WO2012039106A1 - Laser processing apparatus - Google Patents

Laser processing apparatus Download PDF

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Publication number
WO2012039106A1
WO2012039106A1 PCT/JP2011/005072 JP2011005072W WO2012039106A1 WO 2012039106 A1 WO2012039106 A1 WO 2012039106A1 JP 2011005072 W JP2011005072 W JP 2011005072W WO 2012039106 A1 WO2012039106 A1 WO 2012039106A1
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WO
WIPO (PCT)
Prior art keywords
workpiece
mounting portion
processing
processing apparatus
laser processing
Prior art date
Application number
PCT/JP2011/005072
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French (fr)
Japanese (ja)
Inventor
義典 佐々木
杉山 勤
学 西原
櫻井 通雄
一知 小寺
Original Assignee
パナソニック株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by パナソニック株式会社 filed Critical パナソニック株式会社
Priority to JP2012512097A priority Critical patent/JP5500248B2/en
Priority to CN201180004371.1A priority patent/CN102596484B/en
Publication of WO2012039106A1 publication Critical patent/WO2012039106A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08Devices involving relative movement between laser beam and workpiece
    • B23K26/083Devices involving movement of the workpiece in at least one axial direction
    • B23K26/0853Devices involving movement of the workpiece in at least in two axial directions, e.g. in a plane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08Devices involving relative movement between laser beam and workpiece
    • B23K26/082Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment

Definitions

  • the present invention relates to a laser processing apparatus that performs processing by irradiating a laser, and in particular, laser processing that provides both blind hole processing (non-through hole processing) and through hole processing (through hole processing) with a single processing apparatus. Relates to the device.
  • FIG. 9 is a side view seen from a cross-section showing the configuration of the mounting portion for mounting the workpiece of the first example of the laser processing apparatus according to the prior art.
  • the movable mounting unit 812 and the outer peripheral mounting unit 816 divided up and down are provided as mounting units.
  • the placement portion is shown in a side view seen from a cross section in which the structures of the movable placement portion 812 and the outer periphery placement portion 816 are understood.
  • An outer peripheral suction hole 814 is formed in the outer peripheral placement portion 816, and a placement portion suction hole 813 is formed in the divided movable placement portion 812.
  • the workpiece 811 is placed on the upper part of the divided movable placing part 812 and outer circumference placing part 816 and is sucked and held.
  • the divided movable mounting portions 812 have a structure that can be individually moved in the vertical direction, and are moved in the vertical direction by a lift drive unit such as an air cylinder.
  • the movable mounting portion 812 is in a state where all the suction portions are raised. Then, the workpiece 811 is sucked and fixed using the entire surface of the mounting portion, and processing is performed. At the time of through-hole processing, as shown in FIG. 9, laser processing is performed in a state where only the divided movable mounting portion 812 corresponding to the lower portion of the portion to be processed of the workpiece 811 is lowered.
  • the thickness of the plate-like workpiece 811 has become thinner and the diameter of the drilled holes has also become smaller.
  • a resin film having a thickness of about 40 ⁇ m to 120 ⁇ m and a metal foil having a thickness of several tens of ⁇ m are objects to be processed.
  • the laser processing is performed in a state where the suction portion corresponding to the lower portion of the portion to be processed of the workpiece 811 is lowered. Nevertheless, the workpiece is not held flat.
  • the mounting portion is not damaged by the laser, in the case of the thin sheet-like or foil-like workpiece 811 as described above, the deflection occurs so that the corresponding portion hangs down by its own weight. To do.
  • the flatness of the processed portion is deteriorated. The deterioration of the flatness causes a shift in the focal point of the laser and a shift in the processing position, and prevents the laser from being narrowed down to the minimum diameter, thereby hindering precise processing.
  • the processing is performed from the processing area at one end of the workpiece 811 and sequentially moved to the adjacent processing area.
  • the first movable mounting portion 812 at the end is lowered. If it does so, it will be hold
  • the reverse direction is sufficiently held by the mounting portion suction holes 813 of all the remaining movable mounting portions 812 other than the outer peripheral suction holes 814 described above.
  • the processing start point side is formed by the outer peripheral suction hole 814 and the placement portion suction hole 813 of the first movable placement portion 812. It will be held by adsorption.
  • the processing area corresponding to the position of the first movable mounting portion 812 since laser processing has already been completed, there are a large number of through holes, and the suction force by vacuuming is weak.
  • the deflection due to the own weight the deflection due to the deviation of the initial position is added, and the deviation of the position in the horizontal direction is caused from the side on the processing start point side.
  • the third movable mounting portion 812 adjacent to the second movable mounting portion 812 is lowered.
  • the movable mounting portion 812 adjacent to the movable mounting portion 812 that has been processed is lowered in accordance with the progress of the processing, but the deflection of the workpiece 811 is also propagated sequentially in accordance with that. Increase. Furthermore, the horizontal deviation increases as it propagates. When these deflections and deviations overlap and a positional deviation occurs on the order of several tens of ⁇ m, the precision of precision processing becomes poor. Therefore, there is a problem that it is difficult to realize precise drilling and high-precision laser machining cannot be performed.
  • the present invention provides a laser processing apparatus that realizes precise drilling and can perform highly accurate laser processing.
  • the laser processing apparatus of the present invention includes a processing head unit for laser processing a workpiece, an outer periphery mounting unit in which suction holes are formed, and a plurality of movable mounting units in which suction holes are formed and moved up and down. , A placement unit that holds the workpiece, an XY table that drives the placement unit in the X-axis direction and the Y-axis direction, and the outer circumferential placement unit, and at least one of the sides of the workpiece A work presser part that is parallel to the longitudinal direction of the movable mounting part and presses one side of the starting point side of the processing.
  • FIG. 1 is a front view showing a schematic configuration of a laser processing apparatus according to an embodiment of the present invention.
  • FIG. 2 is a perspective view showing a detailed configuration around the mounting portion of the laser processing apparatus according to the embodiment of the present invention.
  • FIG. 3 is a side view showing a detailed configuration of the work pressing portion of the laser processing apparatus according to the embodiment of the present invention as seen from the cross section along line 3-3 in FIG.
  • FIG. 4 is a side view showing a detailed configuration and movement of the work pressing portion of the laser processing apparatus according to the embodiment of the present invention, as seen from the section taken along line 3-3 in FIG.
  • FIG. 5 is a perspective view showing an example of the processing area order of the workpiece according to the embodiment of the present invention.
  • FIG. 6 is a side view seen from a cross section taken along line 3-3 showing a first operation state of the mounting portion according to the embodiment of the present invention.
  • FIG. 7 is a side view seen from a cross section taken along line 3-3 showing a second operation state of the mounting portion according to the embodiment of the present invention.
  • FIG. 8 is a side view seen from a cross section taken along line 3-3 showing a third operation state of the mounting portion according to the embodiment of the present invention.
  • FIG. 9 is the side view seen from the cross section which shows the structure of the mounting part of the laser processing apparatus based on a prior art.
  • the same components are denoted by the same reference numerals, and the description thereof may be omitted.
  • the X axis, the Y axis, and the Z axis shown in the drawings are directions orthogonal to each other.
  • the Z axis is the vertical direction corresponding to the top and bottom, and the coordinate axes in each figure are drawn so as to correspond to the directions of the respective fields of view.
  • FIG. 1 is a schematic configuration diagram of a laser processing apparatus 100 according to an example of an embodiment of the present invention.
  • a laser oscillator 102 emits a laser beam 103 by emitting a laser inside.
  • the direction of the emitted laser beam 103 is changed by the optical system 104, and adjustment of the laser density and beam diameter, shaping of the beam shape, and the like are performed.
  • the laser beam 103 that has passed through the optical system 104 is scanned and positioned by a galvano scanner 105 including an X mirror 106 for scanning in the X-axis direction and a Y mirror 107 for scanning in the Y-axis direction.
  • the laser processing apparatus 100 is configured such that the laser beam 103 positioned by the galvano scanner 105 is condensed by the f ⁇ lens 108 and irradiated to the processing point of the workpiece 111.
  • the galvano scanner 105 including the X mirror 106 and the Y mirror 107 and the f ⁇ lens 108 are provided in the processing head unit 109, and the processing head unit 109 is installed in the apparatus main body so as to be movable in the Z-axis direction.
  • a plurality of workpieces 111 are placed on a plurality of movable placement portions 112 and an outer periphery placement portion 114. Furthermore, two sides parallel to the longitudinal direction (Y-axis direction) of the movable mounting portion 112 among the one side of the workpiece 111 are pressed by the pair of work pressing portions 121.
  • the movable mounting parts 112 are each supported by a pair of cylinders (not shown), and the cylinders are controlled by air pressure, and the individual movable mounting parts 112 can be moved up and down independently.
  • the machining table consists of two large blocks, an X table 131 and a Y table 133.
  • the X table 131 is configured to mount the movable mounting portion 112, the outer peripheral mounting portion 114, and a set of configurations associated therewith, and to move in the X-axis direction.
  • the X table driving unit 132 is driven to rotate the ball screw, and the X table 131 is slid along with the entire set mounted on the ball screw.
  • the Y table 133 is configured to further mount the X table 131 and a set of components mounted thereon and move in the Y-axis direction. For the movement in the Y axis direction, the Y table driving unit 134 is driven to rotate the ball screw, and the Y table 133 is slid along with the entire set mounted thereon.
  • the laser oscillator 102 the galvano scanner 105, a cylinder for moving up and down the movable mounting unit 112, an X table driving unit 132, a Y table driving unit 134, and the like are provided.
  • FIG. 2 is a perspective view showing a detailed configuration around the mounting portion of the laser processing apparatus according to the embodiment of the present invention.
  • a placement portion on which a workpiece (not shown) is placed and held is constituted by a plurality of movable placement portions 112 and an outer periphery placement portion 114.
  • the movable mounting portion 112 is provided with a plurality of mounting portion suction holes 113
  • the outer peripheral mounting portion 114 is also provided with an outer peripheral suction hole 115. The workpiece is sucked and held by evacuating from the placement portion suction hole 113 and the outer periphery suction hole 115.
  • a pair of work presser portions 121 are installed on two sides parallel to the longitudinal direction (Y-axis direction) of the movable mounting portion 112.
  • the work presser 121 is attached so as to be rotatable by a fulcrum 124 provided on a member installed on the outer periphery mounting part 114, and is opened and closed by a presser part drive cylinder 123.
  • the work pressing part 121 is formed of a long plate-like metal body due to dimensional constraints in the Z-axis direction, and a clamp member 122 is provided on the surface of the work pressing part 121 facing the workpiece.
  • the clamp member 122 is formed of an organic elastic body such as urethane rubber or silicon rubber. Thereby, when it contacts with a workpiece, a pressing force is generated without being damaged, and displacement due to slippage of the workpiece can be prevented.
  • the shape of the clamp member 122 may be continuously swelled linearly as shown in the figure, or may be formed in the shape of dots that are discrete at predetermined intervals. If it is linear, it can be uniformly pressed against the side of the workpiece, and if it is dotted, it can be concentrated and pressed. For example, if the positions formed in the form of dots are arranged in the vicinity of the central portion of the adjacent outer periphery suction holes 115 in relation to the outer periphery suction holes 115, the holding force by suction and pressing can be effectively distributed.
  • the butterfly portion 126 is provided at the center of the long plate-like workpiece pressing portion 121.
  • the hinge portion 126 serves as a fulcrum for the rotation of the opening / closing operation of the work holding portion 121, and the holding portion drive cylinder 123 is provided at both long ends, so that the center portion of the work holding portion 121 is prevented from floating and the pressing force is more uniform. To play a role.
  • FIG. 3 is a side view seen from the cross section (taken along the line 3-3) showing the state of the placing part and the work holding part 121 when the workpiece 111 is mounted, as seen from the Y-axis direction.
  • FIG. 4 is a side view showing a detailed configuration and movement of the work pressing portion of the laser processing apparatus according to the embodiment of the present invention, as seen from the section taken along line 3-3 in FIG.
  • the mounting table In mounting the workpiece 111 on the apparatus, the mounting table is moved to the mounting position of the workpiece 111 by moving the processing table.
  • the mounting portion suction hole 113 and the outer peripheral suction hole 115 are evacuated. It stops and is not adsorbed, and all the movable mounting parts 112 are raised.
  • the work presser part 121 is opened by the presser part drive cylinder 123.
  • the presser part drive link 125 By the two fulcrums 124 and the presser part drive link 125, the vertical movement of the presser part drive cylinder 123 is converted into a rotational action of the work presser part 121 as indicated by an arrow.
  • the mounting portion suction hole 113 and the outer peripheral suction hole 115 are evacuated to start sucking and holding the lower surface of the workpiece 111.
  • the work holding unit 121 is driven from the open state shown in FIG. 3 to the closed state by the holding unit driving cylinder 123.
  • FIG. 4 Such a state is shown in FIG.
  • the workpiece is placed on the outer periphery mounting portion 114 in which the suction holes 115 are formed and the plurality of movable mounting portions 112 (112a, 112b, 112c, 112d) in which the suction holes 113 are formed.
  • 111 is held.
  • a side parallel to the longitudinal direction (Y-axis direction) of the movable mounting portion 112 among the sides of the workpiece 111 is pressed by the work pressing portion 121.
  • a clamp member 122 is provided at a portion in contact with the work piece 111 to generate a pressing force on the work piece 111 and prevent a slippage of the work piece 111.
  • the movement of the machining table is started so as to move the placement unit holding the workpiece 111 to the first machining area.
  • the movement of the machining head at the origin position to the focal position is started.
  • Only the movable mounting portion 112 on the lower surface of the first processing area is switched to blow (positive pressure) for evacuating the mounting portion suction hole 113 provided in the movable mounting portion 112, and the workpiece at the corresponding portion 111
  • the suction holding of the lower surface is stopped, and the movable mounting portion 112 is lowered.
  • FIG. 5 is a perspective view showing an example of the processing area order of the workpiece according to the embodiment of the present invention.
  • an area where numbers 1 to 48 are assigned to the workpiece 111 is a processing area 140.
  • Each processing area 140 is set within the scan range of the galvano scanner 105, and positioning of laser processing in the area is performed by controlling the galvano scanner 105. Note that the illustrated area is merely an example, and is not limited to this figure.
  • one side of the workpiece 111 denoted by reference numeral 142 in the drawing corresponds to the one side 142 parallel to the longitudinal direction of the movable mounting portion and on the machining start side.
  • FIG. 6 is a side view of a state in which holes are drilled in the first processing area 141 as seen from a cross section taken along line 3-3. Hole machining is performed by irradiating the laser beam 103 with the movable mounting portion 112a at a position corresponding to the first machining area 141 lowered.
  • One side (not shown) of the workpiece 111 that is parallel to the longitudinal direction of the movable mounting portion and that is on the processing start point side is sucked and held by the outer peripheral suction hole 115 provided in the outer peripheral mounting portion 114.
  • one side of the starting point side is pressed by a work pressing portion 121 provided with a clamp member 122. This prevents the workpiece 111 from being bent and misaligned.
  • the processing table is moved in the Y direction in this embodiment to move to the second processing area.
  • the state of laser hole machining in the second machining area (for example, machining area 143) is also as shown in FIG. In this manner, the same operation is repeated until laser processing is completed for all areas where the movable mounting portion 112a is lowered (from the first processing area to the sixth processing area in FIG. 5).
  • the movable mounting part 112a holds the first processing area to the sixth processing area in FIG.
  • the processing table starts to move in the X direction.
  • the movable mounting portion 112a is raised while stopping the blow (positive pressure) of the movable mounting portion 112a that has already been lowered.
  • the placement portion suction hole 113 provided in the movable placement portion 112a is evacuated to suck and hold the workpiece 111 again.
  • the evacuation of the mounting portion suction hole 113 provided in the movable mounting portion 112b at the position corresponding to the next processing area (seventh processing area in FIG. 5) is switched to blow.
  • the movable mounting portion 112b at that location is lowered.
  • FIG. 7 is a side view seen from a cross section taken along line 3-3 showing a second operation state of the mounting portion according to the embodiment of the present invention.
  • FIG. 7 is a partial cross-sectional view of the state in which the processing area is laser drilled as viewed from the Y-axis direction. Hole machining is performed by irradiating the laser beam 103 with the movable mounting portion 112b at a position corresponding to the machining area lowered.
  • One side of the workpiece 111 that is parallel to the longitudinal direction of the movable mounting portion and that is on the side of the starting point of processing is sucked and held by the outer peripheral suction hole 115 provided in the outer peripheral mounting portion 114 and provided with a clamp member 122.
  • the workpiece is held by the workpiece presser 121.
  • the suction by the movable mounting portion 112a is not strong compared with the suction of other movable mounting portions because the workpiece is drilled, but the deflection and misalignment of the workpiece are due to the configuration of the present invention. It is prevented.
  • the laser beam 103 is irradiated in a state where the movable mounting portion 112c at the position corresponding to the processing area is lowered to perform the hole processing.
  • One side of the workpiece 111 that is parallel to the longitudinal direction of the movable mounting portion and that is on the processing start side is adsorbed and held by the outer peripheral suction hole 115 provided in the outer peripheral mounting portion 114 and provided with a clamp member 122.
  • the workpiece holding part 121 holds the workpiece 111 to prevent the workpiece 111 from being bent and displaced.
  • the above operation is repeated to process all the predetermined areas of the workpiece 111.
  • the following operation is started.
  • the movement of the machining table is started in order to start the movement to the workpiece removal position.
  • the movement of the machining head 109 to the origin is started.
  • the movable mounting part 112 is raised, and when the raising is completed, the mounting part suction hole 113 provided in the movable mounting part 112 is evacuated.
  • the workpiece 111 is held again by suction.
  • the presser unit drive cylinder 123 is operated to open the work presser unit 121, and all the mounting units are moved. Vacuum suction of the suction holes 113 and all the outer peripheral suction holes 115 is stopped. Then, it is confirmed that the workpiece 111 is no longer held by suction, and the workpiece 111 take-out device (not shown) removes the workpiece 111 from the mounting portion and completes the laser hole machining of the workpiece. To do.
  • the laser processing apparatus 100 of the present invention is configured to include the processing head unit 109, the mounting unit, the XY table, and the work pressing unit 121.
  • the processing head unit 109 performs laser processing on the workpiece 111.
  • the mounting portion includes an outer peripheral mounting portion 114 in which the suction hole 115 is formed and a plurality of movable mounting portions 112 in which the suction hole 113 is formed and moves up and down, and holds the workpiece 111.
  • the XY table drives the placement unit in the X-axis direction and the Y-axis direction.
  • the work holding unit 121 is installed on the outer periphery mounting unit 114 and presses at least one side 142 of one side of the workpiece 111 that is parallel to at least the longitudinal direction of the movable mounting unit 112 and that is on the machining start side.
  • a configuration may be provided that includes a pair of work pressing portions 121 that are installed on the outer periphery mounting portion 114 and press at least two sides parallel to the longitudinal direction of the movable mounting portion 112 out of one side of the workpiece 111.
  • the organic elastic body may be formed in a linear shape. With this configuration, it is possible to uniformly press the side of the workpiece, and the holding force by suction and pressing can be effectively distributed.
  • the organic elastic body may be formed in the form of dots that are dispersed at predetermined intervals. With this configuration, it is possible to concentrate and press on the dot-like portion, and to effectively distribute the holding force due to suction and pressing.
  • a configuration may be provided in which a central portion of the work holding portion 121 includes a butterfly portion 126 serving as an opening / closing fulcrum 124 and a pressing portion that presses both ends of the work holding portion 121 toward the workpiece 111.
  • This configuration suppresses the floating of the center portion of the work pressing portion 121 and makes the pressing force more uniform.
  • a specific side of the workpiece 111 is further pressed by the work pressing portion 121 against the laser processing apparatus 100 that holds the workpiece 111 by suction of the plurality of movable mounting portions 112 that are moved up and down.
  • the idea of the invention to do is not easily conceivable.
  • the workpiece 111 is very thin and requires high accuracy for the processing.
  • the movable mounting portion 112 sequentially descends and rises from the processing start side. It can be conceived only when there is a recognition that the deflection and misalignment of the work piece propagates and increases sequentially.
  • the number of processing areas 140 may be determined by design requirements such as the size of the laser processing apparatus 100 and the shape of the workpiece, and is not limited to this example.
  • the laser processing apparatus can realize high processing accuracy by preventing deflection and misalignment of the workpiece in the hole drilling by the laser of the workpiece held by the mounting unit that is divided and moved up and down. It is useful in a laser processing apparatus that performs through-hole processing.

Abstract

A laser processing apparatus (100) of the present invention is provided with: a processing head section (109), which laser-processes a subject to be processed; a placing section, which includes an outer circumferential placing section (114) having suction ports formed therein, and a plurality of movable placing sections (112) having suction ports formed therein, said movable placing sections moving up and down, and which holds the subject to be processed; XY tables (131, 133), which drive the placing section in the X axis direction and the Y axis direction; and a work holding section (121), which is disposed on the outer circumferential placing section, and which holds, among the sides of the subject to be processed, at least one side parallel to the longitudinal direction of the movable placing section, said one side being on the processing start point side.

Description

レーザ加工装置Laser processing equipment
 本発明は、レーザを照射して加工を行うレーザ加工装置に関し、特にブラインドホール加工(非貫通穴加工)とスルーホール加工(貫通穴加工)の両方を一台の加工装置にて提供するレーザ加工装置に関する。 The present invention relates to a laser processing apparatus that performs processing by irradiating a laser, and in particular, laser processing that provides both blind hole processing (non-through hole processing) and through hole processing (through hole processing) with a single processing apparatus. Relates to the device.
 近年、部品の小型化、高集積化、複合モジュール化に伴い、それらの元となる基材の穴あけ加工も小径化し、従来の加工方法では、この小型化に対応することが困難になってきた。それらを解決するために、レーザを用いた穴あけ加工が増えてきている。このレーザによる被加工物への穴加工では、大きく分類して、被加工物に貫通穴を空けるスルーホール加工と、被加工物に非貫通穴を空けるブラインドホール加工の2種類の穴加工がある。 In recent years, with the downsizing, high integration, and composite modularization of parts, the drilling of the base material of those parts has also been reduced in diameter, and it has become difficult to cope with this downsizing with conventional processing methods. . In order to solve these problems, drilling using a laser is increasing. There are two types of hole drilling in a workpiece by laser. There are two types of drilling: a through-hole machining for making a through hole in the workpiece and a blind hole machining for making a non-through hole in the workpiece. .
 図9は、従来技術に係るレーザ加工装置の第1例の被加工物を載置する載置部の構成を示す断面から見た側面図である。 FIG. 9 is a side view seen from a cross-section showing the configuration of the mounting portion for mounting the workpiece of the first example of the laser processing apparatus according to the prior art.
 図9に示すように、上下に昇降する分割された可動載置部812と外周載置部816とが、載置部として設けられている。ここで、載置部は、可動載置部812と外周載置部816との構造がわかる断面から見た側面図で示している。外周載置部816には外周吸着孔814が形成され、分割された可動載置部812には載置部吸着孔813が形成されている。被加工物811は分割された可動載置部812と外周載置部816の上部に載せられ吸着保持されている。分割された可動載置部812は、個別に上下方向に動作可能な構造を持ち、エアシリンダ等の昇降駆動部により上下方向に動作する。 As shown in FIG. 9, the movable mounting unit 812 and the outer peripheral mounting unit 816 divided up and down are provided as mounting units. Here, the placement portion is shown in a side view seen from a cross section in which the structures of the movable placement portion 812 and the outer periphery placement portion 816 are understood. An outer peripheral suction hole 814 is formed in the outer peripheral placement portion 816, and a placement portion suction hole 813 is formed in the divided movable placement portion 812. The workpiece 811 is placed on the upper part of the divided movable placing part 812 and outer circumference placing part 816 and is sucked and held. The divided movable mounting portions 812 have a structure that can be individually moved in the vertical direction, and are moved in the vertical direction by a lift drive unit such as an air cylinder.
 ブラインドホール加工時は、可動載置部812はすべての吸着部が上昇した状態となる。そして、載置部全面を使用して被加工物811を吸着固定し、加工が行われる。スルーホール加工時は、図9に見るように、被加工物811の加工する部分の下部に相当する分割された可動載置部812のみ下降させた状態でレーザ加工が行われる。 During the blind hole processing, the movable mounting portion 812 is in a state where all the suction portions are raised. Then, the workpiece 811 is sucked and fixed using the entire surface of the mounting portion, and processing is performed. At the time of through-hole processing, as shown in FIG. 9, laser processing is performed in a state where only the divided movable mounting portion 812 corresponding to the lower portion of the portion to be processed of the workpiece 811 is lowered.
 以上のように構成することで、被加工物811の平面度を維持しながら、スルーホール加工時のレーザによる載置部の損傷を防止している(例えば、特許文献1を参照)。 By configuring as described above, damage to the mounting portion due to laser during through-hole processing is prevented while maintaining the flatness of the workpiece 811 (see, for example, Patent Document 1).
 近年、より精密な加工と高集積化のため、板状の被加工物811の厚さもより薄くなり、施される穴加工の径も小さくなってきた。例えば、40μm~120μm程度の厚さの樹脂フィルムや数十μmの厚さの金属箔が、その加工対象となっている。 In recent years, for more precise processing and higher integration, the thickness of the plate-like workpiece 811 has become thinner and the diameter of the drilled holes has also become smaller. For example, a resin film having a thickness of about 40 μm to 120 μm and a metal foil having a thickness of several tens of μm are objects to be processed.
 上述の従来技術に係るレーザ加工装置の構成では、スルーホール加工時は、被加工物811の加工する部分の下部に相当する吸着部を下降させた状態でレーザ加工が行われるため、部分的とはいえ被加工物は平面を保持されていない。 In the configuration of the laser processing apparatus according to the above-described prior art, during the through hole processing, the laser processing is performed in a state where the suction portion corresponding to the lower portion of the portion to be processed of the workpiece 811 is lowered. Nevertheless, the workpiece is not held flat.
 そのために、載置部に対してレーザによる損傷は与えないものの、上述のように厚さの薄いシート状あるいは箔状の被加工物811の場合は、自重によって該当部分が垂れるようにたわみが発生する。その結果、加工部分の平面度の悪化が生じる。平面度の悪化は、レーザの焦点のズレや加工位置のズレとなり、レーザが最小径まで絞られないため精密な加工の妨げとなる。 Therefore, although the mounting portion is not damaged by the laser, in the case of the thin sheet-like or foil-like workpiece 811 as described above, the deflection occurs so that the corresponding portion hangs down by its own weight. To do. As a result, the flatness of the processed portion is deteriorated. The deterioration of the flatness causes a shift in the focal point of the laser and a shift in the processing position, and prevents the laser from being narrowed down to the minimum diameter, thereby hindering precise processing.
 一般に加工は、被加工物811のいずれか一方の端の加工エリアより行ない、順次隣接する加工エリアに移動させて行う。最初の加工エリアのレーザ加工時には、最も端の第1の可動載置部812が下降していることとなる。そうすると、被加工物811の加工の起点側の辺では、外周載置部816の外周吸着孔814のみによる吸着力で保持されることになる。そのため、起点側の辺では被加工物811の保持力が小さい。逆の方向は、上述の外周吸着孔814以外の残りすべての可動載置部812の載置部吸着孔813によって十分に保持されている。 Generally, the processing is performed from the processing area at one end of the workpiece 811 and sequentially moved to the adjacent processing area. At the time of laser processing of the first processing area, the first movable mounting portion 812 at the end is lowered. If it does so, it will be hold | maintained by the adsorption | suction force by only the outer periphery adsorption | suction hole 814 of the outer periphery mounting part 816 in the edge | side of the starting point side of the process of the to-be-processed object 811. For this reason, the holding force of the workpiece 811 is small on the starting side. The reverse direction is sufficiently held by the mounting portion suction holes 813 of all the remaining movable mounting portions 812 other than the outer peripheral suction holes 814 described above.
 よって被加工物811にたわみが発生すると、単に鉛直方向のズレだけでなく、起点側の辺が滑り方向に引っ張られて水平方向の位置のズレも起こす。 Therefore, when deflection occurs in the workpiece 811, not only the vertical displacement but also the starting side is pulled in the sliding direction, causing a horizontal displacement.
 第1の可動載置部812に隣接する第2の可動載置部812が下降する場合は、加工起点側は外周吸着孔814と第1の可動載置部812の載置部吸着孔813による吸着で保持されることとなる。しかし、第1の可動載置部812の位置に対応する加工エリアは、すでにレーザ加工が終了しているため多数の貫通穴が存在し、真空引きによる吸着力は弱い。結果として、自重によるたわみに当初の位置のズレによるたわみも加わる上に、加工起点側の辺から水平方向の位置のズレを起こす。第2の可動載置部812に隣接する第3の可動載置部812が下降する場合も同様である。 When the second movable placement portion 812 adjacent to the first movable placement portion 812 is lowered, the processing start point side is formed by the outer peripheral suction hole 814 and the placement portion suction hole 813 of the first movable placement portion 812. It will be held by adsorption. However, in the processing area corresponding to the position of the first movable mounting portion 812, since laser processing has already been completed, there are a large number of through holes, and the suction force by vacuuming is weak. As a result, in addition to the deflection due to the own weight, the deflection due to the deviation of the initial position is added, and the deviation of the position in the horizontal direction is caused from the side on the processing start point side. The same applies to the case where the third movable mounting portion 812 adjacent to the second movable mounting portion 812 is lowered.
 このように、加工の進行に合わせて、順次、加工が終了した可動載置部812に隣接する可動載置部812の下降が行われるが、それに合わせて被加工物811のたわみも順次伝搬し増大する。さらに水平方向のズレも伝搬するに従い大きくなっていく。これらのたわみやズレが重なって数十μmのオーダで位置ズレが生じると精密な加工の精度としては不良になってしまう。したがって、精密な穴加工を実現することが難しく、精度の高いレーザ加工を行うことができないという課題があった。 As described above, the movable mounting portion 812 adjacent to the movable mounting portion 812 that has been processed is lowered in accordance with the progress of the processing, but the deflection of the workpiece 811 is also propagated sequentially in accordance with that. Increase. Furthermore, the horizontal deviation increases as it propagates. When these deflections and deviations overlap and a positional deviation occurs on the order of several tens of μm, the precision of precision processing becomes poor. Therefore, there is a problem that it is difficult to realize precise drilling and high-precision laser machining cannot be performed.
国際公開第2009/001497号International Publication No. 2009/001497
 本発明は、精密な穴加工を実現し、精度の高いレーザ加工が行えるレーザ加工装置を提供する。 The present invention provides a laser processing apparatus that realizes precise drilling and can perform highly accurate laser processing.
 本発明のレーザ加工装置は、被加工物をレーザ加工する加工ヘッド部と、吸着孔が形成された外周載置部と,吸着孔が形成され上下に昇降する複数の可動載置部とを含み,上記被加工物を保持する載置部と、上記載置部をX軸方向およびY軸方向に駆動するXYテーブルと、上記外周載置部に設置され,上記被加工物の一辺のうち少なくとも上記可動載置部の長手方向に平行で加工の起点側の一辺を押さえるワーク押え部と、を備えたものである。 The laser processing apparatus of the present invention includes a processing head unit for laser processing a workpiece, an outer periphery mounting unit in which suction holes are formed, and a plurality of movable mounting units in which suction holes are formed and moved up and down. , A placement unit that holds the workpiece, an XY table that drives the placement unit in the X-axis direction and the Y-axis direction, and the outer circumferential placement unit, and at least one of the sides of the workpiece A work presser part that is parallel to the longitudinal direction of the movable mounting part and presses one side of the starting point side of the processing.
 この構成により、分割された可動載置部を有して被加工物にスルーホール加工をする場合であっても、加工の進行に合わせて順次伝搬して増大していく被加工物のたわみや位置ずれが防止できる。よって、厚さの非常に薄いシート状の被加工物であっても、精度の高いレーザ加工が行うことができ、精度不良にともなう加工不良を低減し、精密な穴加工を実現することができる。 With this configuration, even when a through-hole process is performed on a workpiece having a divided movable mounting portion, the deflection of the workpiece that propagates and increases sequentially as the machining progresses Misalignment can be prevented. Therefore, even a sheet-like workpiece having a very thin thickness can be subjected to highly accurate laser processing, reducing processing defects due to inaccuracy and realizing precise hole processing. .
図1は、本発明の実施の形態に係るレーザ加工装置の概略構成を示す正面図である。FIG. 1 is a front view showing a schematic configuration of a laser processing apparatus according to an embodiment of the present invention. 図2は、本発明の実施の形態に係るレーザ加工装置の載置部周辺の詳細構成を示す斜視図である。FIG. 2 is a perspective view showing a detailed configuration around the mounting portion of the laser processing apparatus according to the embodiment of the present invention. 図3は、本発明の実施の形態に係るレーザ加工装置のワーク押え部の詳細構成を示す、図2の3-3線の断面から見た側面図である。FIG. 3 is a side view showing a detailed configuration of the work pressing portion of the laser processing apparatus according to the embodiment of the present invention as seen from the cross section along line 3-3 in FIG. 図4は、本発明の実施の形態に係るレーザ加工装置のワーク押え部の詳細構成と動きを示す、図2の3-3線の断面から見た側面図である。FIG. 4 is a side view showing a detailed configuration and movement of the work pressing portion of the laser processing apparatus according to the embodiment of the present invention, as seen from the section taken along line 3-3 in FIG. 図5は、本発明の実施の形態に係る被加工物の加工エリアの順序の一例を示す斜視図である。FIG. 5 is a perspective view showing an example of the processing area order of the workpiece according to the embodiment of the present invention. 図6は、本発明の実施の形態に係る載置部の第1の動作状態を示す3-3線の断面から見た側面図である。FIG. 6 is a side view seen from a cross section taken along line 3-3 showing a first operation state of the mounting portion according to the embodiment of the present invention. 図7は、本発明の実施の形態に係る載置部の第2の動作状態を示す3-3線の断面から見た側面図である。FIG. 7 is a side view seen from a cross section taken along line 3-3 showing a second operation state of the mounting portion according to the embodiment of the present invention. 図8は、本発明の実施の形態に係る載置部の第3の動作状態を示す3-3線の断面から見た側面図である。FIG. 8 is a side view seen from a cross section taken along line 3-3 showing a third operation state of the mounting portion according to the embodiment of the present invention. 図9は、従来技術に係るレーザ加工装置の載置部の構成を示す断面から見た側面図である。FIG. 9: is the side view seen from the cross section which shows the structure of the mounting part of the laser processing apparatus based on a prior art.
 以下、本発明の実施の形態について、図面を参照しながら説明する。以下の図面においては、同じ構成要素については同じ符号を付しているので説明を省略する場合がある。また、図面中に示されるX軸、Y軸およびZ軸はそれぞれ直交する方向である。ここで、Z軸は上下にあたる鉛直方向であり、各図の座標軸はそれぞれの視野の方向に対応するように描いている。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the following drawings, the same components are denoted by the same reference numerals, and the description thereof may be omitted. Further, the X axis, the Y axis, and the Z axis shown in the drawings are directions orthogonal to each other. Here, the Z axis is the vertical direction corresponding to the top and bottom, and the coordinate axes in each figure are drawn so as to correspond to the directions of the respective fields of view.
 (実施の形態)
 図1は、本発明の実施の形態の一例に係るレーザ加工装置100の概略構成図である。図1において、レーザ発振器102は、内部でレーザが発振されレーザビーム103を射出する。射出されたレーザビーム103は、光学系104により、方向を変えられ、レーザの密度やビーム径の調整およびビーム形状の整形などが行われる。
(Embodiment)
FIG. 1 is a schematic configuration diagram of a laser processing apparatus 100 according to an example of an embodiment of the present invention. In FIG. 1, a laser oscillator 102 emits a laser beam 103 by emitting a laser inside. The direction of the emitted laser beam 103 is changed by the optical system 104, and adjustment of the laser density and beam diameter, shaping of the beam shape, and the like are performed.
 光学系104を通過したレーザビーム103は、X軸方向にスキャンするためのXミラー106とY軸方向にスキャンするためのYミラー107とにより構成されるガルバノスキャナ105により走査され、位置決めされる。さらに、ガルバノスキャナ105で位置決めされたレーザビーム103が、fθレンズ108で集光され、被加工物111の加工点に照射されるように、レーザ加工装置100が構成されている。 The laser beam 103 that has passed through the optical system 104 is scanned and positioned by a galvano scanner 105 including an X mirror 106 for scanning in the X-axis direction and a Y mirror 107 for scanning in the Y-axis direction. Further, the laser processing apparatus 100 is configured such that the laser beam 103 positioned by the galvano scanner 105 is condensed by the fθ lens 108 and irradiated to the processing point of the workpiece 111.
 Xミラー106およびYミラー107より構成されるガルバノスキャナ105とfθレンズ108は加工ヘッド部109に設けられ、加工ヘッド部109はZ軸方向に移動可能なように装置本体に設置されている。 The galvano scanner 105 including the X mirror 106 and the Y mirror 107 and the fθ lens 108 are provided in the processing head unit 109, and the processing head unit 109 is installed in the apparatus main body so as to be movable in the Z-axis direction.
 被加工物111は複数個設けられた可動載置部112と外周載置部114上に置かれている。さらに、被加工物111の一辺のうち可動載置部112の長手方向(Y軸方向)に平行な二辺は一対のワーク押え部121によって押えられている。可動載置部112は、それぞれ1対のシリンダ(図示せず)によって支持され、当該シリンダは空気圧により制御されて個々の可動載置部112を独立に上下させることができる。 A plurality of workpieces 111 are placed on a plurality of movable placement portions 112 and an outer periphery placement portion 114. Furthermore, two sides parallel to the longitudinal direction (Y-axis direction) of the movable mounting portion 112 among the one side of the workpiece 111 are pressed by the pair of work pressing portions 121. The movable mounting parts 112 are each supported by a pair of cylinders (not shown), and the cylinders are controlled by air pressure, and the individual movable mounting parts 112 can be moved up and down independently.
 加工テーブルはXテーブル131とYテーブル133の大きく2つのブロックより構成されている。Xテーブル131は、可動載置部112、外周載置部114、および、これらに付随する一式の構成を載置し、X軸方向に可動するように構成されている。X軸方向の移動には、Xテーブル駆動部132を駆動することでボールねじを回転させ、そこに載置されているもの一式ごとXテーブル131をスライドさせることで移動が行われる。 The machining table consists of two large blocks, an X table 131 and a Y table 133. The X table 131 is configured to mount the movable mounting portion 112, the outer peripheral mounting portion 114, and a set of configurations associated therewith, and to move in the X-axis direction. For the movement in the X-axis direction, the X table driving unit 132 is driven to rotate the ball screw, and the X table 131 is slid along with the entire set mounted on the ball screw.
 Yテーブル133は、Xテーブル131とそれに載置されている構成一式をさらに載置し、Y軸方向に可動するように構成されている。Y軸方向の移動には、Yテーブル駆動部134を駆動することでボールねじを回転させ、そこに載置されているもの一式ごとYテーブル133をスライドさせることで移動が行われる。 The Y table 133 is configured to further mount the X table 131 and a set of components mounted thereon and move in the Y-axis direction. For the movement in the Y axis direction, the Y table driving unit 134 is driven to rotate the ball screw, and the Y table 133 is slid along with the entire set mounted thereon.
 そして、これらレーザ発振器102、ガルバノスキャナ105、可動載置部112を昇降させるシリンダと、Xテーブル駆動部132、および、Yテーブル駆動部134などを制御する加工制御部101とが設けられている。 Further, the laser oscillator 102, the galvano scanner 105, a cylinder for moving up and down the movable mounting unit 112, an X table driving unit 132, a Y table driving unit 134, and the like are provided.
 さらに詳細なレーザ加工装置100の一部構成について図2を用いて説明する。図2は、本発明の実施の形態に係るレーザ加工装置の載置部周辺の詳細構成を示す斜視図である。 A more detailed partial configuration of the laser processing apparatus 100 will be described with reference to FIG. FIG. 2 is a perspective view showing a detailed configuration around the mounting portion of the laser processing apparatus according to the embodiment of the present invention.
 まず、図2に示すように、被加工物(図示せず)が載置・保持される載置部は、複数個設けられた可動載置部112と外周載置部114とによって構成される。可動載置部112には複数の載置部吸着孔113が設けられ、また、外周載置部114にも外周吸着孔115が設けられている。被加工物は、載置部吸着孔113と外周吸着孔115より真空引きすることにより吸着保持される。 First, as shown in FIG. 2, a placement portion on which a workpiece (not shown) is placed and held is constituted by a plurality of movable placement portions 112 and an outer periphery placement portion 114. . The movable mounting portion 112 is provided with a plurality of mounting portion suction holes 113, and the outer peripheral mounting portion 114 is also provided with an outer peripheral suction hole 115. The workpiece is sucked and held by evacuating from the placement portion suction hole 113 and the outer periphery suction hole 115.
 ワーク押え部121は、可動載置部112の長手方向(Y軸方向)に平行な2辺に一対設置されている。このワーク押え部121は、外周載置部114に設置された部材に設けられた支点124によって回転可能なように取り付けられ、押え部駆動シリンダ123によって開閉される。 A pair of work presser portions 121 are installed on two sides parallel to the longitudinal direction (Y-axis direction) of the movable mounting portion 112. The work presser 121 is attached so as to be rotatable by a fulcrum 124 provided on a member installed on the outer periphery mounting part 114, and is opened and closed by a presser part drive cylinder 123.
 ワーク押え部121は、Z軸方向の寸法的制約より長尺の板状の金属体で形成され、ワーク押え部121の被加工物と対向する側の面にはクランプ部材122を設けている。クランプ部材122はウレタンゴムやシリコンゴムのような有機物弾性体で形成されている。これにより、被加工物と接触した際に傷つけずに押圧力を発生し、かつ、被加工物の滑りによるズレを防止することができる。 The work pressing part 121 is formed of a long plate-like metal body due to dimensional constraints in the Z-axis direction, and a clamp member 122 is provided on the surface of the work pressing part 121 facing the workpiece. The clamp member 122 is formed of an organic elastic body such as urethane rubber or silicon rubber. Thereby, when it contacts with a workpiece, a pressing force is generated without being damaged, and displacement due to slippage of the workpiece can be prevented.
 なお、クランプ部材122の形状は図示するように線状に連続して盛り上がるようにしてもよいし、所定間隔で離散する点状に形成してもよい。線状であれば被加工物の辺に一様に押圧可能であるし、点状であれば集中して押圧できる。例えば、点状に形成する位置を外周吸着孔115との関係で隣接する外周吸着孔115の中央部近傍に配置すれば、吸引と押圧による保持力を効果的に分布させることができる。 In addition, the shape of the clamp member 122 may be continuously swelled linearly as shown in the figure, or may be formed in the shape of dots that are discrete at predetermined intervals. If it is linear, it can be uniformly pressed against the side of the workpiece, and if it is dotted, it can be concentrated and pressed. For example, if the positions formed in the form of dots are arranged in the vicinity of the central portion of the adjacent outer periphery suction holes 115 in relation to the outer periphery suction holes 115, the holding force by suction and pressing can be effectively distributed.
 また、本実施の形態では長尺の板状のワーク押え部121の中央にチョウバン部126を設けている。蝶番部126は、ワーク押え部121の開閉動作の回転の支点となり、押え部駆動シリンダ123は長尺の両端にあるため、ワーク押え部121の中心部分の浮きを抑え、押圧力をより均一にする役目を担う。 In the present embodiment, the butterfly portion 126 is provided at the center of the long plate-like workpiece pressing portion 121. The hinge portion 126 serves as a fulcrum for the rotation of the opening / closing operation of the work holding portion 121, and the holding portion drive cylinder 123 is provided at both long ends, so that the center portion of the work holding portion 121 is prevented from floating and the pressing force is more uniform. To play a role.
 以上のように構成されたレーザ加工装置100の動作について説明する。 The operation of the laser processing apparatus 100 configured as described above will be described.
 図3は、被加工物111を搭載するときの載置部とワーク押え部121の状態を示すY軸方向から見た(3-3線の)断面から見た側面図である。図4は、本発明の実施の形態に係るレーザ加工装置のワーク押え部の詳細構成と動きを示す、図2の3-3線の断面から見た側面図である。 FIG. 3 is a side view seen from the cross section (taken along the line 3-3) showing the state of the placing part and the work holding part 121 when the workpiece 111 is mounted, as seen from the Y-axis direction. FIG. 4 is a side view showing a detailed configuration and movement of the work pressing portion of the laser processing apparatus according to the embodiment of the present invention, as seen from the section taken along line 3-3 in FIG.
 被加工物111を装置に搭載するにあたり、加工テーブルを移動させることで載置部を被加工物111の搭載位置まで移動させ、ここでは載置部吸着孔113と外周吸着孔115の真空引きを止めて吸着していない状態にし、可動載置部112を全て上昇させておく。 In mounting the workpiece 111 on the apparatus, the mounting table is moved to the mounting position of the workpiece 111 by moving the processing table. Here, the mounting portion suction hole 113 and the outer peripheral suction hole 115 are evacuated. It stops and is not adsorbed, and all the movable mounting parts 112 are raised.
 また、ワーク押え部121は押え部駆動シリンダ123によって開いた状態にされている。2つの支点124と押え部駆動リンク125によって、押え部駆動シリンダ123の上下の動作が、矢印に示すようにワーク押え部121の回転動作に変換されている。 Further, the work presser part 121 is opened by the presser part drive cylinder 123. By the two fulcrums 124 and the presser part drive link 125, the vertical movement of the presser part drive cylinder 123 is converted into a rotational action of the work presser part 121 as indicated by an arrow.
 被加工物111を載置部上に搭載した後、載置部吸着孔113と外周吸着孔115を真空引きして被加工物111の下面の吸着保持を開始する。 After the workpiece 111 is mounted on the mounting portion, the mounting portion suction hole 113 and the outer peripheral suction hole 115 are evacuated to start sucking and holding the lower surface of the workpiece 111.
 そして、押え部駆動シリンダ123により、ワーク押え部121を図3に示す開いた状態から閉じた状態に駆動する。かかる状態を図4に示す。図4に示されるように、吸着孔115が形成された外周載置部114と,吸着孔113が形成された複数の可動載置部112(112a、112b、112c、112d)上に被加工物111は保持されている。そして、被加工物111の辺のうち可動載置部112の長手方向(Y軸方向)に平行な辺がワーク押え部121により押えられている。 Then, the work holding unit 121 is driven from the open state shown in FIG. 3 to the closed state by the holding unit driving cylinder 123. Such a state is shown in FIG. As shown in FIG. 4, the workpiece is placed on the outer periphery mounting portion 114 in which the suction holes 115 are formed and the plurality of movable mounting portions 112 (112a, 112b, 112c, 112d) in which the suction holes 113 are formed. 111 is held. A side parallel to the longitudinal direction (Y-axis direction) of the movable mounting portion 112 among the sides of the workpiece 111 is pressed by the work pressing portion 121.
 被加工物111に接する部分にはクランプ部材122が設けられ、被加工物111に対して押圧力を発生するとともに被加工物111の滑りによるズレを防止している。 A clamp member 122 is provided at a portion in contact with the work piece 111 to generate a pressing force on the work piece 111 and prevent a slippage of the work piece 111.
 被加工物111の保持が完了したのち以下の動作を行う。被加工物111を保持した載置部を第1の加工エリアに移動させるべく加工テーブルの移動を開始する。原点位置にある加工ヘッドの焦点位置への移動を開始する。第1の加工エリアの下面にある可動載置部112のみ、当該可動載置部112に設けられた載置部吸着孔113の真空引きをブロー(陽圧)に切り換え、当該部位の被加工物111下面の吸着保持をやめ、当該可動載置部112を下降する。これらの動作を並行して行う。 ¡After holding the workpiece 111, the following operations are performed. The movement of the machining table is started so as to move the placement unit holding the workpiece 111 to the first machining area. The movement of the machining head at the origin position to the focal position is started. Only the movable mounting portion 112 on the lower surface of the first processing area is switched to blow (positive pressure) for evacuating the mounting portion suction hole 113 provided in the movable mounting portion 112, and the workpiece at the corresponding portion 111 The suction holding of the lower surface is stopped, and the movable mounting portion 112 is lowered. These operations are performed in parallel.
 この加工エリアに関して、その一例を図5に示す。図5は、本発明の実施の形態に係る被加工物の加工エリアの順序の一例を示す斜視図である。図5において被加工物111に1から48までの番号を付しているエリアが加工エリア140である。個々の加工エリア140は、ガルバノスキャナ105のスキャン範囲内に設定されており、当該エリア内のレーザ加工の位置決めはガルバノスキャナ105を制御することで行われる。なお、図示するエリアはあくまでも一例であり、この図に限定されるものではない。 An example of this processing area is shown in FIG. FIG. 5 is a perspective view showing an example of the processing area order of the workpiece according to the embodiment of the present invention. In FIG. 5, an area where numbers 1 to 48 are assigned to the workpiece 111 is a processing area 140. Each processing area 140 is set within the scan range of the galvano scanner 105, and positioning of laser processing in the area is performed by controlling the galvano scanner 105. Note that the illustrated area is merely an example, and is not limited to this figure.
 上述の動作が完了し、加工ヘッド部109のある位置の下方に被加工物111の第1の加工エリア141が到着したのち、レーザビーム103により第1の加工エリア141の穴加工を開始する。なお、本図において142の符号を付している被加工物111の一辺が、可動載置部の長手方向に平行で加工の起点側の一辺142に該当する。 After the above-described operation is completed and the first processing area 141 of the workpiece 111 arrives below the position where the processing head unit 109 is located, drilling of the first processing area 141 is started by the laser beam 103. Note that one side of the workpiece 111 denoted by reference numeral 142 in the drawing corresponds to the one side 142 parallel to the longitudinal direction of the movable mounting portion and on the machining start side.
 図6は、第1の加工エリア141で穴加工している状態を、3-3線の断面から見た側面図である。第1の加工エリア141に対応する位置の可動載置部112aが下降した状態でレーザビーム103が照射されて穴加工がなされる。被加工物111の可動載置部の長手方向に平行で加工の起点側の一辺(図示せず)は、外周載置部114に設けられた外周吸着孔115によって吸着され保持される。それとともに、起点側の一辺は、クランプ部材122を設けたワーク押え部121で押えられている。これにより、被加工物111のたわみと位置ずれが防止されている。 FIG. 6 is a side view of a state in which holes are drilled in the first processing area 141 as seen from a cross section taken along line 3-3. Hole machining is performed by irradiating the laser beam 103 with the movable mounting portion 112a at a position corresponding to the first machining area 141 lowered. One side (not shown) of the workpiece 111 that is parallel to the longitudinal direction of the movable mounting portion and that is on the processing start point side is sucked and held by the outer peripheral suction hole 115 provided in the outer peripheral mounting portion 114. At the same time, one side of the starting point side is pressed by a work pressing portion 121 provided with a clamp member 122. This prevents the workpiece 111 from being bent and misaligned.
 所定のレーザの照射が完了し、第1の加工エリア141内の全ての穴加工が完了したら、次に第2の加工エリアに移動するために、加工テーブルを本実施の形態ではY方向に移動させる。第2の加工エリア(例えば、加工エリア143)におけるレーザ穴加工の状態についても、図6に示すとおりである。このようにして、順次、可動載置部112aが下降しているエリアをすべて(図5における第1の加工エリアから第6の加工エリアまで)レーザ加工し終わるまで同様の動作を繰り返す。なお、可動載置部112aは、図5における第1の加工エリアから第6の加工エリアまでを保持する。 When the predetermined laser irradiation is completed and all holes in the first processing area 141 are completed, the processing table is moved in the Y direction in this embodiment to move to the second processing area. Let The state of laser hole machining in the second machining area (for example, machining area 143) is also as shown in FIG. In this manner, the same operation is repeated until laser processing is completed for all areas where the movable mounting portion 112a is lowered (from the first processing area to the sixth processing area in FIG. 5). In addition, the movable mounting part 112a holds the first processing area to the sixth processing area in FIG.
 ひとつの可動載置部112aが下降しているエリアすべてのレーザ加工をし終わったら、以下の動作を開始する。 When the laser processing of all the areas where one movable mounting portion 112a is lowered is completed, the following operation is started.
 まず、載置部を次の加工エリアに移動すべく、加工テーブルをX方向に移動開始する。すでに下降していた可動載置部112aのブロー(陽圧)を止めながら、当該可動載置部112aを上昇する。上昇が完了したら当該可動載置部112aに設けた載置部吸着孔113を真空引きして、被加工物111を再び吸着し保持する。次の加工エリア(図5における第7の加工エリア)に対応する位置の可動載置部112bに設けた載置部吸着孔113の真空引きをブローに切り換える。当該箇所の被加工物111の下面の保持がされなくなったら、当該箇所の可動載置部112bを下降する。これらの動作を並行して行う。 First, in order to move the mounting portion to the next processing area, the processing table starts to move in the X direction. The movable mounting portion 112a is raised while stopping the blow (positive pressure) of the movable mounting portion 112a that has already been lowered. When the ascent is completed, the placement portion suction hole 113 provided in the movable placement portion 112a is evacuated to suck and hold the workpiece 111 again. The evacuation of the mounting portion suction hole 113 provided in the movable mounting portion 112b at the position corresponding to the next processing area (seventh processing area in FIG. 5) is switched to blow. When the lower surface of the workpiece 111 at that location is no longer held, the movable mounting portion 112b at that location is lowered. These operations are performed in parallel.
 以上のように、当該加工エリアにおける準備が整った後、ガルバノスキャナ105を制御し、穴加工位置にレーザビーム103の照射を開始する。図7は、本発明の実施の形態に係る載置部の第2の動作状態を示す3-3線の断面から見た側面図である。図7は、当該加工エリアをレーザ穴加工している状態を、Y軸方向から見た部分断面図である。加工エリアに対応する位置の可動載置部112bが下降した状態でレーザビーム103が照射されて穴加工がなされる。被加工物111の可動載置部の長手方向に平行で加工の起点側の一辺は、外周載置部114に設けられた外周吸着孔115によって吸着・保持されるとともに、クランプ部材122を設けたワーク押え部121で押えられている。可動載置部112aによる吸着は被加工物の穴加工がされているため、他の可動載置部の吸着に比べて強くはないが、被加工物のたわみと位置ずれは本発明の構成により防止されている。 As described above, after the preparation in the processing area is completed, the galvano scanner 105 is controlled to start irradiation with the laser beam 103 at the hole processing position. FIG. 7 is a side view seen from a cross section taken along line 3-3 showing a second operation state of the mounting portion according to the embodiment of the present invention. FIG. 7 is a partial cross-sectional view of the state in which the processing area is laser drilled as viewed from the Y-axis direction. Hole machining is performed by irradiating the laser beam 103 with the movable mounting portion 112b at a position corresponding to the machining area lowered. One side of the workpiece 111 that is parallel to the longitudinal direction of the movable mounting portion and that is on the side of the starting point of processing is sucked and held by the outer peripheral suction hole 115 provided in the outer peripheral mounting portion 114 and provided with a clamp member 122. The workpiece is held by the workpiece presser 121. The suction by the movable mounting portion 112a is not strong compared with the suction of other movable mounting portions because the workpiece is drilled, but the deflection and misalignment of the workpiece are due to the configuration of the present invention. It is prevented.
 可動載置部112bが下降しているエリアをすべて(図5における第7の加工エリアから第12の加工エリアまで)レーザ加工し終わると同様に次の加工エリアに移動する。その状態を図8に示す。 When all the areas where the movable mounting portion 112b is lowered (from the seventh processing area to the twelfth processing area in FIG. 5) are moved to the next processing area in the same manner. The state is shown in FIG.
 ここでも同様に、加工エリアに対応する位置の可動載置部112cが下降した状態でレーザビーム103が照射されて穴加工がなされる。被加工物111の可動載置部の長手方向に平行で加工の起点側の一辺は、外周載置部114に設けられた外周吸着孔115によって吸着し保持されるとともに、クランプ部材122を設けたワーク押え部121で押えられて、被加工物111のたわみと位置ずれは防止されている。 Here, similarly, the laser beam 103 is irradiated in a state where the movable mounting portion 112c at the position corresponding to the processing area is lowered to perform the hole processing. One side of the workpiece 111 that is parallel to the longitudinal direction of the movable mounting portion and that is on the processing start side is adsorbed and held by the outer peripheral suction hole 115 provided in the outer peripheral mounting portion 114 and provided with a clamp member 122. The workpiece holding part 121 holds the workpiece 111 to prevent the workpiece 111 from being bent and displaced.
 上述の動作を繰り返し、被加工物111の所定のエリアすべての加工を行う。所定のエリアのすべての加工が完了したら、以下の動作を開始する。 The above operation is repeated to process all the predetermined areas of the workpiece 111. When all the processing of the predetermined area is completed, the following operation is started.
 まず、被加工物取り出し位置に移動を開始すべく、加工テーブルの移動を開始する。加工ヘッド部109の原点への移動を開始する。すでに下降していた可動載置部112のブローを止めながら、当該可動載置部112を上昇して、上昇が完了したら当該可動載置部112に設けた載置部吸着孔113を真空引きして、被加工物111を再び吸着保持する。これらの動作を並行して行う。 First, the movement of the machining table is started in order to start the movement to the workpiece removal position. The movement of the machining head 109 to the origin is started. While stopping the blowing of the movable mounting part 112 that has already been lowered, the movable mounting part 112 is raised, and when the raising is completed, the mounting part suction hole 113 provided in the movable mounting part 112 is evacuated. Then, the workpiece 111 is held again by suction. These operations are performed in parallel.
 上述の全ての動作が完了し、加工テーブルが被加工物111の取り出し位置に移動し終わったら、押え部駆動シリンダ123を動作させて、ワーク押え部121を開いた状態にし、すべての載置部吸着孔113とすべての外周吸着孔115の真空引きを止める。そして、被加工物111の吸着保持がされなくなるのを確認し、被加工物111の取出装置(図示せず)が載置部から被加工物111を取出し、被加工物のレーザ穴加工を完了する。 When all the operations described above are completed and the processing table has been moved to the workpiece 111 take-out position, the presser unit drive cylinder 123 is operated to open the work presser unit 121, and all the mounting units are moved. Vacuum suction of the suction holes 113 and all the outer peripheral suction holes 115 is stopped. Then, it is confirmed that the workpiece 111 is no longer held by suction, and the workpiece 111 take-out device (not shown) removes the workpiece 111 from the mounting portion and completes the laser hole machining of the workpiece. To do.
 以上のように、本発明のレーザ加工装置100は、加工ヘッド部109と、載置部と、XYテーブルと、ワーク押え部121と、を備えた構成である。ここで、加工ヘッド部109は、被加工物111をレーザ加工する。載置部は、吸着孔115が形成された外周載置部114と,吸着孔113が形成され上下に昇降する複数の可動載置部112とを含み,被加工物111を保持する。XYテーブルは、載置部をX軸方向およびY軸方向に駆動する。ワーク押え部121は、外周載置部114に設置され,被加工物111の一辺のうち少なくとも可動載置部112の長手方向に平行で加工の起点側の一辺142を押さえる。 As described above, the laser processing apparatus 100 of the present invention is configured to include the processing head unit 109, the mounting unit, the XY table, and the work pressing unit 121. Here, the processing head unit 109 performs laser processing on the workpiece 111. The mounting portion includes an outer peripheral mounting portion 114 in which the suction hole 115 is formed and a plurality of movable mounting portions 112 in which the suction hole 113 is formed and moves up and down, and holds the workpiece 111. The XY table drives the placement unit in the X-axis direction and the Y-axis direction. The work holding unit 121 is installed on the outer periphery mounting unit 114 and presses at least one side 142 of one side of the workpiece 111 that is parallel to at least the longitudinal direction of the movable mounting unit 112 and that is on the machining start side.
 この構成により、加工の進行に合わせて、可動載置部112が加工の起点側から順次下降と上昇を行ったとしても、それに合わせて順次伝搬して増大していく被加工物111のたわみや位置ずれを防止できるものである。これにより、厚さの非常に薄いシート状の被加工物111であっても、精度の高いレーザ加工が行うことができ、精度不良にともなう加工不良を低減し、精密な穴加工を実現することができる。 With this configuration, even when the movable mounting portion 112 sequentially descends and rises from the machining start point side as the machining progresses, the deflection of the workpiece 111 that propagates and increases in accordance with that is increased. It is possible to prevent displacement. As a result, it is possible to perform highly accurate laser processing even for a sheet-shaped workpiece 111 having a very thin thickness, to reduce processing defects due to inaccuracy and to realize precise hole processing. Can do.
 また、外周載置部114に設置され,被加工物111の一辺のうち可動載置部112の長手方向に平行な二辺を少なくとも押さえる一対のワーク押え部121を備えた構成としてもよい。 Alternatively, a configuration may be provided that includes a pair of work pressing portions 121 that are installed on the outer periphery mounting portion 114 and press at least two sides parallel to the longitudinal direction of the movable mounting portion 112 out of one side of the workpiece 111.
 この構成により、加工の起点側から加工の進行に合わせて順次伝搬して増大していく被加工物のたわみや位置ずれを防止でき、特に加工の終期での逆側からの被加工物111のたわみや位置ずれを防止できて、より効果は高くなる。これにより、厚さの非常に薄いシート状の被加工物111であっても、精度の高いレーザ加工が行うことができ、精度不良にともなう加工不良を低減し、精密な穴加工を実現することができる。 With this configuration, it is possible to prevent deflection and misalignment of the workpiece that sequentially propagates and increases with the progress of machining from the machining start side. In particular, the workpiece 111 from the opposite side at the end of machining is prevented. Deflection and misalignment can be prevented, and the effect becomes higher. As a result, it is possible to perform highly accurate laser processing even for a sheet-shaped workpiece 111 having a very thin thickness, to reduce processing defects due to inaccuracy and to realize precise hole processing. Can do.
 また、ワーク押え部121の被加工物111と対向する側の面に有機物弾性体、例えばクランプ部材を設置した構成としてもよい。 Moreover, it is good also as a structure which installed the organic-material elastic body, for example, a clamp member, in the surface of the workpiece holding part 121 facing the to-be-processed object 111. FIG.
 この構成により、被加工物111と接触した際に傷つけずに押圧力を発生し、かつ、被加工物111の滑りによるズレを防止することができる。 With this configuration, it is possible to generate a pressing force without being damaged when contacting the workpiece 111, and to prevent displacement due to slippage of the workpiece 111.
 また、有機物弾性体が線状に形成された構成としてもよい。この構成により、被加工物の辺に一様に押圧可能で吸引と押圧による保持力を効果的に分布させることができる。 Alternatively, the organic elastic body may be formed in a linear shape. With this configuration, it is possible to uniformly press the side of the workpiece, and the holding force by suction and pressing can be effectively distributed.
 また、有機物弾性体が所定間隔で離散する点状に形成された構成としてもよい。この構成により、点状の部分に集中して押圧でき、吸引と押圧による保持力を効果的に分布させることができる。 Alternatively, the organic elastic body may be formed in the form of dots that are dispersed at predetermined intervals. With this configuration, it is possible to concentrate and press on the dot-like portion, and to effectively distribute the holding force due to suction and pressing.
 また、ワーク押え部121の中央部分に開閉の支点124となるチョウバン部126と,ワーク押え部121の両端を被加工物111側に加圧する加圧部と、を備えた構成としてもよい。 Further, a configuration may be provided in which a central portion of the work holding portion 121 includes a butterfly portion 126 serving as an opening / closing fulcrum 124 and a pressing portion that presses both ends of the work holding portion 121 toward the workpiece 111.
 この構成により、ワーク押え部121の中心部分の浮きを抑え、押圧力をより均一にできる。 This configuration suppresses the floating of the center portion of the work pressing portion 121 and makes the pressing force more uniform.
 以上のように、上下に昇降する複数の可動載置部112の吸着によって被加工物111の保持を行うレーザ加工装置100に対し、被加工物111の特定の辺をさらにワーク押え部121で押圧するという発明の着想は、容易に想到し得るものではない。被加工物111が非常に薄く、かつ、その加工に高い精度を要求されるようになり、加工の進行に合わせて、可動載置部112が加工の起点側から順次下降と上昇を行うことで、被加工物のたわみや位置ずれが順次伝搬して増大していくという課題認識があって初めて想到し得るものである。 As described above, a specific side of the workpiece 111 is further pressed by the work pressing portion 121 against the laser processing apparatus 100 that holds the workpiece 111 by suction of the plurality of movable mounting portions 112 that are moved up and down. The idea of the invention to do is not easily conceivable. The workpiece 111 is very thin and requires high accuracy for the processing. As the processing progresses, the movable mounting portion 112 sequentially descends and rises from the processing start side. It can be conceived only when there is a recognition that the deflection and misalignment of the work piece propagates and increases sequentially.
 なお、本実施の形態においては可動載置部112を8つ設置し、被加工物111の加工エリア140を48エリアに設定した例を用いて説明を行ったが、可動載置部112の数や加工エリア140の数は、レーザ加工装置100の大きさや被加工物の形状等の設計要件で決定すればよく、この例に限定されるものではない。 In the present embodiment, the description has been given using the example in which eight movable mounting portions 112 are installed and the processing area 140 of the workpiece 111 is set to 48 areas. The number of processing areas 140 may be determined by design requirements such as the size of the laser processing apparatus 100 and the shape of the workpiece, and is not limited to this example.
 本発明に係るレーザ加工装置は、分割されて昇降する載置部で保持された被加工物のレーザによる穴加工において、被加工物のたわみや位置ずれを防止して高い加工精度を実現できるものであり、スルーホール加工を行うレーザ加工装置等において有用である。 The laser processing apparatus according to the present invention can realize high processing accuracy by preventing deflection and misalignment of the workpiece in the hole drilling by the laser of the workpiece held by the mounting unit that is divided and moved up and down. It is useful in a laser processing apparatus that performs through-hole processing.
 100  レーザ加工装置
 101  加工制御部
 102  レーザ発振器
 103  レーザビーム
 104  光学系
 105  ガルバノスキャナ
 106  Xミラー
 107  Yミラー
 108  fθレンズ
 109  加工ヘッド部
 111  被加工物
 112,112a,112b,112c,112d  可動載置部
 113  載置部吸着孔
 114  外周載置部
 115  外周吸着孔
 121  ワーク押え部
 122  クランプ部材
 123  押え部駆動シリンダ
 124  支点
 125  押え部駆動リンク
 126  蝶番部
 131  Xテーブル
 132  Xテーブル駆動部
 133  Yテーブル
 134  Yテーブル駆動部
140  加工エリア
 141  第1の加工エリア
 142  起点側の一辺
143  第2の加工エリア
DESCRIPTION OF SYMBOLS 100 Laser processing apparatus 101 Processing control part 102 Laser oscillator 103 Laser beam 104 Optical system 105 Galvano scanner 106 X mirror 107 Y mirror 108 f (theta) lens 109 Processing head part 111 Workpiece 112,112a, 112b, 112c, 112d Movable mounting part 113 Placement part suction hole 114 Outer circumference placement part 115 Outer circumference suction hole 121 Workpiece holding part 122 Clamp member 123 Presser part drive cylinder 124 Support point 125 Presser part drive link 126 Hinge part 131 X table 132 X table drive part 133 Y table 134 Y Table drive unit 140 Processing area 141 First processing area 142 One side 143 of starting point side Second processing area

Claims (6)

  1. 被加工物をレーザ加工する加工ヘッド部と、
    吸着孔が形成された外周載置部と,吸着孔が形成され上下に昇降する複数の可動載置部とを含み,前記被加工物を保持する載置部と、
    前記載置部をX軸方向およびY軸方向に駆動するXYテーブルと、
    前記外周載置部に設置され,前記被加工物の一辺のうち少なくとも前記可動載置部の長手方向に平行で加工の起点側の一辺を押さえるワーク押え部と、を
    備えたレーザ加工装置。
    A machining head for laser machining the workpiece;
    An outer periphery mounting portion in which an adsorption hole is formed; and a plurality of movable mounting portions in which the adsorption hole is formed and moved up and down; a mounting portion for holding the workpiece;
    An XY table for driving the mounting portion in the X-axis direction and the Y-axis direction;
    A laser processing apparatus, comprising: a workpiece pressing unit that is installed on the outer periphery mounting unit and that presses at least one side of the workpiece parallel to the longitudinal direction of the movable mounting unit on the processing start side.
  2. 前記外周載置部に設置され,前記被加工物の一辺のうち前記可動載置部の長手方向に平行な二辺を少なくとも押さえる一対のワーク押え部を備えた請求項1に記載のレーザ加工装置。 2. The laser processing apparatus according to claim 1, further comprising a pair of work pressing portions that are installed on the outer periphery mounting portion and hold at least two sides parallel to a longitudinal direction of the movable mounting portion among one side of the workpiece. .
  3. 前記ワーク押え部の前記被加工物と対向する側の面に有機物弾性体を設置した請求項1または2のいずれか1項に記載のレーザ加工装置。 The laser processing apparatus of any one of Claim 1 or 2 which installed the organic substance elastic body in the surface of the said workpiece holding part facing the said to-be-processed object.
  4. 前記有機物弾性体が線状に形成された請求項3に記載のレーザ加工装置。 The laser processing apparatus according to claim 3, wherein the organic elastic body is formed in a linear shape.
  5. 前記有機物弾性体が所定間隔で離散する点状に形成された請求項3に記載のレーザ加工装置。 The laser processing apparatus according to claim 3, wherein the organic elastic body is formed in a dot shape that is discrete at a predetermined interval.
  6. 前記ワーク押え部の中央部分に開閉の支点となるチョウバン部と,前記ワーク押え部の両端を前記被加工物側に加圧する加圧部と、を備えた請求項1に記載のレーザ加工装置。 2. The laser processing apparatus according to claim 1, further comprising: a butterfly portion serving as a fulcrum for opening and closing at a center portion of the workpiece pressing portion; and a pressing portion that presses both ends of the workpiece pressing portion toward the workpiece.
PCT/JP2011/005072 2010-09-24 2011-09-09 Laser processing apparatus WO2012039106A1 (en)

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JP5500248B2 (en) 2014-05-21
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JPWO2012039106A1 (en) 2014-02-03
CN102596484A (en) 2012-07-18
TWI581887B (en) 2017-05-11

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