WO2012122693A1 - 类金刚石梯度镀层活塞环 - Google Patents

类金刚石梯度镀层活塞环 Download PDF

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Publication number
WO2012122693A1
WO2012122693A1 PCT/CN2011/002104 CN2011002104W WO2012122693A1 WO 2012122693 A1 WO2012122693 A1 WO 2012122693A1 CN 2011002104 W CN2011002104 W CN 2011002104W WO 2012122693 A1 WO2012122693 A1 WO 2012122693A1
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WO
WIPO (PCT)
Prior art keywords
diamond
piston ring
coating
engine
gradient
Prior art date
Application number
PCT/CN2011/002104
Other languages
English (en)
French (fr)
Inventor
吴映雪
Original Assignee
仪征双环活塞环有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 仪征双环活塞环有限公司 filed Critical 仪征双环活塞环有限公司
Publication of WO2012122693A1 publication Critical patent/WO2012122693A1/zh

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/04—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material
    • C23C28/046—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material with at least one amorphous inorganic material layer, e.g. DLC, a-C:H, a-C:Me, the layer being doped or not
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/04—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material
    • C23C28/048—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material with layers graded in composition or physical properties
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16J—PISTONS; CYLINDERS; SEALINGS
    • F16J9/00—Piston-rings, e.g. non-metallic piston-rings, seats therefor; Ring sealings of similar construction
    • F16J9/26—Piston-rings, e.g. non-metallic piston-rings, seats therefor; Ring sealings of similar construction characterised by the use of particular materials

Definitions

  • the utility model relates to a diamond-like gradient coating piston ring, and the application thereof comprises a first ring and an oil ring. It belongs to the technical field of piston ring manufacturing.
  • Hyundai vehicles require engines with higher power, lower fuel consumption and longer service life, and further reduce the environmental burden of car traffic, for which both gasoline and diesel engine manufacturers are constantly developing for this purpose.
  • component suppliers have conducted in-depth research on the surface treatment of gasoline engine and diesel piston rings.
  • the diamond-like gradient coated piston ring mainly improves the economy of the engine and prolongs the service life of the engine.
  • the frictional power consumption of the engine can have a significant impact on fuel consumption.
  • the combustion efficiency of the current engine continues to increase, the impact of engine frictional power consumption on fuel consumption is increasingly prominent.
  • Modern engine friction The main source of power consumption is the piston assembly, including the piston and piston ring, which is the main factor.
  • the utility model provides a diamond-like gradient coating piston ring, which aims to overcome the above-mentioned defects existing in the prior art, and utilizes a diamond-like coating with strong affinity with lubricating oil to reduce the friction coefficient to a maximum of 0.07 to achieve a reduction.
  • the purpose of frictional work loss reduce fuel consumption by more than 1%, change Good engine economy. It provides a strong guarantee for the normal operation of the engine under the conditions of increasing explosive pressure and rising power. It satisfies the continuous improvement of engine emission standards by national policies and regulations and effectively improves the environment.
  • the technical solution of the utility model is that the basic material 3 is a base plating layer 2, and a diamond-like plating layer with a thickness of 1 to 5 um is laminated on the base plating layer 2 to form a gradient plating layer.
  • the utility model has the advantages that the friction coefficient can be reduced to a maximum of 0.07, the friction work loss can be significantly reduced, the fuel consumption can be reduced by more than 1%, and the economy of the engine can be improved.
  • the diamond-like film on the outer surface of the piston ring can help quickly and efficiently build a graphite carbon lubricant film, eliminating the occurrence of abnormal wear failure modes.
  • the life expectancy is increased by more than 30%, which greatly extends the service life of the engine.
  • the tensile performance of diamond-like coatings is currently the best in piston ring surface treatment technology.
  • the outermost diamond-like film on the outer surface of the piston ring can help quickly and effectively establish a graphite carbon lubricating film, effectively preventing the failure of the piston ring-cylinder friction pair and ensuring the normal operation of the engine.
  • FIG. 1 is a schematic view showing the structure of a diamond-like gradient plating piston ring.
  • 1 is a diamond-like coating
  • 2 is a basic coating
  • 3 is a basic material.
  • the structure is a base material 2 on which a base plating layer 2 is laminated, and a diamond-like plating layer having a thickness of 1 to 5 ⁇ m is laminated on the base plating layer 2 to form a gradient plating layer.
  • the base plating layer 2 includes a chromium layer, a chromium-based ceramic plating layer, a chromium-based diamond plating layer, and a PVD plating layer.
  • the basic material 3 includes alloy cast iron, ductile iron, alloy steel, and stainless steel. working principle
  • the friction coefficient can be reduced to 0.07 at the maximum to reduce the frictional work loss, reduce fuel consumption by more than 1%, and improve engine economy.
  • the SP 3 phase in the outermost diamond-like film on the outer surface of the piston ring changes to the SP 2 phase, rapidly forming a graphite carbon lubricating film.
  • the friction conditions of the original base plating chromium layer, chromium-based ceramic coating, chromium-based diamond coating, PVD coating
  • the service life of the diamond-like gradient coating piston ring is improved. Get extended.
  • the diamond-like gradient coated piston ring provides a strong guarantee for the engine to work properly under increasing burst pressure and rising power conditions, meeting the national policy and regulations to continuously improve engine emission standards and effectively improve the environment.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Inorganic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • Pistons, Piston Rings, And Cylinders (AREA)

Description

类金刚石梯度镀层活塞环
技术领域
本实用新型涉及的是一种类金刚石梯度镀层活塞环， 其应用包括第一 道环及油环。 属于活塞环制造技术领域。
背景技术
现代汽车要求发动机具有更高的功率、 更低的燃油耗和更长的使用寿 命， 并进一步减少汽车交通对环境的负担， 为此汽油机和柴油机制造商都 在为追求此目标而进行不断的研发。 为适应此发动机技术发展趋势， 零部 件供应商在汽油机和柴油机活塞环表面处理方面进行了深入的研究。 类金 刚石梯度镀层活塞环主要改善发动机的经济性， 延长发动机使用寿命。 发 动机的摩擦功耗对燃油消耗可产生重要影响。 而且由于当前发动机的燃烧 效率不断提高， 发动机摩擦功耗对油耗的影响日益凸显。 现代发动机摩擦 功耗的主要来源是活塞组件， 包括活塞及活塞环， 而活塞环更是主要因素。 在发动机初期磨合阶段及发动机在点火时的高温高压等极限条件下， 活塞 环和缸套摩擦表面间的润滑油膜难以有效建立， 随着发动机爆发压力的不 断提高， 活塞环-缸套摩擦副间的润滑油膜建立变得愈来愈困难， 在发动机 工作初期及点火的瞬间， 油膜甚至无法建立， 出现干摩擦， 导致活塞环-缸 套摩擦副失效， 发动机不能正常工作。
发明内容
本实用新型提出的是一种类金刚石梯度镀层活塞环， 旨在克服现有技 术所存在的上述缺陷， 利用与润滑油亲合性强的类金刚石镀层， 将摩擦系 数最大降至 0.07， 达到减小摩擦功损失的目的， 降低燃油消耗 1%以上， 改 善发动机的经济性。 为发动机在不断提高的爆发压力和升功率条件下正常 工作提供了有力的保障， 满足了国家政策法规对发动机排放标准的不断提 高， 有效改善了环境。 本实用新型的技术解决方案：其结构是基本材料 3上是基础镀层 2，在 基础镀层 2上复合 l〜5um厚度的类金刚石镀层， 形成梯度鍍层。
本实用新型的优点： 可将摩擦系数最大降至 0.07， 可以明显减小摩擦 功损失， 降低燃油消耗 1%以上， 改善发动机的经济性。 当出现干摩擦或过 度的边界摩擦时， 活塞环外圆表面的类金刚石膜能帮助迅速有效建立石墨 碳润滑膜， 消除异常磨损故障模式的发生。 活塞环-缸套摩擦副间的润滑膜 形成后， 原基础镀层 （铬层、 铬基陶瓷镀层、 铬基钻石镀层、 PVD镀层） 的耐磨性得到明显改善， 类金刚石梯度镀层活塞环的使用寿命提高 30%以 上， 大大延长了发动机使用寿命。 类金刚石镀层的抗拉缸性能是目前活塞 环表面处理技术中最优良的。 当出现干摩擦或过度的边界摩擦时， 活塞环 外圆表面最外层的类金刚石膜能帮助迅速有效建立石墨碳润滑膜， 有效防 止活塞环 -缸套摩擦副失效， 保证发动机正常工作。
附图说明
附图 1是类金刚石梯度镀层活塞环的结构示意图。
图中的 1、 是类金刚石镀层， 2、 是基础镀层， 3、 是基本材料。
具体实施方式 对照附图，其结构是基本材料 3上是基础镀层 2，在基础镀层 2上复合 l〜5um厚度的类金刚石镀层， 形成梯度镀层。
所述的基础镀层 2包括铬层、 铬基陶瓷镀层、 铬基钻石镀层、 PVD镀层。. 所述的基本材料 3包括合金铸铁、 球墨铸铁、 合金钢、 不锈钢。 工作原理
利用与润滑油亲合性强的类金刚石镀层， 将摩擦系数最大降至 0.07， 达到减小摩擦功损失的目的，降低燃油消耗 1%以上，改善发动机的经济性。
在发动机初期磨合阶段及发动机在点火时的高温高压等极限条件下， 活塞环外圆表面最外层的类金刚石膜中的 SP3相向 SP2相转变，迅速形成石 墨碳润滑膜。活塞环 -缸套摩擦副间的润滑膜形成后，改善了原基础镀层（铬 层、 铬基陶瓷镀层、 铬基钻石镀层、 PVD镀层） 的摩擦条件， 使类金刚石 梯度镀层活塞环的使用寿命得到延长。
类金刚石梯度镀层活塞环为发动机在不断提高的爆发压力和升功率条 件下正常工作提供有力的保障， 达到满足国家政策法规对发动机排放标准 的不断提高、 有效改善环境的目标。

Claims

权利 要 求 书
1、 类金刚石梯度鍍层活塞环， 其特征是基本材料 （3 ) 上是基础鍍层 (2), 在基础镀层 （2) 上复合 l〜5um厚度的类金刚石镀层， 形成梯度镀
PCT/CN2011/002104 2011-03-14 2011-12-14 类金刚石梯度镀层活塞环 WO2012122693A1 (zh)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201943836U (zh) * 2011-03-14 2011-08-24 仪征双环活塞环有限公司 类金刚石梯度镀层活塞环
CN102337982A (zh) * 2011-08-25 2012-02-01 江铃汽车股份有限公司 发动机活塞环
CN105201680A (zh) * 2015-06-25 2015-12-30 安庆帝伯格茨活塞环有限公司 一种侧面超耐磨活塞环

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000120869A (ja) * 1998-10-15 2000-04-28 Teikoku Piston Ring Co Ltd 摺動部材及びその製造方法
US6325385B1 (en) * 1998-10-15 2001-12-04 Teikoku Piston Ring Co., Ltd. Piston ring
CN101208461A (zh) * 2005-05-26 2008-06-25 贝卡尔特股份有限公司 具有多层硬质涂层的活塞环
CN101983256A (zh) * 2008-04-02 2011-03-02 菲特尔莫古布尔沙伊德有限公司 活塞环
CN201943836U (zh) * 2011-03-14 2011-08-24 仪征双环活塞环有限公司 类金刚石梯度镀层活塞环

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000120869A (ja) * 1998-10-15 2000-04-28 Teikoku Piston Ring Co Ltd 摺動部材及びその製造方法
US6325385B1 (en) * 1998-10-15 2001-12-04 Teikoku Piston Ring Co., Ltd. Piston ring
CN101208461A (zh) * 2005-05-26 2008-06-25 贝卡尔特股份有限公司 具有多层硬质涂层的活塞环
CN101983256A (zh) * 2008-04-02 2011-03-02 菲特尔莫古布尔沙伊德有限公司 活塞环
CN201943836U (zh) * 2011-03-14 2011-08-24 仪征双环活塞环有限公司 类金刚石梯度镀层活塞环

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