WO2012147692A1 - 光硬化性組成物 - Google Patents
光硬化性組成物 Download PDFInfo
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- WO2012147692A1 WO2012147692A1 PCT/JP2012/060861 JP2012060861W WO2012147692A1 WO 2012147692 A1 WO2012147692 A1 WO 2012147692A1 JP 2012060861 W JP2012060861 W JP 2012060861W WO 2012147692 A1 WO2012147692 A1 WO 2012147692A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F20/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
- C08F20/02—Monocarboxylic acids having less than ten carbon atoms, Derivatives thereof
- C08F20/10—Esters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/02—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
- C08F290/04—Polymers provided for in subclasses C08C or C08F
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F299/00—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/10—Materials in mouldable or extrudable form for sealing or packing joints or covers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/10—Materials in mouldable or extrudable form for sealing or packing joints or covers
- C09K2003/1034—Materials or components characterised by specific properties
- C09K2003/1062—UV-curable materials
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2200/00—Chemical nature of materials in mouldable or extrudable form for sealing or packing joints or covers
- C09K2200/06—Macromolecular organic compounds, e.g. prepolymers
- C09K2200/0615—Macromolecular organic compounds, e.g. prepolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C09K2200/0625—Polyacrylic esters or derivatives thereof
Definitions
- the present invention relates to a photocurable composition that is cured by irradiation with an energy ray and gives a cured product having elasticity and excellent heat resistance. More specifically, the present invention relates to a photocurable composition that can give a cured product having particularly good compression set among heat resistances and can be used as an on-vehicle sealant.
- a silicone resin is known as a resin having heat resistance such that the hardness hardly changes in an atmosphere of 100 to 150 ° C.
- the main skeleton of the silicone resin is a spiral shape, and heat resistance is exhibited by this unique skeleton.
- the silicone resin contains a low molecular weight siloxane (D3-D10 cyclic siloxane), there is a concern about adverse effects on electrical and electronic parts.
- moisture curing type silicone resin takes a certain amount of time until deep curing, and heat curing type silicone resin also requires heating time. Therefore, in terms of workability, it is inferior to a photo-curing type resin that is cured by irradiation with energy rays such as ultraviolet rays.
- a (meth) acrylic polymer having (meth) acrylic groups at both ends (hereinafter also referred to as “polymer (A)”) is a known material, and the cured product of the polymer (A) has elasticity. It is known as an alternative to silicone resin.
- the polymer (A) has the advantages that it can be photocured and / or heat cured and does not generate low molecular weight siloxane, but it is difficult to form a soft cured product peculiar to a silicone resin.
- an active energy curable composition obtained by mixing a polymer (A) and a polymer (B) is used as an in-situ molded gasket as in Patent Document 2.
- the composition for in-situ molded gasket is a composition in which a composition is applied on-site and irradiated with energy rays and cured on the spot to form a gasket. That is, it is necessary to examine the properties of the composition including viscosity and fluidity. Usually, unless an organic filler and / or an inorganic filler for adjusting the viscosity is added, the properties cannot be maintained and it cannot be used as a gasket.
- a cured product obtained by curing a conventional composition has an unstable physical property, particularly permanent compression strain, and a stable coating shape when subjected to a heat resistance test at 100 to 150 ° C. as a durability test. Thus, it has been difficult to obtain a photocurable composition having desired performance.
- a photocurable composition comprising the following components (A) to (C), wherein the mass ratio of the components (A) and (B) is 3: 7 to 8: 2.
- component a compound in which the main skeleton is a polymer of a (meth) acrylic monomer and has one (meth) acrylic group at both ends
- component a compound in which the main skeleton is a polymer of a (meth) acrylic monomer and has one (meth) acrylic group only at one end
- a sealing agent comprising the photocurable composition according to any one of (1) to (4), which is used for a case where the sealing surface is not flat.
- a sealant comprising the photocurable composition according to any one of (1) to (4) above, or a sealant according to (5) above, for a controller case or a motor case Sealing agent.
- a cured product having stable physical characteristics, particularly permanent compression strain is provided, and a photocurable composition excellent in coating shape and storage stability is provided. be able to.
- the main skeleton is a polymer of a (meth) acrylic monomer
- the main skeleton is a polymer of a (meth) acrylic monomer
- (meth) acryl is a general term for acrylic and methacrylic.
- the component (A) has reactive (meth) acryl groups at both ends of the main skeleton.
- the (meth) acrylic monomer constituting the main skeleton of the component (A) is not particularly limited, and various types can be used.
- the (meth) acrylic monomer is a general term for monomers having an acrylic group (acryloyl group) or a methacryl group (methacryloyl group).
- the weight average molecular weight of the component (A) is preferably 10,000 to 50,000.
- the weight average molecular weight is 10,000 or more, elasticity of the cured product is satisfactorily exhibited, and cracking of the cured product in the heat resistance test can be suppressed.
- the weight average molecular weight is 50000 or less, the viscosity does not become too high, and the occurrence of stringing can be suppressed when the photocurable composition is applied.
- the component (A) can be obtained by various polymerization methods, and the method is not particularly limited, but a radical polymerization method is preferably used from the viewpoint of versatility of the monomer and ease of reaction control.
- a radical polymerization method is preferably used from the viewpoint of versatility of the monomer and ease of reaction control.
- controlled radical polymerization is preferable, living radical polymerization is more preferable, and atom transfer radical polymerization is particularly preferable.
- the method of introducing the (meth) acrylic group includes (1) a vinyl polymer having a hydroxyl group at the terminal and chlorine, bromine or hydroxyl group.
- JP-A-61-133201 JP-A-11-80250, JP-A-2000-38404, JP-A-2001-271055, JP-A-2002-69121 ( U.S. Patent Application Publication No. 2002/0132930).
- the component (B) that can be used in the present invention is a compound whose main skeleton is a polymer of a (meth) acrylic monomer and has one (meth) acrylic group only at one end.
- the (B) component has a reactive (meth) acrylic group only at one end, and by containing a predetermined amount of the (B) component, a cured product having good rubber elasticity and flexibility can be obtained.
- the manufacturing method of a component can be manufactured by controlling the equivalent of the (meth) acryl group introduce
- a polymer of a (meth) acrylic monomer having no (meth) acrylic group in the molecule is known as a plasticizer, but the polymer of the present invention having one (meth) acrylic group in the molecule.
- the preferred weight average molecular weight of the component (B) is 10,000 to 50,000 as in the case of the component (A).
- weight average molecular weight is 10,000 or more, elasticity of the cured product is satisfactorily exhibited, and cracking of the cured product in the heat resistance test can be suppressed.
- weight average molecular weight is 50000 or less, the viscosity does not become too high, and the occurrence of stringing can be suppressed when the photocurable composition is applied.
- the mass ratio of the component (A) to the component (B) is essentially 3: 7 to 8: 2, and preferably 4: 6 to 8: 2.
- the amount of the component (A) is 80% by mass or less with respect to the total of the component (A) and the component (B)
- the hardness is hardly increased, and good compression set characteristics can be exhibited.
- the component (B) is 70% by mass or less with respect to the sum of the components (A) and (B)
- the cured product exhibits good elasticity and is crushed as it is in the compression set test. Can be prevented.
- the photoinitiator that can be used as the component (C) of the present invention is one in which active radical species are generated by irradiating active energy rays such as ultraviolet rays, and (A) component and (B) component are radically polymerized. is there.
- component (C) examples include acetophenone, propiophenone, benzophenone, xanthol, fluorin, benzaldehyde, anthraquinone, triphenylamine, carbazole, 3-methylacetophenone, 4-methylacetophenone, 3-pentylacetophenone, 4 -Methoxyacetophenone, 3-bromoacetophenone, 2,2-diethoxyacetophenone, p-diacetylbenzene, 3-methoxybenzophenone, 2,4,6-trimethylbenzophenone, oligo (2-hydroxy-2-methyl-1- (4 -(1-methylvinyl) phenyl) propanone), 4-allylacetophenone, camphorquinone, 2,4,6-trimethylbenzoyldiphenylphosphine oxide, 4-methylbenzophenone, 4-chloro 4'-benzylbenzophenone, 2-hydroxy-2-methyl-1-phenyl-1-propanone, 3-chloroxan
- component (C) it is preferable that 0.1 to 10 parts by mass of component (C) is added to 100 parts by mass of the total of components (A) and (B).
- component (C) is 0.1 part by mass or more, the photocurability is satisfactorily exhibited, and when it is 10 parts by mass or less, the hardened product is prevented from being hardened by increasing the amount of radical species generated. Can do.
- the component (D) that can be used in the present invention is fumed silica in which an alkyl group is added to the surface. Since silanol remains on the surface of fumed silica, it is hydrophilic in an untreated state. However, there is known a method of hydrophobizing the surface by adding dimethyldichlorosilane or the like to the silanol. In the present invention, it is preferable to use fumed silica having 2 or more carbon atoms and having a linear alkyl group added as the component (D). Specific product names include NKC130 and R805 manufactured by Nippon Aerosil Co., Ltd.
- fumed silica in which an alkyl group is added to the surface is suitable as the component (D) of the present invention.
- the component (D) is preferably added in an amount of 0.1 to 30 parts by mass, more preferably 10 to 30 parts by mass with respect to 100 parts by mass in total of the components (A) and (B). (D) If a component is 0.1 mass part or more, a viscosity is too low and it can prevent flowing and can maintain an application
- the component (E) that can be used in the present invention is a low molecular (meth) acrylic monomer having one (meth) acrylic group in one molecule and a molecular weight of less than 1,000.
- skeleton of (A) component and / or (B) component can be used.
- Preferred (E) component is a (meth) acrylic monomer having a hydroxyl group in the molecule and / or a (meth) acrylic monomer having a saturated alicyclic structure.
- a preferable addition amount is 0.1 to 20 parts by mass, more preferably 0.1 to 10 parts by mass of the component (E) with respect to 100 parts by mass in total of the components (A) and (B). .
- the component (E) is 20 parts by mass or less, the cured product does not become brittle and physical properties can be maintained in a heat resistance test.
- the component (E) when the component (E) is 0.1 part by mass or more, the viscosity is not increased and the coatability is maintained well, and the viscosity of the photocurable composition is not increased and the problem of stringing occurs. Can be suppressed.
- the component (E) is appropriately used in accordance with the purpose.
- the (meth) acrylic monomer having a hydroxyl group examples include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, and 2- (meth) acryloyloxy.
- examples thereof include ethyl succinic acid, 2- (meth) acryloyloxyethyl hexahydrophthalic acid, and 2- (meth) acryloyloxyethyl-2-hydroxypropyl phthalate.
- 2-hydroxypropyl methacrylate and / or 2-hydroxyethyl methacrylate are preferable, but not limited thereto.
- the (meth) acrylic monomer having a saturated alicyclic structure examples include isobornyl (meth) acrylate, dicyclopentanyl (meth) acrylate, cyclohexyl (meth) acrylate, adamantanyl (meth) acrylate, and the like.
- a (meth) acrylic monomer having an isobornyl skeleton and / or a dicyclopentanyl skeleton is preferable, but is not limited thereto.
- an organic peroxide can be added to the photocurable composition of the present invention to impart heat curability.
- the organic peroxide include ketone peroxides such as methyl ethyl ketone peroxide, cyclohexanone peroxide, 3,3,5-trimethylcyclohexanone peroxide, methylcyclohexanone peroxide, methyl acetoacetate peroxide, and acetylacetone peroxide; 1,1-bis (t-butylperoxy) -3,3,5-trimethylcyclohexane, 1,1-bis (t-butylperoxy) cyclohexane, 2,2-bis (t-butylperoxy) octane, Peroxyketals such as n-butyl-4,4-bis (t-butylperoxy) valerate and 2,2-bis (t-butylperoxy) butane; t-buty
- various additives such as an anti-aging agent, a plasticizer, a physical property modifier, a solvent and the like may be blended in order to adjust physical properties.
- An anti-aging agent is not always necessary, but conventionally known antioxidants and light stabilizers can be appropriately used.
- the anti-aging agent can also be used for polymerization control during polymerization, and can also control physical properties.
- antioxidants include thioether, phosphorus, hindered phenol, monoacrylate phenol, and nitroxide. Of these, hindered phenol compounds as shown below are preferred.
- thioether-based antioxidant examples include MARK PEP-36, MARK AO-23 (all of which are manufactured by Adeka Argus Chemical).
- phosphorus antioxidants include Irgafos 38, Irgafos 168, Irgafos P-EPQ (all of which are manufactured by Ciba Geigy Japan).
- hindered phenol compounds include the following. 2,6-di-t-butyl-4-methylphenol, 2,6-di-t-butyl-4-ethylphenol, mono (or di- or tri) ( ⁇ -methylbenzyl) phenol, 2,2′- Methylenebis (4-ethyl-6-t-butylphenol), 2,2′-methylenebis (4-methyl-6-t-butylphenol), 4,4′-butylidenebis (3-methyl-6-t-butylphenol), 4 , 4'-thiobis (3-methyl-6-t-butylphenol), 2,5-di-t-butylhydroquinone, 2,5-di-t-amylhydroquinone, triethylene glycol bis- [3- (3 -T-butyl-5-methyl-4-hydroxyphenyl) propionate], 1,6-hexanediol-bis [3- (3,5-di-t-butyl-4-hydroxyphenyl) L) propionat
- monoacrylate phenolic antioxidants include 2-t-butyl-6- (3-t-butyl-2-hydroxy-5-methylbenzyl) -4-methylphenyl acrylate (trade name: Sumilizer GM), 2,4-di-t-amyl-6- [1- (3,5-di-t-amyl-2-hydroxyphenyl) ethyl] phenyl acrylate (trade name: Sumilizer GS) and the like.
- nitroxide antioxidants include cyclic hydroxy such as 2,2,6,6-substituted-1-piperidinyloxy radical and 2,2,5,5-substituted-1-pyrrolidinyloxy radical. Mention may be made of nitroxy free radicals from amines. As the substituent, an alkyl group having 4 or less carbon atoms such as a methyl group or an ethyl group is suitable.
- nitroxy free radical compounds include, but are not limited to, 2,2,6,6-tetramethyl-1-piperidinyloxy radical (TEMPO), 2,2,6,6-tetraethyl-1- Piperidinyloxy radical, 2,2,6,6-tetramethyl-4-oxo-1-piperidinyloxy radical, 2,2,5,5-tetramethyl-1-pyrrolidinyloxy radical, 1, Examples include 1,3,3-tetramethyl-2-isoindolinyloxy radical, N, N-di-t-butylamineoxy radical, and the like.
- a stable free radical such as a galvinoxyl free radical may be used.
- the antioxidant may be used in combination with a light stabilizer.
- the light stabilizer include bis (1,2,2,6,6-pentamethyl-4-piperidyl) sebacate (trade name Sanol).
- the effect is further exhibited by the combined use, and the heat resistance may be particularly improved.
- Tinuvin C353, Tinuvin B75 (all of which are manufactured by Ciba Geigy Japan, Inc.) in which an antioxidant and a light stabilizer are mixed in advance may be used.
- the photocurable composition of the present invention can be used as various sealants.
- the sealant containing the photocurable composition of the present invention has good workability because it can be cured by irradiation with active energy rays such as ultraviolet rays and visible rays after being applied to a seal portion, a potting portion and the like. Further, when there are a plurality of types of adherend shapes or when the shapes are complicated, a sealant is formed by applying and curing a photocurable composition in accordance with the shape in the field. It is possible to deal with various types of seals.
- the cured product obtained by curing the photocurable composition of the present invention has particularly good compression set after the heat resistance test, and is particularly suitable for in-vehicle sealing applications.
- In-vehicle electronic components, electronic boards, motors, etc. are sealed with a case to avoid adverse effects from the external environment.
- the sealing surface of the case is flat, the burden on the sealing agent is small.
- the sealing surface is not flat or has irregularities, there is a tendency for the sealing agent to be easily damaged at the convex portions. Therefore, when the sealing surface has irregularities, the sealing performance can be maintained when the compression set of the sealing agent is lower.
- the sealant include assembling an in-vehicle electronic board and in-vehicle electric / electronic components that require heat resistance, sealing an in-vehicle controller case of an electronic board, an in-vehicle motor case, and the like.
- the vehicle control device case is also called an electronic control unit, and specific examples include an engine control device (engine control unit), a throttle control device, an exhaust gas recirculation control device, and the like.
- Specific examples of the on-vehicle motor case include a power window and a wiper motor case.
- the sealing surface may not be flat or there may be three-dimensional unevenness, and a low compression set is required for the cured product in order to exhibit sealing performance at this site. . Since the sealing agent of the present invention has good heat resistance and compression set, it can be applied to the above applications.
- a compound having a main skeleton composed of a polymer of a (meth) acrylic monomer and having one (meth) acrylic group at each end was prepared as follows. N-butyl acrylate was polymerized using cuprous bromide as a catalyst, pentamethyldiethylenetriamine as a ligand, and diethyl-2,5-dibromoadipate as an initiator. 300 g of the obtained polymer was dissolved in N, N-dimethylacetamide (300 mL), and 5.3 g of potassium acrylate was added thereto, and the mixture was heated and stirred at 70 ° C. for 3 hours under a nitrogen atmosphere, and an acrylic group was added to both ends.
- a mixed liquid containing poly (n-butyl acrylate) (hereinafter referred to as “polymer 1”) was obtained. After N, N-dimethylacetamide in the mixed solution was distilled off under reduced pressure, toluene was added to the residue, and insoluble matter was removed by filtration. Toluene in the filtrate was distilled off under reduced pressure to purify the polymer 1.
- the polymer 1 after purification had a weight average molecular weight of 32308, a degree of dispersion of 1.36, and an average number of terminal acrylic groups of 2.0 (that is, the rate of introduction of acrylic groups at the terminals was 100%).
- a compound having a main skeleton composed of a polymer of a (meth) acrylic monomer and having one (meth) acrylic group only at one end was prepared as follows. Using cuprous bromide as a catalyst, pentamethyldiethylenetriamine as a ligand, and diethyl-2,5-dibromoadipate as an initiator, n-butyl acrylate was polymerized. 300 mL), 2.6 g of potassium acrylate was added, and the mixture was heated and stirred at 70 ° C. for 3 hours under a nitrogen atmosphere.
- Poly (n-butyl acrylate) having an acrylic group only at one end (hereinafter referred to as “polymer”) 2 ”) was obtained.
- polymer 2 Poly (n-butyl acrylate) having an acrylic group only at one end (hereinafter referred to as “polymer”) 2 ”).
- N N-dimethylacetamide in the mixed solution was distilled off under reduced pressure, toluene was added to the residue, and insoluble matter was removed by filtration. Toluene in the filtrate was distilled off under reduced pressure to purify the polymer 2.
- the polymer 2 after purification had a weight average molecular weight of 14334, a degree of dispersion of 1.31, and an average number of terminal acrylic groups of 1.0 (that is, the rate of introduction of acrylic groups at the terminals was 50%).
- weight average molecular weight and "dispersion degree (ratio of weight average molecular weight to number average molecular weight)" were calculated by a standard polystyrene conversion method using gel permeation chromatography (GPC).
- GPC gel permeation chromatography
- Two GPC columns filled with polystyrene cross-linked gel shodex GPC K-802.5; manufactured by Showa Denko KK
- shodex GPCK-804 manufactured by Showa Denko KK
- the above “average number of terminal acryloyl groups” is “average value of the number of acryloyl groups introduced at the terminal per molecule of polymer”, and was calculated from the number average molecular weight determined by 1 H-NMR analysis and GPC. .
- composition [Examples 1 to 14, Comparative Examples 1 to 5]
- the photocurable composition is referred to as a composition.
- (B ′) Component: Polymer / plasticizer of (meth) acrylic monomer having no (meth) acrylic group: Acrylic polymer plasticizer having a weight average molecular weight of 6000 (ARUFON UP-1080, manufactured by Toagosei Co., Ltd.)
- the thickness of the photocurable composition was set to 2 mm, and a sheet-like cured product was prepared by irradiating with 45 kJ / m 2 of ultraviolet rays (wavelength 10 to 400 nm) with an ultraviolet irradiator.
- a test piece was produced by punching out the sheet-like cured product with a No. 3 dumbbell, and both ends of the test piece were fixed to the chuck so that the long axis of the test piece and the center of the chuck were aligned.
- the test piece was pulled at a tensile speed of 50 mm / min, the maximum load was measured, and the strength at the maximum load was defined as “tensile shear strength (MPa)”. Details are in accordance with JIS K 6850.
- the tensile shear strength is preferably 0.3 MPa or more.
- the thickness of the photocurable composition was set to 2 mm, and a sheet-like cured product was prepared by irradiating with 45 kJ / m 2 of ultraviolet rays (wavelength 10 to 400 nm) with an ultraviolet irradiator.
- a test piece was produced by punching out the sheet-like cured product with a No. 3 dumbbell, and marked lines at intervals of 25 mm were written on the test piece.
- the sample was fixed to the chuck in the same manner as the measurement of the tensile shear strength, and pulled until the test piece was cut at a tensile speed of 500 mm / min.
- the gap between the marked lines was measured using a caliper until the test piece was cut. Based on the initial marked line interval, the elongation ratio was defined as “elongation rate (%)”. In order to follow expansion and contraction, it is preferable that the elongation is 100% or more (that is, it is at least twice the initial length).
- the clearance (gap) of the flange during compression was measured as the clearance during compression. After returning the test piece to room temperature, the beat thickness after compression was measured. “Compression set (%)” was calculated from the value obtained by the measurement according to Equation 2. Separately, with respect to the cured product, the numerical value of the compression rate (%) defined by Equation 3 was increased, and the “limit compression rate (%)” at which cracks occurred in the cured product of each composition was confirmed.
- the compression set is preferably 30% or less, and the critical compression rate is preferably 45% or more. Further, when the compression set was measured for an acrylic rubber (ACM) O-ring usually used as a sealant, the compression set was 79%.
- Leak test Leak tests were conducted on Examples 1 to 3 and 8 and Comparative Examples 1, 2 and 4. The test was performed with the same flange and beat shape as the compression set measurement. The sample was placed in a hot air drying furnace at a compression rate of 45% and an atmosphere of 150 ° C. for 100 hours, then taken out from the hot air drying furnace and allowed to stand at room temperature, and measurement was performed. In order to send in compressed air whose pressure can be adjusted with a pressure gauge, a pressure hose was connected to the flange as shown in FIG. The internal pressure of the flange was increased by a pressure of 0.01 MPa / 10 sec at a compression rate of 45%, and the pressure was increased to a maximum of 0.1 MPa. The maximum pressure at the time of leakage and the beat state were visually evaluated in three stages. The results are shown in Table 3.
- the optimum range of the mixing mass ratio of the component (A) and the component (B) is limited in order to maintain the physical characteristics in the high temperature durability.
- the optimum mixing mass ratio of the component (A) and the component (B) was 3: 7 to 8: 2. If the amount of the component (B) having a small amount of the curable functional group is too large, the property as a pressure-sensitive adhesive is stronger than the sealing agent as in Comparative Example 2, and it cannot repel the force from the outside. It is guessed.
- the cured product does not exhibit elasticity and the performance of compression set is lowered, and the reaction instead of the component (B) is performed as in the comparative example 5. Even if a (meth) acrylic monomer polymer having no group was used, it was difficult to maintain the performance. In particular, in sealing applications, if the cured product is not elastic, pressure on the adherend cannot be secured, and airtightness cannot be maintained in a leak test as shown in Table 3.
- the photocurable composition of the present invention is cured in a shorter time than other curing forms such as heat curing and moisture curing, leading to shortening of the line tact and improving the production efficiency of components and substrates. Can do. In general, soft cured products are severely deteriorated in physical properties after a high-temperature endurance test, but cured products obtained by curing the photocurable composition of the present invention change particularly in compression set at 150 ° C. And stable physical properties can be maintained. By maintaining elasticity, it is possible to follow expansion and contraction due to temperature changes, and it is difficult to cause problems such as cracks in the cured product.
- the photocurable composition of the present invention having these characteristics is optimal for sealing applications such as in-vehicle electric / electronic parts and cases in the automotive field where high durability is required as well as the electric field. .
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Abstract
Description
(A)成分:主骨格が(メタ)アクリル系モノマーの重合体であり、両末端に(メタ)アクリル基を1つずつ有する化合物、
(B)成分:主骨格が(メタ)アクリル系モノマーの重合体であり、片末端にのみ(メタ)アクリル基を1つ有する化合物、
(C)成分:光開始剤。
(A)成分として、主骨格が(メタ)アクリル系モノマーの重合体からなり、両末端に(メタ)アクリル基を1つずつ有する化合物を以下の通り製造した。臭化第一銅を触媒、ペンタメチルジエチレントリアミンを配位子、ジエチル-2,5-ジブロモアジペートを開始剤として、アクリル酸n-ブチルを重合した。得られた重合体300gをN,N-ジメチルアセトアミド(300mL)に溶解させ、これにアクリル酸カリウム5.3gを加え、窒素雰囲気下、70℃で3時間加熱攪拌し、両末端にアクリル基を有するポリ(アクリル酸n-ブチル)(以下、「重合体1」と称する)を含む混合液を得た。この混合液中のN,N-ジメチルアセトアミドを減圧留去した後、残渣にトルエンを加えて、不溶分をろ過により除去した。濾液のトルエンを減圧留去して、重合体1を精製した。精製後の重合体1の重量平均分子量は32308、分散度は1.36、平均末端アクリル基数は2.0(即ち、末端へのアクリル基の導入率は100%)であった。
(B)成分として、主骨格が(メタ)アクリル系モノマーの重合体からなり、片末端にのみ(メタ)アクリル基を1つ有する化合物を以下の通り製造した。臭化第一銅を触媒、ペンタメチルジエチレントリアミンを配位子、ジエチル-2,5-ジブロモアジペートを開始剤として、アクリル酸n-ブチルを重合し、この重合体300gをN,N-ジメチルアセトアミド(300mL)に溶解させ、アクリル酸カリウム2.6gを加え、窒素雰囲気下、70℃で3時間加熱攪拌し、片末端にのみアクリル基を有するポリ(アクリル酸n-ブチル)(以下、「重合体2」と称する)の混合液を得た。この混合液中のN,N-ジメチルアセトアミドを減圧留去した後、残渣にトルエンを加えて、不溶分をろ過により除去した。濾液のトルエンを減圧留去して、重合体2を精製した。精製後の重合体2の重量平均分子量は14334、分散度は1.31、平均末端アクリル基数は1.0(即ち、末端へのアクリル基の導入率は50%)であった。
光硬化性組成物を調製するために下記成分を準備した。(以下、光硬化性組成物を組成物と表記する。)
(A)成分:主骨格が(メタ)アクリル系モノマーの重合体であり、両末端に(メタ)アクリル基を1つずつ有する化合物
・重合体1
(B)成分:主骨格が(メタ)アクリル系モノマーの重合体であり、片末端にのみ(メタ)アクリル基を1つ有する化合物
・重合体2
(B’)成分:(メタ)アクリル基を有さない(メタ)アクリル系モノマーの重合体
・可塑剤:重量平均分子量:6000のアクリルポリマー系可塑剤(ARUFON UP-1080 東亞合成株式会社製)
(C)成分:光開始剤
・光開始剤:ベンゾフェノンと1-ヒドロキシシクロヘキシルフェニルケトンの1:2(質量比)の混合物
(D)成分:表面にアルキル基が付加されてなるヒュームドシリカ
・シリカ1:オクチルシラン基を付加したヒュームドシリカ(AEROSIL R805 日本アエロジル株式会社製)
(D’)成分:(D)成分以外のヒュームドシリカ
・シリカ2:表面にメタクリル基が付加されてなるヒュームドシリカ(AEROSIL R7200 日本アエロジル株式会社製)
(E)成分:1分子中に(メタ)アクリル基を1つ有する(メタ)アクリル系モノマー
・モノマー1:イソボルニルアクリレート(ライトアクリレート IB-XA 共栄社化学株式会社製)
(E’)成分:(E)成分以外の(メタ)アクリル系モノマー
・モノマー2:ポリエステル骨格を有する2官能アクリルオリゴマー(紫光UV-3000B 日本合成化学工業株式会社製)
・モノマー3:トリメチロールプロパントリアクリレート(ライトアクリレートTMPA 共栄社化学株式会社製)
(A)成分および(B)成分を秤量し((E)成分を含む組成物は、(E)成分も(A)成分および(B)成分と同時に秤量し)、撹拌機の釜に投入し、均一になるまで15分間撹拌した。次に、(D)成分を秤量、投入し、(D)成分の固まりが無くなり均一になるまで30分間真空脱泡を行った後、1時間撹拌した。詳細な調製量は表1に従い、数値は全て質量部で表記する。
未硬化の光硬化性組成物を40℃雰囲気で30日間放置した時に、目視により外観を確認し組成物に変化の有無を確認した。変化が無い場合は「良」とし、充填剤((D)成分)の沈降が発生している場合は「不良」とした。
光硬化性組成物の厚さを6mmに設定した状態で、紫外線照射機で45kJ/m2の紫外線(波長10~400nm)を照射してシート状の硬化物を作製した。A型デュロメータ(硬度計)の加圧面をシート状硬化物に対して平行に保ちながら、衝撃を伴うことなく速やかに10Nの力で押しつけ、加圧面と試料とを密着させた。25℃で測定を行った際の最大値を読み取り、最大値を「硬度(単位無し)」とした。詳細はJIS K 6253に従った。高温雰囲気(125℃)において硬度の低い方が体積の膨張収縮に追従することができるため、A硬度であればA15より柔らかく、C硬度であればC70より柔らかいことが好ましい。
光硬化性組成物の厚さを2mmに設定し、紫外線照射機で45kJ/m2の紫外線(波長10~400nm)を照射してシート状の硬化物を作製した。シート状硬化物を3号ダンベルで打ち抜いてテストピースを作製し、テストピースの長軸とチャックの中心が一直線になる様に、テストピースの両端をチャックに固定した。引張速度50mm/minでテストピースを引張り、最大荷重を測定し、当該最大荷重時の強度を「引張剪断強さ(MPa)」とした。詳細はJIS K 6850に従った。引張剪断強さとしては、0.3MPa以上有することが好ましい。
光硬化性組成物の厚さを2mmに設定し、紫外線照射機で45kJ/m2の紫外線(波長10~400nm)を照射してシート状の硬化物を作製した。シート状硬化物を3号ダンベルで打ち抜いてテストピースを作製し、25mm間隔の標線をテストピースに記入した。引張剪断強さの測定と同じ要領でチャックに固定して、引張速度500mm/minで試験片の切断に至るまで引っ張った。測定時にテストピースが伸びて標線の間隔の広がるため、テストピースが切断されるまでノギスを用いて標線の間隔を計測した。初期の標線間隔を基準として、伸びた割合を「伸び率(%)」とした。膨張収縮に追従するためには伸び率が100%以上であること(すなわち、初期の長さの2倍以上となること)が好ましい。
硬度、引張剪断強さ、伸び率を測定する際に作製したテストピースの一部を150℃雰囲気に設定した熱風乾燥炉に250時間放置した。その後、テストピースを取り出して、室温(25℃、以下同様)になるまで放置した後に測定を行った。硬度に関しては試験後に、A硬度であればA18より柔らかく、C硬度であればC84より柔らかいことが好ましい。引張剪断強さおよび伸び率に関しては、初期と150℃放置後との各特性の「変化率(%)」を数式1に従い計算した。各変化率の絶対値が20%以内に入ることが好ましい。
図1に示す内径56mm、外径70mm、フランジ幅7mmのアルミ製フランジを用いて、図2に示す様に光硬化性組成物を高さ2mm、幅3mmにビート塗布後、紫外線照射(波長10~400nm、照射量45kJ/m2)により組成物を硬化し、硬化後のビート厚さを測定した。その後、図2に示す様に圧縮率45%でフランジを貼り合わせて150℃雰囲気下で250時間放置し、テストピースを作製した。なお、圧縮時のフランジのクリアランス(隙間)を、圧縮時のクリアランスとして測定した。テストピースを室温に戻した後、圧縮後のビート厚さを測定した。測定で得た値から数式2に従い「圧縮永久歪み(%)」を算出した。別途、硬化物に対して、数式3で定義される圧縮率(%)の数値を上げていき、各組成物の硬化物にクラックが入る「限界圧縮率(%)」を確認した。圧縮永久歪みは30%以下であることが好ましく、限界圧縮率は45%以上であることが好ましい。また、シール剤として通常用いられるアクリルゴム(ACM)系Oリングについても圧縮永久歪みを測定したところ、圧縮永久歪みは79%であった。
実施例1~3および8ならびに比較例1、2および4に対してリーク試験を行った。圧縮永久歪み測定と同様のフランジおよびビート形状により試験を行った。圧縮率45%で150℃雰囲気の熱風乾燥炉に100時間投入した後、熱風乾燥炉から取り出して室温まで放置してから測定を行った。圧力ゲージにて圧力が調整できる圧縮空気を送り込むため、加圧ホースを図3の様にフランジにつなげた。圧縮率45%で0.01MPa/10secの昇圧でフランジの内部圧力を上げていき、最大0.1MPaまで昇圧した。リークした際の最大圧力および以下の通りビート状態を目視にて三段階で評価した。結果を表3に示す。
○:最大圧力0.1MPaまで亀裂無し
△:ビート界面に亀裂有り
×:ビート内部に亀裂有り
2:下部フランジ
3:ボルトおよびナット用の穴
4:シール剤
5:硬化物
6:スペーサ
7:ボルト
8:ナット
9:内部加圧用ホース接続部
10:加圧ホース
Claims (7)
- 下記(A)~(C)成分を含み、(A)成分と(B)成分との質量比が3:7~8:2である光硬化性組成物;
(A)成分:主骨格が(メタ)アクリル系モノマーの重合体であり、両末端に(メタ)アクリル基を1つずつ有する化合物、
(B)成分:主骨格が(メタ)アクリル系モノマーの重合体であり、片末端にのみ(メタ)アクリル基を1つ有する化合物、
(C)成分:光開始剤。 - (A)成分および(B)成分の重量平均分子量が、10000~50000である請求項1に記載の光硬化性組成物。
- (A)成分および(B)成分の合計100質量部に対して、(D)成分として表面にアルキル基が付加されてなるヒュームドシリカを0.1~30質量部含む請求項1または2に記載の光硬化性組成物。
- (A)成分および(B)成分の合計100質量部に対して、(E)成分として1分子中に(メタ)アクリル基を1つ有する(メタ)アクリル系モノマーを0.1~10質量部含む請求項1~3のいずれかに記載の光硬化性組成物。
- シール面が平面ではないケースに用いられる請求項1~4のいずれかに記載の光硬化性組成物を含むシール剤。
- 請求項1~4のいずれかに記載の光硬化性組成物を含むシール剤、または、請求項5に記載のシール剤であり、制御装置ケース用またはモーターケース用のシール剤。
- 請求項1~4のいずれかに記載の光硬化性組成物を含むシール剤、または、請求項5もしくは6に記載のシール剤であり、車載用エレクトロニックコントロールユニット用のシール剤。
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CN105315957B (zh) * | 2014-12-30 | 2018-02-13 | 文仁光 | 一种无雾状物形成的球泡灯有机硅粘接胶组合物 |
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JP7088542B2 (ja) | 2017-06-02 | 2022-06-21 | 北川工業株式会社 | 熱伝導材用組成物、及び熱伝導材 |
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CN109370505A (zh) * | 2018-09-21 | 2019-02-22 | 苏州吉格邦新材料科技有限公司 | 一种uv-化学双固化双组份胶水及其制备方法 |
JP6983453B1 (ja) * | 2020-03-27 | 2021-12-17 | 積水ポリマテック株式会社 | 光硬化性組成物、硬化体及び硬化体を用いたガスケット並びに防水構造及びガスケットの製造方法 |
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JP2012229338A (ja) | 2012-11-22 |
JP5741831B2 (ja) | 2015-07-01 |
EP2703420A1 (en) | 2014-03-05 |
CN103703039A (zh) | 2014-04-02 |
CN103703039B (zh) | 2015-06-10 |
KR20140020990A (ko) | 2014-02-19 |
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