembly 100 via the control system.
  • the control system is designed to control the position of the stem and speed relative the cutting assembly, and the speed of the cutter in order to sever the stem 50 and form a sett and/or an internodal sett.
  • the control system configured to control the timing of the cutting of the stem 50.
  • the control system may be configured to identify the nodes 55 and relay information to that may cause the cutting assembly 100 to cut the stem 50 and to preserve the nodes 55.
  • the control system may include a controller configured to control the cutting process.
  • the controller may be discrete with respect to the control system such that the control system communicates with the controller device, which, in turn, controls operation of the cutting process. Details of the control system will described below.
  • control system includes a sensor in electronic
  • FIGS. 10- 12 illustrate diagrams how the transport system 10, cutters 200 and controller 404 components can interact.
  • the controller 404 may be in electronic communication with the cutter assembly drive arrangement 800 and the transport system drive arrangement 700.
  • each drive arrangement can include a drive shaft and drive motor, e.g., a servo motor.
  • one or more sensors 402 can be configured to communicate with the controller 404.
  • the at least one sensor 402 can be configured to identify at least one characteristic of a plant material to be cut.
  • the at least one sensor 402 may be in communication with the transport system 10 and a controller 404 so as to position the appropriate portion of the stem 50 having the characteristic for cutting.
  • the characteristic may be a node in the stem of a graminaceous plant.
  • the at least one sensor 404 may be, for example, a pressure transducer sensor, an optical sensor, a camera, a capacitive sensor, an ultrasound sensor, an x-ray sensor, a microwave sensor or a magnetic sensor (e.g., an electromagnetic sensor), or other such sensor.
  • the controller 404 may cause the transportation system 10 to accelerate or decelerate the cutter 200.
  • the controller 404 may cause the speed of the cutter 200 to change based on position of the stem 50 and node 55.
  • the at least one sensor 404 may be a camera 80, such as a CCD camera.
  • the camera 80 acquires an image of stem 50 as it passes through the detection window 85.
  • the detection window is a space through which the stem passes wherein a node can be detected therein.
  • a backlight (not shown) proximate to the detection window 85 and opposing the camera 80 produces a shadow silhouette of the stem 50 as it passes through the field of view of the camera 80. From the captured image, a "best fit" line is calculated to represent the contrast of the stem 50 against the backlight.
  • the sensor then samples numerous vertical distances along the axis of the stem 50 against the best line fit.
  • a weighted average is taken of all the vertical distances and is compared against a threshold to determine the presence of a "bump" along the axis of the best fit line.
  • This "bump” can represent the position of a node 55 on the stem 50.
  • the sensor identifies the presence of the node 55, and the location of the node 55 within the field of view on transport system 10 is determined.
  • image acquisition is asynchronous in relation to the transport system 10 motion.
  • the node may appear at various random positions within the field of view of the camera, e.g., a nodal segment can appear at the beginning of the field of view or very late in the field of view as it passed therethrough. The difference between these possibilities may exceed the cutting tolerance that is required to yield a sett.
  • An algorithm to compensate for the position of the node is used, wherein if the camera detects a node, a measurement is taken from a fixed mechanical reference (e.g.
  • the controller 404 may include a processor, four-axis sever modules, and one or more digital input modules.
  • the motion controller includes two (2) four axis servo modules, and three (3) digital input modules.
  • a controller 404 may be, for instance, a programmable logic circuit (PLC) or a computer number control (CNC) system.
  • PLC programmable logic circuit
  • CNC computer number control
  • the controller 404 receives a digital signal with specific digital data, that can cause actuation of the cutting assembly 100 and, in some instances, the transport system 10 as described below.
  • the controller 404 may dynamically adjust the drive motors, and thus the transportation system 10 and cutter assembly 100, to compensate for any load disturbances in the system 1, in response to data received from the sensor 402 (such as a camera 80), and the general sequencing of the cutting system 1.
  • the controller 404 can control the transport drive arrangements 700 and cutter system drive arrangements 800.
  • the controller processor may receive data from the sensor 402 as described above. The processor then executes instructions according to an algorithm that causes the transport system 10, via the drive motors, to present the stem 50 to the cutter assembly 100 at the appropriate speed and position.
  • a controller may be, for instance, a programmable logic circuit (PLC) or a computer number control (CNC) system.
  • PLC programmable logic circuit
  • CNC computer number control
  • the controller receives a digital signal with specific digital data, that can cause actuation of the cutting assembly 100 and, in some instances, the transport system 10.
  • the servo axis modules can form closed loop control of the various drive motors linked to the transport system 10 and cutter assembly 100 by issuing an analogue torque reference to the motor drive amplifier and reads back the motor position via an encoder.
  • the digital Input/Output modules perform the task of activating devices such as lights, horns, relays etc.
  • An exemplary processer used in the control system is Part # 3-3766C0- 2014-ROOOOO available from Delta Tau Data Systems, Inc.
  • An exemplary servo axis card is Part# 3-3398A-00-0008-R200, available from Delta Tau Data Systems, Inc.
  • An exemplary Digital I/O Card is Part No. 3-3575A-00-0000-R200 available from Delta Tau Data Systems, Inc.
  • An exemplary power supply and rack is Part No. 5-4269-00-1215- 00100 also available from Delta Tau Data Systems, Inc.
  • the drive arrangements can 700 and 800 receive the analog signal from the axis controller and provides the appropriate voltage and current to operate the drive motor. Local diagnostic features in the servo drive protect the motor from unsustainable operating conditions.
  • An exemplary servo drive is Part. No. 2098-DSD-HV150 available from Rockwell Automation, Inc.
  • the control system in a preferred embodiment controls both the transportation system drive motor 760 and the cutter drive motor 820 to position the stem 50 and node 55 at the cutter 200. In other embodiments, however, the control system may be configured so that the cutter drive motor 820 and the transportation system drive motor 760 independently control the position of the stem 50 at the cutter 200.
  • the cut stem segments 58 are collected in a stem segment collector 103 after being processed by the cutter 200 as illustrated in FIG. 10.
  • FIG. 11 Another illustrative example is shown in FIG. 11, wherein the cutter is replaced by a cutter and separator 101.
  • the cutter and separator 101 cuts the stem segments 58 and separates other portions 53 for collection by the remainder collector 107.
  • FIG. 12 illustrates a system that includes a plurality of cutters, sensors, and stem segment collectors.
  • the stems 50 are received by a diverter 406 which diverts the stems 50 to one of three conveyors 420, 430, 440.
  • the diverter 406 is controlled by a controller 408.
  • the conveyors 420, 430, 440 have corresponding sensors 422, 432, 442 and cutters 424, 434, 444.
  • the cutters 4242, 434, 444 each cut the stem into stem segments 58.
  • the stem segments 58 are collected into the stem segment collector 103. As shown there are three stem segments collectors 103, but in another embodiment the stem segment collector can be the same collector. While not shown the cutters 424, 434, 444 could be replaced by the cutter and separator of FIG. 11 and include the additional remainder collector as well.
  • the cutting assembly 100 may include an outer wall 110 defining an exit 120 through which the stem 50 extends as the stem 50 is transported by the transport system 10 through the cutting assembly 100.
  • the portion of the stem 50 extending from the outer wall 110 is positioned at the cutting position for interaction with a cutter 200.
  • the cutter 200 may be coupled to an actuator assembly having, for example, a motor (e.g, a servomotor), a pneumatic cylinder, or a hydraulic cylinder, configured to actuate the cutter 200.
  • the cutter 200 may be rotatably coupled to the actuation device.
  • the cutter 200 may be configured to rotate about an axis of rotation 210 parallel to the transport direction 60 and longitudinal axis of the stem 50, wherein the cutter 200 is rotatably driven by a drive arrangement 800, for example, having a drive shaft 810 and a drive motor 820.
  • the cutter 200 may be configured to perpendicularly intersect the stem 50 when the stem 50 is positioned in the cutting position so as to sever the stem 50 into a stem segment 58 having, for example, a single node.
  • the cutter 200 may be configured for rotation so as to angularly intersect the stem 50 such that an angled cut is performed.
  • the cutter 200 may be formed of strong, lightweight material to minimize inertia in the cutting mechanism.
  • the cutter 200 may include a cutting arrangement 250 coupled to or otherwise engaged with a cutter arm 300.
  • the cutting arrangement 250 and the cutter arm 300 may be integrally formed as a single workpiece.
  • the cutting arrangement 250 and the cutter arm 300 may be separate and discrete components joined by appropriate fasteners or fastening/jointing techniques.
  • a portion of the cutter arm 300 such as, for example, a first end 302, may be coupled to the drive arrangement 800.
  • the first end 302 may define a plurality of splines 309, which, in some instances, have an involute profile.
  • the splines 309 may have a profile where a tip portion 306 is narrower than a base portion 308 thereof so as to provide optimum torque- transmitting capacity and optimum contact and pressure distribution during engagement with a corresponding portion of a gear member coupled to the drive shaft 810, or otherwise a corresponding portion of the drive shaft 810 itself.
  • the drive shaft 810 may have corresponding splines disposed about the exterior surface thereof, or, in other instances, the drive shaft 810 may have a gear member coupled thereto having splines configured to correspond to the splines of the cutter arm 300.
  • the drive shaft 810 may include a plurality of the projections portions or ridges which mesh with splines 309, thereby maintaining the correspondence with the cutter arm 300 so as to transfer torque.
  • the cutter arm 300 may be mounted on the drive shaft 810 having a male spline that matches a female spline on the cutter arm 300.
  • the cutter arm 300 may include a support structure 310 including an annular body 312 defining a central orifice 314 and defining the splines 309 for coupling the cutter 200 to the drive arrangement 800 or other appropriate actuation device.
  • one of the cutter arm 300 and the support structure 310 may define a channel 316 (i.e., key way) for receiving a correspondingly shaped projection portion (i.e., key) of the other of the cutter arm 300 and the support structure 310.
  • the projection portion is received within the channel 316 in a manner that rotatably couples the cutter arm 300 to the drive shaft 810 or other component of the drive arrangement 800.
  • the cutter arm 300 or the cutter 200 may be rotatably coupled to the drive arrangement 800 in any suitable manner.
  • the cutter arm 300 may include support structures 310 for providing rigidity and structural integrity to the cutter 200 during interaction with the stem 50.
  • the support structures 310 may be typically integrally formed on the cutter arm 300 using, for example, molding techniques or other suitable processes.
  • the cutting arrangement 250 may be engaged, fastened or otherwise joined with the cutter arm 300 at a second end 304 thereof such that rotation thereof also causes the cutting arrangement 250 to rotate about the rotational axis 210, thereby guiding the cutting arrangement through an arcuate path extending through the cutting position for severing a portion of the stem 50 positioned at the cutting position.
  • a plurality of fasteners 350 may be used to couple the cutting arrangement 250 to the cutter arm 300.
  • the cutting arrangement 250 may include a pair of spaced-apart cutting blades 260 longitudinally extending from the cutter arm 300 in a direction substantially perpendicular to the transport direction 60. By providing a pair of blades 260, the cutting arrangement 250 can remove a stem segment having a node e.g.
  • the cutting blades 260 may facilitate removal and separation of the node segments of the stem 50 from the internode segments with a single cut using the paired cutting blades 260 acting concomitantly (i.e., in tandem).
  • the cutting blades 260 may be spaced-apart, for example, at about 100 mm to about 150 mm.
  • Each cutting blade 260 may include a cutting edge 265 configured to interact with the stem 50 for cutting or otherwise severing the stem 50 into individual stem segments.
  • the cutting edges 265 may be serrated or otherwise configured to improve the cutting ability thereof.
  • the cutting edges 265 may be tapered to provide a fine cutting edge to ensure complete severance of the stem 50 during a cut.
  • the cutting edges 265 of the cutting blade 260 may be opposingly tapered with respect to one another, such that the cutting edges 265 of the cutting blades 260 taper towards the other cutting blade member 260.
  • the cutting edges 265 may be linearly configured to extend along a length of the cutting blade 260 (see FIGS.
  • the cutting edges 265 may be arcuately shaped so as to provide a rounded contour to the cutting blade 265 (see FIG. 6). While illustrated aspects of the present disclosure show two-blade configurations, more than two blades may be provided on the cutting arrangement 250, wherein such configurations may facilitate even further increases in throughput. Furthermore, in some instances, the cutting blades 260 may be independently driven such that each blade can be operated independently, such as, for example, at various rotational speeds.
  • Extending between and engaging at least a portion of the cutting blades 260 may be a bridge 270 configured to provide support to the cutting blades 260 during interaction with the stem 50.
  • the bridge 270 may be engaged with or otherwise fastened to the cutting blades 260 in any suitable manner, including using appropriate fasteners 350.
  • the bridge 270 may be constructed from a rigid material capable of providing structural integrity to the cutting arrangement 250, and particularly to the cutting blades 260 for maintaining the spacing therebetween. In some instances, the bridge 270 may extend therebetween proximate to the cutting edges 265.
  • the bridge 270 may be configured to span the gap of the cutting blades 260 in such a manner that supports the cutting blades 260 at the cutting edges 265 such that the cutting edges 265 maintain the spacing therebetween during the cutting action.
  • the bridge 270 may be fastened or otherwise joined to the cutting blades 260 proximate to the cutting edges 265.
  • the bridge 270 may extend perpendicularly between the cutting blades 260 to provide lateral support therebetween.
  • Other portions of the bridge 270 e.g., extension portion 275
  • bridge 270 may extend along a plane of the cutting blade 260 so as to provide further support to the cutting blades 260. That is, bridge 270 may extend perpendicular to the cutting edge 265 along an outer surface 295 of the cutting blade 260.
  • the bridge 270 may essentially act as an "end cap" at an end of the cutting arrangement 250. According to some aspects, as shown in FIGS.
  • the bridge 270 may be positioned at a distal end 280 of the cutting blade 260, wherein the distal end 280 extends away from a proximal end 290 of the cutting blade 260 and a second end 304 of the cutter arm 300. In other instances, as shown in FIG. 6, the bridge 270 may be positioned anywhere between the distal end 280 and the proximal end 290 of the cutting blades 260 so as to extend therebetween.
  • a further support member 500 may be provided to extend between the cutting blades 260.
  • the support member 500 may be formed as a portion of the arm member 300 (see FIG. 5) or as a portion of the cutter 200 (see FIG. 4).
  • the support member 500 may be provided to further support the cutting blades 260.
  • the support member 500 may substantially perpendicularly extend between the cutting blades 260 about the ends thereof opposite the cutting edges 265.
  • the cutter 200 may be configured to transport the cut stem segments to a collection site or a collection bin.
  • the cutting assembly 100 includes guide system 140 for directing the path of the cut stem segment 58 toward a collection bin (not shown).
  • the guide system 140 includes a first guide wire 141 spaced parallel to a second guide wire 142. Securing plates 143 extending from the surface 110 connect each guide wire 141 and 142 together.
  • the guide system 140 forms an arcuate path A (shown in FIG. 1) that can diverge from the arcuate path B (shown in FIG. 1) of the cutter 200, as shown in FIG. 1. Rotation of the cutter 200 severs the stem segment 58 and then causes the cut stem segment 58 to travel along the guide system 140 toward the collection site.
  • the stem segments 58 may be collected using other arrangements.
  • a chute system can be used to separate the various types of stem segments cut. In other embodiments,for example, as shown in FIG.
  • the cutting arrangement 250 may include a transport arrangement such as, for example, a pair of rod members 400 arranged to trail the cutting blades 260 during cutting of the stem 50.
  • the rod members 400 follow the same arcuate path B of the cutting blades 260 during rotation thereof such that the rod members 400 interact with the cut stem segment 58 to transport the cut stem segment 58 in the direction of rotation of the cutting device 200 along the guide system 140 as discussed above.
  • the rod members 400 are spaced-apart in such a manner that the spacing therebetween is less than the spacing between the cutting blades 260. In such an arrangement, the cut stem segments 58 cannot pass between the rod members 400 since the length of the cut stem segments is substantially equal to the width of the spacing between the cutting blades 260.
  • the rod members 400 catch the cut stem segment at the ends thereof and essentially carry or otherwise project the cut stem segment in an arcuate path along guide system 140 to a collection site or bin.
  • the other cut stem segments that are spaced between the cut stem segments collected using the transport arrangement i.e., typically the internodes
  • FIG. 7 Further aspects of the present disclosure relate to velocity at which the cutter 200 operates to efficiently provide a high throughput of cut stem segments.
  • throughput may be directly related to the speed at which the transport system 10 must be operated to accommodate the high velocities of the cutter 200.
  • An example of this relationship is illustrated in FIG. 7.
  • the cutter 200 may be operated within the range of about 300 and about 1200 rotations per minute during interaction with the stem 50, and particularly at about 750 rotations per minute.
  • FIG. 7 illustrates the relationship between the velocity of the blade and conveyor.
  • node 1 942 node 2 944, node 3 946, and node 4 948.
  • the blade velocity is illustrated by line 910 and the conveyor velocity is indicated by line 920.
  • the spacing between node 1 and node 2 is denoted by line 932 and is 120 mm
  • the spacing between node 2 and node 3 is denoted by line 934 and is 102 mm
  • the spacing between node 3 and node 4 is denoted by line 936 and is 130 mm.
  • the cutter 200 may be operated at variable speeds such that the cutting device slows when not interacting with the stem 50. That is, the cutter 200 may be operated at a first speed during when interacting with the stem 50 and at a second speed, lower than the first speed, when not interacting with the stem 50. In this regard, the cutter 200 may be variably rotated in a range between about 300 and about 1200 rotations per minute, but typically consistently reaching a maximum velocity at the time of interaction with the stem 50. In some instances, the cutter 200 and transport system 10 may be operated so as to cut between about 5 and about 15 nodes per second.
  • the velocity at which the transport system 10 transports the stem 50 may be adjusted to correspond with the operation of the cutter 200. That is, the transport system 10 may also be operated at variable speeds, such as, for example, a first and second speed that corresponds with the first and second speeds of the cutter 200. For example, the transport system 10 may slow the transportation of the stem 50 during the cutting phase thereof, such as, for example, to less than about 800 millimeters per second, and then increase the speed of transportation to more than about 1400 millimeters per second between cuts. In this regard, in some instances, there may be an inverse relationship between the velocity of the transport system 10 and the velocity of the cutter 200 during cutting of the stem 50. In any instance, the cutter 200 may be operated at high velocities to provide a throughput of stem segments sufficient for large-scale production thereof for use in large agricultural enterprises.

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  • Life Sciences & Earth Sciences (AREA)
  • Botany (AREA)
  • Developmental Biology & Embryology (AREA)
  • Environmental Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Nonmetal Cutting Devices (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
  • Shearing Machines (AREA)

Abstract

L'invention porte sur un appareil et sur un système et sur un procédé associés pour produire des segments de tige d'un matériau de plante. Un dispositif de coupe comprend un bras de dispositif de coupe configuré de façon à être entraîné en rotation à une première extrémité de celui-ci de sorte que le bras de dispositif de coupe soit apte à tourner autour d'un axe de rotation sensiblement parallèle à un axe longitudinal d'un matériau de plante positionné pour la coupe. L'invention porte également sur un agencement de coupe, lequel agencement vient en prise avec le bras de dispositif de coupe et comprend au moins deux lames de coupe espacées l'une de l'autre s'étendant à partir d'une seconde extrémité du bras de dispositif de coupe et sensiblement perpendiculairement à l'axe de rotation de celui-ci. L'agencement de coupe comprend un pont venant en prise avec les lames de coupe et s'étendant perpendiculairement entre celles-ci. Les lames de coupe sont configurées de façon à interagir avec le matériau de plante de façon à couper le matériau de plante en segments de tige. L'appareil et le système et le procédé associés pour produire des segments de tige comprennent un système de commande en communication électronique avec le système de transport et l'ensemble de coupe.
PCT/CA2012/050587 2011-08-25 2012-08-24 Agencement de coupe, et dispositifs, systèmes et procédés associés WO2013026169A1 (fr)

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CN104441011A (zh) * 2013-12-11 2015-03-25 邱逸奎 钩藤切段机
CN104960016A (zh) * 2015-06-19 2015-10-07 雷选 甘蔗割节机
CN110815367A (zh) * 2019-11-09 2020-02-21 南宁学院 一种甘蔗种植机的防破芽蔗种切断装置
CN113853965A (zh) * 2021-10-13 2021-12-31 合肥佳富特机器人科技有限责任公司 一种用于瓜果嫁接的砧木上料方法及其装置
CN117099980A (zh) * 2023-10-25 2023-11-24 四川省畜牧科学研究院 一种基于象草的混合饲料加工设备及方法

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CN104365299A (zh) * 2014-02-08 2015-02-25 祁建高 一种秸秆切割机
CN106426335B (zh) * 2016-11-16 2018-09-14 安徽师范大学 一种甘蔗自动切断去节装置
CN107984516A (zh) * 2017-11-28 2018-05-04 慈溪万斯特自动化设备有限公司 全自动甘蔗切割机
CN109093662B (zh) * 2018-07-04 2020-10-30 温州凯美锐机械制造有限公司 一种甘蔗切断设备
CN110521416B (zh) * 2019-09-06 2021-05-18 枞阳县白云生态园林有限责任公司 一种油茶树支干嫁接用切割器

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FR2498417A1 (fr) * 1976-05-06 1982-07-30 Soterem Sa Machine pour elaguer et sectionner des bois
GB2157548A (en) * 1984-04-06 1985-10-30 Wilder John Agricultural chopping machines
EP0374006A1 (fr) * 1988-12-16 1990-06-20 Thomson-Csf Dispositif de translation de fréquence optique, et modulateur utilisant un tel dispositif
IT1234609B (it) * 1989-03-17 1992-05-25 Bernard Maynadier Macchina per tagliare le talee dalla vite madre, dai sarmenti della vite o altre piante simili.
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Publication number Priority date Publication date Assignee Title
CN104441011A (zh) * 2013-12-11 2015-03-25 邱逸奎 钩藤切段机
CN104441011B (zh) * 2013-12-11 2016-06-15 邱逸奎 钩藤切段机
CN104960016A (zh) * 2015-06-19 2015-10-07 雷选 甘蔗割节机
CN110815367A (zh) * 2019-11-09 2020-02-21 南宁学院 一种甘蔗种植机的防破芽蔗种切断装置
CN113853965A (zh) * 2021-10-13 2021-12-31 合肥佳富特机器人科技有限责任公司 一种用于瓜果嫁接的砧木上料方法及其装置
CN113853965B (zh) * 2021-10-13 2022-08-26 合肥佳富特机器人科技有限责任公司 一种用于瓜果嫁接的砧木上料方法及其装置
CN117099980A (zh) * 2023-10-25 2023-11-24 四川省畜牧科学研究院 一种基于象草的混合饲料加工设备及方法
CN117099980B (zh) * 2023-10-25 2023-12-22 四川省畜牧科学研究院 一种基于象草的混合饲料加工设备及方法

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BR112014004246A2 (pt) 2017-03-21
WO2013026170A1 (fr) 2013-02-28
AR087679A1 (es) 2014-04-09
AR087680A1 (es) 2014-04-09

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