WO2012059650A2 - Procédé pour la fabrication de papier et de carton - Google Patents

Procédé pour la fabrication de papier et de carton Download PDF

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Publication number
WO2012059650A2
WO2012059650A2 PCT/FI2011/050975 FI2011050975W WO2012059650A2 WO 2012059650 A2 WO2012059650 A2 WO 2012059650A2 FI 2011050975 W FI2011050975 W FI 2011050975W WO 2012059650 A2 WO2012059650 A2 WO 2012059650A2
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WO
WIPO (PCT)
Prior art keywords
kaolin
pulp
fibre
particles
structured
Prior art date
Application number
PCT/FI2011/050975
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English (en)
Other versions
WO2012059650A3 (fr
Inventor
Pentti Virtanen
Sakari Saastamoinen
Original Assignee
Nordkalk Oy Ab
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nordkalk Oy Ab filed Critical Nordkalk Oy Ab
Priority to CN2011800534446A priority Critical patent/CN103221609A/zh
Priority to US13/822,777 priority patent/US20130199745A1/en
Priority to CA2814025A priority patent/CA2814025A1/fr
Priority to RU2013123906/05A priority patent/RU2013123906A/ru
Priority to EP11826171.8A priority patent/EP2635739A2/fr
Priority to AU2011325010A priority patent/AU2011325010A1/en
Publication of WO2012059650A2 publication Critical patent/WO2012059650A2/fr
Publication of WO2012059650A3 publication Critical patent/WO2012059650A3/fr

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Classifications

    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/71—Mixtures of material ; Pulp or paper comprising several different materials not incorporated by special processes
    • D21H17/73—Mixtures of material ; Pulp or paper comprising several different materials not incorporated by special processes of inorganic material
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/63—Inorganic compounds
    • D21H17/67—Water-insoluble compounds, e.g. fillers, pigments
    • D21H17/675—Oxides, hydroxides or carbonates
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/63—Inorganic compounds
    • D21H17/67—Water-insoluble compounds, e.g. fillers, pigments
    • D21H17/68—Water-insoluble compounds, e.g. fillers, pigments siliceous, e.g. clays
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/63—Inorganic compounds
    • D21H17/67—Water-insoluble compounds, e.g. fillers, pigments
    • D21H17/69—Water-insoluble compounds, e.g. fillers, pigments modified, e.g. by association with other compositions prior to incorporation in the pulp or paper
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/50—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by form
    • D21H21/52—Additives of definite length or shape
    • D21H21/54—Additives of definite length or shape being spherical, e.g. microcapsules, beads

Definitions

  • the present invention relates to a fibre product that contains pulp or wood fibre, and to the manufacturing method of this product, wherein filler particles are attached between the pulp fibres or wood fibres as well as to fibrils, after which paper or board is produced from the fibre pulp. Description of prior art
  • the fillers or pigments that are used in the manufacture of paper and board have an average particle size of less than 5 um and a light colour.
  • the most typical fillers include kaolins, talcs, ground calcium carbonate, and precipitated calcium carbonate.
  • special pigments such as precipitated aluminium silicates, satin white, and titanium dioxide. Drawing an exact line between fillers and coating pigments is difficult; however, roughly speaking, fillers have a larger size than the pigments that are used in coating. From the point of view of a maximum light scattering, an optimal particle size for the most common fillers and coating pigments would be 0.4-0.5 ⁇ .
  • the average particle size of the coating pigments is 0.5-1 ⁇ and that of the fillers 1.5-4 ⁇ .
  • the most common clay mineral that is used as filler in the manufacture of paper and board is kaolin that mainly consists of kaolinite.
  • the kaolin mineral has a two-layer, laminar structure that comprises a tetrahedral layer of silicon dioxide and an octahedral layer of aluminium oxide. The layers are interconnected by oxygen atoms. Because of the silanol groups of the surface of kaolin, the surfaces of the kaolin mineral are negatively charged and its edges are positively charged, when suspended in water. Kaolin can be
  • the most common commercial kaolin grades include water- washed, delaminated, calcined, and chemically structured kaolins.
  • the water- washed grade often contains several kaolin sheets that are attached to each other at their surfaces.
  • kaolin surfaces are separated by grinding them into smaller groups and single kaolin sheets.
  • the calcined kaolins are made by allowing kaolin sheets, which have a conveniently small particle size distribution, to partly melt to each other at a temperature of about 1000 °C.
  • metakaolin Kaolin crystals that are heated at a temperature of about 500-800 °C are called metakaolin.
  • metakaolin and calcined kaolin are particularly visible as an improvement in brightness and opacity compared with water-washed and delaminated kaolins. This is based on the fact that, between the kaolin sheets in the calcined kaolin, there are interfaces of air and kaolin which are effective in scattering light.
  • the pores formed in the structure of the structured kaolins further help in the setting of ink.
  • the manufacture of chemically structured kaolins is based on the formation of the same interfaces, but in this case, the interfaces can be chemically bound to each other - not by means of high temperatures.
  • the light scattering efficiency of the chemically structured kaolins is normally between that of the delaminated and calcined kaolins.
  • the various fillers also bind less water than fibres do, contributing to the financial advantage of their use due to the accelerated dewatering.
  • the lower water retention capacity is visible as a quicker dewatering and, thus, lower energy costs in drying, when the filler is used.
  • the fillers and fibres have an anionic charge. Therefore, to improve the filler retention, a cationic charge in the form of ions or polymers should generally be supplied to the pulp to bind the filler to the fibre network.
  • the filler contents are about 30%, calculated from dry fibre.
  • the retention can be divided into a mechanical and chemical one, of which the chemical retention definitely has more significance.
  • the mechanical retention has more meaning for boards of a high basis weight.
  • the decrease in strength and stiffness of the paper or board product when replacing the fibre with filler is mainly caused by the fact that the fillers weaken the formation of hydrogen bonds between the fibres, since the surfaces of the fillers do not form hydrogen bonds. At present, the filler is added directly to the pulp.
  • An object of the present invention is to provide a new paper or board product that has good strength and high opacity.
  • An object of the present invention is to provide a new paper or board product that contains, as filler, granules that attach between the fibres and carbonates that attach to the fibrils.
  • the object of the present invention is to utilize an aqueous, carbonate-bearing salt composit ion to suspend structured kaolin in the manufacture of the paper and board products. In this way, as quick as possible dewatering and high wire retention in the wire section and the improvement of specific quality properties of paper and board are ensured.
  • kaolin sheets among others, latexes can be used as binders, by means of which the kaolin sheets and stacks can be attached to each other to form granules or agglomerates from the kaolin slurry by means of a mixing technique or spray drying.
  • the purpose is to provide structured kaolin with an average particle size of over 5 micrometres.
  • the structured kaolin thus dried can then be converted into calcined kaolin or metakaolin by heating it in a furnace.
  • an improvement is achieved by using the structured kaolin that is suspended in the aqueous solution, according to the invention, whereby quicker dewatering and higher retention are utilized in the wire section.
  • carbonate filler is precipitated to the fibre structure by means of an increase in the pH, pressure or temperature, preferably at the tail of the wire section and/or after the press section.
  • the goal is to introduce a desired amount and distribution of precipitated carbonate filler into the lumen and fibrils of the fibre structure, whereby the effect of structured kaolin that weakens the stiffness can be prevented.
  • the carbonate filler thus created increases the brightness, opacity, and printability that are achieved by using structured kaolin alone.
  • the carbonate filler thus created would be contained in the fibrils of the fibres, increasing the stiffness, among others, and the structured kaolin would be contained in the holes of the fibre network, whereby the weakening of the strength and stiffness of the fibre network caused by the prevention of the formation of hydrogen bonds between the fibres of the filler would be lesser than when using fillers or pigments with an average particle size of less than 5 micrometres.
  • the present invention thus relates to a fibre product that contains pulp fibre or wood fibre, the product preferably being paper or board, and to the manufacturing method of this product, wherein filler particles are attached between the pulp or wood fibres and to the fibrils, after which the said paper or board is produced from the pulp.
  • the fibre product according to the present invention is characterized by what is stated in the characterizing part of claim 1.
  • the manufacturing method of the fibre product according to the invention is, in turn, characterized by what is stated in the characterizing part of claim 10.
  • the present invention is multifunctional and it improves various properties: the quality properties of paper and board and the economic activity of the manufacturing process.
  • the invention makes it possible, among others, to improve the brightness, opacity, and printability; at the same time, the dewatering can be accelerated and the retention improved in the wire section.
  • An additional advantage of the use of kaolin also comprises the effect of further improving the stiffness, opacity, brightness, and printability that are given to the fibre structure by the precipitated carbonate filler. At the same time, part of the fibre of the end product is now replaced with the filler without weakening the strength properties.
  • the present invention relates to a fibre product that contains pulp fibre or wood fibre, wherein filler particles are attached between the fibres and to the fibrils, part of the particles consisting of structured agglomerates or granules of kaolin, metakaolin or calcined kaolin, and part consisting of the salts or esters of carbonic acid or a combination thereof, preferably the various states of carbonate.
  • This invention proves that when the aqueous salt composition is used in the manufacture of structured kaolin slurry and when the pH of the paper or board pulp that is diluted with this composition is increased with an alkali and/or the temperature is increased, possibly simultaneously with increasing the solid matter content of the pulp, a carbonate filler can be precipitated to the paper or board structure.
  • This precipitated carbonate filler has a positive effect on the brightness, opacity, printability (the absorption properties of the ink), thickness, and stiffness of the paper or board product.
  • the product can contain as much as 25% by weight of structured kaolin particles from the dry matter, at least 5% by weight from the fibre. They are essentially spherical in shape and have a size of > 5 ⁇ , preferably 10—40 ⁇ , more preferably 20 ⁇ 40 ⁇ . They consist of chemically structured kaolin agglomerates or granules, which are optionally processed so that a part thereof, preferably the surface, is calcined or changed into metakaolin.
  • the kaolin of the filler is preferably delaminated, water-washed, dry-classified, or treated by means of two or more of the said treating methods.
  • the amount of carbonate in the product is at least 0.01% by weight from the dry matter, for example 0.01-5% by weight, particularly 0.01-3% by weight.
  • the salts of carbonic acid comprise carbonate or bicarbonate salts, preferably bicarbonate and colloidal carbonate. They may have an average particle size of ⁇ 0.3 nm, most suitably ⁇ 0.1 nm.
  • Colloidal carbonate particles in the present application refer to carbonates that have a small average particle size of less than 300 nm, preferably less than 100 nm.
  • the salts or esters of carbonic acid are preferably made of a corresponding oxide or hydroxide and they consist of an inorganic or organic salt or a composite or mixture of several salts, most preferably calcium salt or magnesium salt or a mixture thereof.
  • the filler particles are attached to each other and to the fibres by a binder, which is preferably latex, silicon dioxide, alum or aldehyde or a mixture thereof, most preferably in an amount of 0.5-50% by weight.
  • the product can further contain other retention agents or flocculating or coagulating microparticles or a mixture thereof, preferably at least microparticles, most preferably together with conventional retention agents.
  • Natural polymers are generally called polysaccharides. Examples of these include starch, which is the most commonly used natural polymer in the manufacture of paper and board, if fibres are not taken into account.
  • synthetic polymers polyacrylamides should be mentioned. Polymer, in particular, is selected from a group of polyacrylamide, polyethyleneimine, starch, polydadmac, polyacrylamide, polyamine, starch-based coagulant, any copolymer of the above or a mixture of two or more such polymers or copolymers. The polymer is most preferably polydadmac, polyamine, polyacrylamide or the copolymer of two or more of these.
  • microparticles are preferably used together with these polymeric retention agents to improve the dewatering, retention, and formation.
  • colloidal silicon dioxide polysilicic acid, silicon dioxide sol, microgel, etc.
  • bentonite are especially well-suited to this purpose.
  • Other alternatives include other sols, gels, microgels, silicic acids, and polysilicic acids or mixtures thereof that contain bentonites or silicon dioxides.
  • the product can also contain one or more chemicals known as such, which are selected from a group of aluminium compounds, stock sizes, surface sizes, antislime agents, colouring agents, starches, optical brighteners, dispersing agents, anti-foam agents, plastic pigments, and conventional fillers and coating materials.
  • the present invention also relates to the manufacturing method of such a fibre product, wherein
  • - oxide or hydroxide is added to the aqueous solution to form hydroxide slurry, and the pH of the solution is decreased to a range of 6.0-8.3 by conveying carbon dioxide to the solution, so that the content of the salts of carbonic acid formed from the carbon dioxide and hydroxide slurry is at least 0.01%, calculated from the entire weight of the solid matter of the solution, whereby a salt composition is formed;
  • - kaolin drops are produced in a spray drier from the kaolin composition, which is formed from the kaolin sheets or stacks or both and which contains the binder, whereby excess water is also evaporated, whereby structured kaolin particles are formed; or these structured kaolin particles are formed, by means of a mixing technique, from the kaolin sheets or stacks or both that are in the form of slurry with the binder in the above-described salt composition or its dissolved portion;
  • the spray-dried structured kaolin particles are mixed with the salt
  • the solid matter of the paper or board pulp is diluted with the kaolin composition that is suspended in the salt composition, according to the invention.
  • the salt composition consists of the states of carbonate, i.e., carbonates and bicarbonates, and calcium or magnesium ions or a mixture thereof, which are added to and produced in the aqueous solution at a pH that remains below 8.3 throughout the production state.
  • states of carbonate can include, among others, colloidal-size carbonate partices, bicarbonate ions, carbonate ions and carbonic acid, which are formed in the aqueous solution, when the pH is below 8.3.
  • slurry of structured kaolin is added to a salt composition similar to the one described above, at the manufacturing stage of the paper or board product that is before the headbox of the paper machine, or the structured particles are formed in this salt composition.
  • the slurry of structured kaolin is very useful, for example, in accelerating the dewatering and improving the retention in the wire section of the paper machine.
  • carbonate can be precipitated to the fibre structure from the salt composition, the carbonate enhancing the light scattering efficiency of kaolin, whereby the opacity and brightness increase, while the total amount of filler remains the same.
  • carbonate can be precipitated either by increasing the pH (e.g, by using an alkali) or by increasing the pressure in the wire, press, and dryer sections. It is essential, however, to try to keep the pH of the paper or board manufacture on the acidic side in the long and short cycles.
  • Kaolin slurries in aqueous solutions are naturally acidic, whereas calcium carbonate and talc slurries are alkaline.
  • the pH of the circulation water is to be increased by increasing the temperature or pressure, or by increasing the pH by adding alkali, this is not carried out before the headbox or the wire section of the paper or board machine.
  • Said "aqueous solution” can be any watery solution.
  • this aqueous solution is raw water, chemically or mechanically purified water, wire water, filtered water that is purified to various degrees of purity, or another kind of water used in the paper factory, or a mixture thereof, preferably filtered water or process water, from which the solid matter is separated or has been separated.
  • the said aqueous solution employed consists of chemical pulp (sulphate or sulphite pulp), mechani cal or chemi- mechanical pulp, pulp manufactured by means of alkalis, recycled fibre, deinked pulp (purified by washing or flotation), nano-cellulose, coated reject, uncoated reject or a mixture thereof.
  • paper pulp is first
  • the “salt composition” thus contains salts of carbonic acid.
  • the salt composition preferably consists of the carbonates or bicarbonates of magnesium or calcium or a mixture thereof, and it is preferably manufactured by adding the slurry of oxide or hydroxide to the aqueous solution and by conveying carbon dioxide to the solution, so that the pH in the aqueous solution remains essentially below 8.3 throughout this stage, whereby bicarbonate and colloidal carbonate are formed, their average particle size being ⁇ 0.3 nm, most preferably ⁇ 0.1 nm.
  • the aim is usually to keep the pH of the white water system within 6-8.
  • the chemistry of carbonate ions and the buffering of pH provided by the same are then utilized.
  • soluble carbon dioxide (C0 2 ) and, to a minor extent, carbonic acid (H 2 C0 3 ), are the main states of carbonate.
  • bicarbonate or hydrocarbonate (HC0 3 ⁇ ) is the main state of carbonate all the way to a pH of 10. "Main” means that at least 50% by weight of the states comprise carbonate.
  • carbonate (C0 3 2 ⁇ ) is the main state.
  • “Structured kaolin particles” are produced from the kaolin sheets or stacks of the kaolin composition, which are possible further processed, so that at least part of the kaolin, preferably of its surface, is converted into metakaolin or calcined kaolin.
  • the granules or agglomerates of structured kaolin are manufactured by spray-drying the kaolin slurry by means of a binder.
  • a rotating atomizer, discharge nozzles, a double- fluid nozzle, ultrasound or a combination of the foregoing can be used.
  • Metakaolin or calcined kaolin can be manufactured from these granules or agglomerates by heating, in a furnace, the spray-dried kaolin granules or agglomerates or those that are manufactured by means of the binder using the mixing technique.
  • "structured" kaolin i.e., spray-drying
  • raw materials other than kaolin can also be used.
  • the binder for example, calcium carbonate, titanium dioxide, talc or silicon dioxide or several substances, among others, can be added to the kaolin slurry that is manufactured in the aqueous solution, before manufacturing the granules or agglomerates.
  • the "fibre dispersion” contains a source of fibre, binder, and the salt composition mentioned above.
  • the fibres can consist of chemical pulp or mechanical pulp.
  • CMP chemi-mechanical pulp
  • TMP thermomechanical pulp
  • PGW pressure groundwood
  • the binder has settled on the surfaces of the formed kaolin particles, and it functions by binding the particles to each other and, particularly, by binding the particles to the fibres.
  • Flocculants, coagulants or microparticles or a mixture or a copolymer thereof can be added, as a retention agent, to the aqueous solution or the fibre dispersion, in an amount of at least 0.01%, particularly about 0.01-3%, calculated from the total weight of the solid matter of the solution or dispersion, preferably at least microparticles, most preferably together with conventional flocculants or coagulants.
  • One or more chemicals known as such can also be added to the fibre dispersion, the chemicals being selected from a group of aluminium compounds, stock sizes, surface sizes, colouring agents, starches, optical brighteners, plastic pigments, natural and synthetic polymers, and fillers and coating materials.
  • the bicarbonate ions contained in the salt composition or mixed with the fibre dispersion can be converted into carbonate particles.
  • carbon dioxide is released and the bicarbonate reacts with free calcium or magnesium ions according to the following reaction equation:
  • the carbonate particles can be precipitated according to the following reaction equations:
  • the carbonate particles thus formed fit between the fibrils and fibre, keeping the fibrils in their outward-oriented positions and giving the structure of the paper or board opacity, brightness, stiffness, and thickness (bulkiness).
  • the carbonates on the surface of the paper or board improve the adsorption of the printing ink.
  • Part of the precipitated carbonate is also inside the lumens and pores of the fibres.
  • Structured kaolin in turn, fills the holes that remain between the fibres of the fibre network, whereby the strength and stiffness are reduced less than when using, e.g., pure fillers with an average particle size of 3 micrometres or less.
  • the dispersion formed from these ingredients is then mixed to form the pulp, which at the last stage of the method according to the invention is filtered, pressed, and dried into the paper or board product.
  • openings of about 10 micrometers remain between the fibres.
  • the salt composition which hereinafter is called acidic water (below, also "AW")
  • AW acidic water
  • 25 kg of ion-exchanged water were weighed into each one of closable plastic cans (of a volume of 30 litres).
  • 170 g of burnt lime (CaO) were added thereto, having been slaked in 600 g of ion-exchanged water at 45 °C before the addition.
  • By adding carbon dioxide to the weak calcium hydroxide slurry thus formed, Ca(OH) 2 the pH was dropped from about 12 to 6.3. This solution was allowed to sediment for 12 hours, after which the colloidal portion that had not sedimented was separated from the can. The precipitate that sedimented on the bottom was not used in the tests.
  • Dry Covergloss (Kamin LLC) kaolin powder was suspended in ion-exchanged water to a dry matter content of 20%.
  • 0.2% of the Dispex N40 (BASF) dispersing agent and 8% of latex (Acronal S505, BASF) were used, calculated from the weight of the kaolin.
  • the suspension was spray-dried (Niro, mobile minor).
  • the feed rate of the suspension was 50 ml/min
  • the rotation speed of the atomizer was about 25 000 rotations per minute
  • the temperature of the drying air was 250 °C
  • the temperature of the output air was 110 °C.
  • the dried, structured kaolin (below, "struc”) was cooled to room temperature and suspended in acidic water into slurry of 20%.
  • the average particle size of the structured kaolin thus manufactured (struc+AW) was 15 micrometres (Sedigraph 5120, Micromeritics).
  • Example 2 Effect of the addition of structured kaolin slurry on the properties of the paper made of the pulp.
  • a Valley grinder was used to first grind a mixture of bleached pine pulp and bleached birch pulp to an SR number of 30.
  • the amount of pine pulp from the weight of the pulp was 30% and that of birch pulp was 70%.
  • the pulp was ground according to the standard method SCAN-C 25:76.
  • This pulp was diluted with the ion-exchanged water according to the invention to a consistency of 0.2%, to which 0, 20 or 40%, calculated from dry pulp, of the 20% slurry of structured kaolin and acidic water (struc+AW) manufactured according to the previous example were added.
  • pulps diluted to 0.2% with pure ion-exchanged water were manufactured, to which 0, 20 or 40% of precipitated calcium carbonate, calculated from dry pulp, (PCC,
  • Precarb FS-240 Shaefer Finland Oy
  • Covergloss amin LLC
  • Alphatex Imerys
  • Struc refers to structured kaolin
  • PCC precipitated calcium carbonate
  • Crossgloss is a filler that contains conventional, non-structured kaolin.
  • Alphaex is conventional, non-structured, calcined kaolin.
  • the basis weights of the sheets were at the target basis weight of 80 g/m 2 , with an accuracy of ⁇ 0.6 g/m 2 .
  • the assessment of the printing properties of the sheets was made by measuring the optical density.
  • the sheets were printed by a Universial Testprinter (Testprint B.V.) using a Cold set black (Sun Chemical, viscosity 7.3 Pas) with 10 milligrammes of ink on the wire side of the sheet.
  • the optical densities were measured using a densitometer (Macbeth) from aerated and dried samples after 24 hours from the printing.
  • the Universial testprinter employed a pressure of 630 N and a velocity of 1 m/s.
  • the results are linearly normalized to the same filler content of 10%.
  • a reliability of 95% means a confidence interval of 95%.
  • Table 1 A sheet of 80 g/m , normalized to a filler content of 10%.
  • Test point Opacity % Brightness, Scott Bond, Stiffness, Optical
  • dry Intrafil C (Imerys), which is conventional kaolin, is suspended in acidic water or ion-exchanged water to a dry matter content of 20%.
  • the acidic water used is made as in example 1.
  • the Valley grinder was used to first grind a mixture of bleached pine pulp and bleached birch pulp to an SR. number of 35. The amount of pine pulp from the weight of the pulp was 30% and that of birch pulp was 70%. The pulp was ground according to the standard method SCAN-C 25:76. This pulp was diluted to a consistency of 0.2%, to which Intrafil C (Intra) that was suspended in 0, 20 or 40% of ion-exchanged water or Intrafil C
  • Table 2 A sheet of 80 g/m 2 , normalized to a filler content of 10%.
  • the opacity and brightness in particular, do not improve as much with conventional kaolin as with structured kaolin.

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  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Paper (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)

Abstract

La présente invention concerne un produit en fibres qui contient de la fibre de pâte à papier et de la fibre du bois, des particules de matière de charge se fixant aux fibrilles et entre les fibres. Ces particules sont constituées en partie d'agglomérats ou de granules de kaolin chimiquement structurés, et en partie de carbonate qui se forme, grâce au dioxyde de carbone, à partir de l'oxyde ou de l'hydroxyde correspondant. L'invention concerne également un procédé de fabrication d'un tel produit en fibres.
PCT/FI2011/050975 2010-11-05 2011-11-04 Procédé pour la fabrication de papier et de carton WO2012059650A2 (fr)

Priority Applications (6)

Application Number Priority Date Filing Date Title
CN2011800534446A CN103221609A (zh) 2010-11-05 2011-11-04 制造纸和纸板的方法
US13/822,777 US20130199745A1 (en) 2010-11-05 2011-11-04 Process for manufacturing paper and board
CA2814025A CA2814025A1 (fr) 2010-11-05 2011-11-04 Procede pour la fabrication de papier et de carton
RU2013123906/05A RU2013123906A (ru) 2010-11-05 2011-11-04 Способ изготовления бумаги и картона
EP11826171.8A EP2635739A2 (fr) 2010-11-05 2011-11-04 Procédé pour la fabrication de papier et de carton
AU2011325010A AU2011325010A1 (en) 2010-11-05 2011-11-04 Process for manufacturing paper and board

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FI20106168 2010-11-05
FI20106168A FI123224B (fi) 2010-11-05 2010-11-05 Kuitutuote ja menetelmä sen valmistamiseksi

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WO2012059650A2 true WO2012059650A2 (fr) 2012-05-10
WO2012059650A3 WO2012059650A3 (fr) 2012-09-07

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US (1) US20130199745A1 (fr)
EP (1) EP2635739A2 (fr)
CN (1) CN103221609A (fr)
AU (1) AU2011325010A1 (fr)
CA (1) CA2814025A1 (fr)
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EP3034693A1 (fr) * 2014-12-17 2016-06-22 Univerzita palackeho V Olomouci Matériau plan composite à base de papier

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CN103590283B (zh) 2012-08-14 2015-12-02 金东纸业（江苏）股份有限公司 涂料及应用该涂料的涂布纸
RU2727605C1 (ru) 2016-04-05 2020-07-22 Фиберлин Текнолоджис Лимитед Бумажные и картонные продукты
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EP3034693A1 (fr) * 2014-12-17 2016-06-22 Univerzita palackeho V Olomouci Matériau plan composite à base de papier

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FI20106168A0 (fi) 2010-11-05
US20130199745A1 (en) 2013-08-08
FI123224B (fi) 2012-12-31
EP2635739A2 (fr) 2013-09-11
FI20106168L (fi) 2012-05-06
CN103221609A (zh) 2013-07-24
FI20106168A (fi) 2012-05-06
AU2011325010A1 (en) 2013-05-09
CA2814025A1 (fr) 2012-05-10
RU2013123906A (ru) 2014-12-10
WO2012059650A3 (fr) 2012-09-07

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