WO2012028414A1 - Procédé de visualisation des propriétés concernant l'environnement d'un processus de production, code de programme lisible par machine pour mettre en œuvre un tel procédé et support de mémorisation avec un tel code de programme - Google Patents

Procédé de visualisation des propriétés concernant l'environnement d'un processus de production, code de programme lisible par machine pour mettre en œuvre un tel procédé et support de mémorisation avec un tel code de programme Download PDF

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Publication number
WO2012028414A1
WO2012028414A1 PCT/EP2011/063529 EP2011063529W WO2012028414A1 WO 2012028414 A1 WO2012028414 A1 WO 2012028414A1 EP 2011063529 W EP2011063529 W EP 2011063529W WO 2012028414 A1 WO2012028414 A1 WO 2012028414A1
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WO
WIPO (PCT)
Prior art keywords
production
data
production unit
output
units
Prior art date
Application number
PCT/EP2011/063529
Other languages
German (de)
English (en)
Inventor
Bernd Korves
Aclan Okur
Michael Schedlbauer
Original Assignee
Siemens Aktiengesellschaft
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Siemens Aktiengesellschaft filed Critical Siemens Aktiengesellschaft
Publication of WO2012028414A1 publication Critical patent/WO2012028414A1/fr

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Classifications

    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/31—From computer integrated manufacturing till monitoring
    • G05B2219/31054—Planning, layout of assembly system
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/32—Operator till task planning
    • G05B2219/32085—Layout of factory, facility, cell, production system planning
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Definitions

  • the invention relates to methods for visualizing environmentally relevant properties of production units of a production process by an electronic computer.
  • the following steps are performed. From each production unit to be considered a record is created. This means that data of the production unit will ever ⁇ wells stored in at least one record. However, it is also possible to generate several data records per production unit.
  • the records are filled ⁇ each with at least one value for the umweltrele ⁇ -relevant property of the respective production unit be. Then the records in an output unit are output such that it can be seen in the output of an assignment of the respective value for the environmentally relevant property to be ⁇ associated production unit.
  • This process step can likewise be supported by computer-aided planning methods, as described, for example, in accordance with WO 2010/086261 A1.
  • a model structure can be used, or a direct input into a planning program can take place, wherein a virtual representation of the planning layout facilitates a valuation of different variants.
  • This three-dimensional representations of factory layouts are preferably ge ⁇ uses.
  • the object of the invention is to provide a method for the visualization of environmental properties of production units of a production process, or specify ei ⁇ NEN computer readable program code which is suitable for carrying out such a method and to provide a storage medium having such a computer readable program code, with which better supports the support of a factory planner for the consideration of environmentally relevant aspects of factory planning.
  • the data sets are also filled with data of the spatial extent of the relevant production unit. This has the advantage that not only the position of the production units to each other can be detected, but also how large the gaps between the production units, since the spatial extent in the output can be represented, for example, three-dimensional. This also results in other relationships with the environmentally relevant properties, which can be taken into account with the method according to the invention.
  • the solution of the problem with the aforementioned ma ⁇ schin readable program code it is provided that this can drive an input device for the filling of data sets as well as an output device for outputting these data records can control so that the invention shown SSE method with this program code automates fürge ⁇ can be performed.
  • the program code can, for example, prompt for the input of the relevant data that a factory designer can enter, for example by means of a keyboard.
  • the off ⁇ input signal can for example take place on a screen.
  • Data processing that enables output of the information contained in the data sets according to specified standards.
  • the object is achieved by a Speicherme ⁇ dium on which the machine-readable program code is stored.
  • the energy requirement eg. As electricity or compressed air
  • the media requirements such. As water, lubricants, coolants
  • the heat development and / or the cooling requirement and / or the carbon dioxide evolution of this production unit are used.
  • ⁇ world relevant properties that be ⁇ ⁇ write a material or energy flow from the respective production unit out. For example, the aspect of heat generation or carbon dioxide evolution.
  • production units in the context of this invention should be understood in the broadest sense. It is here at not only the units that are directly involved in the manufacture of a product, but also a ⁇ units that zesses for the implementation of the entire PRODUCTION PLANNING required. Using the example of the cooling unit, this ensures the reliable functioning of the production unit to be cooled and is thus indirectly involved in the production process.
  • Another possibility with respect to the example mentioned is to set up the machine with great heat development at a location where this heat can be used in the relevant production process for the respective process.
  • ⁇ through a production facility can be saved or dimensioned with a lower energy consumption, which would otherwise provide the heat for the production process at this point. Also thereby ver is avoided that in the production process to be optimized unnö tig energy is wasted and the emission of Kohlendi ⁇ oxide unnecessarily increases.
  • Another embodiment of the invention provides that the remaining service life and / or the maintenance requirement of this production unit are used as values for the environmentally relevant property of the production unit in question.
  • These are environmentally relevant characteristics of the production units concerned, which are not directly related to the production process. However, these can also be taken into account in the factory planning process and possibly lead to solutions that are more sustainable due to the consideration of overarching environmental aspects. For example, for reasons of sustainability, it may be useful to dispose of used production units, whose end of life is soon reached, but which are still to be used in the planning concept, all in a specific area of the production facility. If these then have to be replaced by more modern production facilities, this then only affects the said part of the production facility, so that only this area has to be re-planned.
  • the rest ⁇ Liche manufacturing site shall not be redesigned, which also environment-related expenditure savings (energy ⁇ consumption, material consumption due to conversions, etc.). Also, the need for maintenance produces a certain consumption of material (for example, operating fluids) and energy (for example, the maintenance engineer Access), so that the ⁇ -like aspects may be evaluated as environmentally relevant property of producti ⁇ ons wornen.
  • material for example, operating fluids
  • energy for example, the maintenance engineer Access
  • the consideration of the environmental properties specified above causes the resulting factory layout differs from a possibly optimized factory layout, which for example, only takes into account the material flows between the Pro ⁇ production units. For example, taking the example given above, that a production unit with increased cooling demand should not be adjacent to a production unit with increased heat development, it may happen that the material flow (for example, an assembly line) between the production facilities becomes more complex. Other ways, for example, would be increased energy generate energy requirements for the promotion, so that this in turn has to be offset in the solution. This can be done by taking into account the transport devices as a separate production unit in the concept, and their environmentally relevant properties (for example the above-mentioned increased energy consumption) are set in relation to the advantages of a specific arrangement of production units .
  • the data records are modified in such a way that the spatial position and / or the environmentally relevant property of the relevant production unit are changed.
  • An ⁇ closing an output of the data sets are then again ⁇ a way that in the output of a scale spatial arrangement of the units can be seen.
  • this uses the same scale as the previous output of the records.
  • the old edition may still be recognizable ⁇ bar by being, for example, semi-transparent Darge ⁇ is, with the new edition occurs in the representation Staer ⁇ ker to light.
  • the factory planner immediately makes the difference clear by visualizing it in the output in a suitable manner.
  • the program can select from a library certain production units that have a lower energy requirement.
  • an arrangement may be modified with respect to certain environmentally relevant aspects, so that an optimal arrangement is achieved with regard to a particular aspect.
  • the factory planner can then check whether other aspects, which are also included in factory planning, have been overshadowed and then made corrections.
  • common algorithms can be used for automatic optimization and modification of the arrangement of the production units. For this purpose, available simulation programs can be selected which are available on the market.
  • an additional data record is generated, which contains the spatial conditions of the production facility.
  • This makes it advantageous to take into account the realities of manufacturing ⁇ site in the process of visualization perfectly.
  • boundary conditions can be defined, which are given for example by the spatial conditions of the production site. This is of special importance be ⁇ when the building of the production plant there be ⁇ already and will not be rebuilt, so this Rah ⁇ men discipline can be used for optimal compromise solution using the existing circumstances. For example, cables may have already been laid in the existing production site. Other structural conditions such as buttresses, stringers, windows and entrances and exits can also be taken into account.
  • the additional data record is filled with at least one value for an environmentally relevant property of the relevant manufacturing facility.
  • environmental ⁇ aspects can be considered, which are given by the manufacturing site. Examples of this could be an energy ⁇ supply, the possibilities of heat dissipation, a water supply, such.
  • a nearby river in a power plant, or the transport connection which are important for the removal or the supply of substances for the production process and thus directly affect the energy ⁇ consumption of the production of a particular product.
  • This allows advantageously carried out another Opti ⁇ optimization of the production process by the system limits of the system under consideration be extended.
  • the records of production ⁇ units are each filled with the data of the spatial position in that are detected with a sensor on a scaled map of the manufacturing plant placed models of these production units.
  • the measurement data generated by the sensor can then be evaluated automatically by the computer and converted into the data of the spatial position of the production ⁇ units.
  • This makes the input be ⁇ certain arrangements is significantly easier and can be done through play, in three-dimensional models ⁇ intuitive.
  • the data is then automatically transferred to the relevant data records of the production units and can then be output in the manner already described on the output device.
  • the procedure for entering the datasets by placing models on the scale plan of the manufacturing facility is described in the above WO 2010/086261 AI described in detail and can be done in the manner described there.
  • the graphic display elements are three-dimensional bodies which have particularly simple Geometry ⁇ rien such is. B. balls, cylinders or cuboids.
  • These different presentation elements can also be used to differentiate between different environmentally relevant properties. It can also be advantageously provided that these are shown in different colors to differentiate the graphic display elements.
  • the different colors and different shapes can be used to differentiate between different environmentally relevant properties.
  • a use of different shapes and colors is also possible to z. B. to make the assignment to specific production units easier. For example, you can each production unit and the associated presentation ⁇ elements are each represented in the same color, where ⁇ by a graphic assignment of the presentation elements to the associated production units is possible.
  • the representation of the respective value for the environmental characteristic is graphical in that at least the value before ⁇ Trains t is also other properties in a graphical display element displayed as a text output and the Alloc ⁇ voltage of the graphical representation element to the associated production unit also graphically done.
  • the text can be output, for example, in windows, which can be assigned to the individual production units in the manner already described above.
  • the text output can also be made on the three-dimensional graphic representation elements already described above by labeling their outer surface in a suitable manner.
  • a possible assignment of the graphical presentation elements to the associated production units is given by the fact that the respective presentation element can be arranged apparently suspended above or next to or below the associated production unit.
  • a clear geometrical relationship for example hovering always at the same height above the relevant production direction, an assignment by the viewer can be made quickly and safely.
  • a spatial relationship of the presentation elements can be evaluated intuitively among each other. For example, considering the heat ⁇ development of all production units and displays them as spheres above the various production units, as can be determined graphically quickly where incurred total the most heat in the factory. As a result, in ⁇ example, the problem of proper ventilation of the manufacturing facility in a simple manner already be solved in advance.
  • the graphic embarrassedsele ⁇ ments can be made visible or invisible by selecting the relevant representation of the production unit. This is possible, for example, if you can click on the relevant production units with a mouse pointer on the screen. This can for example cause the opening ei ⁇ nes context menu where the various displayable environmental properties are displayed, can be so that the currently selected property of interest and subsequently presented ⁇ hd. In this way, the user is given a user-friendly interface that facilitates his Auswer ⁇ processing the output.
  • Figure 1 shows the application of an embodiment of the inventions ⁇ to the invention method in a room, the Input ⁇ he follows intuitively using three-dimensional models,
  • FIG. 2 schematically illustrates the interfaces of an embodiment of a program code which is suitable ⁇
  • FIG. 4 schematically shows the two-dimensional output of data records which were determined according to an exemplary embodiment of the method according to the invention
  • Figure 5 schematically shows the three-dimensional representation of
  • FIG. 1 shows a room 11 in which the planning method according to the invention for visualizing the environmentally relevant properties is to be carried out.
  • a table 12 on which a model structure 13 is shown schematically.
  • This consists of a base 14, on the example of a model 15 of a machine is set up as a production unit.
  • the Unterla ⁇ ge represents in a manner not shown, the outline of a manufacturing plant in the form of a workshop.
  • the step is to input the spatial location data of the respective production unit 15. This is accomplished by having a factory planner 16 manually place the model 15 in its proper place. Other models (not shown) and other persons (also not shown) can participate in this planning phase.
  • a digital camera 17 takes pictures (pictures) of the model structure 13 at regular time intervals or as required by means of an image sensor 18. This is done from above, in the embodiment exactly in the vertical direction, ie following the gravity. This results in an image axis 19 which is perpendicular to the base 14 (not shown, or a variant with an inclined image axis is also possible). Due to the focal length of a lens ⁇ 20 of the digital camera 17 itself al ⁇ lerdings results for the models on the edge of the captured image ei ⁇ ne look direction which is at about 75 ° to the base fourteenth
  • the camera can be moved by means of a tripod 21.
  • the exact sequence of the method described above can be taken from the already mentioned WO 2010/086261 AI.
  • the image data of the digital camera 17 are processed in a manner not shown in a further step by a planning program and in the
  • Room 11 is output by means of an on-wall output device 22 in the form of a screen.
  • an interactive action on the model structure is possible for the factory designer, whereby modifications to the planning result presented by the model structure 13 are displayed immediately or with a time delay at the output device 22, so that the results achieved intuitively on the model structure are simultaneously analyzed by the planning program can be subjected.
  • these are short-term corrections possible by the factory planner as well as a calculation of advantageous planning alternatives and suggestions by the planning program.
  • the output also takes into account the environmentally relevant properties that are stored in the data records for the relevant production units. These are displayed with the output device 22 and are thus graphically processed available to the factory planner.
  • the evaluation of these data provided by the planning program is thus intuitively possible in the same way as the three-dimensional model structure of the production facility in front of the factory designer. This enables a consistent intuiti ⁇ ves work and finding an appropriate solution in a short time.
  • the expertise of personnel be ⁇ uses can be who are aware of the production process, but has we ⁇ nig experience with planning processes for factories.
  • optimization algorithms can be provided by the planning program, so that an interaction between automated and manual sub-processes is possible.
  • the interfaces of a program code P are provided in Figure 2 illustrates ⁇ .
  • This interface can in particular be supported by the Darge in Figure 1 ⁇ presented intuitive planning tools.
  • the program code In a manner known per se (therefore not shown in detail), the program code must also have the data relevant for the production process itself (process data, technical data of the production units, connection to other production units, etc.).
  • the program code has an interface for outputting the calculated planning alternatives or the generated data records.
  • This interface can be connected to an output device 22.
  • an output 23 is shown, that could serve as example for a one-dimensional view of a Vietnamesesprozes ⁇ ses.
  • This consists of a manufacturing process in which a production facility 24 has an assembly line 25.
  • Production direction 26 which defines the one-dimensional view of the manufacturing process.
  • the output is two-dimensional, although modes ⁇ fications can be made only in one dimension.
  • Production units 27a, 27b, 27c are shown, which are arranged along the assembly line 25. Above these production units 27a, 27b, 27c rectangular depicting ⁇ coupling members 28 are shown, 27a, the heat development of the individual production units, 27b, 27c represent.
  • the production unit 27a can be arbitrarily arranged in the production process because its handling is independent of the further production process. It is also assumed that between the Production units 27b and 27c a factory worker 29 must work. In addition, a fan 30 is already present in the manufacturing facility 24, which cools the production facility in the Rich ⁇ tion 31.
  • the visualization of the heat development by the display elements 28 now allows the factory planner or an automated optimization program to move the production device 27a from the original position indicated by dashed lines to the position now shown in FIG. 3 (arrow 32), causing the Cooling air 31 reaches the factory worker 29 before it was strongly warmed up by the produc ⁇ on unit 27 a.
  • Vorausset ⁇ pollution that the cooling by the cooling air 31 for the manufacturing unit 27a is still sufficient at the new position.
  • this cooling of the manufacturing units 27b and 27c is improved.
  • the quality of the workplace for the factory worker 29 improves by taking due account of the environmentally relevant property of the heat generation of the production unit 27a.
  • FIG. 4 shows a two-dimensional output of the manufacturing ⁇ site 23 can be seen in the form of a ground plan.
  • the Ferti ⁇ supply site has a central passage 33 which must be kept free.
  • display elements 28 are again shown in the form of circles. It can be seen that production units 27a with a large heat development are arranged after an optimization in the lower right corner of the manufacturing facility 24.
  • a cooling system 34 so that in ⁇ example, the ways of the coolant from the cooling system 34 in the manufacturing facility 24 can be kept short.
  • a laboratory 35 which is protected from the heat produced by the process. production units 27a must be protected as possible.
  • 35 production units 27b are arranged in the area of the laboratory with comparatively low heat generation.
  • a pointer 36a tion units with a production of 27b just clicked, resulting in a display element 36b opens with text information in the form of a window.
  • FIG. 5 shows a three-dimensional output 23 of a production site 24.
  • this two production ⁇ units 27a are shown with large water consumption and a production unit 27b with low water consumption.
  • a pedestal 37 the available space must be used.
  • FIG. 5 a system of supply lines 38 for water can be seen in FIG. 5, which leads to all production units 27a, 27b, 27c.
  • the production unit 27c is a pump which is not directly involved in the production process-tion, but this indirectly supports with under ⁇ .
  • the water consumption is shown in the form of cylindrical display elements 28z.
  • the energy consumption of the production unit 27c is shown as a display element 28k in the form of a sphere.
  • Figure 5 shows the output 23 after optimization. According to the double arrow 39, it is indicated that one of the production units 27a has exchanged the place with the production unit 27b. Thus, the production unit 27b now stands on the pedestal with low water consumption 28z, so that less water has to be pumped to the level of the pedestal 37. Therefore, the energy consumption of the production unit 27c (pump) decreases, whereby the original energy consumption is still indicated by a transparent ball k.
  • Another measure consists in it to provide an additional versor ⁇ supply line 38z which connects the two production units 27a to each other. Namely, the water of one production unit 27a can subsequently be used by the other production unit 27a, and therefore its water consumption is reduced. This results in a more Opti ⁇ optimization is exemplified. The saving is thereby visualized that the former water consumption of Subject Author ⁇ fenden production unit 27a is still represented by a transparent cylinder and a z compared to the current water usage 28z is immediately apparent.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

L'invention concerne un procédé de visualisation des propriétés concernant l'environnement (28k, 28z) d'un processus de production au moyen d'un calculateur électronique, ou un code de programme pour mettre en œuvre ledit procédé ou encore un support de données sur lequel est enregistré un tel code de programme. Conformément à l'invention, le procédé inclut à la fois l'affichage des enregistrements ayant une valeur pour la propriété concernant l'environnement observée en utilisant à cet effet des éléments de représentation (28z, 28k) différents. Selon l'invention, le procédé comprend aussi l'affichage des enregistrements contenant des données relatives à la position dans l'espace et à l'extension des unités de production (27a, 27b), avec mise en relation univoque dans l'espace des propriétés concernant l'environnement (28z, 28k) affichées (par exemple la consommation d'énergie). Les aspects concernant l'environnement d'une variante de planification de l'usine sont affichés à cet effet, avantageusement avec une bonne vue d'ensemble, ce qui facilite une optimisation de la planification de l'usine.
PCT/EP2011/063529 2010-08-31 2011-08-05 Procédé de visualisation des propriétés concernant l'environnement d'un processus de production, code de programme lisible par machine pour mettre en œuvre un tel procédé et support de mémorisation avec un tel code de programme WO2012028414A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102010036206.9 2010-08-31
DE102010036206A DE102010036206A1 (de) 2010-08-31 2010-08-31 Verfahren zur Visualisierung von umweltrelevanten Eigenschaften eines Produktionsprozesses, maschinenlesbarer Programmcode zur Durchführung eines solchen Verfahrens sowie Speichermedium mit einem solchen Programmcode

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WO2012028414A1 true WO2012028414A1 (fr) 2012-03-08

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11003174B2 (en) 2014-11-13 2021-05-11 Siemens Aktiengesellschaft Method for planning the manufacture of a product and production module having self-description information
US20230057501A1 (en) * 2021-07-15 2023-02-23 Vega Grieshaber Kg Method and device for configuring a level indicator or level meter

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US20050010307A1 (en) * 2000-01-20 2005-01-13 Fisher-Rosemount Systems,Inc. Tool for configuring and managing a process control network including the use of spatial information

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JPS6037073A (ja) * 1983-08-05 1985-02-26 Mitsubishi Heavy Ind Ltd 作図装置
WO2002035909A2 (fr) * 2000-11-03 2002-05-10 Siemens Corporate Research, Inc. Planification video d'installation d'equipement et/ou de conception de pieces
DE102009007477A1 (de) 2009-01-30 2010-08-05 Siemens Aktiengesellschaft Modellaufbau einer Fertigungsstätte mit maßstabsgerechten Modellen von Fertigungseinrichtungen sowie Verfahren zur Eingabe eines räumlichen Aufbaus von Fertigungseinrichtungen in ein rechnergestütztes Planungsprogramm

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050010307A1 (en) * 2000-01-20 2005-01-13 Fisher-Rosemount Systems,Inc. Tool for configuring and managing a process control network including the use of spatial information

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11003174B2 (en) 2014-11-13 2021-05-11 Siemens Aktiengesellschaft Method for planning the manufacture of a product and production module having self-description information
US20230057501A1 (en) * 2021-07-15 2023-02-23 Vega Grieshaber Kg Method and device for configuring a level indicator or level meter

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