WO2012121070A1 - Camera module and method for inspecting camera module - Google Patents

Camera module and method for inspecting camera module Download PDF

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Publication number
WO2012121070A1
WO2012121070A1 PCT/JP2012/055024 JP2012055024W WO2012121070A1 WO 2012121070 A1 WO2012121070 A1 WO 2012121070A1 JP 2012055024 W JP2012055024 W JP 2012055024W WO 2012121070 A1 WO2012121070 A1 WO 2012121070A1
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WO
WIPO (PCT)
Prior art keywords
camera module
connection terminals
outer edge
circuit board
printed circuit
Prior art date
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PCT/JP2012/055024
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French (fr)
Japanese (ja)
Inventor
清末成憲
片桐禎人
Original Assignee
コニカミノルタアドバンストレイヤー株式会社
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Application filed by コニカミノルタアドバンストレイヤー株式会社 filed Critical コニカミノルタアドバンストレイヤー株式会社
Priority to JP2013503465A priority Critical patent/JPWO2012121070A1/en
Priority to CN201280012005.5A priority patent/CN103503584A/en
Publication of WO2012121070A1 publication Critical patent/WO2012121070A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/36Assembling printed circuits with other printed circuits
    • H05K3/361Assembling flexible printed circuits with other printed circuits
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N17/00Diagnosis, testing or measuring for television systems or their details
    • H04N17/002Diagnosis, testing or measuring for television systems or their details for television cameras
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N23/00Cameras or camera modules comprising electronic image sensors; Control thereof
    • H04N23/57Mechanical or electrical details of cameras or camera modules specially adapted for being embedded in other devices
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0266Marks, test patterns or identification means
    • H05K1/0269Marks, test patterns or identification means for visual or optical inspection
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/16Inspection; Monitoring; Aligning
    • H05K2203/161Using chemical substances, e.g. colored or fluorescent, for facilitating optical or visual inspection
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/321Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by conductive adhesives
    • H05K3/323Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by conductive adhesives by applying an anisotropic conductive adhesive layer over an array of pads

Definitions

  • the present invention relates to a camera module in which two substrates are connected by interposing an anisotropic conductive film between a rigid substrate or a flexible substrate and a flexible substrate, and a method for inspecting the camera module.
  • ultra-small camera modules have been installed in small and thin mobile terminals such as mobile phones and PDAs (Personal Digital Assistants), which enables not only voice communication but also image capture and communication. It has become.
  • Such a camera module incorporates at least an imaging lens and an imaging device such as a CCD (Charge Coupled Device) type image sensor or a CMOS (Complementary Metal-Oxide Semiconductor) type image sensor.
  • an imaging device such as a CCD (Charge Coupled Device) type image sensor or a CMOS (Complementary Metal-Oxide Semiconductor) type image sensor.
  • CCD Charge Coupled Device
  • CMOS Complementary Metal-Oxide Semiconductor
  • the image sensor is mounted on a rigid board, and an elongated flexible board is electrically connected to the rigid board in order to output an image signal transmitted to the rigid board to an external device.
  • a flexible substrate having a short or irregular shape is electrically connected.
  • an ACF is used in recent years.
  • ACF is a film for electrical joining having a thickness of 20 to 30 ⁇ m formed of a heat resistant resin.
  • a plurality of conductive particles are dispersed in the surface direction inside the heat-resistant resin, and the conductive particles are formed in 3 to 10 ⁇ m spheres in which the resin is coated with nickel or the like.
  • the anisotropic conductive film disposed between the two printed boards is thermocompression bonded, the connection terminals of the two printed boards come into contact with the conductive particles, and therefore have conductivity in the thickness direction. Become.
  • the conductive particles are dispersed in the heat-resistant resin at a ratio of approximately 10% or less, and since no pressure is applied in the surface direction, the conductive particles do not contact each other and the insulation is maintained. Accordingly, when connecting a plurality of connection terminals provided on two printed boards, the opposing connection terminals are conducted, and adjacent connection terminals are not conducted.
  • Patent Document 1 relates to a printed circuit board connection structure. That is, when the connection terminal provided at the end of the flexible substrate is connected to the connection terminal provided at the end of the rigid substrate via the ACF, if the flexible substrate is warped, the connection terminal of the flexible substrate may be warped and broken. is there. Therefore, the insulating coating is joined together with the connection terminals by ACF.
  • FIG. 1 is a perspective view showing a process of sequentially placing an ACF and a flexible board on a rigid board of a camera module
  • FIG. 2 is a perspective view showing a process of crimping the flexible board with a crimping head
  • FIG. It is a figure of the camera module by which the flexible substrate was joined to the rigid board
  • reference numeral 31 denotes a camera module to which a rigid board 32 is connected.
  • An imaging element (not shown) is mounted on the back surface of the rigid substrate 32, that is, the lower surface in the figure, and an imaging lens (not shown) is disposed below the imaging element. Therefore, in the camera module shown in FIG. 1, the direction in which the subject is imaged is downward.
  • connection terminals 32 a are arranged on the upper surface of the rigid substrate 32.
  • the number of connection terminals 32a is 10 in total, 5 each on the left and right sides. However, in order to clarify the form, the number of connection terminals 32a is actually 10 and is about 20.
  • the ACF 33 is placed on the rigid substrate 32.
  • the flexible substrate 34 is placed on the ACF 33.
  • connection terminals 34 a are arranged on the back surface of the flexible substrate 34, that is, the lower surface in the drawing. Each connection terminal 34a is arranged to face the connection terminal 32a, and the number thereof is the same.
  • the flexible substrate 34 is crimped by the crimping head 51 heated to a high temperature as shown in FIG.
  • the temperature of the crimping head 51 is 130 to 160 ° C.
  • the crimping force is 1 to 4 MPa.
  • the ACF 33 is crushed thinly as shown in FIG. 3, and the flexible substrate 34 is joined to the rigid substrate 32 via the ACF 33. Is electrically connected.
  • the camera module 31 is placed on a predetermined jig and the above operation is performed, but the surface of the rigid substrate 32 and the lower surface of the crimping head 51 need to be parallel. In other words, if not parallel, the plurality of connection terminals 32a and the connection terminals 34a are not uniformly connected, and conduction failure may occur in some of the connection terminals.
  • the rigid board 32 is attached to the camera module main body by bonding or the like, but the rigid board 32 may be attached to be inclined. In some cases, the camera module 31 is tilted and placed on a jig used for crimping by the crimping head 51, and the rigid substrate 32 is tilted.
  • FIG. 4 shows a state in which the plurality of connection terminals 32a and the connection terminals 34a are thus connected unevenly.
  • 4A is a top view and
  • FIG. 4B is a cross-sectional view.
  • a method that is normally considered as an inspection for confirming the continuity state is a method of actually electrically confirming the continuity between the connection terminal 32a and the connection terminal 34a.
  • FIG. 5 (A), FIG. 5 (B), and FIG. 5 (C) the upper figure is a top view and the lower figure is a front view.
  • FIG. 5A is a diagram corresponding to FIG. 1 and shows a state where the ACF 33 and the flexible substrate 34 are placed on top of the rigid substrate 32.
  • FIG. 5B is a diagram showing a state where the ACF 33 and the flexible substrate 34 are placed on top of the rigid substrate 32 and then pressed slightly by the crimping head 51. Since the connection terminal 32a of the rigid board 32 and the connection terminal 34a of the flexible board 34 protrude from the surface of the board, the pressed ACF 33 flows in the direction of the arrow, and the depression between the adjacent connection terminals 32a and the adjacent connection terminals. Enters the recess between 34a.
  • FIG. 5C is a view showing a state where the pressure is sufficiently pressed by the pressure-bonding head 51.
  • the ACF 33 sufficiently enters the recess between the adjacent connection terminals 32 a and the recess between the adjacent connection terminals 34 a, and the flexible substrate 34 is reliably bonded to the rigid substrate 32.
  • the ACF 33 not only flows into the recess, but also flows outward along the surface of each substrate.
  • the ACF 33 first flows in the direction in which the plurality of connection terminals 32a and 34a are adjacent to each other ( ⁇ direction), and then the volume that cannot be accommodated next is in the direction orthogonal to the ⁇ direction ( ⁇ direction), that is, below the top view. Also flows.
  • the ACF 33 protrudes from the outer edge portion of the rigid substrate 32 or the flexible substrate 34, but the ACF 33 protruding from the outer edge portion is not a uniform amount, and the adjacent connection terminal 32a from the outer edge portion in the vicinity of the connection terminals 32a and 34a. , 34a, the ACF 33 protrudes more at the outer edge near the recess. Therefore, the shape of the outer edge portion of the ACF 33 protruding from the outer edge portion of the rigid substrate 32 or the flexible substrate 34 has a waveform.
  • the waveform of the outer edge portion of the ACF 33 becomes substantially the same shape.
  • the protruding portion has a large protruding amount and the protruding portion has a small protruding amount as shown in FIG.
  • the pressed state of the ACF 33 can be determined, and whether the connection between the connection terminal 32a and the connection terminal 34a is electrically inspected or not can be determined by visual inspection. It is thought that it is possible to do.
  • the outer edge portion of the ACF 33 is in the same position as the outer edge portion of the rigid substrate 32 or the flexible substrate 34 or protrudes before pressing.
  • the outer edge of the ACF 33 may protrude larger than the outer edge of the rigid substrate 32 or the flexible substrate 34 before pressing due to variations in installation in the jig. In such a case, the outer edge of the ACF 33 is noticeable. In the same way, it is difficult to perform visual inspection.
  • the present invention has been made in view of such problems, and a camera module configured to be easily inspected visually when inspecting the continuity of connection terminals of two printed circuit boards, and a method for inspecting the camera module. It is an object of the invention to propose.
  • Patent Document 1 does not describe a configuration or method for inspecting the conduction state of the connection terminal.
  • Anisotropic conduction between a plurality of first connection terminals arranged in parallel on a first printed circuit board made of a rigid board or a flexible board and a plurality of second connection terminals arranged in parallel on a second printed circuit board made of a flexible board A camera module in which a plurality of the first connection terminals and the second connection terminals are electrically connected to each other by interposing a film and pressing with a crimping head, wherein the anisotropic conductive film is mixed with a pressure coloring capsule And the outer edge of the anisotropic conductive film in the second direction orthogonal to the first direction in which the plurality of first connection terminals and the second connection terminals are adjacent to each other before being pressed by the crimping head. At least one of the first printed circuit board and the second printed circuit board is located at the same position as the outer edge part in the second direction, or protrudes from the outer edge part.
  • the outer edge portion of the anisotropic conductive film in two directions is at a position equivalent to the outer edge portion in the second direction of at least one of the first printed circuit board and the second printed circuit board, or protrudes from the outer edge section.
  • the first connection terminal and the second connection are formed according to the color development state of the anisotropic conductive film protruding from the outer edge portion of at least one of the first printed board and the second printed board.
  • the camera module and the camera module inspection method of the present invention when the ACF protruding from between the two printed circuit boards is visually inspected to inspect the conduction state of the connection terminal, the pressure coloring capsule is mixed into the ACF. As a result, the ACF color develops and the connection terminal conduction state can be easily inspected.
  • FIG. 1 It is a perspective view which shows the process of mounting ACF and a flexible substrate in order on the rigid board
  • FIG. 1 1, and the figure which shows the state which piled and mounted ACF33 and the flexible substrate 34 on the upper part of the rigid board
  • (B) is a diagram showing a state in which the ACF 33 and the flexible substrate 34 are placed on top of the rigid substrate 32 and then pressed slightly by the crimping head 51, and (C) is sufficiently pressed by the crimping head 51. It is a figure which shows the state which carried out. It is sectional drawing of the camera module by this embodiment. It is a figure which shows the shape of the edge part of ACF produced by pressing ACF (anisotropic conductive film) in this embodiment, (A) is mounting the ACF3 and the flexible substrate 4 on the upper part of the rigid board
  • FIG. The figure which shows the state which carried out, (B) is a figure which shows the state pressed fully with the crimping
  • FIG. 6 is a sectional view in which a flexible substrate is connected to the camera module.
  • the camera module 1 includes at least an imaging lens 11 and an imaging element 12 including a CCD image sensor, a CMOS image sensor, or the like.
  • an imaging lens 11 When a light image of a subject is formed on the image sensor 12 by the imaging lens 11, it is photoelectrically converted and output as an image signal to an external device such as a portable terminal.
  • the image pickup device 12 is mounted on the rigid substrate 2, and an elongated flexible substrate 4 is connected to the rigid substrate 2 via the ACF 3 in order to output an image signal transmitted to the rigid substrate 2 to an external device.
  • the imaging lens 11 has a lens portion 11a, a flange portion 11b, a fitting surface 11c, and a leg portion 11d.
  • the imaging lens 11 is included in the lens frame 13, and the fitting surface 11 c that is the outer circumferential surface of the imaging lens 11 is fitted to the inner circumferential surface 13 b of the protruding portion 13 a that protrudes from the inner circumferential surface of the lens frame 13 in the central axis direction.
  • the imaging lens 11 is positioned in a direction orthogonal to the optical axis O.
  • the rigid substrate 2 is bonded to one end portion of the lens frame 13 with an adhesive, and the leg portion 11 d of the imaging lens 11 is in contact with the imaging element 12 mounted on the rigid substrate 2.
  • a filter holding plate 15 to which an infrared cut filter 14 is joined is joined to the other end of the lens frame 13.
  • a compression spring 16 is disposed between the flange portion 11 b of the imaging lens 11 protruding in a direction orthogonal to the optical axis O and the filter holding plate 15, and the compression spring 16 moves the imaging lens 11 in the direction of the imaging element 12. Energized. Accordingly, the leg portion 11 d of the imaging lens 11 always abuts on the imaging element 12.
  • the distance between the lens portion 11a of the image pickup lens 11 and the image pickup element 12 is kept constant, and there is no need to adjust the focus individually.
  • a fixed diaphragm plate 17 is joined to the surface of the imaging lens 11 on the infrared cut filter 14 side.
  • the camera module is not limited to the configuration shown in FIG. 6 and may have any configuration.
  • the number of imaging lenses may be two or more, and the positions of the infrared cut filter and the fixed aperture plate may be anywhere.
  • a resistor, a capacitor, or the like may be mounted in addition to the image sensor 12.
  • thermocompression bonding method is the same as the method shown in FIGS.
  • FIG. 7 is a view similar to FIG. 5.
  • the upper view is a top view
  • the lower view is a front view
  • the right view of the lower view is a side view of the upper view from the right side.
  • FIG. 7A is a diagram showing a state in which the ACF 3 and the flexible substrate 4 (second printed circuit board) are placed on top of the rigid substrate 2 (first printed circuit board).
  • FIG. 7B is a diagram showing a state where the pressure is sufficiently pressed by the pressure-bonding head 51 shown in FIG. Thereby, the ACF 3 sufficiently enters the recess between the adjacent connection terminals 2a (first connection terminals) in the rigid substrate 2 and the recess between the adjacent connection terminals 4a (second connection terminals) in the flexible substrate 4, The flexible substrate 4 is securely bonded to the rigid substrate 2. At this time, the ACF 3 not only enters the recess, but also flows outward along the surface of each substrate.
  • the ACF 3 first flows in the direction in which the plurality of connection terminals 2a and 4a are adjacent to each other ( ⁇ direction), and then the volume that cannot be accommodated is the direction orthogonal to the ⁇ direction ( ⁇ direction), that is, below each top view. Also flows. Further, the ACF 3 protrudes from the outer edge portion of the rigid substrate 2 or the flexible substrate 4. However, the ACF 3 protruding from the outer edge portion is not a uniform amount, and the adjacent connection portions from the outer edge portions in the vicinity of the connection terminal 2a and the connection terminal 4a. ACF 3 protrudes more at the outer edge near the recess between the terminals 2a and 4a. Therefore, the shape of the outer edge portion of the ACF 3 protruding from the outer edge portion of the rigid substrate 2 or the flexible substrate 4 has a waveform.
  • the ACF 3 is mixed with a pressure coloring capsule.
  • the pressure coloring capsule is a kind of so-called microcapsule, in which a dye is encapsulated and mixed with a color former, and has a property of coloring when pressed.
  • a 3 to 10 ⁇ m sphere is assumed here.
  • the color can be selected from red, orange, black, blue, green, emerald green, and the color development is irreversible.
  • the pressed portion is colored.
  • the ACF 3 protruding from the outer edge of the rigid substrate 2 and the flexible substrate 4 near the recess between the connection terminals 2a and 4a is partially colored, as shown by the dark shading in the top view of FIG. 7B.
  • the respective colored shapes are substantially the same.
  • the rigid substrate 2 is inclined with respect to the crimping head 51 as shown in FIG. 4, the contact between the connection terminals 2a and the connection terminals 4a is uncertain, and the respective colored shapes are not sure. Will be different. That is, the color development area becomes narrower or the color development itself becomes lighter as it goes from right to left in FIG.
  • connection terminal 2a and connection terminal 4a can be visually inspected.
  • the ACF 3 portion that is colored by pressing must reliably protrude from the outer edge portion 2 b of the rigid substrate 2 and the outer edge portion 4 b of the flexible substrate 4.
  • the outer edge 3a of the ACF 3 in the ⁇ direction (second direction) orthogonal to the ⁇ direction (first direction) adjacent to the plurality of connection terminals 2a and the connection terminals 4a before pressing is the rigid substrate 2 or flexible substrate. 4 is required to be in the same position or projecting from the outer edge portions 2b, 4b in at least one of the second directions.
  • the outer edge portion of the ACF 3 may protrude larger than the outer edge portions 2b and 4b of the rigid substrate 2 or the flexible substrate 4 before pressing due to variations in installation in the jig.
  • the outer edge portion 3a of the ACF 3 However, the colored portion is at a position inside the outer edge 3a of the ACF 3 and can be sufficiently visually inspected.
  • the posture shown in FIG. 7, that is, the camera module 1 shown in FIG. become.
  • the inspection is performed with the posture of FIG. . In this case, it is necessary to configure the camera module 1 so that visual observation is not hindered by the lens frame 13 or the like.
  • the flexible board is connected to the rigid board via the ACF, but the flexible board (second printed board) may be connected to the flexible board (first printed board).
  • the inspection can be done in exactly the same way.

Abstract

Provided are a camera module constituted such that the conductive state of connecting terminals on two printed circuit boards is easily inspectable by visual observation when inspecting and a method for inspecting the camera module. This camera module has an anisotropic conductive film intervening between a plurality of first connecting terminals provided in a row arrangement on a first printed circuit board formed from a rigid circuit board or a flexible circuit board and a plurality of second connecting terminals provided in a row arrangement on a second printed circuit board formed from a flexible circuit board and creates conductivity respectively between the plurality of first connecting terminals and second connecting terminals by pressing with a pressure bonding head. The anisotropic conductive film is mixed with pressure coloration capsules, and before pressure is applied by the pressure bonding head, the outer edge of the anisotropic conductive film in a second direction orthogonal to a first direction, in which the plurality of first connecting terminals and second connecting terminals are adjacent to each other, protrudes from a location equivalent to that outer edge part or from that outer edge part in the second direction for either or both of the first printed circuit board or second printed circuit board.

Description

カメラモジュール及びカメラモジュールの検査方法Camera module and camera module inspection method
 本発明は、リジッド基板若しくはフレキシブル基板とフレキシブル基板との間に異方性導電フィルムを介在させて2枚の基板を接続したカメラモジュール、該カメラモジュールの検査方法に関する。 The present invention relates to a camera module in which two substrates are connected by interposing an anisotropic conductive film between a rigid substrate or a flexible substrate and a flexible substrate, and a method for inspecting the camera module.
 従来より、超小型のカメラモジュールが携帯電話機やPDA(Personal Digital Assistant)等の小型で薄型の携帯端末に搭載されるようになり、これにより音声による通信だけでなく画像の撮像や通信も可能になっている。 Conventionally, ultra-small camera modules have been installed in small and thin mobile terminals such as mobile phones and PDAs (Personal Digital Assistants), which enables not only voice communication but also image capture and communication. It has become.
 このようなカメラモジュールは少なくとも撮像レンズと、CCD(Charge Coupled Device)型イメージセンサ、若しくはCMOS(Complementary Metal-Oxide Semiconductor)型イメージセンサ等からなる撮像素子とを内蔵している。被写体の光像が撮像レンズによって撮像素子に結像すると光電変換され、画像信号として携帯端末等の外部機器に出力される。 Such a camera module incorporates at least an imaging lens and an imaging device such as a CCD (Charge Coupled Device) type image sensor or a CMOS (Complementary Metal-Oxide Semiconductor) type image sensor. When a light image of a subject is formed on an image sensor by an imaging lens, it is photoelectrically converted and output as an image signal to an external device such as a portable terminal.
 撮像素子はリジッド基板に実装されており、リジッド基板に伝送された画像信号を外部機器に出力するために、リジッド基板に細長いフレキシブル基板が電気的に接続されている。また、短いあるいは異形形状のフレキシブル基板が電気的に接続される場合もある。 The image sensor is mounted on a rigid board, and an elongated flexible board is electrically connected to the rigid board in order to output an image signal transmitted to the rigid board to an external device. In some cases, a flexible substrate having a short or irregular shape is electrically connected.
 ここで、リジッド基板にフレキシブル基板を接続する際に、近年はACF(Anisotropic Conductive Film、異方性導電フィルム)が用いられる。 Here, when connecting a flexible substrate to a rigid substrate, an ACF (Anisotropic Conductive Film, anisotropic conductive film) is used in recent years.
 ACFは耐熱性樹脂から形成された厚み20~30μmの電気的接合用フィルムである。耐熱性樹脂の内部には複数の導電性粒子が面方向に分散されていて、この導電性粒子は樹脂をニッケル等で被覆した3~10μmの球体に形成されている。2枚のプリント基板の間に配置された異方性導電フィルムが熱圧着されると、2枚のプリント基板の接続端子が各々導電性粒子に当接するので、厚み方向に導電性を有することになる。一方、導電性粒子は耐熱性樹脂の内部に概ね10%以下の比率で分散しており、面方向には圧力が掛からないので導電性粒子同士の接触はなく絶縁性が保たれる。従って、2枚のプリント基板に各々設けた複数の接続端子を接合する際に、対向する接続端子は導通し、隣り合う接続端子は導通しない。 ACF is a film for electrical joining having a thickness of 20 to 30 μm formed of a heat resistant resin. A plurality of conductive particles are dispersed in the surface direction inside the heat-resistant resin, and the conductive particles are formed in 3 to 10 μm spheres in which the resin is coated with nickel or the like. When the anisotropic conductive film disposed between the two printed boards is thermocompression bonded, the connection terminals of the two printed boards come into contact with the conductive particles, and therefore have conductivity in the thickness direction. Become. On the other hand, the conductive particles are dispersed in the heat-resistant resin at a ratio of approximately 10% or less, and since no pressure is applied in the surface direction, the conductive particles do not contact each other and the insulation is maintained. Accordingly, when connecting a plurality of connection terminals provided on two printed boards, the opposing connection terminals are conducted, and adjacent connection terminals are not conducted.
 このようなACFを用いたカメラモジュールが特許公報に開示されている(例えば、特許文献1参照)。 A camera module using such an ACF is disclosed in a patent publication (see, for example, Patent Document 1).
 特許文献1に記載の発明はプリント基板の接続構造に関するものである。即ち、リジッド基板の端部に設けた接続端子にフレキシブル基板の端部に設けた接続端子をACFを介して接続した場合に、フレキシブル基板を反らせるとフレキシブル基板の接続端子も反って破断する虞がある。そこで、接続端子と共に絶縁被膜もACFにより接合している。 The invention described in Patent Document 1 relates to a printed circuit board connection structure. That is, when the connection terminal provided at the end of the flexible substrate is connected to the connection terminal provided at the end of the rigid substrate via the ACF, if the flexible substrate is warped, the connection terminal of the flexible substrate may be warped and broken. is there. Therefore, the insulating coating is joined together with the connection terminals by ACF.
特開2010-192652号公報JP 2010-192652 A
 ACFを用いてリジッド基板にフレキシブル基板を接合する方法を図1~図3を参照して説明する。図1はカメラモジュールのリジッド基板にACFとフレキシブル基板を順に載置する工程を示す斜視図、図2はフレキシブル基板を圧着ヘッドで圧着する工程を示す斜視図、図3は圧着ヘッドで圧着され、ACFによりリジッド基板にフレキシブル基板が接合されたカメラモジュールの図である。 A method of bonding a flexible substrate to a rigid substrate using ACF will be described with reference to FIGS. FIG. 1 is a perspective view showing a process of sequentially placing an ACF and a flexible board on a rigid board of a camera module, FIG. 2 is a perspective view showing a process of crimping the flexible board with a crimping head, and FIG. It is a figure of the camera module by which the flexible substrate was joined to the rigid board | substrate by ACF.
 図1において、31はカメラモジュールであって、リジッド基板32が接続されている。リジッド基板32の裏面、即ち図の下面には不図示の撮像素子が実装され、該撮像素子の下方には不図示の撮像レンズが配置されている。従って、図1に示すカメラモジュールにおいては、被写体を撮像する方向は下方になる。 In FIG. 1, reference numeral 31 denotes a camera module to which a rigid board 32 is connected. An imaging element (not shown) is mounted on the back surface of the rigid substrate 32, that is, the lower surface in the figure, and an imaging lens (not shown) is disposed below the imaging element. Therefore, in the camera module shown in FIG. 1, the direction in which the subject is imaged is downward.
 リジッド基板32の上面には複数の接続端子32aが配置されている。本図において接続端子32aの数は左右に5個ずつの計10個を描いているが、形態を明瞭にするために10個としただけで、実際には20個前後になる。 A plurality of connection terminals 32 a are arranged on the upper surface of the rigid substrate 32. In this figure, the number of connection terminals 32a is 10 in total, 5 each on the left and right sides. However, in order to clarify the form, the number of connection terminals 32a is actually 10 and is about 20.
 このリジッド基板32の上部にACF33を載置する。 The ACF 33 is placed on the rigid substrate 32.
 続いて、ACF33の上部にフレキシブル基板34を載置する。 Subsequently, the flexible substrate 34 is placed on the ACF 33.
 フレキシブル基板34の裏面、即ち図の下面には複数の接続端子34aが配置されている。各々の接続端子34aは接続端子32aと対向して配置され、その数は同数である。 A plurality of connection terminals 34 a are arranged on the back surface of the flexible substrate 34, that is, the lower surface in the drawing. Each connection terminal 34a is arranged to face the connection terminal 32a, and the number thereof is the same.
 このように、カメラモジュール31のリジッド基板32の上部に順にACF33とフレキシブル基板34を載置した状態で、図2に示す如くフレキシブル基板34を高温に加熱された圧着ヘッド51で圧着する。例えば、圧着ヘッド51の温度は130~160℃、圧着力は1~4MPaである。 As described above, with the ACF 33 and the flexible substrate 34 placed in order on the rigid substrate 32 of the camera module 31, the flexible substrate 34 is crimped by the crimping head 51 heated to a high temperature as shown in FIG. For example, the temperature of the crimping head 51 is 130 to 160 ° C., and the crimping force is 1 to 4 MPa.
 これにより、図3に示す如くACF33は薄くつぶれ、リジッド基板32にACF33を介してフレキシブル基板34が接合すると共に、ACF33の導電性粒子によりリジッド基板32の接続端子32aにフレキシブル基板34の接続端子34aが電気的に接続する。 As a result, the ACF 33 is crushed thinly as shown in FIG. 3, and the flexible substrate 34 is joined to the rigid substrate 32 via the ACF 33. Is electrically connected.
 ここで、所定の治具にカメラモジュール31を配置して上記作業を行うのであるが、リジッド基板32の面と圧着ヘッド51の下面が平行である必要がある。即ち、平行でないと複数の接続端子32aと接続端子34aとが均一に接続されず、一部の接続端子に導通不良が生ずることがある。ところが、カメラモジュール31においてリジッド基板32はカメラモジュール本体に接着等によって装着されるが、リジッド基板32が傾いて装着される場合がある。また、圧着ヘッド51で圧着する際の治具にカメラモジュール31が傾いて配置され、リジッド基板32が傾く場合もある。 Here, the camera module 31 is placed on a predetermined jig and the above operation is performed, but the surface of the rigid substrate 32 and the lower surface of the crimping head 51 need to be parallel. In other words, if not parallel, the plurality of connection terminals 32a and the connection terminals 34a are not uniformly connected, and conduction failure may occur in some of the connection terminals. However, in the camera module 31, the rigid board 32 is attached to the camera module main body by bonding or the like, but the rigid board 32 may be attached to be inclined. In some cases, the camera module 31 is tilted and placed on a jig used for crimping by the crimping head 51, and the rigid substrate 32 is tilted.
 このように複数の接続端子32aと接続端子34aが不均一に接続された状態を図4に示す。図4(A)は上面図、図4(B)は断面図である。 FIG. 4 shows a state in which the plurality of connection terminals 32a and the connection terminals 34a are thus connected unevenly. 4A is a top view and FIG. 4B is a cross-sectional view.
 図4においてはリジッド基板32が左下がりに傾いているので、右方においてはACF33は充分に押圧されて接続端子32aと接続端子34aは導通するが、左方においてはACF33の押圧は不充分になり、接続端子32aと接続端子34aが導通不良になる虞がある。無論、リジッド基板32が右下がりに傾くこともあり、この場合は右方に位置する接続端子32aと接続端子34aが導通不良になる虞がある。 In FIG. 4, since the rigid board 32 is inclined downward to the left, the ACF 33 is sufficiently pressed on the right side, and the connection terminal 32a and the connection terminal 34a are electrically connected, but the ACF 33 is not sufficiently pressed on the left side. Therefore, there is a possibility that the connection terminal 32a and the connection terminal 34a are poorly connected. Of course, the rigid board 32 may tilt to the right. In this case, the connection terminal 32a and the connection terminal 34a located on the right side may be poorly connected.
 以上の如く、リジッド基板32とフレキシブル基板34との接続に際して導通不良が発生する虞があるので、必ず検査を行う必要がある。 As described above, since there is a possibility that a conduction failure may occur when the rigid substrate 32 and the flexible substrate 34 are connected, it is necessary to inspect them.
 導通状態を確認する検査として普通に考えられるのが、実際に接続端子32aと接続端子34aの導通を電気的に確認する方法である。しかし、この場合は多数の接続端子32aと接続端子34aに一つずつプローブを接触させる必要があり、作業工数が大きくなる。また、多数のプローブを設けた検査治具を製作し、多数の接続端子32aと接続端子34aの導通状態を一度に検査することも可能であるが、多品種のカメラモジュールを製造する場合には検査治具も多数準備する必要があって、その費用が高額になる。 A method that is normally considered as an inspection for confirming the continuity state is a method of actually electrically confirming the continuity between the connection terminal 32a and the connection terminal 34a. However, in this case, it is necessary to bring the probes into contact with the large number of connection terminals 32a and connection terminals 34a one by one, which increases the work man-hours. It is also possible to manufacture an inspection jig provided with a large number of probes and inspect the continuity of a large number of connection terminals 32a and connection terminals 34a at a time. It is necessary to prepare a large number of inspection jigs, which increases the cost.
 このような検査に代えて、目視による検査も考えられる。即ち、ACFは厚み方向に圧縮されるので、その方向と直交する方向に延び、延びたACFの縁部の形状を目視検査することが考えられる。 Instead of such inspection, visual inspection is also conceivable. That is, since the ACF is compressed in the thickness direction, it is conceivable to visually inspect the shape of the edge of the extended ACF extending in a direction orthogonal to the direction.
 このようにACFを押圧して生ずるACFの縁部の形状について図5を参照して説明する。図5(A),図5(B),図5(C)の各図において、上図は上面図、下図は正面図である。 The shape of the edge portion of the ACF generated by pressing the ACF in this way will be described with reference to FIG. In each figure of FIG. 5 (A), FIG. 5 (B), and FIG. 5 (C), the upper figure is a top view and the lower figure is a front view.
 図5(A)は、図1に相当する図であり、リジッド基板32の上部にACF33とフレキシブル基板34を重ねて載置した状態を示す図である。 FIG. 5A is a diagram corresponding to FIG. 1 and shows a state where the ACF 33 and the flexible substrate 34 are placed on top of the rigid substrate 32.
 図5(B)は、リジッド基板32の上部にACF33とフレキシブル基板34とを重ねて載置した後、圧着ヘッド51で僅かに押圧している状態を示す図である。リジッド基板32の接続端子32aとフレキシブル基板34の接続端子34aは基板の面より突出しているので、押圧されたACF33は矢印方向に流動し、隣り合う接続端子32aの間の窪み及び隣り合う接続端子34aの間の窪みに入り込む。 FIG. 5B is a diagram showing a state where the ACF 33 and the flexible substrate 34 are placed on top of the rigid substrate 32 and then pressed slightly by the crimping head 51. Since the connection terminal 32a of the rigid board 32 and the connection terminal 34a of the flexible board 34 protrude from the surface of the board, the pressed ACF 33 flows in the direction of the arrow, and the depression between the adjacent connection terminals 32a and the adjacent connection terminals. Enters the recess between 34a.
 図5(C)は、圧着ヘッド51で充分に押圧した状態を示す図である。これにより、ACF33は隣り合う接続端子32aの間の窪み及び隣り合う接続端子34aの間の窪みに充分に入り込み、リジッド基板32にフレキシブル基板34は確実に接合される。この際に、ACF33は該窪みに流動するだけでなく、各基板の面に沿って外方向にも流動する。この結果、ACF33は先ず複数の接続端子32a,34aが隣り合う方向(α方向)に流動し、次に収まりきれなくなった容積がα方向と直交する方向(β方向)、即ち上面図の下方にも流動する。更に、ACF33はリジッド基板32やフレキシブル基板34の外縁部より突出するが、この外縁部より突出したACF33は均一な量でなく、接続端子32a,34aの近傍の外縁部より、隣り合う接続端子32a,34aの間の窪みの近傍の外縁部の方がACF33はより多く突出する。従って、リジッド基板32やフレキシブル基板34の外縁部より突出したACF33の外縁部の形状は波形になる。 FIG. 5C is a view showing a state where the pressure is sufficiently pressed by the pressure-bonding head 51. As a result, the ACF 33 sufficiently enters the recess between the adjacent connection terminals 32 a and the recess between the adjacent connection terminals 34 a, and the flexible substrate 34 is reliably bonded to the rigid substrate 32. At this time, the ACF 33 not only flows into the recess, but also flows outward along the surface of each substrate. As a result, the ACF 33 first flows in the direction in which the plurality of connection terminals 32a and 34a are adjacent to each other (α direction), and then the volume that cannot be accommodated next is in the direction orthogonal to the α direction (β direction), that is, below the top view. Also flows. Further, the ACF 33 protrudes from the outer edge portion of the rigid substrate 32 or the flexible substrate 34, but the ACF 33 protruding from the outer edge portion is not a uniform amount, and the adjacent connection terminal 32a from the outer edge portion in the vicinity of the connection terminals 32a and 34a. , 34a, the ACF 33 protrudes more at the outer edge near the recess. Therefore, the shape of the outer edge portion of the ACF 33 protruding from the outer edge portion of the rigid substrate 32 or the flexible substrate 34 has a waveform.
 ACF33が均一に押圧されたときは、ACF33の外縁部の波形は略同一形状になる。しかし、ACF33が不均一に押圧されたときは、図4(A)に示す如く、押圧が強い部分は突出量が大きく、押圧が弱い部分は突出量が小さくなる。 When the ACF 33 is pressed uniformly, the waveform of the outer edge portion of the ACF 33 becomes substantially the same shape. However, when the ACF 33 is pressed unevenly, as shown in FIG. 4 (A), the protruding portion has a large protruding amount and the protruding portion has a small protruding amount as shown in FIG.
 従って、このように突出したACF33の波形の形状を見れば、ACF33の押圧状態を判断でき、接続端子32aと接続端子34aの導通状態を電気的に検査しなくても目視による検査で良否の判別をすることが可能であると考えられる。 Therefore, by looking at the waveform of the protruding ACF 33, the pressed state of the ACF 33 can be determined, and whether the connection between the connection terminal 32a and the connection terminal 34a is electrically inspected or not can be determined by visual inspection. It is thought that it is possible to do.
 しかしながら、通常のACF33は半透明であるので非常に視認し難く、実際に作業者が目視で検査を行うのは困難である。 However, since the normal ACF 33 is translucent, it is very difficult to visually recognize, and it is difficult for an operator to actually inspect visually.
 また、押圧後に突出したACF33の形状を視認するためには、押圧前にACF33の外縁部がリジッド基板32若しくはフレキシブル基板34の外縁部と同等の位置にあるか、または突出している必要がある。しかし、治具に設置するときのばらつきにより、押圧前にACF33の外縁部がリジッド基板32若しくはフレキシブル基板34の外縁部より大きく突出している場合もあり、このような場合はACF33の外縁部に顕著な波形が生ぜず、同様に目視で検査を行うのは困難である。 Further, in order to visually recognize the shape of the ACF 33 protruding after pressing, it is necessary that the outer edge portion of the ACF 33 is in the same position as the outer edge portion of the rigid substrate 32 or the flexible substrate 34 or protrudes before pressing. However, the outer edge of the ACF 33 may protrude larger than the outer edge of the rigid substrate 32 or the flexible substrate 34 before pressing due to variations in installation in the jig. In such a case, the outer edge of the ACF 33 is noticeable. In the same way, it is difficult to perform visual inspection.
 本発明はかかる問題に鑑みてなされたものであり、2枚のプリント基板の接続端子の導通状態を検査する際に、目視により容易に検査可能に構成したカメラモジュール、及びカメラモジュールの検査方法を提案することを発明の目的とする。 The present invention has been made in view of such problems, and a camera module configured to be easily inspected visually when inspecting the continuity of connection terminals of two printed circuit boards, and a method for inspecting the camera module. It is an object of the invention to propose.
 なお、特許文献1には接続端子の導通状態を検査するための構成や方法は記載されていない。 Note that Patent Document 1 does not describe a configuration or method for inspecting the conduction state of the connection terminal.
 上記目的は下記に記載した発明により達成される。 The above object is achieved by the invention described below.
 1.リジッド基板若しくはフレキシブル基板から成る第1プリント基板に並設した複数の第1接続端子と、フレキシブル基板から成る第2プリント基板に並設した複数の第2接続端子との間に、異方性導電フィルムを介在させ、圧着ヘッドで押圧することにより複数の前記第1接続端子と前記第2接続端子とを各々導通させたカメラモジュールであって、 前記異方性導電フィルムは加圧発色カプセルが混入されていて、且つ、圧着ヘッドで押圧する前において、複数の前記第1接続端子及び前記第2接続端子が隣り合う第1方向と直交する第2方向の前記異方性導電フィルムの外縁部は前記第1プリント基板若しくは前記第2プリント基板の少なくとも何れか一方の前記第2方向の外縁部と同等の位置か、または該外縁部より突出していることを特徴とするカメラモジュール。 1. Anisotropic conduction between a plurality of first connection terminals arranged in parallel on a first printed circuit board made of a rigid board or a flexible board and a plurality of second connection terminals arranged in parallel on a second printed circuit board made of a flexible board A camera module in which a plurality of the first connection terminals and the second connection terminals are electrically connected to each other by interposing a film and pressing with a crimping head, wherein the anisotropic conductive film is mixed with a pressure coloring capsule And the outer edge of the anisotropic conductive film in the second direction orthogonal to the first direction in which the plurality of first connection terminals and the second connection terminals are adjacent to each other before being pressed by the crimping head. At least one of the first printed circuit board and the second printed circuit board is located at the same position as the outer edge part in the second direction, or protrudes from the outer edge part. The camera module according to claim.
 2.前記第1接続端子は撮像素子と導通していることを特徴とする前記1に記載のカメラモジュール。 2. 2. The camera module according to 1, wherein the first connection terminal is electrically connected to an image sensor.
 3.リジッド基板若しくはフレキシブル基板から成る第1プリント基板に並設した複数の第1接続端子と、フレキシブル基板から成る第2プリント基板に並設した複数の第2接続端子との間に、異方性導電フィルムを介在させ、圧着ヘッドで押圧することにより複数の前記第1接続端子と前記第2接続端子とを各々導通させたカメラモジュールの検査方法であって、
 前記異方性導電フィルムは加圧発色カプセルが混入されていて、且つ、圧着ヘッドで押圧する前においては複数の前記第1接続端子及び前記第2接続端子が隣り合う第1方向と直交する第2方向の前記異方性導電フィルムの外縁部は前記第1プリント基板若しくは前記第2プリント基板の少なくとも何れか一方の前記第2方向の外縁部と同等の位置か、または該外縁部より突出しており、
 圧着ヘッドで押圧した後において、前記第1プリント基板若しくは前記第2プリント基板の少なくとも何れか一方の外縁部より突出した前記異方性導電フィルムの発色状況により、前記第1接続端子と前記第2接続端子との導通状態を検査することを特徴とするカメラモジュールの検査方法。
3. Anisotropic conduction between a plurality of first connection terminals arranged in parallel on a first printed circuit board made of a rigid board or a flexible board and a plurality of second connection terminals arranged in parallel on a second printed circuit board made of a flexible board A method of inspecting a camera module in which a plurality of the first connection terminals and the second connection terminals are made conductive by interposing a film and pressing with a crimping head,
The anisotropic conductive film is mixed with a pressure coloring capsule, and before being pressed by the crimping head, a plurality of the first connection terminals and the second connection terminals are orthogonal to the adjacent first direction. The outer edge portion of the anisotropic conductive film in two directions is at a position equivalent to the outer edge portion in the second direction of at least one of the first printed circuit board and the second printed circuit board, or protrudes from the outer edge section. And
After being pressed by the pressure-bonding head, the first connection terminal and the second connection are formed according to the color development state of the anisotropic conductive film protruding from the outer edge portion of at least one of the first printed board and the second printed board. A method for inspecting a camera module, comprising inspecting a conduction state with a connection terminal.
 4.前記外縁部より突出した前記異方性導電フィルムが前記第1方向に均一に発色しているときは、前記第1接続端子と前記第2接続端子と導通が良好であると判定することを特徴とする前記3に記載のカメラモジュールの検査方法。 4. When the anisotropic conductive film protruding from the outer edge portion is uniformly colored in the first direction, it is determined that conduction between the first connection terminal and the second connection terminal is good. 4. The inspection method for the camera module as described in 3 above.
 本発明のカメラモジュール及びカメラモジュールの検査方法によれば、2枚のプリント基板の間から突出したACFを視認して接続端子の導通状態を検査する際に、ACFに加圧発色カプセルが混入されているので、ACFが発色し、接続端子の導通状態を容易に検査することができる。 According to the camera module and the camera module inspection method of the present invention, when the ACF protruding from between the two printed circuit boards is visually inspected to inspect the conduction state of the connection terminal, the pressure coloring capsule is mixed into the ACF. As a result, the ACF color develops and the connection terminal conduction state can be easily inspected.
カメラモジュールのリジッド基板にACFとフレキシブル基板を順に載置する工程を示す斜視図である。It is a perspective view which shows the process of mounting ACF and a flexible substrate in order on the rigid board | substrate of a camera module. フレキシブル基板を圧着ヘッドで圧着する工程を示す斜視図である。It is a perspective view which shows the process of crimping | bonding a flexible substrate with a crimping | compression-bonding head. 圧着ヘッドで圧着され、ACFによりリジッド基板にフレキシブル基板が接合されたカメラモジュールの図である。It is the figure of the camera module which the crimping | compression-bonding head crimped and the flexible substrate was joined to the rigid board | substrate by ACF. 複数の接続端子が不均一に接続された状態を示す図であり、(A)は上面図、(B)は断面図である。It is a figure which shows the state in which the some connection terminal was connected unevenly, (A) is a top view, (B) is sectional drawing. 押圧して生ずるACFの縁部の形状を示す図であり、(A)は図1に相当する図で、リジッド基板32の上部にACF33とフレキシブル基板34を重ねて載置した状態を示す図、(B)はリジッド基板32の上部にACF33とフレキシブル基板34とを重ねて載置した後、圧着ヘッド51で僅かに押圧している状態を示す図、(C)は圧着ヘッド51で充分に押圧した状態を示す図である。It is a figure which shows the shape of the edge part of ACF which arises by pressing, (A) is a figure equivalent to FIG. 1, and the figure which shows the state which piled and mounted ACF33 and the flexible substrate 34 on the upper part of the rigid board | substrate 32, (B) is a diagram showing a state in which the ACF 33 and the flexible substrate 34 are placed on top of the rigid substrate 32 and then pressed slightly by the crimping head 51, and (C) is sufficiently pressed by the crimping head 51. It is a figure which shows the state which carried out. 本実施形態によるカメラモジュールの断面図である。It is sectional drawing of the camera module by this embodiment. 本実施形態においてACF(異方性導電フィルム)を押圧して生ずるACFの縁部の形状を示す図であり、(A)はリジッド基板2の上部にACF3とフレキシブル基板4とを重ねて載置した状態を示す図、(B)は図2に示す圧着ヘッド51で充分に押圧した状態を示す図である。It is a figure which shows the shape of the edge part of ACF produced by pressing ACF (anisotropic conductive film) in this embodiment, (A) is mounting the ACF3 and the flexible substrate 4 on the upper part of the rigid board | substrate 2. FIG. The figure which shows the state which carried out, (B) is a figure which shows the state pressed fully with the crimping | compression-bonding head 51 shown in FIG.
 本実施形態によるカメラモジュールの一例について図6を参照して説明する。図6はカメラモジュールにフレキシブル基板を接続した断面図である。 An example of the camera module according to the present embodiment will be described with reference to FIG. FIG. 6 is a sectional view in which a flexible substrate is connected to the camera module.
 カメラモジュール1は少なくとも撮像レンズ11と、CCD型イメージセンサ、若しくはCMOS型イメージセンサ等からなる撮像素子12とを内蔵している。被写体の光像が撮像レンズ11によって撮像素子12に結像すると光電変換され、画像信号として携帯端末等の外部機器に出力される。 The camera module 1 includes at least an imaging lens 11 and an imaging element 12 including a CCD image sensor, a CMOS image sensor, or the like. When a light image of a subject is formed on the image sensor 12 by the imaging lens 11, it is photoelectrically converted and output as an image signal to an external device such as a portable terminal.
 撮像素子12はリジッド基板2に実装されており、リジッド基板2に伝送された画像信号を外部機器に出力するために、リジッド基板2に細長いフレキシブル基板4がACF3を介して接続されている。 The image pickup device 12 is mounted on the rigid substrate 2, and an elongated flexible substrate 4 is connected to the rigid substrate 2 via the ACF 3 in order to output an image signal transmitted to the rigid substrate 2 to an external device.
 撮像レンズ11はレンズ部11aとフランジ部11bと嵌合面11cと脚部11dを有する。 The imaging lens 11 has a lens portion 11a, a flange portion 11b, a fitting surface 11c, and a leg portion 11d.
 撮像レンズ11は鏡枠13に内包され、撮像レンズ11の外周面である嵌合面11cが鏡枠13の内周面から中心軸方向に突出した突出部13aの内周面13bと嵌合し、撮像レンズ11は光軸Oと直交する方向に位置決めされている。 The imaging lens 11 is included in the lens frame 13, and the fitting surface 11 c that is the outer circumferential surface of the imaging lens 11 is fitted to the inner circumferential surface 13 b of the protruding portion 13 a that protrudes from the inner circumferential surface of the lens frame 13 in the central axis direction. The imaging lens 11 is positioned in a direction orthogonal to the optical axis O.
 一方、リジッド基板2は鏡枠13の一方の端部に接着剤で接合されていて、リジッド基板2に実装されている撮像素子12に撮像レンズ11の脚部11dが当接している。 On the other hand, the rigid substrate 2 is bonded to one end portion of the lens frame 13 with an adhesive, and the leg portion 11 d of the imaging lens 11 is in contact with the imaging element 12 mounted on the rigid substrate 2.
 鏡枠13の他方の端部には赤外カットフィルタ14が接合されたフィルタ保持板15が接合されている。光軸Oと直交する方向に突出した撮像レンズ11のフランジ部11bとフィルタ保持板15との間には圧縮バネ16が配置されていて、圧縮バネ16は撮像レンズ11を撮像素子12の方向に付勢している。従って、撮像レンズ11の脚部11dは常に撮像素子12に当接する。 A filter holding plate 15 to which an infrared cut filter 14 is joined is joined to the other end of the lens frame 13. A compression spring 16 is disposed between the flange portion 11 b of the imaging lens 11 protruding in a direction orthogonal to the optical axis O and the filter holding plate 15, and the compression spring 16 moves the imaging lens 11 in the direction of the imaging element 12. Energized. Accordingly, the leg portion 11 d of the imaging lens 11 always abuts on the imaging element 12.
 これにより、撮像レンズ11のレンズ部11aと撮像素子12の間隔が一定に保たれ、個別にピント調整をする必要がない。 Thereby, the distance between the lens portion 11a of the image pickup lens 11 and the image pickup element 12 is kept constant, and there is no need to adjust the focus individually.
 また、撮像レンズ11の赤外カットフィルタ14側の面には固定絞り板17が接合されている。 Further, a fixed diaphragm plate 17 is joined to the surface of the imaging lens 11 on the infrared cut filter 14 side.
 なお、カメラモジュールは図6に示した構成に限定されるものではなく、どのような構成であってもよい。例えば、撮像レンズは2枚以上であってもよいし、赤外カットフィルタや固定絞り板の位置はどこでもよい。更に、リジッド基板2に実装される電子部品としては、撮像素子12以外に抵抗やコンデンサ等が実装されていてもよい。 Note that the camera module is not limited to the configuration shown in FIG. 6 and may have any configuration. For example, the number of imaging lenses may be two or more, and the positions of the infrared cut filter and the fixed aperture plate may be anywhere. Furthermore, as an electronic component mounted on the rigid board 2, a resistor, a capacitor, or the like may be mounted in addition to the image sensor 12.
 その後、リジッド基板2に、携帯端末と電気的に接続するためのフレキシブル基板4をACF3を介して熱圧着する。この熱圧着の方法は図1~図3に示した方法と同様である。 Thereafter, the flexible substrate 4 for electrical connection with the portable terminal is thermocompression bonded to the rigid substrate 2 via the ACF 3. The thermocompression bonding method is the same as the method shown in FIGS.
 このようなカメラモジュール1のリジッド基板2にフレキシブル基板4をACF3を介して熱圧着し、その後に基板間の導通を検査する際に「発明が解決しようとする課題」に記したように目視により検査を行うのは困難であるという問題を解決できるカメラモジュールについて以下に説明する。 When the flexible substrate 4 is thermocompression bonded to the rigid substrate 2 of the camera module 1 via the ACF 3 and then the continuity between the substrates is inspected, it is visually observed as described in “Problems to be solved by the invention”. A camera module that can solve the problem that it is difficult to perform the inspection will be described below.
 図7は図5と同様な図であり、図7(A),(B)において、上図は上面図、下図は正面図、下図の右方の図は上図を右方向から見た側面図である。 7 is a view similar to FIG. 5. In FIGS. 7A and 7B, the upper view is a top view, the lower view is a front view, and the right view of the lower view is a side view of the upper view from the right side. FIG.
 図7(A)はリジッド基板2(第1プリント基板)の上部にACF3とフレキシブル基板4(第2プリント基板)とを重ねて載置した状態を示す図である。 FIG. 7A is a diagram showing a state in which the ACF 3 and the flexible substrate 4 (second printed circuit board) are placed on top of the rigid substrate 2 (first printed circuit board).
 図7(B)は、図2に示す圧着ヘッド51で充分に押圧した状態を示す図である。これにより、ACF3はリジッド基板2における隣り合う接続端子2a(第1接続端子)の間の窪み、及びフレキシブル基板4における隣り合う接続端子4a(第2接続端子)の間の窪みに充分に入り込み、リジッド基板2にフレキシブル基板4は確実に接合される。この際に、ACF3は該窪みに入り込むだけでなく、各基板の面に沿って外方向にも流動する。この結果、ACF3は先ず複数の接続端子2a,4aが隣り合う方向(α方向)に流動し、次に収まりきれなくなった容積がα方向と直交する方向(β方向)、即ち各上面図の下方にも流動する。更に、ACF3はリジッド基板2やフレキシブル基板4の外縁部より突出するが、この外縁部より突出したACF3は均一な量でなく、接続端子2a及び接続端子4aの近傍の外縁部より、隣り合う接続端子2a,4aの間の窪みの近傍の外縁部の方がACF3はより多く突出する。従って、リジッド基板2やフレキシブル基板4の外縁部より突出したACF3の外縁部の形状は波形になる。 FIG. 7B is a diagram showing a state where the pressure is sufficiently pressed by the pressure-bonding head 51 shown in FIG. Thereby, the ACF 3 sufficiently enters the recess between the adjacent connection terminals 2a (first connection terminals) in the rigid substrate 2 and the recess between the adjacent connection terminals 4a (second connection terminals) in the flexible substrate 4, The flexible substrate 4 is securely bonded to the rigid substrate 2. At this time, the ACF 3 not only enters the recess, but also flows outward along the surface of each substrate. As a result, the ACF 3 first flows in the direction in which the plurality of connection terminals 2a and 4a are adjacent to each other (α direction), and then the volume that cannot be accommodated is the direction orthogonal to the α direction (β direction), that is, below each top view. Also flows. Further, the ACF 3 protrudes from the outer edge portion of the rigid substrate 2 or the flexible substrate 4. However, the ACF 3 protruding from the outer edge portion is not a uniform amount, and the adjacent connection portions from the outer edge portions in the vicinity of the connection terminal 2a and the connection terminal 4a. ACF 3 protrudes more at the outer edge near the recess between the terminals 2a and 4a. Therefore, the shape of the outer edge portion of the ACF 3 protruding from the outer edge portion of the rigid substrate 2 or the flexible substrate 4 has a waveform.
 ここで、ACF3は先に述べたACF33と異なり、加圧発色カプセルが混入されている。加圧発色カプセルは、所謂マイクロカプセルの一種で、染料をカプセル化し発色剤と混ぜ合わせたものであり、加圧したときに発色する性質を有する。カプセルの大きさは各種あるが、ここでは3~10μmの球体を想定している。色はレッド、オレンジ、ブラック、ブルー、グリーン、エメラルドグリーン等を選択可能で、その発色は不可逆性である。 Here, unlike the ACF 33 described above, the ACF 3 is mixed with a pressure coloring capsule. The pressure coloring capsule is a kind of so-called microcapsule, in which a dye is encapsulated and mixed with a color former, and has a property of coloring when pressed. There are various sizes of capsules, but a 3 to 10 μm sphere is assumed here. The color can be selected from red, orange, black, blue, green, emerald green, and the color development is irreversible.
 このような加圧発色カプセルが混入されているACF3を用いることにより、ACF3が図7(B)の如く押圧されると、押圧された部分が発色する。例えば、図7(B)の上面図に濃い網掛けで示す如く、接続端子2a,4aの間の窪みの近傍のリジッド基板2やフレキシブル基板4の外縁部より突出したACF3が部分的に発色する。ACF3が均一に押圧され、各々の接続端子2aと接続端子4aが確実に導通している場合は、各々の発色形状が略同一になる。一方、図4に示す如く圧着ヘッド51に対してリジッド基板2が傾いている場合は、均一に押圧されず、各々の接続端子2aと接続端子4aの導通も不確実であり、各々の発色形状が異なってくる。即ち、図4の右方から左方に行くに従って発色面積が狭くなったり、発色そのものが淡くなったりする。 By using ACF3 mixed with such a pressure coloring capsule, when the ACF3 is pressed as shown in FIG. 7B, the pressed portion is colored. For example, the ACF 3 protruding from the outer edge of the rigid substrate 2 and the flexible substrate 4 near the recess between the connection terminals 2a and 4a is partially colored, as shown by the dark shading in the top view of FIG. 7B. . When the ACF 3 is uniformly pressed and each connection terminal 2a and the connection terminal 4a are reliably connected, the respective colored shapes are substantially the same. On the other hand, when the rigid substrate 2 is inclined with respect to the crimping head 51 as shown in FIG. 4, the contact between the connection terminals 2a and the connection terminals 4a is uncertain, and the respective colored shapes are not sure. Will be different. That is, the color development area becomes narrower or the color development itself becomes lighter as it goes from right to left in FIG.
 このように、加圧発色カプセルが混入されているACF3を用いることにより、発色形状を確実に視認することができ、目視により各々の接続端子2aと接続端子4aの導通状態を検査することができる。 As described above, by using the ACF 3 in which the pressure coloring capsule is mixed, the color forming shape can be surely recognized, and the conduction state of each connection terminal 2a and connection terminal 4a can be visually inspected. .
 なお、加圧発色カプセルの特性や混入量によっては、図7(B)に示す如き部分的でなく、突出したACF3の全てに発色されることがあるが、図4~5で説明した様に突出した部分は波形になるので、波形により同様に目視検査を行うことができる。 Depending on the characteristics and mixing amount of the pressure coloring capsule, color may appear on all of the protruding ACF 3 instead of the partial as shown in FIG. 7 (B). However, as explained in FIGS. Since the protruding portion has a waveform, the visual inspection can be similarly performed using the waveform.
 また、押圧により発色したACF3の部分がリジッド基板2の外縁部2bやフレキシブル基板4の外縁部4bより確実に突出しなければならない。このためには、押圧前に複数の接続端子2a及び接続端子4aが隣り合うα方向(第1方向)と直交するβ方向(第2方向)のACF3の外縁部3aはリジッド基板2若しくはフレキシブル基板4の少なくとも何れか一方の第2方向の外縁部2b,4bと同一位置か又は突出していることが必要である。 In addition, the ACF 3 portion that is colored by pressing must reliably protrude from the outer edge portion 2 b of the rigid substrate 2 and the outer edge portion 4 b of the flexible substrate 4. For this purpose, the outer edge 3a of the ACF 3 in the β direction (second direction) orthogonal to the α direction (first direction) adjacent to the plurality of connection terminals 2a and the connection terminals 4a before pressing is the rigid substrate 2 or flexible substrate. 4 is required to be in the same position or projecting from the outer edge portions 2b, 4b in at least one of the second directions.
 この場合、治具に設置するときのばらつきにより、押圧前にACF3の外縁部がリジッド基板2若しくはフレキシブル基板4の外縁部2b,4bより大きく突出する場合があり、この場合はACF3の外縁部3aに顕著な波形が生じないが、発色する部分はACF3の外縁部3aより内側の位置で、充分に目視検査が可能な波形になる。 In this case, the outer edge portion of the ACF 3 may protrude larger than the outer edge portions 2b and 4b of the rigid substrate 2 or the flexible substrate 4 before pressing due to variations in installation in the jig. In this case, the outer edge portion 3a of the ACF 3 However, the colored portion is at a position inside the outer edge 3a of the ACF 3 and can be sufficiently visually inspected.
 なお、押圧前に、ACF3の外縁部3aが少なくともフレキシブル基板4の外縁部4bより突出しているならば、図7に示す姿勢、即ち図6に示すカメラモジュール1を倒立させた状態で検査することになる。しかし、ACF3の外縁部3aがフレキシブル基板4の外縁部4bより突出していなく、リジッド基板2の外縁部2bより突出している場合は、図7の姿勢を倒立させた姿勢で検査を行うことになる。この場合は、鏡枠13等で目視が妨げられないようにカメラモジュール1を構成する必要がある。 If the outer edge 3a of the ACF 3 protrudes at least from the outer edge 4b of the flexible substrate 4 before pressing, the posture shown in FIG. 7, that is, the camera module 1 shown in FIG. become. However, when the outer edge portion 3a of the ACF 3 does not protrude from the outer edge portion 4b of the flexible substrate 4 but protrudes from the outer edge portion 2b of the rigid substrate 2, the inspection is performed with the posture of FIG. . In this case, it is necessary to configure the camera module 1 so that visual observation is not hindered by the lens frame 13 or the like.
 以上の実施の形態においては、ACFを介してリジッド基板にフレキシブル基板を接続する構成であるが、フレキシブル基板(第1プリント基板)にフレキシブル基板(第2プリント基板)を接続する構成であっても全く同様に検査を行うことができる。 In the above embodiment, the flexible board is connected to the rigid board via the ACF, but the flexible board (second printed board) may be connected to the flexible board (first printed board). The inspection can be done in exactly the same way.
 以上、本発明について実施形態を参照して説明したが、本発明は、本明細書に記載の実施形態に限定されるものではなく、他の実施形態を含むことは、本明細書に記載された実施形態および技術的思想から本分野の当業者にとって明らかである。 The present invention has been described above with reference to the embodiments. However, the present invention is not limited to the embodiments described in the present specification, and it is described in the present specification that other embodiments are included. It will be apparent to those skilled in the art from the embodiments and technical ideas.
 1,31 カメラモジュール
 11 撮像レンズ
 12 撮像素子
 2,32 リジッド基板
 2a,4a,32a,34a 接続端子
 2b,3a,4b 外縁部
 3,33 ACF
 4,34 フレキシブル基板
 51 圧着ヘッド
DESCRIPTION OF SYMBOLS 1,31 Camera module 11 Imaging lens 12 Imaging element 2,32 Rigid board 2a, 4a, 32a, 34a Connection terminal 2b, 3a, 4b Outer edge part 3,33 ACF
4,34 Flexible substrate 51 Crimp head

Claims (4)

  1.  リジッド基板若しくはフレキシブル基板から成る第1プリント基板に並設した複数の第1接続端子と、フレキシブル基板から成る第2プリント基板に並設した複数の第2接続端子との間に、異方性導電フィルムを介在させ、圧着ヘッドで押圧することにより複数の前記第1接続端子と前記第2接続端子とを各々導通させたカメラモジュールであって、
     前記異方性導電フィルムは加圧発色カプセルが混入されていて、且つ、圧着ヘッドで押圧する前において、複数の前記第1接続端子及び前記第2接続端子が隣り合う第1方向と直交する第2方向の前記異方性導電フィルムの外縁部は前記第1プリント基板若しくは前記第2プリント基板の少なくとも何れか一方の前記第2方向の外縁部と同等の位置か、または該外縁部より突出していることを特徴とするカメラモジュール。
    Anisotropic conduction between a plurality of first connection terminals arranged in parallel on a first printed circuit board made of a rigid board or a flexible board and a plurality of second connection terminals arranged in parallel on a second printed circuit board made of a flexible board A camera module in which a plurality of the first connection terminals and the second connection terminals are made conductive by interposing a film and pressing with a crimping head,
    The anisotropic conductive film is mixed with a pressure coloring capsule, and before being pressed by the crimping head, a plurality of the first connection terminals and the second connection terminals are orthogonal to the adjacent first direction. The outer edge portion of the anisotropic conductive film in two directions is at a position equivalent to the outer edge portion in the second direction of at least one of the first printed circuit board and the second printed circuit board, or protrudes from the outer edge section. A camera module characterized by comprising:
  2.  前記第1接続端子は撮像素子と導通していることを特徴とする請求項1に記載のカメラモジュール。 The camera module according to claim 1, wherein the first connection terminal is electrically connected to the image sensor.
  3.  リジッド基板若しくはフレキシブル基板から成る第1プリント基板に並設した複数の第1接続端子と、フレキシブル基板から成る第2プリント基板に並設した複数の第2接続端子との間に、異方性導電フィルムを介在させ、圧着ヘッドで押圧することにより複数の前記第1接続端子と前記第2接続端子とを各々導通させたカメラモジュールの検査方法であって、
     前記異方性導電フィルムは加圧発色カプセルが混入されていて、且つ、圧着ヘッドで押圧する前においては複数の前記第1接続端子及び前記第2接続端子が隣り合う第1方向と直交する第2方向の前記異方性導電フィルムの外縁部は前記第1プリント基板若しくは前記第2プリント基板の少なくとも何れか一方の前記第2方向の外縁部と同等の位置か、または該外縁部より突出しており、
     圧着ヘッドで押圧した後において、前記第1プリント基板若しくは前記第2プリント基板の少なくとも何れか一方の外縁部より突出した前記異方性導電フィルムの発色状況により、前記第1接続端子と前記第2接続端子との導通状態を検査することを特徴とするカメラモジュールの検査方法。
    Anisotropic conduction between a plurality of first connection terminals arranged in parallel on a first printed circuit board made of a rigid board or a flexible board and a plurality of second connection terminals arranged in parallel on a second printed circuit board made of a flexible board A method of inspecting a camera module in which a plurality of the first connection terminals and the second connection terminals are made conductive by interposing a film and pressing with a crimping head,
    The anisotropic conductive film is mixed with a pressure coloring capsule, and before being pressed by the crimping head, a plurality of the first connection terminals and the second connection terminals are orthogonal to the adjacent first direction. The outer edge portion of the anisotropic conductive film in two directions is at a position equivalent to the outer edge portion in the second direction of at least one of the first printed circuit board and the second printed circuit board, or protrudes from the outer edge section. And
    After being pressed by the pressure-bonding head, the first connection terminal and the second connection are formed according to the color development state of the anisotropic conductive film protruding from the outer edge portion of at least one of the first printed board and the second printed board. A method for inspecting a camera module, comprising inspecting a conduction state with a connection terminal.
  4.  前記外縁部より突出した前記異方性導電フィルムが前記第1方向に均一に発色しているときは、前記第1接続端子と前記第2接続端子と導通が良好であると判定することを特徴とする請求項3に記載のカメラモジュールの検査方法。 When the anisotropic conductive film protruding from the outer edge portion is uniformly colored in the first direction, it is determined that conduction between the first connection terminal and the second connection terminal is good. The method for inspecting a camera module according to claim 3.
PCT/JP2012/055024 2011-03-10 2012-02-29 Camera module and method for inspecting camera module WO2012121070A1 (en)

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JPH03120790A (en) * 1989-10-03 1991-05-22 Toshiba Corp Connecting device for wiring board
JPH04292803A (en) * 1991-03-20 1992-10-16 Hitachi Ltd Anisotropic conductive film
JPH07120849B2 (en) * 1987-06-05 1995-12-20 株式会社リコー Method and device for connecting circuit boards
JPH08255958A (en) * 1995-03-15 1996-10-01 Seiko Epson Corp Flexible board, and structure and method for its connection
JP2009176792A (en) * 2008-01-22 2009-08-06 Nec Saitama Ltd Thermocompression bonding method, apparatus, and wiring board
JP2010192652A (en) * 2009-02-18 2010-09-02 Konica Minolta Opto Inc Printed wiring board connection structure and camera module

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Publication number Priority date Publication date Assignee Title
JP4966156B2 (en) * 2007-10-23 2012-07-04 ソニーケミカル&インフォメーションデバイス株式会社 Wiring board cradle, wiring board connecting device and method using the same

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JPH07120849B2 (en) * 1987-06-05 1995-12-20 株式会社リコー Method and device for connecting circuit boards
JPH03120790A (en) * 1989-10-03 1991-05-22 Toshiba Corp Connecting device for wiring board
JPH04292803A (en) * 1991-03-20 1992-10-16 Hitachi Ltd Anisotropic conductive film
JPH08255958A (en) * 1995-03-15 1996-10-01 Seiko Epson Corp Flexible board, and structure and method for its connection
JP2009176792A (en) * 2008-01-22 2009-08-06 Nec Saitama Ltd Thermocompression bonding method, apparatus, and wiring board
JP2010192652A (en) * 2009-02-18 2010-09-02 Konica Minolta Opto Inc Printed wiring board connection structure and camera module

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