Classifications

• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G18/00—Polymeric products of isocyanates or isothiocyanates
  • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
  • C08G18/08—Processes
  • C08G18/10—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G18/00—Polymeric products of isocyanates or isothiocyanates
  • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
  • C08G18/08—Processes
  • C08G18/10—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
  • C08G18/12—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step using two or more compounds having active hydrogen in the first polymerisation step
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G18/00—Polymeric products of isocyanates or isothiocyanates
  • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
  • C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
  • C08G18/30—Low-molecular-weight compounds
  • C08G18/32—Polyhydroxy compounds; Polyamines; Hydroxyamines
  • C08G18/3225—Polyamines
  • C08G18/3237—Polyamines aromatic
  • C08G18/324—Polyamines aromatic containing only one aromatic ring
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G18/00—Polymeric products of isocyanates or isothiocyanates
  • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
  • C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
  • C08G18/40—High-molecular-weight compounds
  • C08G18/48—Polyethers
  • C08G18/4833—Polyethers containing oxyethylene units
  • C08G18/4837—Polyethers containing oxyethylene units and other oxyalkylene units
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G18/00—Polymeric products of isocyanates or isothiocyanates
  • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
  • C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
  • C08G18/40—High-molecular-weight compounds
  • C08G18/48—Polyethers
  • C08G18/487—Polyethers containing cyclic groups
  • C08G18/4883—Polyethers containing cyclic groups containing cyclic groups having at least one oxygen atom in the ring
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G18/00—Polymeric products of isocyanates or isothiocyanates
  • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
  • C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
  • C08G18/72—Polyisocyanates or polyisothiocyanates
  • C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
  • C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
  • C08G18/7657—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings
  • C08G18/7664—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G18/00—Polymeric products of isocyanates or isothiocyanates
  • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
  • C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
  • C08G18/72—Polyisocyanates or polyisothiocyanates
  • C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
  • C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
  • C08G18/7657—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings
  • C08G18/7664—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups
  • C08G18/7671—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups containing only one alkylene bisphenyl group
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
  • C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
  • C08K7/00—Use of ingredients characterised by shape
  • C08K7/02—Fibres or whiskers
  • C08K7/04—Fibres or whiskers inorganic
  • C08K7/06—Elements
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
  • C08K7/00—Use of ingredients characterised by shape
  • C08K7/22—Expanded, porous or hollow particles
  • C08K7/24—Expanded, porous or hollow particles inorganic
  • C08K7/28—Glass
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L7/00—Compositions of natural rubber
  • C08L7/02—Latex
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J2375/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
  • C08J2375/04—Polyurethanes
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
  • C08K2201/00—Specific properties of additives
  • C08K2201/002—Physical properties
  • C08K2201/004—Additives being defined by their length

Definitions

• the invention relates to molded parts made of polyurethaneurea elastomers equipped with reinforcing materials and having certain urea and urethane fractions, and to their use.
• the moldings produced from the reinforced polyurethane elastomers should be able to be separated from the molds easily and with the least possible addition of release aids in order to ensure the highest possible cycle times through a separation-friendly system.
• EP-A 1004 606 by raising the functionality of the polyol reactant component to 4 to 8 and the functionality of the polyol component used in the preparation of the isocyanate prepolymer component, there were obtained 3 to 8 good release properties of the reinforced PU urea elastomers.
• the elastomer shows strong embrittlement. Such moldings break easily in bending stress.
• the density, and thus the weight, of a molded part in the case of the polyurethaneurea elastomers can be controlled within a certain range by the amount of the reaction mixture formed in the molding.
• the moldings are microcellular elastomers, ie, they are not true foams having a foam structure visible to the naked eye. This means that optionally used organic blowing agents less the function of a true blowing agent than rather "
• the density of the resulting moldings also depends to a great extent on the type and proportion by weight of the fillers used.
• EP-A 0 639 614 describes how a reduction of the density can be achieved by the use of hollow glass or ceramic microspheres. Both the comparatively low density of the hollow microspheres themselves and the property of the microspheres to allow a higher gas loading of the polyol (A component), resulting in greater foaming results.
• mineral fibers are still used as reinforcing agents in addition to the hollow microspheres, the disadvantage of this method is that only molded parts can be produced which have relatively low bending elastic moduli. Numerous examples are given, with the highest flexural modulus achieved being 486 MPa.
• EP-A 0 639 614 mentions various reinforcing materials, such as glass fibers or glass flakes, mica, wollastonite, carbon black, talc, calcium carbonate and carbon fibers. However, there is no indication as to how significantly higher flexural moduli of elasticity can be achieved without significantly increasing the density.
• EP-A 0 267 603 describes how polyurethaneurea elastomers, which are comparable in their properties to elastomers which are reinforced with significantly higher amounts of glass fibers, can be obtained by using relatively small amounts of carbon fibers as a reinforcing agent.
• the average fiber length of the carbon fibers used is 0.3 to 0.4 mm.
• fibrous fillers with fiber lengths greater than 0.2 mm are extremely difficult to process.
• the nozzles used in the RIM process tend to become clogged, which results in extreme pressure fluctuations on the high-pressure mixing heads and thus a fluctuating mixing quality of the so-called A component and B component. For this reason, continuous production does not provide sufficient process reliability, which is indispensable in assembly line production in the automotive industry.
• this object has been achieved by providing a polyurethaneurea elastomer of a specific composition with special hollow microspheres and carbon fibers of a certain length.
• the present invention therefore provides polyurethaneurea elastomers finished with reinforcing materials having a urea content of 70 to 95 mol% and a urethane content of 5 to 30 mol%, in each case based on mol% of an NCO equivalent, obtainable by reacting a reaction mixture of an A component
• AI aromatic diamines which have an alkyl substituent at least in each case in an ortho position to the amino groups
• B l a polyisocyanate component from the group consisting of polyisocyanates and polyisocyanate mixtures of the diphenylmethane series and liquefied polyisocyanates of
• polyol component B2) at least one polyol component having a number average molecular weight of 500 to 18,000 and a functionality of 2.7 to 8 from the group consisting of optionally organic fillers containing polyether polyols and optionally organic fillers containing polyester polyols, characterized in that the component A and / or Component B hollow, hard microspheres (C) and carbon fibers (D) contains.
• the hollow, hard microspheres (C) significantly reduce the density of the polyurethane urea elastomers without the need for more foaming with the associated disadvantages mentioned.
• the carbon fibers (D) are the required ⁇
• thermomechanical properties and in particular the necessary bending modulus of elasticity achieved thermomechanical properties and in particular the necessary bending modulus of elasticity.
• the molded parts according to the invention produced with the carbon fibers have a lower density with the same flexural modulus of elasticity compared to molded parts which are produced with glass fibers or mineral fibers.
• fibrous reinforcing materials due to their orientation in the flow direction of the reaction mixture, lead to anisotropic shrinkage behavior of the molded parts, i. different degrees of shrinkage longitudinally and transversely to the flow direction and thus to the fiber direction. Accordingly, with fibrous reinforcing materials, thermal expansion coefficients of different sizes and flexural moduli of elasticity along and transverse to the fiber direction are also found. A strongly anisotropic pronounced
• Shrinkage behavior can lead to a distortion of the molded parts after production, a strong anisotropic pronounced thermal expansion can lead to a distortion of the moldings at higher service temperatures. Both are undesirable, which is why always the lowest possible anisotropy is desirable.
• the A component and the B component are reacted in such an amount ratio that the isocyanate index of the resulting elastomer is preferably in the range of 80 to 120 and introduced via the B component polyol component B2) is 10 to 90 mol% of the urethane moiety , Reinforced polyurethane elastomers with a urea content of 75 to 90 are preferred
• the A component and the B component are reacted in an amount such that the isocyanate index of the resulting elastomer is preferably in the range of 90 to 115 and introduced via the B component polyol component B2) from 30 to 85 Represents mole% of urethane content.
• Examples of carbon fibers (D) are the ground carbon fiber types Sigrafil® C10 M250 UNS and Sigrafil® C30 M150 UNS from SGL Carbon or Tenax® A HT Ml 00 lOOmu and Tenax®-A HT Ml 00 60mu from Toho Tenax Europe GmbH or CFMP-150 90 ⁇ m from NIPPON POLYMER SANGYO CO., LTD., Available from Dreychem. Preference is given to carbon fibers having an average length of the fibers of 60 to 200 ⁇ m, particularly preferably 90 to 200 ⁇ m, in particular 90 to 150 ⁇ m.
• the carbon fibers are usually used in amounts of from 1 to 20% by weight, preferably from 1 to 15% by weight, more preferably from 1 to 10% by weight and especially preferably from 3 to 7% by weight, based on the total amount of the components A, B, C and D, used in the molding according to the invention.
• a component is reacted with a so-called B component, with the A component preferably containing the carbon fibers (D).
• component (C) hard, hollow microspheres (rigid hollow microspheres, microballoons, microbubbles) are used which have sufficient for processing by the RIM process heat and pressure resistance.
• Suitable hard, hollow microspheres may consist of inorganic materials such as glass, ceramic and carbon or hard organic polymers such as phenolic resins. Hollow, inorganic microspheres can be prepared by known methods. The manufacture of glass bubbles is described, for example, in U.S. Pat. U.S. Patent 3,365,315 and U.S. Pat. Patent 2,978,339.
• hollow microballoons are preferred.
• densities of from 0.05 to 0.8 g / cm 3 , more preferably from 0.1 to 0.7 g / cm 3 , very particularly preferably from 0.3 to 0.7 g / cm 3 , in particular preferably 0.6 g / cm 3 .
• hollow inorganic microspheres are, for example, Z-Light Spheres ceramic and 3M TM Glass Bubbles TM K46, S60, S60HS and iM30K from 3M.
• Commercially available glass bubbles typically contain about 72 weight percent S1O2, 14 weight percent Na 2 O, 10 weight percent CaO, 3 weight percent MgO and 1 weight percent Al 2 O 3 / K 2 O / Li 2 O.
• ceramic hollow microspheres typically contain about 50-58% by weight of SiO 2, 25-30% by weight of Al 2 O 3, 6-10% by weight of CaO, 1-4% by weight of Na 2 O / K 2 O and 1 to 5% by weight .-% other oxides.
• Microspheres suitable for the present invention typically have a diameter of about 9 to about 120 ⁇ , preferably 9-65 ⁇ , more preferably 9-30 ⁇ .
• microspheres also depend on the machine parameters present during processing according to the RIM method, such as the nozzle diameter.
• the micro glass bubbles may be added to both the A component and the B component, with the addition to the A component being preferred.
• the microspheres are added in such an amount that the finished product has a microsphere content of 0.5 to 40% by weight, preferably 2-30% by weight, more preferably 5-20% by weight and most preferably 5 -15% by weight.
• Suitable components AI are aromatic diamines which have an alkyl substituent at least in each case in an ortho position relative to the amino groups and which have a molecular weight of 122 to 400. Particular preference is given to those aromatic diamines which have at least one alkyl substituent in the ortho position relative to the first amino group and two alkyl substituents each having 1 to 4, preferably 1 to 3, carbon atoms in the ortho position relative to the second amino group. Very particular preference is given to those which in each case at least one ortho-position to the amino groups an ethyl, n-propyl and / or iso-propyl and optionally in further ortho-positions to the amino groups
• diamines have methyl substituents.
• diamines are 2,4-diaminomesitylene, 1,3,5-triethyl-2,4-diaminobenzene and technical mixtures thereof with 1-methyl-3,5-diethyl-2,6-diaminobenzene or 3,5,3 ', 5'-tetraisopropyl-4,4'-diaminodiphenylmethane.
• the component Al) is particularly preferably l-methyl-3,5-diethyl-2,4-diaminobenzene or technical mixtures thereof with 1-methyl-3,5-diethyl-2,6-diaminobenzene (DETDA).
• the component A2) consists of at least one aliphatic hydroxyl and / or primary amino-containing polyether or polyester polyol of molecular weight 500 to 18,000, preferably 1000 to 16,000, preferably 1500 to 15,000.
• the component A2) has the aforementioned functionalities.
• the polyether polyols can in a conventional manner by
• Alkoxylation of starter molecules or mixtures thereof corresponding functionality are produced, in particular propylene oxide and ethylene oxide are used for the alkoxylation.
• Suitable starter or starter mixtures are sucrose, sorbitol, pentaerythritol, glycerol, trimethylolpropane, propylene glycol and water. Preference is given to those polyether polyols whose hydroxy groups consist of at least 50%, preferably at least 70%, in particular exclusively of primary hydroxyl groups.
• polyesterpolyols are those which are based on the known dicarboxylic acids, such as adipic acid, phthalic acid, and the polyhydric alcohols, such as ethylene glycol, 1,4-butanediol and optionally proportionally glycerol and trimethylolpropane.
• dicarboxylic acids such as adipic acid, phthalic acid
• polyhydric alcohols such as ethylene glycol, 1,4-butanediol and optionally proportionally glycerol and trimethylolpropane.
• Such polyether and polyester polyols are described, for example, in Kunststoffhandbuch 7, Becker / Braun, Carl Hanser Verlag, 3rd edition, 1993.
• component A2 primary polyether and / or polyester polyols having primary amino groups can be used, as are described, for example, in EP-A 219 035 and known as ATPE (amino-terminated polyethers).
• polyether and / or polyester polyols having amino groups are the so-called Jeffamines® from Huntsman, which are composed of ⁇ , ⁇ -diaminopolypropylene glycols.
• the known catalysts for the urethane and urea reaction can be used, such as tertiary amines or the tin (II) - or tin (IV) salts higher
• Carboxylic acids include stabilizers, such as the known polyether siloxanes or release agents, such as zinc stearate used.
• stabilizers such as the known polyether siloxanes or release agents, such as zinc stearate used.
• release agents such as zinc stearate used.
• the known catalysts or additives are described, for example, in Chapter 3.4 of Kunststoffhandbuch J. Polyurethane, Carl Hanser Verlag (1993), pages 95 to 1 19 and can be used in the usual amounts.
• the so-called B component represents an NCO prepolymer based on the polyisocyanate component B1) and the polyol component B2) and has an NCO content of 8 to 32 wt .-%, preferably 12 to 26 wt .-%, particularly preferably 12 to 25 wt .-%, more preferably from 14 to 25 wt .-%, particularly preferably from 14 to 20 wt .-% to.
• the polyisocyanates B 1) are optionally polyisocyanates or polyisocyanate mixtures of the diphenylmethane series which have been liquefied by chemical modification.
• polyisocyanate of the diphenylmethane series represents the generic term for all polyisocyanates, as they are formed in the phosgenation of aniline / formaldehyde condensates and present in the phosgenation as individual components.
• polyisocyanate mixture of the diphenylmethane series stands for any mixtures of polyisocyanates of the diphenylmethane series, ie for example for the said phosgenation products, for the mixtures obtained in the distillative separation of such mixtures as distillate or distillation residue and for any mixtures of polyisocyanates of the diphenylmethane series.
• Suitable polyisocyanates B l are 4,4'-diisocyanatodiphenylmethane, mixtures thereof with 2,2'- and especially 2,4'-diisocyanatodiphenylmethane, mixtures of these diisocyanatodiphenylmethane isomers with their higher homologs, as in the phosgenation of Aniline / formaldehyde condensates accumulate, by partial Carbodiimidization of the isocyanate groups of said di- and / or polyisocyanates modified di- and / or polyisocyanates or any mixtures of such polyisocyanates.
• component B2 Particularly suitable as component B2) are the polyether or polyester polyols corresponding to this definition or mixtures of such polyhydroxyl compounds.
• suitable polyether polyols which optionally contain organic fillers in dispersed form. These dispersed fillers are, for example, vinyl polymers, as described e.g. by polymerization of acrylonitrile and styrene in the polyether polyols as reaction medium arise (US-PS 33 83 351, 33 04 273, 35 23 093, 31 10 695, DE-PS 11 52 536) or polyureas or polyhydrazides, as by a polyaddition reaction in the polyether polyols as reaction medium from organic
• Diisocyanates and diamines or hydrazine arise (DE-PS 12 60 142, DE-OS 24 23 984, 25 19 004, 25 13 815, 25 50 833, 25 50 862, 26 33 293 or 25 50 796).
• polyether polyols or polyester polyols of the type already mentioned above under A2) are suitable as component B2), provided that they correspond to the last-mentioned characteristic data.
• the polyol component B2) has an average molecular weight of preferably 1000 to 16,000, in particular 2,000 to 16,000, with an average hydroxyl functionality of 2.7 to 8, preferably 2.7 to 7.
• NCO semiprepolymer B For the preparation of the NCO semiprepolymer B) are preferably the components B l) and B2) in such proportions reacted (NCO excess) that NCO semiprepolymers result in the above NCO content.
• the reaction in question is generally carried out within the temperature range of 25 to 100 ° C.
• the total amount of the polyisocyanate component B1) is reacted with preferably the total amount of the component B2) intended for the preparation of the NCO semiprepolymers.
• the elastomers according to the invention are prepared by the known reaction injection molding technique (RSG process, "RIM process"), as described, for example, in DE-AS 2,622,951 (US Pat. No.
• the moldings according to the invention are microcellular elastomers, ie, no true foams, in which the foam structure is visible to the naked eye is. This means that optionally used organic blowing agents exert less the function of a true propellant than the function of a superplasticizer.
• the amount of the introduced into the mold reaction mixture is such that the shaped body has a density of 0.7 to 1, 1 g / cm 3 , preferably 0.8 to 1, 1 g / cm 3 , more preferably 0.9 to 1 , 1 g / cm 3, and particularly preferably 0.9 to 1.0 g / cm 3 .
• composition of the polyurethaneurea elastomer (components A and B) and the contents of hollow, hard microspheres and carbon fibers are chosen so that the reinforced elastomer has a flexural modulus of elasticity of at least 600 MPa, preferably at least 700 MPa, along the grain direction preferably at least 800 MPa, very particularly preferably at least 900 MPa and particularly preferably at least 1000 MPa.
• the starting temperature of the introduced into the mold reaction mixture of the components A) and B) is generally from 20 to 80, preferably 30 to 70 ° C.
• the temperature of the mold is generally from 30 to 130, preferably 40 to 80 ° C.
• the molds used are those of the type known per se, preferably of aluminum or steel or metal-sprayed epoxy tools. To improve the release properties, the inner walls of the mold used can optionally be coated with known outer mold release agents.
• the moldings formed in the mold can generally be demoulded after a mold life of 5 to 180 seconds.
• the demolding annealing at a temperature of about 60 to 180 ° C for a period of 30 to 120 minutes.
• the thus produced, preferably flat PU molded body are particularly suitable for the production of flexible automobile bumpers or flexible body elements such as doors and tailgates, fenders, rear and front aprons of automobiles.
• Polyether polyol of OH number 48 and functionality 2.8 prepared by reacting a mixture of glycerol as a trifunctional initiator and 1,2-propylene glycol as a difunctional
• Polyether polyol of OH number 28 Herge provides by propoxylation of sorbitol as a hexafunctional initiator and subsequent ethoxylation in the ratio 83: 17 with predominantly primary OH groups.
• DABCO 33 LV 1,4-diazabicyclo [2.2.2] octane (33% by weight in dipropylene glycol) from Air Products Tremin 939-304:
• Pressed plate mold a mold temperature of 60 ° C of dimensions 300 x 200 x 3 mm on a Dustalkkenanguss.
• the temperature of the A component was 65 ° C, the temperature of the B component was 50 ° C.
• the mechanical values were measured after annealing for 30 minutes at 120 ° C. in a circulating air drying cabinet and subsequent storage for 24 hours.
• Polyol 2 51.53% by weight DETDA 42.0% by weight
• the bending modulus was determined longitudinally and transversely to the direction of flow / fiber direction.
• anisotropy factor As a measure of isotropy an anisotropy factor was defined. It is the quotient of the bending modulus of elasticity along and across the grain. The higher the factor, the stronger the anisotropy is pronounced.
• Example 1 shows that, by using 10% by weight of micro-glass hollow spheres and 5% by weight of carbon fibers, based on the elastomer, a bending modulus of 1010 MPa along the fiber direction and 810 MPa transversely to the fiber direction at a density of the

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• 2012
  • 2012-03-21 WO PCT/EP2012/054968 patent/WO2012126934A1/de active Application Filing
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