WO2013014818A1 - Lamp and lighting fixture - Google Patents

Lamp and lighting fixture Download PDF

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Publication number
WO2013014818A1
WO2013014818A1 PCT/JP2012/000511 JP2012000511W WO2013014818A1 WO 2013014818 A1 WO2013014818 A1 WO 2013014818A1 JP 2012000511 W JP2012000511 W JP 2012000511W WO 2013014818 A1 WO2013014818 A1 WO 2013014818A1
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WO
WIPO (PCT)
Prior art keywords
housing
lamp
base
lighting unit
storage portion
Prior art date
Application number
PCT/JP2012/000511
Other languages
French (fr)
Japanese (ja)
Inventor
康一 中村
高橋 健治
喜彦 金山
英明 桐生
Original Assignee
パナソニック株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by パナソニック株式会社 filed Critical パナソニック株式会社
Priority to JP2012529015A priority Critical patent/JP5140782B1/en
Priority to CN201290000716.6U priority patent/CN203927459U/en
Publication of WO2013014818A1 publication Critical patent/WO2013014818A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/23Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V3/00Globes; Bowls; Cover glasses
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the present invention relates to a lamp using a light emitting element such as an LED (light emitting diode) as a light source and a lighting apparatus using the same.
  • a light emitting element such as an LED (light emitting diode)
  • a lamp has been proposed that includes a housing in which a lighting unit for lighting an LED is housed, and a base attached so as to cover one end side of the housing (see Patent Document 1).
  • a lamp provided with a case made of a synthetic resin in which a portion to which a mouthpiece is attached is formed in a cylindrical shape, and a mouthpiece formed in a cylindrical shape with a bottom corresponding to the portion is there.
  • the cap is attached to the housing by caulking a plurality of places in the circumferential direction of the end of the cap in a state where the cap is covered on one end side of the housing.
  • an engagement convex portion is formed on the peripheral wall of the mouth ring, and an engagement recess is formed on a portion of the peripheral wall of the housing corresponding to the engagement convex portion.
  • the base is attached to the housing in a form in which the engagement convex portion is engaged with the engagement concave portion.
  • the electronic component etc. which comprise a part of lighting unit may be accommodated in the site
  • the inner diameter dimension of the portion (hereinafter referred to as the storage portion) is determined by the maximum dimension in the radial direction of the electronic component or the like stored in the storage portion.
  • the size of the base of the lamp is determined by the standard, and the external dimension of the storage section is defined to a predetermined size by the standard. Then, as the maximum dimension of the electronic component and the like stored in the storage portion increases, the thickness of the peripheral wall of the storage portion decreases accordingly.
  • the force applied when caulking the end of the base must also be weakened. This is because if the caulking force is increased too much, the peripheral wall of the storage portion may be broken.
  • the depth of the engagement concave portion and the protrusion amount of the engagement convex portion are increased to increase the attachment strength between the mouthpiece and the housing, and the mouthpiece is prevented from being separated from the storage portion. It is valid. Then, in order to increase the depth of the engagement recess and the protrusion amount of the engagement protrusion, it is necessary to increase the thickness of the portion forming the engagement recess in the peripheral wall of the storage portion.
  • the thickness of the portion where the engagement concave portion is formed in the peripheral wall is thickened in the storage portion while securing an internal space to some extent.
  • An object of the present invention is to provide a lamp and a lighting fixture which can easily secure a space for housing a lighting unit and can increase the attachment strength between a base and a housing.
  • a lamp according to the present invention stores a light source having a semiconductor light emitting element, a lighting unit for lighting the light source, a first storage portion for storing a first portion of the lighting unit, and a second portion other than the first portion of the lighting unit And a housing having a second storage portion in which an outer wall is formed with an engagement recess, and an inner wall having an engagement convex portion, the engagement convex portion being engaged with the second storage portion. And a base attached to the second storage portion by engaging with the mating recess, the peripheral wall of the second storage portion has a thickness distribution, and the engagement concave portion is the most thickness of the peripheral wall of the second storage portion Is formed in the area except for the thin area.
  • the peripheral wall of the second storage portion has a thickness distribution, and the engagement concave portion is formed at a portion other than the thinnest portion in the peripheral wall of the second storage portion, whereby the engagement concave portion is formed. Since the depth can be increased, the attachment strength between the base and the second housing can be increased. In addition, since the thickness of a portion other than the portion where the engagement recess is formed in the peripheral wall of the second storage portion can be reduced, the internal space of the second storage portion can be increased by that amount. It becomes easy to secure the space which accommodates the unit.
  • the thickness distribution may be based on the shape of a second portion disposed inside the second storage portion.
  • the engagement concave portion and the engagement convex portion are formed by caulking a part of the mouthpiece in a state in which the mouthpiece is externally fitted to the second storage portion. It may be
  • the second storage portion may be filled with a heat conductive resin.
  • the lighting unit may include a mounting substrate on which a plurality of electronic components are mounted, and the second storage unit may store at least one electronic component.
  • the lighting unit includes a heat pipe for dissipating heat generated by the mounting substrate, and the second storage portion stores a part of the heat pipe. It may be.
  • the present invention may be a luminaire including the above-described lamp and an instrument body having a socket to which the base of the lamp is attached.
  • a part of the heat generated in the lighting unit can be transmitted to the lighting apparatus through the base and the socket, so that the heat dissipation of the entire lighting apparatus can be improved.
  • FIG. 1 is a perspective view of a lamp according to Embodiment 1.
  • ramp which concerns on Embodiment 1 is shown, (a) is the perspective view seen from diagonally downward, (b) is a top view.
  • ramp which concerns on a modification is shown, (a) is the perspective view seen from diagonally downward, (b) is a top view. Sectional drawing of the lamp
  • ramp which concerns on a modification The state which removed the nozzle
  • Embodiment 1 Hereinafter, the configuration of the lamp 1 according to Embodiment 1 will be described with reference to FIGS. 1 and 2.
  • the lamp 1 is an LED lamp that is an alternative to an incandescent lamp, and includes a light emitting module 10 as a light source, a base 20 on which the light emitting module 10 is mounted, and a light emitting module 10
  • a lighting unit 30 for lighting the light a first housing 40 accommodating the lighting unit 30, a second housing 50 attached so as to cover a part of the first housing 40, the lighting unit 30, and The base 60 electrically connected, and the glove 80 attached to the upper side of the second housing 50 are provided.
  • a feed line 70 for supplying power to the light emitting module 10 is derived.
  • an envelope is formed of the globe 80, the first housing 40, the second housing 50, and the base 60, and the light emitting module 10 and the base 20 are accommodated in the envelope. Ru.
  • the light emitting module 10 includes a mounting substrate 11 having a substantially circular shape in plan view, and a plurality of (36 in FIG. 1) light emitting units 12 disposed on the mounting substrate 11.
  • the light emitting unit 12 includes a semiconductor light emitting element (not shown) formed of an LED mounted on the mounting substrate 11 and a sealing body 12 a provided on the mounting substrate 11 so as to cover the semiconductor light emitting elements.
  • the LED is a blue LED that emits blue light
  • the sealing body 12 a is formed of a translucent material in which phosphor particles for converting the wavelength of blue light into yellow light are mixed. Then, a part of the blue light emitted from the LED is wavelength-converted to yellow light by the sealing body 12 a, and white light generated by mixing of unconverted blue light and converted yellow light is emitted from the light emitting module 10 It is emitted.
  • the light emitting unit 12 may be, for example, a combination of a semiconductor light emitting element emitting ultraviolet light and phosphor particles of each color that emits light in three primary colors (red, green, and blue).
  • the wavelength conversion material used for the sealing body 12a includes a substance such as a semiconductor, a metal complex, an organic dye, or a pigment that absorbs light of a certain wavelength and emits light of a wavelength different from the absorbed light. You may use a material.
  • the semiconductor light emitting element is an LED, but the semiconductor light emitting element may be, for example, an LD (laser diode) or an EL element (electric luminescence element).
  • the term "annular” includes not only substantially annular but also polygonal annular rings such as triangles, quadrilaterals, and pentagons. Therefore, the semiconductor light emitting device 12 may be mounted in, for example, an elliptical or polygonal ring shape.
  • the mounting substrate 11 is provided with a power receiving terminal 11 b for receiving the power supplied from the lighting unit 30 on the side on which the light emitting unit 12 is mounted.
  • the mounting board 11 has a circular through-hole 11a in a plan view circular shape for penetrating the feeding board 70 which penetrates in the thickness direction of the mounting board 11 and is led out from the lighting unit 30 at substantially the center portion. .
  • the base 20 is formed in a substantially disc shape, and the light emitting module 10 is mounted on the upper surface.
  • the light emitting module 10 is fixed to the base 20 by three screws 13.
  • a through hole 20a having a circular shape in a plan view and penetrating through the thickness direction of the base 20 and inserting the feed wire 70 is formed in a substantially central portion thereof.
  • the inner diameter of the through hole 20 a is formed to be large enough to allow the connector 71 to be inserted therethrough. This makes it possible to improve the ease of assembly of the lamp.
  • the outer peripheral edge of the lower side end of the base 20 has a tapered shape in accordance with the shape of the inner peripheral surface 53 of the second housing 50.
  • the base 20 is integrally formed of a metal material.
  • the metal material for example, Al, Ag, Au, Ni, Rh, Pd, an alloy of two or more of them, an alloy of Cu and Ag, or the like can be considered.
  • the base 20 may be formed of a resin material having good thermal conductivity. Further, the base 20 may be assembled by screwing, bonding, engagement, or the like, instead of being molded as a pair, but molded as a separate part.
  • the base 20 is not limited to the disk shape, and may be an oval or polygonal ring.
  • the lighting unit 30 is for lighting a semiconductor light emitting element, and includes a circuit board 30a and various electronic components 30b mounted on the circuit board 30a.
  • the electronic component 30b includes a capacitor 30b1 which is a heat-generating component. In FIG. 2, only some electronic components are denoted by reference numerals.
  • the lighting unit 30 is accommodated in the first housing 40, and is fixed to the first housing 40 by, for example, screwing, bonding, and engagement.
  • the lighting unit 30 is disposed such that the heat-sensitive electronic component (for example, the capacitor 30b1) is located on the lower side far from the light emitting module 10 and the heat-resistant electronic component is located on the upper side near the light emitting module 10 ing.
  • the heat-sensitive electronic component for example, the capacitor 30b1
  • the heat-resistant electronic component is located on the upper side near the light emitting module 10 ing.
  • the lighting unit 30 and the base 60 are electrically connected by the electric wires 31 and 32.
  • the electrical wiring 31 is connected to the shell portion 61 of the base 60 through a gap S1 generated between the inner wall of the first housing 40 and the capacitor 30b1.
  • the electrical wiring 32 is connected to the eyelet portion 63 of the base 60 through a gap S2 generated between the inner wall of the first housing 40 and the capacitor 30b1.
  • the lighting unit 30 and the light emitting module 10 are electrically connected by a feed line 70.
  • a connector 71 is provided at the tip of the feed line 70 and is connected to a power receiving terminal 11 b disposed on the circuit board 11 of the light emitting module 10.
  • the first housing 40 has a substantially cylindrical shape with both sides open, and includes a large diameter first storage portion 44, a small diameter second storage portion 45, and a lid 47. Most of the lighting unit 30 is housed in the first housing portion 44 located in the upper portion of the first housing 40. On the other hand, the base 60 is externally fitted in the second housing portion 45 located at the lower part of the first housing 40, and the lower opening 43 of the first housing 40 is closed. Further, the upper opening 46 of the first storage portion 44 is closed by a substantially disc-like lid 47. A substantially central portion of the lid 47 is provided with a through hole 47 a which penetrates in the thickness direction of the lid 47 and into which the feed line 70 led from the lighting unit 30 is inserted.
  • the first housing 40 is formed of an insulating material made of a resin material.
  • the peripheral wall of the second housing portion 45 has a thickness distribution, and the thickness distribution is based on the shape of the capacitor 30 b 1 disposed inside the second housing portion 45. That is, the peripheral wall of the second housing portion 45 is formed such that the inner wall thereof is along the outer wall of the capacitor 30b1 in plan view. Specifically, the thickness (for example, W1, W2) of the peripheral wall positioned at both ends in the direction intersecting the arranging direction is smaller than the thickness W0 of the peripheral wall positioned at both ends in the arranging direction of the two capacitors 30b1. It is thicker.
  • W1, W2 the thickness of the peripheral wall positioned at both ends in the direction intersecting the arranging direction
  • the engaging recesses P1 to P6 for attaching the base 60 to the second housing portion 45 have the largest thickness in the peripheral wall of the second housing portion 45. It is formed at a site other than the thin site.
  • the engagement recesses P1 to P6 correspond to portions where the engagement recesses P1 to P6 are formed in the upper end portion of the mouthpiece 60 in a state where the mouthpiece 60 is externally fitted to the second housing 45 as described later. By caulking the portion, the engagement convex portion 60 a formed on the upper end portion of the mouthpiece 60 is formed by being embedded in the outer peripheral surface of the second storage portion 45.
  • an applied force range a range of force that can be applied to the base 60 in a direction of separating from the second storage portion 45 (hereinafter referred to as an applied force range
  • the thickness W1 and W2 of the portions where the engagement recesses P1 to P6 are formed in the peripheral wall are determined so that the mouthpiece 60 is not separated from the second storage portion 45.
  • W2 4 mm at the site where the Further, the thickness W0 of the peripheral wall positioned on both ends in the direction in which the two capacitors 30b1 are arranged is 2 mm.
  • the present invention is not limited to this.
  • the engagement recess may be provided at twelve positions in the second storage portion 45. According to this configuration, the attachment strength between the base 60 and the second storage unit 45 can be enhanced.
  • the second housing 50 has a substantially cylindrical shape whose both ends are open and whose diameter is reduced from the upper side to the lower side.
  • the second housing 50 is made of, for example, a metal material, and as the metal material, for example, Al, Ag, Au, Ni, Rh, Pd, an alloy of two or more of them, an alloy of Cu and Ag, etc. Is considered. Since these metal materials have good thermal conductivity, the heat transmitted to the second housing 50 can be efficiently transmitted to the base 60 side.
  • the material of the second housing 50 is not limited to a metal material, and may be, for example, a resin material having a high thermal conductivity.
  • the base 60 is a member for receiving power from the light fixture socket when the lamp 1 is attached to the light fixture and turned on.
  • the type of the base 60 is not particularly limited, and examples thereof include an Edison type E26 base and an E17 base.
  • the base 60 has a shell portion 61 which has a substantially cylindrical shape and whose outer peripheral surface is an external thread, and an eyelet portion 63 attached to the shell portion 61 via the insulating portion 62.
  • An insulating member 64 is interposed between the shell 61 and the second housing 50.
  • the glove 80 is configured to close the upper opening of the second housing 50 in a state of covering the upper side of the light emitting module 10 by press-fitting the opening end thereof into the upper end of the second housing 50. Is mounted above the second housing 50.
  • the shape of the globe 80 is not limited to the shape imitating the bulb of the A-type light bulb, and may be any shape.
  • the glove 80 may be fixed to the second housing 50 by an adhesive or the like.
  • the globe 80 is formed of glass, a resin material or the like, and the inner surface 82 thereof is subjected to a diffusion treatment for diffusing the light emitted from the light emitting module 10, for example, a diffusion treatment with silica or a white pigment ing.
  • the light incident on the inner surface 82 of the globe 80 is transmitted through the globe 80 and taken out of the globe 80.
  • the lighting unit 30 is disposed in the first housing 40.
  • the capacitor 30 b 1 that constitutes a part of the lighting unit 30 is disposed inside the second storage unit 45.
  • the first storage portion in the second storage portion 45 is passed through the electric wires 31 and 32 drawn from the lighting unit 30 through the gaps S1 and S2 formed between the inner wall of the second storage portion 45 and the capacitor 30b1. Lead out to the opposite side to the 44 side.
  • the tips of the electric wires 31 and 32 are connected to the shell 61 and the eyelet 63 of the base 60 by soldering or the like, and the base 60 is attached to the second housing 45 of the first housing 40. Let it fit.
  • the upper end portion of the mouthpiece 60 is crimped to form the engagement convex portion 60 a at the upper end portion of the mouth ring 60, and the engagement convex portion 60 a is embedded in the outer peripheral surface of the second storage portion 45.
  • the engagement recesses P1 to P6 are formed.
  • six portions corresponding to the portions where the engagement concave portions P1 to P6 of the second storage portion 45 are formed at the upper end portion of the mouthpiece 60 are caulked (see FIG. 3B).
  • the base 60 is attached to the second housing portion 45 in such a manner that each of the six engagement convex portions 61a is engaged with each of the six engagement concave portions P1 to P6 formed in the second housing portion 45.
  • the first housing is in a state in which the first storage portion 44 is directed upward relative to the second storage portion 45, and a silicone resin is formed in the space formed between the inner wall of the second storage portion 45 and the capacitor 30b1. inject. Then, the silicone resin is filled in the gap between the inner wall of the second housing 45 and the capacitor 30 b 1 and the inside of the base 60. In this process, a force is applied to the base 60 in the direction of separating downward from the second storage portion 45. At this time, gravity corresponding to the weight of the base 60 itself and the weight of the silicone resin charged in the inside of the base 60 is applied to the base 60.
  • the gravity corresponding to at least the weight of the cap 60 itself and the weight of the silicone resin charged in the cap 60 is the cap 60.
  • the base 60 is prevented from being detached from the second storage unit 45 even if it is added. Then, the silicone resin is dried and solidified.
  • the lid 47 is attached so as to cover the upper opening 46 of the first storage portion 44.
  • the connector 71 is passed through the through hole 47 a of the lid 47 and the lid 47 is attached to the first housing portion 44, the connector 71 and a part of the feeder 70 are first through the through hole 47 a. It will be in the state where it was pulled out to the exterior of case 40.
  • the base 20 is fitted from the upper side of the second housing 50.
  • the lower end portion of the glove 80 is fitted into the gap formed between the upper end portion of the second housing 50 and the peripheral portion of the base 20, thereby attaching the glove 80 to the second housing 50.
  • the peripheral wall of the second storage portion 45 has a thickness distribution, and the engagement recesses P1 to P6 are portions other than the thinnest portion in the peripheral wall of the second storage portion 45. Is formed. As a result, the depths of the engagement concave portions P1 to P6 can be made deep, so that the attachment strength between the base 60 and the second storage portion 45 can be increased. In addition, since the thickness of the portion of the peripheral wall of the second storage portion 45 other than the portions where the engagement concave portions P1 to P6 are formed can be reduced, the internal space of the second storage portion 45 is widened accordingly. Therefore, a space for housing the lighting unit 30 can be easily secured.
  • the lighting unit 30 When the base 60 is attached to the socket of the lighting apparatus and energization is performed, the lighting unit 30 operates to supply power to the light emitting module 10, and the plurality of light emitting units 12 of the light emitting module 10 emit light.
  • the light emitted from the light emitting unit 12 passes through the globe 80 and is irradiated to the outside.
  • the heat generated in the light emitting portion 12 is mainly transmitted to the base 20 from almost the entire surface of the back surface of the light emitting module 10, conducted to the second housing 50 in contact with the peripheral portion of the base 20, and dissipated to the outside Be done. Also, part of the heat conducted to the second housing 50 is transmitted to the base 60 via the first housing 40 in contact with the second housing 50, and is dissipated from the base 60 to the lighting fixture via the socket .
  • the heat generated by the lighting unit 30 is conducted to the first housing 40 to which the lighting unit 30 is attached, and is dissipated from the base 60 through the socket to the lighting apparatus.
  • FIG. 4 is a perspective view of the lighting fixture 100 according to the present embodiment.
  • This lighting fixture 100 shows a garden light equipped with a lamp 1.
  • the lighting fixture 100 comprises a fixture body 101 and a base 102 for mounting the fixture body 101 on a wall C.
  • a socket (not shown) is provided in the instrument body 101, and a base 60 of the lamp 1 is attached to the socket.
  • installation of the lighting fixture 100 is performed by fixing the base 102 to the wall C, Moreover, the direction of the tool main body 100 can be changed with respect to the base 102, and the irradiation direction of light may be changed arbitrarily. it can.
  • the gap between the inner wall of the second housing portion 45 of the first housing 40 and the capacitor 30b1 was filled with the silicone resin which is a heat conductive resin. It is not limited to this.
  • the gap between the inner wall of the second housing 45 and the capacitor 30b1 may be hollow.
  • the lighting unit 30 includes two heat pipes 30c capable of transmitting heat generated by the electronic component 30 including the circuit board 30a and the capacitor 30b1.
  • a part may be stored in the second storage unit 45.
  • the occupancy rate of the heat pipe 30c in the second storage portion 45 is smaller than when the capacitor 30b1 is stored in the second storage portion 45, the thickness of the peripheral wall of the second storage portion 45 is reduced. It can be thicker than in the case of Form 1 (see FIGS. 6 (a) and (b)).
  • the bonding strength between the base 60 and the first housing 40 can be enhanced.
  • the heat generated by the lighting unit 30 is conducted to the base 70 through the heat pipe 30c.
  • this modification is not limited to the lamp
  • it may be a bulb-type lamp 3 provided with a beam splitter 90 as shown in FIG.
  • an electronic component for example, capacitor 30 b 1
  • a heat transfer member 30d in the form of a string may be provided between the two, and the heat generated by the electronic component having a large amount of heat generation may be directly conducted to the base 60 and dissipated. For example, as shown in FIG.
  • one end of a string-like heat conduction member 30 d is fixed to a portion connected to the capacitor 30 b 1 and protruding to the lower side of the circuit board 30 a, and an adhesive whose other end is a heat conductive resin It fixes to the insulation part 72 of the nozzle
  • the occupancy rate of the heat conduction member 30d in the second accommodation portion 45 accommodates the heat pipe 30c described in (2) above in the second accommodation portion 45. Since the size can be further reduced as compared with the case, the thickness of the peripheral wall of the second storage portion 45 can be further increased as compared with the modification described in the above (2).
  • the capacitor 30b1 constituting a part of the lighting unit 30 is housed in the second housing portion 45, and the peripheral wall of the second housing portion 45 has a thickness distribution based on the shape of the capacitor 30b1.
  • part in which the engagement recessed part P21, P22, P23 in the surrounding wall of the 2nd accommodating part 45 was formed is not limited to this. It may be formed to be thicker than the portion.
  • the thickness W4 of the portion where the engagement concave portions P21, P22 and P23 are formed is 3 mm.
  • the capacitor 30b1 constituting a part of the lighting unit 30 is housed in the second housing portion 45, and the peripheral wall of the second housing portion 45 has a thickness distribution based on the shape of the capacitor 30b1.
  • a capacitor 30b1 constituting a part of the lighting unit 30 In the case where there is only one, the thickness of the peripheral wall may be made thicker than that of the first embodiment in accordance with the outer peripheral shape of the capacitor 30b1. In this case, for example, the engagement recesses P61, P62,..., P612 may be formed at 12 locations in the peripheral wall of the second storage portion 45.
  • the thickness distribution of the peripheral wall of the second housing portion 45 is based on the shape enveloping the three capacitors 30b1. Should be set.
  • the engagement recess may be provided in each of the three portions of the peripheral wall of the second storage portion 45 which are thicker than the other portions. For example, as shown in FIG. 11, if the engagement concave portions P71, P72,..., P712 are formed in total 12 places at three places in each of three relatively thick portions in the peripheral wall of the second storage part 45 Good.
  • the present invention can be widely used in lighting in general.

Abstract

A lamp (1) comprises: a LED module (10); a lighting unit (30) that powers the LED module (10); an enclosure (40) that has a first housing part (44) that houses positions other than a capacitor (30b1) of the lighting unit (30), and a second housing part (45) that houses the capacitor (30b1) and is formed with engaging concave parts (P1 to P6) on an outer wall; and a base (60) that has engaging convex parts (61a) on an inner wall and that is fixed to the second housing part (45) by engaging the engaging convex parts (61a) to the engaging concave parts (P1 to P6) in a state of being fitted over the second housing part (45). A peripheral wall of the second housing part (45) has a thickness distribution, and the engaging concave parts (P1 to P6) are formed in the positions on the peripheral wall of the second housing part (45), excluding the thinnest positions.

Description

ランプおよび照明器具Lamps and lighting equipment
 本発明は、LED(発光ダイオード)等の発光素子を光源として用いたランプおよびこれを用いた照明器具に関する。 The present invention relates to a lamp using a light emitting element such as an LED (light emitting diode) as a light source and a lighting apparatus using the same.
 従来から、LEDを点灯させるための点灯ユニットが収納される筐体と、筐体の一端側を覆うように取着された口金とを備えたランプが提案されている(特許文献1参照)。 Conventionally, a lamp has been proposed that includes a housing in which a lighting unit for lighting an LED is housed, and a base attached so as to cover one end side of the housing (see Patent Document 1).
 この種のランプには、口金が取着される部位が円筒状に形成された合成樹脂製の筐体と、当該部位に対応して有底円筒状に形成された口金とを備えたランプがある。 In this type of lamp, a lamp provided with a case made of a synthetic resin in which a portion to which a mouthpiece is attached is formed in a cylindrical shape, and a mouthpiece formed in a cylindrical shape with a bottom corresponding to the portion is there.
 このランプは、組み立てる際、口金を筐体の一端側に被せた状態で、口金の端部の周方向における複数箇所をかしめることにより口金を筐体に取着する。口金の端部をかしめると、口金の周壁に係合凸部が形成されるとともに、筐体の周壁における係合凸部に対応する部位に係合凹部が形成される。そして、この係合凸部が係合凹部に係合した形で、口金が筐体に取着される。 In assembling the lamp, the cap is attached to the housing by caulking a plurality of places in the circumferential direction of the end of the cap in a state where the cap is covered on one end side of the housing. When the end of the mouthpiece is crimped, an engagement convex portion is formed on the peripheral wall of the mouth ring, and an engagement recess is formed on a portion of the peripheral wall of the housing corresponding to the engagement convex portion. Then, the base is attached to the housing in a form in which the engagement convex portion is engaged with the engagement concave portion.
特開2010-129275号公報JP, 2010-129275, A
 ところで、筐体内における口金の内側に相当する部位には、点灯ユニットの一部を構成する電子部品等が収納されることがある。この場合、当該部位(以下、収納部と称す。)の内径寸法は、収納部に収納される電子部品等の径方向における最大寸法で定まることになる。一方、ランプの口金の大きさは規格で決まっており、上記収納部の外形寸法は当該規格により所定の大きさに規定されてしまう。そうすると、上記収納部に収納される電子部品等の最大寸法が大きくなると、その分、上記収納部の周壁の厚みが薄くなる。 By the way, the electronic component etc. which comprise a part of lighting unit may be accommodated in the site | part corresponded to the inner side of the nozzle | cap | die in a housing | casing. In this case, the inner diameter dimension of the portion (hereinafter referred to as the storage portion) is determined by the maximum dimension in the radial direction of the electronic component or the like stored in the storage portion. On the other hand, the size of the base of the lamp is determined by the standard, and the external dimension of the storage section is defined to a predetermined size by the standard. Then, as the maximum dimension of the electronic component and the like stored in the storage portion increases, the thickness of the peripheral wall of the storage portion decreases accordingly.
 これにより、口金を筐体に取着する場合、口金の端部をかしめるときに加える力も弱くせざるを得ない。これは、かしめる力を強くし過ぎると、上記収納部の周壁を破壊してしまうおそれがあるからである。 As a result, when attaching the base to the housing, the force applied when caulking the end of the base must also be weakened. This is because if the caulking force is increased too much, the peripheral wall of the storage portion may be broken.
 しかしながら、使用者がランプを照明器具に取り付ける際やランプの組み立て時において、口金に筐体から離脱する方向への力が加わることがある。これに対して、係合凹部の深さおよび係合凸部の突出量を大きくして、口金と筐体との取着強度を高めて、口金が上記収納部からの離脱を防止することが有効である。そして、係合凹部の深さおよび係合凸部の突出量を大きくしようとすると、その分、上記収納部の周壁における係合凹部を形成する部位の厚みを厚くする必要がある。 However, when the user attaches the lamp to the luminaire or assembles the lamp, a force may be applied to the base in a direction of separating from the housing. On the other hand, the depth of the engagement concave portion and the protrusion amount of the engagement convex portion are increased to increase the attachment strength between the mouthpiece and the housing, and the mouthpiece is prevented from being separated from the storage portion. It is valid. Then, in order to increase the depth of the engagement recess and the protrusion amount of the engagement protrusion, it is necessary to increase the thickness of the portion forming the engagement recess in the peripheral wall of the storage portion.
 結局、収納部には、内部スペースをある程度確保しつつも、周壁における係合凹部が形成される部位の厚みが厚くなっていることが要求される。 After all, it is required that the thickness of the portion where the engagement concave portion is formed in the peripheral wall is thickened in the storage portion while securing an internal space to some extent.
 本発明は、点灯ユニットを収納するスペースが確保し易く且つ口金と筐体との取着強度を高めることができるランプおよび照明器具を提供することを目的とする。 An object of the present invention is to provide a lamp and a lighting fixture which can easily secure a space for housing a lighting unit and can increase the attachment strength between a base and a housing.
 本発明に係るランプは、半導体発光素子を有する光源と、光源を点灯させる点灯ユニットと、点灯ユニットの第1部位を収納する第1収納部および点灯ユニットの第1部位以外の第2部位を収納し且つ外壁に係合凹部が形成されてなる第2収納部を有する筐体と、内壁に係合凸部を有し、第2収納部に外嵌された状態で、係合凸部を係合凹部に係合することで第2収納部に取着される口金とを備え、第2収納部の周壁は、厚み分布を有し、係合凹部が、第2収納部の周壁における最も厚みが薄い部位を除く部位に形成されてなる。 A lamp according to the present invention stores a light source having a semiconductor light emitting element, a lighting unit for lighting the light source, a first storage portion for storing a first portion of the lighting unit, and a second portion other than the first portion of the lighting unit And a housing having a second storage portion in which an outer wall is formed with an engagement recess, and an inner wall having an engagement convex portion, the engagement convex portion being engaged with the second storage portion. And a base attached to the second storage portion by engaging with the mating recess, the peripheral wall of the second storage portion has a thickness distribution, and the engagement concave portion is the most thickness of the peripheral wall of the second storage portion Is formed in the area except for the thin area.
 本構成によれば、第2収納部の周壁が厚み分布を有し、係合凹部が、第2収納部の周壁における最も厚みが薄い部位を除く部位に形成されてなることにより、係合凹部を深さを深くすることができるので、口金と第2収納部との取着強度を高くすることができる。また、第2収納部の周壁における、係合凹部が形成される部位以外の部位の厚みを薄くすることができるので、その分、第2収納部の内部スペースを広くすることができるから、点灯ユニットを収納するスペースが確保し易くなる。 According to this configuration, the peripheral wall of the second storage portion has a thickness distribution, and the engagement concave portion is formed at a portion other than the thinnest portion in the peripheral wall of the second storage portion, whereby the engagement concave portion is formed. Since the depth can be increased, the attachment strength between the base and the second housing can be increased. In addition, since the thickness of a portion other than the portion where the engagement recess is formed in the peripheral wall of the second storage portion can be reduced, the internal space of the second storage portion can be increased by that amount. It becomes easy to secure the space which accommodates the unit.
 本発明に係るランプは、上記厚み分布が、第2収納部の内側に配置される第2部位の形状に基づくものであってもよい。 In the lamp according to the present invention, the thickness distribution may be based on the shape of a second portion disposed inside the second storage portion.
 本構成によれば、第2収納部の内壁と第2の部位との間に生じる隙間の体積を小さくすることができるので、第2収納部の内壁と第2の部位との間を空洞としても放熱性を向上させることができるから、第2収納部の内壁と第2の部位との間に熱伝導性部材を介在させる必要がない。これにより、部品点数の削減によるコスト低減を図ることができる。 According to this configuration, it is possible to reduce the volume of the gap generated between the inner wall of the second storage portion and the second portion, so that the space between the inner wall of the second storage portion and the second portion is a cavity. Also, since the heat dissipation can be improved, it is not necessary to interpose a thermally conductive member between the inner wall of the second housing and the second portion. As a result, the cost can be reduced by reducing the number of parts.
 また、本発明に係るランプは、上記係合凹部および上記係合凸部が、上記口金を上記第2収納部に外嵌した状態で、口金の一部をかしめることにより形成されてなるものであってもよい。 Further, in the lamp according to the present invention, the engagement concave portion and the engagement convex portion are formed by caulking a part of the mouthpiece in a state in which the mouthpiece is externally fitted to the second storage portion. It may be
 本構成によれば、係合凹部および係合凸部を比較的容易に形成することができるので、組み立て性の向上を図ることができ、ひいては組み立てコストの低減を図ることができる。 According to this configuration, since the engagement recess and the engagement protrusion can be formed relatively easily, the assemblability can be improved, and as a result, the assembly cost can be reduced.
 また、本発明に係るランプは、上記第2収納部が、熱伝導性樹脂で充填されてなるものであってもよい。 In the lamp according to the present invention, the second storage portion may be filled with a heat conductive resin.
 本構成によれば、点灯ユニットの一部から熱伝導性樹脂を介して口金へ熱伝導されるので、放熱性の向上を図ることができる。 According to this configuration, since the heat is conducted from a part of the lighting unit to the die via the heat conductive resin, the heat dissipation can be improved.
 また、本発明に係るランプは、上記点灯ユニットが、複数の電子部品が実装される実装基板を備え、上記第2収納部が、少なくとも1つの電子部品を収納するものであってもよい。 In the lamp according to the present invention, the lighting unit may include a mounting substrate on which a plurality of electronic components are mounted, and the second storage unit may store at least one electronic component.
 本構成によれば、電子部品と第2収納部の内壁との間の距離を近づけることができるので、電子部品の放熱性の向上を図ることができる。 According to this configuration, since the distance between the electronic component and the inner wall of the second housing can be reduced, the heat dissipation of the electronic component can be improved.
 また、本発明に係るランプは、上記点灯ユニットが、上記実装基板で発生する熱を放熱するためのヒートパイプとを備え、上記第2収納部が、上記ヒートパイプの一部を収納するものであってもよい。 In the lamp according to the present invention, the lighting unit includes a heat pipe for dissipating heat generated by the mounting substrate, and the second storage portion stores a part of the heat pipe. It may be.
 また、本発明は、上記のランプと、当該ランプの前記口金が装着されるソケットを有する器具本体とを備える照明器具であってもよい。 In addition, the present invention may be a luminaire including the above-described lamp and an instrument body having a socket to which the base of the lamp is attached.
 本構成によれば、点灯ユニットで発生した熱の一部を口金およびソケットを介して照明器具にも伝達することができるので、照明器具全体の放熱性を向上させることができる。 According to this configuration, a part of the heat generated in the lighting unit can be transmitted to the lighting apparatus through the base and the socket, so that the heat dissipation of the entire lighting apparatus can be improved.
実施の形態1に係るランプの斜視図。1 is a perspective view of a lamp according to Embodiment 1. FIG. 実施の形態1に係るランプの断面図。Sectional drawing of the lamp | ramp which concerns on Embodiment 1. FIG. 実施の形態1に係るランプの口金を外した状態を示し、(a)は、斜め下方から見た斜視図、(b)は、平面図。The state which removed the nozzle | cap | die of the lamp | ramp which concerns on Embodiment 1 is shown, (a) is the perspective view seen from diagonally downward, (b) is a top view. 実施の形態2に係る照明器具の斜視図。The perspective view of the lighting fixtures which concern on Embodiment 2. FIG. 変形例に係るランプの断面図。Sectional drawing of the lamp | ramp which concerns on a modification. 変形例に係るランプの口金を外した状態を示し、(a)は、斜め下方から見た斜視図、(b)は、平面図。The state which removed the nozzle | cap | die of the lamp | ramp which concerns on a modification is shown, (a) is the perspective view seen from diagonally downward, (b) is a top view. 変形例に係るランプの断面図。Sectional drawing of the lamp | ramp which concerns on a modification. 変形例に係るランプの断面図。Sectional drawing of the lamp | ramp which concerns on a modification. 変形例に係るランプの口金を外した状態を示し、(a)は、斜め下方から見た斜視図、(b)は、平面図。The state which removed the nozzle | cap | die of the lamp | ramp which concerns on a modification is shown, (a) is the perspective view seen from diagonally downward, (b) is a top view. 変形例に係るランプの口金を外した状態を示し、(a)は、斜め下方から見た斜視図、(b)は、平面図。The state which removed the nozzle | cap | die of the lamp | ramp which concerns on a modification is shown, (a) is the perspective view seen from diagonally downward, (b) is a top view. 変形例に係るランプの口金を外した状態を示し、(a)は、斜め下方から見た斜視図、(b)は、平面図。The state which removed the nozzle | cap | die of the lamp | ramp which concerns on a modification is shown, (a) is the perspective view seen from diagonally downward, (b) is a top view.
<実施の形態1>
 以下、実施の形態1に係るランプ1の構成について図1および図2を用いて説明する。
Embodiment 1
Hereinafter, the configuration of the lamp 1 according to Embodiment 1 will be described with reference to FIGS. 1 and 2.
 図1および図2に示すように、ランプ1は、白熱電球の代替品となるLEDランプであって、光源としての発光モジュール10と、発光モジュール10が搭載された基台20と、発光モジュール10を点灯させるための点灯ユニット30と、点灯ユニット30を収容した第1筐体40と、第1筐体40の一部を覆うように取着された第2筐体50と、点灯ユニット30と電気的に接続された口金60と、第2筐体50の上側に取着されたグローブ80とを備える。また、点灯ユニット30からは、発光モジュール10に電力を供給するための給電線70が導出している。このランプ1では、グローブ80、第1筐体40、第2筐体50および口金60とから外囲器が構成されており、発光モジュール10および基台20が、この外囲器内に収容される。 As shown in FIGS. 1 and 2, the lamp 1 is an LED lamp that is an alternative to an incandescent lamp, and includes a light emitting module 10 as a light source, a base 20 on which the light emitting module 10 is mounted, and a light emitting module 10 A lighting unit 30 for lighting the light, a first housing 40 accommodating the lighting unit 30, a second housing 50 attached so as to cover a part of the first housing 40, the lighting unit 30, and The base 60 electrically connected, and the glove 80 attached to the upper side of the second housing 50 are provided. Further, from the lighting unit 30, a feed line 70 for supplying power to the light emitting module 10 is derived. In the lamp 1, an envelope is formed of the globe 80, the first housing 40, the second housing 50, and the base 60, and the light emitting module 10 and the base 20 are accommodated in the envelope. Ru.
 発光モジュール10は、平面視略円形の実装基板11と、実装基板11上に配設された複数(図1では36個)の発光部12とを備える。 The light emitting module 10 includes a mounting substrate 11 having a substantially circular shape in plan view, and a plurality of (36 in FIG. 1) light emitting units 12 disposed on the mounting substrate 11.
 発光部12は、実装基板11に実装されたLEDからなる半導体発光素子(図示せず)と、それら半導体発光素子を被覆するように実装基板11上に設けられた封止体12aとから構成される。ここで、LEDは、青色光を出射する青色LEDであり、封止体12aは、青色光を黄色光に波長変換する蛍光体粒子が混入された透光性材料で形成されている。そして、LEDから出射された青色光の一部が封止体12aによって黄色光に波長変換され、未変換の青色光と変換後の黄色光との混色により生成される白色光が発光モジュール10から出射される。なお、発光部12は、例えば、紫外線発光の半導体発光素子と三原色(赤色、緑色、青色)に発光する各色蛍光体粒子とを組み合わせたものでも良い。さらに、封止体12aに用いられる波長変換材料としては、半導体、金属錯体、有機染料、顔料など、ある波長の光を吸収し、吸収した光とは異なる波長の光を発する物質を含んでいる材料を用いても良い。なお、本実施の形態では、半導体発光素子はLEDであるが、半導体発光素子は、例えば、LD(レーザダイオード)であっても良く、EL素子(エレクトリックルミネッセンス素子)であっても良い。 The light emitting unit 12 includes a semiconductor light emitting element (not shown) formed of an LED mounted on the mounting substrate 11 and a sealing body 12 a provided on the mounting substrate 11 so as to cover the semiconductor light emitting elements. Ru. Here, the LED is a blue LED that emits blue light, and the sealing body 12 a is formed of a translucent material in which phosphor particles for converting the wavelength of blue light into yellow light are mixed. Then, a part of the blue light emitted from the LED is wavelength-converted to yellow light by the sealing body 12 a, and white light generated by mixing of unconverted blue light and converted yellow light is emitted from the light emitting module 10 It is emitted. The light emitting unit 12 may be, for example, a combination of a semiconductor light emitting element emitting ultraviolet light and phosphor particles of each color that emits light in three primary colors (red, green, and blue). Furthermore, the wavelength conversion material used for the sealing body 12a includes a substance such as a semiconductor, a metal complex, an organic dye, or a pigment that absorbs light of a certain wavelength and emits light of a wavelength different from the absorbed light. You may use a material. In the present embodiment, the semiconductor light emitting element is an LED, but the semiconductor light emitting element may be, for example, an LD (laser diode) or an EL element (electric luminescence element).
 また、発光部12は、実装基板11の周方向に沿って等間隔に32個略円環状に配設されるとともに、後述の貫通孔11aの外周に沿って等間隔に4個配設されている。なお、本実施の形態において環状とは、略円環状だけでなく、三角形、四角形、五角形など多角形の環状も含まれる。したがって、半導体発光素子12は、例えば楕円や多角形の環状に実装されていても良い。 Moreover, while 32 light-emitting parts 12 are arrange | positioned in a substantially annular shape at equal intervals along the circumferential direction of the mounting board 11, four are arrange | positioned at equal intervals along the outer periphery of the below-mentioned through-hole 11a. There is. In the present embodiment, the term "annular" includes not only substantially annular but also polygonal annular rings such as triangles, quadrilaterals, and pentagons. Therefore, the semiconductor light emitting device 12 may be mounted in, for example, an elliptical or polygonal ring shape.
 実装基板11は、発光部12が実装される面側に点灯ユニット30から給電される電力を受電するための受電端子11bが設けられている。また、実装基板11は、略中央部に、実装基板11の厚み方向に貫通し且つ点灯ユニット30から導出される給電線70を挿通するための平面視円形の貫通孔11aが貫設されている。 The mounting substrate 11 is provided with a power receiving terminal 11 b for receiving the power supplied from the lighting unit 30 on the side on which the light emitting unit 12 is mounted. The mounting board 11 has a circular through-hole 11a in a plan view circular shape for penetrating the feeding board 70 which penetrates in the thickness direction of the mounting board 11 and is led out from the lighting unit 30 at substantially the center portion. .
 基台20は、略円板状に形成されてなり、上面に発光モジュール10が搭載されている。ここで、発光モジュール10は、3つの螺子13により基台20に固定されている。基台20には、その略中央部に、基台20の厚み方向に貫通し且つ給電線70を挿通するための平面視円形の貫通孔20aが貫設されている。この貫通孔20aの内径は、コネクタ71を挿通できる程度の大きさに形成されている。これにより、ランプの組み立て容易性を向上させることができる。また、基台20の下方側端部の外周縁は、第2筐体50の内周面53の形状にあわせてテーパ形状となっている。そのテーパ面24が第2筐体50の内周面53と面接触しているため、発光モジュール10から基台20へ伝搬した熱が、さらに第2筐体50へ伝導し易くなっている。即ち、発光モジュール10で発生した熱は、主に、基台20および第2筐体50を介し、さらに第1筐体40の小径部45を介して口金60へ伝導し、口金60から照明器具(不図示)側へ放熱される。この基台20は、金属材料で一体成形されてなる。金属材料としては、例えばAl、Ag、Au、Ni、Rh、Pd、またはそれらの内の2以上からなる合金、またはCuとAgの合金などが考えられる。これら金属材料は、熱伝導性が良好であるため、発光モジュール10で発生した熱を第2筐体50に効率良く伝導させることができる。なお、基台20は、熱伝導性の良い樹脂材料で形成されていてもよい。また、基台20は、一対成形ではなく、別パーツとして成形されたものを、ねじ止め、接着、係合などにより組み立てたものであっても良い。なお、基台20は、円板状に限定されず、楕円や多角形の環状であっても良い。 The base 20 is formed in a substantially disc shape, and the light emitting module 10 is mounted on the upper surface. Here, the light emitting module 10 is fixed to the base 20 by three screws 13. In the base 20, a through hole 20a having a circular shape in a plan view and penetrating through the thickness direction of the base 20 and inserting the feed wire 70 is formed in a substantially central portion thereof. The inner diameter of the through hole 20 a is formed to be large enough to allow the connector 71 to be inserted therethrough. This makes it possible to improve the ease of assembly of the lamp. Further, the outer peripheral edge of the lower side end of the base 20 has a tapered shape in accordance with the shape of the inner peripheral surface 53 of the second housing 50. Since the tapered surface 24 is in surface contact with the inner peripheral surface 53 of the second housing 50, the heat transmitted from the light emitting module 10 to the base 20 is more easily conducted to the second housing 50. That is, the heat generated in the light emitting module 10 is conducted to the base 60 mainly through the base 20 and the second housing 50 and further through the small diameter portion 45 of the first housing 40, and from the base 60 to the lighting fixture Heat is dissipated to the side (not shown). The base 20 is integrally formed of a metal material. As the metal material, for example, Al, Ag, Au, Ni, Rh, Pd, an alloy of two or more of them, an alloy of Cu and Ag, or the like can be considered. Since these metal materials have good thermal conductivity, the heat generated by the light emitting module 10 can be efficiently conducted to the second housing 50. The base 20 may be formed of a resin material having good thermal conductivity. Further, the base 20 may be assembled by screwing, bonding, engagement, or the like, instead of being molded as a pair, but molded as a separate part. The base 20 is not limited to the disk shape, and may be an oval or polygonal ring.
 点灯ユニット30は、半導体発光素子を点灯させるためのものであって、回路基板30aと、当該回路基板30aに実装された各種の電子部品30bとを有している。そして、この電子部品30bには、発熱部品であるコンデンサ30b1が含まれる。なお、図2では一部の電子部品にのみ符号を付している。点灯ユニット30は、第1筐体40内に収容されており、例えば、ネジ止め、接着、係合などにより第1筐体40に固定されている。 The lighting unit 30 is for lighting a semiconductor light emitting element, and includes a circuit board 30a and various electronic components 30b mounted on the circuit board 30a. The electronic component 30b includes a capacitor 30b1 which is a heat-generating component. In FIG. 2, only some electronic components are denoted by reference numerals. The lighting unit 30 is accommodated in the first housing 40, and is fixed to the first housing 40 by, for example, screwing, bonding, and engagement.
 ところで、点灯ユニット30は、熱に弱い電子部品(例えば、コンデンサ30b1)が発光モジュール10から遠い下側に位置し、熱に強い電子部品が発光モジュール10に近い上方側に位置するように配置されている。このようにすれば、コンデンサ30b1等の熱に弱い電子部品が発光モジュール10で発生する熱によって熱破壊されにくくなるという利点がある。 By the way, the lighting unit 30 is disposed such that the heat-sensitive electronic component (for example, the capacitor 30b1) is located on the lower side far from the light emitting module 10 and the heat-resistant electronic component is located on the upper side near the light emitting module 10 ing. In this way, there is an advantage that the electronic component which is weak to the heat such as the capacitor 30b1 is hardly thermally destroyed by the heat generated in the light emitting module 10.
 点灯ユニット30と口金60とは、電気配線31,32によって電気的に接続されている。電気配線31は、第1筐体40の内壁とコンデンサ30b1との間に生じた隙間S1を通って、口金60のシェル部61と接続されている。また、電気配線32は、第1筐体40の内壁とコンデンサ30b1との間に生じた隙間S2を通って、口金60のアイレット部63と接続されている。また、点灯ユニット30と発光モジュール10とは、給電線70によって電気的に接続されている。この給電線70の先端部には、コネクタ71が設けらており、発光モジュール10の回路基板11上に配設された受電端子11bに接続されている。 The lighting unit 30 and the base 60 are electrically connected by the electric wires 31 and 32. The electrical wiring 31 is connected to the shell portion 61 of the base 60 through a gap S1 generated between the inner wall of the first housing 40 and the capacitor 30b1. Further, the electrical wiring 32 is connected to the eyelet portion 63 of the base 60 through a gap S2 generated between the inner wall of the first housing 40 and the capacitor 30b1. Further, the lighting unit 30 and the light emitting module 10 are electrically connected by a feed line 70. A connector 71 is provided at the tip of the feed line 70 and is connected to a power receiving terminal 11 b disposed on the circuit board 11 of the light emitting module 10.
 第1筐体40は、両側が開口した略円筒形状であって、大径の第1収納部44と、小径の第2収納部45と、蓋体47とで構成される。第1筐体40の上部に位置する第1収納部44には、点灯ユニット30の大半が収容されている。一方、第1筐体40の下部に位置する第2収納部45には、口金60が外嵌されており、第1筐体40の下側開口43が塞がれている。また、第1収納部44の上側開口46は、略円板状の蓋体47で塞がれている。この蓋体47の略中央部には、蓋体47の厚み方向に貫通し且つ点灯ユニット30から導出される給電線70が挿通される貫通孔47aが設けられている。ここで、実装基板11に設けられた貫通孔11a、基台20に設けられた貫通孔20aおよび蓋体47に設けられた貫通孔47aは、ランプ1の光軸方向において互いに重なっている。なお、第1筐体40は、樹脂材料からなる絶縁性材料で形成されている。 The first housing 40 has a substantially cylindrical shape with both sides open, and includes a large diameter first storage portion 44, a small diameter second storage portion 45, and a lid 47. Most of the lighting unit 30 is housed in the first housing portion 44 located in the upper portion of the first housing 40. On the other hand, the base 60 is externally fitted in the second housing portion 45 located at the lower part of the first housing 40, and the lower opening 43 of the first housing 40 is closed. Further, the upper opening 46 of the first storage portion 44 is closed by a substantially disc-like lid 47. A substantially central portion of the lid 47 is provided with a through hole 47 a which penetrates in the thickness direction of the lid 47 and into which the feed line 70 led from the lighting unit 30 is inserted. Here, the through holes 11 a provided in the mounting substrate 11, the through holes 20 a provided in the base 20, and the through holes 47 a provided in the lid 47 overlap with each other in the optical axis direction of the lamp 1. The first housing 40 is formed of an insulating material made of a resin material.
 ところで、第2収納部45の周壁は、厚み分布を有し、当該厚み分布は、第2収納部45の内側に配置されるコンデンサ30b1の形状に基づくものである。即ち、第2収納部45の周壁は、その内壁が平面視でコンデンサ30b1の外壁に沿うように形成されている。具体的には、2つのコンデンサ30b1の並び方向の両端側に位置する周壁の厚みW0に比べて、当該並び方向に交差する方向の両端側に位置する周壁の厚み(例えば、W1、W2)のほうが厚くなっている。ここで、口金60を第2収納部45に取着するための係合凹部P1乃至P6は、図3(a)および(b)に示すように、第2収納部45の周壁における厚みが最も薄い部位以外の部位に形成される。なお、係合凹部P1乃至P6は、後述するように、口金60を第2収納部45に外嵌した状態で、口金60の上端部における係合凹部P1乃至P6が形成される部位に対応する部位をかしめることで、口金60の上端部に形成された係合凸部60aを第2収納部45の外周面にめり込ませることにより形成される。従って、係合凹部P1乃至P6が形成される部位の厚みW1、W2は、口金60の上端部に形成された係合凸部60aを第2収納部45の外周面にめり込ませたときに、係合凹部P1乃至P6が形成される部位に加わる応力により破断が生じない程度の厚みとなっている。 By the way, the peripheral wall of the second housing portion 45 has a thickness distribution, and the thickness distribution is based on the shape of the capacitor 30 b 1 disposed inside the second housing portion 45. That is, the peripheral wall of the second housing portion 45 is formed such that the inner wall thereof is along the outer wall of the capacitor 30b1 in plan view. Specifically, the thickness (for example, W1, W2) of the peripheral wall positioned at both ends in the direction intersecting the arranging direction is smaller than the thickness W0 of the peripheral wall positioned at both ends in the arranging direction of the two capacitors 30b1. It is thicker. Here, as shown in FIGS. 3A and 3B, the engaging recesses P1 to P6 for attaching the base 60 to the second housing portion 45 have the largest thickness in the peripheral wall of the second housing portion 45. It is formed at a site other than the thin site. The engagement recesses P1 to P6 correspond to portions where the engagement recesses P1 to P6 are formed in the upper end portion of the mouthpiece 60 in a state where the mouthpiece 60 is externally fitted to the second housing 45 as described later. By caulking the portion, the engagement convex portion 60 a formed on the upper end portion of the mouthpiece 60 is formed by being embedded in the outer peripheral surface of the second storage portion 45. Therefore, when thickness W1 and W2 of the part where engagement concave part P1-P6 is formed when the engagement convex part 60a formed in the upper end of mouthpiece 60 is made to squeeze in the peripheral face of the 2nd seat 45 In addition, the stress applied to the portions where the engagement recesses P1 to P6 are formed has a thickness that does not cause breakage.
 また、使用者がランプ1を照明器具に取り付ける際やランプ1の組み立て時において、ランプ1の組み立て工程において、口金60に第2収納部45から離脱する方向への力が加わる場合がある。このとき、係合凹部の深さおよび係合凸部の突出量が小さく、口金60と第2収納部45との取着強度が十分でないと、口金が第2収納部から離脱してしまうおそれがある。そこで、本実施の形態では、使用者がランプ1を照明器具に取り付ける際や組み立て時において、口金60に第2収納部45から離脱する方向へ加わり得る力の範囲(以下、加力範囲と称す。)を予め予測し、この加力範囲内では、口金60が第2収納部45から離脱しないように、周壁における係合凹部P1乃至P6が形成される部位の厚みW1、W2を決めている。 In addition, when the user attaches the lamp 1 to the lighting fixture or assembles the lamp 1, a force may be applied to the base 60 in the direction of separating from the second storage 45 in the assembly process of the lamp 1. At this time, if the depth of the engagement concave portion and the amount of protrusion of the engagement convex portion are small and the attachment strength between the mouthpiece 60 and the second storage portion 45 is not sufficient, the mouthpiece may be detached from the second storage portion There is. Therefore, in the present embodiment, when the user attaches the lamp 1 to the lighting fixture or at the time of assembly, a range of force that can be applied to the base 60 in a direction of separating from the second storage portion 45 (hereinafter referred to as an applied force range In this application range, the thickness W1 and W2 of the portions where the engagement recesses P1 to P6 are formed in the peripheral wall are determined so that the mouthpiece 60 is not separated from the second storage portion 45. .
 図3(b)に示すように、第2収納部45の半径方向の厚みが、係合凹部P1,P4が形成される部位ではW1=3mm、係合凹部P2,P3,P5,P6が形成される部位ではW2=4mmとなっている。また、2つのコンデンサ30b1の並び方向の両端側に位置する周壁の厚みW0は、2mmとなっている。これにより、係合凹部P1乃至P6が形成される部位の強度を高めることができるので、第2収納部45と口金60との接合部分の強度の高めることができるので、ランプ1の耐久性を高めることができる。 As shown in FIG. 3B, the thickness in the radial direction of the second storage portion 45 is W1 = 3 mm at the portions where the engaging recesses P1 and P4 are formed, and the engaging recesses P2, P3, P5 and P6 are formed. W2 = 4 mm at the site where the Further, the thickness W0 of the peripheral wall positioned on both ends in the direction in which the two capacitors 30b1 are arranged is 2 mm. Thereby, the strength of the portion where the engagement concave portions P1 to P6 are formed can be enhanced, and hence the strength of the joint portion between the second housing portion 45 and the base 60 can be enhanced. Therefore, the durability of the lamp 1 can be improved. It can be enhanced.
 なお、本実施の形態では、第2収納部45における6箇所に係合凹部P1乃至P6が設けられている例について説明したが、これに限定されるものではなく、例えば、図3における各係合凹部P1乃至P6それぞれに隣接した位置に係合凹部を1つずつ追加で設けることにより、第2収納部45における12箇所の位置に係合凹部が設けられてなる構成であってもよい。本構成によれば、口金60と第2収納部45との取着強度を高めることができる。 In the present embodiment, an example in which the engagement concave portions P1 to P6 are provided at six places in the second storage portion 45 has been described, but the present invention is not limited to this. By additionally providing one engagement recess at a position adjacent to each of the joint recesses P1 to P6, the engagement recess may be provided at twelve positions in the second storage portion 45. According to this configuration, the attachment strength between the base 60 and the second storage unit 45 can be enhanced.
 第2筐体50は、両端が開口し上方から下方へ向けて縮径した略円筒形状を有する。この第2筐体50は、例えば金属材料からなり、金属材料としては、例えばAl、Ag、Au、Ni、Rh、Pd、またはそれらの内の2以上からなる合金、またはCuとAgの合金などが考えられる。これら金属材料は、熱伝導性が良好であるため、第2筐体50に伝搬した熱を効率良く口金60側に伝搬させることができる。なお、第2筐体50の材料は、金属材料に限定されず、例えば熱伝導率の高い樹脂材料などであっても良い。 The second housing 50 has a substantially cylindrical shape whose both ends are open and whose diameter is reduced from the upper side to the lower side. The second housing 50 is made of, for example, a metal material, and as the metal material, for example, Al, Ag, Au, Ni, Rh, Pd, an alloy of two or more of them, an alloy of Cu and Ag, etc. Is considered. Since these metal materials have good thermal conductivity, the heat transmitted to the second housing 50 can be efficiently transmitted to the base 60 side. The material of the second housing 50 is not limited to a metal material, and may be, for example, a resin material having a high thermal conductivity.
 口金60は、ランプ1が照明器具に取り付けられ点灯された際に、照明器具のソケットから電力を受けるための部材である。口金60の種類は、特に限定されるものではないが、例えばエジソンタイプであるE26口金やE17口金が挙げられる。口金60は、略円筒形状であって外周面が雄ネジとなっているシェル部61と、シェル部61に絶縁部62を介して装着されたアイレット部63とを備える。シェル部61と第2筐体50との間には絶縁部材64が介在している。 The base 60 is a member for receiving power from the light fixture socket when the lamp 1 is attached to the light fixture and turned on. The type of the base 60 is not particularly limited, and examples thereof include an Edison type E26 base and an E17 base. The base 60 has a shell portion 61 which has a substantially cylindrical shape and whose outer peripheral surface is an external thread, and an eyelet portion 63 attached to the shell portion 61 via the insulating portion 62. An insulating member 64 is interposed between the shell 61 and the second housing 50.
 グローブ80は、その開口側端部を第2筐体50の上方側端部内に圧入することにより、発光モジュール10の上方を覆った状態で、第2筐体50の上方側開口を塞ぐようにして、第2筐体50の上方に取り付けられている。なお、グローブ80の形状は、A型の電球のバルブを模した形状に限定されず、どのような形状であっても良い。また、グローブ80は接着剤などにより第2筐体50に固定されていても良い。また、グローブ80は、ガラス、樹脂材料等で形成されており、その内面82には、発光モジュール10から発せられた光を拡散させる拡散処理、例えば、シリカや白色顔料等による拡散処理が施されている。グローブ80の内面82に入射した光はグローブ80を透過しグローブ80の外部へと取り出される。 The glove 80 is configured to close the upper opening of the second housing 50 in a state of covering the upper side of the light emitting module 10 by press-fitting the opening end thereof into the upper end of the second housing 50. Is mounted above the second housing 50. The shape of the globe 80 is not limited to the shape imitating the bulb of the A-type light bulb, and may be any shape. The glove 80 may be fixed to the second housing 50 by an adhesive or the like. Further, the globe 80 is formed of glass, a resin material or the like, and the inner surface 82 thereof is subjected to a diffusion treatment for diffusing the light emitted from the light emitting module 10, for example, a diffusion treatment with silica or a white pigment ing. The light incident on the inner surface 82 of the globe 80 is transmitted through the globe 80 and taken out of the globe 80.
 本実施の形態に係るランプ1の組み立て方法について説明する。 A method of assembling the lamp 1 according to the present embodiment will be described.
 まず、点灯ユニット30を第1筐体40内に配置する。このとき、点灯ユニット30の一部を構成するコンデンサ30b1が、第2収納部45の内側に配置される。また、点灯ユニット30から導出される電気配線31,32を第2収納部45の内壁とコンデンサ30b1との間に形成される隙間S1,S2に通して、第2収納部45における第1収納部44側とは反対側に導出させる。 First, the lighting unit 30 is disposed in the first housing 40. At this time, the capacitor 30 b 1 that constitutes a part of the lighting unit 30 is disposed inside the second storage unit 45. In addition, the first storage portion in the second storage portion 45 is passed through the electric wires 31 and 32 drawn from the lighting unit 30 through the gaps S1 and S2 formed between the inner wall of the second storage portion 45 and the capacitor 30b1. Lead out to the opposite side to the 44 side.
 次に、電気配線31,32の先端部を口金60におけるシェル部61およびアイレット部63それぞれに半田付け等を行うことにより接続し、口金60を第1筐体40の第2収納部45に外嵌させる。 Next, the tips of the electric wires 31 and 32 are connected to the shell 61 and the eyelet 63 of the base 60 by soldering or the like, and the base 60 is attached to the second housing 45 of the first housing 40. Let it fit.
 続いて、口金60の上端部をかしめることにより、口金60の上端部に係合凸部60aを形成し、この係合凸部60aを第2収納部45の外周面にめり込ませることにより、係合凹部P1乃至P6を形成する。ここにおいて、口金60の上端部における、第2収納部45の係合凹部P1乃至P6が形成される部位に対応する6箇所の部位をかしめる(図3(b)参照)。これにより、口金60は、第2収納部45に形成された6箇所の係合凹部P1乃至P6それぞれに6つの係合凸部61aそれぞれが係合する形で第2収納部45に取着されることになる。 Subsequently, the upper end portion of the mouthpiece 60 is crimped to form the engagement convex portion 60 a at the upper end portion of the mouth ring 60, and the engagement convex portion 60 a is embedded in the outer peripheral surface of the second storage portion 45. Thus, the engagement recesses P1 to P6 are formed. Here, six portions corresponding to the portions where the engagement concave portions P1 to P6 of the second storage portion 45 are formed at the upper end portion of the mouthpiece 60 are caulked (see FIG. 3B). Thus, the base 60 is attached to the second housing portion 45 in such a manner that each of the six engagement convex portions 61a is engaged with each of the six engagement concave portions P1 to P6 formed in the second housing portion 45. It will be
 その後、第1筐体を、第1収納部44を第2収納部45よりも上方に向けた状態にし、第2収納部45の内壁とコンデンサ30b1との間に生じた隙間に、シリコーン樹脂を注入する。すると、シリコーン樹脂が、第2収納部45の内壁とコンデンサ30b1との間の隙間および口金60の内部に充填される。この工程では、第2収納部45から下方へ離脱する方向へ口金60に力が加わる。このとき口金60には、口金60自体の重量および口金60の内部に充電されたシリコーン樹脂の重量に対応する重力が加わる。そこで、本実施の形態では、第2収納部45に口金60が仮止めされた状態で、少なくとも口金60自体の重量および口金60の内部に充電されたシリコーン樹脂の重量に対応する重力が口金60に加わっても、口金60が第2収納部45から離脱しないようにしている。そして、シリコーン樹脂を乾燥固化する。 Thereafter, the first housing is in a state in which the first storage portion 44 is directed upward relative to the second storage portion 45, and a silicone resin is formed in the space formed between the inner wall of the second storage portion 45 and the capacitor 30b1. inject. Then, the silicone resin is filled in the gap between the inner wall of the second housing 45 and the capacitor 30 b 1 and the inside of the base 60. In this process, a force is applied to the base 60 in the direction of separating downward from the second storage portion 45. At this time, gravity corresponding to the weight of the base 60 itself and the weight of the silicone resin charged in the inside of the base 60 is applied to the base 60. Therefore, in the present embodiment, in a state where the cap 60 is temporarily fixed to the second housing portion 45, the gravity corresponding to at least the weight of the cap 60 itself and the weight of the silicone resin charged in the cap 60 is the cap 60. The base 60 is prevented from being detached from the second storage unit 45 even if it is added. Then, the silicone resin is dried and solidified.
 次に、第1収納部44の上側開口46を覆う形で蓋体47を取着する。このとき、コネクタ71を、蓋体47の貫通孔47aに通し、第1収納部44に蓋体47が取着された状態で、貫通孔47aからコネクタ71および給電線70の一部が第1筐体40の外部に引き出された状態となる。 Next, the lid 47 is attached so as to cover the upper opening 46 of the first storage portion 44. At this time, in a state where the connector 71 is passed through the through hole 47 a of the lid 47 and the lid 47 is attached to the first housing portion 44, the connector 71 and a part of the feeder 70 are first through the through hole 47 a. It will be in the state where it was pulled out to the exterior of case 40.
 続いて、第1筐体40の外側に第2筐体50を被せた後、第2筐体50の上側から基台20を嵌合させる。 Subsequently, after the second housing 50 is placed on the outside of the first housing 40, the base 20 is fitted from the upper side of the second housing 50.
 その後、第2筐体50の上端部と基台20の周部との間に生じた隙間にグローブ80の下端部を嵌め込むことで、グローブ80を第2筐体50に取着する。 Thereafter, the lower end portion of the glove 80 is fitted into the gap formed between the upper end portion of the second housing 50 and the peripheral portion of the base 20, thereby attaching the glove 80 to the second housing 50.
 以上のように、本実施の形態では、第2収納部45の周壁が、厚み分布を有し、係合凹部P1乃至P6が、第2収納部45の周壁における最も厚みが薄い部位を除く部位に形成されてなる。これにより、係合凹部P1乃至P6の深さを深くすることができるので、口金60と第2収納部45との取着強度を高くすることができる。また、第2収納部45の周壁における、係合凹部P1乃至P6が形成される部位以外の部位の厚みを薄くすることができるので、その分、第2収納部45の内部スペースを広くすることができるから、点灯ユニット30を収納するスペースが確保し易くなる。 As described above, in the present embodiment, the peripheral wall of the second storage portion 45 has a thickness distribution, and the engagement recesses P1 to P6 are portions other than the thinnest portion in the peripheral wall of the second storage portion 45. Is formed. As a result, the depths of the engagement concave portions P1 to P6 can be made deep, so that the attachment strength between the base 60 and the second storage portion 45 can be increased. In addition, since the thickness of the portion of the peripheral wall of the second storage portion 45 other than the portions where the engagement concave portions P1 to P6 are formed can be reduced, the internal space of the second storage portion 45 is widened accordingly. Therefore, a space for housing the lighting unit 30 can be easily secured.
 次に、ランプ1の放熱経路について説明する。 Next, the heat radiation path of the lamp 1 will be described.
 口金60を照明器具のソケットに装着して通電が行われると、点灯ユニット30が動作して発光モジュール10に電力が供給され、発光モジュール10の複数の発光部12が発光する。この発光部12から出射された光は、グローブ80を通過して外部に照射される。 When the base 60 is attached to the socket of the lighting apparatus and energization is performed, the lighting unit 30 operates to supply power to the light emitting module 10, and the plurality of light emitting units 12 of the light emitting module 10 emit light. The light emitted from the light emitting unit 12 passes through the globe 80 and is irradiated to the outside.
 ここで、発光部12で発生する熱は、主として、発光モジュール10の裏面のほぼ全面から基台20へ伝わり、基台20の周部が当接する第2筐体50へと伝導され外部へ放熱される。また、第2筐体50へ伝導した熱の一部は、第2筐体50に当接する第1筐体40を介して口金60へ伝わり、口金60からソケットを介して照明器具へ放熱される。 Here, the heat generated in the light emitting portion 12 is mainly transmitted to the base 20 from almost the entire surface of the back surface of the light emitting module 10, conducted to the second housing 50 in contact with the peripheral portion of the base 20, and dissipated to the outside Be done. Also, part of the heat conducted to the second housing 50 is transmitted to the base 60 via the first housing 40 in contact with the second housing 50, and is dissipated from the base 60 to the lighting fixture via the socket .
 また、点灯ユニット30で発生する熱は、点灯ユニット30が取着された第1筐体40に伝導し、口金60からソケットを介して照明器具に放熱される。 The heat generated by the lighting unit 30 is conducted to the first housing 40 to which the lighting unit 30 is attached, and is dissipated from the base 60 through the socket to the lighting apparatus.
 ここで、点灯ユニット30の一部を構成するコンデンサ30bで発生する熱は、シリコーン樹脂を介して第1筐体40の第2収納部45の周壁に伝導し、口金60からソケットを介して照明器具に放熱される。このように、本実施の形態に係るランプ1では、点灯ユニット30で発生した熱が、第1筐体40および第2筐体50を介して外部へ放熱されるのみならず、口金60からソケットを介して照明器具全体からも放熱されるので、点灯ユニット30の放熱性を一段と向上させることができる。
<実施の形態2>
 図4は、本実施の形態に係る照明器具100の斜視図である。
Here, the heat generated by the capacitor 30b that constitutes a part of the lighting unit 30 is conducted to the peripheral wall of the second housing portion 45 of the first housing 40 via the silicone resin, and illumination is performed from the base 60 via the socket. Heat is dissipated to the appliance. As described above, in the lamp 1 according to the present embodiment, the heat generated by the lighting unit 30 is not only dissipated to the outside through the first housing 40 and the second housing 50 but also from the base 60 to the socket The heat dissipation of the lighting unit 30 can be further improved because the heat is also dissipated from the entire lighting apparatus.
Second Embodiment
FIG. 4 is a perspective view of the lighting fixture 100 according to the present embodiment.
 この照明器具100は、ランプ1を具備したガーデンライトを示している。照明器具100は、器具本体101とこの器具本体101を壁Cに取付けるためのベース102とを備えている。 This lighting fixture 100 shows a garden light equipped with a lamp 1. The lighting fixture 100 comprises a fixture body 101 and a base 102 for mounting the fixture body 101 on a wall C.
 器具本体101内にはソケット(図示せず)が設けられており、このソケットにはランプ1の口金60が装着されている。なお、照明器具100の設置は、ベース102を壁Cに固定して行われ、また、器具本体100は、ベース102に対して向きが変更可能であり、光の照射方向を任意に変えることができる。
<変形例>
 (1)前述の実施の形態1では、第1筐体40の第2収納部45の内壁とコンデンサ30b1との間の隙間に熱伝導性樹脂であるシリコーン樹脂を充填する例について説明したが、これに限定されるものではない。例えば、第2収納部45の内壁とコンデンサ30b1との間の隙間を空洞にしてもよい。
A socket (not shown) is provided in the instrument body 101, and a base 60 of the lamp 1 is attached to the socket. In addition, installation of the lighting fixture 100 is performed by fixing the base 102 to the wall C, Moreover, the direction of the tool main body 100 can be changed with respect to the base 102, and the irradiation direction of light may be changed arbitrarily. it can.
<Modification>
(1) In the first embodiment described above, an example was described in which the gap between the inner wall of the second housing portion 45 of the first housing 40 and the capacitor 30b1 was filled with the silicone resin which is a heat conductive resin. It is not limited to this. For example, the gap between the inner wall of the second housing 45 and the capacitor 30b1 may be hollow.
 本変形例では、第2収納部45の内壁とコンデンサ30b1との間の隙間の体積が小さいことにより、シリコーン樹脂等の熱伝導性樹脂を充填しなくても十分な放熱特性を得ることができるので、部材削減によるコスト低減を図ることができる。 In this modification, since the volume of the gap between the inner wall of the second housing portion 45 and the capacitor 30b1 is small, sufficient heat dissipation characteristics can be obtained without filling with a heat conductive resin such as silicone resin. Therefore, the cost can be reduced by reducing the number of members.
 (2)前述の実施の形態1では、点灯ユニット30の一部を構成するコンデンサ30b1が第2収納部45に収納される例について説明したが、これに限定されるものではない。例えば、図5に示すように、点灯ユニット30が、回路基板30aやコンデンサ30b1を含む電子部品30で発生した熱を伝達できる2本のヒートパイプ30cを備えたものであり、このヒートパイプ30cの一部が、第2収納部45に収納されるものであってもよい。本変形例では、第2収納部45内におけるヒートパイプ30cの占有率が、コンデンサ30b1を第2収納部45に収納した場合に比べて小さい場合、第2収納部45の周壁の厚みを実施の形態1の場合に比べて厚くすることができる(図6(a)および(b)参照)。この場合、図6(b)に示すように、かしめる部位を6箇所以上に増やしても(図6(b)の例では、10箇所)、第1筐体40における係合凹部P11乃至P20を形成する部位に加わる応力に起因した第1筐体40の破壊を抑制することができる。 (2) In the above-mentioned Embodiment 1, although the example which capacitor 30b1 which comprises a part of lighting unit 30 is accommodated in the 2nd accommodating part 45 was demonstrated, it is not limited to this. For example, as shown in FIG. 5, the lighting unit 30 includes two heat pipes 30c capable of transmitting heat generated by the electronic component 30 including the circuit board 30a and the capacitor 30b1. A part may be stored in the second storage unit 45. In the present modification, when the occupancy rate of the heat pipe 30c in the second storage portion 45 is smaller than when the capacitor 30b1 is stored in the second storage portion 45, the thickness of the peripheral wall of the second storage portion 45 is reduced. It can be thicker than in the case of Form 1 (see FIGS. 6 (a) and (b)). In this case, as shown in FIG. 6B, even if the caulking site is increased to six or more places (10 places in the example of FIG. 6B), the engagement recesses P11 to P20 in the first housing 40 It is possible to suppress the destruction of the first housing 40 caused by the stress applied to the portion forming the.
 また、第2収納部45の周壁における係合凹部P11乃至P20が形成された部位を増やすことにより、口金60と第1筐体40との取着強度を高めることができる。 Further, by increasing the number of portions in which the engaging concave portions P11 to P20 are formed in the peripheral wall of the second housing portion 45, the bonding strength between the base 60 and the first housing 40 can be enhanced.
 なお、本変形例では、点灯ユニット30で発生した熱は、ヒートパイプ30cを介して口金70へと伝導されることになる。 In the present modification, the heat generated by the lighting unit 30 is conducted to the base 70 through the heat pipe 30c.
 なお、本変形例は、図5に示す構成のランプ2に限定されるものではない。例えば、図7に示すようなビームスプリッター90を備える電球型のランプ3であってもよい。 In addition, this modification is not limited to the lamp | ramp 2 of the structure shown in FIG. For example, it may be a bulb-type lamp 3 provided with a beam splitter 90 as shown in FIG.
 (3)前述の実施の形態1の変形例として、例えば、点灯ユニット30を構成する各電子部品のうち、発熱量が他の電子部品よりも大きいな電子部品(例えば、コンデンサ30b1)と口金60との間に紐状の熱伝導部材30dを設けて、発熱量の大きな電子部品で発する熱を直接口金60へと伝導して放熱させてなる構成であってもよい。例えば、図8に示すように、コンデンサ30b1に接続され回路基板30aの下側に突出した部位に、紐状の熱伝導部材30dの一端を固定し、他端を熱伝導性樹脂からなる接着剤を介して口金60の絶縁部72に固定し、発熱量の大きな電子部品で発生する熱を熱伝導部材30dを介して口金60へと伝導させる構成であってもよい。 (3) As a modification of the first embodiment described above, for example, an electronic component (for example, capacitor 30 b 1) and a cap 60 of which the calorific value is larger than that of other electronic components among the electronic components constituting the lighting unit 30. A heat transfer member 30d in the form of a string may be provided between the two, and the heat generated by the electronic component having a large amount of heat generation may be directly conducted to the base 60 and dissipated. For example, as shown in FIG. 8, one end of a string-like heat conduction member 30 d is fixed to a portion connected to the capacitor 30 b 1 and protruding to the lower side of the circuit board 30 a, and an adhesive whose other end is a heat conductive resin It fixes to the insulation part 72 of the nozzle | cap | die 60 via this, and the structure which makes the heat | fever which generate | occur | produces with the large electronic component of heat generation be conducted to the nozzle | cap | die 60 via 30 d of heat conduction members.
 この場合、熱伝導部材30dがひも状であることから、第2収納部45内における熱伝導部材30dの占有率が、前述(2)で説明したヒートパイプ30cを第2収納部45に収納した場合に比べて更に小さくできるので、第2収納部45の周壁の厚みを前述(2)で説明した変形例に比べて更に厚くすることができる。 In this case, since the heat conduction member 30d is in the form of a string, the occupancy rate of the heat conduction member 30d in the second accommodation portion 45 accommodates the heat pipe 30c described in (2) above in the second accommodation portion 45. Since the size can be further reduced as compared with the case, the thickness of the peripheral wall of the second storage portion 45 can be further increased as compared with the modification described in the above (2).
 (4)前述の実施の形態1では、点灯ユニット30の一部を構成するコンデンサ30b1が第2収納部45に収納され、第2収納部45の周壁が、コンデンサ30b1の形状に基づく厚み分布を有する例について説明したが、これに限定されるものではない、例えば、図9に示すように、第2収納部45の周壁における係合凹部P21,P22,P23が形成された部位が、他の部位に比べて厚くなるように形成されてなるものであってもよい。本変形例では、図9に示すように、係合凹部P21,P22,P23が形成された部位の厚みW4が3mmとなっている。 (4) In the first embodiment described above, the capacitor 30b1 constituting a part of the lighting unit 30 is housed in the second housing portion 45, and the peripheral wall of the second housing portion 45 has a thickness distribution based on the shape of the capacitor 30b1. Although the example which it has is demonstrated, for example, as shown in FIG. 9, the site | part in which the engagement recessed part P21, P22, P23 in the surrounding wall of the 2nd accommodating part 45 was formed is not limited to this. It may be formed to be thicker than the portion. In this modification, as shown in FIG. 9, the thickness W4 of the portion where the engagement concave portions P21, P22 and P23 are formed is 3 mm.
 本変形例によれば、第2収納部45の周壁のうち、係合凹部P21,P22,P23を形成する部位の厚みだけを厚くすればよいので、第1筐体40の材料コストの低減を図ることができる。 According to the present modification, it is only necessary to thicken the thickness of the portion forming the engagement concave portions P21, P22, P23 among the peripheral walls of the second housing portion 45, so that the material cost of the first housing 40 can be reduced. Can be
 (5)前述の実施の形態1では、点灯ユニット30の一部を構成するコンデンサ30b1が第2収納部45に収納され、第2収納部45の周壁が、コンデンサ30b1の形状に基づく厚み分布を有する例について説明したが、コンデンサ30b1の個数が異なれば、それに応じて第2収納部45の周壁を変更してもよい。 (5) In the first embodiment described above, the capacitor 30b1 constituting a part of the lighting unit 30 is housed in the second housing portion 45, and the peripheral wall of the second housing portion 45 has a thickness distribution based on the shape of the capacitor 30b1. Although the example which it has was demonstrated, if the number of objects of capacitor | condenser 30b1 differs, you may change the surrounding wall of the 2nd accommodating part 45 according to it.
 例えば、図10に示すように、点灯ユニット30の一部を構成するコンデンサ30b1
が1個の場合には、コンデンサ30b1の外周形状に合わせて周壁の厚みを実施の形態1の場合に比べて厚くすればよい。この場合、例えば、第2収納部45の周壁における12箇所に係合凹部P61,P62,・・・,P612を形成すればよい。
For example, as shown in FIG. 10, a capacitor 30b1 constituting a part of the lighting unit 30
In the case where there is only one, the thickness of the peripheral wall may be made thicker than that of the first embodiment in accordance with the outer peripheral shape of the capacitor 30b1. In this case, for example, the engagement recesses P61, P62,..., P612 may be formed at 12 locations in the peripheral wall of the second storage portion 45.
 また、図11に示すように、点灯ユニット30の一部を構成するコンデンサ30b1が3個の場合には、3つのコンデンサ30b1を包絡する形状に基づいて、第2収納部45の周壁の厚み分布を設定すればよい。この場合、第2収納部45の周壁において他の部位に比べて厚みが厚くなっている3つの部位それぞれに係合凹部を設ければよい。例えば、図11に示すように、第2収納部45の周壁において比較的厚みが厚い3つの部位それぞれにおける3箇所、合計12箇所に係合凹部P71,P72,・・・,P712を形成すればよい。 Further, as shown in FIG. 11, in the case where there are three capacitors 30b1 that configure a part of the lighting unit 30, the thickness distribution of the peripheral wall of the second housing portion 45 is based on the shape enveloping the three capacitors 30b1. Should be set. In this case, the engagement recess may be provided in each of the three portions of the peripheral wall of the second storage portion 45 which are thicker than the other portions. For example, as shown in FIG. 11, if the engagement concave portions P71, P72,..., P712 are formed in total 12 places at three places in each of three relatively thick portions in the peripheral wall of the second storage part 45 Good.
 本発明は、照明一般に広く利用することができる。 The present invention can be widely used in lighting in general.
 1,2,3,4,5,6,7 ランプ
 10  発光モジュール
 11  実装基板
 20  基台
 30  点灯ユニット
 30a 回路基板
 30b 電子部品
 30b1 コンデンサ
 31,32 電気配線
 40  第1筐体
 44  第1収納部
 45  第2収納部
 P1,P2,P3,P4,P5,P6 係合凹部
 50  第2筐体
 60  口金
 61  シェル部
 61a 係合凸部
 62  絶縁部
 63  アイレット部
 70  給電線
 71  コネクタ
 80  グローブ
1, 2, 3, 4, 5, 6, 7 Lamps 10 Light emitting modules 11 Mounting boards 20 Bases 30 Lighting units 30a Circuit boards 30b Electronic parts 30b1 Capacitors 31, 32 Electrical wiring 40 First housing 44 First housing 45 Second storage section P1, P2, P3, P4, P5, P6 Engaging recess 50 Second case 60 Base 61 Shell 61a Engaging projection 62 Insulating 63 Eyelet 70 Feeding wire 71 Connector 80 Glove

Claims (7)

  1.  半導体発光素子を有する光源と、
     前記光源を点灯させる点灯ユニットと、
     前記点灯ユニットの第1部位を収納する第1収納部および前記点灯ユニットの第1部位以外の第2部位を収納し且つ外壁に係合凹部が形成されてなる第2収納部を有する筐体と、
     内壁に係合凸部を有し、前記第2収納部に外嵌された状態で、当該係合凸部を前記係合凹部に接合することで前記第2収納部に取着される口金とを備え、
     前記第2収納部の周壁は、厚み分布を有し、前記係合凹部は、前記第2収納部の周壁における最も厚みが薄い部位を除く部位に形成されてなる
     ことを特徴とするランプ。
    A light source having a semiconductor light emitting element;
    A lighting unit for lighting the light source;
    A housing having a first housing portion for housing the first portion of the lighting unit, and a second housing portion for housing the second portion other than the first portion of the lighting unit and having an engaging recess formed on the outer wall ,
    An inner wall having an engagement convex portion, and in a state of being externally fitted to the second storage portion, the cap being attached to the second storage portion by joining the engagement convex portion to the engagement concave portion; Equipped with
    The peripheral wall of the second storage portion has a thickness distribution, and the engagement concave portion is formed in a portion excluding the thinnest portion in the peripheral wall of the second storage portion.
  2.  前記厚み分布は、前記第2収納部の内側に配置される前記第2部位の形状に基づく
     ことを特徴とする請求項1記載のランプ。
    The lamp according to claim 1, wherein the thickness distribution is based on a shape of the second portion disposed inside the second storage portion.
  3.  前記係合凹部および前記係合凸部は、前記口金を前記第2収納部に外嵌した状態で、前記口金の一部をかしめることにより形成されてなる
     ことを特徴とする請求項2記載のランプ。
    The said engagement recessed part and the said engagement convex part are formed by crimping a part of said nozzle | cap | die in the state which externally fitted the said nozzle | cap | die to the said 2nd accommodating part. Lamp.
  4.  前記第2収納部は、熱伝導性樹脂で充填されてなる
     ことを特徴とする請求項3記載のランプ。
    The lamp according to claim 3, wherein the second storage portion is filled with a heat conductive resin.
  5.  前記点灯ユニットは、複数の電子部品が実装される実装基板を備え、
     前記第2の部位は、少なくとも1つの電子部品を収納する
     ことを特徴とする請求項4記載のランプ。
    The lighting unit includes a mounting substrate on which a plurality of electronic components are mounted,
    The lamp according to claim 4, wherein the second portion houses at least one electronic component.
  6.  前記点灯ユニットは、前記実装基板で発生する熱を放熱するためのヒートパイプとを備え、
     前記第2の部位は、前記ヒートパイプの一部である
     ことを特徴とする請求項1記載のランプ。
    The lighting unit includes a heat pipe for radiating heat generated by the mounting substrate,
    The lamp according to claim 1, wherein the second portion is a part of the heat pipe.
  7.  請求項1記載のランプと、
     当該ランプの前記口金が装着されるソケットを有する器具本体とを備える
     ことを特徴とする照明器具。
    A lamp according to claim 1;
    And a fixture body having a socket to which the base of the lamp is attached.
PCT/JP2012/000511 2011-07-28 2012-01-27 Lamp and lighting fixture WO2013014818A1 (en)

Priority Applications (2)

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JP2012529015A JP5140782B1 (en) 2011-07-28 2012-01-27 Lamps and luminaires
CN201290000716.6U CN203927459U (en) 2011-07-28 2012-01-27 Lamp and ligthing paraphernalia

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2011165047 2011-07-28
JP2011-165047 2011-07-28

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JP2013084440A (en) * 2011-10-07 2013-05-09 Iwasaki Electric Co Ltd Lamp
WO2014131215A1 (en) * 2013-02-28 2014-09-04 Wen Debiao Multifunctional easy-to-install led lamp
JP2014194963A (en) * 2013-03-28 2014-10-09 Mitsubishi Electric Corp Heat radiation structure electrolytic capacitor, illumination lamp, luminaire, and method of manufacturing illumination lamp
JP2014235937A (en) * 2013-06-04 2014-12-15 三菱電機株式会社 Lighting lamp, lighting device, and manufacturing method of lighting lamp
JP2016510166A (en) * 2013-03-11 2016-04-04 コーニンクレッカ フィリップス エヌ ヴェKoninklijke Philips N.V. Light bulb base and method of assembling the light bulb base

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JP2005276467A (en) * 2004-03-23 2005-10-06 Matsushita Electric Ind Co Ltd Electric bulb type led light source
JP2009059707A (en) * 2005-07-12 2009-03-19 Toshiba Lighting & Technology Corp Self-ballasted fluorescent lamp, and illuminating device

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JPH11353237A (en) 1998-06-05 1999-12-24 Fujitsu Ltd Electronic commerce device
JP2000106028A (en) * 1998-09-29 2000-04-11 Matsushita Electronics Industry Corp Discharge lamp
JP2005276467A (en) * 2004-03-23 2005-10-06 Matsushita Electric Ind Co Ltd Electric bulb type led light source
JP2009059707A (en) * 2005-07-12 2009-03-19 Toshiba Lighting & Technology Corp Self-ballasted fluorescent lamp, and illuminating device

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013084440A (en) * 2011-10-07 2013-05-09 Iwasaki Electric Co Ltd Lamp
WO2014131215A1 (en) * 2013-02-28 2014-09-04 Wen Debiao Multifunctional easy-to-install led lamp
GB2526230A (en) * 2013-02-28 2015-11-18 Debiao Wen Multifunctional easy-to-install LED lamp
GB2526230B (en) * 2013-02-28 2020-12-16 Wen Debiao Multifunctional easy-to-install LED lamp
JP2016510166A (en) * 2013-03-11 2016-04-04 コーニンクレッカ フィリップス エヌ ヴェKoninklijke Philips N.V. Light bulb base and method of assembling the light bulb base
JP2014194963A (en) * 2013-03-28 2014-10-09 Mitsubishi Electric Corp Heat radiation structure electrolytic capacitor, illumination lamp, luminaire, and method of manufacturing illumination lamp
JP2014235937A (en) * 2013-06-04 2014-12-15 三菱電機株式会社 Lighting lamp, lighting device, and manufacturing method of lighting lamp

Also Published As

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JP5140782B1 (en) 2013-02-13
JPWO2013014818A1 (en) 2015-02-23

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