WO2012077683A1 - ガラスリボン内欠陥測定方法およびガラスリボン内欠陥測定システム - Google Patents
ガラスリボン内欠陥測定方法およびガラスリボン内欠陥測定システム Download PDFInfo
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- WO2012077683A1 WO2012077683A1 PCT/JP2011/078203 JP2011078203W WO2012077683A1 WO 2012077683 A1 WO2012077683 A1 WO 2012077683A1 JP 2011078203 W JP2011078203 W JP 2011078203W WO 2012077683 A1 WO2012077683 A1 WO 2012077683A1
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- defect
- glass ribbon
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/892—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
- G01N21/896—Optical defects in or on transparent materials, e.g. distortion, surface flaws in conveyed flat sheet or rod
Definitions
- the present invention relates to a glass ribbon defect measuring method and a glass ribbon defect measuring system for measuring a defect in a glass ribbon, and in particular, a glass ribbon defect measuring method for measuring a height direction position of a defect in a glass ribbon, and the like.
- the present invention relates to a glass ribbon defect measurement system.
- FIG. 10A is an explanatory view schematically showing the first measurement method.
- the glass ribbon 82 is conveyed in a state where light is passed through the glass ribbon 82.
- the inside of the glass ribbon 82 conveyed with the line camera 81 is image
- FIG. 10B shows an example of a captured defect image.
- the defect 83 is schematically represented by a rectangle
- the defect image 86 that appears in the image of the glass ribbon is represented by a rectangle.
- the shape of the defect is not necessarily rectangular.
- the arrow shown to FIG. 10B is the conveyance direction of the glass ribbon 82.
- FIG. When photographing the inside of the glass ribbon 82 with the line camera 81, the focus of the camera is adjusted so that the position where the defect exists and the focus of the camera coincide with each other, and the absolute distance from the line camera 81 to the defect is measured. The height direction position of the defect is calculated based on the distance.
- DFF Depth from Focus
- Patent Documents 1 to 3 A method and apparatus for measuring the position in the height direction of a defect by adjusting the focus of the camera are described in, for example, Patent Documents 1 to 3.
- FIG. 11A is an explanatory view schematically showing a second measurement method.
- the second measurement method for example, as shown in FIG. 11A, light is incident on the same side as the line camera 81 in the glass ribbon 82, and the reflected light reaches the line camera 81. Then, the glass ribbon 82 is conveyed, and the inside of the glass ribbon 82 is photographed by the line camera 81.
- FIG. 11B is an example of an image photographed by the second measurement method. As shown in FIG. 11B, two images 84 and 85 appear for the same defect. In the second measurement method, the position in the height direction of the defect 83 is calculated from the positional relationship between the two images in the image illustrated in FIG. 11B. Regarding the defect size, image processing is performed on the photographed image to measure the defect size. In addition, the arrow shown to FIG. 11B is the conveyance direction of the glass ribbon 82.
- Patent Document 4 discloses a method and apparatus for photographing the same defect at two positions using reflected light of light incident on a transparent substrate or the like and measuring the height position of the defect from the positional relationship between the two images. To 6, 8 etc.
- FIG. 12A is an explanatory view schematically showing a third measurement method.
- the glass ribbon 82 light is incident on the same side as the first line camera 81 a, so that the reflected light reaches the first line camera 81 a To.
- the second line camera 81 b light is incident on the same side as the second line camera 81 b, the reflected light to reach the second line camera 81 b.
- FIG. 12B is an example of an image captured by the third measurement method.
- the third measurement method as shown in FIG. 12B, an image taken by one line camera from the upper side of the glass ribbon and an image taken by the other line camera from the lower side of the glass ribbon are obtained. Two images are captured in each image.
- the height direction position of the defect 83 is calculated from the positional relationship of the images in the respective images taken from the upper side and the lower side of the glass ribbon.
- FIG. 12B illustrates a case where images are superimposed on an image taken from above.
- image processing is performed on the photographed image to measure the defect size.
- the arrow shown to FIG. 12B is the conveyance direction of the glass ribbon 82.
- Patent Document 7 describes a method of obtaining a height position of a defect by taking images from both sides of a transparent substrate or the like.
- the position in the height direction of the defect is calculated on condition that images of the same defect do not overlap in the image.
- the height direction position of the defect may be calculated using the other image.
- FIG. 13 is an explanatory diagram showing a position when a defect in the conveyed glass ribbon is photographed by the line camera.
- the figure shown in the upper part of FIG. 13 is a side view of the glass ribbon, and the figure shown on the left side of the lower part of FIG. 13 is a top view corresponding to the side view shown in the upper part of FIG. 13 shows an image obtained when one defect 83 in the glass ribbon 82 being conveyed is photographed.
- the rectangle shown in the side view and the top view shown in FIG. 13 represents the defect 83 in the glass ribbon 82.
- One defect 83 moves with the glass ribbon 82 being conveyed.
- the defect 83 when moved to the position 91 and the defect 83 when moved to the position 92 are respectively illustrated.
- two defects themselves do not exist.
- the light reaching the line camera 81 enters the glass ribbon 82 being conveyed from the surface of the glass ribbon 82 on the line camera side. Then, when the incident light reaches the interface on the opposite side to the incident side in the glass ribbon 82, it is reflected at the interface, passes through the interface on the incident side, and reaches the line camera 81.
- the incident angle ⁇ of light reaching the line camera 81 depends on the installation position of the line camera 81. By fixing the installation position of the line camera 81, the incident angle ⁇ is determined as a fixed value.
- the light refraction angle ⁇ is determined depending on the light incident angle ⁇ and the refractive index n of the glass ribbon 82.
- the incident angle ⁇ and the refractive index n are known, and the refraction angle ⁇ is fixed as a fixed value.
- the relationship of the formula (1) is established between the refractive index n, the incident angle ⁇ , and the refractive angle ⁇ .
- the refraction angle ⁇ can be obtained by solving the equation (1) with respect to ⁇ .
- the height direction position d from the surface on the opposite side to the line camera 81 in the glass ribbon 82 to the defect 83 is a measurement object.
- the line camera 81 continues to photograph the inside of the glass ribbon 82.
- the defect 83 moves in the transport direction together with the glass ribbon 82. Then, when the defect 83 moves to the first intersection position 91 with the light path that reaches the line camera 81 after being incident on the glass ribbon 82 and reflected at the interface, the line camera 81 is the first image of the defect 83. An image (hereinafter referred to as a first image) is taken. Further, when the defect 83 moves to the second intersection position 92 with the light path, the line camera 81 captures a second image (hereinafter referred to as a second image) as an image of the defect 83. As a result, the first image 98 and the second image 99 appear in the captured image, as shown on the right side of the lower part of FIG.
- the defect 83 When the defect 83 is light transmissive, the light transmitted through the defect 83 reaches the line camera 81 and is captured as an image. When the defect 83 is a light shielding defect, the defect 83 appears on the image as a black image. The defect 83 is captured as an image when it moves to the positions 91 and 92 regardless of whether or not it is light-shielding.
- a series of shooting positions in the front direction of the line camera 81 is referred to as a center line 95. More specifically, a straight line obtained by orthogonally projecting a series of shooting positions in the front direction of the line camera 81 onto the interface of the glass ribbon 82 is the center line 95.
- y d is the photographed image (see the lower right side of FIG. 13), the image when the first image 98 and second image 99, orthogonally projected to the line 96 in the image corresponding to the center line 95 Measurements can be made based on a distance of 98,99.
- an angle formed by a straight line obtained by orthogonally projecting a straight line from the line camera 81 toward the photographing position 91 of the first image onto the interface of the glass ribbon and the center line 95 is defined as ⁇ .
- the angle formed by the straight line passing through the centers of the first image 98 and the second image 99 and the line 96 is ⁇ .
- tan ⁇ can be calculated as follows. Hereinafter, calculation of tan ⁇ will be described after describing y c shown in the top view on the left side of the lower stage of FIG. 13.
- FIG. 13 shows a case where the defect 83 is displaced from the front of the line camera 81.
- the imaging distance y c a position obtained by orthogonally projecting the position 92 where the second image is taken on the interface of the glass ribbon 82, and the line camera 81 the lens portion will be the distance between the position orthogonal projection on the interface of the glass ribbon 82.
- the imaging distance y c varies depending on the height direction position d of the defect 83.
- the imaging distance is the minimum value y 1 becomes, when d is the minimum, the imaging distance y c is the maximum value y 2 (see a side view of the upper part of FIG. 14). That is, y 1 ⁇ y c ⁇ y 2 .
- y c depends strictly on d, but y c may be determined in advance in the range of y 1 ⁇ y c ⁇ y 2 , for example. not be a y c accurate value, if a value in a range of y 1 ⁇ y c ⁇ y 2 , contains only error negligible in tan .theta.
- x cc can be specified based on the distance from the line 96 corresponding to the center line 95 to the second image 99 in the photographed image (see the lower right side in FIG. 13). That is, the number of pixels corresponding to the distance from the line 96 to the second image 99 in the image is counted. Since the position of the line camera 81 is fixed, the distance in real space per pixel is also determined as a fixed value. The length of x cc can be calculated by multiplying the number of pixels corresponding to the distance from the line 96 to the second image 99 by the distance in real space per pixel.
- tan ⁇ can be expressed by an approximate expression using y c and x cc as shown in the following expression (3). That is, tan ⁇ can be obtained by the calculation of Equation (3) using y c and x cc .
- Patent Document 8 describes a method in which light is incident on a glass plate while moving the glass plate, a defect is detected by the incident light and reflected light, and the height direction position of the defect is calculated. .
- a defect pattern when a defect pattern is detected, when there is no pattern of almost the same size in the moving direction of the glass plate, that is, when there is a defect near the back surface of the glass plate or there is a defect. If it is larger, the defect height position is determined to be zero. For this reason, the method described in Patent Document 8 cannot accurately determine the position of the defect in the height direction in the above case.
- the position of the defect in the height direction in the glass ribbon is obtained by adjusting the focus of the camera and calculating the absolute distance from the camera to the defect.
- the glass ribbon may vibrate up and down during conveyance. For this reason, the first measurement method has a problem that an error is likely to occur in the measurement result of the height direction position of the defect due to the vertical vibration of the glass ribbon.
- the position in the height direction of the defect is calculated on the condition that the two images do not overlap in the captured image. Therefore, as shown in FIG. 11B, if the two images 84 and 85 do not overlap in the image, the height direction position of the defect can be calculated. However, when a defect exists near the interface of the glass ribbon or when the defect is large, two images of the same defect overlap. If the two images overlap, the height position of the defect cannot be calculated by the second measurement method or the third measurement method.
- the position in the height direction of the defect can be calculated based on the image that does not overlap the image among the two images.
- the two images may overlap each other in each image captured by the two line cameras 81 a and 81 b (see FIG. 12A). In that case, the height direction position of the defect cannot be calculated.
- the present invention provides a method for measuring a defect in a glass ribbon, which can measure the height direction position of the defect in the glass ribbon even when a defect exists near the interface of the glass ribbon or when the defect is large. And it aims at providing the defect measuring system in a glass ribbon.
- a glass ribbon (for example, glass ribbon 5) to be conveyed is irradiated with light from a light source (for example, light source 2), and is disposed at a position where the light reflected by the glass ribbon reaches.
- a photographing step for photographing the glass ribbon by the photographing means for example, the line camera 3
- two overlapping images resulting from the same defect of the glass ribbon in the image photographed by the photographing means
- a calculation step of calculating a height direction position of the defect in the glass ribbon based on a positional relationship between two images having a shape unique to the type.
- the movement distance (for example, y d ) of the defect from the imaging position of one image of the two overlapping images (for example, images 21 and 22) resulting from the same defect to the imaging position of the other image is calculated.
- the method of calculating the height direction position of the defect in a glass ribbon by the calculated moving distance and the refraction angle of the light in a glass ribbon may be sufficient.
- the calculation step in the real space according to the number of pixels on the side parallel to the direction corresponding to the conveyance direction of the glass ribbon in the circumscribed rectangle of the two overlapping images (for example, the images 21 and 22) caused by the same defect
- a method of calculating the movement distance by subtracting the length (for example, s) of the diameter of the defect parallel to the transport direction from the length (for example, h) may be used.
- a predetermined calculation formula for example, formula (for example, formula (u)) including the position of the image in the width direction of the glass ribbon as a variable (for example, variable u).
- formula (u) including the position of the image in the width direction of the glass ribbon as a variable (for example, variable u).
- equation (5) may be used to calculate the feature amount (for example, s or r) of the defect and calculate the movement distance using the feature amount.
- the feature amount is the length (for example, s) of the defect diameter parallel to the conveyance direction of the glass ribbon, and corresponds to the number of pixels on the side parallel to the direction corresponding to the conveyance direction in the circumscribed rectangle of two overlapping images.
- a method of calculating the movement distance by subtracting the length of the diameter from the length in the real space may be used.
- the feature amount is a ratio of the two diameters of the defects (for example, r), and an angle formed by a line in the image corresponding to the photographing position in the front direction of the photographing unit and a line passing through the centers of the two images. And a method of calculating the movement distance based on the above ratio.
- the defect measuring system in a glass ribbon by this invention is a light source (for example, light) which irradiates light to the conveyance means (for example, conveyance roller 1) which conveys the glass ribbon used as the measuring object of the height direction position of a defect.
- the light source 2) and the photographing means (for example, the line camera 3) which is arranged at a position where the light reflected by the glass ribbon reaches and is photographed by the photographing means and the same image of the glass ribbon in the image photographed by the photographing means.
- Computing means for example, for calculating the height direction position of the defect in the glass ribbon based on the positional relationship between the two overlapping images resulting from the defect of And an arithmetic unit 4).
- the calculation means calculates a movement distance (for example, y d ) of the defect from the imaging position of one of the two overlapping images caused by the same defect to the imaging position of the other image, and the calculated movement distance;
- the structure which calculates the height direction position of the defect in a glass ribbon by the refraction angle of the light in a glass ribbon may be sufficient. From the length (for example, h) in the real space according to the number of pixels of the side parallel to the direction corresponding to the conveyance direction of the glass ribbon in the circumscribed rectangle of two overlapping images caused by the same defect Alternatively, the moving distance may be calculated by subtracting the length (for example, s) of the defect diameter parallel to the transport direction.
- the calculation means includes a predetermined calculation formula (for example, formula (for example, formula (2)) including, as a variable (for example, variable u), the position of the image in the width direction of the glass ribbon from the positional relationship between two overlapping images caused by the same defect. 4) and equation (5)) may be used to calculate a feature amount (for example, s or r) of a defect, and the moving distance may be calculated using the feature amount.
- formula for example, formula (2)
- u the position of the image in the width direction of the glass ribbon from the positional relationship between two overlapping images caused by the same defect.
- equation (5) may be used to calculate a feature amount (for example, s or r) of a defect, and the moving distance may be calculated using the feature amount.
- the height direction position of the defect in the glass ribbon can be measured.
- FIG. The schematic diagram which shows the structural example of the defect measuring system in a glass ribbon of this invention.
- Explanatory drawing which shows a center line.
- Explanatory drawing which shows the line corresponded in the center line in an image.
- Explanatory drawing which shows the relationship between the direction of the long diameter of the bubble in a glass ribbon, and the conveyance direction by the conveyance roller 1.
- FIG. The flowchart which shows the example of process progress of the defect measuring system in a glass ribbon in 1st Embodiment.
- Explanatory drawing which shows the area
- the flowchart which shows the example of the process progress of the defect measuring system in a glass ribbon in 2nd Embodiment.
- Explanatory drawing which shows the example of the glass ribbon imaged in an image.
- the defect to be measured in the height direction position in the present application is a defect that satisfies the condition that the image is captured as a fixed image including the feature point.
- a defect is a bubble in a glass ribbon.
- the bubbles are ellipsoids within the glass ribbon.
- the bubbles are projected on the image as an oval image having a white center, and the white portion at the center can be used as a feature point.
- a case where the defect is a bubble will be described as an example.
- FIG. 1 is a schematic diagram illustrating a configuration example of a glass ribbon defect measuring system according to the present invention.
- the glass ribbon defect measuring system according to the present invention includes a transport roller 1, a light source 2, a line camera 3, and an arithmetic device 4.
- the conveyance roller 1 supports the glass ribbon 5 and conveys the glass ribbon 5 at a constant speed in a certain direction.
- a float method is mentioned, for example.
- the glass ribbon 5 is conveyed with the conveyance roller 1 along the main extending
- the main drawing direction of the glass ribbon means not the drawing of the glass ribbon in the width direction by the guide member, but the direction of drawing along the traveling direction of the glass ribbon.
- the main drawing direction of the glass ribbon is simply referred to as the drawing direction of the glass ribbon.
- the height direction position (distance) from the surface by the side of the conveyance roller 1 in the glass ribbon 5 to a defect (bubble) is measured.
- the light source 2 is arranged on one side of the two surfaces of the glass ribbon 5 and irradiates light toward the glass ribbon 5. This light enters the glass ribbon 5 from the interface 8, passes through the glass ribbon, and is reflected by the interface 9 on the side opposite to the incident side. The reflected light passes through the incident-side interface 8 and reaches the line camera 3. Although the light path is simplified in FIG. 1, as shown in the upper side view of FIG. 13, the light path is obtained when light enters the interface 8 and at the interface 9. Refraction occurs when passing through the interface 8 after reflection.
- the line camera 3 is arranged at a position where the light irradiated from the light source 2 and reflected by the glass ribbon 5 reaches. Specifically, it is arranged on the same side as the light source 2 with the glass ribbon 5 as a reference. For example, the line camera 3 is arranged in the conveyance direction of the glass ribbon 5 with the light source 2 as a reference. And the line camera 3 image
- the incident angle ⁇ (see the upper part of FIG. 13) is also determined as a fixed value in the light path. Further, the refractive index n of the glass ribbon 5 is also known, and the value of the refraction angle ⁇ in the light path from the light source 2 to the line camera 3 is determined as a fixed value by solving the equation (1). To do.
- FIG. 2A is an explanatory diagram illustrating a center line
- FIG. 2B is an explanatory diagram illustrating a line corresponding to the center line in the image.
- FIG. 2A is a top view of the glass ribbon 5.
- FIG. 2B shows an image taken by the line camera 3.
- a line 96 corresponding to the center line 95 is indicated by a one-dot chain line.
- This line 96 can be said to be a series of pixels corresponding to the photographing position in the front direction of the line camera 3.
- the center line 95 is parallel to the conveyance direction of the glass ribbon 5, and the line 96 in the image corresponding to the center line 95 represents the direction corresponding to the conveyance direction of the glass ribbon 5 in the image. be able to.
- a line 96 in the image corresponding to the center line 95 is referred to as a conveyance direction line.
- the conveyance direction line 96 is illustrated for explanation, but the conveyance direction line 96 is not shown in the image in an actual captured image.
- the arithmetic unit 4 refers to the image taken by the line camera 3 and measures the height direction position of the defect.
- the height direction position of the defect is the length indicated as “d” in the upper side view of FIG. That is, in the glass ribbon 5, the distance from the interface 9 on the side opposite to the light source 2 to the defect.
- the arithmetic device 4 has an image of an inherent shape (that is, an elliptical image) of a defect type (bubble in this example). Based on the positional relationship, the height direction position of the defect in the glass ribbon 5 is calculated.
- the arithmetic unit 4 calculates the defect (from the distance in real space according to the number of pixels on the side parallel to the direction corresponding to the glass ribbon transport direction in the circumscribed rectangle of the two overlapping images in the image (The value obtained by subtracting the length of the diameter parallel to the conveying direction is calculated from the diameter of the bubbles.
- being parallel to the direction corresponding to the conveyance direction of the glass ribbon means being parallel to the conveyance direction line 96 (see FIG. 2B).
- the arithmetic device 4 calculates the height direction position of the defect based on the value obtained by the above subtraction and the refraction angle ⁇ at the glass ribbon 5. This calculation will be described later with reference to FIG.
- the long diameter of the bubbles in the glass ribbon is substantially parallel to the conveying direction by the conveying roller 1 (in other words, the extending direction of the glass ribbon 5).
- the deviation between the direction of the major axis 72 of the bubble and the conveyance direction 71 of the glass ribbon 5 by the conveyance roller 1 is 10 ° at the maximum.
- the major axis 72 of the bubble and the conveyance direction 71 by the conveyance roller 1 are substantially parallel. Therefore, even in the image taken by the line camera 3, the major axis of the defect image that appears as an ellipse and the conveyance direction line 96. (See FIG. 2B) is also substantially parallel.
- the major axis of the defect image and the conveyance direction line 96 are parallel in the photographed image will be described as an example.
- the arithmetic device 4 may calculate the height direction position of the defect by a known method.
- the arrangement position of the line camera 3 is fixed. Accordingly, the distance in the real space corresponding to one pixel in the image captured by the line camera 3 is also determined as a fixed value. The distance in the real space according to one pixel in the image is assumed to be known.
- FIG. 4 is a flowchart showing an example of a processing progress of the glass ribbon defect measuring system according to the present embodiment.
- the light source 2 starts irradiating the glass ribbon 5 with light (step S1).
- the conveyance roller 1 conveys the glass ribbon 5 arrange
- the image obtained in step S2 includes an image of the defect.
- the defect since the defect is a bubble, an elliptical image is copied in the image.
- FIG. 13 when the defect moves to a position where it overlaps with the light path before reflection (position 91 shown in the side view of the upper stage of FIG. 13), the defect overlaps with the light path after reflection.
- position 92 shown in the upper side view of FIG. 13 each image is taken as an image. Therefore, when one defect exists, two images appear in the image. If the defect is large or if the defect exists near the interface 9 (see FIG. 1) of the glass ribbon 5, the two images overlap.
- the arithmetic device 4 When the arithmetic device 4 receives the image generated in step S2, the arithmetic device 4 detects a circumscribed rectangular region of two overlapping images from the image. Then, among the sides of the circumscribed rectangle, the number of pixels on the side parallel to the direction corresponding to the conveyance direction of the glass ribbon in the image (that is, the side parallel to the conveyance direction line in the image) is counted. Then, the arithmetic unit 4 multiplies the number of pixels on the side by the distance in the real space per pixel, thereby calculating the length in the real space according to the number of pixels on the side (step S3).
- FIG. 5 is an explanatory diagram showing a circumscribed rectangular region of two overlapping images.
- the circumscribed rectangle 23 shown in FIG. 5 is determined as the circumscribed rectangle of the two overlapping images 21 and 22. Images 21 and 22 are elliptical and can be considered congruent.
- the long side of the circumscribed rectangle 23 is parallel to the transport direction line (see FIG. 2B).
- the arithmetic unit 4 counts the number of pixels of the long side 24 of the circumscribed rectangle 23 of the images 21 and 22 and multiplies the number of pixels by the distance in real space per pixel.
- the length in the real space corresponding to the long side 24 is represented by “h”.
- the unit of h is, for example, ⁇ m.
- the central portion 21a of the image 21 is white on the image.
- This central portion 21 a is a feature point of the image 21.
- the arithmetic unit 4 counts the number of pixels from the central portion 21 a of one image 21 to the shorter short side of the circumscribed rectangle 23. That is, the number of pixels in the portion indicated by the symbol A in FIG. 5 is counted.
- the arithmetic device 4 multiplies the number of pixels by the distance in real space per pixel.
- the multiplication result is the length in the real space corresponding to the portion corresponding to A shown in FIG. 5.
- the defect diameter parallel to the transport direction (of the defect diameter, parallel to the transport direction).
- the diameter is half the diameter. In the example shown in FIG.
- this diameter is the major axis of the defect.
- the arithmetic unit 4 calculates the length of the defect diameter parallel to the transport direction by doubling the multiplication result (step S4).
- the length of the defect diameter is assumed to be s.
- the unit of s is, for example, ⁇ m.
- FIG. 5 illustrates an example in which the major axis of the defect image and the conveyance direction line are parallel to each other, but the major axis of the defect image and the conveyance direction line are completely parallel. It may not be. However, the deviation between the long diameter of the bubbles in the glass ribbon and the conveying direction of the glass ribbon is no more than 10 ° (see FIG. 3). Therefore, even if the major axis of the defect image and the conveyance direction line are not completely parallel, they are regarded as being parallel, and h and s are calculated in the same manner as in steps S3 and S4. It's okay.
- the number of pixels on the long side of the circumscribed rectangle of two overlapping images may be counted, and the number of pixels may be multiplied by the distance in real space per pixel.
- the number of pixels from the center of one image to the short side of the circumscribed rectangle is counted, and the distance in real space per pixel is counted as the number of pixels. And multiplying the multiplication result by two. Even if the major axis of the defect image and the conveyance direction line are not completely parallel, h and s are calculated as described above, and the height direction position of the defect is calculated using the h and s. However, only errors that can be ignored are included.
- step S5 the arithmetic unit 4 subtracts s calculated in step S4 from h calculated in step S3 (step S5). Let this subtraction result be yd. y d from the position of first image is captured, the second image is a moving distance of the defect to the position taken. That, y d calculated in step S5 is the distance between two points where the image of the defect is captured. Note that portions in the image corresponding to the length of y d in the real space, a portion indicated by reference sign B in FIG.
- Calculation device 4 uses a y d calculated in step S5, and a refraction angle ⁇ to a predetermined performs calculation of equation (2) to calculate the height direction position d of the defect. That is, y d / (2 ⁇ tan ⁇ ) is calculated, and the calculation result is set to d (step S6).
- the position d in the height direction of the defect is the distance from the interface 9 (see FIG. 1) of the glass ribbon 5 to the defect.
- the height position of the defect can be measured even if two images resulting from the same defect overlap. Therefore, even when a defect exists near the interface of the glass ribbon or when the defect is large, the height direction position of the defect in the glass ribbon can be measured.
- s calculated in step S4 is the length of the major axis of the defect. Even when the major axis of the defect image and the conveyance direction line are not completely parallel, even if s calculated in step S4 is regarded as the major axis length of the defect, an error that can be ignored. Only included. Therefore, the size of the defect (length of major axis) can also be calculated.
- the light source 2 and the line camera 3 may be disposed on one side of the glass ribbon 5. Therefore, compared with the third measurement method (see FIG. 12A), the number of light sources 2 and line cameras 3 can be reduced, and the cost required for measurement can be reduced.
- the second embodiment of the present invention includes a transport roller 1, a light source 2, a line camera 3, and an arithmetic device 4 (see FIG. 1).
- the positional relationship between the light source 2 and the line camera 3 with respect to the glass ribbon 5 is the same as in the first embodiment, and a description thereof is omitted.
- the measuring method of the height direction position of the defect by the arithmetic device 4 is different from that of the first embodiment.
- the arithmetic device 4 calculates the feature amount of the defect in the glass ribbon 5. Then, the arithmetic device 4 uses the feature amount to calculate the length in real space according to the number of pixels on the side parallel to the direction corresponding to the glass ribbon conveyance direction in the circumscribed rectangle of the two overlapping images. A value obtained by subtracting the length of the defect diameter parallel to the conveyance direction of the glass ribbon (of the defect diameter, the diameter parallel to the conveyance direction) is calculated. In addition, when calculating the above-described feature amount, the arithmetic device 4 calculates the feature amount using a predetermined calculation formula based on the positional relationship between two overlapping images.
- the length of the defect diameter parallel to the glass ribbon conveyance direction is calculated as the feature amount.
- the above formula for calculating the feature amount is the coordinates of the position corresponding to the feature point of the image relative to the end of the glass ribbon, h described in the first embodiment, and two overlapping images. It is predetermined as a function having the area as a variable.
- a calculation formula for determining this feature amount (a diameter parallel to the conveyance direction among the defect diameters) can be expressed by, for example, the following formula (4).
- u is the coordinates of the position corresponding to the feature point of the image with respect to the end of the glass ribbon. Specifically, the defect is detected from the side surface of the glass ribbon parallel to the transport direction. The distance to the center.
- the unit of u is assumed to be mm.
- H is a value obtained by the same calculation as in step S3 in the first embodiment, based on an image obtained by photographing a defect.
- the unit of h is assumed to be ⁇ m.
- p is the area of the area occupied by the two images (the union of the areas of the two images) in the image obtained by photographing the defect, and is specifically represented by the number of pixels in the image.
- a 1 to a 10 are coefficients.
- s in Formula (4) is a diameter of the defect parallel to the conveyance direction of a glass ribbon. Since the diameter s as the feature amount is easily affected by the position of the defect in the width direction of the glass ribbon, a calculation formula including the variable u (for example, the above formula (4)) is used for the calculation of s.
- the above s corresponds to the major axis of the defect.
- the above feature quantity s is regarded as the major axis of the defect. be able to.
- it includes only a negligible error and does not affect the calculation of the height direction position of the defect.
- the coefficients a 1 to a 10 in Equation (4) are obtained in advance by the least square method. Specifically, s and u are measured using a sample defect. Further, h is obtained by performing the same processing as steps S1 to S3 described in the first embodiment on the glass ribbon including the defect as a sample. At that time, the number of pixels p in the region that is the union of the two images is counted from the image obtained in step S2. A plurality of sample defects are prepared, and s, u, h, p are obtained in this way for each of these defects.
- the coefficients a 1 to a 10 in Equation (4) may be obtained from the set of s, u, h, and p by the least square method. .
- Equation (4) has a correlation with u, h, and p, and each coefficient in Equation (4) can be obtained by the least square method.
- FIG. 6 is a flowchart illustrating an example of a process progress of the glass ribbon defect measuring system according to the second embodiment.
- the same processes as those shown in FIG. 4 are denoted by the same reference numerals as those in FIG.
- step S3 The operation until h is calculated in step S3 is the same as that in the first embodiment.
- FIG. 7 is an explanatory diagram illustrating an example of a glass ribbon imaged in an image. If a defect exists, defect images 21 and 22 are also copied in the image. In the example shown in FIG. 7, the central portions 21 a and 22 a of the images 21 and 22 also appear in the image as white regions as image feature points. Although the circumscribed rectangle 23 of the images 21 and 22 is illustrated, the circumscribed rectangle 23 is not reflected in the image.
- step S3 the calculation device 4 counts the number of pixels from the end 31 of the glass ribbon in the image to the feature point of the image. That is, the number of pixels in the portion indicated by the symbol C in FIG. 7 is counted. Then, the arithmetic device 4 multiplies the number of pixels by the distance in the real space per pixel (step S11). This multiplication result corresponds to the distance u from the end (side surface) of the glass ribbon to the defect in real space. That is, in step S11, u is calculated.
- the distance u may be calculated as follows. Since the installation position of the line camera 3 is fixed, the distance (indicated by u 0 ) in the real space from the end of the glass ribbon to the end on the end of the glass ribbon in the image photographed by the line camera 3 is assumed. Can be obtained in advance. Then, the arithmetic device 4 calculates the distance from the end portion of the photographed image to the feature point of the image.
- the number of pixels from the edge of the image to the feature point may be counted, and the number of pixels may be multiplied by the distance in real space per pixel.
- the arithmetic device 4 may calculate the distance u from the end (side surface) of the glass ribbon to the defect in the real space by adding u 0 determined by the line camera installation position to this distance.
- a central portion 21 a of the image 21 as feature points, and as an example the case of obtaining the distance from the end 31 of the glass ribbon in the image to the center portion 21 a.
- a central portion 22 a of the other image 22 As a feature point, it may be used a central portion 22 a of the other image 22. Whichever central portion is used as the feature point, the distance u from the end (side surface) of the glass ribbon to the defect in the real space can be obtained.
- the count result of the number of pixels differs depending on which of the central portions 21 a and 22 a is used as the feature point, the difference is slight, and the distance u includes only a negligible error.
- a characteristic point in the circumscribed rectangle 23 (for example, any vertex of the circumscribed rectangle 23) may be used as the feature point. Even in this case, the distance u includes only a negligible error.
- step S11 the arithmetic unit 4 counts the number of pixels p in the area as the area of the area (the union of the areas of the two images) occupied by the two overlapping images 21 and 22 (step S12).
- the arithmetic unit 4 calculates the diameter s parallel to the conveyance direction among the defect diameters by substituting h, u, and p obtained in steps S3, S11, and S12 into the equation (4) ( Step S13).
- the diameter s is the major axis of the defect.
- the diameter s calculated in step S13 is the major axis of the defect. Can be considered.
- the subsequent processing is the same as steps S5 and S6 in the first embodiment. That is, the arithmetic unit 4 from h calculated in step S3, by subtracting the s calculated in step S13, obtains the y d (step S5). Then, the arithmetic device 4 calculates Equation (2) using yd and the refraction angle ⁇ , and calculates the height direction position d of the defect.
- the same effect as in the first embodiment can be obtained. Also in the second embodiment, since the value of s is calculated in step S13, the defect size (major axis) can also be obtained.
- the third embodiment of the present invention includes a transport roller 1, a light source 2, a line camera 3, and an arithmetic device 4 (see FIG. 1).
- the positional relationship between the light source 2 and the line camera 3 with respect to the glass ribbon 5 is the same as in the first embodiment, and a description thereof is omitted.
- the arithmetic unit 4 calculates the characteristic amount of defects in the glass ribbon 5, by using the feature amount, calculates the y d.
- the defect diameter s is calculated as the feature quantity
- the ratio of the two defect diameters is calculated.
- the arithmetic device 4 obtains the ratio of the diameter in the transport direction to the diameter in the direction orthogonal to the transport direction as the feature amount of the defect. That is, out of the defect diameters, assuming that the diameter in the direction orthogonal to the transport direction is r 1 and the diameter in the transport direction is r 2 , r 2 / r 1 is calculated as a feature amount.
- r 2 / r 1 is denoted as r.
- the above r 1 corresponds to the minor axis of the defect
- r 2 corresponds to the major axis of the defect. That is, “major axis / minor axis” is calculated as the feature amount r.
- the above r 1 is regarded as the minor axis of the defect
- the above r 2 can be regarded as the major axis of the defect.
- r calculated as the feature amount can be regarded as the “major axis / minor axis” of the defect. . Even in such a case, r includes only a negligible error, and does not affect the calculation of the height direction position of the defect.
- the arithmetic unit 4 calculates r as the feature amount of the defect, and then uses the r to determine y d (defects from the position where the first image is captured to the position where the second image is captured). The travel distance).
- the arithmetic unit 4 calculates the feature amount using a predetermined calculation formula based on the positional relationship between the two overlapping images.
- the formula for calculating this feature amount r is the coordinates of the position corresponding to the feature point of the image relative to the end of the glass ribbon, h described in the first embodiment, and two overlapping images. It is predetermined as a function having the area as a variable.
- the calculation formula for obtaining the feature amount r can be expressed by the following formula (5), for example.
- the variables u, h, and p in this function are the same as the variables u, h, and p in Equation (4) shown in the second embodiment. That is, “u” is the distance from the side surface of the glass ribbon parallel to the transport direction to the center of the defect. “H” is a value obtained by the same calculation as in step S3 in the first embodiment, based on an image obtained by photographing a defect. p is the area of the area occupied by the two images (the union of the areas of the two images) in the image obtained by photographing the defect, and is specifically represented by the number of pixels in the image. In Equation (5), b 1 to b 10 are coefficients. Since the feature amount r is easily affected by the position of the defect in the width direction of the glass ribbon, a calculation formula including the variable u (for example, the above formula (5)) is used for the calculation of r.
- the coefficients b 1 to b 10 in Equation (5) are obtained in advance by the least square method. Specifically, r and u are measured using a sample defect. Further, h is obtained by performing the same processing as steps S1 to S3 described in the first embodiment on the glass ribbon including the defect as a sample. At that time, the number of pixels p in the region that is the union of the two images is counted from the image obtained in step S2. A plurality of sample defects are prepared, and r, u, h, and p are thus obtained for each of these defects.
- the coefficients b 1 to b 10 in equation (5) may be obtained from the set of r, u, h, and p by the least square method. .
- R has a correlation with u, h, and p, and each coefficient in equation (5) can be obtained by the least square method.
- the arithmetic unit 4 calculates u by obtaining u, h, and p from an image obtained by photographing the glass ribbon to be measured in the height direction position of the defect, and substituting it into the equation (5). .
- the arithmetic device 4 obtains the value of tan ⁇ when the angle formed by the conveyance direction line 96 and the line passing through the center of the two images is ⁇ in the photographed image. Then, the arithmetic unit 4 uses h, u, r, the tan .theta, calculates the y d. The calculation device 4 calculates the height direction position of the defect using the yd and the refraction angle ⁇ .
- FIG. 8 is a flowchart illustrating an example of a process progress of the glass ribbon defect measuring system according to the third embodiment.
- the same processing as that in the first embodiment and the second embodiment is denoted by the same reference numerals as those in FIG. 4 and FIG.
- step S12 The operation (steps S1, S2, S3, S11, S12) until p is obtained in step S12 is the same as that in the second embodiment.
- step S12 the arithmetic unit 4 substitutes h, u, and p obtained in steps S3, S11, and S12 into the equation (5) to obtain r (that is, out of the defect diameter, orthogonal to the transport direction).
- r that is, out of the defect diameter, orthogonal to the transport direction.
- the ratio of the length of the diameter in the conveyance direction to the length of the diameter in the direction to be performed is calculated (step S21).
- FIG. 9 is an explanatory view showing an example of a glass ribbon imaged in an image.
- the same elements as those in FIG. 7 are denoted by the same reference numerals as those in FIG.
- step S21 the arithmetic unit 4 out of the sides of the circumscribed rectangle 23 of the two overlapping images 21 and 22 is orthogonal to the direction corresponding to the glass ribbon transport direction (in other words, the transport direction line in the image). Count the number of pixels on the orthogonal sides. That is, the number of pixels in the portion indicated by the symbol D in FIG. 9 is counted. Then, the arithmetic unit 4 multiplies the number of pixels by the distance in real space per pixel (step S22). The resulting length is denoted as w. That is, w is the length in the real space corresponding to the portion indicated by the symbol D in FIG.
- the arithmetic unit 4 forms a side parallel to the direction corresponding to the conveying direction of the glass ribbon among the sides of the circumscribed rectangle and a line passing through the central portions 21 a and 22 a of the two images 21 and 22. Tan ⁇ which is the tangent of the angle ⁇ is obtained (step S23).
- ⁇ is an angle formed by a line passing through the central portions 21 a and 22 a of the two images 21 and 22 and a conveyance direction line. Therefore, for example, the arithmetic unit 4 determines a value of y c (see FIG. 14) in advance, calculates x cc by the method described above, and calculates tan ⁇ by calculating equation (3). Also good. Alternatively, tan ⁇ may be calculated by another method.
- the arithmetic unit 4 uses h, r, w, a tan ⁇ already been calculated in the process up to step S23, calculates the y d (step S24). Specifically, the arithmetic unit 4, by performing the calculation of equation (6) below, may be calculated to y d.
- the arithmetic unit 4 calculates the equation (2) using the above yd and a predetermined refraction angle ⁇ , and calculates the height direction position d of the defect (step S25). This calculation is the same as step S6 in the first embodiment.
- step S25 the position in the height direction of the defect may be obtained and the process may be terminated. Also, as with the other embodiments, when calculating the length of the diameter of the parallel defects in the conveying direction, the arithmetic unit 4, may be calculated s by subtracting the y d from h ( Step S26).
- r which is the ratio of defect diameters, can also be obtained as the defect feature amount.
- the arithmetic device 4 is realized by, for example, a computer that operates according to a program.
- a computer may operate as the arithmetic device 4 according to a program.
- the defect to be measured by the present invention is not limited to the bubble, and is a condition that the defect is photographed as a fixed image including a feature point. As long as the defect satisfies the above. Examples of such defects include foreign substances in addition to bubbles.
- the present invention is suitably applied to the measurement of the position in the height direction of defects inside the glass ribbon.
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Abstract
Description
演算ステップで、同一の欠陥に起因する2つの重なり合う像(例えば、像21,22)の外接矩形における、ガラスリボンの搬送方向に相当する方向に平行な辺のピクセル数に応じた実空間での長さ(例えば、h)から、搬送方向に平行な欠陥の径の長さ(例えば、s)を減算することにより移動距離を算出する方法であってもよい。
演算手段が、同一の欠陥に起因する2つの重なり合う像の外接矩形における、ガラスリボンの搬送方向に相当する方向に平行な辺のピクセル数に応じた実空間での長さ(例えば、h)から、搬送方向に平行な欠陥の径の長さ(例えば、s)を減算することにより移動距離を算出する構成であってもよい。
図1は、本発明のガラスリボン内欠陥測定システムの構成例を示す模式図である。本発明のガラスリボン内欠陥測定システムは、搬送ローラ1と、光源2と、ラインカメラ3と、演算装置4とを備える。
本発明の第2の実施の形態は、第1の実施の形態と同様に、搬送ローラ1と、光源2と、ラインカメラ3と、演算装置4とを備える(図1参照)。ガラスリボン5に対する光源2およびラインカメラ3の位置関係は、第1の実施の形態と同様であり、説明を省略する。第2の実施の形態では、演算装置4による欠陥の高さ方向位置の測定方法が第1の実施の形態と異なる。
本発明の第3の実施の形態は、第1の実施の形態と同様に、搬送ローラ1と、光源2と、ラインカメラ3と、演算装置4とを備える(図1参照)。ガラスリボン5に対する光源2およびラインカメラ3の位置関係は、第1の実施の形態と同様であり、説明を省略する。
本出願は、2010年12月9日出願の日本特許出願(特願2010-275048)に基づくものであり、その内容はここに参照として取り込まれる。
2 光源
3 ラインカメラ
4 演算装置
5 ガラスリボン
Claims (10)
- 搬送されるガラスリボンに光源から光を照射し、前記ガラスリボンで反射した光が到達する位置に配置された撮影手段によって、前記ガラスリボンを撮影する撮影ステップと、
前記撮影手段で撮影された画像内における、前記ガラスリボンの同一の欠陥に起因する2つの重なり合う像であって、前記欠陥の種類に固有の形状の2つの像の位置関係に基づいて、前記ガラスリボン内での前記欠陥の高さ方向位置を算出する演算ステップとを含む
ことを特徴とするガラスリボン内欠陥測定方法。 - 前記演算ステップで、前記2つの重なり合う像の一方の像の撮像位置から他方の像の撮像位置までの欠陥の移動距離を計算し、
計算した前記移動距離と、前記ガラスリボン内での光の屈折角とにより、前記ガラスリボン内での前記欠陥の高さ方向位置を算出する
請求項1に記載のガラスリボン内欠陥測定方法。 - 前記演算ステップで、前記2つの重なり合う像の外接矩形における、前記ガラスリボンの搬送方向に相当する方向に平行な辺のピクセル数に応じた実空間での長さから、前記搬送方向に平行な欠陥の径の長さを減算することにより前記移動距離を算出する
請求項2に記載のガラスリボン内欠陥測定方法。 - 前記演算ステップで、前記2つの重なり合う像の位置関係から、前記ガラスリボンの幅方向における像の位置を変数として含む、予め定められた算出式を用いて、前記欠陥の特徴量を算出し、当該特徴量を用いて、前記移動距離を算出する
請求項2に記載のガラスリボン内欠陥測定方法。 - 前記特徴量は、前記ガラスリボンの搬送方向に平行な欠陥の径の長さであり、前記2つの重なり合う像の外接矩形における前記搬送方向に相当する方向に平行な辺のピクセル数に応じた実空間での長さから前記径の長さを減算することにより前記移動距離を算出する
請求項4に記載のガラスリボン内欠陥測定方法。 - 前記特徴量は、前記欠陥の2つの径の比であり、前記撮影手段の正面方向の撮影位置に相当する画像内のラインと、前記2つの像の各中心を通過するラインとのなす角と、前記比とにより、前記移動距離を算出する
請求項4に記載のガラスリボン内欠陥測定方法。 - 欠陥の高さ方向位置の測定対象となるガラスリボンを搬送する搬送手段と、
前記ガラスリボンに光を照射する光源と、
前記ガラスリボンで反射した光が到達する位置に配置され、前記ガラスリボンを撮影する撮影手段と、
前記撮影手段で撮影された画像内における、前記ガラスリボンの同一の欠陥に起因する2つの重なり合う像であって、前記欠陥の種類に固有の形状の2つの像の位置関係に基づいて、前記ガラスリボン内での前記欠陥の高さ方向位置を算出する演算手段とを備える
ことを特徴とするガラスリボン内欠陥測定システム。 - 演算手段は、
前記2つの重なり合う像の一方の像の撮像位置から他方の像の撮像位置までの欠陥の移動距離を計算し、
計算した前記移動距離と、前記ガラスリボン内での光の屈折角とにより、前記ガラスリボン内での前記欠陥の高さ方向位置を算出する
請求項7に記載のガラスリボン内欠陥測定システム。 - 演算手段は、
前記2つの重なり合う像の外接矩形における、前記ガラスリボンの搬送方向に相当する方向に平行な辺のピクセル数に応じた実空間での長さから、前記搬送方向に平行な欠陥の径の長さを減算することにより前記移動距離を算出する
請求項7に記載のガラスリボン内欠陥測定システム。 - 演算手段は、
前記2つの重なり合う像の位置関係から、前記ガラスリボンの幅方向における像の位置を変数として含む、予め定められた算出式を用いて、前記欠陥の特徴量を算出し、当該特徴量を用いて、前記移動距離を算出する
請求項7に記載のガラスリボン内欠陥測定システム。
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- 2011-12-06 JP JP2012547876A patent/JPWO2012077683A1/ja active Pending
- 2011-12-06 KR KR1020137014662A patent/KR20130140058A/ko not_active Application Discontinuation
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KR20220110431A (ko) * | 2021-01-30 | 2022-08-08 | 주광철 | 카메라를 이용한 변위량 측정 방법 |
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Also Published As
Publication number | Publication date |
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KR20130140058A (ko) | 2013-12-23 |
JPWO2012077683A1 (ja) | 2014-05-19 |
CN103250047A (zh) | 2013-08-14 |
TW201233993A (en) | 2012-08-16 |
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