WO2013002525A2 - Device for removing cracks from cut corners of glass plate - Google Patents

Device for removing cracks from cut corners of glass plate Download PDF

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Publication number
WO2013002525A2
WO2013002525A2 PCT/KR2012/005011 KR2012005011W WO2013002525A2 WO 2013002525 A2 WO2013002525 A2 WO 2013002525A2 KR 2012005011 W KR2012005011 W KR 2012005011W WO 2013002525 A2 WO2013002525 A2 WO 2013002525A2
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WO
WIPO (PCT)
Prior art keywords
glass plate
vacuum
air passage
flame
burner
Prior art date
Application number
PCT/KR2012/005011
Other languages
French (fr)
Korean (ko)
Other versions
WO2013002525A3 (en
Inventor
박재훈
Original Assignee
에이그라스 주식회사
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Application filed by 에이그라스 주식회사 filed Critical 에이그라스 주식회사
Publication of WO2013002525A2 publication Critical patent/WO2013002525A2/en
Publication of WO2013002525A3 publication Critical patent/WO2013002525A3/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B29/00Reheating glass products for softening or fusing their surfaces; Fire-polishing; Fusing of margins
    • C03B29/04Reheating glass products for softening or fusing their surfaces; Fire-polishing; Fusing of margins in a continuous way
    • C03B29/06Reheating glass products for softening or fusing their surfaces; Fire-polishing; Fusing of margins in a continuous way with horizontal displacement of the products
    • C03B29/08Glass sheets
    • C03B29/10Glass sheets being in a vertical position
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B29/00Reheating glass products for softening or fusing their surfaces; Fire-polishing; Fusing of margins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/06Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
    • B24B9/08Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass
    • B24B9/10Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass of plate glass
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B32/00Thermal after-treatment of glass products not provided for in groups C03B19/00, C03B25/00 - C03B31/00 or C03B37/00, e.g. crystallisation, eliminating gas inclusions or other impurities; Hot-pressing vitrified, non-porous, shaped glass products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2249/00Aspects relating to conveying systems for the manufacture of fragile sheets
    • B65G2249/04Arrangements of vacuum systems or suction cups
    • B65G2249/045Details of suction cups suction cups
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

Definitions

  • This invention relates to the cutting edge processing apparatus of thin glass. More particularly, the present invention relates to an apparatus for removing fine cracks formed at the cut edges of a glass plate.
  • Display devices are used in electronic devices such as smartphones, tablet PCs, and TVs.
  • Thin glass is used as the substrate of the LCD display device among the display devices.
  • thin glass is used also as a window panel for protecting the display part of a display apparatus.
  • thin glass is used in the touch sensor device. In order to manufacture thin glass used for various electronic devices as described above, a process of cutting a large glass plate is essential.
  • a method of cutting a glass plate a method of forming a scribing line first rather than completely cutting the glass to make a mechanically weak part, and breaking by applying a physical or thermal shock to the weak part.
  • the waterjet cutting method which cuts by the pressure of water is known.
  • the edges are chamfered after not only removing the fine cracks formed at the cutting edges but also cutting the cutting surfaces to remove sharp edges.
  • Use tools such as diamond wheels for grinding or polishing to cut edges or to chamfer edges.
  • Fine glass particles are generated when grinding and polishing the cut edges of thin glass cut to a predetermined size using a grinding and polishing tool.
  • a separate washing and drying process is required after the chamfering and chamfering process to increase the manufacturing cost.
  • a process of attaching a protective film on both sides or a single side is processed, and a process of removing the protective film after processing may be added.
  • fine cracks deeply advanced may not be removed, or second cracks may be generated in the thin glass due to the impact of the rotating tool during grinding or polishing.
  • the present invention relates to a method and apparatus for fundamentally solving the problems arising in the conventional process of removing cracks generated in the cut edges of thin glass cut to a predetermined size as described above. It is an object of the present invention to provide a method and apparatus capable of completely removing fine cracks formed at the cut edges of a glass plate. It is also an object of the present invention to provide a method and apparatus capable of removing cracks formed at the cut edges of a glass plate without generating fine glass particles during crack removal. It is also an object of the present invention to provide a crack removal method and apparatus in which secondary cracking does not occur due to mechanical impact during crack removal.
  • the cutting edge crack removal apparatus of the glass plate includes a burner for melting the cutting edge of the glass plate, combustion gas supply means for supplying combustion gas to the burner, and rotary vacuum adsorption for holding the glass plate to approach the burner.
  • a gripper The burner includes a flame radiation surface and a plurality of flame radiation holes formed on the flame radiation surface and arranged such that a virtual line connecting adjacent flame radiation holes is at least one single closed curve.
  • the rotary vacuum suction gripper includes a rotary shaft disposed in parallel with the flame emitting surface of the burner, and a vacuum suction arm having one end fixed to the rotary shaft and having a suction surface at the other end. The vacuum suction arm is sucked at a predetermined position when the rotary shaft rotates.
  • the rotary vacuum suction gripper is more preferably provided with a plurality of vacuum suction arms in order to improve productivity.
  • the suction surfaces of the plurality of vacuum suction arms each take a vacuum in the vacuum suction section for one rotation of the rotating shaft and release the vacuum in the vacuum release section.
  • the rotating shaft absorbs the glass plate at the predetermined position (rotation angle)
  • the second vacuum suction arm closes the adsorbed glass plate to the burner to remove the cutting edge crack
  • the third vacuum suction arm removes the crack. The rotation is stopped for a certain time to release the glass plate.
  • each vacuum suction arm When four vacuum suction arms are installed on the rotary shaft, each vacuum suction arm is placed in the vacuum suction section at the first and second positions where the rotary shaft temporarily stops with respect to one rotation of the rotary shaft. In the fourth position, it belongs to the vacuum releasing section.
  • a plurality of vacuum passage inlets corresponding to the respective vacuum suction arms are formed on the outer circumferential surface of the rotary suction arm, and from each vacuum passage inlet to the inside of the rotary shaft.
  • a plurality of vacuum passages are formed to extend and communicate with the suction surfaces of the respective vacuum suction arms.
  • the rotary shaft housing further includes a rotary shaft housing for supporting the rotary shaft, and a vacuum chamber connected to the vacuum source and a vacuum release chamber in communication with the atmosphere are formed on an opposite surface of the rotary shaft housing opposite to each vacuum passage inlet of the rotary shaft.
  • each vacuum suction arm is positioned in the vacuum suction section during rotation of the rotary shaft, the corresponding vacuum passage inlet communicates with the vacuum chamber.
  • the corresponding vacuum passage inlet is configured to communicate with the vacuum release chamber.
  • the rotary vacuum suction gripper is configured to maintain a distance between the flame emitting surface and the glass plate such that the cutting edge contour of the glass plate vacuum-adsorbed to the vacuum suction arm is in direct contact with the flame radiated from the flame radiating hole of the burner.
  • the flame radiating surface of the burner is disposed in parallel and spaced apart at a predetermined distance to face the first surface of the glass plate, and the plurality of flame radiating holes correspond to at least one cut edge of the glass plate when connecting adjacent flame radiating holes with an imaginary line. Is formed on the flame-radiation surface to form a single closed curve of the.
  • the rotary vacuum suction gripper When only a part of the cutting edge is heated by using a burner having a flame radiating surface and a plurality of flame radiating holes, the rotary vacuum suction gripper is arranged so that the first surface of the plate glass is spaced a predetermined distance from the flame radiating surface of the burner.
  • the cutting edges are locally heated by directing the flames emitted from the flame-emitting holes of the direct contact with the cutting edges of the pane.
  • the direction of contacting the flame at the cut edge to heat the cut edge is not limited.
  • the flame may be brought into contact with the cutting edge by directing the flame from the lower part of the glass plate to the upper part, or the flame may be brought into contact with the cut edge by directing the flame from the upper part of the glass plate to the lower part. It is also possible to direct the flame inclined to the cut surface so that the flame contacts the cut edge.
  • the glass plate is arranged such that the first surface of the glass plate faces the direction opposite to the direction in which gravity acts so that the glass of the first surface cut edge melted by the flame flows on the cutting surface in a direction away from the first surface by gravity. And it is preferable to arrange
  • the orthogonal projection on the glass plate of the virtual single closed curve connecting the center of each of the plurality of flame-emitting holes is preferably arranged outside the cut surface of the cutting edge of the corresponding glass plate. This is to place the center of the flame radiation hole on the outside of the cut surface, so that the center of the flame radiated from the flame radiation hole is radiated out of the glass plate, so that the side of the flame is in contact with the cutting edge of the glass plate and the cut surface.
  • the flame radiation hole can be implemented in various shapes.
  • a slit shape having a width in the range of 0.1 to 2 mm or a circular hole having a diameter in the range of 0.1 to 2 mm may be formed as a flame spinning hole.
  • the spacing between neighboring flame-emitting holes is properly adjusted in the range of 3-50 mm in proportion to the diameter of the flame-emitting holes so that flames emitted from neighboring flame-emitting holes can be continuously contacted without gaps along the cutting edge of the glass plate. do.
  • the spacing between the glass plate and the flame emitting surface is preferably such that the oxidized salt and the reducing salt of the flame are in direct contact with the cut edge and the cut surface of the glass plate.
  • the combustion gas for generating a flame uses a combustion gas containing LNG, LPG or acetylene gas and oxygen.
  • each vacuum suction arm is vacuumed at the first position to suck and hold the glass plate, and the glass plate is cut by the flame radiated from the burner at the second position.
  • the glass plate is brought into close proximity to the flame-radiating surface so that the edges are in direct contact with each other, and the cutting edge can be removed, and the vacuum is released at the third position to release the gripped glass plate, thereby automating the cutting edge crack removal process to improve productivity.
  • the cutting edge crack removal apparatus of the glass plate according to the present invention, the supply conveyor for continuously supplying the glass plates to the rotary vacuum suction gripper, the discharge conveyor for continuously discharging the glass plates provided from the rotary vacuum suction gripper, and on the supply conveyor It is preferred to include preheating means for preheating the moving glass plate and cooling means for cooling the glass plates moving on the discharge conveyor.
  • the preheating temperature of a glass plate should just be in the range of 500 degreeC-630 degreeC which is the temperature range near the annealing of glass, and it is good to preheat to about 600 degreeC.
  • Preheating before the crack is melted and removed by flame is to prevent breakage of the glass plate due to thermal stress due to rapid temperature change. Residual strain is present at the cut edges where the crack is removed by flames. In order to remove it, annealing operation is necessary during slow cooling.
  • the cooling rate is preferably maintained at a rate of 14-18 ° C./min up to 350 ° C. and at a rate of 56 ° C.-62 ° C./min from 350 ° C. to room temperature.
  • the supply conveyor and the preheating means continuously preheat the glass plate to supply the rotary vacuum suction gripper, and the discharge conveyor and the cooling means continuously cool the glass plate from which the cutting edge cracks are removed, thereby increasing productivity.
  • the rotary vacuum suction gripper so that the rotary vacuum suction gripper can be moved up and down a certain distance so that the rotary vacuum suction gripper can be rotated after the glass plate is removed from the slit of the holder.
  • the preheating means is installed extending in the longitudinal direction in the upper portion of the supply conveyor, the first preheating air passage closed at one end and installed in the position adjacent to the first preheating air passage extending in the longitudinal direction and closed at one end.
  • a second blower for forming a plurality of through-holes along the longitudinal direction of the lower surface facing the supply conveyor of the first preheating air passage, wherein the first preheating air passage and the second preheating air passage are arranged in the longitudinal direction.
  • the cooling means is installed in the upper part of the discharge conveyor is extended in the longitudinal direction and one end is closed and installed in the position adjacent to the first cooling air passage extending in the longitudinal direction and one end is closed.
  • a fourth blower for supplying, the lower surface of the first cooling air passage facing the discharge conveyor is formed with a plurality of through holes in the longitudinal direction, and the first cooling air passage and the second cooling air passage are in the longitudinal direction. Therefore, it can be configured to communicate with each other in a plurality of positions.
  • the glass plate which is built on the conveyor and transported, is heated to gradually increase in temperature while transporting the glass plate by mixing hot air and cold air, and the temperature is increased while transporting the glass plate by mixing hot air and cold air. Cooling can be lowered gradually. That is, hot air and cold air can be properly mixed and supplied to the glass plate so that an appropriate temperature gradient occurs along the longitudinal direction of the conveyor.
  • the cooling means includes a first cooling air passage so that a first cooling section in which the temperature falls gently and a second cooling section in which the temperature drops rapidly in the longitudinal direction of the discharge conveyor are formed. And the number of through holes communicating with the second cooling air passage is increased along the longitudinal direction.
  • a closed end of the first preheating air passage of the preheating means is arranged at the inlet side of the supply conveyor, and one end of the membrane of the second preheating air passage is arranged at the outlet side of the supply conveyor, and the first cooling air passage of the cooling means is If the blocked end is disposed at the outlet side of the discharge conveyor and the blocked end of the second cooling air passage is disposed at the inlet side of the discharge conveyor, the temperature gradient can be adjusted more easily around the rotary vacuum suction gripper.
  • a method and apparatus for removing fine cracks generated by cutting edges using a flame are provided.
  • the cracks formed at the cutting edges can be completely removed by local melting of the cutting edges, thereby making it possible to produce a cut glass plate having excellent quality.
  • it is possible to remove the crack of the glass plate cut edge without generating any fine glass particles at all can reduce the manufacturing cost by eliminating the washing and drying process.
  • FIG. 1 is a schematic view showing an embodiment of a cutting edge crack removal apparatus of the glass plate according to the present invention
  • Figure 2 is a perspective view of the glass plate is cracked at the cutting edge
  • FIG. 3 is a perspective view of one embodiment of a burner used in the apparatus shown in FIG.
  • FIG. 4 is an enlarged cross-sectional view of a portion where the burner of FIG. 1 is installed;
  • FIG. 5 is a cross-sectional schematic view taken along the line A-A of FIG.
  • FIG. 6 is an exploded perspective view of an essential part of an embodiment of supplying a vacuum to the vacuum suction arm of the rotary vacuum suction gripper through the rotary shaft and the rotary shaft housing in the apparatus shown in FIG. 1;
  • FIG. 6 is an exploded perspective view of an essential part of an embodiment of supplying a vacuum to the vacuum suction arm of the rotary vacuum suction gripper through the rotary shaft and the rotary shaft housing in the apparatus shown in FIG. 1;
  • FIG. 7 is a cross-sectional schematic view taken along the line B-B of FIG.
  • FIG. 8 is a perspective view of one embodiment of the glass plate holder of the apparatus shown in FIG.
  • FIG. 9 is a schematic illustration showing the operation of the rotary vacuum suction gripper of the apparatus shown in FIG.
  • FIG. 10 is an explanatory view showing a state where the cutting edge crack of the glass plate is removed in the apparatus of FIG.
  • the cutting edge crack removing apparatus 100 of this embodiment includes a burner 10 for melting the cutting edge of the glass plate 30, combustion gas supply means for supplying combustion gas to the burner 10 (not shown). And a rotary vacuum suction gripper 20 for holding the glass plate 30 to approach the burner 10.
  • the burner 10 is installed in the upper portion of the center of the frame 41.
  • the combustion gas supply means for supplying the combustion gas to the burner 10 is connected to the gas pipe although not shown.
  • the combustion gas supply means uses a device for supplying combustion gas to a general burner, which is obvious to those skilled in the art.
  • the supply conveyor 54 is provided in the frame 41 and continuously supplies the glass plate 30 to the rotary vacuum suction gripper 20.
  • the discharge conveyor 64 is installed on the frame 41, and after the cutting edge crack is removed from the burner 20, the glass plate 30 provided from the rotary vacuum suction gripper 20 is received and discharged continuously.
  • the discharge conveyor 64 is provided with a slightly lower height than the supply conveyor 54 or the upper surface so that the glass plate 30 from which the cutting edge cracks are removed is easily placed.
  • the cutting edge crack removal apparatus 100 of the present embodiment includes preheating means for preheating the glass plate moving on the supply conveyor, and cooling means for cooling the glass plate 30 moving on the discharge conveyor (64).
  • the circular hole 33 and the long hole 34 are cut
  • the upper surface 31 of the glass plate 30 is defined by the upper outer cutting edge 31b, the upper cutting edge 31c of the circular hole 33, and the upper cutting edge 31d of the long hole 34.
  • the lower surface 32 of the glass plate 30 is defined by the lower outer cutting edge 32b and the lower cutting edge 32c of the circular hole 33 and the lower cutting edge 32d of the long hole 34.
  • the cut surface of the glass plate 30 connects the corresponding upper cutting edges and the lower cutting edges, respectively.
  • the outer cut surface 35 is a surface connecting the upper outer cutting edge 31b and the lower outer cutting edge 32b.
  • minute cracks C are formed near each of the cutting edges starting from the cutting edges generated when cutting the pane.
  • the burner 10 includes a flame radiating plate 11, a combustion gas supply cylinder 12, and a burner support part 13.
  • One end of the combustion gas supply pipe 14 is connected to the combustion gas supply cylinder 12, and the other end of the combustion gas supply pipe 14 is connected to the connector 15.
  • the flame radiating plate 11 has a flame radiating surface 11a.
  • the flame emitting surface 11a is also planar but is not limited thereto. If the cut glass plate has a curved shape, the flame-emitting surface is also formed in the corresponding curved shape.
  • Flame radiating plate 11 is a flame radiating hole 111 is processed according to the cutting edge contour of the glass plate to be processed, if the shape of the glass plate to be changed is changed to a flame radiating hole corresponding to the changed shape is formed. Can be. As shown in the dotted circle in Fig. 3, the flame radiating surface 11a is formed with a plurality of flame radiating holes 111 having a constant diameter d at regular intervals l.
  • the diameter (d) of the flame spinning hole is preferably in the range of 0.1-2 mm.
  • the diameter d of the flame spinning hole is determined in consideration of the distance l between neighboring flame spinning holes 111.
  • the diameter d of the hole is determined in consideration of the distance h between the flame-emitting surface 11a and the glass plate 30 and the thickness t of the glass plate.
  • the diameter of the hole is 0.6 mm
  • the spacing between the flame spinning holes 11 is 0.8-1.2 mm
  • the thickness of the glass plate 30 is 0.7 mm.
  • interval h between the flame radiating surface 11a and the glass plate 30 was 11 mm (refer FIG. 7).
  • Each flame radiating hole 111 communicates with the combustion gas supply cylinder 12.
  • the flame radiation hole 111 is not limited to a circular shape, but may also have a slit shape having a predetermined width and length.
  • the virtual single closed curve connecting the centers of the adjacent flame emitting holes 111 has the same shape as the contour of the corresponding cutting edge of the glass plate 30, and the flame emitting holes 111 are orthogonal to the glass plate of the corresponding single closed curve. It is formed so that it may be located in the outer side of this glass plate.
  • the contour of the upper outer cutting edge 31b of the upper surface 31 of the glass plate 30 corresponds to the virtual single closed curve S1, and cuts the upper outer portion therein to the orthographic projection of the single closed curve S1 with respect to the glass plate 30.
  • the flame spinning hole 111 is formed to include the outline of the edge 31b.
  • the contour of the upper cutting edge 31c of the circular hole 33 of the glass plate 30 corresponds to the virtual single closed curve S2
  • the orthogonal projection of the single closed curve S2 with respect to the glass plate 30 is the circular hole ( It enters inside the contour of the upper cutting edge 31c of 33).
  • the contour of the upper cutting edge 31d of the long hole 34 of the glass plate 30 corresponds to the virtual single closed curve S3
  • the orthogonal projection of the single closed curve S3 to the glass plate 30 is the long hole 34. It enters inside the contour of the upper cutting edge 31d of.
  • FIG. 4 is an enlarged cross-sectional view of a portion where the burner of FIG. 1 is installed.
  • cooling water passages 12a, 12b, 12c, and 12d for cooling the burner 10 from overheating are formed in the combustion gas supply cylinder 12 of the burner 10.
  • the combustion gas mixer 16 is connected to the connector 15 of the burner 10.
  • the combustion gas mixer is mixed with LNG, LPG or acetylene gas and oxygen from an external gas source.
  • Burner 10 is fixed to burner support frame 17, burner support frame 17 is not shown, it is provided to be able to move up and down by a hydraulic or pneumatic cylinder.
  • the rotary vacuum suction gripper 20 includes a rotating shaft 21 installed on the frame 41.
  • the rotating shaft 21 is rotatably supported by the rotating shaft housing 27 by the bearing 28, and is connected to the motor 29 by the coupling 29a.
  • the rotating shaft housing 27 is provided in the frame 41.
  • the hub 22 is fixed to the free end of the rotating shaft 21, and four vacuum suction arms 22a, 22b, 22c, and 22d are fixed to the hub 22 at equal intervals (90 degree intervals) along the circumferential direction. It is.
  • suction surfaces 23a, 23b, 23c, and 23d are respectively formed to suck and hold the glass plate 30 by vacuum.
  • the rotating shaft 21 is disposed in parallel with the flame emitting surface 11 of the burner 10, and the suction surfaces 23a, 23b, 23c and 23d of the vacuum suction arms 22a, 22b, 22c and 22d, respectively. Is disposed so as to face the flame radiation surface 11 of the burner 10 at a predetermined position during the rotation of the rotary shaft 21.
  • a vacuum supply surface 27a is formed on the rotation shaft housing 27.
  • a part of the rotation shaft housing 27 is removed on the vacuum supply surface 27a to form a vacuum chamber 27b.
  • the vacuum chamber 27b is connected to an external vacuum source through a passage 27d formed in the rotary shaft housing 27.
  • a part of the rotary shaft housing 27 is removed from the vacuum supply surface 27a.
  • the vacuum releasing chamber 27c is formed The vacuum releasing chamber 27c communicates with the outside air through the passage 27e formed in the rotary shaft housing 27. The vacuum releasing chamber 27c and the vacuum releasing chamber 27c are released.
  • the chamber 27c is formed in constant width on the concentric circumference.
  • a flange 26 having a diameter increased is formed on the rotation shaft 21.
  • the flange 26 has a vacuum accommodating surface 26a formed to be in close contact with the vacuum supply surface 27a of the rotating shaft housing 27.
  • four vacuum passage inlets 25a, 25b, 25c, and 25d are formed at equal intervals at 90 degree intervals from the center to the vacuum chamber 27b and the vacuum release chamber 27c. have.
  • the rotary shaft 21 extends into the rotary shaft 21 at the respective vacuum passage inlets 25a, 25b, 25c, and 25d, so that the suction surfaces 23a of the respective vacuum suction arms 22a, 22b, 22c, and 22d.
  • the vacuum is applied to the adsorption surface 23a of the vacuum adsorption arm 22a on which the vacuum passage 25-1 is formed to be released, so that the glass plate 30 adsorbed and held is separated from the adsorption surface 23a.
  • the vacuum receiving surface 26a of the flange 26 of the rotating shaft 21 formed to face the vacuum supply surface 27a of the rotating shaft housing 27 to be in close contact with each other in the form of a disk.
  • a vacuum passage inlet may be formed by using the outer peripheral surface of the cylindrical flange as a vacuum accommodating surface, and a vacuum chamber and a vacuum release chamber may be formed on the inner peripheral surface of the cylindrical housing.
  • the burner 10 is installed on the upper portion of the frame 41 so that the flame radiation surface 11 faces downward.
  • the rotary shaft 21 of the rotary vacuum suction gripper 20 rotates 90 degrees by the glass plate 30 adsorbed on the suction surface 23a of the vacuum suction arm 22a, so that the cutting edge contour is burner.
  • the gap h between the flame-emitting surface 11 and the glass plate 30 is maintained so as to be in direct contact with the flame f radiated from the flame-emitting hole 111 in (10).
  • the burner 10 is disposed above the glass plate 30 so that the glass near the cutting edge melted by the flame f of the burner 20 rides on the cut surface 35 of the glass plate 30 by gravity. Will flow down.
  • the cutting edge of the glass plate 30 which is first melted in contact with the high temperature part of the flame f is placed on the upper portion, so that the molten glass flows down the cutting surface 35 even though the molten glass flows down. It is easy to prevent the occurrence of defects by adjusting the heating conditions so as not to flow down.
  • the end end of the supply conveyor 54, the start end of the discharge conveyor 64, the rotary shaft 21 of the rotary vacuum suction gripper 20, and the vacuum suction arms 22a, 22b, 22c. , 22d is provided inside the chamber 71 surrounded by the heat insulating material 73 to maintain the temperature of the preheated glass plate 30.
  • the air heated by the fan connected to the motor 72 is circulated in the chamber 71 to maintain the temperature inside the chamber uniformly (q section in the temperature graph of FIG. 1).
  • the glass plate 30 supply conveyor 54 and the discharge conveyor 64 in this embodiment use a chain conveyor, but are not limited thereto.
  • a drive sprocket 54a for driving the supply conveyor 54 is disposed on the rotary vacuum suction gripper 20 side, and a driven sprocket 54b is disposed on the opposite side.
  • the drive conveyor drive motor is connected to the drive sprocket 54a.
  • a drive sprocket 64a for driving the discharge conveyor 64 is disposed on the rotary vacuum suction gripper 20 side, and a driven sprocket 64b is disposed on the opposite side.
  • the drive conveyor drive motor is connected to the drive sprocket 64a.
  • the preheating temperature of the glass plate 30 can be in the range of 500 degreeC-630 degreeC which is the temperature range of the annealing vicinity of glass, and it is preferable to preheat in about 600 degreeC range.
  • the glass plate preheating means 50 of this embodiment is installed in the upper portion of the supply conveyor 54 extending in the longitudinal direction and closed at one end of the first preheating air passage 51 and the upper portion of the first preheating air passage 51.
  • the second preheated air passage 52 includes a second preheating air passage 52 extending in the longitudinal direction and closed at one end.
  • the second preheated air passage 52 is located above the first preheated air passage 51, but may be provided at a position adjacent to the upper portion.
  • the 1st heater which heats the air for preheating the glass plate 30 is provided.
  • a first blower for supplying air to the first heater is provided. Since the installation of the first heater and the first blower are obvious technical matters to those skilled in the art, the illustration of FIG. 1 is omitted.
  • the second non-closed end of the second preheating air passage 53 is provided with a second blower for supplying air that is not heated.
  • a plurality of through holes 51a are formed in the lower surface of the first preheating air passage 51 toward the supply conveyor in the longitudinal direction, so that the first The preheating air passage 51 and the space 55 in which the supply conveyor 54 is installed communicate with each other.
  • a plurality of through-holes 52a are formed in the upper surface of the first preheating air passage 51 and the lower surface of the second preheating air passage 52 along the length direction, so that the first preheating air passage 51 is formed.
  • the second preheating air passage 52 communicate with each other. Therefore, by adjusting the amount of cold air supplied to the through-hole 52a of the second preheating air passage 52 to the heated air supplied to the first preheating air passage 51, the longitudinal direction of the supply conveyor 54 is adjusted. Accordingly, the temperature of the air discharged through the through hole 51a can be adjusted. That is, hot air and cold air may be properly mixed and supplied to the glass plate so that an appropriate temperature gradient occurs along the longitudinal direction of the conveyor (the temperature gradient of a constant slope as shown in p section of the graph along the longitudinal direction of FIG. 1). To adjust the number and size of through holes. Therefore, the temperature of the glass plate 30 conveyed by the supply conveyor 54 can be gradually raised.
  • the supply conveyor 54, the first preheating air passage 51, and the second preheating air passage 52 are surrounded by a heat insulating material 53 along the longitudinal direction.
  • annealing annealing
  • the cooling rate is preferably maintained at a rate of 14-18 ° C./min up to 350 ° C. and at a rate of 56 ° C.-62 ° C./min from 350 ° C. to room temperature.
  • the glass plate cooling means 60 for gradually cooling the glass plate 30 from which the crack has been removed is installed in the upper part of the discharge conveyor 64 extending in the longitudinal direction and closed at one end thereof with the first cooling air passage 61.
  • the second cooling air passage 62 extends along the longitudinal direction and is closed at one end of the first cooling air passage 61.
  • the second cooling air passage 62 is located above the first cooling air passage 61, but may be provided in a neighboring position instead of the upper portion.
  • the 2nd heater for heating air is provided at the other end which is not closed of the 1st cooling air passage 61.
  • a third blower for supplying air to the second heater is provided at the rear of the second heater. Since the installation of the second heater and the third blower are obvious technical matters to those skilled in the art, the illustration of FIG. 1 is omitted.
  • a fourth blower is provided to supply external air that is not heated.
  • a plurality of through-holes 61a are formed in the lower surface of the first cooling air passage 61 toward the supply conveyor in the longitudinal direction to form the first cooling air passage 61.
  • the space 65 in which the discharge conveyor 54 is installed communicate with each other.
  • a plurality of through holes 62a are formed in the upper surface of the first cooling air passage 61 and the lower surface of the second cooling air passage 62 along the longitudinal direction, so that the first cooling air passage 61 is formed.
  • the second cooling air passage 62 communicate with each other.
  • the longitudinal direction of the discharge conveyor 64 is adjusted by adjusting the amount of air supplied to the through-hole 62a of the second cooling air passage 62 to the heated air supplied to the first cooling air passage 51. Therefore, it is possible to adjust the temperature of the air discharged through the through-hole 61a (as shown in the graph of Figure 1, the number and size of the through-holes so as to gradually cool at first to have a gentle temperature gradient, such as the r section of the graph) After cooling to below a certain temperature, in order to shorten the length of the conveyor, adjust the number and size of the through-holes to have a sharp temperature gradient as in the s section). Therefore, it is possible to gradually cool the temperature of the glass plate 30 transferred by the discharge conveyor (64).
  • hot air and cold air can be properly mixed and supplied to the glass plate so that an appropriate temperature gradient occurs along the longitudinal direction of the conveyor.
  • the discharge conveyor 64, the first cooling air passage 61 and the second cooling air passage 62 are surrounded by the heat insulating material 63 along the longitudinal direction.
  • the motor 56 installed in the lower portion of the supply conveyor 54 sucks air in the space 55 inside the supply conveyor 54 to circulate the heated air to the unclosed end of the first preheating air passage 51. It is for driving a fan.
  • the motor 66 installed in the lower portion of the discharge conveyor 64 sucks air in the space 65 inside the discharge conveyor 64 to supply heated air to an unclosed end of the first cooling air passage 61. It is for driving a fan to circulate.
  • the supply conveyor 54 is composed of a pair of chains (54c, 54c ') provided at regular intervals to support both ends of the glass plate 30, each of the chains (54c, 54c') In the lower part, a pair of support channels 54d and 54d 'are provided.
  • Each of the chains 54c and 54c ' has a pair of holders 54k having slits 54h and 54h' through which the glass plate 30 is inserted and a supporting surface 54g for supporting the side surfaces of the glass plate 30.
  • 54k ' are fixed to the opposite inner sides of the chains 54c and 54c', respectively.
  • a plurality of holders are continuously installed along the loop chain.
  • a pair of guide plates 54e for guiding the glass plate 30 to be inserted into the slits 54h and 54h' and preventing it from falling out of the slits 54h and 54h ' 54e ') is fixed.
  • bent portions 54f and 54f' bent outward are formed so that the glass plate 30 is easily inserted, respectively.
  • the length of the conveyor can be shortened, and the area of the glass plate in contact with air can be widened to reduce preheating and cooling time.
  • the glass plate 30 can be easily adsorbed by the rotary vacuum suction gripper 20, and the adsorbed glass plate can be easily set down.
  • the first arm absorbs the glass plate and grips it.
  • the second arm heats the glass plate at the burner, and at the same time the third arm can lower the glass plate from which the cutting edge cracks have been removed onto the discharge conveyor to increase productivity.
  • the discharge conveyor 64 which is not shown in detail also has a pair of chain, and the holder of the same structure is provided in each chain.
  • a rotary vacuum suction gripper 20 and a burner 10 are configured as shown in FIG. 9. First, when the center of the rotary vacuum suction gripper 20 is located at C1, the glass plate 30 supplied to the supply conveyor 54 is sucked and gripped by the suction arm of the rotary vacuum suction gripper 20.
  • the rotary vacuum suction gripper 20 is vertically raised so that the center thereof is positioned at the C2 position, and the glass plate 30 is removed from the slit of the holder.
  • the rotary vacuum suction gripper 20 is rotated to bring the adsorbed glass plate 30 to the flame-radiating surface of the burner 10.
  • the burner frame 17 is vertically raised by a predetermined distance to raise the burner 10 and the glass plate. Do not collide.
  • the burner frame 17 is lowered by a predetermined distance so that the flame of the burner 10 heats the cutting edge of the glass plate 30 for a predetermined time.
  • the rotary vacuum suction gripper 20 is vertically lowered so that the center of the rotary vacuum suction gripper 20 is located at C1.
  • the vacuum suction gripper 20 is lowered, the glass plate is adsorbed to the suction arm on the supply conveyor 54 side, and the vacuum is released to the suction arm on the discharge conveyor 64 side, and the glass plate is separated from the arm.
  • the rotary vacuum adsorption gripper 20 may be rotated at the same time as the ascension, and even when descending, the rotary vacuum adsorption gripper 20 may be rotated to the proper position.
  • the upper outer cutting edge 31b of the glass plate 30 in contact with the high temperature portion f1 of the flame f and the upper glass of the cutting surface 35 are first melted to remove cracks (FIG. 10B).
  • the lower outer cutting edge 32b of the glass plate 30 in contact with the low temperature portion f2 of the flame f and the lower glass of the cutting surface 35 Melt and cracks are removed.
  • the molten upper side glass flows down the cut surface 35, so that the rotating shaft 21 is rotated 90 degrees before flowing down to the lower surface 32 of the glass plate 30 or less (in the state of FIG. 10C). ) To the third position to finish heating.
  • FIG. 10D is a partial perspective view of the glass plate 30 from which the cutting edge cracks have been removed.
  • the cutting edge 36 of the glass plate 30 has a convex curved shape.
  • the glass plate 30 has a shape in which the upper outer cutting edge, the lower outer cutting edge, and the side cutting edge are all convex and curved. The cracks are removed, and the cutting edges are convex, and the glass plate 30 having the cutting edges of the convex curved edges connected with all the cutting edges distributes the concentrated stress so that the strength is excellent.

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Abstract

The present invention pertains to a device for machining a cut corner of a thin glass plate, and more specifically to a device for removing fine cracks formed at cut corners of a glass plate. The device for removing the cracks of the corners of a glass plate according to the present invention comprises: a burner for melting the cut corners of a glass plate; a combustion gas supply means for supplying combustion gas to the burner; and a rotary vacuum adsorption gripper for gripping the glass plate such that the glass plate approaches the burner. The burner comprises a flame throwing surface, and a plurality of flame throwing holes which are formed on the flame throwing surface and disposed such that virtual lines connecting neighboring flame throwing holes form at least one single closed loop. The rotary vacuum adsorption gripper includes a rotation shaft which is disposed in parallel to the flame throwing surface of the burner, and a vacuum adsorption arm of which one end is fixed to the rotation shaft and the other end is formed with an adsorption surface. The vacuum adsorption arm is mounted such that one surface of the glass plate faces the flame throwing surface of the burner, wherein the glass plate is adsorption-gripped at a set position when the rotation shaft rotates. The rotary vacuum adsorption gripper is more preferable than a plurality of vacuum adsorption arms to improve productivity. In addition, the adsorption surfaces of a plurality of vacuum adsorption arms are respectively vacuumed in a vacuum adsorption section and vacuum released in a vacuum release section with respect to one cycle of the rotation shaft.

Description

유리판의 절단 모서리 크랙 제거 장치Cutting edge crack remover on glass sheet
본 발명은 박판 유리의 절단 모서리 가공 장치에 관한 것이다. 보다 상세하게는 유리판의 절단 모서리에 형성된 미세한 크랙을 제거하기 위한 장치에 관한 것이다.This invention relates to the cutting edge processing apparatus of thin glass. More particularly, the present invention relates to an apparatus for removing fine cracks formed at the cut edges of a glass plate.
스마트 폰, 테플렛 PC, TV와 같은 전자 기기에는 디스플레이 장치가 사용된다. 디스플레이 장치 중 LCD 디스플레이 장치의 기판으로 박판 유리가 사용된다. 또한, 박판 유리는 디스플레이 장치의 표시부를 보호하기 위한 윈도우 패널로도 사용된다. 또한, 터치 센서 장치에도 박판유리가 사용된다. 상기와 같은 다양한 전자 기기에 사용되는 박판 유리를 제조하기 위하여는 대형의 유리판을 절단하는 공정이 필수적이다. Display devices are used in electronic devices such as smartphones, tablet PCs, and TVs. Thin glass is used as the substrate of the LCD display device among the display devices. In addition, thin glass is used also as a window panel for protecting the display part of a display apparatus. Also, thin glass is used in the touch sensor device. In order to manufacture thin glass used for various electronic devices as described above, a process of cutting a large glass plate is essential.
일반적으로 유리판의 절단 방법으로, 유리를 완전 절단하기 보다는 스크라이빙 라인을 먼저 형성하여 기계적으로 취약한 부분을 만들고, 취약한 부분에 물리적이나 열적인 충격을 가하여 브레이킹(breaking) 하는 방법이 알려져 있다. 또한, 물의 압력으로 절단하는 워터젯 절단 방법이 알려져 있다. 유리판에 물리적이나 열적인 충격을 가하여 브레이킹 할 때, 유리는 경도가 높아서 기계적인 충격에 취약하기 때문에, 절단 모서리 부분에 미세한 크랙이 생기게 된다. 유리판의 절단 모서리에 생긴 미세한 크랙을 제거하지 않고서 유리를 강화할 경우, 시간이 경과함에 따라서 미세한 크랙이 진행하여 유리판 자체가 파손될 염려가 있다.In general, as a method of cutting a glass plate, a method of forming a scribing line first rather than completely cutting the glass to make a mechanically weak part, and breaking by applying a physical or thermal shock to the weak part. Moreover, the waterjet cutting method which cuts by the pressure of water is known. When braking by applying a physical or thermal shock to the glass plate, the glass is hard and susceptible to mechanical impact, so that minute cracks are generated at the cut edges. When the glass is reinforced without removing the fine cracks generated at the cut edges of the glass plate, there is a fear that the minute cracks progress and the glass plate itself is broken as time passes.
상기와 같은 미세한 크랙으로 인한 유리판의 파손을 방지하기 위하여, 절단 모서리에 생긴 미세한 크랙을 제거할 뿐만 아니라 모서리의 날카로운 부분을 제거하기 위하여 절단면을 면삭한 후에 모서리 부분을 면취하고 있다. 절단면의 면삭이나 모서리 부분의 면취에는 연삭이나 연마를 위한 다이아몬드 휠과 같은 공구를 사용한다.In order to prevent breakage of the glass plate due to such fine cracks, the edges are chamfered after not only removing the fine cracks formed at the cutting edges but also cutting the cutting surfaces to remove sharp edges. Use tools such as diamond wheels for grinding or polishing to cut edges or to chamfer edges.
연삭 및 연마 공구를 사용하여 소정의 크기로 절단된 박판 유리의 절단 모서리를 연삭 및 연마 할 때 미세한 유리 입자가 발생한다. 발생된 미세한 유리 입자가 박판 유리에 잔류하는 것을 제거하기 위하여, 면삭 및 면취 공정 후에 별도의 세척과 건조 공정이 필요하여 제조 원가를 상승시킨다. 또한, 유리판의 표면에 스크래치가 생기는 것을 방지 하기 위하여 양면 또는 단면에 보호 필름을 부착하여 가공을 하고 가공 후에 보호 필름을 제거 하는 공정이 추가되기도 한다. 또한, 절단 모서리를 연삭이나 연마하더라도 깊이 진행된 미세한 크랙은 제거되지 않거나, 연삭이나 연마시에 회전하는 공구와의 충격으로 인하여 박판 유리에 2차적으로 미세한 크랙이 발생하기도 한다. 또한, 발생된 미세한 유리 입자가 제조 설비에 침입할 경우 고가의 장비를 손상시키는 문제점이 있다.Fine glass particles are generated when grinding and polishing the cut edges of thin glass cut to a predetermined size using a grinding and polishing tool. In order to remove the generated fine glass particles remaining in the thin glass, a separate washing and drying process is required after the chamfering and chamfering process to increase the manufacturing cost. In addition, in order to prevent scratches on the surface of the glass plate, a process of attaching a protective film on both sides or a single side is processed, and a process of removing the protective film after processing may be added. Further, even when the cutting edges are ground or polished, fine cracks deeply advanced may not be removed, or second cracks may be generated in the thin glass due to the impact of the rotating tool during grinding or polishing. In addition, there is a problem that damage the expensive equipment when the generated fine glass particles invade the manufacturing equipment.
본 발명은 상기와 같이 소정의 크기로 절단된 박판 유리의 절단 모서리에 생성된 크랙을 제거하는 종래의 공정에서 생기는 문제점을 근본적으로 해결하기 위한 방법 및 장치에 관한 것이다. 본 발명은 유리판의 절단 모서리에 생긴 미세한 크랙을 완전히 제거할 수 있는 방법 및 장치를 제공하는 것을 목적으로 한다. 또한, 본 발명은 크랙 제거시 미세한 유리 입자를 발생시키지 않고 유리판의 절단 모서리에 형성된 크랙을 제거할 수 있는 방법 및 장치를 제공하는 것을 목적으로 한다. 또한, 본 발명은 크랙 제거 시에 기계적인 충격에 의한 2차적인 크랙이 발생하지 않는 크랙 제거 방법 및 장치를 제공하는 것을 목적으로 한다.The present invention relates to a method and apparatus for fundamentally solving the problems arising in the conventional process of removing cracks generated in the cut edges of thin glass cut to a predetermined size as described above. It is an object of the present invention to provide a method and apparatus capable of completely removing fine cracks formed at the cut edges of a glass plate. It is also an object of the present invention to provide a method and apparatus capable of removing cracks formed at the cut edges of a glass plate without generating fine glass particles during crack removal. It is also an object of the present invention to provide a crack removal method and apparatus in which secondary cracking does not occur due to mechanical impact during crack removal.
본 발명에 따른 유리판의 절단 모서리 크랙 제거 장치는, 유리판의 절단모서리를 용융시키기 위한 버너와, 버너에 연소가스를 공급하기 위한 연소가스 공급수단과, 유리판을 파지하여 버너에 근접시키기 위한 로터리 진공흡착그리퍼를 포함한다. 버너는 화염방사면과, 화염방사면에 형성되고 이웃하는 화염방사홀를 연결한 가상의 선이 적어도 하나의 단일폐곡선이 되도록 배치된 복수의 화염방사홀을 포함한다. 로터리 진공흡착그리퍼는 버너의 화염방사면과 평행하게 배치된 회전축과, 일단이 상기 회전축에 고정되고 타단에 흡착면이 형성된 진공흡착아암을 포함한다.진공흡착아암은 회전축의 회전시 정해진 위치에서 흡착파지된 유리판의 일면을 버너의 화염방사면을 향하도록 설치되어 있다. 로터리 진공흡착그리퍼는 생산성 향상을 위하여 복수의 진공흡착아암을 구비하는 것이 보다 바람직하다. 또한 복수의 진공흡착아암의 흡착면은 각각 회전축의 일회전에 대하여 진공흡착구간에서는 진공이 걸리고 진공해제구간에서는 진공이 해제되도록 되어 있다. 회전축은 정해진 위치(회전각)에서 제1 진공흡착아암은 유리판을 흡착하고, 제2 진공흡착아암은 흡착된 유리판을 버너에 근접시켜서 절단모서리 크랙을 제거하고, 제3 진공흡착아암은 크랙이 제거된 유리판을 해방하도록 일정시간 회전을 정지하도록 되어 있다. 회전축에 네개의 진공흡착아암이 설치되어 있을 경우, 각각의 진공흡착아암이 회전축의 일회전에 대하여 회전축이 일시적으로 정지하는 제1위치와 제2위치에서는 진공흡착구간에 속하게 하고, 제3위치와 제4위치에서는 진공해제구간에 속하도록 한다. The cutting edge crack removal apparatus of the glass plate according to the present invention includes a burner for melting the cutting edge of the glass plate, combustion gas supply means for supplying combustion gas to the burner, and rotary vacuum adsorption for holding the glass plate to approach the burner. Contains a gripper. The burner includes a flame radiation surface and a plurality of flame radiation holes formed on the flame radiation surface and arranged such that a virtual line connecting adjacent flame radiation holes is at least one single closed curve. The rotary vacuum suction gripper includes a rotary shaft disposed in parallel with the flame emitting surface of the burner, and a vacuum suction arm having one end fixed to the rotary shaft and having a suction surface at the other end. The vacuum suction arm is sucked at a predetermined position when the rotary shaft rotates. One surface of the gripped glass plate is installed to face the flame radiation surface of the burner. The rotary vacuum suction gripper is more preferably provided with a plurality of vacuum suction arms in order to improve productivity. In addition, the suction surfaces of the plurality of vacuum suction arms each take a vacuum in the vacuum suction section for one rotation of the rotating shaft and release the vacuum in the vacuum release section. The rotating shaft absorbs the glass plate at the predetermined position (rotation angle), the second vacuum suction arm closes the adsorbed glass plate to the burner to remove the cutting edge crack, and the third vacuum suction arm removes the crack. The rotation is stopped for a certain time to release the glass plate. When four vacuum suction arms are installed on the rotary shaft, each vacuum suction arm is placed in the vacuum suction section at the first and second positions where the rotary shaft temporarily stops with respect to one rotation of the rotary shaft. In the fourth position, it belongs to the vacuum releasing section.
회전축이 회전할 때 진공흡착아암의 흡착면에 진공을 제공하기 위하여, 회전축의 외주면에는 각각의 진공흡착아암에 대응하는 복수의 진공통로입구가 형성되어 있고, 각각의 진공통로입구에서 회전축의 내부로 연장되어 각각의 진공흡착아암의 흡착면과 연통되도록 복수의 진공통로가 형성되어 있다. 또한, 회전축을 지지하기 위한 회전축 하우징을 더 포함하고, 회전축의 각각의 진공통로입구와 대향하는 상기 회전축하우징의 대향면에는 진공소스와 연결된 진공챔버와 대기와 연통된 진공해제챔버가 형성되어 있다. 또한, 각각의 진공통로입구의 주위의 회전축 외주면은 회전축하우징과 밀착되어 회전하도록 되어 있으며, 회전축의 회전시 각각의 진공흡착아암이 진공흡착구간에 위치할 경우 대응하는 진공통로입구는 진공챔버와 연통되고, 각각의 진공흡착아암이 진공해제구간에 위치할 경우 대응하는 진공통로입구는 진공해제챔버와 연통되도록 되어 있다. In order to provide a vacuum to the suction face of the vacuum suction arm when the rotary shaft rotates, a plurality of vacuum passage inlets corresponding to the respective vacuum suction arms are formed on the outer circumferential surface of the rotary suction arm, and from each vacuum passage inlet to the inside of the rotary shaft. A plurality of vacuum passages are formed to extend and communicate with the suction surfaces of the respective vacuum suction arms. The rotary shaft housing further includes a rotary shaft housing for supporting the rotary shaft, and a vacuum chamber connected to the vacuum source and a vacuum release chamber in communication with the atmosphere are formed on an opposite surface of the rotary shaft housing opposite to each vacuum passage inlet of the rotary shaft. In addition, the outer circumferential surface of the rotary shaft around each vacuum passage inlet is rotated in close contact with the rotating shaft housing. When each vacuum suction arm is positioned in the vacuum suction section during rotation of the rotary shaft, the corresponding vacuum passage inlet communicates with the vacuum chamber. When each vacuum suction arm is located in the vacuum release section, the corresponding vacuum passage inlet is configured to communicate with the vacuum release chamber.
또한, 로타리 진공흡착그리퍼는, 진공흡착아암에 진공흡착된 유리판의 절단모서리 윤곽이 상기 버너의 화염방사홀로부터 방사되는 화염에 직접 접촉되도록 화염방사면과 유리판의 간격을 유지하도록 되어 있다. 버너의 화염방사면은 유리판의 제1면을 향하도록 일정거리 이격되어 평행하게 배치되고, 복수의 화염방사홀은 이웃하는 화염방사홀을 가상의 선으로 연결할 경우 유리판의 절단 모서리에 대응하는 적어도 하나의 단일 폐곡선을 형성하도록 화염방사면에 형성된다. 화염방사면과 복수의 화염방사홀을 구비한 버너를 사용하여 절단 모서리를 부분만을 가열할 경우, 로터리 진공흡착그리퍼는 판유리의 제1면을 버너의 화염방사면으로부터 일정거리 이격되도록 배치하고, 복수의 화염방사홀로부터 방사되는 화염이 판유리의 절단모서리에 직접 접촉되도록 하여 절단 모서리를 국부적으로 가열한다.In addition, the rotary vacuum suction gripper is configured to maintain a distance between the flame emitting surface and the glass plate such that the cutting edge contour of the glass plate vacuum-adsorbed to the vacuum suction arm is in direct contact with the flame radiated from the flame radiating hole of the burner. The flame radiating surface of the burner is disposed in parallel and spaced apart at a predetermined distance to face the first surface of the glass plate, and the plurality of flame radiating holes correspond to at least one cut edge of the glass plate when connecting adjacent flame radiating holes with an imaginary line. Is formed on the flame-radiation surface to form a single closed curve of the. When only a part of the cutting edge is heated by using a burner having a flame radiating surface and a plurality of flame radiating holes, the rotary vacuum suction gripper is arranged so that the first surface of the plate glass is spaced a predetermined distance from the flame radiating surface of the burner. The cutting edges are locally heated by directing the flames emitted from the flame-emitting holes of the direct contact with the cutting edges of the pane.
절단 모서리를 가열하기 위해서 절단 모서리에 화염을 접촉시키는 방향은 제한되지 않는다. 예를 들면, 유리판의 하부에서 상부로 화염이 향하도록 하여 절단모서리에 화염이 접촉되도록 할 수도 있고, 유리판의 상부에서 하부로 화염이 향하도록 하여 절단 모서리에 화염이 접촉되도록 할 수 있다. 또한, 화염을 절단면에 경사지게 향하도록 하여 절단 모서리에 화염이 접촉되도록 할 수도 있다. 그러나, 유리판을 화염에 의하여 용융된 제1면 절단 모서리의 유리가 중력에 의하여 제1면에서 멀어지는 방향으로 절단면을 타고 흐르도록 유리판의 제1면이 중력이 작용하는 방향의 반대 방향을 향하도록 배치하고, 버너의 화염방사면을 제1면을 향하도록 배치하는 것이 바람직하다.The direction of contacting the flame at the cut edge to heat the cut edge is not limited. For example, the flame may be brought into contact with the cutting edge by directing the flame from the lower part of the glass plate to the upper part, or the flame may be brought into contact with the cut edge by directing the flame from the upper part of the glass plate to the lower part. It is also possible to direct the flame inclined to the cut surface so that the flame contacts the cut edge. However, the glass plate is arranged such that the first surface of the glass plate faces the direction opposite to the direction in which gravity acts so that the glass of the first surface cut edge melted by the flame flows on the cutting surface in a direction away from the first surface by gravity. And it is preferable to arrange | position the flame-emitting surface of a burner toward a 1st surface.
또한, 복수의 화염방사홀 각각의 중심을 연결한 가상의 단일 폐곡선의 유리판에 대한 정사영은 대응하는 유리판의 절단 모서리의 절단면 외측에 배치되도록 하는 것이 바람직하다. 이는 화염방사홀의 중심을 절단면의 외측에 배치하여, 화염방사홀에서 방사되는 화염의 중심이 유리판에서 벗어난 곳으로 방사되도록 하여, 화염의 측부가 유리판의 절단모서리와 절단면에 접촉하도록 하기 위한 것이다.In addition, the orthogonal projection on the glass plate of the virtual single closed curve connecting the center of each of the plurality of flame-emitting holes is preferably arranged outside the cut surface of the cutting edge of the corresponding glass plate. This is to place the center of the flame radiation hole on the outside of the cut surface, so that the center of the flame radiated from the flame radiation hole is radiated out of the glass plate, so that the side of the flame is in contact with the cutting edge of the glass plate and the cut surface.
또한, 화염방사홀은 다양한 형상으로 구현할 수 있다. 예를 들면 0.1 - 2 mm 범위의 폭을 갖는 슬릿형상이나, 직경이 0.1 - 2 mm 범위에 있는 원형의 홀을 화염방사홀로 형성할 수 있다. 또한 이웃하는 화염방사홀들 사이의 간격은 화염방사홀의 직경에 비례하여 3 - 50 mm 범위에서 적절히 조절하여, 이웃 하는 화염방사홀에서 방사되는 화염이 유리판의 절단모서리를 따라서 빈틈 없이 연속적으로 접촉되도록 한다. 또한, 유리판과 화염방사면 사이의 간격은 화염의 산화염과 환원염이 직접 유리판의 절단 모서리 및 절단면과 접촉되도록 하는 것이 바람직하다.In addition, the flame radiation hole can be implemented in various shapes. For example, a slit shape having a width in the range of 0.1 to 2 mm or a circular hole having a diameter in the range of 0.1 to 2 mm may be formed as a flame spinning hole. In addition, the spacing between neighboring flame-emitting holes is properly adjusted in the range of 3-50 mm in proportion to the diameter of the flame-emitting holes so that flames emitted from neighboring flame-emitting holes can be continuously contacted without gaps along the cutting edge of the glass plate. do. In addition, the spacing between the glass plate and the flame emitting surface is preferably such that the oxidized salt and the reducing salt of the flame are in direct contact with the cut edge and the cut surface of the glass plate.
또한, 화염의 크기와, 유리판과 화염방사면 사이의 간격을 적절히 조절하여 유리판의 상부면의 절단모서리와 하부면의 절단모서리에 형성된 크랙을 한번에 제거할 수 있다. 즉, 버너와 상기 유리판을 버너의 화염방사홀로부터 방사되는 화염이 유리판의 제1면을 한정하는 절단 모서리와 유리판의 제1면의 반대측에 위치한 제2면을 한정하는 절단모서리에 동시에 직접 접촉하도록 배치한다. 또한, 화염을 생성하기 위한 연소가스는 LNG, LPG 또는 아세틸렌 가스와 산소를 포함하는 연소 가스를 사용한다.In addition, by adjusting the size of the flame, and the distance between the glass plate and the flame emitting surface, it is possible to remove the cracks formed on the cutting edge of the upper surface and the cutting edge of the lower surface of the glass plate at a time. That is, the burner and the glass plate are brought into direct contact with the cutting edge defining the second surface located opposite the first side of the glass plate and the cutting edge defining the flame radiating from the flame radiating hole of the burner at the same time. To place. In addition, the combustion gas for generating a flame uses a combustion gas containing LNG, LPG or acetylene gas and oxygen.
본 발명에 의하면, 회전축의 회전과 함께 로터리 진공흡착그리퍼가 회전하면서, 각각의 진공흡착아암는 제1위치에서 진공이 걸려서 유리판을 흡착하여 파지하고, 제2위치에서 버너로부터 방사되는 화염에 유리판의 절단 모서리가 직접 접촉되도록 유리판을 화염방사면에 근접시켜서 절단모서리의 크랙을 제거하고, 제3위치에서 진공이 해제되어 파지된 유리판을 해방시켜서 절단모서리 크랙 제거 공정을 자동화 하여 생산성을 향상할 수 있다.According to the present invention, as the rotary vacuum suction gripper rotates with the rotation of the rotary shaft, each vacuum suction arm is vacuumed at the first position to suck and hold the glass plate, and the glass plate is cut by the flame radiated from the burner at the second position. The glass plate is brought into close proximity to the flame-radiating surface so that the edges are in direct contact with each other, and the cutting edge can be removed, and the vacuum is released at the third position to release the gripped glass plate, thereby automating the cutting edge crack removal process to improve productivity.
또한 본 발명에 의한 유리판의 절단 모서리 크랙 제거 장치는, 로터리 진공흡착그리퍼에 유리판들을 연속적으로 공급하기 공급 컨베이어와, 로터리 진공흡착그리퍼로부터 제공되는 유리판들을 연속적으로 배출하기 위한 배출컨베이어와, 공급컨베이어 상에서 이동하는 유리판을 예열하기 위한 예열수단과, 배출컨베이어 상에서 이동하는 유리판들을 냉각하기 위한 냉각수단을 포함하는 것이 바람직하다. In addition, the cutting edge crack removal apparatus of the glass plate according to the present invention, the supply conveyor for continuously supplying the glass plates to the rotary vacuum suction gripper, the discharge conveyor for continuously discharging the glass plates provided from the rotary vacuum suction gripper, and on the supply conveyor It is preferred to include preheating means for preheating the moving glass plate and cooling means for cooling the glass plates moving on the discharge conveyor.
유리판의 예열 온도는 유리의 어닐링 부근의 온도 범위인 500 ℃ - 630 ℃ 범위에 있으면 족하며, 약 600 ℃ 내외의 온도로 예열하는 것이 좋다. 크랙을 화염으로 용융시켜서 제거하기 전에 예열을 하는 것은 급격한 온도변화에 따른 열응력에 의한 유리판의 파손을 방지하기 위한 것이다. 화염으로 크랙이 제거된 절단 모서리에는 잔류 스트레인이 존재하게 된다. 이를 제거하기 위하여 서서히 냉각시는 어닐링(annealing) 작업이 필요하다. 냉각 속도는 350 ℃까지는 14 - 18 ℃/분의 속도를 유지하고, 350℃ 부터 상온까지는 56 ℃ - 62 ℃/분의 속도를 유지하는 것이 바람직하다. 공급컨베이어와 예열수단은 유리판을 연속적으로 예열하여 로터리 진공흡착그리퍼에 공급하고, 배출컨베이어와 냉각수단은 절단 모서리 크랙이 제거된 유리판을 연속적으로 냉각하여 배출시키도록 되어 있어서 생산성을 높일 수 있다.The preheating temperature of a glass plate should just be in the range of 500 degreeC-630 degreeC which is the temperature range near the annealing of glass, and it is good to preheat to about 600 degreeC. Preheating before the crack is melted and removed by flame is to prevent breakage of the glass plate due to thermal stress due to rapid temperature change. Residual strain is present at the cut edges where the crack is removed by flames. In order to remove it, annealing operation is necessary during slow cooling. The cooling rate is preferably maintained at a rate of 14-18 ° C./min up to 350 ° C. and at a rate of 56 ° C.-62 ° C./min from 350 ° C. to room temperature. The supply conveyor and the preheating means continuously preheat the glass plate to supply the rotary vacuum suction gripper, and the discharge conveyor and the cooling means continuously cool the glass plate from which the cutting edge cracks are removed, thereby increasing productivity.
또한 컨베이어의 길이를 짧게 하고, 공기와 접촉하는 유리판의 면적을 넓게하여 예열과 냉각 시간을 줄이고, 로터리 진공흡착그리퍼로 유리판을 용이하게 흡착할 수 있도록, 컨베이어 상에 유리판을 세워서 공급하고 배출하는 것이 바람직하다. 컨베이어 상에 유리판을 세워서 이송할 수 있도록, 공급컨베이어와 배출컨베이어에 각각 유리판을 세워서 지지하기 위한 슬릿이 형성된 복수의 홀더를 설치할 수 있다. 또한, 로타리 진공흡착그리퍼와 공급컨베이어 및 배출컨베이어의 동작을 동기화하여 제1 아암이 유리판을 흡착하여 파지 함과 동시에, 제2 아암이 버너에서 유리판을 가열하고, 제2아암이 절단 모서리 크랙이 제거된 유리판을 배출 컨베이어에 내려 놓을 수 있도록 하여 생산성을 높일 수 있다.In addition, shortening the length of the conveyor, increasing the area of the glass plate in contact with the air, reducing preheating and cooling time, and feeding and discharging the glass plate on the conveyor so as to easily adsorb the glass plate with the rotary vacuum suction gripper. desirable. In order to transport the glass plate upright on the conveyor, it is possible to install a plurality of holders with slits for supporting the glass plate upright on the supply conveyor and the discharge conveyor, respectively. Also, by synchronizing the operation of the rotary vacuum suction gripper with the supply conveyor and the discharge conveyor, the first arm absorbs and grips the glass plate, while the second arm heats the glass plate from the burner, and the second arm removes the cutting edge crack. The glass plate can be placed on the discharge conveyor to increase productivity.
한편, 홀더의 슬릿에 삽입된 유리판을 로타리 진공흡착그리퍼의 진공흡착아암으로 흡착 파지하여 바로 홀더에 삽입된 채로 회전시키면, 유리판이 슬릿에 걸려서 파손된다. 따라서, 유리판을 홀더의 슬릿에서 뽑아낸 후에 로터리 진공흡착 그리퍼를 회전시킬 수 있도록 로터리 진공흡착그리퍼를 상하로 일정거리 이동가능하게 설치하는 것이 바람직하다. 또한, 배출컨베이어에 설치된 유리판 홀더의 슬릿에 절단모서리 크랙이 제거된 유리판을 삽입하기 위하여서도 로터리 진공흡착그리퍼를 상하로 일정거리 이동이 가능하도록 설치하는 것이 필요하다.On the other hand, when the glass plate inserted into the slit of the holder is sucked and gripped by the vacuum suction arm of the rotary vacuum suction gripper and immediately inserted into the holder, the glass plate is caught by the slit and broken. Therefore, it is preferable to install the rotary vacuum suction gripper so that the rotary vacuum suction gripper can be moved up and down a certain distance so that the rotary vacuum suction gripper can be rotated after the glass plate is removed from the slit of the holder. In addition, it is necessary to install the rotary vacuum adsorption gripper to move up and down a certain distance in order to insert the glass plate from which the cutting edge crack is removed in the slit of the glass plate holder installed in the discharge conveyor.
또한 예열수단은 공급컨베이어의 상부에 길이 방향을 따라서 연장되어 설치되고 일단이 폐쇄된 제1예열공기통로와, 제1예열공기통로와 이웃하는 위치에 길이방향을 따라서 연장되어 설치되고 일단이 폐쇄된 제2예열공기통로와, 제1예열공기통로의 타단에 연결된 제1히터와, 제1히터에 공기를 공급하기 위한 제1블로어와, 제2예열공기통로의 타단에 연결되어 외부의 공기를 공급하기 위한 제2블로어를 포함하고, 제1예열공기통로의 공급컨베이어를 향하는 하부면에는 길이방향을 따라서 복수의 관통구멍이 형성되어 있고, 제1예열공기통로와 제2예열공기통로는 길이방향을 따라서 복수의 위치에서 서로 연통 되도록 구성할 수 있다. 또한 냉각수단은, 배출컨베이어의 상부에 길이 방향을 따라서 연장되어 설치되고 일단이 폐쇄된 제1냉각공기통로와, 제1냉각공기통로와 이웃하는 위치에 길이방향을 따라서 연장되어 설치되고 일단이 폐쇄된 제2냉각공기통로와, 제1냉각공기통로의 타단에 연결된 제2히터와, 제2히터에 공기를 공급하기 위한 제3블로어와, 제2냉각공기통로의 타단에 연결되어 외부의 공기를 공급하기 위한 제4블로어를 포함하고, 제1냉각공기통로의 배출컨베이어를 향하는 하부면에는 길이방향을 따라서 복수의 관통구멍이 형성되어 있고, 제1냉각공기통로와 제2냉각공기통로는 길이방향을 따라서 복수의 위치에서 서로 연통 되도록 구성할 수 있다.In addition, the preheating means is installed extending in the longitudinal direction in the upper portion of the supply conveyor, the first preheating air passage closed at one end and installed in the position adjacent to the first preheating air passage extending in the longitudinal direction and closed at one end. The second preheated air passage, the first heater connected to the other end of the first preheated air passage, the first blower for supplying air to the first heater, and the other end of the second preheated air passage to supply external air And a second blower for forming a plurality of through-holes along the longitudinal direction of the lower surface facing the supply conveyor of the first preheating air passage, wherein the first preheating air passage and the second preheating air passage are arranged in the longitudinal direction. Therefore, it can be comprised so that it may communicate with each other in multiple positions. In addition, the cooling means is installed in the upper part of the discharge conveyor is extended in the longitudinal direction and one end is closed and installed in the position adjacent to the first cooling air passage extending in the longitudinal direction and one end is closed. The second cooling air passage, the second heater connected to the other end of the first cooling air passage, the third blower for supplying air to the second heater, and the other end of the second cooling air passage. And a fourth blower for supplying, the lower surface of the first cooling air passage facing the discharge conveyor is formed with a plurality of through holes in the longitudinal direction, and the first cooling air passage and the second cooling air passage are in the longitudinal direction. Therefore, it can be configured to communicate with each other in a plurality of positions.
본 발명에 따르면, 컨베이어 상에 세워져서 이송되는 유리판을 고온의 공기와 차가운 공기를 혼합하여 유리판을 이송하면서 온도가 서서히 높아지도록 가열하고, 고온의 공기와 차가운 공기를 혼합하여 유리판을 이송하면서 온도가 서서히 낮아지도록 냉각할 수 있다. 즉, 컨베이어의 길이방향으로 따라서 적절한 온도 구배가 생기도록 더운 공기와 찬공기를 적절히 혼합하여 유리판에 공급할 수 있다. 특히, 배출컨베이어의 길이를 짧게하기 위하여 상기 냉각수단은, 배출컨베이어의 길이방향을 따라서 온도가 완만하게 떨어지는 제1냉각구간과 온도가 급속하게 떨어지는 제2냉각구간이 형성되도록, 제1냉각공기통로와 제2냉각공기통로를 연통하는 관통구멍의 수를 길이방향을 따라서 증가하도록 형성하는 것이 바람직하다.According to the present invention, the glass plate, which is built on the conveyor and transported, is heated to gradually increase in temperature while transporting the glass plate by mixing hot air and cold air, and the temperature is increased while transporting the glass plate by mixing hot air and cold air. Cooling can be lowered gradually. That is, hot air and cold air can be properly mixed and supplied to the glass plate so that an appropriate temperature gradient occurs along the longitudinal direction of the conveyor. Particularly, in order to shorten the length of the discharge conveyor, the cooling means includes a first cooling air passage so that a first cooling section in which the temperature falls gently and a second cooling section in which the temperature drops rapidly in the longitudinal direction of the discharge conveyor are formed. And the number of through holes communicating with the second cooling air passage is increased along the longitudinal direction.
또한, 예열수단의 제1예열공기통로의 막힌 일단은 공급컨베이어의 입구측에 배치하고, 제2예열공기통로의 막인 일단은 공급컨베이어의 출구측에 배치하고, 냉각수단의 제1냉각공기통로의 막힌 일단은 배출컨베이어의 출구측에 배치하고, 제2냉각공기통로의 막힌 일단은 배출컨베이어의 입구측에 배치하면, 로터리 진공흡착그리퍼를 중심으로 보다 용이하게 온도 구배를 조절할 수 있다. In addition, a closed end of the first preheating air passage of the preheating means is arranged at the inlet side of the supply conveyor, and one end of the membrane of the second preheating air passage is arranged at the outlet side of the supply conveyor, and the first cooling air passage of the cooling means is If the blocked end is disposed at the outlet side of the discharge conveyor and the blocked end of the second cooling air passage is disposed at the inlet side of the discharge conveyor, the temperature gradient can be adjusted more easily around the rotary vacuum suction gripper.
본 발명에 따르면, 절단 모서리 생성된 미세한 크랙을 화염을 이용하여 제거하기 위한 방법 및 장치가 제공된다. According to the present invention, a method and apparatus for removing fine cracks generated by cutting edges using a flame are provided.
본 발명에 따르면 절단모서리의 국부적인 용융에 의하여 절단 모서리에 형성된 크랙을 완전히 제거할 수 있게 되어 품질이 우수한 절단 유리판을 제조할 수 있게 된다. 또한 본 발명에 따르면, 크랙 제거 시에 기계적인 충격에 의한 2차적인 크랙이 발생하지 않은 품질이 우수한 절단 유리판을 제공할 수 있게 된다. 또한, 본 발명에 따르면, 로타리 진공흡착그리퍼와 공급컨베이어 및 배출컨베이어의 작동을 동기화 하여 생산성이 우수한 유리판 절단 모서리 크랙 제거 장치를 제공한다. 또한 본 발명에 따르면, 미세한 유리 입자를 전혀 발생시키지 않고 유리판 절단 모서리의 크랙을 제거할 수 있게 되어 세척 및 건조 공정을 제거하여 제조 비용을 절감할 수 있다.According to the present invention, the cracks formed at the cutting edges can be completely removed by local melting of the cutting edges, thereby making it possible to produce a cut glass plate having excellent quality. In addition, according to the present invention, it is possible to provide a high quality cut glass plate that does not cause secondary cracks due to mechanical impact during crack removal. In addition, according to the present invention, by synchronizing the operation of the rotary vacuum suction gripper and the supply conveyor and the discharge conveyor to provide a glass plate cutting edge crack removal device with excellent productivity. In addition, according to the present invention, it is possible to remove the crack of the glass plate cut edge without generating any fine glass particles at all can reduce the manufacturing cost by eliminating the washing and drying process.
도 1은 본 발명에 따른 유리판의 절단 모서리 크랙 제거 장치의 일실시예를 나타내는 개략도1 is a schematic view showing an embodiment of a cutting edge crack removal apparatus of the glass plate according to the present invention
도 2는 절단 모서리에 크랙이 생성된 유리판의 사시도Figure 2 is a perspective view of the glass plate is cracked at the cutting edge
도 3는 도 1에 도시된 장치에 사용된 버너의 일실시예의 사시도3 is a perspective view of one embodiment of a burner used in the apparatus shown in FIG.
도 4는 도 1의 버너가 설치된 부분의 단면 확대도4 is an enlarged cross-sectional view of a portion where the burner of FIG. 1 is installed;
도 5은 도 1의 A-A 선 단면 개략도5 is a cross-sectional schematic view taken along the line A-A of FIG.
도 6는 도 1에 도시된 장치에서 회전축과 회전축하우징을 통하여 로타리 진공흡착그리퍼의 진공흡착아암에 진공을 공급하는 구성의 일실시예의 요부 전개 사시도FIG. 6 is an exploded perspective view of an essential part of an embodiment of supplying a vacuum to the vacuum suction arm of the rotary vacuum suction gripper through the rotary shaft and the rotary shaft housing in the apparatus shown in FIG. 1; FIG.
도 7은 도 1의 B-B 선 단면 개략도7 is a cross-sectional schematic view taken along the line B-B of FIG.
도 8는 도 1에 도시된 장치의 유리판 홀더의 일실시예의 사시도8 is a perspective view of one embodiment of the glass plate holder of the apparatus shown in FIG.
도 9은 도 1에 도시된 장치의 로타리 진공흡착그리퍼의 작동을 나타내는 개략 설명도9 is a schematic illustration showing the operation of the rotary vacuum suction gripper of the apparatus shown in FIG.
도 10은 도 1의 장치에서 유리판의 절단 모서리 크랙이 제거되는 상태의 나타내는 설명도10 is an explanatory view showing a state where the cutting edge crack of the glass plate is removed in the apparatus of FIG.
이하에서는 첨부의 도면을 참조하여 본 발명의 바람직한 실시예에 대하여 상세히 설명한다.Hereinafter, with reference to the accompanying drawings will be described in detail a preferred embodiment of the present invention.
도 1은 본 발명에 따른 유리판의 절단 모서리 크랙 제거 장치의 일실시예를 나타내는 개략도이다. 본 실시예의 절단 모서리 크랙 제거 장치(100)는, 유리판(30)의 절단모서리를 용융시키기 위한 버너(10)와, 버너(10)에 연소가스를 공급하기 위한 연소가스 공급수단과(미도시), 유리판(30)을 파지하여 버너(10)에 근접시키기 위한 로터리 진공흡착그리퍼(20)를 포함한다. 버너(10)는 프레임(41) 중앙부의 상부에 설치되어 있다. 버너(10)에 연소가스를 공급하기 위한 연소가스 공급수단은 도시하지 않았으나 가스 배관에 연결되어 있다. 연소가스 공급수단은 일반적인 버너에 연소가스를 공급하는 장치를 사용하며, 당업자에게 자명한 기술적 사항이다. 공급컨베이어(54)는 프레임(41)에 설치되어 있고, 로터리 진공흡착그리퍼(20)에 유리판(30)을 연속적으로 공급한다. 또한, 배출컨베이어(64)가 프레임(41)에 설치되어 있고, 버너(20)에서 절단모서리 크랙이 제거된 후 로터리 진공흡착그리퍼(20)로부터 제공되는 유리판(30)을 받아서 연속적으로 배출한다. 배출컨베이어(64)는 공급컨베이어(54)보나 상면의 높이가 약간 낮게 설치되어 절단 모서리 크랙이 제거된 유리판(30)이 용이하게 놓여지도록 되어 있다. 또한 본 실시예의 절단모서리 크랙 제거 장치(100)는 공급컨베이어 상에서 이동하는 유리판을 예열하기 위한 예열수단과, 배출컨베이어(64) 상에서 이동하는 유리판(30)들을 냉각하기 위한 냉각수단을 포함한다.1 is a schematic view showing an embodiment of a cutting edge crack removal device of a glass plate according to the present invention. The cutting edge crack removing apparatus 100 of this embodiment includes a burner 10 for melting the cutting edge of the glass plate 30, combustion gas supply means for supplying combustion gas to the burner 10 (not shown). And a rotary vacuum suction gripper 20 for holding the glass plate 30 to approach the burner 10. The burner 10 is installed in the upper portion of the center of the frame 41. The combustion gas supply means for supplying the combustion gas to the burner 10 is connected to the gas pipe although not shown. The combustion gas supply means uses a device for supplying combustion gas to a general burner, which is obvious to those skilled in the art. The supply conveyor 54 is provided in the frame 41 and continuously supplies the glass plate 30 to the rotary vacuum suction gripper 20. In addition, the discharge conveyor 64 is installed on the frame 41, and after the cutting edge crack is removed from the burner 20, the glass plate 30 provided from the rotary vacuum suction gripper 20 is received and discharged continuously. The discharge conveyor 64 is provided with a slightly lower height than the supply conveyor 54 or the upper surface so that the glass plate 30 from which the cutting edge cracks are removed is easily placed. In addition, the cutting edge crack removal apparatus 100 of the present embodiment includes preheating means for preheating the glass plate moving on the supply conveyor, and cooling means for cooling the glass plate 30 moving on the discharge conveyor (64).
도 2에는 본 실시예의 장치를 이용하여 절단모서리 크랙을 제거하기 위한 유리판(30)이 도시되어 있다. 사전에 정해진 형상으로 절단된 본 실시예의 유리판(30)의 내부에는 원형구멍(33)과 장공(34)이 절단되어 형성되어 있다. 유리판(30)의 상부면(31)은 상부외곽 절단모서리(31b)와 원형구멍(33)의 상부 절단 모서리(31c) 및 장공(34)의 상부 절단모서리(31d)에 의하여 한정된다. 유리판(30)의 하부면(32)은 하부외곽 절단모서리(32b)와 원형구멍(33)의 하부절단 모서리(32c) 및 장공(34)의 하부절단모서리(32d)에 의하여 한정된다. 또한, 유리판(30)의 절단면은 각각 대응하는 상부 절단모서리들과 하부절단모서리들을 연결한다. 예를 들어 외곽절단면(35)은 상부외곽 절단모서리(31b)와 하부외곽 절단모서리(32b)를 연결하는 면이다. 도 2의 점선원에 도시한 것과 같이, 각각의 절단 모서리들 근방에는 판유리를 절단할 때 생성되는 절단모서리들에서 출발하는 미세한 크랙(C)이 형성되어 있다. 2 shows a glass plate 30 for removing cutting edge cracks using the apparatus of this embodiment. The circular hole 33 and the long hole 34 are cut | disconnected and formed in the glass plate 30 of this embodiment cut | disconnected in the predetermined shape. The upper surface 31 of the glass plate 30 is defined by the upper outer cutting edge 31b, the upper cutting edge 31c of the circular hole 33, and the upper cutting edge 31d of the long hole 34. The lower surface 32 of the glass plate 30 is defined by the lower outer cutting edge 32b and the lower cutting edge 32c of the circular hole 33 and the lower cutting edge 32d of the long hole 34. In addition, the cut surface of the glass plate 30 connects the corresponding upper cutting edges and the lower cutting edges, respectively. For example, the outer cut surface 35 is a surface connecting the upper outer cutting edge 31b and the lower outer cutting edge 32b. As shown in the dashed circle of FIG. 2, minute cracks C are formed near each of the cutting edges starting from the cutting edges generated when cutting the pane.
도 3에는 도 2에 도시된 유리판(30)의 절단 모서리 크랙(C)을 제거하기 위한 화염방사홀이 형성된 버너(10)가 도시되어 있다. 버너(10)는 화염방사판(11)과, 연소가스공급통체(12)와, 버너 지지부(13)를 포함한다. 연소가스공급관(14)은 일단이 연소가스공급통체(12)에 연결되어 있고, 타단에는 커넥터(15)가 연결되어 있다.3 shows a burner 10 in which a flame radiation hole for removing the cut edge crack C of the glass plate 30 shown in FIG. 2 is formed. The burner 10 includes a flame radiating plate 11, a combustion gas supply cylinder 12, and a burner support part 13. One end of the combustion gas supply pipe 14 is connected to the combustion gas supply cylinder 12, and the other end of the combustion gas supply pipe 14 is connected to the connector 15.
화염방사판(11)은 화염방사면(11a)을 구비한다. 본 실시예에서 유리판(30)이 평면형상이므로 화염방사면(11a)도 평면 형상이나 이에 한정되는 것은 아니다. 절단된 유리판이 곡면 형상이면, 화염방사면도 상응하는 곡면 형상으로 형성한다. 화염방사판(11)은 가공하고자 하는 유리판의 절단모서리 윤곽에 따라서 화염방사홀(111)이 가공되어 있으며, 가공하고자 하는 유리판의 형상이 변경되면 변경된 형상에 대응하는 화염방사홀이 형성된 것으로 교환할 수 있다. 도 3의 점선원안에 도시된 것과 같이, 화염방사면(11a)에는 일정한 직경(d)을 갖는 복수의 화염방사홀(111)이 일정한 간격(l)으로 형성되어 있다. 화염방사홀의 직경(d)은 0.1 - 2 mm 범위로 하는 것이 바람직하다. 화염방사홀의 직경(d)은 이웃하는 화염방사홀(111) 사이의 간격(l)을 고려하여 정해진다. 또한, 홀의 직경(d)은 화염방사면(11a)과 유리판(30) 사이의 간격(h) 및 유리판의 두께(t)를 고려하여 정해진다. 본 실시예에 있어서, 홀의 직경은 0.6 mm 이고, 화염방사홀(11) 사이의 간격은 0.8 - 1.2 mm이고, 유리판(30)의 두께는 0.7 mm이다. 또한, 화염으로 절단 모서리의 크랙을 제거하기 위하여 화염방사면(11a)과 유리판(30) 사이의 간격(h)은 11 mm 로 하였다(도 7참조). 각각의 화염방사홀(111)은 연소가스 공급통체(12)와 연통되어 있다. 또한, 본 실시예에서 화염방사홀(111)은 원형이나 이에 한정되는 것은 아니고, 일정한 폭과 길이를 갖는 슬릿 형태도 가능하다. The flame radiating plate 11 has a flame radiating surface 11a. In the present embodiment, since the glass plate 30 is planar, the flame emitting surface 11a is also planar but is not limited thereto. If the cut glass plate has a curved shape, the flame-emitting surface is also formed in the corresponding curved shape. Flame radiating plate 11 is a flame radiating hole 111 is processed according to the cutting edge contour of the glass plate to be processed, if the shape of the glass plate to be changed is changed to a flame radiating hole corresponding to the changed shape is formed. Can be. As shown in the dotted circle in Fig. 3, the flame radiating surface 11a is formed with a plurality of flame radiating holes 111 having a constant diameter d at regular intervals l. The diameter (d) of the flame spinning hole is preferably in the range of 0.1-2 mm. The diameter d of the flame spinning hole is determined in consideration of the distance l between neighboring flame spinning holes 111. In addition, the diameter d of the hole is determined in consideration of the distance h between the flame-emitting surface 11a and the glass plate 30 and the thickness t of the glass plate. In this embodiment, the diameter of the hole is 0.6 mm, the spacing between the flame spinning holes 11 is 0.8-1.2 mm, and the thickness of the glass plate 30 is 0.7 mm. In addition, in order to remove the crack of a cutting edge with a flame, the space | interval h between the flame radiating surface 11a and the glass plate 30 was 11 mm (refer FIG. 7). Each flame radiating hole 111 communicates with the combustion gas supply cylinder 12. In addition, in the present embodiment, the flame radiation hole 111 is not limited to a circular shape, but may also have a slit shape having a predetermined width and length.
이웃하는 화염방사홀(111)들의 중심을 연결하는 가상의 단일폐곡선은 유리판(30)의 대응하는 절단모서리의 윤곽과 동일한 형상이고, 화염방사홀(111)들은 대응하는 단일폐곡선의 유리판에 대한 정사영이 유리판의 외측에 위치하도록 형성되어 있다. 유리판(30) 상부면(31)의 상부외곽 절단모서리(31b)의 윤곽은 가상의 단일폐곡선(S1)에 대응하고, 유리판(30)에 대한 단일폐곡선(S1)의 정사영에 내부에 상부외곽 절단모서리(31b)의 윤곽이 포함되도록 화염방사홀(111)이 형성되어 있다. 또한, 유리판(30)의 원형구멍(33)의 상부절단 모서리(31c)의 윤곽은 가상의 단일폐곡선(S2)에 대응하고, 유리판(30)에 대한 단일폐곡선(S2)의 정사영이 원형구멍(33)의 상부절단 모서리(31c)의 윤곽 내부에 들어간다. 또한, 유리판(30)의 장공(34)의 상부절단모서리(31d)의 윤곽은 가상의 단일폐곡선(S3)에 대응하고, 유리판(30)에 대한 단일폐곡선(S3)의 정사영이 장공(34)의 상부절단모서리(31d)의 윤곽 내부에 들어간다.The virtual single closed curve connecting the centers of the adjacent flame emitting holes 111 has the same shape as the contour of the corresponding cutting edge of the glass plate 30, and the flame emitting holes 111 are orthogonal to the glass plate of the corresponding single closed curve. It is formed so that it may be located in the outer side of this glass plate. The contour of the upper outer cutting edge 31b of the upper surface 31 of the glass plate 30 corresponds to the virtual single closed curve S1, and cuts the upper outer portion therein to the orthographic projection of the single closed curve S1 with respect to the glass plate 30. The flame spinning hole 111 is formed to include the outline of the edge 31b. In addition, the contour of the upper cutting edge 31c of the circular hole 33 of the glass plate 30 corresponds to the virtual single closed curve S2, and the orthogonal projection of the single closed curve S2 with respect to the glass plate 30 is the circular hole ( It enters inside the contour of the upper cutting edge 31c of 33). In addition, the contour of the upper cutting edge 31d of the long hole 34 of the glass plate 30 corresponds to the virtual single closed curve S3, and the orthogonal projection of the single closed curve S3 to the glass plate 30 is the long hole 34. It enters inside the contour of the upper cutting edge 31d of.
도 4는 도 1의 버너가 설치된 부분의 단면 확대도이다. 도 4를 참조하면, 버너(10)의 연소가스공급통체(12)의 내부에는 버너(10)가 과열되는 것을 냉각하기 위한 냉각수 통로(12a, 12b, 12c, 12d)가 형성되어 있다. 또한, 버너(10)의 커넥터(15)에는 연소가스 혼합기(16)가 연결되어 있다. 연소가스 혼합기에는 외부의 가스소스로부터 LNG, LPG 또는 아세틸렌 가스와 산소가 공급되어 혼합된다. 버너(10)는 버너지지프레임(17)에 고정되어 있고, 버너지지프레임(17)은 도시하지는 않았으나, 유압 또는 공압 실린더에 의하여 상하로 이동이 가능하도록 설치되어 있다. 이는 로타리 진공흡착그리퍼(20)의 아암에 유리판(30)이 흡착 파지된 상태에서 회전축이 회전할 경우, 유리판(30)이 버너(10)와 간섭되어 충돌하여 유리판(30)이 파손되는 것을 방지하기 위하여 버너(10)을 상부로 후퇴시키기 위한 것이다(도 7 참조).4 is an enlarged cross-sectional view of a portion where the burner of FIG. 1 is installed. Referring to FIG. 4, cooling water passages 12a, 12b, 12c, and 12d for cooling the burner 10 from overheating are formed in the combustion gas supply cylinder 12 of the burner 10. In addition, the combustion gas mixer 16 is connected to the connector 15 of the burner 10. The combustion gas mixer is mixed with LNG, LPG or acetylene gas and oxygen from an external gas source. Burner 10 is fixed to burner support frame 17, burner support frame 17 is not shown, it is provided to be able to move up and down by a hydraulic or pneumatic cylinder. This prevents the glass plate 30 from being damaged by collision with the burner 10 when the rotating shaft rotates while the glass plate 30 is sucked and gripped by the arm of the rotary vacuum suction gripper 20. In order to retract the burner 10 to the upper portion (see FIG. 7).
도 5는 도 1의 A-A 선 단면 개략도이다. 로터리 진공흡착그리퍼(20)는 프레임(41)에 설치된 회전축(21)을 포함한다. 회전축(21)은 베어링(28)에 의하여 회전축하우징(27)에 회전가능하게 지지되어 있고, 커플링(29a)에 의하여 모터(29)에 연결되어 있다. 회전축하우징(27)은 프레임(41)에 설치되어 있다. 회전축(21)의 자유단에는 허브(22)가 고정되어 있으며, 허부(22)에 원주 방향을 따라서 등간격(90 도 간격)으로 네 개의 진공흡착아암(22a, 22b, 22c, 22d)이 고정되어 있다. 진공흡착아암들(22a, 22b, 22c, 22d) 각각의 자유단에는 유리판(30)을 진공으로 흡착하여 파지하기 위한 흡착면들(23a, 23b, 23c, 23d)이 각각 형성되어 있다. 회전축(21)은 버너(10)의 화염방사면(11)과 평행하게 배치되어 있고, 진공흡착아암들(22a, 22b, 22c, 22d) 각각의 흡착면들(23a, 23b, 23c, 23d)은 회전축(21)의 회전시 정해진 위치에서 버너(10)의 화염방사면(11)을 향하도록 배치되어 있다. 5 is a schematic cross-sectional view taken along the line A-A of FIG. The rotary vacuum suction gripper 20 includes a rotating shaft 21 installed on the frame 41. The rotating shaft 21 is rotatably supported by the rotating shaft housing 27 by the bearing 28, and is connected to the motor 29 by the coupling 29a. The rotating shaft housing 27 is provided in the frame 41. The hub 22 is fixed to the free end of the rotating shaft 21, and four vacuum suction arms 22a, 22b, 22c, and 22d are fixed to the hub 22 at equal intervals (90 degree intervals) along the circumferential direction. It is. At the free end of each of the vacuum suction arms 22a, 22b, 22c, and 22d, suction surfaces 23a, 23b, 23c, and 23d are respectively formed to suck and hold the glass plate 30 by vacuum. The rotating shaft 21 is disposed in parallel with the flame emitting surface 11 of the burner 10, and the suction surfaces 23a, 23b, 23c and 23d of the vacuum suction arms 22a, 22b, 22c and 22d, respectively. Is disposed so as to face the flame radiation surface 11 of the burner 10 at a predetermined position during the rotation of the rotary shaft 21.
도 5의 점선 타원안의 확대된 단면도 및 도 6을 참조하면, 회전축(21)이 회전할 때 진공흡착아암들((22a, 22b, 22c, 22d) 각각의 흡착면들(23a, 23b, 23c, 23d)에 진공을 제공하기 위하여, 회전축하우징(27)에는 진공공급면(27a)이 형성되어 있다. 진공공급면(27a)에는 회전축하우징(27)의 일부가 제거되어 진공챔버(27b)가 형성되어 있고, 진공챔버(27b)는 회전축하우징(27)에 형성된 통로(27d)를 통하여 외부의 진공소스에 연결되어 있다. 또한, 진공공급면(27a)에는 회전축하우징(27)의 일부가 제거되어 진공해제챔버(27c)가 형성되어 있다. 진공해제챔버(27c)는 회전축하우징(27)에 형성된 통로(27e)를 통하여 외부의 대기와 연통되도록 되어 있다. 또한, 진공챔버(27b)와 진공해제챔버(27c)는 동심을 갖는 원주상에 일정한 폭으로 형성되어 있다. Referring to the enlarged cross-sectional view of the dotted ellipse of FIG. 5 and to FIG. 6, the suction surfaces 23a, 23b, 23c, respectively of the vacuum suction arms 22a, 22b, 22c, 22d when the rotating shaft 21 rotates. In order to provide a vacuum to 23d), a vacuum supply surface 27a is formed on the rotation shaft housing 27. A part of the rotation shaft housing 27 is removed on the vacuum supply surface 27a to form a vacuum chamber 27b. The vacuum chamber 27b is connected to an external vacuum source through a passage 27d formed in the rotary shaft housing 27. A part of the rotary shaft housing 27 is removed from the vacuum supply surface 27a. The vacuum releasing chamber 27c is formed The vacuum releasing chamber 27c communicates with the outside air through the passage 27e formed in the rotary shaft housing 27. The vacuum releasing chamber 27c and the vacuum releasing chamber 27c are released. The chamber 27c is formed in constant width on the concentric circumference.
또한, 회전축(21)에는 직경이 증가된 플랜지(26)가 형성되어 있다. 플랜지(26)는 회전축하우징(27)의 진공공급면(27a)과 마주보고 밀착되도록 형성된 진공수용면(26a)을 구비한다. 진공수용면(26a)에는 중심으로부터 진공챔버(27b)와 진공해제챔버(27c)와 연통되는 위치에 4개의 진공통로입구(25a, 25b, 25c, 25d)가 90 도 간격으로 등간격으로 형성되어 있다. 또한, 회전축(21)은 각각의 진공통로입구(25a, 25b, 25c, 25d)에서 회전축(21)의 내부로 연장되어 각각의 진공흡착아암(22a, 22b, 22c, 22d)의 흡착면(23a, 23b, 23c, 23d)과 연통되도록 형성된 4개의 진공통로(25-1, 25-2, 25-3, 25-4)를 구비한다. 회전축(21)의 회전시 진공통로입구(25a)가 진공챔버(27b)를 마주보게 되면(연통 되면), 진공통로(25-1)에 진공이 걸리게 되고, 진공통로(25-1)가 형성된 진공흡착아암(22a)의 흡착면(23a)에 진공이 걸려서 유리판(30)을 흡착하여 파지할 수 있게 된다. 회전축(21)이 90도 간격으로 간헐적으로 회전과 정지를 반복하여 진공통로입구(25a)가 진공해제챔버(27b)를 마주보게 되면(연통되면), 진공통로(25-1)에 걸린 진공이 해제되고, 진공통로(25-1)가 형성된 진공흡착아암(22a)의 흡착면(23a)에 걸린 진공이 해제되어 흡착 파지된 유리판(30)이 흡착면(23a)으로부터 떨어지게 된다. 본 실시예에서는 회전축하우징(27)의 진공공급면(27a)과 마주보고 밀착되도록 형성된 회전축(21)의 플랜지(26)의 진공수용면(26a)이 디스크 형태로 마주보는 면에 형성되어 있으나, 이에 한정되는 것은 아니다. 예를 들면, 원통형 프랜지의 외주면을 진공수용면으로 하여 진공통로입구를 형성하고, 원통형 하우징의 내주면에 진공챔버와 진공해제 챔버를 형성하여 구현할 수도 있다.In addition, a flange 26 having a diameter increased is formed on the rotation shaft 21. The flange 26 has a vacuum accommodating surface 26a formed to be in close contact with the vacuum supply surface 27a of the rotating shaft housing 27. On the vacuum receiving surface 26a, four vacuum passage inlets 25a, 25b, 25c, and 25d are formed at equal intervals at 90 degree intervals from the center to the vacuum chamber 27b and the vacuum release chamber 27c. have. In addition, the rotary shaft 21 extends into the rotary shaft 21 at the respective vacuum passage inlets 25a, 25b, 25c, and 25d, so that the suction surfaces 23a of the respective vacuum suction arms 22a, 22b, 22c, and 22d. And four vacuum passages 25-1, 25-2, 25-3, 25-4 formed in communication with 23b, 23c, 23d. When the vacuum passage inlet 25a faces the vacuum chamber 27b (in communication) when the rotary shaft 21 rotates, a vacuum is applied to the vacuum passage 25-1, and the vacuum passage 25-1 is formed. The vacuum is applied to the suction surface 23a of the vacuum suction arm 22a, so that the glass plate 30 can be sucked and held. When the rotary shaft 21 intermittently rotates and stops at intervals of 90 degrees, and the vacuum passage inlet 25a faces the vacuum release chamber 27b (in communication), the vacuum applied to the vacuum passage 25-1 is released. The vacuum is applied to the adsorption surface 23a of the vacuum adsorption arm 22a on which the vacuum passage 25-1 is formed to be released, so that the glass plate 30 adsorbed and held is separated from the adsorption surface 23a. In this embodiment, the vacuum receiving surface 26a of the flange 26 of the rotating shaft 21 formed to face the vacuum supply surface 27a of the rotating shaft housing 27 to be in close contact with each other in the form of a disk. It is not limited to this. For example, a vacuum passage inlet may be formed by using the outer peripheral surface of the cylindrical flange as a vacuum accommodating surface, and a vacuum chamber and a vacuum release chamber may be formed on the inner peripheral surface of the cylindrical housing.
도5를 참조하면, 버너(10)는 화염방사면(11)이 하부를 향하도록 프레임(41)의 상부에 설치되어 있다. 로타리 진공흡착그리퍼(20)의 회전축(21)은 도 4에 도시된 것과 같이, 진공흡착아암(22a)의 흡착면(23a)에 흡착된 유리판(30)이 90도 회전하여 절단모서리 윤곽이 버너(10)의 화염방사홀(111)로부터 방사되는 화염(f)에 직접 접촉되도록 화염방사면(11)과 유리판(30)의 간격(h)을 유지하도록 되어 있다. 버너(10)가 유리판(30)의 상부에 배치되어 있어서, 버너(20)의 화염(f)에 의하여 용융된 절단모서리 부근의 유리가 중력에 의하여 유리판(30)의 절단면(35)을 타고서 하부로 흘러내리게 된다. 즉, 화염(f)의 고온부에 접촉하여 먼저 용융되는 유리판(30)의 절단 모서리를 상부에 위치시켜서 용융된 유리가 흘러내리더라도 절단면(35)을 타고서 흘러내리므로, 유리판(30) 하부면 이하까지 흘러내리지 않도록 가열 조건을 조절하여 불량이 발생하는 것을 방지하기가 용이하다.Referring to FIG. 5, the burner 10 is installed on the upper portion of the frame 41 so that the flame radiation surface 11 faces downward. As shown in FIG. 4, the rotary shaft 21 of the rotary vacuum suction gripper 20 rotates 90 degrees by the glass plate 30 adsorbed on the suction surface 23a of the vacuum suction arm 22a, so that the cutting edge contour is burner. The gap h between the flame-emitting surface 11 and the glass plate 30 is maintained so as to be in direct contact with the flame f radiated from the flame-emitting hole 111 in (10). The burner 10 is disposed above the glass plate 30 so that the glass near the cutting edge melted by the flame f of the burner 20 rides on the cut surface 35 of the glass plate 30 by gravity. Will flow down. That is, the cutting edge of the glass plate 30 which is first melted in contact with the high temperature part of the flame f is placed on the upper portion, so that the molten glass flows down the cutting surface 35 even though the molten glass flows down. It is easy to prevent the occurrence of defects by adjusting the heating conditions so as not to flow down.
도 1 및 도 5를 참조하면, 공급컨베이어(54)의 종료 단부과 배출컨베이어(64)의 시작 단부와 로타리 진공흡착그리퍼(20)의 회전축(21)과 진공흡착아암들(22a, 22b, 22c, 22d)은 예열된 유리판(30)의 온도를 유지하기 위하여 단열재(73)로 둘러싸인 챔버(71)의 내부에 설치되어 있다. 또한, 모터(72)에 연결된 팬에 의하여 가열된 공기가 챔버(71) 내부에서 순환되도록 하여 챔버 내부의 온도를 균일하게 유지하도록 되어 있다(도 1의 온도 그래프의 q 구간).1 and 5, the end end of the supply conveyor 54, the start end of the discharge conveyor 64, the rotary shaft 21 of the rotary vacuum suction gripper 20, and the vacuum suction arms 22a, 22b, 22c. , 22d is provided inside the chamber 71 surrounded by the heat insulating material 73 to maintain the temperature of the preheated glass plate 30. In addition, the air heated by the fan connected to the motor 72 is circulated in the chamber 71 to maintain the temperature inside the chamber uniformly (q section in the temperature graph of FIG. 1).
도 1을 참조하면, 본 실시예에서 유리판(30) 공급컨베이어(54) 및 배출컨베이어(64)는 체인 컨베이어를 사용하였으나 이에 한정되는 것은 아니다. 공급컨베이어(54)를 구동하기 위한 구동스프로켓(54a)이 로터리 진공흡착그리퍼(20) 측에 배치되어 있고, 종동스프로켓(54b)이 반대측에 배치되어 있다. 구동스프로켓(54a)에는 도시하지 않았으나, 공급컨베이어 구동 모타가 연결되어 있다. 또한, 배출컨베이어(64)를 구동하기 위한 구동스프로켓(64a)이 로터리 진공흡착그리퍼(20) 측에 배치되어 있고, 종동스프로켓(64b)이 반대측에 배치되어 있다. 구동스프로켓(64a)에는 도시하지 않았으나, 배출컨베이어 구동 모타가 연결되어 있다.Referring to FIG. 1, the glass plate 30 supply conveyor 54 and the discharge conveyor 64 in this embodiment use a chain conveyor, but are not limited thereto. A drive sprocket 54a for driving the supply conveyor 54 is disposed on the rotary vacuum suction gripper 20 side, and a driven sprocket 54b is disposed on the opposite side. Although not shown, the drive conveyor drive motor is connected to the drive sprocket 54a. In addition, a drive sprocket 64a for driving the discharge conveyor 64 is disposed on the rotary vacuum suction gripper 20 side, and a driven sprocket 64b is disposed on the opposite side. Although not shown, the drive conveyor drive motor is connected to the drive sprocket 64a.
공급컨베이어(54)를 이용하여 유리판(30)을 로터리 진공흡착그리퍼(20)로 공급하여 크랙을 화염으로 용융시켜서 제거하기 전에, 급격한 온도변화에 따른 열응력에 의한 유리판(30)의 파손을 방지하기 위하여 유리판을 예열할 필요가 있다. 유리판(30)의 예열 온도는 유리의 어닐링 부근의 온도 범위인 500 ℃ - 630 ℃ 범위에 있으면 가능하고, 약 600 ℃ 범위로 예열하는 것이 바람직하다. 본 실시예의 유리판 예열수단(50)은 공급컨베이어(54)의 상부에 길이 방향을 따라서 연장되어 설치되고 일단이 폐쇄된 제1예열공기통로(51)와, 제1예열공기통로(51)의 상부에 길이방향을 따라서 연장되어 설치되고 일단이 폐쇄된 제2예열공기통로(52)를 포함한다. 본 실시예에서는 제2예열공기통로(52)는 제1예열공기통로(51)의 상부에 위치하나, 상부가 아니라 이웃하는 위치에 설치해도 된다. 제1예열공기통로(51)의 폐쇄되지 않은 타단에는 유리판(30)을 예열하기 위한 공기를 가열하는 제1히터가 설치되어 있다. 제1히터의 후방에는 제1히터에 공기를 공급하기 위한 제1블로어가 설치되어 있다. 제1히터와 제1블로어의 설치는 당업자에게는 자명한 기술적 사항이므로 도 1에 도시하는 것을 생략하였다. 또한, 제2예열공기통로(53)의 폐쇄되지 않은 타단에는 가열되지 않은 외부의 공기를 공급하기 위한 제2블로어가 설치되어 있다. 또한 도 1의 C 원 내부의 확대도 및 도7을 참조하면, 제1예열공기통로(51)의 공급컨베이어를 향하는 하부면에는 길이방향을 따라서 복수의 관통구멍(51a)이 형성되어 있어서 제1예열공기통로(51)와 공급컨베이어(54)가 설치된 공간(55)이 연통되도록 되어 있다. 또한, 제1예열공기통로(51)의 상부면과 제2예열공기통로(52)의 하부면에도 길이 방향을 따라서 복수의 관통구멍(52a)이 형성되어 있어서, 제1예열공기통로(51)와 제2예열공기통로(52)가 연통되도록 되어 있다. 따라서, 제1예열공기통로(51)로 공급되는 가열된 공기에 제2예열공기통로(52)의 관통구멍(52a)으로 공급되는 찬 공기의 양을 조절하여, 공급컨베이어(54)의 길이방향을 따라서 관통구멍(51a)으로 배출되는 공기의 온도를 조절할 수 있다. 즉, 컨베이어의 길이방향으로 따라서 적절한 온도 구배가 생기도록 더운 공기와 찬공기를 적절히 혼합하여 유리판에 공급할 수 있다(도 1의 길이방향에 따라서 그래프의 p 구간에 도시된 것과 같이 일정한 기울기의 온도 구배를 갖도록 관통구멍의 수와 크기를 조절함). 따라서 공급컨베이어(54)에 의하여 이송되는 유리판(30)의 온도를 서서히 높일 수 있게 된다. 공급컨베이어(54)와 제1예열공기통로(51) 및 제2예열공기통로(52)는 길이 방향을 따라서 단열재(53)로 둘러 싸여 있다.Before the glass plate 30 is supplied to the rotary vacuum adsorption gripper 20 using the supply conveyor 54 to melt and remove the cracks by flame, the glass plate 30 is prevented from being damaged by the thermal stress caused by a sudden temperature change. In order to do so, it is necessary to preheat the glass plate. The preheating temperature of the glass plate 30 can be in the range of 500 degreeC-630 degreeC which is the temperature range of the annealing vicinity of glass, and it is preferable to preheat in about 600 degreeC range. The glass plate preheating means 50 of this embodiment is installed in the upper portion of the supply conveyor 54 extending in the longitudinal direction and closed at one end of the first preheating air passage 51 and the upper portion of the first preheating air passage 51. It includes a second preheating air passage 52 extending in the longitudinal direction and closed at one end. In the present embodiment, the second preheated air passage 52 is located above the first preheated air passage 51, but may be provided at a position adjacent to the upper portion. At the other end which is not closed of the 1st preheating air passage 51, the 1st heater which heats the air for preheating the glass plate 30 is provided. At the rear of the first heater, a first blower for supplying air to the first heater is provided. Since the installation of the first heater and the first blower are obvious technical matters to those skilled in the art, the illustration of FIG. 1 is omitted. In addition, the second non-closed end of the second preheating air passage 53 is provided with a second blower for supplying air that is not heated. In addition, referring to the enlarged view of the inside of circle C of FIG. 1 and FIG. 7, a plurality of through holes 51a are formed in the lower surface of the first preheating air passage 51 toward the supply conveyor in the longitudinal direction, so that the first The preheating air passage 51 and the space 55 in which the supply conveyor 54 is installed communicate with each other. In addition, a plurality of through-holes 52a are formed in the upper surface of the first preheating air passage 51 and the lower surface of the second preheating air passage 52 along the length direction, so that the first preheating air passage 51 is formed. And the second preheating air passage 52 communicate with each other. Therefore, by adjusting the amount of cold air supplied to the through-hole 52a of the second preheating air passage 52 to the heated air supplied to the first preheating air passage 51, the longitudinal direction of the supply conveyor 54 is adjusted. Accordingly, the temperature of the air discharged through the through hole 51a can be adjusted. That is, hot air and cold air may be properly mixed and supplied to the glass plate so that an appropriate temperature gradient occurs along the longitudinal direction of the conveyor (the temperature gradient of a constant slope as shown in p section of the graph along the longitudinal direction of FIG. 1). To adjust the number and size of through holes. Therefore, the temperature of the glass plate 30 conveyed by the supply conveyor 54 can be gradually raised. The supply conveyor 54, the first preheating air passage 51, and the second preheating air passage 52 are surrounded by a heat insulating material 53 along the longitudinal direction.
로터리 진공흡착그리퍼(20)에 흡착되어 버너(20)에서 방사되는 화염(f)으로 크랙이 제거된 절단 모서리에는 잔류 스트레인이 존재하게 된다. 이를 제거하기 위하여 유리판(30)을 서서히 냉각시키는 어닐링(annealing) 작업이 필요하다. 냉각 속도는 350 ℃까지는 14 - 18 ℃/분의 속도를 유지하고, 350℃ 부터 상온까지는 56 ℃ - 62 ℃/분의 속도를 유지하는 것이 바람직하다. 크랙이 제거된 유리판(30)을 서서히 냉각시키기 위한 유리판 냉각수단(60)은, 배출컨베이어(64)의 상부에 길이 방향을 따라서 연장되어 설치되고 일단이 폐쇄된 제1냉각공기통로(61)와, 제1냉각공기통로(61)의 상부에 길이방향을 따라서 연장되어 설치되고 일단이 폐쇄된 제2냉각공기통로(62)를 포함한다. 본 실시예에서는 제2냉각공기통로(62)는 제1냉각공기통로(61)의 상부에 위치하나, 상부가 아니라 이웃하는 위치에 설치해도 된다. 제1냉각공기통로(61)의 폐쇄되지 않은 타단에는 공기를 가열하기 위한 제2히터가 설치되어 있다. 제2히터의 후방에는 제2히터에 공기를 공급하기 위한 제3블로어가 설치되어 있다. 제2히터와 제3블로어의 설치는 당업자에게는 자명한 기술적 사항이므로 도 1에 도시하는 것을 생략하였다. 또한, 제2냉각공기통로(63)의 폐쇄되지 않은 타단에는 가열되지 않은 외부의 공기를 공급하기 위한 제4블로어가 설치되어 있다. 또한 도 1의 D 원안의 확대도를 참조하면, 제1냉각공기통로(61)의 공급컨베이어를 향하는 하부면에는 길이방향을 따라서 복수의 관통구멍(61a)이 형성되어 제1냉각공기통로(61)와 배출컨베이어(54)가 설치된 공간(65)이 연통되도록 되어 있다. 또한, 제1냉각공기통로(61)의 상부면과 제2냉각공기통로(62)의 하부면에도 길이 방향을 따라서 복수의 관통구멍(62a)이 형성되어 있어서, 제1냉각공기통로(61)와 제2냉각공기통로(62)가 연통되도록 되어 있다. 따라서, 제1냉각공기통로(51)로 공급되는 가열된 공기에 제2냉각공기통로(62)의 관통구멍(62a)으로 공급되는 공기의 양을 조절하여, 배출컨베이어(64)의 길이방향을 따라서 관통구멍(61a)으로 배출되는 공기의 온도를 조절할 수 있다(도 1의 그래프에 도시된 것과 같이, 그래프의 r 구간과 같이 완만한 온도구배를 갖도록 처음에는 서서히 냉각되도록 관통구멍의 수와 크기를 조절하고, 일정온도 이하로 냉각된 후에는 컨베이어의 길이를 짧게 하기 위하여 s 구간과 같이 급격한 온도구배를 갖도록 관통구멍의 수와 크기를 조절한다). 따라서 배출컨베이어(64)에 의하여 이송되는 유리판(30)의 온도를 서서히 냉각 할 수 있게 된다. 즉, 컨베이어의 길이방향으로 따라서 적절한 온도 구배가 생기도록 더운 공기와 찬공기를 적절히 혼합하여 유리판에 공급할 수 있다. 배출컨베이어(64)와 제1냉각공기통로(61) 및 제2냉각공기통로(62)는 길이 방향을 따라서 단열재(63)로 둘러 싸여 있다.Residual strain is present at the cutting edges that are adsorbed by the rotary vacuum suction gripper 20 and the cracks are removed by the flame f radiated from the burner 20. In order to remove this, annealing (annealing) operation of slowly cooling the glass plate 30 is required. The cooling rate is preferably maintained at a rate of 14-18 ° C./min up to 350 ° C. and at a rate of 56 ° C.-62 ° C./min from 350 ° C. to room temperature. The glass plate cooling means 60 for gradually cooling the glass plate 30 from which the crack has been removed is installed in the upper part of the discharge conveyor 64 extending in the longitudinal direction and closed at one end thereof with the first cooling air passage 61. The second cooling air passage 62 extends along the longitudinal direction and is closed at one end of the first cooling air passage 61. In the present embodiment, the second cooling air passage 62 is located above the first cooling air passage 61, but may be provided in a neighboring position instead of the upper portion. At the other end which is not closed of the 1st cooling air passage 61, the 2nd heater for heating air is provided. At the rear of the second heater, a third blower for supplying air to the second heater is provided. Since the installation of the second heater and the third blower are obvious technical matters to those skilled in the art, the illustration of FIG. 1 is omitted. In addition, at the other end of the second cooling air passage 63, which is not closed, a fourth blower is provided to supply external air that is not heated. In addition, referring to the enlarged view of the original D in FIG. 1, a plurality of through-holes 61a are formed in the lower surface of the first cooling air passage 61 toward the supply conveyor in the longitudinal direction to form the first cooling air passage 61. ) And the space 65 in which the discharge conveyor 54 is installed communicate with each other. In addition, a plurality of through holes 62a are formed in the upper surface of the first cooling air passage 61 and the lower surface of the second cooling air passage 62 along the longitudinal direction, so that the first cooling air passage 61 is formed. And the second cooling air passage 62 communicate with each other. Accordingly, the longitudinal direction of the discharge conveyor 64 is adjusted by adjusting the amount of air supplied to the through-hole 62a of the second cooling air passage 62 to the heated air supplied to the first cooling air passage 51. Therefore, it is possible to adjust the temperature of the air discharged through the through-hole 61a (as shown in the graph of Figure 1, the number and size of the through-holes so as to gradually cool at first to have a gentle temperature gradient, such as the r section of the graph) After cooling to below a certain temperature, in order to shorten the length of the conveyor, adjust the number and size of the through-holes to have a sharp temperature gradient as in the s section). Therefore, it is possible to gradually cool the temperature of the glass plate 30 transferred by the discharge conveyor (64). That is, hot air and cold air can be properly mixed and supplied to the glass plate so that an appropriate temperature gradient occurs along the longitudinal direction of the conveyor. The discharge conveyor 64, the first cooling air passage 61 and the second cooling air passage 62 are surrounded by the heat insulating material 63 along the longitudinal direction.
공급컨베이어(54)의 하부에 설치된 모터(56)는 공급컨베이어(54) 내부의 공간(55)의 공기를 흡입하여 제1예열공기통로(51)의 폐쇄되지 않은 단부로 가열된 공기를 순환시키기 위한 팬을 구동하기 위한 것이다. 또한, 배출컨베이어(64)의 하부에 설치된 모터(66)는 배출컨베이어(64) 내부의 공간(65)의 공기를 흡입하여 제1냉각공기통로(61)의 폐쇄되지 않는 단부로 가열된 공기를 순환시키기 위한 팬을 구동하기 위한 것이다.The motor 56 installed in the lower portion of the supply conveyor 54 sucks air in the space 55 inside the supply conveyor 54 to circulate the heated air to the unclosed end of the first preheating air passage 51. It is for driving a fan. In addition, the motor 66 installed in the lower portion of the discharge conveyor 64 sucks air in the space 65 inside the discharge conveyor 64 to supply heated air to an unclosed end of the first cooling air passage 61. It is for driving a fan to circulate.
또한 컨베이어의 길이를 짧게 하고, 공기와 접촉하는 유리판의 면적을 넓게하여 예열과 냉각 시간을 줄이고, 로터리 진공흡착그리퍼로 유리판을 용이하게 흡착할 수 있도록, 컨베이어 상에 유리판을 세워서 공급하고 배출하는 것이 바람직하다. 도 8을 참조하면, 공급컨베이어(54)는 유리판(30)의 양단을 지지하기 위하여 일정한 간격으로 설치된 한 쌍의 체인(54c, 54c')으로 구성되고, 각각의 체인(54c, 54c')의 하부에는 한 쌍의 지지채널(54d, 54d')이 설치되어 있다. 체인(54c, 54c') 각각에는 유리판(30)이 삽입되기 이한 슬릿(54h, 54h')과 유리판(30)의 측면을 지지하기 위한 지지면(54g)을 구비한 한 쌍의 홀더(54k, 54k')가 체인(54c, 54c')의 마주보는 내측에 각각 고정되어 있다. 루프형태의 체인을 따라서 복수의 홀더가 연속적으로 설치되어 있다. 각각의 체인(54c, 54c') 반대편 측에는 유리판(30)이 슬릿(54h, 54h')에 삽입되는 것을 안내하고 슬릿(54h, 54h')으로부터 빠지는것을 방지하기 위한 한 쌍의 가이드판(54e, 54e')이 고정되어 있다. 가이드판(54e, 54e')의 상부에는 각각 유리판(30)이 용이하게 삽입되도록 외측으로 절곡된 절곡부(54f, 54f')가 형성되어 있다. 유리판(30)을 세워서 이송할 수 있도록 홀더(81)를 설치하면, 컨베이어의 길이를 짧게 하고, 공기와 접촉하는 유리판의 면적을 넓게하여 예열과 냉각 시간을 줄일 수 있게 된다. 또한, 로터리 진공흡착그리퍼(20)로 유리판(30)을 용이하게 흡착하고, 흡착된 유리판을 용이하게 내려 놓을 수 있다. 또한, 로타리 진공흡착그리퍼(20)와 공급컨베이어(54) 및 배출컨베이어(64)의 동작을 동기화하여, 일정한 시간 간격으로 간헐적으로 로타리 그리퍼(20)를 회전시켜서 제1 아암이 유리판을 흡착하여 파지 함과 동시에, 제2 아암이 버너에서 유리판을 가열하고, 동시에 제3 아암이 절단 모서리 크랙이 제거된 유리판을 배출 컨베이어에 내려 놓을 수 있도록 하여 생산성을 높일 수 있다. 도 8에는 공급컨베이어(54)의 홀더만 도시되어 있으나, 상세하게 도시하지 않은 배출컨베이어(64)도 한 쌍의 체인을 구비하고, 각각의 체인에 동일한 구조의 홀더가 설치되어 있다.In addition, shortening the length of the conveyor, increasing the area of the glass plate in contact with the air, reducing preheating and cooling time, and feeding and discharging the glass plate on the conveyor so as to easily adsorb the glass plate with the rotary vacuum suction gripper. desirable. Referring to Figure 8, the supply conveyor 54 is composed of a pair of chains (54c, 54c ') provided at regular intervals to support both ends of the glass plate 30, each of the chains (54c, 54c') In the lower part, a pair of support channels 54d and 54d 'are provided. Each of the chains 54c and 54c 'has a pair of holders 54k having slits 54h and 54h' through which the glass plate 30 is inserted and a supporting surface 54g for supporting the side surfaces of the glass plate 30. 54k 'are fixed to the opposite inner sides of the chains 54c and 54c', respectively. A plurality of holders are continuously installed along the loop chain. On the opposite side of each of the chains 54c and 54c ', a pair of guide plates 54e for guiding the glass plate 30 to be inserted into the slits 54h and 54h' and preventing it from falling out of the slits 54h and 54h ' 54e ') is fixed. Above the guide plates 54e and 54e ', bent portions 54f and 54f' bent outward are formed so that the glass plate 30 is easily inserted, respectively. When the holder 81 is installed to transport the glass plate 30 upright, the length of the conveyor can be shortened, and the area of the glass plate in contact with air can be widened to reduce preheating and cooling time. In addition, the glass plate 30 can be easily adsorbed by the rotary vacuum suction gripper 20, and the adsorbed glass plate can be easily set down. In addition, by synchronizing the operation of the rotary vacuum suction gripper 20 and the supply conveyor 54 and the discharge conveyor 64, by rotating the rotary gripper 20 intermittently at regular time intervals, the first arm absorbs the glass plate and grips it. At the same time, the second arm heats the glass plate at the burner, and at the same time the third arm can lower the glass plate from which the cutting edge cracks have been removed onto the discharge conveyor to increase productivity. Although only the holder of the supply conveyor 54 is shown in FIG. 8, the discharge conveyor 64 which is not shown in detail also has a pair of chain, and the holder of the same structure is provided in each chain.
한편, 홀더의 슬릿에 삽입된 유리판을 로타리 진공흡착그리퍼의 진공흡착아암으로 흡착 파지하여 바로 홀더에 삽입된 채로 회전시키면, 유리판이 슬릿에 걸려서 파손되거나, 이웃하는 슬릿에 삽입된 유리판에 걸려서 파손될 수 있다. 유리판의 간섭을 방지하기 위하여 도 9에 도시된 것과 같이 로터리 진공흡착그리퍼(20)와 버너(10)를 구성한다. 먼저, 로터리 진공흡착그리퍼(20)의 중심이 C1에 있을 경우 공급컨베이어(54)로 공급된 유리판(30)을 로터리 진공흡착 그리퍼(20)의 흡착아암으로 흡착 파지한다. 다음으로, 로터리 진공흡착그리퍼(20)를 중심이 C2 위치에 위치하도록 수직으로 상승시켜서 유리판(30)을 홀더의 슬릿에서 뽑아낸다. 다음으로 로터리 진공흡착 그리퍼(20)를 회전시켜서 흡착된 유리판(30)을 버너(10)의 화염방사면에 근접시킨다. 흡착된 유리판(30)이 버너(10)에 근접할 때 버너(10)와 유리판(30)이 충돌하는 것을 방지하기 위하여 버너프레임(17)을 수직으로 일정거리 상승시켜서 버너(10)와 유리판이 충돌하지 않도록 한다. 다음으로, 버너프레임(17)을 일정거리 하강시켜서 버너(10)의 화염이 유리판(30)의 절단모서리를 일정시간 가열하도록 한다. 다음으로 로터리 진공흡착그리퍼(20)의 중심이 C1에 위치하도록 로터리 진공흡착 그리퍼(20)를 수직으로 하강시킨다. 진공흡착 그리퍼(20)를 하강되면, 공급컨베이어(54) 측의 흡착아암에는 유리판이 흡착되고, 배출컨베이어(64) 측의 흡착아암에는 진공이 해제되어 유리판이 아암에서 분리된어 배출컨베이어(64)에 놓여진다. 생산성을 높이기 위하여 로터리 진공흡착그리퍼(20)가 적당한 위치까지 상승하면 상승과 동시에 회전을 시키고, 하강시킬 경우에도 적당한 위치까지는 하강과 동시에 회전하도록 할 수 있다.On the other hand, if the glass plate inserted into the holder's slit is sucked by the vacuum suction arm of the rotary vacuum suction gripper and immediately rotated while being inserted into the holder, the glass plate may be caught by the slit or broken by the glass plate inserted into the adjacent slit. have. In order to prevent interference of the glass plate, a rotary vacuum suction gripper 20 and a burner 10 are configured as shown in FIG. 9. First, when the center of the rotary vacuum suction gripper 20 is located at C1, the glass plate 30 supplied to the supply conveyor 54 is sucked and gripped by the suction arm of the rotary vacuum suction gripper 20. Next, the rotary vacuum suction gripper 20 is vertically raised so that the center thereof is positioned at the C2 position, and the glass plate 30 is removed from the slit of the holder. Next, the rotary vacuum suction gripper 20 is rotated to bring the adsorbed glass plate 30 to the flame-radiating surface of the burner 10. In order to prevent the burner 10 and the glass plate 30 from colliding when the adsorbed glass plate 30 is close to the burner 10, the burner frame 17 is vertically raised by a predetermined distance to raise the burner 10 and the glass plate. Do not collide. Next, the burner frame 17 is lowered by a predetermined distance so that the flame of the burner 10 heats the cutting edge of the glass plate 30 for a predetermined time. Next, the rotary vacuum suction gripper 20 is vertically lowered so that the center of the rotary vacuum suction gripper 20 is located at C1. When the vacuum suction gripper 20 is lowered, the glass plate is adsorbed to the suction arm on the supply conveyor 54 side, and the vacuum is released to the suction arm on the discharge conveyor 64 side, and the glass plate is separated from the arm. ) In order to increase productivity, when the rotary vacuum suction gripper 20 rises to an appropriate position, the rotary vacuum adsorption gripper 20 may be rotated at the same time as the ascension, and even when descending, the rotary vacuum adsorption gripper 20 may be rotated to the proper position.
도 1 및 도 10를 참조하여 유리판(30)의 절단모서리의 크랙이 제거되는 과정을 상세히 설명한다. 컨베이어(54)에 의하여 공급된 유리판(30)을 진공흡착아암(22a)이 제1위치에서 흡착하고, 회전축(21)이 90도 회전하면 진공흡착아암(22a)은 유리판(30)의 상부면(31)이 버너(10)의 화염방사면(11)을 향하도록 유리판(30)을 제2위치로 이송한다(도 10a). 도 3에 도시된 것과 같이, 화염방사면(11a)에는 절단모서리 이외의 부분은 화염이 접촉하지 않도록 차단하고, 절단 모서리와 절단면에 화염이 직접 접촉하도록 복수의 화염방사홀(111)이 형성되어 있다. 화염(f)의 고온부(f1)에 접촉된 유리판(30)의 상부 외곽 절단모서리(31b)와 절단면(35)의 상부 유리가 먼저 용융되어 크랙이 제거된다(도 10b). 회전축(21)의 회전이 정지된 상태에서 일정한 시간이 경과하면, 화염(f)의 저온부(f2)에 접촉된 유리판(30)의 하부 외곽 절단모서리(32b) 및 절단면(35)의 하부 유리가 용융되어 크랙이 제거된다. 먼저 용융된 상부측 유리가 절단면(35)을 타고 흘러 내리게 되므로 유리판(30)의 하부면(32) 이하로 흘러 내리기 전에(도 10c 상태에서), 회전축(21)을 90 도 회전시켜서 유리판(30)을 제3위치로 이송하여 가열을 끝낸다. 제3위치에 도달하면, 진공흡착아암(22a)의 진공이 해제되어 유리판(30)이 배출컨베이어(64) 상으로 분리된다. 도 10d는 절단모서리 크랙이 제거된 유리판(30)의 부분 사시도이다. 본 발명의 장치을 이용하여 절단모서리의 크랙을 제거하면, 도 5d에 도시된 것과 같이, 유리판(30)의 절단모서리(36)가 볼록한 곡면 형상을 구비한다. 또한, 유리판(30)은 상부 외곽 절단모서리, 하부 외곽 절단모서리 및 측면 절단모서리가 모두 볼록한 곡면으로 연결된 형상을 구비한다. 크랙이 제거되어 절단모서리가 볼록한 곡면형상이고, 모든 절단모서리가 연결된 볼록한 곡면의 절단모서리를 갖는 유리판(30)은 집중응력을 산포시켜서 강도가 우수하게 된다.  1 and 10 will be described in detail the process of removing the crack of the cutting edge of the glass plate 30. When the vacuum suction arm 22a sucks the glass plate 30 supplied by the conveyor 54 at the first position, and the rotary shaft 21 rotates 90 degrees, the vacuum suction arm 22a is the upper surface of the glass plate 30. The glass plate 30 is transferred to the second position so that the 31 faces the flame emitting surface 11 of the burner 10 (FIG. 10A). As shown in FIG. 3, the flame radiating surface 11a blocks a portion other than the cutting edge so that the flame does not contact, and a plurality of flame radiating holes 111 are formed so that the flame directly contacts the cutting edge and the cutting surface. have. The upper outer cutting edge 31b of the glass plate 30 in contact with the high temperature portion f1 of the flame f and the upper glass of the cutting surface 35 are first melted to remove cracks (FIG. 10B). When a certain time elapses while the rotation of the rotating shaft 21 is stopped, the lower outer cutting edge 32b of the glass plate 30 in contact with the low temperature portion f2 of the flame f and the lower glass of the cutting surface 35 Melt and cracks are removed. First, the molten upper side glass flows down the cut surface 35, so that the rotating shaft 21 is rotated 90 degrees before flowing down to the lower surface 32 of the glass plate 30 or less (in the state of FIG. 10C). ) To the third position to finish heating. When the third position is reached, the vacuum of the vacuum suction arm 22a is released and the glass plate 30 is separated onto the discharge conveyor 64. 10D is a partial perspective view of the glass plate 30 from which the cutting edge cracks have been removed. When the crack of the cutting edge is removed using the apparatus of the present invention, as shown in FIG. 5D, the cutting edge 36 of the glass plate 30 has a convex curved shape. In addition, the glass plate 30 has a shape in which the upper outer cutting edge, the lower outer cutting edge, and the side cutting edge are all convex and curved. The cracks are removed, and the cutting edges are convex, and the glass plate 30 having the cutting edges of the convex curved edges connected with all the cutting edges distributes the concentrated stress so that the strength is excellent.
앞에서 설명되고, 도면에 도시된 본 발명의 일실시예는 본 발명의 기술적 사상을 한정하는 것으로 해석되어서는 안 된다. 본 발명의 보호범위는 청구범위에 기재된 사항에 의하여만 제한되고, 본 발명의 기술분야에서 통상의 지식을 가진 자는 본 발명의 기술적 사상을 다양한 형태로 개량 변경하는 것이 가능하다. 따라서 이러한 개량 및 변경은 통상의 지식을 가진 자에게 자명한 것인 한 본 발명의 보호범위에 속하게 될 것이다.An embodiment of the present invention described above and illustrated in the drawings should not be construed as limiting the technical spirit of the present invention. The protection scope of the present invention is limited only by the matters described in the claims, and those skilled in the art can change and change the technical idea of the present invention in various forms. Therefore, such improvements and modifications will fall within the protection scope of the present invention, as will be apparent to those skilled in the art.

Claims (15)

  1. 화염방사면과, 상기 화염방사면에 형성되고 이웃하는 화염방사홀를 연결한 가상의 선이 적어도 하나의 단일폐곡선이 되도록 배치된 복수의 화염방사홀을 포함하는 버너와,A burner including a flame radiation surface and a plurality of flame radiation holes formed on the flame radiation surface and arranged such that an imaginary line connecting neighboring flame radiation holes is at least one single closed curve;
    상기 버너에 연소가스를 공급하기 위한 연소가스 공급수단과,Combustion gas supply means for supplying combustion gas to the burner;
    상기 버너의 화염방사면과 평행하게 배치된 회전축과, 일단이 상기 회전축에 고정되고 타단에 흡착면이 형성된 진공흡착아암을 포함하고, 상기 진공흡착아암은 회전축의 회전시 정해진 위치에서 흡착파지된 유리판의 일면을 버너의 화염방사면을 향하도록 설치된 로터리 진공흡착그리퍼를 포함하는 유리판의 절단 모서리 크랙 제거 장치.A rotary shaft disposed in parallel with the flame emitting surface of the burner, and a vacuum suction arm having one end fixed to the rotary shaft and having an adsorption surface formed at the other end, wherein the vacuum suction arm is sucked and held at a predetermined position when the rotary shaft rotates. Cut edge crack removal device of the glass plate comprising a rotary vacuum suction gripper installed so that one side of the burner toward the flame radiation surface of the burner.
  2. 제1항에 있어서,The method of claim 1,
    상기 로터리 진공흡착그리퍼는 복수의 진공흡착아암을 구비하고, 각각의 진공흡착아암은 회전축의 일회전에 대하여 진공흡착구간에서는 흡착면에 진공이 걸리고 진공해제구간에서는 흡착면에 걸린 진공이 해제되도록 된 유리판의 절단 모서리 크랙 제거 장치.The rotary vacuum suction gripper is provided with a plurality of vacuum suction arms, each vacuum suction arm is subjected to a vacuum on the suction surface in the vacuum suction section with respect to one rotation of the rotary shaft, the vacuum applied to the suction surface in the vacuum release section is released Cracking device for cutting edges of glass plates.
  3. 제2항에 있어서,The method of claim 2,
    회전축의 일회전에 대하여 제1위치와 제2위치는 진공흡착구간에 속하고, 제3위치와 제4위치는 진공해제구간에 속하며,The first position and the second position belong to the vacuum suction section, and the third position and the fourth position belong to the vacuum release section with respect to one rotation of the rotary shaft.
    각각의 진공흡착아암은 제1위치에서 흡착면에 진공이 걸려서 유리판을 흡착하여 파지하고, 제2위치에서 버너에서 방사되는 화염에 유리판의 절단 모서리가 직접 접촉되도록 유리판을 화염방사면에 근접시켜서 절단모서리의 크랙을 제거하고, 제3위치에서 흡착면에 걸린 진공이 해제되어 파지된 유리판을 해방하도록 된 유리판의 절단 모서리 크랙 제거 장치.Each vacuum suction arm is vacuumed on the adsorption surface at the first position to adsorb and grip the glass plate, and cut the glass plate close to the flame radiation surface so that the cut edge of the glass plate is in direct contact with the flame radiated from the burner at the second position. The cutting edge crack removal apparatus of the glass plate which removes the edge crack and releases the glass plate hold | maintained by the vacuum which caught on the adsorption surface in 3rd position.
  4. 제3항에 있어서,The method of claim 3,
    상기 회전축의 외주면에는 각각의 진공흡착아암에 대응하는 복수의 진공통로입구가 형성되어 있고, 상기 각각의 진공통로입구에서 회전축의 내부로 연장되어 각각의 진공흡착아암의 흡착면과 연통되도록 복수의 진공통로가 형성되어 있고,A plurality of vacuum passage inlets corresponding to the respective vacuum suction arms are formed on the outer circumferential surface of the rotating shaft, and the plurality of vacuum passages extend from the respective vacuum passage inlets to the inside of the rotary shaft to communicate with the suction surfaces of the respective vacuum suction arms. A passage is formed,
    상기 회전축을 지지하기 위한 회전축 하우징을 더 포함하고, 상기 회전축의 각각의 진공통로입구와 대향하는 상기 회전축하우징의 대향면에는 진공소스와 연결된 진공챔버와 대기와 연통된 진공해제챔버가 형성되어 있고,And a rotating shaft housing for supporting the rotating shaft, wherein a vacuum chamber connected to a vacuum source and a vacuum releasing chamber in communication with the atmosphere are formed on an opposite surface of the rotating shaft housing facing the respective vacuum passage inlets of the rotating shaft.
    상기 각각의 진공통로입구의 주위의 회전축 외주면은 상기 회전축하우징과 밀착되어 회전하도록 되어 있으며, 회전축의 회전시 각각의 진공흡착아암이 진공흡착구간에 위치할 경우 대응하는 진공통로입구는 진공챔버와 연통되고, 진공흡착아암이 진공해제구간에 위치할 경우 진공통로입구는 진공해제챔버와 연통되도록 된 유리판의 절단 모서리 크랙 제거 장치.The outer circumferential surface of the rotary shaft around each of the vacuum passage inlets is in close contact with the rotating shaft housing to rotate. When the respective vacuum suction arms are positioned in the vacuum suction section during the rotation of the rotary shaft, the corresponding vacuum passage inlet communicates with the vacuum chamber. And, if the vacuum suction arm is located in the vacuum release section, the vacuum passage inlet is cut edge crack removal device of the glass plate to be in communication with the vacuum release chamber.
  5. 제1항 내지 제4항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 4,
    상기 로터리 진공흡착그리퍼에 유리판들을 연속적으로 공급하기 위한 공급 컨베이어와,A supply conveyor for continuously supplying glass plates to the rotary vacuum suction gripper;
    상기 로터리 진공흡착그리퍼로부터 제공되는 유리판들을 연속적으로 배출하기 위한 배출컨베이어와,A discharge conveyor for continuously discharging the glass plates provided from the rotary vacuum suction gripper;
    공급컨베이어 상에서 이동하는 유리판을 예열하기 위한 예열수단과,Preheating means for preheating the glass plate moving on the supply conveyor;
    배출컨베이어 상에서 이동하는 유리판들을 냉각하기 위한 냉각수단을 포함하는 것을 특징으로 하는 유리판의 절단 모서리 크랙 제거 장치.Cutting edge crack removal apparatus of the glass plate, characterized in that it comprises cooling means for cooling the glass plates moving on the discharge conveyor.
  6. 제5항에 있어서,The method of claim 5,
    상기 공급컨베이어와 배출컨베이어에 유리판이 세워져서 삽입되기 위한 슬릿이 형성된 복수의 유리판 홀더를 더 포함하는 것을 특징으로 하는 유리판의 절단 모서리 크랙 제거 장치.The cutting edge crack removal device of the glass plate further comprises a plurality of glass plate holder formed with a slit for inserting the glass plate is erected on the supply conveyor and the discharge conveyor.
  7. 제6항에 있어서,The method of claim 6,
    상기 로타리진공흡착그리퍼는, 공급컨베이어에서 공급되는 유리판을 흡착하여 파지한 후 유리판 홀더의 슬릿으로부터 뽑아내고, 배출컨베이어에 유리판 홀더의 슬릿에 절단모서리 크랙이 제거된 유리판을 삽입하기 위하여, 상하로 일정거리 이동이 가능하도록 된 유리판의 절단 모서리 크랙 제거 장치.The rotary vacuum adsorption gripper sucks and grips the glass plate supplied from the supply conveyor, extracts it from the slit of the glass plate holder, and inserts the glass plate from which the cutting edge crack is removed into the slit of the glass plate holder in the discharge conveyor. Cutting edge crack removal device on glass plates to allow distance movement.
  8. 제5항에 있어서,The method of claim 5,
    상기 예열수단은, The preheating means,
    상기 공급컨베이어의 상부에 길이 방향을 따라서 연장되어 설치되고 일단이 폐쇄된 제1예열공기통로와, 상기 제1예열공기통로와 이웃하는 위치에 길이방향을 따라서 연장되어 설치되고 일단이 폐쇄된 제2예열공기통로와, 상기 제1예열공기통로의 타단에 연결된 제1히터와, 상기 제1히터에 공기를 공급하기 위한 제1블로어와, 상기 제2예열공기통로의 타단에 연결되어 외부의 공기를 공급하기 위한 제2블로어를 포함하고,A first preheating air passage extending in a longitudinal direction and installed at an upper end of the supply conveyor, and a second end extending in a longitudinal direction at a position adjacent to the first preheating air passage and closed in one end; A preheated air passage, a first heater connected to the other end of the first preheated air passage, a first blower for supplying air to the first heater, and a second heater connected to the other end of the second preheated air passage A second blower for supplying,
    상기 제1예열공기통로의 공급컨베이어를 향하는 하부면에는 길이방향을 따라서 복수의 관통구멍이 형성되어 있고, 제1예열공기통로와 제2예열공기통로는 길이방향을 따라서 복수의 위치에서 서로 연통 되어 있고,A plurality of through holes are formed in the lower surface of the first preheating air passage facing the supply conveyor in the longitudinal direction, and the first preheating air passage and the second preheating air passage communicate with each other at a plurality of positions along the longitudinal direction. There is,
    상기 냉각수단은The cooling means
    상기 배출컨베이어의 상부에 길이 방향을 따라서 연장되어 설치되고 일단이 폐쇄된 제1냉각공기통로와, 상기 제1냉각공기통로와 이웃하는 위치에 길이방향을 따라서 연장되어 설치되고 일단이 폐쇄된 제2냉각공기통로와, 상기 제1냉각공기통로의 타단에 연결된 제2히터와, 상기 제2히터에 공기를 공급하기 위한 제3블로어와, 상기 제2냉각공기통로의 타단에 연결되어 외부의 공기를 공급하기 위한 제4블로어를 포함하고,A first cooling air passage extending in a longitudinal direction and installed at an upper end of the discharge conveyor, and a second end extending and extending in a longitudinal direction at a position adjacent to the first cooling air passage; A second air connected to the cooling air passage, the other end of the first cooling air passage, a third blower for supplying air to the second heater, and the other end of the second cooling air passage to connect external air. A fourth blower for supplying,
    상기 제1냉각공기통로의 배출컨베이어를 향하는 하부면에는 길이방향을 따라서 복수의 관통구멍이 형성되어 있고, 제1냉각공기통로와 제2냉각공기통로는 길이방향을 따라서 복수의 위치에서 서로 연통 되어 있는 유리판의 절단 모서리 크랙 제거 장치.The lower surface of the first cooling air passage facing the discharge conveyor is formed with a plurality of through holes in the longitudinal direction, and the first cooling air passage and the second cooling air passage communicate with each other at a plurality of positions along the longitudinal direction. Cutting edge crack removal device of glass plate.
  9. 제8항에 있어서,The method of claim 8,
    상기 예열수단의 제1예열공기통로의 막힌 일단은 공급컨베이어의 입구측에 배치되어 있고, 제2예열공기통로의 막인 일단은 공급컨베이어의 출구측에 배치되어 있고,The closed end of the first preheating air passage of the preheating means is arranged at the inlet side of the supply conveyor, and the one end of the membrane of the second preheating air passage is arranged at the outlet side of the supply conveyor,
    상기 냉각수단의 제1냉각공기통로의 막힌 일단은 배출컨베이어의 출구측에 배치되어 있고, 제2냉각공기통로의 막힌 일단은 배출컨베이어의 입구측에 배치된 유리판의 절단 모서리 크랙 제거 장치.The closed edge crack removal apparatus of the glass plate of the said cooling means the one end of the 1st cooling air path which is arrange | positioned at the exit side of a discharge conveyor, and the one closed end of the 2nd cooling air path is arrange | positioned at the entrance side of a discharge conveyor.
  10. 제8항 또는 제9항에 있어서,The method according to claim 8 or 9,
    상기 냉각수단은, 배출컨베이어의 길이방향을 따라서 온도가 완만하게 떨어지는 제1냉각구간과 온도가 급속하게 떨어지는 제2냉각구간이 형성되도록, 제1냉각공기통로와 제2냉각공기통로를 연통하는 관통구멍의 수가 길이방향을 따라서 증가하도록 형성된 유리판의 절단 모서리 크랙 제거 장치.The cooling means passes through the first cooling air passage and the second cooling air passage so as to form a first cooling section in which the temperature gradually decreases and a second cooling section in which the temperature drops rapidly along the longitudinal direction of the discharge conveyor. Cut edge crack removal apparatus of the glass plate formed so that the number of holes may increase along a longitudinal direction.
  11. 제8항에 있어서,The method of claim 8,
    상기 유리판 예열수단은 유리판을 500 ℃ - 630 ℃ 범위의 온도까지 예열하도록 된 것을 특징으로 하는 유리판의 절단 모서리 크랙 제거 장치.The glass plate preheating means is cut edge crack removal device of the glass plate, characterized in that for preheating the glass plate to a temperature in the range of 500 ℃-630 ℃.
  12. 제1항에 있어서,The method of claim 1,
    상기 로타리 진공흡착그리퍼는, 진공흡착아암에 진공흡착된 유리판의 절단모서리 윤곽이 상기 버너의 화염방사홀로부터 방사되는 화염에 직접 접촉되도록 화염방사면과 유리판의 간격을 유지하는 것을 특징으로 하는 유리판의 절단 모서리 크랙 제거 장치.The rotary vacuum suction gripper is a glass plate, characterized in that to maintain the gap between the flame radiation surface and the glass plate so that the cutting edge contour of the glass plate vacuum-absorbed on the vacuum suction arm is in direct contact with the flame radiated from the flame radiation hole of the burner. Cutting edge crack removal device.
  13. 제12항에 있어서,The method of claim 12,
    상기 버너의 복수의 화염방사홀은 원형이며, 직경이 0.1 - 2 mm 범위에 있는 것을 특징으로 하는 유리판의 절단 모서리 크랙 제거 장치.The plurality of flame radiating holes of the burner is circular, the cutting edge crack removal device of the glass plate, characterized in that in the range of 0.1-2 mm.
  14. 제12항에 있어서,The method of claim 12,
    상기 복수의 화염방사홀은 일정한 폭을 갖는 슬릿 형상인 것을 특징으로 하는 유리판의 절단 모서리 크랙 제거 장치.The plurality of flame-emitting holes are cut edge crack removal device of the glass plate, characterized in that the slit shape having a predetermined width.
  15. 제1항에 있어서,The method of claim 1,
    연소가스 공급수단에 공급되는 연소가스는 LNG, LPG, 또는 아세틸렌 가스와 산소를 포함하는 연소 가스인 것을 특징으로 하는 유리판의 절단 모서리 크랙 제거 장치.Combustion gas supplied to the combustion gas supply means is a cutting edge crack removal device of the glass plate, characterized in that the combustion gas containing LNG, LPG, or acetylene gas and oxygen.
PCT/KR2012/005011 2011-06-30 2012-06-26 Device for removing cracks from cut corners of glass plate WO2013002525A2 (en)

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KR101467201B1 (en) 2014-08-19 2014-12-01 주식회사 인터벡스테크놀로지 Structure of insulation chamber for flame posihiing apparatus
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KR102219324B1 (en) * 2014-10-16 2021-02-22 동우 화인켐 주식회사 Heating apparatus for chamfering of glass
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