WO2012079219A1 - Methods for preparing shrimp grease and preparing shrimp concentrate or shrimp med from euphausia superba - Google Patents

Methods for preparing shrimp grease and preparing shrimp concentrate or shrimp med from euphausia superba Download PDF

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WO2012079219A1
WO2012079219A1 PCT/CN2010/079749 CN2010079749W WO2012079219A1 WO 2012079219 A1 WO2012079219 A1 WO 2012079219A1 CN 2010079749 W CN2010079749 W CN 2010079749W WO 2012079219 A1 WO2012079219 A1 WO 2012079219A1
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antarctic krill
shrimp
minutes
solution
preparing
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PCT/CN2010/079749
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French (fr)
Chinese (zh)
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朱蓓薇
周大勇
秦磊
李冬梅
董秀萍
吴海涛
杨静峰
孙黎明
迟雅丽
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大连工业大学
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Priority to PCT/CN2010/079749 priority Critical patent/WO2012079219A1/en
Priority to JP2013501600A priority patent/JP5357362B2/en
Publication of WO2012079219A1 publication Critical patent/WO2012079219A1/en

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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B1/00Production of fats or fatty oils from raw materials
    • C11B1/02Pretreatment
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L17/00Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
    • A23L17/40Shell-fish
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P29/00Non-central analgesic, antipyretic or antiinflammatory agents, e.g. antirheumatic agents; Non-steroidal antiinflammatory drugs [NSAID]
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P3/00Drugs for disorders of the metabolism
    • A61P3/06Antihyperlipidemics
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P3/00Drugs for disorders of the metabolism
    • A61P3/08Drugs for disorders of the metabolism for glucose homeostasis
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P35/00Antineoplastic agents
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P35/00Antineoplastic agents
    • A61P35/04Antineoplastic agents specific for metastasis
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P7/00Drugs for disorders of the blood or the extracellular fluid
    • A61P7/02Antithrombotic agents; Anticoagulants; Platelet aggregation inhibitors
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P9/00Drugs for disorders of the cardiovascular system
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P9/00Drugs for disorders of the cardiovascular system
    • A61P9/12Antihypertensives
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B1/00Production of fats or fatty oils from raw materials
    • C11B1/02Pretreatment
    • C11B1/025Pretreatment by enzymes or microorganisms, living or dead
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B1/00Production of fats or fatty oils from raw materials
    • C11B1/10Production of fats or fatty oils from raw materials by extracting
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

Definitions

  • the present invention relates to a method for extracting products based on Antarctic krill, and more particularly to a method for extracting shrimp oil or shrimp concentrate, shrimp powder.
  • Antarctic krill (Euphausia superba) is one of the largest single biological resources on the planet. Its estimated stock is about 400-1.5 billion tons. The annual yield of mature shrimp is 300-500 million tons. About 100 million tons, forming huge potential fishery resources. In recent years, with the gradual depletion of the world's traditional fishery resources and the proposal of the 200-mile exclusive economic zone, the huge Antarctic krill resources in the Antarctic waters have attracted the attention of some developed countries. China has also included Antarctic krill resources as one of the major developmental species for future offshore fisheries development.
  • Antarctic krill resources are mainly based on the use of its protein, and the development and utilization of Antarctic krill oil is not sufficient.
  • Antarctic krill lives in frigid waters, and shrimp oil is rich in phospholipids, which can account for more than 40% of total oil.
  • Antarctic krill phospholipids are rich in omega-3 polyunsaturated fatty acids represented by DHA and EPA.
  • omega-3 polyunsaturated fatty acids have a wide range of beneficial health effects, including improving the prognosis of heart disease patients, increasing fetal growth rate, inhibiting tumor growth and metastasis, anti-inflammatory, anti-platelet aggregation, antihypertensive and Hyperlipidemia and regulation of the body's sensitivity to insulin.
  • Antarctica is located in the distant, Antarctic krill after long-term transportation and preservation. Because Antarctic krill is rich in polyunsaturated fatty acids, it is prone to spoilage. Therefore, Antarctic krill fishing needs to be quickly frozen and stored at low temperature to ensure the original quality of phospholipids, which greatly increases the transportation and preservation cost of Antarctic krill, and becomes a bottleneck restricting the development and utilization of Antarctic krill phospholipid resources. To solve the problem of transportation and preservation of Antarctic krill, the best way is to process Antarctic krill quickly after harvesting to prepare phospholipids. However, there is still a lack of on-board processing and preparation methods for Antarctic krill products.
  • the present invention is directed to the above problems, and aims to provide a method for preparing an Antarctic krill beneficial substance after the Antarctic krill fishing, which is particularly suitable for direct operation on a fishing vessel.
  • the present invention first provides a basic method for preparing shrimp oil based on Antarctic krill, comprising the following steps:
  • Step l Raw material processing: Drain the harvested Antarctic krill and homogenate or crush to obtain the krill raw material; Step 2 Autolysis: After irradiating the krill raw material with ultraviolet rays, it is autolyzed at 0 ⁇ 4 °C. Obtained from the solution; Step 3 ultrasonic treatment: the ultrasonic solution is used to treat the self-solution after adding water; Step 4 exogenous enzyme enzymatic hydrolysis: adjust the pH of the self-solution to 7.5 ⁇ 8.0, add alkaline protease to the self-solution, enzymatic hydrolysis at 55 ⁇ 65 ° C, to obtain an enzymatic hydrolysate;
  • Step 5 extracts krill oil by using ethanol or n-ethane based on the enzymatic hydrolysate.
  • the alkaline protease is a Bacillus subtilis alkaline protease.
  • the ultrasonic wave used in Step 3 has a power of 300 to 800 watts and a wavelength of 200 to 400 nanometers, and the self-solution time is 10 to 30 minutes.
  • the ultraviolet light used in Step 2 has a power of 20 to 40 watts, a wavelength of 200 to 300 nm, an irradiation distance of 0.5 to 1 m, and a treatment time of 10 to 35 minutes; and the autolysis time after ultraviolet treatment is 2 to 10 hours. Adjust the pH value in the above steps, and choose HC1 or NaOH with a concentration of 1 ⁇ 6M.
  • a preferred method for preparing shrimp oil according to the present invention comprises the following steps: Step 1 : Antarctic krill homogenate to obtain a homogenate;
  • Step 2 After irradiating the homogenate with ultraviolet rays for 25 to 35 minutes, autolysis is performed to obtain the self-solution; and then auto-dissolving at a high temperature (in order to increase product yield), which specifically includes the following four steps:
  • Step 2-1 adding 0.5 to 1 volume of water to the self-solution, and the final concentration is
  • Step 2-2 again use ultraviolet light with a power of 20 ⁇ 40 watts and a wavelength of 200 ⁇ 300 nm.
  • Step 2-3 adjusting the pH of the self-solution to 7.5 ⁇ 8.0
  • Step 2-4 heating the solution from a temperature of 3 to 8 ° C every 10 to 30 minutes to 30 - 65 ° C, and autolysis for 2 to 8 hours;
  • Step 3 adding 0.5 to 1.5 times the volume of water to the solution; using ultrasonic treatment,
  • Step 4 after adjusting the pH value, the alkaline protease of 9 ⁇ 10 ⁇ 10 5 U/kg substrate is added to the self-solution, and the enzymatic hydrolysate is obtained by enzymatic hydrolysis for 1-4 hours;
  • Step 5 adding 0.5 to 1.5 volumes of n-hexane to the enzymatic hydrolysate, allowing to stand for 30 to 90 minutes, and centrifuging to obtain a first upper liquid phase and a first precipitate; after removing the n-hexane from the first upper liquid phase Get shrimp oil.
  • the improvement of the preparation of the shrimp oil is as follows:
  • Step 5 after obtaining the first precipitate, 0.4 ⁇ 0.6 times of water is added to the first precipitate, and the inlet air temperature in the drying tower is 140 ⁇ At 170 ° C, the exhaust gas temperature is 60-90 ° C for spray drying to obtain a dry powder, which is transported back to the land for use as a raw material for extracting nutrients.
  • the method for removing n-hexane is as follows: The n-hexane is removed by concentration under reduced pressure at 30 to 45 ° C, and n-hexane is recovered to achieve the purpose of recycling.
  • the above scheme for preparing shrimp oil is further improved: in step 5, 0.5 to 1.5 times the volume of n-hexane is added to the first precipitate, allowed to stand for 20 to 60 minutes, and centrifuged to obtain a second upper liquid phase. And a second precipitate; after mixing the first upper liquid phase with the second upper liquid phase, removing n-hexane to obtain shrimp oil.
  • the extraction rate of shrimp oil after high temperature autolysis and secondary precipitation operation can reach 88.79 ⁇ 94.56%. Therefore, the invention greatly improves the extraction efficiency of shrimp oil while reducing the operation cost, and saves
  • the transportation cost of Antarctic krill also guarantees the quality of krill products, which is very suitable for on-site operation on fishing vessels and has high economic benefits.
  • the present invention also provides a preferred method for preparing shrimp phospholipids, comprising the following steps:
  • Step 1 Antarctic krill homogenate to obtain a homogenate
  • Step 2 Irradiation of the homogenate with ultraviolet rays for 10 to 30 minutes after autolysis;
  • Step 3 adding 1 to 3 volumes of water to the solution, and treating with ultrasonic waves;
  • Step 4 After adjusting the pH, the alkaline proteinase of 9 ⁇ 10 ⁇ 105 U/kg substrate is added to the solution, and the enzymatic hydrolysate is obtained by enzymatic hydrolysis at 55 ⁇ 65 °C for 1-4 hours;
  • Step 5 the enzymatic hydrolysate is spray-dried to obtain a dry powder; adding 5 to 15 volumes of 90% ethanol to the dry powder, mixing, standing for 30 to 90 minutes, and centrifuging to obtain a third upper liquid phase And a third precipitate; the third liquid phase removes ethanol to obtain an Antarctic krill phospholipid.
  • the above-mentioned improvement of the preparation of the insecticidal phospholipid is as follows: In order to further increase the yield, in Step 5, after obtaining the third precipitate, first adding 2.5 to 7.5 volumes of ethanol to the third precipitate, and mixing. After standing for 20 to 60 minutes, the mixture is centrifuged to obtain a fourth upper liquid phase and a fourth precipitate; the third upper liquid phase and the fourth upper liquid phase are mixed, and ethanol is removed to obtain an antarctic phospholipid lower phospholipid.
  • the method for removing ethanol in Step 5 is as follows: The ethanol is concentrated under reduced pressure at 40 to 60 ° C, and ethanol is recovered.
  • Step 1 and Step 2 are operated on a fishing boat; and between Step 2 and Step 3, the homogenate is directly frozen on a fishing boat.
  • Step 3 first melts the frozen slurry and returns it to the slurry state, which can be operated on the shore or on board.
  • Step 1 and Step 2 are carried out on a fishing boat; and between Step 2 and Step 3, on the fishing boat, the slurry is spray-dried to obtain a dry powder.
  • Step 3 is operated on the shore or on board.
  • the dry powder needs to be dissolved in 7 to 12 times of volume of water to prepare the state of the slurry.
  • the invention also provides a method for preparing shrimp concentrate and shrimp powder based on Antarctic krill, comprising the following steps:
  • Step 1 Raw material processing: drain the harvested Antarctic krill and homogenate or crush to obtain the krill raw material;
  • Step 2 autolysis: After irradiating the krill raw material with ultraviolet rays, it is autolyzed at 0 ⁇ 4 °C. Obtained from the solution;
  • Step 3 ultrasonic treatment: the ultrasonic solution is used to treat the self-solution after adding water;
  • Step 4 exogenous enzyme enzymatic hydrolysis: adjust the pH of the self-solution to 7.5 ⁇ 8.5, add to the self-solution
  • the low temperature protease of 9 ⁇ 10x l0 5 U/kg substrate is enzymatically hydrolyzed at 10 ⁇ 20 °C for 1-4 hours to obtain enzymatic hydrolysate;
  • Step 5 The enzymatic hydrolysate is filtered through 120 ⁇ 200 mesh; the filtrate or concentrated in low temperature vacuum to obtain 40% ⁇ 70% of Antarctic krill concentrate, or after spray drying Get krill dry powder.
  • the low temperature protease described in Step 4 is selected from Novozymes Low Temperature Protease produced by Novozymes (China) Investment Co., Ltd.
  • the ultrasonic wave in Step 3 is 300-800 watts of power, the wavelength is 200-400 nm, and the self-solution is processed for 5-15 minutes.
  • the ultraviolet light in Step 2 is 20 to 40 watts, the wavelength is 200 to 300 nm, and the distance is 0.5 to 1 meter.
  • the treatment is for 10 to 30 minutes, and the autolysis is 1 to 5 hours after the ultraviolet treatment. Adjust the pH value and choose HC1 or NaOH at a concentration of 1 ⁇ 6M.
  • step 5 in step 5, or at a concentration temperature of 20 to 25 ° C, a vacuum of 75 kPa to 90 kPa, a low temperature vacuum concentration is performed to obtain a concentrate; or the drying tower inlet air temperature is 150 to 180 ° C, and the exhaust temperature is Spray drying was carried out at 75 to 95 ° C to obtain a dry powder.
  • the purpose of the "drainage" of the present invention is to remove the water adhering to the fresh Antarctic krill, and the shrimp itself remains in a fresh shrimp state after being drained.
  • the purpose of ultraviolet radiation is to enhance the autolysis ability of Antarctic krill; the purpose of ultrasonic treatment is to enhance the enzymatic ability.
  • the invention firstly applies the autolysis technology and the ultrasonic technology to the extraction method of the Antarctic krill grease, and extracts the process operation single, high efficiency, good product purity and quality, suitable for promotion, and high economic benefit. Due to the strong autolysis ability of the fresh Antarctic krill, the amount of exogenous enzyme is reduced and the production cost is reduced. Due to the use of ultrasonic treatment, the extraction rate of Antarctic krill oil is increased, and the benefit is increased.
  • the method of the invention has mild conditions and can preserve some physiological active substances in the Antarctic krill oil to the maximum extent, so that the product has both nutrition and functionality.
  • the invention has the following advantages:
  • the operating process cartridge of the present invention does not require complicated equipment and is suitable for carrying on a fishing boat.
  • the invention utilizes the strong autolysis ability of the Antarctic krill itself, which can reduce the amount of exogenous enzymes and reduce the production cost.
  • the present invention applies ultrasonic technology to the extraction of Antarctic krill oil for the first time, which greatly improves the yield of Antarctic phosphorus shrimp and improves economic benefits.
  • the temperature of the whole operation process of the invention is low, and the physiological active substances in the Antarctic krill grease can be preserved to the utmost while reducing the energy consumption.
  • the invention uses the low-temperature protease for the first time to prepare the Antarctic krill concentrate and powder, and the temperature of the whole operation process is low, and the physiological active substances in the Antarctic krill lipid can be preserved to the maximum while reducing the energy consumption. .
  • the present invention firstly uses crushing technology for the preparation of Antarctic krill concentrates and powders, which has a low degree of damage to the Antarctic krill shell and minimizes the release of fluorine from the shrimp shell.
  • Example 1 An onboard processing method for preparing shrimp oil based on Antarctic krill comprises the following steps: 1. Raw materials and treatment: The freshly harvested Antarctic krill is drained and directly homogenized. 2. Low temperature autolysis: The Antarctic krill slurry is treated with ultraviolet light with a power of 20 to 40 watts and a wavelength of 200 to 300 nm for 0.5 to 1 meter for 25 to 35 minutes, and the treated slurry is placed at 0 to 4 degrees. C (average ambient temperature in the Antarctic region during the fishing season) is autolyzed for 2 to 10 hours.
  • Ultrasound-assisted exogenous enzyme enzymatic hydrolysis Add 0.5 ⁇ 1.5 times of water to the homogenate treated in the third step, mix well, and treat with 10 ⁇ 30 with 300 ⁇ 800 watt ultrasonic wave (wavelength 200 ⁇ 400 nm). Minute, adjust the pH to 7.5 ⁇ 8.0 with 1-6M HC1 or NaOH, add alkaline protease to the homogenate
  • Example 2 An onboard processing method for preparing shrimp oil based on Antarctic krill, comprising the following steps: directly draining the freshly harvested Antarctic krill, and then homogenizing the homogenate by a power of 40 watts, a wavelength of 245 nm, and a distance 0.5 m of ultraviolet radiation treatment for 25 minutes, low temperature autolysis for 2 hours at the average ambient temperature in the Antarctic region during the fishing season; 0.5 times volume of water and NaCl were added to the homogenate after low temperature autolysis treatment (final concentration was 2.0 ⁇ 2.5%) and ethanol (final concentration 0.05 ⁇ 0.1%), mix, the homogenate is treated by ultraviolet light with a power of 20 watts, a wavelength of 299 nm and a distance of 0.5 m for 10 minutes, and the pH of the slurry is adjusted with 1 M of HC1 or NaOH. The value is 7.5 to 8.0, and then the temperature is raised to 30 ° C at a rate of 8 ° C every 30 minutes, and the temperature is autolyzed for 8
  • n-hexane 0.5 volume was added to the above hydrolyzate, mixed, allowed to stand for 30 minutes, and centrifuged by a sedimentation centrifuge to obtain an upper liquid phase A and a precipitate A; 0.5 volume of n-hexane was added to the precipitate A, Mix, let stand for 20 minutes, centrifuge with a sedimentation centrifuge to obtain the upper liquid phase B and the precipitate B; mix the liquid phase A and the liquid phase B, and concentrate the concentrated hexane after removing the hexane at 35 ° C to recover the shrimp oil.
  • Hexane can be heavy
  • the above-mentioned precipitate A and precipitate B are mixed, 0.6 times volume of water is added, and then spray-dried under the condition that the inlet air temperature of the drying tower is 140-170 ° C and the exhaust temperature is 60-90 ° C. It is dried and shipped back to the land as a raw material for extracting protein and other nutrients.
  • Example 3 An onboard processing method for preparing shrimp oil based on Antarctic krill, comprising the following steps: directly draining the freshly harvested Antarctic krill, and then homogenizing the homogenate by a power of 40 watts, a wavelength of 230 nm, and a distance 1 meter of ultraviolet irradiation treatment for 25 minutes, autolysis at 0 to 4 ° C for 10 hours; to the homogenate after low temperature autolysis treatment, add 1 volume of water, NaCl (final concentration of 2.0%) and Ethanol (final concentration: 0.05%), mix, the homogenate is treated with ultraviolet light of 40 watts, wavelength 295 nm, and distance of 0.5 m for 30 minutes.
  • the pH of the slurry is adjusted to 7.5-8.0 with 4M HCl or NaOH. Increasing the temperature to 30 ° C at a rate of 5 ° C every 10 minutes, and auto-dissolving for 2 hours at this temperature; adding 1.5 volumes of water to the homogenate, mixing, and passing ultrasonic waves of 500 watts (390 Nano) After 13 minutes of treatment, adjust the pH of the slurry to 7.5-8.0 with 4M HCl or NaOH, add alkaline protease (9x l0 5 U/kg substrate) to the homogenate, mix, and enzyme at 55 °C. Solution for 2 hours;
  • the n-hexane can be reused; the above precipitate A and precipitate B are mixed, 0.6 times volume of water is added, and then spray-dried at a drying tower temperature of 145 ° C and an exhaust temperature of 65 ° C.
  • the dried powder is produced and transported back to the land as a raw material for extracting proteins and other nutrients.
  • Example 4 An onboard processing method for preparing shrimp oil based on Antarctic krill comprises the following steps: directly draining the freshly harvested Antarctic krill, and then homogenizing the homogenate by a power of 27 watts, a wavelength of 245 nm, and a distance 0.5 m of ultraviolet irradiation treatment for 30 minutes, autolysis at 0 to 4 ° C for 6 hours; adding 1 volume of water to the homogenate after low temperature autolysis treatment, the final concentration of NaCK is 2.0 to 2.5%) And ethanol (final concentration of 0.05 ⁇ 0.1%), mix, the homogenate is treated with ultraviolet light of 40 watts, wavelength of 200 nanometers and distance of 0.5 meters for 10 minutes, and the pH of the slurry is adjusted to 7.5 with 1M of HC1 or NaOH. 8.0, and then raise the temperature to 30 ° C at a rate of 3 ° C every 10 minutes, and autolyze at high temperature for 2 hours under this condition;
  • n-hexane 0.5 volume of n-hexane was added to the above hydrolyzate, mixed, allowed to stand for 30 minutes, and centrifuged by a sedimentation centrifuge to obtain an upper liquid phase A and a precipitate A; 0.5 volume of n-hexane was added to the precipitate A, Mix, let stand for 20 minutes, centrifuge with a sedimentation centrifuge to obtain the upper liquid phase B and precipitate B; Phase A and liquid phase B, after concentration and concentration under reduced pressure at 40 ° C to remove n-hexane, shrimp oil is obtained, and the recovered n-hexane can be reused; the above precipitate A and precipitate B are mixed, 0.6 times volume of water is added, and then Spray drying was carried out in a drying tower with an inlet air temperature of 160 ° C and an exhaust gas temperature of 85 ° C to obtain a dry powder, which was transported back to the land as a raw material for extracting proteins and other nutrients.
  • Example 5 An onboard processing method for preparing shrimp oil based on Antarctic krill, comprising the following steps: directly draining freshly harvested Antarctic krill, and homogenizing the slurry by a power of 33 watts, a wavelength of 210 nm, and a distance 0.5 m of ultraviolet radiation treatment for 30 minutes, autolysis at low temperature for 2 hours at 0 to 4 ° C (average ambient temperature in the Antarctic region during the fishing season); 1 volume of water added to the slurry after low temperature autolysis treatment , NaCl (final concentration of 2.0 ⁇ 2.5%) and ethanol (final concentration of 0.05 ⁇ 0.1%), mix, the homogenate is treated with ultraviolet light of 40 watts, wavelength 267 nm, distance 0.5 m for 40 minutes, with 1M
  • the pH of the slurry is adjusted to 7.5 ⁇ 8.0 by HC1 or NaOH, and then heated to 50 °C at a rate of 3 °C every 10 minutes, and autolysis at this temperature for 8 hours under these conditions;
  • Example 6 An onboard processing method for preparing shrimp oil based on Antarctic krill, comprising the following steps: directly draining the freshly harvested Antarctic krill, and then homogenizing the homogenate by a power of 34 watts, a wavelength of 230 nm, and a distance 0.5 m of ultraviolet radiation treatment for 30 minutes, autolysis at low temperature for 6 hours at 0 to 4 ° C (average ambient temperature in the Antarctic region during the fishing season); 0.5 volume of water was added to the slurry after low temperature autolysis treatment , NaCl (final concentration of 2.0 ⁇ 2.5%) and ethanol (final concentration of 0.05 ⁇ 0.1%), mix, the homogenate is treated with ultraviolet light of 40 watts, wavelength 208 nm, distance 0.5 m for 40 minutes, with 1M The pH of the slurry was adjusted to 7.5-8.0 by HC1 or NaOH, and then heated to 65 °C at a rate of 3 ° C every 10 minutes, and autolyzed at this temperature for 5 hours under these conditions.
  • the above precipitate A and precipitate B were mixed, 0.6 times by volume of water was added, and then spray-dried at a drying tower temperature of 160 ° C and an exhaust temperature of 85 ° C to obtain a dry powder, which was transported back to the land.
  • a drying tower temperature of 160 ° C and an exhaust temperature of 85 ° C As a raw material for extracting proteins and other nutrients.
  • Example 7 A method for preparing a bad phospholipid based on Antarctic krill, comprising the following steps:
  • Raw material processing Drain the fresh live Antarctic krill and directly homogenize it;
  • the autoclaved Antarctic krill homogenate was directly frozen. (The above operation steps are all completed on board. The advantage is that it utilizes the strong self-dissolving ability of fresh Antarctic krill, increases the self-dissolution of structural proteins, and increases the yield of phospholipids.)
  • Ultrasound-assisted exogenous enzymatic hydrolysis For frozen Antarctic krill pulp, after the frozen Antarctic krill pulp is melted, add 1 ⁇ 3 times of water and treat it with 300 ⁇ 800 watt ultrasonic (389 nm). Minute, adjust the pH to 7.5 ⁇ 8.0 with 1M HCl or NaOH, add alkaline protease to the homogenate
  • Extraction of Antarctic Krill Phospholipids The samples were hydrolyzed by exogenous enzymes to obtain dry powders by spray drying. Add 5 ⁇ 15 times the volume of 95% ethanol to the Antarctic krill dry powder, mix and let stand for 30 ⁇ 90 minutes, centrifuge with a sedimentation centrifuge to obtain the upper liquid phase A and precipitate A; add 2.5 ⁇ 7.5 to the precipitate A. A volume of ethanol, mixed, allowed to stand for 20 to 60 minutes, centrifuged with a sedimentation centrifuge to obtain the upper liquid phase B and precipitate B; mixed liquid phase A and liquid phase B, concentrated under reduced pressure at 40 ° C to remove ethanol, The Antarctic krill phospholipid is obtained, and the recovered ethanol can be reused.
  • Example 8 A method for preparing a bad phospholipid based on Antarctic krill, comprising the following steps:
  • the autoclaved Antarctic krill homogenate is spray-dried to obtain a dry powder. (The above steps are all completed on board.
  • the advantage is that it utilizes the strong self-dissolving ability of fresh Antarctic krill, increases the self-dissolution of structural proteins, and increases the yield of phospholipids.
  • Ultrasound-assisted exogenous enzymatic hydrolysis Dissolve dry powder in 7 ⁇ 12 volumes of water, mix well, treat with 300 ⁇ 800 watts of ultrasonic wave (200-400 nm) for 10 minutes, adjust pH to 7.5 ⁇ 8.0 with 1M HCI or NaOH. Alkaline protease (9 ⁇ 10x10 5 U/kg substrate) was added to the homogenate, mixed, and digested at 60 ° C for 1 hour. Extraction of Antarctic Krill Phospholipids: The samples were hydrolyzed by exogenous enzymes to obtain dry powders by spray drying.
  • Example 9 A method for preparing a bad phospholipid based on Antarctic krill, comprising the following steps:
  • Raw material processing Drain the fresh live Antarctic krill and directly homogenize it;
  • the Antarctic krill homogenate is treated with ultraviolet light of 40 watts, a wavelength of 205 nm and a distance of 0.5 m for 10 minutes, and the treated homogenate is autolyzed for 2 hours at the fishing environment temperature;
  • Ultrasound-assisted exogenous enzymatic hydrolysis Add 1 volume of water to the slurry, treat it with 300 watts of ultrasonic wave (350 nm) for 10 minutes, adjust the pH to 7.5 with 1M of HCl or NaOH, and add alkaline to the homogenate.
  • the protease (9 ⁇ 10 5 U/kg) was mixed and digested at 60 ° C for 1 hour; the sample digested with the exogenous enzyme was spray-dried to obtain a dry powder.
  • Example 10 A method for preparing shrimp phospholipid based on Antarctic krill, comprising the following steps:
  • Raw material processing Drain the fresh live Antarctic krill and directly homogenize it;
  • the Antarctic krill homogenate is treated with ultraviolet light of 40 watts, a wavelength of 210 nm and a distance of 0.5 m for 20 minutes, and the treated homogenate is autolyzed at 0 to 4 ° C for 5 hours;
  • Ultrasound-assisted exogenous enzymatic hydrolysis Add 1 ⁇ 3 times of water to the slurry, treat it with 300 ⁇ 800W ultrasonic wave (380nm) for 10 minutes, adjust the pH to 7.5 ⁇ 8.0 with 4M HC1 or NaOH, Alkaline protease (9 ⁇ 10 5 U/kg substrate) was added to the homogenate, mixed, and enzymatically hydrolyzed at 56 ° C for 1 hour; the digested sample was spray-dried to obtain a dry powder.
  • Example 11 A method for preparing a bad phospholipid based on Antarctic krill, comprising the following steps:
  • Raw material processing Drain the fresh live Antarctic krill and directly homogenize it;
  • Extraction of phospholipids from Antarctic phosphorus Add 10 times volume of 95% ethanol to the Antarctic krill dry powder, mix, let stand for 60 minutes, centrifuge with a sedimentation centrifuge to obtain the upper liquid phase A and precipitate A; Add 5 volumes of ethanol to A, mix well, let stand for 40 minutes, centrifuge with a sedimentation centrifuge to obtain upper liquid phase B and precipitate B; mix liquid phase A and liquid phase B, and remove at 48 ° C under reduced pressure.
  • Ethanol which is an antarctic phospholipid, can be reused.
  • the above steps 1 to 3 are completed on a fishing boat, and the advantage is that the fresh antarctic krill has the characteristics of strong autolysis ability, increases the self-dissolution of the structural protein, and increases the yield of the phospholipid. Subsequent steps can be carried out by transporting the frozen homogenate back to the shore or on board as needed.
  • Example 12 A method for preparing a bad phospholipid based on Antarctic krill, comprising the following steps:
  • Raw material processing Drain the fresh live Antarctic krill and directly homogenize it;
  • the Antarctic krill homogenate is treated with ultraviolet light of 40 watts, 255 nm wavelength and 0.9 m distance for 10 to 30 minutes, and the treated homogenate is autolyzed for 2 to 10 hours at the fishing environment temperature. ;
  • the autoclaved Antarctic krill homogenate is directly stored at -15 ⁇ -25 °C for storage.
  • Ultrasound-assisted exogenous enzymatic hydrolysis After melting the frozen Antarctic krill pulp, add 1 ⁇ 3 times of water, treat with 300 ⁇ 800W ultrasonic wave (400nm) for 10 minutes, use 1M HC1 or NaOH. Adjust the pH to 7.5 ⁇ 8.0, add alkaline protease (9 ⁇ 10x l0 5 U/kg substrate) to the homogenate, mix and digest for 3 hours at 61 °C; digest the sample by exogenous enzyme Dry powder is obtained by spray drying.
  • the above steps 1-3 are completed on a fishing boat, and the advantage is that the self-dissolving ability of the fresh Antarctic krill is utilized, the self-dissolution of the structural protein is increased, and the phospholipid yield is increased. Subsequent steps can be carried out by transporting the frozen homogenate back to the shore or on board as needed.
  • Example 13 A method for preparing a bad phospholipid based on Antarctic krill, comprising the following steps:
  • Raw material processing Drain the fresh live Antarctic krill and directly homogenize it;
  • the autoclaved Antarctic krill homogenate is directly stored at -15 ⁇ -25 °C for storage.
  • Ultrasound-assisted exogenous enzymatic hydrolysis After melting the frozen Antarctic krill homogenate, add 2.5 volumes of water, treat with 650 watts of ultrasound (345 nm) for 10 minutes, adjust pH with 1M of HC1 or NaOH. To 7.9, alkaline protease (10 ⁇ 10 5 U/kg substrate) was added to the homogenate, mixed, and enzymatically hydrolyzed at 62 ° C for 4 hours; the sample was hydrolyzed by exogenous enzyme to be spray-dried. Dry powder.
  • the above steps 1 to 3 are completed on a fishing boat, and the advantage is that the fresh antarctic krill has the characteristics of strong autolysis ability, increases the self-dissolution of the structural protein, and increases the yield of the phospholipid. Subsequent steps can be carried out by transporting the frozen homogenate back to the shore or on board as needed.
  • Example 14 A method for preparing a bad phospholipid based on Antarctic krill, comprising the following steps:
  • the Antarctic krill homogenate is treated with ultraviolet light of 40 watts, a wavelength of 200 nm and a distance of 0.5 m for 25 minutes, and the treated homogenate is autolyzed for 8 hours at the fishing environment temperature;
  • the homogenate is spray dried to obtain a dry powder, which is stored at -15 ⁇ -25 °C.
  • Ultrasound-assisted exogenous enzymatic hydrolysis Dissolve the Antarctic krill dry powder in 11 volumes of water, mix well, treat with 700 watts of ultrasonic wave (300 nm) for 10 minutes, adjust the pH to 7.9 with 1M of HC1 or NaOH, and mix well. the slurry was added alkaline protease (10x l0 5 U / kg of substrate), mixed and digested at 60 ° C for 1 hour. The sample is hydrolyzed by an exogenous enzyme and spray-dried to obtain a dry powder.
  • the above steps 1 - 3 are completed on a fishing boat, and the advantage is that the fresh antarctic krill has the characteristics of strong autolysis ability, increases the self-dissolution of the structural protein, and increases the yield of the phospholipid. Subsequent steps can be carried out by transporting the frozen dry powder back to the shore or on board as needed.
  • Example 15 A method for rapid preparation of an Antarctic krill concentrate and powder on board, comprising the following steps:
  • Raw material processing The fresh Antarctic krill that has been harvested is drained and crushed to obtain a broken product.
  • low temperature autolysis use the power of 20 ⁇ 40 watts, the wavelength of 200 ⁇ 300 nm of ultraviolet light distance 0.5 ⁇ 1 m to irradiate the broken material for 10 ⁇ 30 minutes; then at 0 ⁇ 4 ° C (fishing area ambient temperature) autolysis 1 ⁇ 5 hours.
  • Ultrasound-assisted low-temperature exogenous enzymatic hydrolysis Add 1-3 volumes of water to the crushed material, and treat it with 300-800 watts of ultrasonic wave (wavelength 200-400 nm) for 5-15 minutes, using 1M HC1 or NaOH. Adjusting the pH of the suspension suspension to 7.5 ⁇ 8.5, adding a low temperature protease of 9 ⁇ 10x10 5 U/kg substrate to the homogenate, and enzymatically hydrolyzing for 1-4 hours at 10-20 °C Enzymatic hydrolysate. Low temperature protease Weixin wave low temperature protease.
  • the enzymatic hydrolysate is passed through a 120-200 mesh sieve, filtered or concentrated under low temperature vacuum to obtain an Antarctic krill concentrate, or spray dried to obtain an Antarctic krill dry powder.
  • Example 16 A rapid preparation method of antarctic krill concentrate and powder on board, the steps are as follows: The fresh Antarctic krill is drained and crushed, and the crushed material is irradiated with ultraviolet rays by 20 watts, a wavelength of 232 nm, and a distance of 0.5 m. After minute UV irradiation, it was autolyzed for 1 hour at the ambient temperature of the fishing area.
  • Example 17 A method for rapid preparation of an Antarctic krill concentrate and powder on board, the steps are as follows: The fresh Antarctic krill is drained and crushed, and the crushed material is passed through 20 watts, a wavelength of 245 nm, and a distance of 1 m of ultraviolet irradiation. The crushed material was autolyzed for 3 hours at ambient temperature in the fishing area after 10 minutes of ultraviolet irradiation. After treating the volume of water in a low-temperature autolyzed slurry with 1 volume of water and treating with 500 watts of ultrasonic wave (265 nm) for 10 minutes, the pH of the suspension suspension was adjusted to 8.0 with 1 M of HCl or NaOH.
  • the low temperature protease to which 10 6 U/kg of substrate was added to the homogenate was digested at 10 ° C for 3 hours.
  • the hydrolyzate was passed through a sieve of 160 mesh, and the filtrate was concentrated under vacuum at a concentration of 25 ° C and a vacuum of 75 kPa to obtain a concentrate.
  • Example 18 A method for rapid preparation of an Antarctic krill concentrate and powder on board, the steps are as follows: The fresh Antarctic krill is drained and crushed, and the crushed material is irradiated with 20 watts, a wavelength of 255 nm, and a distance of 0.75 m. The crushed material was autolyzed for 5 hours at ambient temperature in the fishing area after 20 minutes of ultraviolet irradiation.
  • the pH of the suspension suspension was adjusted to 8.0 with 1 M HCl or NaOH, A low temperature protease containing 9 x 105 U/kg of substrate was added to the homogenate for 1 hour at 20 °C.
  • the hydrolyzate was passed through a sieve of 160 mesh, and the filtrate was concentrated under vacuum at a concentration of 20 ° C and a vacuum of 80 kPa to obtain a concentrate.
  • Example 19 A method for rapidly preparing an Antarctic krill concentrate and powder on board, the steps are as follows: The fresh Antarctic krill is drained and crushed, and the crushed material is passed through 20 watts, a wavelength of 270 nm, and a distance of 1 m of ultraviolet irradiation. The crushed material was autolyzed for 5 hours at ambient temperature in the fishing area after 30 minutes of ultraviolet irradiation. After 2 times the volume of water in the low temperature autolyzed slurry and treated with 800 watts of ultrasonic wave (365 nm) for 10 minutes, the pH of the crushed suspension was adjusted to 7.5 with 1 M of HCl or NaOH.
  • the low temperature protease to which 10 6 U/kg of substrate was added to the homogenate was digested at 10 ° C for 4 hours.
  • the hydrolyzate was passed through a sieve of 200 mesh, and the filtrate was concentrated under vacuum at a concentration of 25 ° C and a vacuum of 85 kPa to obtain a concentrate.
  • Example 20 Rapid preparation method of Antarctic krill concentrate and powder on board, the steps are as follows: The fresh Antarctic krill is drained and crushed, and the broken material is passed through 20 watts, the wavelength is 278 nm, and the ultraviolet light is 1 meter away. The crushed material was irradiated for 30 minutes and irradiated for 5 hours at 4 ° C (ambient temperature in the fishing area) after ultraviolet irradiation. After 3 times the volume of water in the low-temperature autolyzed slurry and treated with 800 watts of ultrasonic wave (378 nm) for 15 minutes, the p!Hi ⁇ 8.5 of the suspension suspension was adjusted with 1 M of HCl or NaOH.
  • the low temperature protease containing 9 x 105 U/kg substrate in the homogenate was digested at 20 °C for 4 hours.
  • the hydrolyzate was passed through a sieve of 200 mesh, and the filtrate was concentrated under vacuum at a concentration of 25 ° C and a vacuum of 90 kPa to obtain a concentrate.
  • Example 21 On-board rapid preparation method of Antarctic krill concentrate and powder, the steps are as follows: The fresh Antarctic krill is drained and crushed, and the crushed material is crushed by 3 watts, a wavelength of 290 nm, and a distance of 0.5 m of ultraviolet light. After 10 minutes of UV irradiation, it was autolyzed for 1 hour at the ambient temperature of the fishing area. After 1 volume of water in the low temperature autolyzed slurry and treated with 300 watts of ultrasonic wave (389 nm) for 5 minutes, the pH of the crushed suspension was adjusted to 7.5 with 1 M of HCl or NaOH.
  • a low temperature protease containing 9 x 105 U/kg of substrate was added to the homogenate for 1 hour at 10 °C.
  • the hydrolyzate was passed through a sieve of 120 mesh, and the filtrate was concentrated under vacuum at a concentration of 20 ° C and a vacuum of 75 kPa to obtain a concentrate.
  • Example 22 On-board rapid preparation method of Antarctic krill concentrate and powder, the steps are as follows: The fresh Antarctic krill is drained and crushed, and the crushed material is crushed by 40 watts, a wavelength of 295 nm, and a distance of 1 m of ultraviolet light. After 30 minutes of UV irradiation, it was autolyzed for 5 hours at the ambient temperature of the fishing area. After 2 times the volume of water in the autolyzed slurry at low temperature and treated with 800 watts of ultrasonic wave (498 nm) for 10 minutes, the pH of the suspension suspension was adjusted to 7.5 with 1 M HCl or NaOH.
  • the low temperature protease to which 10 6 U/kg of substrate was added to the homogenate was digested at 10 ° C for 4 hours.
  • the hydrolyzate was passed through a 200-mesh sieve, and the filtrate was spray-dried at a drying tower temperature of 150 to 180 ° C and an exhaust gas temperature of 75 to 95 ° C to obtain a dry powder.
  • Example 23 On-board rapid preparation method of Antarctic krill concentrate and powder, the steps are as follows: The fresh Antarctic krill is drained and crushed, and the crushed material is crushed by 40 watts, a wavelength of 300 nm, and irradiated by ultraviolet light at a distance of 1 m. After 30 minutes of UV irradiation, it was autolyzed for 5 hours at the ambient temperature of the fishing area. After 3 times the volume of water in the autolyzed slurry at low temperature and treated with 800 watts of ultrasonic wave (400 nm) for 15 minutes, the pH of the suspension suspension was adjusted to 8.5 with 1 M HCl or NaOH.
  • a low temperature protease containing 9 X 10 5 U/kg of substrate was added to the homogenate for 4 hours at 20 °C.
  • the hydrolyzate was passed through a 200-mesh sieve, and the filtrate was spray-dried at a drying tower temperature of 180 ° C and an exhaust gas temperature of 95 ° C to obtain a dry powder.

Abstract

Methods for preparing the shrimp grease and preparing the shrimp concentrate or the shrimp med from the Euphausia superba include the following steps: homogenizing or crushing the Euphausia superba to obtain the krill raw material; autolyzing the krill raw material at 0-4℃ after ultraviolet irradiation to get the solution; treating the autolyzed solution by ultrasonic; adjusting the PH value of the solution and realizing the enzymolysis by adding exogenous enzymes; and extracting the krill grease, or obtaining the shrimp concentrate after condensing the filtered solution of the enzymolysis solution or the shrimp med after spray drying the filtered solution. The methods have the following advantages: simple operation, high efficiency, and the trophicity and functionality of the product by maximally saving some original biologically active substances.

Description

说 明 书  Description
由南极磷虾制备虾油脂和制备虾浓缩物或虾粉的方法 技术领域  Method for preparing shrimp oil and preparing shrimp concentrate or shrimp powder from Antarctic krill
本发明涉及一种基于南极磷虾提取产物的方法, 更具体的说, 涉及提取虾 油脂或虾浓缩物、 虾粉的方法。  The present invention relates to a method for extracting products based on Antarctic krill, and more particularly to a method for extracting shrimp oil or shrimp concentrate, shrimp powder.
背景技术 Background technique
南极磷虾( Euphausia superba )是地球上最大的单种生物资源之一, 其现存 量的估计值约为 4~15亿吨, 成熟虾年产量为 3~5亿吨, 年可捕获量可达 1亿吨 左右, 形成巨大的潜在渔业资源。 近年来, 随着世界性传统渔业资源的逐渐衰 竭, 以及 200海里专属经济区的提出, 使南极水域中巨大的南极磷虾资源受到 一些远洋渔业发达国家的关注。 我国也已把南极磷虾资源列入今后远洋渔业发 展的主要开发品种之一。  Antarctic krill (Euphausia superba) is one of the largest single biological resources on the planet. Its estimated stock is about 400-1.5 billion tons. The annual yield of mature shrimp is 300-500 million tons. About 100 million tons, forming huge potential fishery resources. In recent years, with the gradual depletion of the world's traditional fishery resources and the proposal of the 200-mile exclusive economic zone, the huge Antarctic krill resources in the Antarctic waters have attracted the attention of some developed countries. China has also included Antarctic krill resources as one of the major developmental species for future offshore fisheries development.
目前, 对南极磷虾资源的开发以利用其蛋白质为主, 而对南极磷虾油的开 发利用尚不充分。 南极磷虾生活在寒带水域, 虾油中富含磷脂, 可占总油脂的 40%以上。南极磷虾磷脂中富含以 DHA和 EPA为代表的 omega-3多不饱和脂肪 酸。 研究表明, omega-3多不饱和脂肪酸具有广泛的有益健康的功效, 包括改善 心脏病患者的预后、 增加胎儿的生长速度、 抑制肿瘤的生长和转移、 抗炎、 抗 血小板聚集、 抗高血压和高血脂及调节机体对胰岛素的敏感性等。 日本学者指 出, 以磷脂形式存在的 omega-3 多不饱和脂肪酸在心血管活性方面更具优势。 这表明, 南极磷虫下磷脂的营养和药用价值非常高, 具有很好而开发利用前景。  At present, the development of Antarctic krill resources is mainly based on the use of its protein, and the development and utilization of Antarctic krill oil is not sufficient. Antarctic krill lives in frigid waters, and shrimp oil is rich in phospholipids, which can account for more than 40% of total oil. Antarctic krill phospholipids are rich in omega-3 polyunsaturated fatty acids represented by DHA and EPA. Studies have shown that omega-3 polyunsaturated fatty acids have a wide range of beneficial health effects, including improving the prognosis of heart disease patients, increasing fetal growth rate, inhibiting tumor growth and metastasis, anti-inflammatory, anti-platelet aggregation, antihypertensive and Hyperlipidemia and regulation of the body's sensitivity to insulin. Japanese scholars point out that omega-3 polyunsaturated fatty acids in the form of phospholipids have an advantage in cardiovascular activity. This indicates that the nutritional and medicinal value of phospholipids under Antarctic Phobia is very high, and it has a good prospect for development and utilization.
南极洲地处遥远、 南极磷虾捕捞后需长期运输、 保藏。 由于南极磷虾中富 含多不饱和脂肪酸, 易腐败变质。 因此, 南极磷虾捕捞需迅速冷冻、 低温保存 才能保证磷脂的原有品质, 这大大提高了南极磷虾的运输保藏成本, 成为制约 南极磷虾磷脂资源开发利用的瓶颈。 要解决南极磷虾运输、 保藏困难的问题, 最好的办法就是在捕捞后迅速将南极磷虾加工以制备磷脂, 但目前尚缺乏南极 磷虾产品的船上加工制备方法。  Antarctica is located in the distant, Antarctic krill after long-term transportation and preservation. Because Antarctic krill is rich in polyunsaturated fatty acids, it is prone to spoilage. Therefore, Antarctic krill fishing needs to be quickly frozen and stored at low temperature to ensure the original quality of phospholipids, which greatly increases the transportation and preservation cost of Antarctic krill, and becomes a bottleneck restricting the development and utilization of Antarctic krill phospholipid resources. To solve the problem of transportation and preservation of Antarctic krill, the best way is to process Antarctic krill quickly after harvesting to prepare phospholipids. However, there is still a lack of on-board processing and preparation methods for Antarctic krill products.
发明内容 Summary of the invention
本发明针对上述问题, 旨在提供一种筒易方法在南极磷虾捕捞后提取南极 磷虾有益物质制备产品, 尤其适合在捕捞船上直接操作。  The present invention is directed to the above problems, and aims to provide a method for preparing an Antarctic krill beneficial substance after the Antarctic krill fishing, which is particularly suitable for direct operation on a fishing vessel.
为了达到上述目的, 本发明首先提供一种基于南极磷虾制备虾油脂的基本 方法, 包括如下步骤:  In order to achieve the above object, the present invention first provides a basic method for preparing shrimp oil based on Antarctic krill, comprising the following steps:
Step l 原料处理: 将捕捞的南极磷虾沥干后匀浆或压榨破碎, 获得磷虾原料; Step 2 自溶: 用紫外线照射所述磷虾原料后, 在 0~4°C下自溶, 获得自溶液; Step 3 超声波处理: 用超声波对加水后的所述自溶液进行处理; Step 4 外源酶酶解: 调节所述自溶液的 pH值至 7.5~8.0, 向所述自溶液中加 入碱性蛋白酶, 在 55~65°C下酶解, 获得酶解液; Step l Raw material processing: Drain the harvested Antarctic krill and homogenate or crush to obtain the krill raw material; Step 2 Autolysis: After irradiating the krill raw material with ultraviolet rays, it is autolyzed at 0~4 °C. Obtained from the solution; Step 3 ultrasonic treatment: the ultrasonic solution is used to treat the self-solution after adding water; Step 4 exogenous enzyme enzymatic hydrolysis: adjust the pH of the self-solution to 7.5 ~ 8.0, add alkaline protease to the self-solution, enzymatic hydrolysis at 55 ~ 65 ° C, to obtain an enzymatic hydrolysate;
Step 5 基于所述酶解液利用乙醇或正乙烷提取磷虾油脂。  Step 5 extracts krill oil by using ethanol or n-ethane based on the enzymatic hydrolysate.
优选方式下, 所述碱性蛋白酶为枯草芽孢杆菌碱性蛋白酶。 Step 3中所述超 声波使用功率为 300~800瓦, 波长 200~400纳米,处理所述自溶液时长为 10~30 分钟。 Step 2中所述紫外线使用功率为 20~40瓦、 波长为 200~300纳米、 照射距 离为 0.5~1米, 处理时长 10~35分钟; 而且紫外线处理后自溶时长 2~10小时。 上述步骤中调节 pH值, 选用浓度为 1~6M的 HC1或 NaOH。 根据上述基本方法, 本发明一种优选制备虾油的方案, 包括如下步骤: Step 1 , 南极磷虾匀浆, 获得匀浆液;  In a preferred embodiment, the alkaline protease is a Bacillus subtilis alkaline protease. The ultrasonic wave used in Step 3 has a power of 300 to 800 watts and a wavelength of 200 to 400 nanometers, and the self-solution time is 10 to 30 minutes. The ultraviolet light used in Step 2 has a power of 20 to 40 watts, a wavelength of 200 to 300 nm, an irradiation distance of 0.5 to 1 m, and a treatment time of 10 to 35 minutes; and the autolysis time after ultraviolet treatment is 2 to 10 hours. Adjust the pH value in the above steps, and choose HC1 or NaOH with a concentration of 1~6M. According to the above basic method, a preferred method for preparing shrimp oil according to the present invention comprises the following steps: Step 1 : Antarctic krill homogenate to obtain a homogenate;
Step 2、 用紫外线照射所述匀浆液 25~35分钟后自溶, 获得所述自溶液; 而 后进行高温自溶(旨在提高产品产量), 具体包括如下四个步骤:  Step 2. After irradiating the homogenate with ultraviolet rays for 25 to 35 minutes, autolysis is performed to obtain the self-solution; and then auto-dissolving at a high temperature (in order to increase product yield), which specifically includes the following four steps:
Step 2-1、 向所述自溶液中分别加入 0.5~1倍体积的水、 终浓度为 Step 2-1, adding 0.5 to 1 volume of water to the self-solution, and the final concentration is
2.0~2.5%的氯化钠溶液和终浓度为 0.05~0.1%的乙醇; 2.0~2.5% sodium chloride solution and a final concentration of 0.05~0.1% ethanol;
Step 2-2, 再次用功率 20~40瓦、 波长 200~300纳米的紫外线距离 Step 2-2, again use ultraviolet light with a power of 20~40 watts and a wavelength of 200~300 nm.
0.5-1米照射所述自溶液 10~40分钟; 0.5-1 meter to irradiate the self-solution for 10 to 40 minutes;
Step 2-3、 调节所述自溶液的 pH值至 7.5~8.0;  Step 2-3, adjusting the pH of the self-solution to 7.5~8.0;
Step 2-4, 将所述自溶液以每 10~30分钟升高 3~8°C的速度升温至 30 -65 °C , 自溶 2~8小时;  Step 2-4, heating the solution from a temperature of 3 to 8 ° C every 10 to 30 minutes to 30 - 65 ° C, and autolysis for 2 to 8 hours;
Step 3 , 向所述自溶液中加入 0.5~1.5倍体积的水; 用超声波处理,  Step 3, adding 0.5 to 1.5 times the volume of water to the solution; using ultrasonic treatment,
Step 4,调节 pH值后,向所述自溶液中加入 9~10x l05 U/kg底物的碱性蛋白 酶, 酶解 1~4小时获得所述酶解液; Step 4, after adjusting the pH value, the alkaline protease of 9~10×10 5 U/kg substrate is added to the self-solution, and the enzymatic hydrolysate is obtained by enzymatic hydrolysis for 1-4 hours;
Step 5、 向所述酶解液中加入 0.5~1.5倍体积的正己烷, 静置 30~90分钟, 离心得第一上层液相和第一沉淀; 所述第一上层液相除去正己烷后得虾油。  Step 5, adding 0.5 to 1.5 volumes of n-hexane to the enzymatic hydrolysate, allowing to stand for 30 to 90 minutes, and centrifuging to obtain a first upper liquid phase and a first precipitate; after removing the n-hexane from the first upper liquid phase Get shrimp oil.
优选方式下, 上述制备虾油的方案改进在于: 在 Step 5中, 获得所述第一 沉淀后, 向所述第一沉淀加入 0.4~0.6 倍体积的水, 在干燥塔进风温度为 140~170°C , 排气温度为 60~90°C进行喷雾干燥, 制得干粉, 运回陆地用作提取 营养成分的原料。 Step 5中, 除去正己烷的方法为: 经 30~45°C下减压浓缩除去 正己烷, 同时回收正己烷, 达到循环使用的目的。  Preferably, in the above step, the improvement of the preparation of the shrimp oil is as follows: In Step 5, after obtaining the first precipitate, 0.4~0.6 times of water is added to the first precipitate, and the inlet air temperature in the drying tower is 140~ At 170 ° C, the exhaust gas temperature is 60-90 ° C for spray drying to obtain a dry powder, which is transported back to the land for use as a raw material for extracting nutrients. In Step 5, the method for removing n-hexane is as follows: The n-hexane is removed by concentration under reduced pressure at 30 to 45 ° C, and n-hexane is recovered to achieve the purpose of recycling.
为了进一步提高产量, 上述制备虾油的方案改进还在于: Step 5中, 向所述 第一沉淀中加入 0.5~1.5倍体积的正己烷, 静置 20~60分钟, 离心得第二上层液 相和第二沉淀; 将所述第一上层液相与所述第二上层液相混合后, 除去正己烷 得虾油。 经高温自溶和二次沉淀操作后提取虾油的提取率可达 88.79~94.56%。 因此本发明在降低操作成本的同时, 大大提高了虾油的提取效率, 而且既节省 了南极磷虾的运输成本, 又保证了磷虾制品的质量, 非常适合捕捞船上现场操 作, 具有较高的经济效益。 In order to further increase the yield, the above scheme for preparing shrimp oil is further improved: in step 5, 0.5 to 1.5 times the volume of n-hexane is added to the first precipitate, allowed to stand for 20 to 60 minutes, and centrifuged to obtain a second upper liquid phase. And a second precipitate; after mixing the first upper liquid phase with the second upper liquid phase, removing n-hexane to obtain shrimp oil. The extraction rate of shrimp oil after high temperature autolysis and secondary precipitation operation can reach 88.79~94.56%. Therefore, the invention greatly improves the extraction efficiency of shrimp oil while reducing the operation cost, and saves The transportation cost of Antarctic krill also guarantees the quality of krill products, which is very suitable for on-site operation on fishing vessels and has high economic benefits.
此外, 向所述第二沉淀中加入 0.4~0.6 倍体积的水, 在干燥塔进风温度为 140~170°C , 排气温度为 60~90°C进行喷雾干燥, 制得干粉, 仍可运回陆地用作 提取营养成分的原料。 根据上述基本方法, 本发明还提供了一种优选制备虾磷脂的方案, 包括如 下步骤:  In addition, 0.4~0.6 times of water is added to the second precipitate, and the drying temperature of the drying tower is 140-170 ° C, and the exhaust temperature is 60-90 ° C for spray drying to obtain a dry powder. Shipped back to land for use as a raw material for extracting nutrients. According to the above basic method, the present invention also provides a preferred method for preparing shrimp phospholipids, comprising the following steps:
Step 1 , 南极磷虾匀浆, 获得匀浆液;  Step 1 , Antarctic krill homogenate to obtain a homogenate;
Step 2、 用紫外线照射所述匀浆液 10~30分钟后自溶;  Step 2. Irradiation of the homogenate with ultraviolet rays for 10 to 30 minutes after autolysis;
Step 3 , 向所述自溶液中加入 1~3倍体积的水, 用超声波处理;  Step 3, adding 1 to 3 volumes of water to the solution, and treating with ultrasonic waves;
Step 4、 调节 pH后, 向所述自溶液中加入 9~10χ 105 U/kg底物的碱性蛋白 酶, 在 55~65 °C下酶解 1~4小时获得所述酶解液;  Step 4. After adjusting the pH, the alkaline proteinase of 9~10χ105 U/kg substrate is added to the solution, and the enzymatic hydrolysate is obtained by enzymatic hydrolysis at 55~65 °C for 1-4 hours;
Step 5、 将所述酶解液经喷雾干燥后得干粉; 向所述干粉中加入 5~15倍体 积 90%乙醇, 混匀, 静置 30~90分钟, 离心分离, 得第三上层液相和第三沉淀; 所述第三液相除去乙醇获得南极磷虾磷脂。  Step 5, the enzymatic hydrolysate is spray-dried to obtain a dry powder; adding 5 to 15 volumes of 90% ethanol to the dry powder, mixing, standing for 30 to 90 minutes, and centrifuging to obtain a third upper liquid phase And a third precipitate; the third liquid phase removes ethanol to obtain an Antarctic krill phospholipid.
优选方式下, 上述制备虫下磷脂的方案改进在于: 为了进一步提高产量, Step 5中,在获得所述第三沉淀后, 首先向所述第三沉淀加入 2.5~7.5倍体积的乙醇, 混匀, 静置 20~60分钟, 离心分离, 得第四上层液相和第四沉淀; 混合所述第 三上层液相和所述第四上层液相, 除去乙醇获得南极磷虫下磷脂。 Step 5中除去乙 醇的方法为: 经 40~60°C下减压浓缩除去乙醇, 同时回收乙醇。  In a preferred embodiment, the above-mentioned improvement of the preparation of the insecticidal phospholipid is as follows: In order to further increase the yield, in Step 5, after obtaining the third precipitate, first adding 2.5 to 7.5 volumes of ethanol to the third precipitate, and mixing. After standing for 20 to 60 minutes, the mixture is centrifuged to obtain a fourth upper liquid phase and a fourth precipitate; the third upper liquid phase and the fourth upper liquid phase are mixed, and ethanol is removed to obtain an antarctic phospholipid lower phospholipid. The method for removing ethanol in Step 5 is as follows: The ethanol is concentrated under reduced pressure at 40 to 60 ° C, and ethanol is recovered.
此外, 上述制备坏磷脂的方案, Step 1和 Step 2在捕捞船上进行操作; 且在 Step 2与 Step 3之间, 在捕捞船上, 将所述匀浆液直接冻存。 相应的, Step 3首 先将所述冻存的勾浆液融化, 制回勾浆液状态, 可在岸上或船上操作。  Further, in the above-described scheme for preparing a bad phospholipid, Step 1 and Step 2 are operated on a fishing boat; and between Step 2 and Step 3, the homogenate is directly frozen on a fishing boat. Correspondingly, Step 3 first melts the frozen slurry and returns it to the slurry state, which can be operated on the shore or on board.
此外, 上述制备坏磷脂的方案, Step 1和 Step 2在捕捞船上进行操作; 且在 Step 2与 Step 3之间, 在捕捞船上, 将所述勾浆经喷雾干燥后得干粉保存。 相应 的, Step 3在岸上或船上操作, 首先需要将所述干粉溶解于 7~12倍体积水中, 制回所述勾浆液状态。 本发明还提供了一种基于南极磷虾制备虾浓缩物、 虾粉的方法, 包括如下 步骤:  In addition, the above-mentioned scheme for preparing bad phospholipids, Step 1 and Step 2 are carried out on a fishing boat; and between Step 2 and Step 3, on the fishing boat, the slurry is spray-dried to obtain a dry powder. Correspondingly, Step 3 is operated on the shore or on board. First, the dry powder needs to be dissolved in 7 to 12 times of volume of water to prepare the state of the slurry. The invention also provides a method for preparing shrimp concentrate and shrimp powder based on Antarctic krill, comprising the following steps:
Step 1原料处理:将捕捞的南极磷虾沥干后匀浆或压榨破碎,获得磷虾原料; Step 2自溶: 用紫外线照射所述磷虾原料后,在 0~4°C下自溶,获得自溶液; Step 3超声波处理: 用超声波对加水后的所述自溶液进行处理;  Step 1 Raw material processing: drain the harvested Antarctic krill and homogenate or crush to obtain the krill raw material; Step 2 autolysis: After irradiating the krill raw material with ultraviolet rays, it is autolyzed at 0~4 °C. Obtained from the solution; Step 3 ultrasonic treatment: the ultrasonic solution is used to treat the self-solution after adding water;
Step 4外源酶酶解: 调节所述自溶液的 pH值至 7.5~8.5 , 向所述自溶液中加 入 9~10x l05 U/kg底物的低温蛋白酶, 在 10~20°C下酶解 1-4小时获得酶解液;Step 4 exogenous enzyme enzymatic hydrolysis: adjust the pH of the self-solution to 7.5 ~ 8.5, add to the self-solution The low temperature protease of 9~10x l0 5 U/kg substrate is enzymatically hydrolyzed at 10~20 °C for 1-4 hours to obtain enzymatic hydrolysate;
Step 5所述酶解液过 120~200目的筛得滤过液;所述滤过液或经低温真空浓 缩后得固形物占 40%~70%的南极磷虾浓缩物, 或经喷雾干燥后得磷虾干粉。 Step 5: The enzymatic hydrolysate is filtered through 120~200 mesh; the filtrate or concentrated in low temperature vacuum to obtain 40%~70% of Antarctic krill concentrate, or after spray drying Get krill dry powder.
优选方式下, Step 4中所述低温蛋白酶选用诺维信(中国)投资有限公司生 产的诺维信波力低温蛋白酶。 Step 3 中所述超声波为功率 300~800 瓦, 波长 200~400纳米, 处理所述自溶液 5~15分钟。 Step 2中所述紫外线为功率 20~40 瓦、 波长 200~300纳米、 距离 0.5~1米照射, 处理 10~30分钟, 而且紫外线处理 后自溶 1~5小时。 调节 pH值, 选用浓度为 1~6M的 HC1或 NaOH。  In a preferred embodiment, the low temperature protease described in Step 4 is selected from Novozymes Low Temperature Protease produced by Novozymes (China) Investment Co., Ltd. The ultrasonic wave in Step 3 is 300-800 watts of power, the wavelength is 200-400 nm, and the self-solution is processed for 5-15 minutes. The ultraviolet light in Step 2 is 20 to 40 watts, the wavelength is 200 to 300 nm, and the distance is 0.5 to 1 meter. The treatment is for 10 to 30 minutes, and the autolysis is 1 to 5 hours after the ultraviolet treatment. Adjust the pH value and choose HC1 or NaOH at a concentration of 1~6M.
优选方式下, Step 5中, 或者以浓缩温度 20~25°C、 真空度 75kPa~90kPa进 行低温真空浓缩, 制得浓缩物; 或者以干燥塔进风温度为 150~180°C、 排气温度 为 75~95°C进行喷雾干燥, 制得干粉。  In a preferred mode, in step 5, or at a concentration temperature of 20 to 25 ° C, a vacuum of 75 kPa to 90 kPa, a low temperature vacuum concentration is performed to obtain a concentrate; or the drying tower inlet air temperature is 150 to 180 ° C, and the exhaust temperature is Spray drying was carried out at 75 to 95 ° C to obtain a dry powder.
此外,本发明"沥干"的目的是将鲜活南极磷虾附着的水清除, 沥干后虾本身 仍保持鲜虾状态。 而紫外线照射的目的是为了增进南极磷虾的自溶能力; 超声 波处理目的旨在增进酶解能力。  Further, the purpose of the "drainage" of the present invention is to remove the water adhering to the fresh Antarctic krill, and the shrimp itself remains in a fresh shrimp state after being drained. The purpose of ultraviolet radiation is to enhance the autolysis ability of Antarctic krill; the purpose of ultrasonic treatment is to enhance the enzymatic ability.
本发明首次将自溶技术和超声技术同时应用于南极磷虾脂的提取方法, 提 取过程操作筒单, 效率高, 产品纯度和质量倶佳, 适宜推广, 具有较高的经济 效益。 由于利用了鲜活南极磷虾自身具备的强烈自溶能力, 降低了外源酶的用 量, 降低了生产成本。 由于采用超声处理, 提高南极磷虾油脂的提取率, 增加 了效益。 本发明方法条件温和, 能最大限度的保存南极磷虾油脂中原有的一些 生理活性物质, 使产品兼有营养性和功能性。 本发明具有以下优点:  The invention firstly applies the autolysis technology and the ultrasonic technology to the extraction method of the Antarctic krill grease, and extracts the process operation single, high efficiency, good product purity and quality, suitable for promotion, and high economic benefit. Due to the strong autolysis ability of the fresh Antarctic krill, the amount of exogenous enzyme is reduced and the production cost is reduced. Due to the use of ultrasonic treatment, the extraction rate of Antarctic krill oil is increased, and the benefit is increased. The method of the invention has mild conditions and can preserve some physiological active substances in the Antarctic krill oil to the maximum extent, so that the product has both nutrition and functionality. The invention has the following advantages:
1、本发明涉及的操作过程筒单, 不需要复杂的设备,适合在捕捞船上进行。 1. The operating process cartridge of the present invention does not require complicated equipment and is suitable for carrying on a fishing boat.
2、 本发明利用南极磷虾自身存在的强烈自溶能力, 可以减少外源酶用量, 降低生产成本。 2. The invention utilizes the strong autolysis ability of the Antarctic krill itself, which can reduce the amount of exogenous enzymes and reduce the production cost.
3、 本发明首次将超声技术应用于南极磷虾油脂的提取, 大大提高了南极磷 虾油脂的得率, 提高了经济效益。  3. The present invention applies ultrasonic technology to the extraction of Antarctic krill oil for the first time, which greatly improves the yield of Antarctic phosphorus shrimp and improves economic benefits.
4、 本发明的整个操作过程温度均较低, 在减少能量消耗的同时能最大限度 的保存南极磷虾脂中原有的一些生理活性物质。  4. The temperature of the whole operation process of the invention is low, and the physiological active substances in the Antarctic krill grease can be preserved to the utmost while reducing the energy consumption.
5、 本发明首次将低温蛋白酶用于南极磷虾浓缩物及粉的制备, 整个操作过 程温度均较低, 在减少能量消耗的同时能最大限度的保存南极磷虾脂中原有的 一些生理活性物质。  5. The invention uses the low-temperature protease for the first time to prepare the Antarctic krill concentrate and powder, and the temperature of the whole operation process is low, and the physiological active substances in the Antarctic krill lipid can be preserved to the maximum while reducing the energy consumption. .
6、 本发明首次将压榨破碎技术用于南极磷虾浓缩物及粉的制备, 该技术对 南极磷虾壳的破坏程度轻, 最大限度的减少虾壳中氟的释放。  6. The present invention firstly uses crushing technology for the preparation of Antarctic krill concentrates and powders, which has a low degree of damage to the Antarctic krill shell and minimizes the release of fluorine from the shrimp shell.
具体实施方式 detailed description
实施例 1: 一种基于南极磷虾制备虾油的船上加工方法, 包括以下步骤: 1、 原料及处理: 将捕捞的鲜活南极磷虾沥干后直接匀浆。 2、 低温自溶: 将南极磷虾勾浆液用功率 20~40瓦、 波长 200~300纳米的紫 外线距离 0.5~1米照射处理 25~35分钟, 将处理完的勾浆液置于 0~4°C (捕捞季 节南极地区的平均环境温度) 下自溶 2~10小时。 Example 1: An onboard processing method for preparing shrimp oil based on Antarctic krill comprises the following steps: 1. Raw materials and treatment: The freshly harvested Antarctic krill is drained and directly homogenized. 2. Low temperature autolysis: The Antarctic krill slurry is treated with ultraviolet light with a power of 20 to 40 watts and a wavelength of 200 to 300 nm for 0.5 to 1 meter for 25 to 35 minutes, and the treated slurry is placed at 0 to 4 degrees. C (average ambient temperature in the Antarctic region during the fishing season) is autolyzed for 2 to 10 hours.
3、 高温自溶: 向经第 2步处理后的勾浆液中分别加入 0.5~1倍体积的水、 氯 化钠 (终浓度为 2.0%~2.5% )和乙醇(0.05%~0.1%匀浆液体积), 用功率 20~40 瓦、 波长 200~300纳米的紫外线距离 0.5~1米照射处理 10~40分钟, 用 1~6M的 HC1或 NaOH调匀浆液的 pH值至 7.5~8.0,将匀浆液以每 10~30分钟升高 3~8°C 的速度升温至 30~65°C , 自溶 2~8小时。  3, high temperature autolysis: 0.5 to 1 volume of water, sodium chloride (final concentration of 2.0% to 2.5%) and ethanol (0.05% to 0.1% homogenate) were added to the slurry after the second step treatment. Volume), with a power of 20 ~ 40 watts, a wavelength of 200 ~ 300 nanometers of ultraviolet light distance of 0.5 ~ 1 m irradiation treatment for 10 to 40 minutes, with 1 ~ 6M of HC1 or NaOH, the pH of the slurry is adjusted to 7.5 ~ 8.0, the homogenate Increasing the temperature to 3~8 °C every 10~30 minutes to 30~65 °C, autolysis for 2~8 hours.
4、 超声辅助外源酶酶解: 向经第 3步处理后的匀浆液中加入 0.5~1.5倍体积 的水, 混匀 , 用 300~800瓦超声波(波长 200~400纳米)处理 10~30分钟, 用 1-6M 的 HC1 或 NaOH 调 pH 至 7.5~8.0 , 向匀浆液中加入碱性蛋白酶 4. Ultrasound-assisted exogenous enzyme enzymatic hydrolysis: Add 0.5~1.5 times of water to the homogenate treated in the third step, mix well, and treat with 10~30 with 300~800 watt ultrasonic wave (wavelength 200~400 nm). Minute, adjust the pH to 7.5~8.0 with 1-6M HC1 or NaOH, add alkaline protease to the homogenate
( 9~10 < 105U/kg底物), 混匀, 在 55~65°C下酶解 1~4小时; (9~10 < 10 5 U/kg substrate), mix and digest at 55~65 °C for 1~4 hours;
5、虾油的提取: 向酶解液中加入 0.5~1.5倍体积的正己烷, 混匀,静置 30~90 分钟,用沉降离心机离心分离,得上层液相 A和沉淀 A;向沉淀 A中加入 0.5~1.5 倍体积的正己烷, 混匀 , 静置 20~60分钟, 用沉降离心机离心分离, 得上层液 相 B和沉淀 B; 混合液相 A和液相 B , 经过 30~45°C减压浓缩除去正己烷, 即 得虾油, 回收的正己烷可重复利用。 将沉淀 B , 加入 0.4~0.6倍体积的水, 在干 燥塔进风温度为 140~170°C , 排气温度为 60~90°C进行喷雾干燥, 制得干粉, 运 回陆地作为提取蛋白及其他营养成分的原料。  5. Extraction of shrimp oil: Add 0.5 to 1.5 times the volume of n-hexane to the enzymatic hydrolysate, mix and let stand for 30 to 90 minutes, and centrifuge with a sedimentation centrifuge to obtain the upper liquid phase A and the precipitate A; Add 0.5 to 1.5 times the volume of n-hexane in A, mix well, let stand for 20 to 60 minutes, centrifuge with a sedimentation centrifuge to obtain the upper liquid phase B and precipitate B; mix liquid phase A and liquid phase B, after 30~ Concentrated under reduced pressure at 45 ° C to remove n-hexane to obtain shrimp oil, and the recovered n-hexane can be reused. Precipitate B, adding 0.4-0.6 times volume of water, spray drying at a drying tower temperature of 140-170 ° C, exhaust temperature of 60-90 ° C, to obtain dry powder, transported back to the land as an extract protein and Raw materials for other nutrients.
实施例 2: 一种基于南极磷虾制备虾油的船上加工方法, 包括以下步骤: 将捕捞的鲜活南极磷虾沥干水分后直接匀浆, 匀浆液经功率 40瓦、 波长 245 纳米、 距离 0.5米的紫外线照射处理 25分钟, 在捕捞季节南极地区的平均环境 温度下低温自溶 2小时;向经低温自溶处理后的匀浆液中分别加入 0.5倍体积的 水、 NaCl (终浓度为 2.0~2.5% )和乙醇(终浓度为 0.05~0.1% ), 混匀, 匀浆液 经功率 20瓦、 波长 299纳米、 距离 0.5米的紫外线照射处理 10分钟, 用 1M的 HC1或 NaOH调匀浆液的 pH值至 7.5~8.0, 再以每 30分钟升高 8°C的速度升温 至 30°C , 并在此条件下高温自溶 8小时。  Example 2: An onboard processing method for preparing shrimp oil based on Antarctic krill, comprising the following steps: directly draining the freshly harvested Antarctic krill, and then homogenizing the homogenate by a power of 40 watts, a wavelength of 245 nm, and a distance 0.5 m of ultraviolet radiation treatment for 25 minutes, low temperature autolysis for 2 hours at the average ambient temperature in the Antarctic region during the fishing season; 0.5 times volume of water and NaCl were added to the homogenate after low temperature autolysis treatment (final concentration was 2.0 ~2.5%) and ethanol (final concentration 0.05~0.1%), mix, the homogenate is treated by ultraviolet light with a power of 20 watts, a wavelength of 299 nm and a distance of 0.5 m for 10 minutes, and the pH of the slurry is adjusted with 1 M of HC1 or NaOH. The value is 7.5 to 8.0, and then the temperature is raised to 30 ° C at a rate of 8 ° C every 30 minutes, and the temperature is autolyzed for 8 hours under these conditions.
向经高温自溶处理后的勾浆液中加入 0.5倍体积的水, 混匀, 经功率 300瓦 的超声波( 295纳米)处理 10分钟, 用 1M的 HC1或 NaOH调匀浆液的 pH值 至 7.5~8.0, 向匀浆液中加入碱性蛋白酶(9x l05U/kg底物), 混匀, 在 55°C下酶 解 1小时。 Add 0.5 times volume of water to the slurry after high temperature autolysis treatment, mix, and treat with ultrasonic power (295 nm) for 10 minutes, and adjust the pH of the slurry to 7.5~8.0 with 1M HC1 or NaOH. Alkaline protease (9x l0 5 U/kg substrate) was added to the homogenate, mixed, and digested at 55 ° C for 1 hour.
向上述酶解液中加入 0.5倍体积的正己烷, 混匀, 静置 30分钟, 用沉降离 心机离心分离, 得上层液相 A和沉淀 A; 向沉淀 A中加入 0.5倍体积的正己烷, 混匀, 静置 20分钟, 用沉降离心机离心分离, 得上层液相 B和沉淀 B; 混合液 相 A和液相 B , 经过 35°C减压浓缩除去正己烷后即得虾油, 回收的正己烷可重 复利用; 将上述沉淀 A和沉淀 B混合, 加入 0.6倍体积的水, 然后将其在干燥 塔进风温度为 140~170°C , 排气温度 60~90°C条件下进行喷雾干燥, 制得干粉, 运回陆地作为提取蛋白及其他营养成分的原料。 0.5 volume of n-hexane was added to the above hydrolyzate, mixed, allowed to stand for 30 minutes, and centrifuged by a sedimentation centrifuge to obtain an upper liquid phase A and a precipitate A; 0.5 volume of n-hexane was added to the precipitate A, Mix, let stand for 20 minutes, centrifuge with a sedimentation centrifuge to obtain the upper liquid phase B and the precipitate B; mix the liquid phase A and the liquid phase B, and concentrate the concentrated hexane after removing the hexane at 35 ° C to recover the shrimp oil. Hexane can be heavy The above-mentioned precipitate A and precipitate B are mixed, 0.6 times volume of water is added, and then spray-dried under the condition that the inlet air temperature of the drying tower is 140-170 ° C and the exhaust temperature is 60-90 ° C. It is dried and shipped back to the land as a raw material for extracting protein and other nutrients.
实施例 3: —种基于南极磷虾制备虾油的船上加工方法, 包括以下步骤: 将捕捞的鲜活南极磷虾沥干水分后直接匀浆, 匀浆液经功率 40瓦、 波长 230 纳米、 距离 1米的紫外线照射处理 25分钟, 在 0~4°C下低温自溶 10小时; 向经 低温自溶处理后的匀浆液中分别加入 1倍体积的水、 NaCl (终浓度为 2.0% )和 乙醇(终浓度为 0.05% ), 混匀, 匀浆液经功率 40瓦、 波长 295纳米、 距离 0.5 米的紫外线照射处理 30分钟,用 4M的 HC1或 NaOH调匀浆液的 pH值至 7.5~8.0, 再以每 10分钟升高 5°C的速度升温至 30°C , 并在此条件下高温自溶 2小时; 向匀浆液中加入 1.5倍体积的水, 混匀, 经功率 500瓦的超声波( 390纳米) 处理 13分钟, 用 4M的 HC1或 NaOH调匀浆液的 pH值至 7.5~8.0, 向匀浆液中 加入碱性蛋白酶(9x l05U/kg底物), 混匀, 在 55°C下酶解 2小时; Example 3: An onboard processing method for preparing shrimp oil based on Antarctic krill, comprising the following steps: directly draining the freshly harvested Antarctic krill, and then homogenizing the homogenate by a power of 40 watts, a wavelength of 230 nm, and a distance 1 meter of ultraviolet irradiation treatment for 25 minutes, autolysis at 0 to 4 ° C for 10 hours; to the homogenate after low temperature autolysis treatment, add 1 volume of water, NaCl (final concentration of 2.0%) and Ethanol (final concentration: 0.05%), mix, the homogenate is treated with ultraviolet light of 40 watts, wavelength 295 nm, and distance of 0.5 m for 30 minutes. The pH of the slurry is adjusted to 7.5-8.0 with 4M HCl or NaOH. Increasing the temperature to 30 ° C at a rate of 5 ° C every 10 minutes, and auto-dissolving for 2 hours at this temperature; adding 1.5 volumes of water to the homogenate, mixing, and passing ultrasonic waves of 500 watts (390 Nano) After 13 minutes of treatment, adjust the pH of the slurry to 7.5-8.0 with 4M HCl or NaOH, add alkaline protease (9x l0 5 U/kg substrate) to the homogenate, mix, and enzyme at 55 °C. Solution for 2 hours;
向上述酶解液中加入 1倍体积的正己烷, 混匀, 静置 60分钟, 用沉降离心 机离心分离, 得上层液相 A和沉淀 A; 向沉淀 A中加入 1倍体积的正己烷, 混 匀, 静置 20分钟, 用沉降离心机离心分离, 得上层液相 B和沉淀 B; 混合液相 A和液相 B, 经过 38°C减压浓缩除去正己烷后即得虾油, 回收的正己烷可重复 利用; 将上述沉淀 A和沉淀 B混合, 加入 0.6倍体积的水, 然后将其在干燥塔 进风温度为 145°C , 排气温度为 65°C条件下进行喷雾干燥, 制得干粉, 运回陆 地作为提取蛋白及其他营养成分的原料。  Add 1 volume of n-hexane to the above hydrolysate, mix, let stand for 60 minutes, centrifuge with a sedimentation centrifuge to obtain the upper liquid phase A and precipitate A; add 1 volume of n-hexane to the precipitate A, Mix and let stand for 20 minutes, centrifuge with a sedimentation centrifuge to obtain the upper liquid phase B and the precipitate B; mix the liquid phase A and the liquid phase B, and concentrate the concentrated hexane at 38 ° C to remove the hexane to obtain the shrimp oil. The n-hexane can be reused; the above precipitate A and precipitate B are mixed, 0.6 times volume of water is added, and then spray-dried at a drying tower temperature of 145 ° C and an exhaust temperature of 65 ° C. The dried powder is produced and transported back to the land as a raw material for extracting proteins and other nutrients.
实施例 4: 一种基于南极磷虾制备虾油的船上加工方法, 包括以下步骤: 将捕捞的鲜活南极磷虾沥干水分后直接匀浆, 匀浆液经功率 27瓦、 波长 245 纳米、 距离 0.5米的紫外线照射处理 30分钟, 在 0~4°C下低温自溶 6小时; 向 经低温自溶处理后的匀浆液中分别加入 1倍体积的水、 NaCK终浓度为 2.0~2.5% ) 和乙醇(终浓度为 0.05~0.1% ), 混匀, 匀浆液经功率 40瓦、 波长 200纳米、 距 离 0.5米的紫外线照射处理 10分钟, 用 1M的 HC1或 NaOH调匀浆液的 pH值 至 7.5~8.0,再以每 10分钟升高 3°C的速度升温至 30°C , 并在此条件下高温自溶 2小时;  Example 4: An onboard processing method for preparing shrimp oil based on Antarctic krill comprises the following steps: directly draining the freshly harvested Antarctic krill, and then homogenizing the homogenate by a power of 27 watts, a wavelength of 245 nm, and a distance 0.5 m of ultraviolet irradiation treatment for 30 minutes, autolysis at 0 to 4 ° C for 6 hours; adding 1 volume of water to the homogenate after low temperature autolysis treatment, the final concentration of NaCK is 2.0 to 2.5%) And ethanol (final concentration of 0.05~0.1%), mix, the homogenate is treated with ultraviolet light of 40 watts, wavelength of 200 nanometers and distance of 0.5 meters for 10 minutes, and the pH of the slurry is adjusted to 7.5 with 1M of HC1 or NaOH. 8.0, and then raise the temperature to 30 ° C at a rate of 3 ° C every 10 minutes, and autolyze at high temperature for 2 hours under this condition;
向经高温自溶处理后的勾浆液中加入 1倍体积的水, 混匀, 经功率 300瓦的 超声波(波长 389纳米)处理 21分钟, 用 1M的 HC1或 NaOH调匀浆液的 pH 值至 7.5~8.0, 向匀浆液中加入碱性蛋白酶(9*105U/kg底物), 混匀, 在 65°C下 酶解 4小时; Add 1 volume of water to the slurry after high temperature autolysis, mix well, treat with ultrasonic power of 300 watts (wavelength 389 nm) for 21 minutes, and adjust the pH of the slurry to 7.5 with 1M HCl or NaOH. 8.0, adding alkaline protease (9*10 5 U/kg substrate) to the homogenate, mixing, and digesting at 65 ° C for 4 hours;
向上述酶解液中加入 0.5倍体积的正己烷, 混匀, 静置 30分钟, 用沉降离心 机离心分离, 得上层液相 A和沉淀 A; 向沉淀 A中加入 0.5倍体积的正己烷, 混匀, 静置 20分钟, 用沉降离心机离心分离, 得上层液相 B和沉淀 B; 混合液 相 A和液相 B, 经过 40°C减压浓缩除去正己烷后即得虾油, 回收的正己烷可重 复利用; 将上述沉淀 A和沉淀 B混合, 加入 0.6倍体积的水, 然后将其在干燥 塔进风温度为 160°C , 排气温度为 85°C条件下进行喷雾干燥, 制得干粉, 运回 陆地作为提取蛋白及其他营养成分的原料。 0.5 volume of n-hexane was added to the above hydrolyzate, mixed, allowed to stand for 30 minutes, and centrifuged by a sedimentation centrifuge to obtain an upper liquid phase A and a precipitate A; 0.5 volume of n-hexane was added to the precipitate A, Mix, let stand for 20 minutes, centrifuge with a sedimentation centrifuge to obtain the upper liquid phase B and precipitate B; Phase A and liquid phase B, after concentration and concentration under reduced pressure at 40 ° C to remove n-hexane, shrimp oil is obtained, and the recovered n-hexane can be reused; the above precipitate A and precipitate B are mixed, 0.6 times volume of water is added, and then Spray drying was carried out in a drying tower with an inlet air temperature of 160 ° C and an exhaust gas temperature of 85 ° C to obtain a dry powder, which was transported back to the land as a raw material for extracting proteins and other nutrients.
实施例 5: 一种基于南极磷虾制备虾油的船上加工方法, 包括以下步骤: 将捕捞的鲜活南极磷虾沥干水分后直接匀浆, 匀浆液经功率 33瓦、 波长 210 纳米、 距离 0.5米的紫外线照射处理 30分钟, 在 0~4°C (捕捞季节南极地区的 平均环境温度)下低温自溶 2小时; 向经低温自溶处理后的勾浆液中分别加入 1 倍体积的水、 NaCl (终浓度为 2.0~2.5% )和乙醇(终浓度为 0.05~0.1% ), 混匀, 匀浆液经功率 40瓦、 波长 267纳米、 距离 0.5米的紫外线照射处理 40分钟, 用 1M的 HC1或 NaOH调匀浆液的 pH值至 7.5~8.0, 再以每 10分钟升高 3°C的速 度升温至 50°C , 并在此条件下高温自溶 8小时;  Example 5: An onboard processing method for preparing shrimp oil based on Antarctic krill, comprising the following steps: directly draining freshly harvested Antarctic krill, and homogenizing the slurry by a power of 33 watts, a wavelength of 210 nm, and a distance 0.5 m of ultraviolet radiation treatment for 30 minutes, autolysis at low temperature for 2 hours at 0 to 4 ° C (average ambient temperature in the Antarctic region during the fishing season); 1 volume of water added to the slurry after low temperature autolysis treatment , NaCl (final concentration of 2.0~2.5%) and ethanol (final concentration of 0.05~0.1%), mix, the homogenate is treated with ultraviolet light of 40 watts, wavelength 267 nm, distance 0.5 m for 40 minutes, with 1M The pH of the slurry is adjusted to 7.5~8.0 by HC1 or NaOH, and then heated to 50 °C at a rate of 3 °C every 10 minutes, and autolysis at this temperature for 8 hours under these conditions;
向自溶处理后的勾浆液中加入 0.5倍体积的水, 混匀, 经功率 500瓦的超声 波( 380纳米)处理 27分钟,用 1M的 HC1或 NaOH调匀浆液的 pH值至 7.5~8.0, 向匀浆液中加入碱性蛋白酶(9x l05U/kg底物), 混匀, 在 65°C下酶解 3小时; 向上述酶解液中加入 1.5倍体积的正己烷, 混匀, 静置 60分钟, 用沉降离心 机离心分离, 得上层液相 A和沉淀 A; 向沉淀 A中加入 1.5倍体积的正己烷, 混匀, 静置 60分钟, 用沉降离心机离心分离, 得上层液相 B和沉淀 B; 混合液 相 A和液相 B, 经过 40°C减压浓缩除去正己烷后即得虾油, 回收的正己烷可重 复利用; 将上述沉淀 A和沉淀 B混合, 加入 0.6倍体积的水, 然后将其在干燥 塔进风温度为 160°C , 排气温度为 85°C条件下进行喷雾干燥, 制得干粉, 运回 陆地作为提取蛋白及其他营养成分的原料。 Add 0.5 times volume of water to the autoclaved slurry, mix it, and treat it with ultrasonic power of 500 watts (380 nm) for 27 minutes, and adjust the pH of the slurry to 7.5-8.0 with 1M HCl or NaOH. Add alkaline protease (9x l0 5 U/kg substrate) to the homogenate, mix and digest for 3 hours at 65 ° C; add 1.5 volumes of n-hexane to the above hydrolysate, mix, and let stand After 60 minutes, centrifuge with a sedimentation centrifuge to obtain the upper liquid phase A and the precipitate A. Add 1.5 volumes of n-hexane to the precipitate A, mix, let stand for 60 minutes, and centrifuge with a sedimentation centrifuge to obtain the upper liquid phase. B and precipitate B; mixed liquid phase A and liquid phase B, concentrated under reduced pressure at 40 ° C to remove n-hexane to obtain shrimp oil, the recovered n-hexane can be reused; the above precipitate A and precipitate B are mixed, added 0.6 times The volume of water is then spray-dried at a drying tower temperature of 160 ° C and an exhaust temperature of 85 ° C to produce a dry powder which is transported back to the land as a raw material for extracting proteins and other nutrients.
实施例 6: —种基于南极磷虾制备虾油的船上加工方法, 包括以下步骤: 将捕捞的鲜活南极磷虾沥干水分后直接匀浆, 匀浆液经功率 34瓦、 波长 230 纳米、 距离 0.5米的紫外线照射处理 30分钟, 在 0~4°C (捕捞季节南极地区的 平均环境温度) 下低温自溶 6 小时; 向经低温自溶处理后的勾浆液中分别加入 0.5倍体积的水、 NaCl (终浓度为 2.0~2.5% )和乙醇(终浓度为 0.05~0.1% ), 混 匀, 匀浆液经功率 40瓦、波长 208纳米、距离 0.5米的紫外线照射处理 40分钟, 用 1M的 HC1或 NaOH调匀浆液的 pH值至 7.5~8.0, 再以每 10分钟升高 3°C的 速度升温至 65°C , 并在此条件下高温自溶 5小时。  Example 6: An onboard processing method for preparing shrimp oil based on Antarctic krill, comprising the following steps: directly draining the freshly harvested Antarctic krill, and then homogenizing the homogenate by a power of 34 watts, a wavelength of 230 nm, and a distance 0.5 m of ultraviolet radiation treatment for 30 minutes, autolysis at low temperature for 6 hours at 0 to 4 ° C (average ambient temperature in the Antarctic region during the fishing season); 0.5 volume of water was added to the slurry after low temperature autolysis treatment , NaCl (final concentration of 2.0~2.5%) and ethanol (final concentration of 0.05~0.1%), mix, the homogenate is treated with ultraviolet light of 40 watts, wavelength 208 nm, distance 0.5 m for 40 minutes, with 1M The pH of the slurry was adjusted to 7.5-8.0 by HC1 or NaOH, and then heated to 65 °C at a rate of 3 ° C every 10 minutes, and autolyzed at this temperature for 5 hours under these conditions.
向经高温自溶的匀浆液中加入 1倍体积的水, 混匀, 经功率 800瓦的超声波 ( 367纳米)处理 28分钟,用 1M的 HC1或 NaOH调匀浆液的 pH值至 7.5~8.0, 向匀浆液中加入碱性蛋白酶(9x l05U/kg底物), 混匀, 在 56°C下酶解 4小时。 Add 1 volume of water to the high temperature autolyzed homogenate, mix, and treat with ultrasonic power (367 nm) for 28 minutes, and homogenize the pH of the slurry to 7.5~8.0 with 1M HCl or NaOH. Alkaline protease ( 9 x 105 U/kg substrate) was added to the homogenate, mixed, and digested at 56 ° C for 4 hours.
向上述酶解液中加入 1倍体积的正己烷, 混匀, 静置 90分钟, 用沉降离心 机离心分离, 得上层液相 A和沉淀 A; 向沉淀 A中加入 1倍体积的正己烷, 混 匀, 静置 40分钟, 用沉降离心机离心分离, 得上层液相 B和沉淀 B; 混合液相 A和液相 B, 经过 40 °C减压浓缩除去正己烷后即得虾油, 回收的正己烷可重复 利用。 将上述沉淀 A和沉淀 B混合, 加入 0.6倍体积的水, 然后将其在干燥塔 进风温度为 160°C , 排气温度为 85°C条件下进行喷雾干燥, 制得干粉, 运回陆 地作为提取蛋白及其他营养成分的原料。 Add 1 volume of n-hexane to the above hydrolysate, mix, let stand for 90 minutes, centrifuge with a sedimentation centrifuge to obtain the upper liquid phase A and precipitate A; add 1 volume of n-hexane to the precipitate A, Mixed Evenly, let stand for 40 minutes, centrifuge with a sedimentation centrifuge to obtain the upper liquid phase B and the precipitate B; mix the liquid phase A and the liquid phase B, and remove the n-hexane under a reduced pressure at 40 ° C to obtain the shrimp oil, and recover the recovered Hexane can be reused. The above precipitate A and precipitate B were mixed, 0.6 times by volume of water was added, and then spray-dried at a drying tower temperature of 160 ° C and an exhaust temperature of 85 ° C to obtain a dry powder, which was transported back to the land. As a raw material for extracting proteins and other nutrients.
实施例 7: —种基于南极磷虾制备坏磷脂的方法, 包括如下步骤:  Example 7: A method for preparing a bad phospholipid based on Antarctic krill, comprising the following steps:
1、 原料处理: 将捕捞的鲜活南极磷虾沥干后直接匀浆;  1. Raw material processing: Drain the fresh live Antarctic krill and directly homogenize it;
2、 低温自溶: 将南极磷虾匀浆液用功率 40瓦、 波长 300纳米、 距离 0.5米 的紫外线照射处理 10~30分钟,将处理完的匀浆液置于 0~4°C (捕捞季节南极地 区的平均环境温度) 下自溶 2~10小时。  2. Low-temperature autolysis: The Antarctic krill homogenate is treated with ultraviolet light of 40 watts, wavelength of 300 nm, and distance of 0.5 m for 10 to 30 minutes, and the treated homogenate is placed at 0 to 4 ° C (fishing season, South Pole) The average ambient temperature of the area is 2 to 10 hours from autolysis.
将经自溶处理后的南极磷虾匀浆直接冻存。 (上述操作步骤均为船上完成, 其优势在于利用了鲜活南极磷虾自溶能力强的特点, 增加结构蛋白的自身溶解, 提高磷脂得率。 )  The autoclaved Antarctic krill homogenate was directly frozen. (The above operation steps are all completed on board. The advantage is that it utilizes the strong self-dissolving ability of fresh Antarctic krill, increases the self-dissolution of structural proteins, and increases the yield of phospholipids.)
超声辅助外源酶解: 对于冻存的南极磷虾勾浆, 待冻存的南极磷虾勾浆融 化后, 加入 1~3倍体积的水, 用 300~800瓦超声波( 389纳米)处理 10分钟, 用 1M的 HC1或 NaOH调 pH至 7.5~8.0, 向匀浆液中加入碱性蛋白酶  Ultrasound-assisted exogenous enzymatic hydrolysis: For frozen Antarctic krill pulp, after the frozen Antarctic krill pulp is melted, add 1~3 times of water and treat it with 300~800 watt ultrasonic (389 nm). Minute, adjust the pH to 7.5~8.0 with 1M HCl or NaOH, add alkaline protease to the homogenate
( 9~10x l05U/kg底物), 混匀, 在 60°C下酶解 1小时。 (9~10x l0 5 U/kg substrate), mix and digest at 60 ° C for 1 hour.
南极磷虾磷脂的提取: 将经外源酶酶解后样品经喷雾干燥处理得干粉。 向 南极磷虾干粉中加入 5~15倍体积 95%乙醇, 混匀, 静置 30~90分钟, 用沉降离 心机离心分离, 得上层液相 A和沉淀 A; 向沉淀 A中加入 2.5~7.5倍体积的乙 醇, 混匀, 静置 20~60分钟, 用沉降离心机离心分离, 得上层液相 B和沉淀 B; 混合液相 A和液相 B, 经过 40 °C减压浓缩除去乙醇, 即得南极磷虾磷脂, 回收 的乙醇可重复利用。  Extraction of Antarctic Krill Phospholipids: The samples were hydrolyzed by exogenous enzymes to obtain dry powders by spray drying. Add 5~15 times the volume of 95% ethanol to the Antarctic krill dry powder, mix and let stand for 30~90 minutes, centrifuge with a sedimentation centrifuge to obtain the upper liquid phase A and precipitate A; add 2.5~7.5 to the precipitate A. A volume of ethanol, mixed, allowed to stand for 20 to 60 minutes, centrifuged with a sedimentation centrifuge to obtain the upper liquid phase B and precipitate B; mixed liquid phase A and liquid phase B, concentrated under reduced pressure at 40 ° C to remove ethanol, The Antarctic krill phospholipid is obtained, and the recovered ethanol can be reused.
实施例 8: —种基于南极磷虾制备坏磷脂的方法, 包括如下步骤:  Example 8: A method for preparing a bad phospholipid based on Antarctic krill, comprising the following steps:
1、 原料及处理: 将捕捞的鲜活南极磷虾沥干后直接匀浆;  1. Raw materials and treatment: Drain the fresh live Antarctic krill and directly homogenize it;
2、 低温自溶: 将南极磷虾匀浆液用功率 40瓦、 波长 200~300纳米、 距离 0.5米的紫外线照射处理 10~30分钟,将处理完的匀浆液置于 0~4°C下自溶 2~10 小时。  2. Low temperature autolysis: The Antarctic krill homogenate is treated with ultraviolet light of 40 watts, wavelength of 200~300 nm and distance of 0.5 m for 10~30 minutes, and the treated homogenate is placed at 0~4 °C. Dissolve for 2~10 hours.
将经自溶处理后的南极磷虾匀浆液经喷雾干燥后得干粉保存。 (上述操作步 骤均为船上完成, 其优势在于利用了鲜活南极磷虾自溶能力强的特点, 增加结 构蛋白的自身溶解, 提高磷脂得率。)  The autoclaved Antarctic krill homogenate is spray-dried to obtain a dry powder. (The above steps are all completed on board. The advantage is that it utilizes the strong self-dissolving ability of fresh Antarctic krill, increases the self-dissolution of structural proteins, and increases the yield of phospholipids.)
超声辅助外源酶解: 将干粉溶解于 7~12倍体积的水, 混匀, 用 300~800瓦 超声波( 200-400纳米)处理 10分钟, 用 1M的 HCI或 NaOH调 pH至 7.5~8.0, 向匀浆液中加入碱性蛋白酶(9~10x l05U/kg底物), 混匀, 在 60°C下酶解 1小 时。 南极磷虾磷脂的提取: 将经外源酶酶解后样品经喷雾干燥处理得干粉。 向 南极磷虾干粉中加入 5~15倍体积 95%乙醇, 混匀, 静置 30~90分钟, 用沉降离 心机离心分离, 得上层液相 A和沉淀 A; 向沉淀 A中加入 2.5~7.5倍体积的乙 醇, 混匀, 静置 20~60分钟, 用沉降离心机离心分离, 得上层液相 B和沉淀 B; 混合液相 A和液相 B , 经过 40 °C减压浓缩除去乙醇, 即得南极磷虾磷脂, 回收 的乙醇可重复利用。 Ultrasound-assisted exogenous enzymatic hydrolysis: Dissolve dry powder in 7~12 volumes of water, mix well, treat with 300~800 watts of ultrasonic wave (200-400 nm) for 10 minutes, adjust pH to 7.5~8.0 with 1M HCI or NaOH. Alkaline protease (9~10x10 5 U/kg substrate) was added to the homogenate, mixed, and digested at 60 ° C for 1 hour. Extraction of Antarctic Krill Phospholipids: The samples were hydrolyzed by exogenous enzymes to obtain dry powders by spray drying. Add 5~15 times the volume of 95% ethanol to the Antarctic krill dry powder, mix and let stand for 30~90 minutes, centrifuge with a sedimentation centrifuge to obtain the upper liquid phase A and precipitate A; add 2.5~7.5 to the precipitate A. A volume of ethanol, mixed, allowed to stand for 20 to 60 minutes, centrifuged with a sedimentation centrifuge to obtain the upper liquid phase B and precipitate B; mixed liquid phase A and liquid phase B, concentrated under reduced pressure at 40 ° C to remove ethanol, The Antarctic krill phospholipid is obtained, and the recovered ethanol can be reused.
实施例 9: 一种基于南极磷虾制备坏磷脂的方法, 包括如下步骤:  Example 9: A method for preparing a bad phospholipid based on Antarctic krill, comprising the following steps:
1.原料处理: 将捕捞的鲜活南极磷虾沥干后直接匀浆;  1. Raw material processing: Drain the fresh live Antarctic krill and directly homogenize it;
2.低温自溶: 将南极磷虾匀浆液用功率 40瓦、 波长 205纳米、 距离 0.5米 的紫外线照射处理 10分钟, 将处理完的匀浆液在捕捞环境温度下自溶 2小时; 2. Low-temperature autolysis: The Antarctic krill homogenate is treated with ultraviolet light of 40 watts, a wavelength of 205 nm and a distance of 0.5 m for 10 minutes, and the treated homogenate is autolyzed for 2 hours at the fishing environment temperature;
3.超声辅助外源酶解: 向勾浆液中加入 1倍体积的水,用 300瓦超声波(350 纳米)处理 10分钟, 用 1M的 HC1或 NaOH调 pH至 7.5 , 向匀浆液中加入碱性 蛋白酶(9 < 105 U/kg ), 混匀, 在 60°C下酶解 1小时; 将外源酶酶解后的样品经 喷雾干燥得干粉。 3. Ultrasound-assisted exogenous enzymatic hydrolysis: Add 1 volume of water to the slurry, treat it with 300 watts of ultrasonic wave (350 nm) for 10 minutes, adjust the pH to 7.5 with 1M of HCl or NaOH, and add alkaline to the homogenate. The protease (9 < 10 5 U/kg) was mixed and digested at 60 ° C for 1 hour; the sample digested with the exogenous enzyme was spray-dried to obtain a dry powder.
4.南极磷虫下磷脂的提取: 向干粉中加入 5倍体积 95%乙醇, 混匀, 静置 30 分钟, 用沉降离心机离心分离, 得上层液相 A和沉淀 A; 向沉淀 A中加入 2.5 倍体积的乙醇, 混匀, 静置 20分钟, 用沉降离心机离心分离, 得上层液相 B和 沉淀 B; 混合液相 A和液相 B , 经过 40°C减压浓缩除去乙醇, 即得南极磷虾磷 脂。  4. Extraction of phospholipids from Antarctic phosphorus: Add 5 times volume of 95% ethanol to the dry powder, mix, let stand for 30 minutes, centrifuge with a sedimentation centrifuge to obtain the upper liquid phase A and precipitate A; add to the precipitate A 2.5 times volume of ethanol, mix, let stand for 20 minutes, centrifuge with a sedimentation centrifuge to obtain the upper liquid phase B and precipitate B; mix liquid phase A and liquid phase B, and concentrate to remove ethanol after decompression at 40 ° C, ie Get Antarctic krill phospholipids.
实施例 10: —种基于南极磷虾制备虾磷脂的方法, 包括如下步骤:  Example 10: A method for preparing shrimp phospholipid based on Antarctic krill, comprising the following steps:
1.原料处理: 将捕捞的鲜活南极磷虾沥干后直接匀浆;  1. Raw material processing: Drain the fresh live Antarctic krill and directly homogenize it;
2.低温自溶: 将南极磷虾匀浆液用功率 40瓦、 波长 210纳米、 距离 0.5米 的紫外线照射处理 20分钟, 将处理完的匀浆液置于 0~4°C下自溶 5小时;  2. Low temperature autolysis: The Antarctic krill homogenate is treated with ultraviolet light of 40 watts, a wavelength of 210 nm and a distance of 0.5 m for 20 minutes, and the treated homogenate is autolyzed at 0 to 4 ° C for 5 hours;
3.超声辅助外源酶解: 向勾浆液中加入 1~3倍体积的水,用 300~800瓦超声 波( 380纳米)处理 10分钟, 用 4M的 HC1或 NaOH调 pH至 7.5~8.0, 向匀浆 液中加入碱性蛋白酶(9x l05 U/kg底物), 混匀, 在 56°C下酶解 1小时; 将酶解 后的样品喷雾干燥得干粉。 3. Ultrasound-assisted exogenous enzymatic hydrolysis: Add 1~3 times of water to the slurry, treat it with 300~800W ultrasonic wave (380nm) for 10 minutes, adjust the pH to 7.5~8.0 with 4M HC1 or NaOH, Alkaline protease (9×10 5 U/kg substrate) was added to the homogenate, mixed, and enzymatically hydrolyzed at 56 ° C for 1 hour; the digested sample was spray-dried to obtain a dry powder.
4.南极磷虫下磷脂的提取: 向干粉中加入 5~15倍体积 95%乙醇, 混匀, 静置 30-90分钟,用沉降离心机离心分离,得上层液相 A和沉淀 A;液相 A经过 41 °C 减压浓缩除去乙醇, 即得南极磷虫下磷脂, 回收的乙醇可重复利用。  4. Extraction of phospholipids from Antarctic phosphorus worm: Add 5-15 times volume of 95% ethanol to the dry powder, mix, let stand for 30-90 minutes, centrifuge with a sedimentation centrifuge to obtain the upper liquid phase A and precipitate A; Phase A is concentrated under reduced pressure at 41 °C to remove ethanol, and the phospholipids of the Antarctic Phosphorus are obtained, and the recovered ethanol can be reused.
实施例 11: 一种基于南极磷虾制备坏磷脂的方法, 包括如下步骤:  Example 11: A method for preparing a bad phospholipid based on Antarctic krill, comprising the following steps:
1.原料处理: 将捕捞的鲜活南极磷虾沥干后直接匀浆;  1. Raw material processing: Drain the fresh live Antarctic krill and directly homogenize it;
2.低温自溶: 将南极磷虾匀浆液用功率 40瓦、 波长 240纳米、 距离 0.8米 的紫外线照射处理 10~30分钟, 将处理完的匀浆液在 0~4°C下自溶 6小时;  2. Low-temperature autolysis: The Antarctic krill homogenate is treated with ultraviolet light of 40 watts, a wavelength of 240 nm and a distance of 0.8 m for 10 to 30 minutes, and the treated homogenate is autolyzed at 0 to 4 ° C for 6 hours. ;
3.将经自溶处理后的南极磷虾匀浆液直接冻存于 -15 ~ -25°C保存。 4. 超声辅助外源酶解: 将冻存的南极磷虾匀浆融化后, 加入 2倍体积的水, 用 550瓦超声波( 250纳米)处理 10分钟,用 1M的 HC1或 NaOH调 pH至 7.75 , 向匀浆液中加入碱性蛋白酶(9.5x l05 U/kg底物), 混匀, 在 60 °C下酶解 3小时; 将经外源酶酶解后样品经喷雾干燥处理得干粉。 3. The autoclaved Antarctic krill homogenate is directly stored at -15 ~ -25 °C for storage. 4. Ultrasound-assisted exogenous enzymatic hydrolysis: After melting the frozen Antarctic krill homogenate, add 2 volumes of water, treat with 550 watts of ultrasonic wave (250 nm) for 10 minutes, and adjust the pH to 7.75 with 1 M HCl or NaOH. Alkaline protease (9.5×10 5 U/kg substrate) was added to the homogenate, mixed, and digested at 60 ° C for 3 hours; the sample was hydrolyzed by exogenous enzyme to obtain a dry powder by spray drying.
5.南极磷虫下磷脂的提取: 向南极磷虾干粉中加入 10倍体积 95%乙醇, 混匀, 静置 60分钟, 用沉降离心机离心分离, 得上层液相 A和沉淀 A; 向沉淀 A中加 入 5倍体积的乙醇, 混匀, 静置 40分钟, 用沉降离心机离心分离, 得上层液相 B和沉淀 B; 混合液相 A和液相 B , 经过 48°C减压浓缩除去乙醇, 即得南极磷 虫下磷脂, 回收的乙醇可重复利用。  5. Extraction of phospholipids from Antarctic phosphorus: Add 10 times volume of 95% ethanol to the Antarctic krill dry powder, mix, let stand for 60 minutes, centrifuge with a sedimentation centrifuge to obtain the upper liquid phase A and precipitate A; Add 5 volumes of ethanol to A, mix well, let stand for 40 minutes, centrifuge with a sedimentation centrifuge to obtain upper liquid phase B and precipitate B; mix liquid phase A and liquid phase B, and remove at 48 ° C under reduced pressure. Ethanol, which is an antarctic phospholipid, can be reused.
优选方式下, 上述步骤 1~步骤 3在捕捞船上完成, 其优势在于利用了鲜活 南极磷虾自溶能力强的特点, 增加结构蛋白的自身溶解, 提高磷脂得率。 后续 步骤可以将冻存的匀浆液运回岸边完成, 也可根据需要在船上操作。  In a preferred mode, the above steps 1 to 3 are completed on a fishing boat, and the advantage is that the fresh antarctic krill has the characteristics of strong autolysis ability, increases the self-dissolution of the structural protein, and increases the yield of the phospholipid. Subsequent steps can be carried out by transporting the frozen homogenate back to the shore or on board as needed.
实施例 12: —种基于南极磷虾制备坏磷脂的方法, 包括如下步骤:  Example 12: A method for preparing a bad phospholipid based on Antarctic krill, comprising the following steps:
1.原料处理: 将捕捞的鲜活南极磷虾沥干后直接匀浆;  1. Raw material processing: Drain the fresh live Antarctic krill and directly homogenize it;
2.低温自溶: 将南极磷虾匀浆液用功率 40瓦、 波长 255纳米、 距离 0.9米 的紫外线照射处理 10~30分钟, 将处理完的匀浆液在捕捞环境温度下自溶 2~10 小时;  2. Low temperature autolysis: The Antarctic krill homogenate is treated with ultraviolet light of 40 watts, 255 nm wavelength and 0.9 m distance for 10 to 30 minutes, and the treated homogenate is autolyzed for 2 to 10 hours at the fishing environment temperature. ;
3.将经自溶处理后的南极磷虾匀浆液直接冻存于 -15 ~ -25°C保存。  3. The autoclaved Antarctic krill homogenate is directly stored at -15 ~ -25 °C for storage.
4. 超声辅助外源酶解: 将冻存的南极磷虾勾浆融化后, 加入 1~3倍体积的 水, 用 300~800瓦超声波( 400纳米)处理 10分钟, 用 1M的 HC1或 NaOH调 pH至 7.5~8.0, 向匀浆液中加入碱性蛋白酶(9~10x l05 U/kg底物), 混匀, 在 61 °C下酶解 3小时; 将经外源酶酶解后样品经喷雾干燥处理得干粉。 4. Ultrasound-assisted exogenous enzymatic hydrolysis: After melting the frozen Antarctic krill pulp, add 1~3 times of water, treat with 300~800W ultrasonic wave (400nm) for 10 minutes, use 1M HC1 or NaOH. Adjust the pH to 7.5~8.0, add alkaline protease (9~10x l0 5 U/kg substrate) to the homogenate, mix and digest for 3 hours at 61 °C; digest the sample by exogenous enzyme Dry powder is obtained by spray drying.
5.南极磷虫下磷脂的提取: 向南极磷虾干粉中加入 5~15倍体积 95%乙醇, 混 匀, 静置 30~90分钟, 用沉降离心机离心分离, 得上层液相 A和沉淀 A; 液相 A经过 52°C减压浓缩除去乙醇, 即得南极磷虾磷脂, 回收的乙醇可重复利用。  5. Extraction of phospholipids from Antarctic phosphorus: Add 5 to 15 times the volume of 95% ethanol to the Antarctic krill dry powder, mix and let stand for 30 to 90 minutes, centrifuge with a sedimentation centrifuge to obtain the upper liquid phase A and precipitate. A; liquid phase A is concentrated under reduced pressure at 52 ° C to remove ethanol, that is, Antarctic krill phospholipids, and the recovered ethanol can be reused.
优选方式下,上述步骤 1-3在捕捞船上完成,其优势在于利用了鲜活南极磷 虾自溶能力强的特点, 增加结构蛋白的自身溶解, 提高磷脂得率。 后续步骤可 以将冻存的匀浆液运回岸边完成, 也可根据需要在船上操作。  In a preferred manner, the above steps 1-3 are completed on a fishing boat, and the advantage is that the self-dissolving ability of the fresh Antarctic krill is utilized, the self-dissolution of the structural protein is increased, and the phospholipid yield is increased. Subsequent steps can be carried out by transporting the frozen homogenate back to the shore or on board as needed.
实施例 13: —种基于南极磷虾制备坏磷脂的方法, 包括如下步骤:  Example 13: A method for preparing a bad phospholipid based on Antarctic krill, comprising the following steps:
1.原料处理: 将捕捞的鲜活南极磷虾沥干后直接匀浆;  1. Raw material processing: Drain the fresh live Antarctic krill and directly homogenize it;
2.低温自溶: 将南极磷虾匀浆液用功率 40瓦、 波长 235纳米、 距离 0.5米 的紫外线照射处理 25分钟,将处理完的勾浆液在捕捞环境温度下自溶 8.5小时; 2. Low temperature autolysis: The Antarctic krill homogenate is treated with ultraviolet light of 40 watts, wavelength of 235 nm and distance of 0.5 m for 25 minutes, and the treated slurry is autolyzed for 8.5 hours at the fishing environment temperature;
3.将经自溶处理后的南极磷虾匀浆液直接冻存于 -15 ~ -25°C保存。 3. The autoclaved Antarctic krill homogenate is directly stored at -15 ~ -25 °C for storage.
4. 超声辅助外源酶解: 将冻存的南极磷虾匀浆融化后, 加入 2.5倍体积的 水, 用 650瓦超声波( 345纳米)处理 10分钟, 用 1M的 HC1或 NaOH调 pH 至 7.9, 向匀浆液中加入碱性蛋白酶( 10 < 105 U/kg底物), 混匀, 在 62°C下酶解 4小时; 将经外源酶酶解后样品经喷雾干燥处理得干粉。 4. Ultrasound-assisted exogenous enzymatic hydrolysis: After melting the frozen Antarctic krill homogenate, add 2.5 volumes of water, treat with 650 watts of ultrasound (345 nm) for 10 minutes, adjust pH with 1M of HC1 or NaOH. To 7.9, alkaline protease (10 < 10 5 U/kg substrate) was added to the homogenate, mixed, and enzymatically hydrolyzed at 62 ° C for 4 hours; the sample was hydrolyzed by exogenous enzyme to be spray-dried. Dry powder.
5.南极磷虫下磷脂的提取: 向南极磷虾干粉中加入 12.5倍体积 95%乙醇, 混 匀, 静置 75分钟, 用沉降离心机离心分离, 得上层液相 A和沉淀 A; 向沉淀 A 中加入 6.5倍体积的乙醇, 混匀, 静置 45分钟, 用沉降离心机离心分离, 得上 层液相 B和沉淀 B; 混合液相 A和液相 B, 经过 55 °C减压浓缩除去乙醇, 即得 南极磷虾磷脂, 回收的乙醇可重复利用。  5. Extraction of phospholipids from Antarctic phosphorus: Add 12.5 times the volume of 95% ethanol to the Antarctic krill dry powder, mix, let stand for 75 minutes, centrifuge with a sedimentation centrifuge to obtain the upper liquid phase A and precipitate A; Add 6.5 volumes of ethanol to A, mix, let stand for 45 minutes, centrifuge with a sedimentation centrifuge to obtain upper liquid phase B and precipitate B; mix liquid phase A and liquid phase B, and remove at 55 °C under reduced pressure. Ethanol, which is an Antarctic krill phospholipid, can be recycled.
优选方式下, 上述步骤 1~步骤 3在捕捞船上完成, 其优势在于利用了鲜活 南极磷虾自溶能力强的特点, 增加结构蛋白的自身溶解, 提高磷脂得率。 后续 步骤可以将冻存的匀浆液运回岸边完成, 也可根据需要在船上操作。  In a preferred mode, the above steps 1 to 3 are completed on a fishing boat, and the advantage is that the fresh antarctic krill has the characteristics of strong autolysis ability, increases the self-dissolution of the structural protein, and increases the yield of the phospholipid. Subsequent steps can be carried out by transporting the frozen homogenate back to the shore or on board as needed.
实施例 14: 一种基于南极磷虾制备坏磷脂的方法, 包括如下步骤:  Example 14: A method for preparing a bad phospholipid based on Antarctic krill, comprising the following steps:
1.原料及处理: 将捕捞的鲜活南极磷虾沥干后直接匀浆;  1. Raw materials and treatment: Drain the fresh live Antarctic krill and directly homogenize it;
2.低温自溶: 将南极磷虾匀浆液用功率 40瓦、 波长 200纳米、 距离 0.5米 的紫外线照射处理 25分钟, 将处理完的匀浆液在捕捞环境温度下自溶 8小时; 2. Low temperature autolysis: The Antarctic krill homogenate is treated with ultraviolet light of 40 watts, a wavelength of 200 nm and a distance of 0.5 m for 25 minutes, and the treated homogenate is autolyzed for 8 hours at the fishing environment temperature;
3.将经匀浆液经喷雾干燥后得干粉, 于 -15 ~ -25°C保存。 3. The homogenate is spray dried to obtain a dry powder, which is stored at -15 ~ -25 °C.
4. 超声辅助外源酶解: 将南极磷虾干粉溶解于 11倍体积的水, 混匀, 用 700瓦超声波( 300纳米)处理 10分钟, 用 1M的 HC1或 NaOH调 pH至 7.9, 向匀浆液中加入碱性蛋白酶(10x l05 U/kg底物), 混匀, 在 60°C下酶解 1小时。 将经外源酶酶解后样品经喷雾干燥处理得干粉。 4. Ultrasound-assisted exogenous enzymatic hydrolysis: Dissolve the Antarctic krill dry powder in 11 volumes of water, mix well, treat with 700 watts of ultrasonic wave (300 nm) for 10 minutes, adjust the pH to 7.9 with 1M of HC1 or NaOH, and mix well. the slurry was added alkaline protease (10x l0 5 U / kg of substrate), mixed and digested at 60 ° C for 1 hour. The sample is hydrolyzed by an exogenous enzyme and spray-dried to obtain a dry powder.
5.南极磷虫下磷脂的提取: 向南极磷虾干粉中加入 14倍体积 95%乙醇, 混匀, 静置 85分钟, 用沉降离心机离心分离, 得上层液相 A和沉淀 A; 向沉淀 A中加 入 7倍体积的乙醇, 混匀, 静置 55分钟, 用沉降离心机离心分离, 得上层液相 B和沉淀 B; 混合液相 A和液相 B , 经过 40°C减压浓缩除去乙醇, 即得南极磷 虫下磷脂, 回收的乙醇可重复利用。  5. Extraction of phospholipids from Antarctic phosphorus: Add 14 times volume of 95% ethanol to the Antarctic krill dry powder, mix, let stand for 85 minutes, centrifuge with a sedimentation centrifuge to obtain the upper liquid phase A and precipitate A; Add 7 times of volume of ethanol to A, mix well, let stand for 55 minutes, centrifuge with a sedimentation centrifuge to obtain upper liquid phase B and precipitate B; mix liquid phase A and liquid phase B, and remove at 40 ° C under reduced pressure. Ethanol, which is an antarctic phospholipid, can be reused.
优选方式下, 上述步骤 1-步骤 3在捕捞船上完成, 其优势在于利用了鲜活 南极磷虾自溶能力强的特点, 增加结构蛋白的自身溶解, 提高磷脂得率。 后续 步骤可以将冻存的干粉运回岸边完成, 也可根据需要在船上操作。  In a preferred mode, the above steps 1 - 3 are completed on a fishing boat, and the advantage is that the fresh antarctic krill has the characteristics of strong autolysis ability, increases the self-dissolution of the structural protein, and increases the yield of the phospholipid. Subsequent steps can be carried out by transporting the frozen dry powder back to the shore or on board as needed.
实施例 15: —种南极磷虾浓缩物及粉的船上快速制备方法, 包括以下步骤: Example 15: A method for rapid preparation of an Antarctic krill concentrate and powder on board, comprising the following steps:
1、 原料处理: 将捕捞的新鲜南极磷虾沥干后压榨破碎, 获得破碎物。 1. Raw material processing: The fresh Antarctic krill that has been harvested is drained and crushed to obtain a broken product.
2、 低温自溶: 用功率 20~40瓦、 波长 200~300纳米的紫外线距离 0.5~1米 照射破碎物 10~30分钟; 之后在 0~4°C (捕捞地区环境温度) 下自溶 1~5小时。  2, low temperature autolysis: use the power of 20 ~ 40 watts, the wavelength of 200 ~ 300 nm of ultraviolet light distance 0.5 ~ 1 m to irradiate the broken material for 10 ~ 30 minutes; then at 0 ~ 4 ° C (fishing area ambient temperature) autolysis 1 ~5 hours.
3、 超声辅助低温外源酶解: 向所述破碎物中加入 1-3 倍体积的水, 用 300-800瓦超声波(波长 200~400纳米)处理 5~15分钟,用 1M的 HC1或 NaOH 调节所述破碎物悬浮液的 pH值至 7.5~8.5, 向所述匀浆液中加入 9~10x l05U/kg 底物的低温蛋白酶,在 10~20°C下酶解 1-4小时获得酶解物。低温蛋白酶选用诺 维信波力低温蛋白酶。 3. Ultrasound-assisted low-temperature exogenous enzymatic hydrolysis: Add 1-3 volumes of water to the crushed material, and treat it with 300-800 watts of ultrasonic wave (wavelength 200-400 nm) for 5-15 minutes, using 1M HC1 or NaOH. Adjusting the pH of the suspension suspension to 7.5~8.5, adding a low temperature protease of 9~10x10 5 U/kg substrate to the homogenate, and enzymatically hydrolyzing for 1-4 hours at 10-20 °C Enzymatic hydrolysate. Low temperature protease Weixin wave low temperature protease.
4、 将酶解物过 120~200目的筛, 滤过液或经低温真空浓缩后得南极磷虾浓 缩物, 或经喷雾干燥后得南极磷虾干粉。  4. The enzymatic hydrolysate is passed through a 120-200 mesh sieve, filtered or concentrated under low temperature vacuum to obtain an Antarctic krill concentrate, or spray dried to obtain an Antarctic krill dry powder.
实施例 16: 南极磷虾浓缩物及粉的船上快速制备方法, 步骤为: 将新鲜南 极磷虾沥干后压榨破碎, 破碎物经 20瓦、 波长 232纳米、 距离 0.5米的紫外线 照射破碎物 10分钟紫外线照射后在捕捞地区环境温度下自溶 1小时。 向经低温 自溶后的浆液中 1倍体积的水, 并用 300瓦超声波( 345纳米)处理 5分钟后, 用 1M的 HC1或 NaOH调节所述破碎物悬浮液的 pH值至 7.5, 向所述匀浆液中 加入 9x l05 U/kg底物的低温蛋白酶在 10°C下酶解 1小时。 将酶解物过 120目的 筛, 滤过液经以浓缩温度 20~25°C、 真空度 75~90kPa进行真空浓缩, 制得浓缩 物。 Example 16: A rapid preparation method of antarctic krill concentrate and powder on board, the steps are as follows: The fresh Antarctic krill is drained and crushed, and the crushed material is irradiated with ultraviolet rays by 20 watts, a wavelength of 232 nm, and a distance of 0.5 m. After minute UV irradiation, it was autolyzed for 1 hour at the ambient temperature of the fishing area. After 1 volume of water in the low temperature autolyzed slurry and treated with 300 watts of ultrasonic wave (345 nm) for 5 minutes, the pH of the suspension suspension was adjusted to 7.5 with 1 M HCl or NaOH, A low temperature protease containing 9 x 105 U/kg of substrate was added to the homogenate for 1 hour at 10 °C. The hydrolyzate was passed through a sieve of 120 mesh, and the filtrate was concentrated under vacuum at a concentration of 20 to 25 ° C and a vacuum of 75 to 90 kPa to obtain a concentrate.
实施例 17: —种南极磷虾浓缩物及粉的船上快速制备方法, 步骤为: 将新 鲜南极磷虾沥干后压榨破碎, 破碎物经 20瓦, 波长 245纳米, 距离 1米的紫外 线照射所述破碎物 10分钟紫外线照射后在捕捞地区环境温度下自溶 3小时。 向 经低温自溶后的浆液中 1倍体积的水, 并用 500瓦超声波(265纳米)处理 10 分钟后, 用 1M的 HC1或 NaOH调节所述破碎物悬浮液的 pH值至 8.0, 向所述 匀浆液中加入 106U/kg底物的低温蛋白酶在 10°C下酶解 3小时。将酶解物过 160 目的筛, 滤过液经以浓缩温度 25°C、 真空度 75kPa进行真空浓缩, 制得浓缩物。 Example 17: A method for rapid preparation of an Antarctic krill concentrate and powder on board, the steps are as follows: The fresh Antarctic krill is drained and crushed, and the crushed material is passed through 20 watts, a wavelength of 245 nm, and a distance of 1 m of ultraviolet irradiation. The crushed material was autolyzed for 3 hours at ambient temperature in the fishing area after 10 minutes of ultraviolet irradiation. After treating the volume of water in a low-temperature autolyzed slurry with 1 volume of water and treating with 500 watts of ultrasonic wave (265 nm) for 10 minutes, the pH of the suspension suspension was adjusted to 8.0 with 1 M of HCl or NaOH. The low temperature protease to which 10 6 U/kg of substrate was added to the homogenate was digested at 10 ° C for 3 hours. The hydrolyzate was passed through a sieve of 160 mesh, and the filtrate was concentrated under vacuum at a concentration of 25 ° C and a vacuum of 75 kPa to obtain a concentrate.
实施例 18: —种南极磷虾浓缩物及粉的船上快速制备方法, 步骤为: 将新 鲜南极磷虾沥干后压榨破碎, 破碎物经 20瓦, 波长 255纳米, 距离 0.75米的紫 外线照射所述破碎物 20分钟紫外线照射后在捕捞地区环境温度下自溶 5小时。 向经低温自溶后的浆液中 3倍体积的水, 并用 500瓦超声波(270纳米)处理 10分钟后, 用 1M的 HC1或 NaOH调节所述破碎物悬浮液的 pH值至 8.0, 向所 述匀浆液中加入 9x l05 U/kg底物的低温蛋白酶在 20°C下酶解 1小时。 将酶解物 过 160目的筛, 滤过液经以浓缩温度 20 °C、 真空度 80kPa进行真空浓缩, 制得 浓缩物。 Example 18: A method for rapid preparation of an Antarctic krill concentrate and powder on board, the steps are as follows: The fresh Antarctic krill is drained and crushed, and the crushed material is irradiated with 20 watts, a wavelength of 255 nm, and a distance of 0.75 m. The crushed material was autolyzed for 5 hours at ambient temperature in the fishing area after 20 minutes of ultraviolet irradiation. After 3 times the volume of water in the autolyzed slurry at low temperature and treated with 500 watts of ultrasonic wave (270 nm) for 10 minutes, the pH of the suspension suspension was adjusted to 8.0 with 1 M HCl or NaOH, A low temperature protease containing 9 x 105 U/kg of substrate was added to the homogenate for 1 hour at 20 °C. The hydrolyzate was passed through a sieve of 160 mesh, and the filtrate was concentrated under vacuum at a concentration of 20 ° C and a vacuum of 80 kPa to obtain a concentrate.
实施例 19: 一种南极磷虾浓缩物及粉的船上快速制备方法, 步骤为: 将新 鲜南极磷虾沥干后压榨破碎, 破碎物经 20瓦, 波长 270纳米, 距离 1米的紫外 线照射所述破碎物 30分钟紫外线照射后在捕捞地区环境温度下自溶 5小时。 向 经低温自溶后的浆液中 2倍体积的水, 并用 800瓦超声波( 365纳米)处理 10 分钟后, 用 1M的 HC1或 NaOH调节所述破碎物悬浮液的 pH值至 7.5, 向所述 匀浆液中加入 106U/kg底物的低温蛋白酶在 10°C下酶解 4小时。将酶解物过 200 目的筛, 滤过液经以浓缩温度 25°C、 真空度 85kPa进行真空浓缩, 制得浓缩物。 Example 19: A method for rapidly preparing an Antarctic krill concentrate and powder on board, the steps are as follows: The fresh Antarctic krill is drained and crushed, and the crushed material is passed through 20 watts, a wavelength of 270 nm, and a distance of 1 m of ultraviolet irradiation. The crushed material was autolyzed for 5 hours at ambient temperature in the fishing area after 30 minutes of ultraviolet irradiation. After 2 times the volume of water in the low temperature autolyzed slurry and treated with 800 watts of ultrasonic wave (365 nm) for 10 minutes, the pH of the crushed suspension was adjusted to 7.5 with 1 M of HCl or NaOH. The low temperature protease to which 10 6 U/kg of substrate was added to the homogenate was digested at 10 ° C for 4 hours. The hydrolyzate was passed through a sieve of 200 mesh, and the filtrate was concentrated under vacuum at a concentration of 25 ° C and a vacuum of 85 kPa to obtain a concentrate.
实施例 20: 南极磷虾浓缩物及粉的船上快速制备方法, 步骤为: 将新鲜南 极磷虾沥干后压榨破碎, 破碎物经 20瓦, 波长 278纳米, 距离 1米的紫外线照 射所述破碎物 30分钟紫外线照射后在 4°C (捕捞地区环境温度)下自溶 5小时。 向经低温自溶后的浆液中 3倍体积的水, 并用 800瓦超声波( 378纳米)处理 15分钟后, 用 1M的 HC1或 NaOH调节所述破碎物悬浮液的 p!Hi~8.5 , 向所 述匀浆液中加入 9x l05 U/kg底物的低温蛋白酶在 20 °C下酶解 4小时。 将酶解物 过 200目的筛, 滤过液经以浓缩温度 25°C、 真空度 90kPa进行真空浓缩, 制得 浓缩物。 Example 20: Rapid preparation method of Antarctic krill concentrate and powder on board, the steps are as follows: The fresh Antarctic krill is drained and crushed, and the broken material is passed through 20 watts, the wavelength is 278 nm, and the ultraviolet light is 1 meter away. The crushed material was irradiated for 30 minutes and irradiated for 5 hours at 4 ° C (ambient temperature in the fishing area) after ultraviolet irradiation. After 3 times the volume of water in the low-temperature autolyzed slurry and treated with 800 watts of ultrasonic wave (378 nm) for 15 minutes, the p!Hi~8.5 of the suspension suspension was adjusted with 1 M of HCl or NaOH. The low temperature protease containing 9 x 105 U/kg substrate in the homogenate was digested at 20 °C for 4 hours. The hydrolyzate was passed through a sieve of 200 mesh, and the filtrate was concentrated under vacuum at a concentration of 25 ° C and a vacuum of 90 kPa to obtain a concentrate.
实施例 21: 南极磷虾浓缩物及粉的船上快速制备方法, 步骤为: 将新鲜南 极磷虾沥干后压榨破碎, 破碎物经 3瓦, 波长 290纳米, 距离 0.5米的紫外线照 射所述破碎物 10分钟紫外线照射后在捕捞地区环境温度下自溶 1小时。 向经低 温自溶后的浆液中 1倍体积的水,并用 300瓦超声波( 389纳米)处理 5分钟后, 用 1M的 HC1或 NaOH调节所述破碎物悬浮液的 pH值至 7.5 , 向所述匀浆液中 加入 9x l05 U/kg底物的低温蛋白酶在 10°C下酶解 1小时。 将酶解物过 120目的 筛, 滤过液经以浓缩温度 20 °C、 真空度 75kPa进行真空浓缩, 制得浓缩物。 Example 21: On-board rapid preparation method of Antarctic krill concentrate and powder, the steps are as follows: The fresh Antarctic krill is drained and crushed, and the crushed material is crushed by 3 watts, a wavelength of 290 nm, and a distance of 0.5 m of ultraviolet light. After 10 minutes of UV irradiation, it was autolyzed for 1 hour at the ambient temperature of the fishing area. After 1 volume of water in the low temperature autolyzed slurry and treated with 300 watts of ultrasonic wave (389 nm) for 5 minutes, the pH of the crushed suspension was adjusted to 7.5 with 1 M of HCl or NaOH. A low temperature protease containing 9 x 105 U/kg of substrate was added to the homogenate for 1 hour at 10 °C. The hydrolyzate was passed through a sieve of 120 mesh, and the filtrate was concentrated under vacuum at a concentration of 20 ° C and a vacuum of 75 kPa to obtain a concentrate.
实施例 22: 南极磷虾浓缩物及粉的船上快速制备方法, 步骤为: 将新鲜南 极磷虾沥干后压榨破碎, 破碎物经 40瓦, 波长 295纳米, 距离 1米的紫外线照 射所述破碎物 30分钟紫外线照射后在捕捞地区环境温度下自溶 5小时。 向经低 温自溶后的浆液中 2倍体积的水, 并用 800瓦超声波( 498纳米)处理 10分钟 后, 用 1M的 HC1或 NaOH调节所述破碎物悬浮液的 pH值至 7.5 , 向所述匀浆 液中加入 106 U/kg底物的低温蛋白酶在 10°C下酶解 4小时。 将酶解物过 200目 的筛, 滤过液经以干燥塔进风温度为 150~180°C、 排气温度为 75~95°C进行喷雾 干燥, 制得干粉。 Example 22: On-board rapid preparation method of Antarctic krill concentrate and powder, the steps are as follows: The fresh Antarctic krill is drained and crushed, and the crushed material is crushed by 40 watts, a wavelength of 295 nm, and a distance of 1 m of ultraviolet light. After 30 minutes of UV irradiation, it was autolyzed for 5 hours at the ambient temperature of the fishing area. After 2 times the volume of water in the autolyzed slurry at low temperature and treated with 800 watts of ultrasonic wave (498 nm) for 10 minutes, the pH of the suspension suspension was adjusted to 7.5 with 1 M HCl or NaOH. The low temperature protease to which 10 6 U/kg of substrate was added to the homogenate was digested at 10 ° C for 4 hours. The hydrolyzate was passed through a 200-mesh sieve, and the filtrate was spray-dried at a drying tower temperature of 150 to 180 ° C and an exhaust gas temperature of 75 to 95 ° C to obtain a dry powder.
实施例 23: 南极磷虾浓缩物及粉的船上快速制备方法, 步骤为: 将新鲜南 极磷虾沥干后压榨破碎, 破碎物经 40瓦, 波长 300纳米, 距离 1米的紫外线照 射所述破碎物 30分钟紫外线照射后在捕捞地区环境温度下自溶 5小时。 向经低 温自溶后的浆液中 3倍体积的水, 并用 800瓦超声波( 400纳米)处理 15分钟 后, 用 1M的 HC1或 NaOH调节所述破碎物悬浮液的 pH值至 8.5 , 向所述匀浆 液中加入 9 X 105 U/kg底物的低温蛋白酶在 20 °C下酶解 4小时。 将酶解物过 200 目的筛, 滤过液经以干燥塔进风温度为 180°C、 排气温度为 95 °C进行喷雾干燥, 制得干粉。 Example 23: On-board rapid preparation method of Antarctic krill concentrate and powder, the steps are as follows: The fresh Antarctic krill is drained and crushed, and the crushed material is crushed by 40 watts, a wavelength of 300 nm, and irradiated by ultraviolet light at a distance of 1 m. After 30 minutes of UV irradiation, it was autolyzed for 5 hours at the ambient temperature of the fishing area. After 3 times the volume of water in the autolyzed slurry at low temperature and treated with 800 watts of ultrasonic wave (400 nm) for 15 minutes, the pH of the suspension suspension was adjusted to 8.5 with 1 M HCl or NaOH. A low temperature protease containing 9 X 10 5 U/kg of substrate was added to the homogenate for 4 hours at 20 °C. The hydrolyzate was passed through a 200-mesh sieve, and the filtrate was spray-dried at a drying tower temperature of 180 ° C and an exhaust gas temperature of 95 ° C to obtain a dry powder.
以上所述, 仅为本发明较佳的具体实施方式, 但本发明的保护范围并不局 限于此, 任何熟悉本技术领域的技术人员在本发明披露的技术范围内, 根据本 发明的技术方案及其发明构思加以等同替换或改变, 都应涵盖在本发明的保护 范围之内。  The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, and any technical person skilled in the art within the technical scope disclosed by the present invention, the technical solution according to the present invention Equivalent substitutions or modifications of the inventive concept are intended to be included within the scope of the invention.

Claims

权 利 要 求 书  Claims
1、 一种基于南极磷虾制备虾油脂的方法, 其特征在于, 包括如下步骤: A method for preparing shrimp oil based on Antarctic krill, characterized in that it comprises the following steps:
51、 原料处理: 将捕捞的南极磷虾沥干后匀浆或压榨破碎, 获得磷虾原料;51. Raw material processing: The harvested Antarctic krill is drained, homogenized or crushed to obtain krill raw materials;
52、 自溶: 用紫外线照射所述磷虾原料后, 在 0~4°C下自溶, 获得自溶液;52. Autolysis: After irradiating the krill raw material with ultraviolet rays, it is autolyzed at 0 to 4 ° C to obtain a self-solution;
53、 超声波处理: 用超声波对加水后的所述自溶液进行处理; 53. Ultrasonic treatment: treating the self-solution after adding water with ultrasonic waves;
54、 外源酶酶解: 调节所述自溶液的 pH值至 7.5~8.0, 向所述自溶液中加入 碱性蛋白酶, 在 55~65°C下酶解, 获得酶解液;  54. Exogenous enzyme enzymatic hydrolysis: adjusting the pH value of the self-solution to 7.5-8.0, adding alkaline protease to the self-solution, and enzymatically decomposing at 55-65 ° C to obtain an enzymatic hydrolysate;
55、 基于所述酶解液利用乙醇或正乙烷提取虾油脂。  55. Extracting shrimp oil and fat based on the enzymatic hydrolysate using ethanol or n-ethane.
2、 根据权利要求 1 所述基于南极磷虾制备虾油脂的方法, 其特征在于, 所 述碱性蛋白酶为枯草芽孢杆菌碱性蛋白酶。  The method for preparing shrimp oil based on Antarctic krill according to claim 1, wherein the alkaline protease is a Bacillus subtilis alkaline protease.
3、 根据权利要求 2所述基于南极磷虾制备虾油脂的方法, 其特征在于, 步 骤 S3中所述超声波选用功率 300~800瓦、 波长 200~400纳米, 处理所述自溶液 10-30分钟。  The method for preparing shrimp oil and fat based on Antarctic krill according to claim 2, wherein the ultrasonic wave in step S3 is selected from a power of 300 to 800 watts and a wavelength of 200 to 400 nanometers, and the self-solution is treated for 10-30 minutes. .
4、 根据权利要求 3所述基于南极磷虾制备虾油脂的方法, 其特征在于, 步 骤 S2中所述紫外线选用功率 20~40瓦、 波长 200~300纳米、 距离 0.5~1米, 照 射 10~35分钟。  The method for preparing shrimp oil and fat based on Antarctic krill according to claim 3, wherein the ultraviolet light in step S2 is selected from the group consisting of 20 to 40 watts, a wavelength of 200 to 300 nanometers, a distance of 0.5 to 1 meter, and irradiation of 10~. 35 minutes.
5、 根据权利要求 4所述基于南极磷虾制备虾油脂的方法, 其特征在于, 步 骤 S2中紫外线处理后自溶 2~10小时。  The method for preparing shrimp oil and fat based on Antarctic krill according to claim 4, wherein the step S2 is autolyzed for 2 to 10 hours after the ultraviolet treatment.
6、 根据权利要求 5所述基于南极磷虾制备虾油脂的方法, 其特征在于, 调 节 pH值, 选用浓度为 1~6M的 HC1或 NaOH。  6. The method for preparing shrimp oil based on Antarctic krill according to claim 5, wherein the pH value is adjusted, and HC1 or NaOH having a concentration of 1 to 6 M is selected.
7、 根据权利要求 6所述基于南极磷虾制备虾油脂的方法, 其特征在于, 包 括如下步骤:  7. The method for preparing shrimp fat based on Antarctic krill according to claim 6, comprising the steps of:
步骤 Sl、 南极磷虾勾浆, 获得勾浆液;  Step Sl, Antarctic krill pulping, obtaining a slurry;
步骤 S2、 用紫外线照射所述勾浆液 25~35分钟后自溶, 获得所述自溶液; 而后进行高温自溶, 具体包括如下四个步骤:  Step S2: irradiating the slurry with ultraviolet rays for 25 to 35 minutes and then autolyzing to obtain the self-solution; and then performing high temperature autolysis, specifically comprising the following four steps:
S2-l、 向所述自溶液中分别加入 0.5~1倍体积的水、 终浓度为  S2-l, adding 0.5 to 1 volume of water to the self-solution, respectively, and the final concentration is
2.0~2.5%的氯化钠溶液和终浓度为 0.05~0.1%的乙醇; S2-2、 再次用功率 20~40瓦、 波长 200~300纳米、 距离 0.5~1米的 紫外线照射所述自溶液 10~40分钟;  2.0~2.5% sodium chloride solution and a final concentration of 0.05-0.1% ethanol; S2-2, again using the power of 20~40 watts, wavelength 200~300 nm, distance 0.5~1 m ultraviolet radiation to the self-solution 10~40 minutes;
S2-3、 调节所述自溶液的 pH值至 7.5~8.0;  S2-3, adjusting the pH of the self-solution to 7.5~8.0;
S2-4、 将所述自溶液以每 10~30分钟升高 3~8°C的速度升温至  S2-4, heating the solution from a temperature of 3 to 8 ° C every 10 to 30 minutes to a temperature of
30-65 °C , 自溶 2~8小时;  30-65 °C, autolysis 2~8 hours;
步骤 S3、 向所述自溶液中加入 0.5-1.5倍体积的水, 用超声波处理; 步骤 S4、调节 pH值后, 向所述自溶液中加入 9~10x l05 U/kg底物的碱性蛋 白酶, 酶解 1~4小时获得所述酶解液; 步骤 S5、 向所述酶解液中加入 0.5~1.5倍体积的正己烷, 静置 30~90分钟, 离心得第一上层液相和第一沉淀; 所述第一上层液相除去正己烷后得虾油。 Step S3, adding 0.5-1.5 volumes of water to the solution, and treating with ultrasonic waves; Step S4, adjusting the pH value, adding alkalinity of 9~10x10 5 U/kg substrate to the self-solution Protease, enzymatically obtained for 1 to 4 hours to obtain the enzymatic hydrolysate; Step S5, adding 0.5 to 1.5 volumes of n-hexane to the enzymatic hydrolysate, allowing to stand for 30 to 90 minutes, and centrifuging to obtain a first upper liquid phase and a first precipitate; after removing the n-hexane from the first upper liquid phase Get shrimp oil.
8、 根据权利要求 7所述基于南极磷虾制备虾油脂的方法, 其特征在于, 在 步骤 S5中, 在获得所述第一沉淀后, 向所述第一沉淀加入 0.4~0.6倍体积的水, 在干燥塔进风温度为 140~170°C ,排气温度为 60~90°C进行喷雾干燥,制得干粉。  The method for preparing shrimp oil and fat based on Antarctic krill according to claim 7, wherein in step S5, after obtaining the first precipitate, 0.4 to 0.6 times of water is added to the first precipitate. In the drying tower, the inlet air temperature is 140-170 ° C, and the exhaust temperature is 60-90 ° C for spray drying to obtain a dry powder.
9、 根据权利要求 7所述基于南极磷虾制备虾油脂的方法, 其特征在于, 在 步骤 S5中, 向所述第一沉淀中加入 0.5~1.5倍体积的正己烷, 静置 20~60分钟, 离心得第二上层液相和第二沉淀; 将所述第一上层液相与所述第二上层液相混 合后, 除去正己烷得虾油。  The method for preparing shrimp oil and fat based on Antarctic krill according to claim 7, wherein in step S5, 0.5 to 1.5 volumes of n-hexane is added to the first precipitate, and the mixture is allowed to stand for 20 to 60 minutes. And centrifuging to obtain a second upper liquid phase and a second precipitate; after mixing the first upper liquid phase with the second upper liquid phase, removing n-hexane to obtain shrimp oil.
10、 根据权利要求 9所述基于南极磷虾制备虾油脂的方法, 其特征在于, 在步骤 S5中, 在获得所述第二沉淀后, 向第二沉淀加入 0.4~0.6倍体积的水, 在干燥塔进风温度为 140~170°C ,排气温度为 60~90°C进行喷雾干燥,制得干粉。  10. The method for preparing shrimp oil and fat based on Antarctic krill according to claim 9, wherein in step S5, after obtaining the second precipitate, 0.4 to 0.6 times of water is added to the second precipitate, The drying tower has an inlet air temperature of 140 to 170 ° C and a discharge temperature of 60 to 90 ° C for spray drying to obtain a dry powder.
11、 根据权利要求 7-10任一所述基于南极磷虾制备虾油脂的方法, 其特征 在于, 步骤 S5中, 除去正己烷的方法为: 在 30~45°C下经减压浓缩除去正己烷。  The method for preparing shrimp oil and fat based on Antarctic krill according to any one of claims 7 to 10, wherein in the step S5, the method for removing the n-hexane is: removing the positive one at 30 to 45 ° C under reduced pressure. alkyl.
12、 根据权利要求 6所述基于南极磷虾制备虾油脂的方法, 其特征在于, 包括如下步骤:  12. The method for preparing shrimp fat based on Antarctic krill according to claim 6, comprising the steps of:
步骤 Sl、 南极磷虾勾浆, 获得勾浆液;  Step Sl, Antarctic krill pulping, obtaining a slurry;
步骤 S2、 用紫外线照射所述匀浆液 10~30分钟后自溶;  Step S2, irradiating the homogenate with ultraviolet rays for 10 to 30 minutes and then autolyzing;
步骤 S3、 向所述自溶液中加入 1-3倍体积的水, 用超声波处理;  Step S3, adding 1-3 times the volume of water to the solution, and treating with ultrasonic waves;
步骤 S4、调节 pH后, 向所述自溶液中加入 9~10x l05 U/kg底物的碱性蛋白 酶, 酶解 1~4小时获得所述酶解液; Step S4, after adjusting the pH, adding 9-10×10 5 U/kg of the substrate to the self-solution, and enzymatically hydrolyzing for 1 to 4 hours to obtain the hydrolysate;
步骤 S5、将所述酶解液经喷雾干燥后得干粉; 向所述干粉中加入 5~15倍体 积 90%乙醇, 混匀, 静置 30~90分钟, 离心分离, 得第三上层液相和第三沉淀; 所述第三液相除去乙醇获得南极磷虾磷脂。  Step S5, the enzymatic hydrolysate is spray-dried to obtain a dry powder; adding 5 to 15 volumes of 90% ethanol to the dry powder, mixing, standing for 30 to 90 minutes, and centrifuging to obtain a third upper liquid phase And a third precipitate; the third liquid phase removes ethanol to obtain an Antarctic krill phospholipid.
13、 根据权利要求 12所述基于南极磷虾制备虾油脂的方法, 其特征在于, 在步骤 S5 中, 在获得所述第三沉淀后, 首先向所述第三沉淀加入 2.5~7.5 倍体积的乙醇, 混匀, 静置 20~60分钟, 离心分离, 得第四上层液相和第四沉 淀; 混合所述第三上层液相和所述第四上层液相, 除去乙醇获得南极磷虫下磷脂。  13. The method for preparing shrimp oil and fat based on Antarctic krill according to claim 12, wherein in step S5, after obtaining the third precipitate, first adding 2.5 to 7.5 times the volume to the third precipitate Ethanol, mixing, standing for 20 to 60 minutes, centrifuging to obtain a fourth upper liquid phase and a fourth precipitate; mixing the third upper liquid phase and the fourth upper liquid phase, removing ethanol to obtain an antarctic phosphorus worm Phospholipids
14、 根据权利要求 12或 13所述基于南极磷虾制备虾油脂的方法, 其特征 在于, 步骤 S5中除去乙醇的方法为: 经 40~60°C下减压浓缩除去乙醇, 同时回 收乙醇。  The method for preparing shrimp oil and fat based on Antarctic krill according to claim 12 or 13, wherein the method for removing ethanol in step S5 is: removing ethanol at a concentration of 40 to 60 ° C under reduced pressure, and recovering ethanol.
15、 根据权利要求 14所述基于南极磷虾制备虾油脂的方法, 其特征在于, 步骤 S1和 S2在捕捞船上进行操作;  15. A method of preparing shrimp oil based on Antarctic krill according to claim 14, wherein steps S1 and S2 are operated on a fishing vessel;
且在所述步骤 S2与 S3之间, 还包括如下在捕捞船上的操作: 将所述匀浆 液直接冻存; 相应所述步骤 S3首先将所述冻存的勾浆液融化, 制回所述勾浆液 状态。 And between the steps S2 and S3, further comprising the following operations on the fishing vessel: directly freezing the homogenate; correspondingly the step S3 first melting the frozen colloidal slurry to prepare the hook Slurry Status.
16、 根据权利要求 14所述基于南极磷虾制备虾油脂的方法, 其特征在于, 步骤 S1和 S2在捕捞船上进行操作;  16. A method for preparing shrimp oil based on Antarctic krill according to claim 14, wherein steps S1 and S2 are operated on a fishing vessel;
且在所述步骤 S2与 S3之间, 还包括如下在捕捞船上的操作: 将所述匀浆 经喷雾干燥后得干粉保存; 相应所述步骤 S3首先将所述干粉溶解于 7~12倍体 积水中制回所述勾浆液状态。  And between the steps S2 and S3, further comprising the following operations on the fishing vessel: the homogenate is spray-dried to obtain a dry powder; the corresponding step S3 first dissolves the dry powder in a volume of 7 to 12 times. The slurry is returned to the state of the slurry.
17、 一种基于南极磷虾制备虾浓缩物、 虾粉的方法, 其特征在于, 包括如 下步骤: 17. A method for preparing shrimp concentrate and shrimp powder based on Antarctic krill, characterized in that it comprises the following steps:
51、 原料处理: 将捕捞的南极磷虾沥干后匀浆或压榨破碎, 获得磷虾原料; 51. Raw material processing: The harvested Antarctic krill is drained, homogenized or crushed to obtain krill raw materials;
52、 自溶: 用紫外线照射所述磷虾原料后, 在 0~4°C下自溶, 获得自溶液;52. Autolysis: After irradiating the krill raw material with ultraviolet rays, it is autolyzed at 0 to 4 ° C to obtain a self-solution;
53、 超声波处理: 用超声波对加水后的所述自溶液进行处理; 53. Ultrasonic treatment: treating the self-solution after adding water with ultrasonic waves;
54、 外源酶酶解: 调节所述自溶液的 pH值至 7.5~8.5, 向所述自溶液中加 入 9~10x l05 U/kg底物的低温蛋白酶, 在 10~20°C下酶解 1-4小时获得酶解液;54, exogenous enzymatic hydrolysis: adjusting the pH of the solution to from 7.5 to 8.5, was added from a low temperature protease 9 ~ 10x l0 5 U / kg of substrate to the enzyme at 10 ~ 20 ° C Obtaining the enzymatic hydrolysate after 1-4 hours;
55、 所述酶解液过 120~200 目的筛得滤过液; 所述滤过液或经低温真空浓 缩后得固形物占 40~70%的南极磷虾浓缩物, 或经喷雾干燥后得磷虾干粉。 55, the enzymatic hydrolysate is filtered through 120~200 mesh; the filtrate or concentrated in low temperature vacuum to obtain 40~70% of the Antarctic krill concentrate, or after spray drying Krill dry powder.
18、 根据权利要求 17所述基于南极磷虾制备虾浓缩物、 虾粉的方法, 其特 征在于, 所述低温蛋白酶为波力低温蛋白酶。  18. A method of preparing shrimp concentrate, shrimp powder based on Antarctic krill according to claim 17, wherein said low temperature protease is a wave low temperature protease.
19、 根据权利要求 18所述基于南极磷虾制备虾浓缩物、 虾粉的方法, 其特 征在于, 步骤 S3中所述超声波为功率 300~800瓦、 波长 200~400纳米, 处理所 述自溶液 5~15分钟。  The method for preparing shrimp concentrate and shrimp powder based on Antarctic krill according to claim 18, wherein the ultrasonic wave in step S3 is a power of 300 to 800 watts and a wavelength of 200 to 400 nanometers, and the self-solution is processed. 5~15 minutes.
20、 根据权利要求 19所述基于南极磷虾制备虾浓缩物、 虾粉的方法, 其特 征在于,步骤 S2中所述紫外线为功率 20~40瓦、波长 200~300纳米、距离 0.5~1 米, 照射 10~30分钟。  The method for preparing shrimp concentrate and shrimp powder based on Antarctic krill according to claim 19, wherein the ultraviolet light in step S2 is 20 to 40 watts in power, 200 to 300 nm in wavelength, and 0.5 to 1 meter in distance. , Irradiation for 10 to 30 minutes.
21、 根据权利要求 20所述基于南极磷虾制备虾浓缩物、 虾粉的方法, 其特 征在于, 步骤 S2中紫外线处理后自溶 1~5小时。  A method for preparing shrimp concentrate and shrimp powder based on Antarctic krill according to claim 20, wherein the step S2 is autolyzed for 1 to 5 hours after the ultraviolet treatment.
22、 根据权利要求 21所述基于南极磷虾制备虾浓缩物、 虾粉的方法, 其特 征在于, 调节 pH值, 选用浓度为 1~6M的 HC1或 NaOH。  22. The method for preparing shrimp concentrate and shrimp powder based on Antarctic krill according to claim 21, wherein the pH value is adjusted, and HC1 or NaOH having a concentration of 1 to 6 M is selected.
23、根据权利要求 17-22任一所述基于南极磷虾制备虾浓缩物、虾粉的方法, 其特征在于, 步骤 S5中以浓缩温度 20~25°C、真空度 75~90kPa进行低温真空浓 缩, 制得浓缩物。  The method for preparing shrimp concentrate and shrimp powder based on Antarctic krill according to any one of claims 17 to 22, wherein in step S5, the low temperature vacuum is performed at a concentration temperature of 20 to 25 ° C and a vacuum degree of 75 to 90 kPa. Concentrate to obtain a concentrate.
24、根据权利要求 17-22任一所述基于南极磷虾制备虾浓缩物、虾粉的方法, 其特征在于, 步骤 S5中以干燥塔进风温度为 150~180°C、 排气温度为 75~95 °C 进行喷雾干燥, 制得干粉。  The method for preparing shrimp concentrate and shrimp powder based on Antarctic krill according to any one of claims 17 to 22, wherein in step S5, the inlet air temperature of the drying tower is 150 to 180 ° C, and the exhaust gas temperature is Spray drying at 75~95 °C to produce a dry powder.
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CN113995045B (en) * 2021-11-18 2024-01-26 山东省科学院生物研究所 Method for preparing low-fluorine protein from defatted euphausia superba powder
CN114507702A (en) * 2022-02-03 2022-05-17 中国海洋大学 Ocean euphausia superba peptide and application thereof
CN114507702B (en) * 2022-02-03 2023-05-16 中国海洋大学 Marine antarctic krill peptide and application thereof
CN115843993A (en) * 2022-11-08 2023-03-28 浙江工业大学 Umami peptide and preparation method and application thereof

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