WO2012086421A1 - 横型工作機械 - Google Patents
横型工作機械 Download PDFInfo
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- WO2012086421A1 WO2012086421A1 PCT/JP2011/078412 JP2011078412W WO2012086421A1 WO 2012086421 A1 WO2012086421 A1 WO 2012086421A1 JP 2011078412 W JP2011078412 W JP 2011078412W WO 2012086421 A1 WO2012086421 A1 WO 2012086421A1
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- WIPO (PCT)
- Prior art keywords
- column
- ram
- machine tool
- tension bar
- horizontal machine
- Prior art date
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/72—Auxiliary arrangements; Interconnections between auxiliary tables and movable machine elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/001—Arrangements compensating weight or flexion on parts of the machine
- B23Q11/0028—Arrangements compensating weight or flexion on parts of the machine by actively reacting to a change of the configuration of the machine
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
- B23Q15/20—Automatic control or regulation of feed movement, cutting velocity or position of tool or work before or after the tool acts upon the workpiece
- B23Q15/22—Control or regulation of position of tool or workpiece
- B23Q15/24—Control or regulation of position of tool or workpiece of linear position
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
- B23Q15/20—Automatic control or regulation of feed movement, cutting velocity or position of tool or work before or after the tool acts upon the workpiece
- B23Q15/22—Control or regulation of position of tool or workpiece
- B23Q15/26—Control or regulation of position of tool or workpiece of angular position
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/404—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control arrangements for compensation, e.g. for backlash, overshoot, tool offset, tool wear, temperature, machine construction errors, load, inertia
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/001—Arrangements compensating weight or flexion on parts of the machine
- B23Q11/0017—Arrangements compensating weight or flexion on parts of the machine compensating the weight of vertically moving elements, e.g. by balancing liftable machine parts
- B23Q11/0025—Arrangements compensating weight or flexion on parts of the machine compensating the weight of vertically moving elements, e.g. by balancing liftable machine parts using resilient means, e.g. springs, hydraulic dampers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
- B23Q15/007—Automatic control or regulation of feed movement, cutting velocity or position of tool or work while the tool acts upon the workpiece
- B23Q15/18—Compensation of tool-deflection due to temperature or force
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/49—Nc machine tool, till multiple
- G05B2219/49195—Slide, guideway, robot arm deviation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T409/00—Gear cutting, milling, or planing
- Y10T409/30—Milling
- Y10T409/309576—Machine frame
- Y10T409/309688—Machine frame including counterbalancing means
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T409/00—Gear cutting, milling, or planing
- Y10T409/30—Milling
- Y10T409/309576—Machine frame
- Y10T409/309744—Machine frame including means to compensate for deformation
- Y10T409/3098—Deflection of cutter spindle
Definitions
- the present invention relates to a horizontal machine tool such as a horizontal lathe.
- a horizontal machine tool such as a horizontal lathe is known as a conventional technique.
- FIG. 10 shows a conventional horizontal machine tool and its outline will be described.
- a column base 53 is provided on a guide 52 of a bed 51 so as to be movable in the horizontal direction (X direction), and a column 54 is erected on the column base 53.
- a guide 55 is provided on one side surface of the column 54, and a saddle 56 is supported on the guide 55 so as to be movable in the vertical direction (Y direction).
- the saddle 56 has a horizontal direction (Z direction).
- a ram 57 is supported so as to be movable.
- the ram 57 has a main shaft 58, and a workpiece to be processed is processed using a tool attached to the tip of the main shaft 58.
- the problem of the horizontal machine tool 50 will be described with reference to FIG.
- the present invention has been made in view of the above problems, and an object of the present invention is to provide a horizontal machine tool capable of greatly improving the machining accuracy by correcting the spatial accuracy while stabilizing the swinging of the spindle.
- the horizontal machine tool according to the first invention for solving the above-described problems is, A column horizontally movable on the bed, a saddle supported on the side surface of the column so as to be movable in the vertical direction, a ram held horizontally by the saddle and provided with a main shaft at the tip
- a horizontal machine tool having A ram tension bar for correcting the deflection of the ram; A lifting force correction mechanism that adjusts the lifting force at two locations for lifting the saddle to correct the inclination of the saddle; A column tension bar for correcting the bending of the column;
- a control device that controls the ram tension bar, the suspension force correction mechanism, and the column tension bar, and has a spatial accuracy correction function that corrects the spatial accuracy by numerical control;
- the controller is Using the ram tension bar, the suspension force correction mechanism and the column tension bar, only the swinging of the spindle tip is corrected, The deterioration of spatial accuracy due to the sinking of the bed is corrected using the spatial accuracy correction function.
- a horizontal machine tool according to a second invention for solving the above-described problem is
- Two column tension bars are provided on the side surface opposite to the side surface of the column on which the saddle is supported.
- a horizontal machine tool according to a third invention for solving the above-mentioned problems is
- the column tension bar is disposed at a position that is point-symmetric with respect to the two load centers to which loads are applied by the two suspension forces with respect to the center of the moment of inertia of the section of the column.
- the correction by the ram tension bar, the lifting force correction mechanism, and the column tension bar is used only for stabilizing the swinging of the spindle tip, and the swinging of the spindle tip is stabilized.
- the spatial accuracy is corrected using the numerical accuracy (NC) spatial accuracy correction, both the stability of the spindle rotation and the improvement of the spatial accuracy can be achieved. As a result, the machining accuracy can be greatly improved. It is.
- FIG. 1 is a perspective view showing an example of an embodiment of a horizontal machine tool according to the present invention. It is a figure explaining the ram tension bar in the horizontal type machine tool shown in FIG. In the horizontal machine tool shown in FIG. 1, it is a figure explaining saddle lifting force correction
- FIG. 5 is a cross-sectional view of the column shown in FIG. 4 taken along line AA.
- 2 is a graph showing a corrected ram deflection amount when the ram is extended in the horizontal machine tool shown in FIG. 1.
- FIG. 2 is a graph showing changes in main shaft swing after correction when the ram is extended in the horizontal machine tool shown in FIG.
- FIG. FIG. 2 is a graph showing changes in Y straightness (YZ perpendicularity) in the horizontal machine tool shown in FIG. 1, (a) is a graph before correction, and (b) is a graph showing after correction. It is a graph which shows the Y sliding surface curvature by the presence or absence of a column tension bar. It is a figure explaining the problem in the conventional horizontal machine tool.
- Example 1 In a horizontal machine tool 10 shown in FIG. 1, a column base 13 is provided on a guide 12 of a bed 11 so as to be movable in the horizontal direction (X direction), and a column 14 is erected on the column base 13. A guide 15 is provided on one side surface of the column 14, and a saddle 16 is supported on the guide 15 so as to be movable in the vertical direction (Y direction). The saddle 16 has a horizontal direction (Z direction). A ram 17 is held so as to be movable. The ram 17 has a main shaft 18, and a workpiece to be processed is processed using a tool attached to the tip of the main shaft 18. When processing, the column base 13, the saddle 16, and the ram 17 are moved in the front-rear direction, the up-down direction, and the left-right direction, respectively, and desired processing is performed.
- the horizontal machine tool includes (B1) deflection of the ram 17 due to its own weight, (B2) inclination (rotation) of the saddle 16 due to change in the center of gravity, (B3) inclination (bending) of the column 14 due to change in the center of gravity, ( B4)
- the bed 11 (hereinafter also including a jack) is inclined (sinked) due to the change in the center of gravity, and there is a problem that the processing accuracy is deteriorated.
- the ram tension bar is disposed inside the ram 17 (above the center line of the ram 17) along the feeding direction (Z direction) of the ram 17.
- the ram tension bar 20 includes a cylindrical rod 21 disposed in the longitudinal direction of the ram 17, a cylinder portion 22 disposed at the rear end portion of the ram 17, and a stopper 23 disposed at the front end portion of the ram 17. .
- hydraulic pressure is supplied to the cylinder portion 22, whereby a tensile force FP is applied to both ends of the ram 17 by the cylinder portion 22 and the stopper 23.
- the horizontal machine tool 10 is provided with a lifting force correction mechanism 30 that corrects the lifting force of the saddle 16 when the ram 17 is extended.
- a lifting force correction mechanism 30 that corrects the lifting force of the saddle 16 when the ram 17 is extended.
- two hanging portions 31a and 31b along the Z direction are lifted by wires 32a and 32b.
- 14 is stretched over pulleys 33 a and 33 b provided at the upper part of 14, and is connected to a counterweight 34 disposed inside the column 14.
- the one wire 32a is connected to the suspension part 31a via the cylinder 35.
- the suspension force FSa in the suspension part 31a and the suspension part 31b are controlled.
- the suspension force FSb is corrected.
- the gravity center positions of the saddle 16 and the ram 17 are at G (L).
- the inclination (rotation) of the saddle 16 is suppressed by controlling the cylinder 35 such that the suspension forces FSa and FSb satisfy FSa (L)> FSb (L) (see the white arrow).
- the suspension forces FSa and FSb at the two positions of the saddle 16 are adjusted according to the movement of the center of gravity G (0) ⁇ G (L) accompanying the movement of the ram 17.
- the moment change is canceled and the saddle 16 is kept level.
- the inclination (rotation) of the saddle 16 is suppressed, and local deformation on the sliding surface is prevented.
- the cylinder 35 is controlled so that FSa (0) ⁇ FSb (0).
- the counterweight 34 has a weight (the same weight) that balances the weight of the saddle 16 and the ram 17.
- the suspension forces FSa and FSb are corrected according to the Z position of the ram 17. Therefore, the load centers 41 a and 41 b (loads by the saddle 16, ram 17 and counterweight 34) to which the load is applied.
- a load twice as large as FSa (0) and FSb (0) is applied to the center, and the loads FLa and FLb satisfy FLa (0) ⁇ FLb (0) (see black arrows).
- the column tension bar 40a is provided inside the column 14 along the height direction of the column 14, as shown in the sectional view of FIG. Specifically, it has the same configuration as the ram tension bar 20, and is disposed on the cylindrical rod 43 a disposed in the longitudinal direction of the column 14, a stopper 44 a disposed on the bottom of the column 14, and an upper portion of the column 14. Cylinder portion 45a. Then, by supplying hydraulic pressure to the oil chamber 46a of the cylinder portion 45a, a tensile force FQa is applied to the upper and lower ends of the column 14 by the stopper 44a and the cylinder portion 45a, and the upper and lower ends of the column 14 are moved inward by the tensile force FQa. I try to pull it.
- the column tension bar 40b has the same configuration, and its upper and lower ends are pulled inward by a tensile force FQb. Then, by using the control device to control the tensile force FQa by the column tension bar 40a and the tensile force FQb by the column tension bar 40b, a bending moment is generated in the column 14, and the bending of the column 14 is corrected by this bending moment. is doing.
- the cylinder 35 is controlled so that FSa (L)> FSb (L), and the load centers 41a and 41b include A load satisfying FLa (L)> FLb (L) is applied.
- the bending of the column 14 is corrected by controlling the tensile force so that the column tension bars 40a and 40b satisfy FQa (L)> FQb (L).
- the bending of the column 14 is corrected and the sliding surface (for example, the guide 15) is Although it is substantially straight, it can be confirmed that the inclination of the column 14 is greatly changed by the inclination (sinking) of the bed 11 (see FIG. 8A described later).
- the control device of the horizontal machine tool 10 has a spatial accuracy correction function by NC (numerical control). Specifically, using this spatial accuracy correction, the movement amount of the Y axis ⁇ the movement of the Z axis in advance. A correction map corresponding to the amount is created, and the Z coordinate is corrected based on the position of the ram 17 on the Y axis and the amount of ram 17 feed (the amount of movement of the Z axis). Is corrected, the bed inclination (sinking) due to the change in the center of gravity is corrected, and the processing accuracy of the horizontal machine tool 10 is improved.
- the formula used for spatial accuracy correction will be described with reference to FIG.
- a correction map corresponding to the movement amount (main shaft attitude) of the rotation of the main shaft is prepared, and using these, the tip position of the tool attached to the main shaft is corrected to improve the processing accuracy.
- the deterioration of the spatial accuracy (deterioration of the straightness of the Y axis with respect to the reference plane) caused by the bed inclination (sinking) due to the change of the center of gravity is used to correct the spatial accuracy by the NC. Have been corrected.
- the deflection of the ram 17 generated when the ram 17 is extended is corrected by the ram tension bar 20
- the inclination of the saddle 16 due to the change in the center of gravity is corrected by the suspension force correction mechanism 30, and the suspension associated with the change in the center of gravity is performed.
- the bending of the column 14 due to the force change is corrected by the column tension bars 40a and 40b, thereby stabilizing the swing of the tip of the main shaft 18, and further stabilizing the swing of the tip of the main shaft 18, and then the bed due to the change of the center of gravity.
- 11 subsidence is corrected by spatial accuracy correction.
- FIG. 6 is a graph showing the amount of deflection of the ram 17 when the ram 17 is extended.
- the amount of deflection at this time was determined by FEM analysis.
- all changes in the amount of deflection of the ram 17 show substantially the same change tendency. Assuming that the accuracy of the ram straightness that is generally guaranteed is 100%, the deflection amount after correction shown in FIG. 6 is 55% at the maximum, and it is possible to secure a high accuracy that is about half the deflection amount. I understand.
- FIG. 7 is a graph showing changes in the swing of the spindle 18 when the ram 17 is fed out.
- the change of the swing of the main shaft 18 at the time of was obtained by FEM analysis.
- all changes in the swing of the main shaft 18 show substantially the same change tendency.
- the accuracy of the change in the spindle rotation guaranteed in general is 100%
- the maximum change in the spindle rotation after correction shown in FIG. 7 is 42% at the maximum, and the high accuracy that the spindle rotation change is less than half. It can be seen that it can be secured.
- FIG. 8 is a graph showing the straightness of the Y-axis (Y-axis-Z-axis perpendicularity) depending on the Z position of the ram 17.
- FIG. 8 (a) is before correction
- FIG. 8 (b) is after correction. Is.
- Z L.
- the displacement in the Z direction at the tip of the ram 17) was determined by FEM analysis.
- FIGS. 8A and 8B the accuracy of column collapse generally guaranteed is 100%, and the horizontal axis is shown based on this accuracy.
- the Z position correction amount ⁇ z is obtained using the following equation.
- a is a correction coefficient.
- ⁇ z (a ⁇ zs) ⁇ y
- FIG. 8B is a graph after correction using the above formula. As shown in FIG. 8B, when correction (spatial accuracy correction) is performed, in addition to the straightness of the Y axis, the perpendicularity of the Y axis with respect to the reference plane (Z axis) is also corrected. It can be seen that it is 10 ⁇ m or less, and it is possible to ensure high accuracy that is a numerical value of half or less of generally guaranteed accuracy.
- FIG. 9 is a graph showing Y-slide surface bending (column 14 bending) with and without column tension bars 40a and 40b.
- the ram tension bar 20, the suspension force correction mechanism 30, and the column tension bars 40a and 40b are used to correct the spindle swing and to correct the spatial accuracy, thereby reducing the accuracy that is generally guaranteed. It was confirmed that high accuracy with a numerical value of about could be secured, and as a result, it was confirmed that machining accuracy could be improved.
- the correction by the ram tension bar 20, the suspension force correction mechanism 30, and the column tension bars 40a and 40b is used only for stabilizing the swing of the tip of the main shaft 18, and in this way, the tip of the main shaft 18 is swung.
- the spatial accuracy is corrected by using the NC spatial accuracy correction, so that both the stability of the spindle rotation and the improvement of the spatial accuracy can be achieved. As a result, the accuracy can be greatly improved. Yes.
- the horizontal machine tool 10 of the present embodiment does not include a balance weight (see, for example, Japanese Utility Model Publication No. 1-331367) for suppressing the movement of the center of gravity of the machine itself and maintaining perfect balance. Therefore, the cost of the device itself can be reduced.
- a balance weight see, for example, Japanese Utility Model Publication No. 1-331367
- the present invention is suitable for a horizontal machine tool.
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Abstract
Description
横型工作機械50は、ベッド51のガイド52上に水平方向(X方向)に移動可能にコラムベース53が設けられ、コラムベース53上にコラム54が立設されている。コラム54の1つの側面にはガイド55が設けられており、ガイド55上に鉛直方向(Y方向)に移動可能にサドル56が支持されており、このサドル56には、水平方向(Z方向)に移動可能にラム57が支持されている。ラム57は、主軸58を有しており、主軸58の先端に取り付けた工具を用いて、加工対象のワークに加工を行うことになる。加工を行う際には、コラムベース53、サドル56、ラム57を、各々、前後方向、上下方向、左右方向に移動させながら、所望の加工を行うことになる。
横型工作機械50においては、ラム57を繰り出したとき(例えば、Z=0の位置からZ=Lの位置へ繰り出したとき;Lはラム57の最大繰り出し量)、ラム57の自重によって生じるラム57のたわみ(図10中のB1)と、このときの重心変化(G(0)→G(L))によるモーメント変化によって生じるサドル56の傾き(図10中のB2)、コラム54の傾き(図10中のB3)、ベッド51の傾き(図10中のB4)及びジャッキの傾き(図示省略)とが発生し、加工精度が悪化する問題がある。
ベッド上に水平方向移動可能に設けられたコラムと、前記コラムの側面に鉛直方向移動可能に支持されたサドルと、前記サドルに水平方向移動可能に保持され、先端に主軸が設けられたラムとを有する横型工作機械において、
前記ラムのたわみを補正するラムテンションバーと、
前記サドルを吊り上げる2箇所の吊り力を調整して、前記サドルの傾きを補正する吊り力補正機構と、
前記コラムの曲がりを補正するコラムテンションバーと、
前記ラムテンションバー、前記吊り力補正機構及び前記コラムテンションバーを制御すると共に、数値制御により空間精度を補正する空間精度補正機能を有する制御装置とを備え、
前記制御装置は、
前記ラムテンションバー、前記吊り力補正機構及び前記コラムテンションバーを用いて、前記主軸先端の振り回しのみを補正すると共に、
前記ベッドの沈み込みによる空間精度の悪化を、前記空間精度補正機能を用いて補正することを特徴とする。
上記第1の発明に記載の横型工作機械において、
前記コラムテンションバーを、前記サドルが支持された前記コラムの側面の反対側の側面の方に2本設けたことを特徴とする。
上記第2の発明に記載の横型工作機械において、
前記コラムテンションバーを、前記コラムの断面2次モーメントの中心に対し、2つの前記吊り力による荷重がかかる2箇所の荷重中心と点対称となる位置に配置したことを特徴とする。
図1に示す横型工作機械10は、ベッド11のガイド12上に水平方向(X方向)に移動可能にコラムベース13が設けられ、コラムベース13上にコラム14が立設されている。コラム14の1つの側面にはガイド15が設けられており、ガイド15上に鉛直方向(Y方向)に移動可能にサドル16が支持されており、このサドル16には、水平方向(Z方向)に移動可能にラム17が保持されている。ラム17は、主軸18を有しており、主軸18の先端に取り付けた工具を用いて、加工対象のワークに加工を行うことになる。加工を行う際には、コラムベース13、サドル16、ラム17を、各々、前後方向、上下方向、左右方向に移動させながら、所望の加工を行うことになる。
δz=(a×zs)×y
11 ベッド
14 コラム
16 サドル
17 ラム
18 主軸
20 ラムテンションバー
30 吊り力補正機構
40、40a、40b コラムテンションバー
Claims (3)
- ベッド上に水平方向移動可能に設けられたコラムと、前記コラムの側面に鉛直方向移動可能に支持されたサドルと、前記サドルに水平方向移動可能に保持され、先端に主軸が設けられたラムとを有する横型工作機械において、
前記ラムのたわみを補正するラムテンションバーと、
前記サドルを吊り上げる2箇所の吊り力を調整して、前記サドルの傾きを補正する吊り力補正機構と、
前記コラムの曲がりを補正するコラムテンションバーと、
前記ラムテンションバー、前記吊り力補正機構及び前記コラムテンションバーを制御すると共に、数値制御により空間精度を補正する空間精度補正機能を有する制御装置とを備え、
前記制御装置は、
前記ラムテンションバー、前記吊り力補正機構及び前記コラムテンションバーを用いて、前記主軸先端の振り回しのみを補正すると共に、
前記ベッドの沈み込みによる空間精度の悪化を、前記空間精度補正機能を用いて補正することを特徴とする横型工作機械。 - 請求項1に記載の横型工作機械において、
前記コラムテンションバーを、前記サドルが支持された前記コラムの側面の反対側の側面の方に2本設けたことを特徴とする横型工作機械。 - 請求項2に記載の横型工作機械において、
前記コラムテンションバーを、前記コラムの断面2次モーメントの中心に対し、2つの前記吊り力による荷重がかかる2箇所の荷重中心と点対称となる位置に配置したことを特徴とする横型工作機械。
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KR1020137011013A KR101494112B1 (ko) | 2010-12-24 | 2011-12-08 | 횡형 공작 기계 |
EP11851010.6A EP2656967A1 (en) | 2010-12-24 | 2011-12-08 | Horizontal machine tool |
CN201180051655.6A CN103180090B (zh) | 2010-12-24 | 2011-12-08 | 卧式机床 |
US13/882,201 US9058030B2 (en) | 2010-12-24 | 2011-12-08 | Horizontal machine tool |
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JP2010287332A JP5721424B2 (ja) | 2010-12-24 | 2010-12-24 | 横型工作機械 |
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EP (1) | EP2656967A1 (ja) |
JP (1) | JP5721424B2 (ja) |
KR (1) | KR101494112B1 (ja) |
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WO2015031585A1 (en) * | 2013-08-28 | 2015-03-05 | Stolle Machinery Company, Llc | Mechanism and design for addressing ram droop |
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KR101514962B1 (ko) * | 2013-05-24 | 2015-04-24 | 한국정밀기계(주) | 수평 보링머신의 램 처짐 및 휨 보상 장치 |
DE102014202878A1 (de) * | 2014-02-17 | 2015-08-20 | Deckel Maho Seebach Gmbh | Werkzeugmaschine mit im Arbeitsbetrieb wärmeerzeugenden Funktionskomponenten |
CN104439443A (zh) * | 2014-10-15 | 2015-03-25 | 中航飞机股份有限公司西安飞机分公司 | 一种蜂窝芯铣切平台 |
CN108817488B (zh) * | 2018-06-14 | 2020-04-03 | 西北工业大学 | 整体叶盘复合数控铣削双立柱机床精度校准方法 |
CN109129005A (zh) * | 2018-09-26 | 2019-01-04 | 北京北机床股份有限公司 | 一种静压导轨精细补偿滑枕及镗轴绕度精度补偿方法 |
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Also Published As
Publication number | Publication date |
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EP2656967A1 (en) | 2013-10-30 |
KR101494112B1 (ko) | 2015-02-16 |
KR20130055702A (ko) | 2013-05-28 |
JP5721424B2 (ja) | 2015-05-20 |
CN103180090B (zh) | 2016-03-02 |
CN103180090A (zh) | 2013-06-26 |
JP2012131010A (ja) | 2012-07-12 |
US9058030B2 (en) | 2015-06-16 |
US20130264989A1 (en) | 2013-10-10 |
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