WO2012005321A1 - NOxセンサ診断装置及びSCRシステム - Google Patents
NOxセンサ診断装置及びSCRシステム Download PDFInfo
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- WO2012005321A1 WO2012005321A1 PCT/JP2011/065556 JP2011065556W WO2012005321A1 WO 2012005321 A1 WO2012005321 A1 WO 2012005321A1 JP 2011065556 W JP2011065556 W JP 2011065556W WO 2012005321 A1 WO2012005321 A1 WO 2012005321A1
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- nox sensor
- nox
- sensor
- calculated value
- diagnosis
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M15/00—Testing of engines
- G01M15/04—Testing internal-combustion engines
- G01M15/10—Testing internal-combustion engines by monitoring exhaust gases or combustion flame
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N11/00—Monitoring or diagnostic devices for exhaust-gas treatment apparatus, e.g. for catalytic activity
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
- F01N3/2066—Selective catalytic reduction [SCR]
- F01N3/208—Control of selective catalytic reduction [SCR], e.g. dosing of reducing agent
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N9/00—Electrical control of exhaust gas treating apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/02—Circuit arrangements for generating control signals
- F02D41/14—Introducing closed-loop corrections
- F02D41/1438—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor
- F02D41/1444—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases
- F02D41/146—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases the characteristics being an NOx content or concentration
- F02D41/1461—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases the characteristics being an NOx content or concentration of the exhaust gases emitted by the engine
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/22—Safety or indicating devices for abnormal conditions
- F02D41/222—Safety or indicating devices for abnormal conditions relating to the failure of sensors or parameter detection devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2550/00—Monitoring or diagnosing the deterioration of exhaust systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2560/00—Exhaust systems with means for detecting or measuring exhaust gas components or characteristics
- F01N2560/02—Exhaust systems with means for detecting or measuring exhaust gas components or characteristics the means being an exhaust gas sensor
- F01N2560/026—Exhaust systems with means for detecting or measuring exhaust gas components or characteristics the means being an exhaust gas sensor for measuring or detecting NOx
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2590/00—Exhaust or silencing apparatus adapted to particular use, e.g. for military applications, airplanes, submarines
- F01N2590/08—Exhaust or silencing apparatus adapted to particular use, e.g. for military applications, airplanes, submarines for heavy duty applications, e.g. trucks, buses, tractors, locomotives
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/033—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices
- F01N3/035—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices with catalytic reactors, e.g. catalysed diesel particulate filters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N9/00—Electrical control of exhaust gas treating apparatus
- F01N9/002—Electrical control of exhaust gas treating apparatus of filter regeneration, e.g. detection of clogging
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/02—Circuit arrangements for generating control signals
- F02D41/021—Introducing corrections for particular conditions exterior to the engine
- F02D41/0235—Introducing corrections for particular conditions exterior to the engine in relation with the state of the exhaust gas treating apparatus
- F02D41/027—Introducing corrections for particular conditions exterior to the engine in relation with the state of the exhaust gas treating apparatus to purge or regenerate the exhaust gas treating apparatus
- F02D41/029—Introducing corrections for particular conditions exterior to the engine in relation with the state of the exhaust gas treating apparatus to purge or regenerate the exhaust gas treating apparatus the exhaust gas treating apparatus being a particulate filter
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/02—Circuit arrangements for generating control signals
- F02D41/14—Introducing closed-loop corrections
- F02D41/1438—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor
- F02D41/1439—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the position of the sensor
- F02D41/1441—Plural sensors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/02—Circuit arrangements for generating control signals
- F02D41/14—Introducing closed-loop corrections
- F02D41/1438—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor
- F02D41/1444—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases
- F02D41/146—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases the characteristics being an NOx content or concentration
- F02D41/1461—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases the characteristics being an NOx content or concentration of the exhaust gases emitted by the engine
- F02D41/1462—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases the characteristics being an NOx content or concentration of the exhaust gases emitted by the engine with determination means using an estimation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/02—Circuit arrangements for generating control signals
- F02D41/14—Introducing closed-loop corrections
- F02D41/1438—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor
- F02D41/1444—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases
- F02D41/146—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases the characteristics being an NOx content or concentration
- F02D41/1463—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases the characteristics being an NOx content or concentration of the exhaust gases downstream of exhaust gas treatment apparatus
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M15/00—Testing of engines
- G01M15/04—Testing internal-combustion engines
- G01M15/10—Testing internal-combustion engines by monitoring exhaust gases or combustion flame
- G01M15/102—Testing internal-combustion engines by monitoring exhaust gases or combustion flame by monitoring exhaust gases
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/40—Engine management systems
Definitions
- the present invention relates to a NOx sensor diagnostic device and an SCR system for diagnosing the validity of a NOx sensor.
- An SCR system using an SCR (Selective Catalytic Reduction) device has been developed as an exhaust gas purification system for purifying NOx in exhaust gas of a diesel engine.
- This SCR system supplies urea water upstream of the exhaust gas of the SCR device, generates ammonia by the heat of the exhaust gas, and reduces and purifies NOx on the SCR catalyst by this ammonia (for example, patents) Reference 1).
- urea water injection is controlled according to the NOx concentration in the exhaust gas.
- a NOx sensor is provided in the exhaust pipe.
- the SCR system is provided with a NOx sensor diagnostic device for diagnosing the validity of the NOx sensor.
- an object of the present invention is to provide a NOx sensor diagnostic device and an SCR system capable of solving the above-described problems and preventing erroneous diagnosis.
- the present invention was devised to achieve the above object, and in a NOx sensor diagnostic device for diagnosing a NOx sensor that is provided in an exhaust pipe of an engine and detects a NOx concentration in exhaust gas, a diesel particulate filter regeneration is provided.
- the NOx sensor diagnosis device includes a diagnosis prohibition determination unit that prohibits the diagnosis of the NOx sensor when at least one of a power take-off operation and an exhaust brake operation is detected.
- a calculated value calculation unit that calculates a calculated value of NOx concentration in exhaust gas based on the operating state of the engine, a calculated value of NOx concentration calculated by the calculated value calculation unit, and detection of NOx concentration detected by the NOx sensor It is preferable to include an abnormality determination unit that determines that the NOx sensor is abnormal when a deviation from a value becomes larger than a determination threshold.
- the present invention also provides an SCR (selective reduction catalyst) device provided in an exhaust pipe of an engine, a dosing valve for injecting urea water upstream of the SCR device, and the upstream provided of the SCR device.
- SCR selective reduction catalyst
- an SCR system comprising: a NOx sensor; a urea water injection control unit that controls a urea water injection amount according to a detected value of the NOx concentration detected by the NOx sensor; and a NOx sensor diagnostic device that diagnoses the NOx sensor
- the NOx sensor diagnosis device is an SCR system including a diagnosis prohibition determination unit that prohibits the diagnosis of the NOx sensor when at least one of diesel particulate filter regeneration, power take-off operation, and exhaust brake operation is detected.
- the NOx sensor diagnostic device includes a calculated value calculation unit that calculates a calculated value of NOx concentration in exhaust gas based on an operating state of the engine, a calculated value of NOx concentration calculated by the calculated value calculation unit, and the NOx sensor And an abnormality determination unit that determines that the NOx sensor is abnormal when a deviation from the detected value of the NOx concentration detected by is greater than a determination threshold value.
- the present invention it is possible to provide a NOx sensor diagnostic device and an SCR system capable of preventing erroneous diagnosis.
- (A) is a schematic block diagram of the SCR system provided with the NOx sensor diagnostic apparatus which concerns on one embodiment of this invention
- (b) is a block diagram of a NOx sensor diagnostic apparatus. It is an input-output block diagram of DCU in the SCR system of FIG. In this invention, it is a flowchart which shows the control flow of a NOx sensor diagnostic apparatus.
- an SCR system 100 includes a SCR device 103 provided in an exhaust pipe 102 of an engine E, and a dosing that injects urea water upstream of the SCR device 103 (upstream side of exhaust gas).
- a DCU Dosing Control Unit
- a DOC (Diesel Oxidation Catalyst) 107, a DPF (Diesel Particulate Filter) 108, and an SCR device 103 are sequentially arranged from the upstream side to the downstream side of the exhaust gas.
- the DOC 107 is for oxidizing NO in exhaust gas exhausted from the engine E to NO 2 and controlling the ratio of NO and NO 2 in the exhaust gas to increase the denitration efficiency in the SCR device 103.
- the DPF 108 is for collecting PM (Particulate Matter) in the exhaust gas.
- a dosing valve 104 is provided in the exhaust pipe 102 on the upstream side of the SCR device 103.
- the dosing valve 104 has a structure in which an injection hole is provided in a cylinder filled with high-pressure urea water, and a valve body that closes the injection hole is attached to the plunger, and the valve is pulled up by energizing the coil to raise the plunger. The body is separated from the nozzle and the urea water is injected. When energization of the coil is stopped, the plunger is pulled down by the internal spring force and the valve body closes the injection port, so that the urea water injection is stopped.
- the exhaust pipe 102 on the upstream side of the dosing valve 104 is provided with an exhaust temperature sensor 109 that measures the temperature of the exhaust gas at the inlet of the SCR device 103 (SCR inlet temperature).
- An upstream NOx sensor 110 that detects the NOx concentration on the upstream side of the SCR device 103 is provided upstream of the SCR device 103 (here, upstream of the exhaust temperature sensor 109), and downstream of the SCR device 103.
- the supply module 106 includes an SM pump 112 that pumps urea water, an SM temperature sensor 113 that measures the temperature of the supply module 106 (the temperature of urea water flowing through the supply module 106), and the pressure of urea water in the supply module 106 (
- the urea water pressure sensor 114 for measuring the pressure on the discharge side of the SM pump 112 and the urea water flow path are switched to supply urea water from the urea tank 105 to the dosing valve 104 or within the dosing valve 104.
- a reverting valve 115 for switching whether to return the urea water to the urea tank 105.
- the reverting valve 115 when the reverting valve 115 is ON, the urea water from the urea tank 105 is supplied to the dosing valve 104, and when the reverting valve 115 is OFF, the urea water in the dosing valve 104 is supplied to the urea tank 105. I tried to return it.
- the supply module 106 uses the SM pump 112 to supply the urea water in the urea tank 105 to a liquid supply line (suction line) 116. And the excess urea water is returned to the urea tank 105 through a recovery line (back line) 118.
- the urea tank 105 is provided with an SCR sensor 119.
- the SCR sensor 119 includes a level sensor 120 that measures the level (level) of urea water in the urea tank 105, a temperature sensor 121 that measures the temperature of urea water in the urea tank 105, and a sensor in the urea tank 105. And a quality sensor 122 for measuring the quality of the urea water.
- the quality sensor 122 detects the quality of the urea water in the urea tank 105 by detecting, for example, the concentration of urea water and whether or not a different mixture is mixed in the urea water from the propagation speed and electrical conductivity of the ultrasonic waves. To do.
- a cooling line 123 for circulating cooling water for cooling the engine E is connected to the urea tank 105 and the supply module 106.
- the cooling line 123 is configured to exchange heat between the cooling water passing through the urea tank 105 and flowing through the cooling line 123 and the urea water in the urea tank 105.
- the cooling line 123 passes through the supply module 106 and exchanges heat between the cooling water flowing through the cooling line 123 and the urea water in the supply module 106.
- the cooling line 123 is provided with a tank heater valve (coolant valve) 124 for switching whether or not to supply cooling water to the urea tank 105 and the supply module 106. Although the cooling line 123 is also connected to the dosing valve 104, the dosing valve 104 is configured to be supplied with cooling water regardless of whether the tank heater valve 124 is opened or closed. Although not shown in FIG. 1A, the cooling line 123 is disposed along the liquid feed line 116, the pressure feed line 117, and the recovery line 118 through which the urea water passes.
- FIG. 2 shows an input / output configuration diagram of the DCU 126.
- the DCU 126 includes an upstream NOx sensor 110, a downstream NOx sensor 111, an SCR sensor 119 (level sensor 120, temperature sensor 121, quality sensor 122), exhaust temperature sensor 109, and SM of the supply module 106.
- An input signal line from the temperature sensor 113, the urea water pressure sensor 114, and an ECM (Engine Control Module) 125 that controls the engine E is connected. From the ECM 125, signals of outside air temperature and engine parameters (engine speed, etc.) are input.
- DPF regeneration means that when the amount of PM collected by the DPF 108 increases (more specifically, when the differential pressure between the upstream side and the downstream side of the DPF 108 exceeds a predetermined value) In this control, the exhaust gas temperature is raised by fuel injection control or the like, and the PM collected by the DPF 108 is burned and removed.
- the PTO is, for example, a mixer in a concrete car or a freezer in a freezer car.
- the DCU 126 also has output signal lines to the tank heater valve 124, the SM pump 112 and the reverting valve 115 of the supply module 106, the dosing valve 104, the heater of the upstream NOx sensor 110, and the heater of the downstream NOx sensor 111. Connected.
- the input / output of signals between the DCU 126 and each member may be either input / output via individual signal lines or input / output via CAN (Controller Area Network).
- the DCU 126 is equipped with a urea water injection control unit 127 that controls the urea water injection amount according to the detected value of the NOx concentration detected by the upstream NOx sensor 110.
- the urea water injection control unit 127 estimates the amount of NOx in the exhaust gas based on the engine parameter signal from the ECM 125 and the exhaust gas temperature from the exhaust temperature sensor 109, and the estimated NOx in the exhaust gas.
- the amount of urea water to be injected from the dosing valve 104 is determined on the basis of this amount, and when it is injected with the amount of urea water determined by the dosing valve 104, the dosing valve 104 is based on the detected value of the upstream NOx sensor 110. Is controlled to adjust the amount of urea water injected from the dosing valve 104.
- the SCR system 100 includes a NOx sensor diagnostic device 1 for diagnosing the validity of the upstream NOx sensor 110.
- the SCR system 100 includes two NOx sensors 110 and 111.
- the NOx sensor diagnostic device 1 diagnoses the validity of the upstream NOx sensor 110 provided on the upstream side of the SCR device 103.
- the NOx sensor diagnostic apparatus 1 includes a calculated value calculation unit that calculates a calculated value of the NOx concentration in the exhaust gas based on the operating state of the engine E (based on engine parameters from the ECM 125). 2 and the calculated value of the NOx concentration obtained by the calculated value calculation unit 2 and the detected value of the NOx concentration detected by the upstream NOx sensor 110 become larger than the determination threshold value, the upstream NOx sensor An abnormality determination unit 3 that determines that 110 is abnormal, and a diagnosis prohibition determination unit 4 that prohibits diagnosis of the upstream NOx sensor 110 when at least one of DPF regeneration, PTO operation, and exhaust brake operation is detected. I have.
- the calculated value calculation unit 2, the abnormality determination unit 3, and the diagnosis prohibition determination unit 4 are mounted on the DCU 126.
- the abnormality determination unit 3 determines that the ratio between the calculated value of NOx concentration and the detected value of NOx concentration (the detected value of NOx concentration / the calculated value of NOx concentration) is outside the determination threshold range. It is determined that the upstream NOx sensor 110 is abnormal. When the abnormality determination unit 3 determines that the upstream NOx sensor 110 is abnormal, the abnormality determination unit 3 warns the driver by turning on a warning lamp (CEL (Check (Engine Lamp) or MIL (Mulfunction Indicator Lamp)) (not shown). To be done. The determination threshold value used by the abnormality determination unit 3 is appropriately set by experiment or the like.
- diagnosis prohibition determination unit 4 receives a signal indicating that DPF regeneration is being performed from the ECM 125, receives a signal indicating that the PTO is operating, or indicates that the exhaust brake is operating.
- the diagnosis by the abnormality determination unit 3 is prohibited when a signal to be expressed is received.
- step S1 the diagnosis prohibition determination unit 4 determines whether DPF regeneration is in progress (that is, whether a signal indicating that DPF regeneration is being performed has been received from the ECM 125). If YES is determined in step S ⁇ b> 1, the control is terminated without performing diagnosis of the upstream NOx sensor 110 because it corresponds to the DPF regeneration.
- step S2 the diagnosis prohibition determination unit 4 determines whether the PTO is operating (that is, whether a signal indicating that the PTO is operating is received from the ECM 125). to decide. If YES is determined in step S ⁇ b> 2, it corresponds to the time of PTO operation, and thus the control is terminated without diagnosing the upstream NOx sensor 110.
- step S2 whether or not the diagnosis prohibition determination unit 4 has received the signal indicating that the exhaust brake is operating (that is, whether the exhaust brake is operating from the ECM 125) in step S3. ). If YES is determined in step S ⁇ b> 3, the control is terminated without performing diagnosis of the upstream NOx sensor 110 because the exhaust brake is applied.
- step S3 the calculated value calculation unit 2 obtains a calculated value of the NOx concentration based on the engine parameter signal from the ECM 125 in step S4.
- step S5 the abnormality determination unit 3 reads the detected value of the NOx concentration from the upstream NOx sensor 110, and the detected value of the read NOx concentration and the NOx obtained in step S4. A ratio h between the calculated value of the NOx concentration and the detected value is obtained from the calculated value of the concentration.
- step S6 the abnormality determining unit 3 determines whether the ratio h between the calculated value of the NOx concentration and the detected value obtained in step S5 is within the determination threshold range (smaller than the upper threshold Th and greater than the lower threshold Tn). Or). If YES is determined in step S6, the upstream NOx sensor 110 is considered to be normal, and thus the control is terminated as it is.
- step S6 If NO is determined in step S6, it is considered that an abnormality has occurred in the upstream NOx sensor 110. Therefore, the abnormality determination unit 3 turns on a warning lamp such as CEL or MIL (step S7) and performs control. finish.
- a warning lamp such as CEL or MIL
- the diagnosis of the upstream NOx sensor 110 is prohibited during DPF regeneration, PTO operation, or exhaust brake operation.
- the exhaust gas flow rate and the NOx concentration in the exhaust gas fluctuate rapidly, so the upstream side NOx sensor 110 may not operate normally.
- the diagnosis of the upstream NOx sensor 110 can be prevented, and the upstream NOx sensor 110 is erroneously diagnosed even though there is no abnormality in the upstream NOx sensor 110. There is no risk of doing so.
- the ratio between the calculated value of the NOx concentration and the detected value (the detected value of the NOx concentration / the calculated value of the NOx concentration) is used as a value representing the difference between the calculated value of the NOx concentration and the detected value.
- the present invention is not limited to this, and the difference (absolute value) between the calculated value of the NOx concentration and the detected value may be used.
- the present invention is not limited to this, and the present invention can also be applied to the downstream NOx sensor 111. That is, diagnosis of the downstream side NOx sensor 111 may be prohibited during DPF regeneration, PTO operation, or exhaust brake operation.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
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- Exhaust Gas After Treatment (AREA)
Abstract
Description
2 計算値演算部
3 異常判定部
4 診断禁止判定部
100 SCRシステム
102 排気管
103 SCR装置
104 ドージングバルブ
105 尿素タンク
106 サプライモジュール
110 上流側NOxセンサ(NOxセンサ)
111 下流側NOxセンサ
125 ECM
126 DCU
127 尿素水噴射制御部
E エンジン
Claims (4)
- エンジンの排気管に設けられ、排気ガス中のNOx濃度を検出するNOxセンサを診断するNOxセンサ診断装置において、
ディーゼルパティキュレートフィルター再生、パワーテイクオフ作動及び排気ブレーキ作動の少なくとも1つが検出されたときに前記NOxセンサの診断を禁止する診断禁止判定部を備えたことを特徴とするNOxセンサ診断装置。 - 前記エンジンの稼働状態を基に排気ガス中のNOx濃度の計算値を求める計算値演算部と、
前記計算値演算部で求めたNOx濃度の計算値と、前記NOxセンサが検出したNOx濃度の検出値との乖離が判定用閾値よりも大きくなったときに、前記NOxセンサが異常であると判断する異常判定部と、を備える請求項1記載のNOxセンサ診断装置。 - エンジンの排気管に設けられたSCR(選択還元触媒)装置と、
前記SCR装置の上流側で尿素水を噴射するドージングバルブと、
前記SCR装置の上流側に設けられた前記NOxセンサと、
前記NOxセンサで検出したNOx濃度の検出値に応じて尿素水噴射量を制御する尿素水噴射制御部と、
前記NOxセンサを診断するNOxセンサ診断装置と、を備えたSCRシステムにおいて、
前記NOxセンサ診断装置は、ディーゼルパティキュレートフィルター再生、パワーテイクオフ作動及び排気ブレーキ作動の少なくとも1つが検出されたときに前記NOxセンサの診断を禁止する診断禁止判定部を備えた
ことを特徴とするSCRシステム。 - 前記NOxセンサ診断装置は、
前記エンジンの稼働状態を基に排気ガス中のNOx濃度の計算値を求める計算値演算部と、
前記計算値演算部で求めたNOx濃度の計算値と、前記NOxセンサが検出したNOx濃度の検出値との乖離が判定用閾値よりも大きくなったときに、前記NOxセンサが異常であると判断する異常判定部と、を備える請求項3記載のSCRシステム。
Priority Applications (4)
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US13/808,435 US8813546B2 (en) | 2010-07-08 | 2011-07-07 | NOx sensor diagnosis device and selective catalytic reduction system |
CN2011800334986A CN102971499A (zh) | 2010-07-08 | 2011-07-07 | NOx 传感器诊断装置及SCR 系统 |
AU2011274881A AU2011274881B2 (en) | 2010-07-08 | 2011-07-07 | NOx Sensor Diagnosis Device and Selective Catalytic Reduction System |
EP11803655.7A EP2599972B1 (en) | 2010-07-08 | 2011-07-07 | Nox sensor diagnosis device and scr system |
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JP2010155554A JP5789925B2 (ja) | 2010-07-08 | 2010-07-08 | NOxセンサ診断装置及びSCRシステム |
JP2010-155554 | 2010-07-08 |
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WO2012005321A1 true WO2012005321A1 (ja) | 2012-01-12 |
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US (1) | US8813546B2 (ja) |
EP (1) | EP2599972B1 (ja) |
JP (1) | JP5789925B2 (ja) |
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EP2599972B1 (en) | 2017-11-15 |
AU2011274881A1 (en) | 2013-02-14 |
JP5789925B2 (ja) | 2015-10-07 |
EP2599972A1 (en) | 2013-06-05 |
CN102971499A (zh) | 2013-03-13 |
JP2012017686A (ja) | 2012-01-26 |
AU2011274881B2 (en) | 2014-01-16 |
US20130104638A1 (en) | 2013-05-02 |
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