WO2012032865A1 - Système et procédé de regroupement - Google Patents

Système et procédé de regroupement Download PDF

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Publication number
WO2012032865A1
WO2012032865A1 PCT/JP2011/066557 JP2011066557W WO2012032865A1 WO 2012032865 A1 WO2012032865 A1 WO 2012032865A1 JP 2011066557 W JP2011066557 W JP 2011066557W WO 2012032865 A1 WO2012032865 A1 WO 2012032865A1
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WO
WIPO (PCT)
Prior art keywords
sorting
container
shelf
mixed
transport vehicle
Prior art date
Application number
PCT/JP2011/066557
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English (en)
Japanese (ja)
Inventor
博文 畝川
Original Assignee
村田機械株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 村田機械株式会社 filed Critical 村田機械株式会社
Priority to JP2012532902A priority Critical patent/JP5516745B2/ja
Publication of WO2012032865A1 publication Critical patent/WO2012032865A1/fr

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02—Storage devices
    • B65G1/04—Storage devices mechanical
    • B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
    • B65G1/1378—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses the orders being assembled on fixed commissioning areas remote from the storage areas

Definitions

  • This invention relates to a sorting system, and more particularly to a system for sorting articles picked from a flat warehouse or the like according to a shipping destination or the like.
  • Total picking is known as one of the picking methods. In total picking, picking is performed in units of product numbers without regard to the shipping destination, and then the picked article is sorted for each shipping destination. Total picking has the advantage of having a short flow line for the operator to move during picking, but sorting is required after picking.
  • Patent Document 1 JP Utility H05-86908A discloses arranging and picking buckets on a shelf of an automatic warehouse. In this case, the bucket is carried in and out by the stacker crane, and the operator picks the back side of the shelf as seen from the stacker crane. However, Patent Document 1 does not disclose how to perform the picking specifically.
  • An object of the present invention is to make sorting after picking easier.
  • An additional object of the present invention is to enable easy removal of articles from a picked container.
  • Another additional problem with the present invention is to facilitate the setup of empty sorting containers.
  • Another additional problem of the present invention is to easily supply and carry out the mixed container used for picking and supply and carry out the sorting container.
  • This invention is a sorting system in which a traveling space of a transport vehicle is provided on one surface of a shelf and a work space is provided on the other surface, On the shelf at a position facing the work space, there is a placement unit for a mixed container that accommodates a plurality of types of articles, and a placement unit for placing a plurality of sorting containers that are used as sorting destinations for articles from the mixed container. It is provided.
  • the mixed container is not limited to a container that accommodates picked articles, but may be a container that includes a plurality of kinds of articles that need to be sorted.
  • the present invention is a sorting method for sorting articles from a mixed container containing a plurality of types of articles into a sorting container,
  • a traveling space for the transport vehicle is provided on one side of the shelf, and a work space is provided on the other side.
  • On the shelf at the position facing the work space there is provided a placement unit for a mixed container that accommodates a plurality of types of articles, and a placement unit for placing a plurality of sorting containers that serve as sorting destinations for articles from the mixed containers.
  • a mixed container and a sorting container may be set directly to each placement unit by a transport vehicle, or a conveyor or the like may be disposed in the middle.
  • the mixed container and the sorting container are set up in the system, and sorting can be performed in a timely and efficient manner. Therefore, sorting after total picking is simplified.
  • the mounting portion of the mixed container protrudes from the shelf toward the working space, the upper portion of the mounting portion is opened, and the mixed container is transported between the position in the shelf and the mounting portion of the mixed container. It has a conveyor. In order to efficiently store the mixed container on the shelf, it is difficult to provide a sufficient gap above the mixed container in the shelf. However, when the mixed container is conveyed by a conveyor to the mounting portion protruding from the shelf, there is nothing to block the upper side of the mixed container, and sorting becomes easy.
  • the mixed container can be automatically carried in and out by a conveyor.
  • an empty sorting container placement section is provided at a position near the work space of the shelf.
  • the vicinity means the inside of the work space, the upper part of the work space, the position adjacent to the work space, and the like. This facilitates the preparation of an empty sorting container.
  • the next sorting is performed with the empty sorting container placed on the placement unit of the empty sorting container as a sorting destination, and the empty sorting container is placed on the sorting container in parallel with the next sorting. It is preferable to carry in to a mounting part. Then, the sorting container is automatically prepared, and the setup before sorting becomes unnecessary.
  • sorting container placement unit it is also possible to set the sorting container placement unit in two pieces, and carry out sorting on the one hand, and carry in / out the sorting container on the other side, and leave one of the several placement units in the loading / unloading of the sorting container. May be used for sorting.
  • the ratio of the number of placement parts of empty sorting containers and the number of placement parts of sorting containers that actually sort is determined according to the ratio between the speed at which the sorting containers are carried in and out and the speed of the sorting. good.
  • the conveyance vehicle carries out the loading / unloading of the mixed container into / from the loading unit of the mixed container and the loading / unloading of the sorting container into / from the loading unit of the sorting container. Then, the conveyor etc. which carry in / out a sorting container become unnecessary.
  • the placement portion of the sorting container overlaps in a plan view and is configured by a plurality of drawers that can be pulled out from the shelf to the work space side, and the transport vehicle carries the mixed container into and out of the conveyor,
  • the sorting container is configured to be carried into and out of the plurality of drawers in a state where they are not pulled out.
  • the upper part of the drawer is opened, so that sorting becomes easy.
  • the lower drawer may be covered by the upper drawer. Therefore, if the lower drawer is configured so that it can be pulled out from the shelf toward the working space by a longer distance, an open space remains in the upper part of the lower drawer, and sorting becomes easy.
  • the plurality of drawers are arranged horizontally in the shelf, and are configured to be drawn obliquely downward from the shelf to the work space side. In this way, the plurality of drawers are drawn obliquely downward toward the work space, so that the lower drawer is not completely covered by the upper drawer.
  • an elastic body that applies an obliquely upward restoring force so as to return the drawer into the shelf is attached to each of the plurality of drawers. If it does in this way, even if it pulls out diagonally downward, it will become easy to return in a shelf with the restoring force by an elastic body.
  • a stopper is provided on the shelf at a position facing the work space while the sorting container is locked so as not to protrude from the drawer to the traveling space of the transport vehicle and can be unlocked from the transport vehicle. In this way, interference between the drawer and the transport vehicle can be avoided, and the transport vehicle can carry in and out the sorting container.
  • FIG. 1 Top view of picking system Side view of the sorting system of the embodiment
  • Block diagram of sorting system control system Diagram showing supply and unloading of buckets and trays to a sorting station
  • Process chart of sorting Front view of sorting station Side view of sorting station Vertical section showing tray stopper at sorting station
  • Vertical sectional view showing the state where the stopper is unlocked XX direction vertical cross-sectional view of FIG. Side view of modified sorting station
  • FIGS. 1 to 11 show an embodiment and its modifications.
  • reference numeral 2 denotes a picking system, which includes a sorting system 4 according to the embodiment, and a picking area 6 that supplies a container in which a plurality of types of picked articles are mixedly loaded to the sorting system 4.
  • a picking area 6 that supplies a container in which a plurality of types of picked articles are mixedly loaded to the sorting system 4.
  • a large number of shelves 7 are arranged along the passage 8. For example, while an operator pushes a cart (not shown), the instructed article is picked into a bucket as a mixed container and transported to the sorting system 4. To do.
  • a picking area 6 using a flow rack or the like may be used, and the configuration itself of the picking area 6 is arbitrary.
  • the sorting system 4 includes, for example, a pair of shelves 14 and 14, and transports buckets and trays described later by a plurality of transport vehicles 12 along a traveling space 10 therebetween.
  • the shelf 14 includes a plurality of upper and lower stages, and the transport vehicle 12 is disposed, for example, for each stage. However, one stacker crane may be disposed for the entire sorting system 4.
  • a sorting station 30 (FIGS. 2 and 6) as a work space for sorting is provided on the surface of the shelf 14 opposite to the traveling space 10, and the conveyor 15 protrudes from the shelf 14 toward the sorting station 30.
  • a bucket base 16 is provided at the tip of 15 and a sorting bucket 32 (FIGS. 2 and 6) is placed thereon.
  • lifter 18 In order to connect the upper and lower stages of the shelves 14 and 14, lifters 18 and 20 are provided, the lifter 18 is connected to the transport vehicle 12 by the conveyor 17, and the lifter 20 is connected to the packing station 26 and the like via the conveyor 19.
  • a conveyor 28 in the packing station conveys a tray 64 (FIG. 6) from which articles are sorted from the bucket 32, and an operator (not shown) picks up the tray 64 from the conveyor 28 and packs it.
  • the elevating shelf 22 is provided on the entrance side of the sorting system 4, and a plurality of elevating frames 24 are stacked vertically, and the conveying surface of the conveyor 25 is passed vertically. Then, when the elevating frame 24 passes upward on the transport surface of the conveyor 25, the picked bucket is scooped, and when passing down the transport surface of the conveyor 25, the empty bucket is unloaded onto the conveyor 25. Then, the bucket is supplied and unloaded from the lifting frame 24 by the transport vehicle 12 above the conveyor 25.
  • the sorting station 30 is configured by using, for example, about 2 to 4 steps on the lower part of the shelf 14, and the upper space 34 on the upper side is allocated for storage of buckets and trays.
  • Reference numeral 32 denotes a bucket on the bucket base 16.
  • one of the adjacent sorting stations 30, 30 is used for sorting, the other is assigned to the preparation of sorting, and the tray and bucket to be sorted next are the transport vehicle 12 and the conveyor 15. And carry in.
  • a bucket table 16 is provided for each sorting station 30.
  • the bucket base 16 may be arranged in the center of one sorting station 30, and sorting may be performed on one of the left and right sides of the sorting station 30, and preparation on the other side may be performed.
  • FIG. 3 shows a control system of the picking system 2, and the transport vehicle controller 36 controls the transport vehicle 12 to transport and transfer the buckets and trays.
  • the boundary between the sorting station 30 and the traveling space 10 is monitored, and an overhang sensor 37 for detecting an article or a person's hand is provided. When the article or the like is detected by the overhang sensor, the carriage is prohibited from traveling for the section. To do.
  • the protrusion sensor 37 can be realized by, for example, a photoelectric sensor.
  • the conveyor control unit 38 controls the conveyor 19 and the like, and the lifter control unit 40 controls the lifters 18 and 20 and the conveyor 17 and the like.
  • the lifting shelf control unit 42 controls the lifting and lowering of the lifting frame 24 and the conveyor 25.
  • the packing station control unit 44 controls the conveyor 28 and gives an instruction regarding packing work in the packing station 26 to the operator, reads the tray ID with an ID reader, and prints out the shipping address and the like.
  • the picking control unit 46 outputs a command related to picking an article in the picking area 6 to a cart display (not shown).
  • the sorting control unit 48 controls sorting from the bucket 32 to the tray 64, and an ID is given to the articles in the bucket 32, the bucket 32 itself, and the tray 64 by a barcode, a two-dimensional code, an RFID tag, or the like. ing.
  • the sorting control unit 48 receives the bucket ID and the sorting destination of the articles in the bucket from the picking control unit 46 and the like, and manages the sorting tray ID.
  • the sorting station 30 is provided with an ID reader 50 for reading the bucket ID, an ID reader 51 for reading the article ID, and a display 52 for displaying which tray the article is sorted into. .
  • the tray position of the sorting destination is determined. It is displayed on the display 52 with a tray.
  • Fig. 4 shows the movement of buckets and trays within the sorting system 4.
  • the upper space 34 is allocated to the picked bucket storage space 56, the empty bucket storage space 57, the sorted tray storage space 58, and the empty tray storage space 59. These space allocations may be fixed or variable depending on the situation.
  • the picked bucket is supplied from the lifting shelf 22 and the empty bucket is carried out to the lifting shelf 22.
  • the sorted tray is carried out to the packing station 26, and the empty tray is carried from the packing station 26. Buckets and trays are carried in and out between the upper space 34 and the sorting station 30. For this reason, the transport vehicle 12, the lifters 18, 20 and the conveyors 15, 17 are used.
  • each sorting station 30 the ID of the bucket is read by the ID reader, the ID of the article is read by the ID reader, and the tray to be sorted is displayed on the display.
  • the plurality of sorting stations 30 and 30 are divided into a sorting station and a preparing station. At the preparing station, an empty tray is set and a bucket 32 is carried into the bucket table 16. The sorting station performs sorting from the bucket 32 to the tray, and one batch of sorting is performed for one to a plurality of buckets. For example, when one batch is completed, the tray is changed.
  • the bucket When sorting of one batch is completed, the bucket is moved to the upper space 34 via the conveyor 15, and the sorted tray is moved to the upper space via the transport vehicle 12 and the lifters 18 and 20.
  • the sorting station 30 is switched between the preparation of the sorting and the execution of the sorting, the operator does not need to set up the sorting.
  • a space for preparing an empty tray may be prepared in a part of the sorting station 30, and an operator may set an empty tray in the station 30 by himself / herself.
  • Fig. 5 shows the sorting process.
  • the picked bucket is stored in the lifting shelf and transported to the upper space via the lifting shelf and the transport vehicle.
  • the picked bucket is transported to the sorting station, and the empty tray is transported from the upper space to the sorting station by a transport vehicle or the like.
  • the sorting station 30 is vacant, it may be conveyed directly to the sorting station 30 without going through the upper space.
  • the bucket is conveyed to the bucket table 16 by the conveyor 15. This completes the preparation of sorting.
  • sorting is performed by the ID reader and display support in the sorting station, the empty bucket is transported to the upper space, the sorted tray is buffered in the upper space, and then transported to the packing station 26.
  • the packing station 26 is vacant, you may carry out to the packing station 26 directly not through an upper space.
  • the sorting station 30 has, for example, two upper and lower drawers or about 1 to 4 upper and lower drawers 61, 61 is a handle, and the drawer 60 has a tray 64 mounting place.
  • a display 52 is provided for each.
  • the drawer 60 is configured to be freely pulled out from the shelf 14, and a stopper 66 is provided between the shelf 14 and the traveling space 10.
  • the plurality of drawers 60 are arranged so as to overlap each other in a plan view, and preferably, the lower drawers can be pulled out from the shelf 14 toward the front side by a long distance. Further, the overhang sensor 37 detects that a human hand or an article protrudes from the traveling space 10 side.
  • Reference numeral 78 denotes a stand for an operator, which need not be provided.
  • the ID of the bucket 32 conveyed to the bucket base 16 is read by the ID reader 50, and the ID of the article taken out from the bucket 32 by the operator is read by the ID reader 51. Then, the display 52 with the tray corresponding to the article is turned on, and the operator sorts the article into the tray at the lit position.
  • Reference numeral 33 denotes a bucket in the upper space 34, which is an empty or picked bucket.
  • Reference numeral 76 denotes a travel rail of the transport vehicle, and the transport vehicle transfers the tray 64 to and from the drawer 60 that is pushed into the shelf 14.
  • the type of the stopper 66 is arbitrary, and may be, for example, an electromagnetic stopper that opens and closes depending on whether sorting is in progress or whether sorting is completed. Even when a mechanical stopper is used, the mechanism is not limited to that shown in FIGS. 8 to 10, and the mechanism that unlocks the stopper mechanically from the transport vehicle side or by a signal from the transport vehicle, and the lock release mechanism are inoperative. And a mechanism that automatically returns the stopper to the locked state.
  • FIG. 11 shows a modification in which the tray 64 is pulled out obliquely downward.
  • region above the dashed-dotted line of the figure is the upper space 34, and the area
  • FIG. Reference numeral 80 denotes a new drawer which moves inside the guide rail 82 by a roller 81 and is supported by a gas spring 84.
  • the gas spring 84 is pivotally supported by the frame of the shelf 14 or the like at a position (not shown), and when the drawer 80 is pulled forward, a return force is applied obliquely upward to return the drawer 80 to its original position with a small force. It can be so.
  • the other points are the same as those of the embodiment of FIGS. It is not necessary to draw all the drawers diagonally downward.
  • the upper drawer may be pulled out horizontally, and the lower drawer may be drawn diagonally downward.
  • the gas spring 84 can be changed to an arbitrary elastic body.
  • An efficient sorting system 4 can be configured using the shelf 14, the transport vehicle 12, the lifters 18, 20 and the like.
  • the lower part of the shelf 14 is used for the sorting station 30 and the upper space 34 is used for storing empty and picked buckets and empty and sorted trays
  • the buckets and trays are efficiently transported to the sorting station 30 in a small space. I can enter. In one stage, the bucket and the tray can be conveyed at high speed by the conveyance vehicle 12, and the conveyance vehicle 12 is provided for each stage, so the conveyance capability is high.
  • the conveyance by the lifters 18 and 20 is performed between the upper and lower stages, it is efficient.
  • buckets are used for picking and trays are used for sorting. However, both buckets or trays may be used. Further, in the embodiment, it is assumed that the articles sorted into one tray are all supplied from one sorting station 30. However, the articles may be sequentially sorted at each sorting station while the tray is moved between a plurality of sorting stations. When there are many sorting destinations from one bucket, the articles in the bucket may be sorted while moving the bucket between a plurality of sorting stations. Furthermore, picking of A rank goods with a high shipping frequency may be performed in a part of the sorting system 4. For example, a tray that has been sorted from the bucket may be transported to a picking station in the sorting system 4, and A rank items may be picked from the bucket and sorted into the tray.
  • the shelves 14 and 14 are provided on both sides of the traveling space 10, but they may be provided only on one of them.
  • the upper space 34 of the shelf 14 is used for storing buckets and trays, and the sorting station 30 is provided in the lower space.
  • the sorting station 30 may be provided in the upper portion of the shelf 14 and the storage space for buckets and trays may be provided in the lower portion.
  • the sorting station 30 may be provided on one shelf as viewed from the traveling space 10 and the bucket and the tray may be stored on the other shelf.
  • a plurality of transport vehicles 12 may be arranged in one stage at a stage where the transport amount is large. *
  • Sorting system 4 Sorting system 6 Picking area 7 Shelf 8 Passage 10 Traveling space 12 Transport vehicle 14 Shelf 15 Conveyor 16 Bucket base 17, 19 Conveyor 18, 20 Lifter 22 Lifting shelf 24 Lifting frame 25 Conveyor 26 Packing station 28 Conveyor 30 Sorting station 32, 33 Bucket 34 Upper space 36 Carrier control unit 37 Projection sensor 38 Conveyor control unit 40 Lifter control unit 42 Lifting shelf control unit 44 Packing station control unit 46 Picking control unit 48 Sorting control unit 50, 51 ID reader 52 Display 56- 59 Storage space 60 Drawer 61 Handle 64 Tray 66 Stopper 68 Pin 69 Washer 70 Roller 71 Case 72 Elastic body 74 Pressing piece 76 Traveling rail 78 Stand 80 drawers 81 Roller 82 Guide rail 84 Gas spring

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

La présente invention aborde la question visant à faciliter le regroupement après prélèvement. Dans ce but, l'invention concerne un système de regroupement dans lequel le regroupement s'effectue dans un espace de déplacement (10) prévu pour un chariot (12) sur une surface d'un rayon (14) et dans un espace de travail (30) ménagé sur l'autre surface. Le système de regroupement est adapté de manière qu'à une position opposée à l'espace de travail (30), le rayon (14) est doté d'une unité de mise en place (16) prévue pour un contenant de groupage (32) destiné à recevoir plusieurs types de marchandises, et d'une section de mise en place (60) dans laquelle sont placés une pluralité de contenants de regroupement (64) destinés à recevoir des marchandises regroupées provenant du contenant de groupage (32).
PCT/JP2011/066557 2010-09-09 2011-07-21 Système et procédé de regroupement WO2012032865A1 (fr)

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Application Number Priority Date Filing Date Title
JP2012532902A JP5516745B2 (ja) 2010-09-09 2011-07-21 仕分システムと仕分方法

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2010-201732 2010-09-09
JP2010201732 2010-09-09

Publications (1)

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WO2012032865A1 true WO2012032865A1 (fr) 2012-03-15

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JP (1) JP5516745B2 (fr)
TW (1) TWI488789B (fr)
WO (1) WO2012032865A1 (fr)

Cited By (7)

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Publication number Priority date Publication date Assignee Title
CN107117423A (zh) * 2017-06-22 2017-09-01 无锡中鼎集成技术有限公司 一种用于多层穿梭库的抽屉式货架分拣系统
JP2018188236A (ja) * 2017-04-28 2018-11-29 村田機械株式会社 ピッキングシステム
JP2018188239A (ja) * 2017-04-28 2018-11-29 村田機械株式会社 ピッキングシステム
JP2019014586A (ja) * 2017-07-07 2019-01-31 村田機械株式会社 ピッキングシステム
IT201700089878A1 (it) * 2017-08-03 2019-02-03 Icam S R L Stazione di prelievo/deposito in un magazzino automatizzato
CN113071840A (zh) * 2021-03-31 2021-07-06 深圳市库宝软件有限公司 物料输送方法及设备
JP2022072936A (ja) * 2020-10-30 2022-05-17 村田機械株式会社 ピッキングシステム

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Publication number Priority date Publication date Assignee Title
JP2018188236A (ja) * 2017-04-28 2018-11-29 村田機械株式会社 ピッキングシステム
JP2018188239A (ja) * 2017-04-28 2018-11-29 村田機械株式会社 ピッキングシステム
CN107117423A (zh) * 2017-06-22 2017-09-01 无锡中鼎集成技术有限公司 一种用于多层穿梭库的抽屉式货架分拣系统
JP2019014586A (ja) * 2017-07-07 2019-01-31 村田機械株式会社 ピッキングシステム
IT201700089878A1 (it) * 2017-08-03 2019-02-03 Icam S R L Stazione di prelievo/deposito in un magazzino automatizzato
JP2022072936A (ja) * 2020-10-30 2022-05-17 村田機械株式会社 ピッキングシステム
JP7405061B2 (ja) 2020-10-30 2023-12-26 村田機械株式会社 ピッキングシステム
CN113071840A (zh) * 2021-03-31 2021-07-06 深圳市库宝软件有限公司 物料输送方法及设备
CN113071840B (zh) * 2021-03-31 2023-10-31 深圳市库宝软件有限公司 物料输送方法及设备

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TWI488789B (zh) 2015-06-21
TW201228906A (en) 2012-07-16
JP5516745B2 (ja) 2014-06-11
JPWO2012032865A1 (ja) 2014-01-20

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