WO2011155726A2 - Apparatus for conveying the work of a large-scale press - Google Patents

Abstract

The present invention relates to an apparatus for conveying the work of a large-scale press, and particularly, to an apparatus that employs a breakthrough configuration and method that are optimized for a large-scale press line for 300 tons or greater, such as an H-type press, so as to reduce the number of lines moving work between press processes. Thus, when compared to conventional multi-joint robots, the conveying apparatus has greatly improved productivity at lower cost, can be simply and conveniently used, maintained, and repaired, and can be conveniently installed to fit a work environment.

Description

Material transfer device of large press

The present invention relates to a work transfer device for a large press, and in particular, by using a transfer device of a breakthrough structure and method optimized for a large press line of 300 tons or more, such as an H-type press, to reduce the material movement line between press processes. Compared to the conventional articulated robot, the productivity is greatly improved even at a lower cost, and the installation and maintenance are simple and convenient, and can be conveniently installed according to the working environment.

Generally, an import process for putting work into a mold of a press (press machine) before and after press punching, a punching process for punching out materials carried into a mold, an ejection process of discharging the punched material from a mold, and a discharge process Since a conveying process for transferring the material to the next punching process is involved, a press material conveying device is installed and used to adsorb the work (work) around the press machine or to the press line, and then carry in and out of the press machine.

If the press material is small in size and light in weight, it can be carried in and out depending on the manual work of the operator.However, in the press process using a large press of 300ton or more, such as an H-type press, the size of the processed material is large and heavy. There are many difficulties for a worker to carry in, take out and transport by hand.

For example, it requires a lot of workers, not only causes musculoskeletal disorders, but also reduces productivity and risks of safety accidents. In some cases, high cost articulated robots are used to achieve the import, export and transfer of press materials. .

Since the articulated robot has a long arm and a large working radius, the installation interval between presses is not only large, but also the structure of moving movement of materials between processes is long, so that the speed and productivity are low, and the equipment cost and maintenance cost are high. There was a problem of poor profitability.

An object of the present invention is to provide a material transfer device of a large press of the breakthrough structure and the transfer method optimized for a large press line of 300ton or more, such as H-type press.

Another object of the present invention is to mount the loader / unloader / moving table to one expectant to transport the material in the shortest distance movement, transport and import, characterized in that vibration is greatly reduced and productivity is maximized do.

Another object of the present invention is characterized in that when transferring the material, it can be rotated or rotated on the moving table according to the shape or working environment of the material.

The present invention is characterized in that the loader, the unloader and the moving table can be set to be used at an arbitrary distance.

Another object of the present invention is characterized in that the arm length of the loader and the unloader can be greatly reduced, greatly reducing vibration caused by the arm and making the adsorption / desorption of the material convenient and stable.

Another object of the present invention is characterized in that the material is transferred to the inside of the base (tunnel type), which enables safe high-speed transfer, so that a separate safety fence is not required and the work space is greatly reduced.

Another object of the present invention is characterized in that it is excellent in the use environment and stability of the equipment and can directly check (visual observation) the working state of the material between processes in close proximity during the operation.

Another object of the present invention is to reduce the movement of material between the pressing process and to be easily installed according to the working environment.

The present invention is composed of a vertical frame and a horizontal frame, the base having a height adjustment means, the LM guide is installed in the longitudinal upper portion of the base, a moving table reciprocating along the LM guide by the drive means, and the top of the base Loader and unloader for loading and unloading materials while reciprocating by rack and interlocking shafts installed parallel to both sides, material sensing means installed on both sides of the moving table to sense the seating of materials, and various actuators and sensors, It consists of a controller.

According to the present invention, a loader / unloader / moving table is installed on one base to minimize material transfer lines and greatly reduce vibration, and the loader and unloader are reciprocated by an interlocking shaft connecting a pair of racks and pinions and pinions. As the shaft is prevented from moving, stable and rapid material transfer is achieved, and it is configured to select reversal or rotation on the moving table according to the shape of the material and the working environment.

In addition to the loader / unloader, the moving table can be arbitrarily set to be used, and the length of the loading / unloading arm can be greatly reduced, thus greatly reducing the vibration of the arm and stably acquiring / removing material. It is configured to be.

The present invention is configured to be able to transport the material in the tunnel type along the moving table installed inside the base to eliminate the need to install a separate safety fence, greatly reducing the work space, excellent use environment and stability, close to the work To check the work status of the material between processes.

The present invention also provides a pair of LM guides installed on the base and an export unit for absorbing and transporting the material pressed by the driving means, a moving table for transferring the material carried by the export unit to the carrying unit, and the base unit. A pair of LM guides and driving means provided to reciprocate the moving table, a carry-in portion for carrying the material conveyed by the moving table to a large press in a post-process, and a carry-in portion provided at the base to reciprocate A pair of LM guides and driving means for movement, an unloader installed in the carrying out portion, a loader installed in the carrying in portion, a material adsorption portion provided in the unloader to move up and down, and installed in the loader It is configured to include a material adsorption unit and a controller.

The carrying out portion and the carrying in portion are installed on both sides of the upper portion of the base, and the moving table is installed in the lower portion between the carrying out portion and the carrying portion, characterized in that the material is transferred to the expected space.

The moving table is characterized in that at least one of the general type for straight line transfer of the material, the rotary type for transferring while rotating the material, the inverted type for transferring while reversing the material.

The carrying out portion includes a pair of LM rails and racks installed parallel to the upper base, an LM block coupled to each of the LM rails, a plate body having both ends installed on an upper surface of the LM block, and an upper portion of the plate body 17. Shaft brackets are installed on both sides of the surface, shaft rods on both ends of the shaft bracket, pinions respectively installed on the shaft ends and engaged with the rack, brackets fixed to the upper surface of the plate, and mounting on the brackets. It comprises a servo motor, a timing pulley provided on the rotating shaft of the servo motor, a timing pulley fixed to the shaft, and a timing belt connecting the timing pulley of the rotating shaft and the timing pulley of the shaft.

The LM rail is fixed to the upper surface of the horizontal member of the base, the rack is characterized in that each of the plurality of support members fixed to the side of the horizontal frame.

The carry-in portion includes a pair of LM rails and racks installed parallel to the upper base, an LM block coupled to the LM rail, a plate body having both ends provided on an upper surface of the LM block, and both sides of the upper surface of the plate body. An axial bracket to be installed, an axial rod installed at both ends of the axial bracket, a pinion installed at each end of the axial rod and engaged with the rack, a bracket fixed to the upper surface of the plate, and a servomotor mounted to the bracket. And a timing belt connected to a timing pulley installed on the rotation shaft of the servo motor, a timing pulley fixed to the shaft rod, a timing pulley installed on the rotation shaft of the servo motor, and a timing pulley fixed to the shaft rod.

The reinforcement plate is installed on both sides of the upper surface in the longitudinal direction of the plate body, thereby greatly improving the shear strength.

The unloader includes a fixed plate fixed to the center of the upper surface of the plate, a vertical plate fixed to the front surface of the upper surface of the fixing plate, a reinforcement plate fixed to both sides of the upper surface, and a pair of protruding front surfaces on both front surfaces of the vertical plate. A vertical member, a pair of shaft members projecting to the front upper / lower part of the vertical plate, a ball screw axially installed on the shaft member, and an LM rail installed in parallel with the ball screw on the front of the vertical member. And an LM block coupled to the LM rail, an elevating member engaged with the ball screw, an elevating plate fixed to the front of the LM block, a timing pulley fixed to an upper end of the ball screw, and a rear surface of the vertical plate. A servo motor to be installed, a timing pulley fixed to the rotation shaft of the servo motor, a timing pulley fixed to the upper end of the ball screw, and a timing pulley fixed to the rotation shaft of the servo motor. It is configured to include a timing belt for connecting.

The loader includes a fixed plate fixed to the center of the upper surface of the plate, a vertical plate fixed to the front surface of the upper surface of the fixing plate and a reinforcement plate fixed to both sides of the upper surface, and a pair of protruding front surfaces on both front surfaces of the vertical plate. A vertical member, a pair of shaft members projecting to the front upper and lower portions of the vertical plate material, a ball screw installed on the shaft member, and an LM rail installed in parallel with the ball screw on the front surface of the vertical member. And an LM block coupled to the LM rail, an elevating member engaged with the ball screw, an elevating plate to which the elevating member fixed to the front of the LM block is fixed, and a timing pulley fixed to an upper end of the ball screw. And a servo motor installed at the rear surface of the vertical plate, a timing pulley fixed to a rotating shaft of the servo motor, and a timing pulley fixed to an upper end of the ball screw and a servo motor. It is configured to include a timing belt connecting a timing pulley fixed to the shaft.

A vertical plate fastened to be detachable / attached to the front of the elevating plate, an arm fixed to the lower portion of the vertical plate, a reinforcing plate for reinforcing the vertical plate and the arm, and reinforcement being reinforced on both sides in the longitudinal direction of the arm. The plate and the end portion of the arm is provided with a detachable structure attached to the material adsorption portion for further adsorption / detachment.

The material adsorption portion, a bent coupling member fixed to the upper end surface of the arm, a coupling groove formed between the coupling member and the arm and opened to the front, connecting bars coupled to the coupling groove, both sides of the coupling member A quick clamp (or index plunger) having a vertical protrusion formed, a coupling groove of a connection bar respectively coupled to the vertical protrusion, a handle installed at the center of the coupling member, and a connection bar formed at the end of the quick clamp. It comprises a screw rod is fastened to the hole of the, a plurality of auxiliary bars fastened to the connection bar, the material suction port is installed on the auxiliary bar, and a material sensor installed on the auxiliary bar.

The material suction port is characterized in that any one of an electromagnet or a vacuum suction port.

The moving table includes a top plate mounted on a base, a pair of LM rails fixed in parallel to the top plate, a pair of LM blocks coupled on the LM rails, and a lower plate of a predetermined plane fixed to an upper surface of the LM block. And a side plate fixed to both upper surfaces of the lower plate at a predetermined height, an upper plate of a predetermined plane area fixed to the upper surface of the side plate, a support member installed in parallel with the LM rail on one side of the upper plate, and the The rack is installed on the upper surface of the support member, a servo motor installed on the side plate and controlled by the controller, and a pinion fixed to the rotating shaft of the servo motor protruding out of the side plate and engaged with the rack.

Support plate is installed on the outer side of the two side plates, a pair of upper and lower support rods coupled to the end of the support plate to adjust the degree of protrusion, blocks fixed to the end of the support rod, respectively, one side fastener fixed to the block And the other side fastener, the vertical bar of the light transmitting element installed in the one side fastener, and the vertical bar of the light receiving element installed in the other side fastener.

The fasteners coupled to the vertical rods of the light transmitting element and the fasteners coupled to the vertical bars of the light receiving element are provided with vertical cutouts and fastening bolts, respectively, so that the heights of the light transmitting element and the light receiving element can be adjusted.

The rotary moving table includes a circular hole formed in the center of the upper plate, a plate fixed to the bottom surface of the upper plate, an axial support provided in the center of the plate, a shaft member supported by the axial support, and the shaft And a rotating plate fixed to the upper part and positioned in the circular hole, a shaft member protruding below the shaft support, a servo motor and a power transmission means for rotating the shaft member.

The rotating plate of the rotatable moving table is installed so as not to interfere with the rotation of the material by installing 10mm ~ 200mm higher than the top plate, it is characterized in that the rotation of the rotating plate is made between the movement of the moving table.

The reversing means provided in the inverted moving table includes a shaft support provided in the side plate rising portion, a shaft member coupled to the shaft support, a horizontal bar provided at an inner end of the shaft member, and a pair connected to the horizontal bar. A connecting bar, an auxiliary bar fastened to a portion of the connecting bar protruding outward from the horizontal bar, a material suction port and a material detecting sensor installed at an end of the auxiliary bar, a chain gear installed at an end of the shaft member, and the side plate. And a chain connecting a chain gear installed at an end of the shaft member and a chain gear installed at an end of the shaft member and a chain gear installed at an end of the shaft member. It is configured by.

It is characterized in that the front and rear a pair of auxiliary plate is installed on the lower side of the moving table to prevent excessive deflection of the reversing means.

The present invention can transfer the material by the breakthrough structure and transfer method optimized for large press line of more than 300ton, such as H-type press, reducing the installation cost and maintenance cost, the productivity is significantly improved compared to the conventional articulated robot There is.

In addition, the present invention has the effect that the loader and the unloader is reciprocated by each of the interlocking shaft to prevent the single shaft is prevented, stable and rapid material transfer.

In addition, the present invention can be reversed or rotated in the moving table when transferring the material has the effect that can be appropriately coped with the working environment.

In addition, the present invention has the effect that can be used by setting the loader, the unloader and the moving table at any distance.

In addition, the present invention is equipped with a loader / unloader / moving table in one expectation is minimized the material transport line has the effect of greatly reducing vibration and maximizing productivity.

In addition, the present invention can greatly reduce the length of the loading / unloading arm has a stable and convenient effect of reducing the vibration of the arm and adsorption / desorption operation of the material.

In addition, the present invention is excellent in the use environment and stability, there is an effect that can be directly confirmed (visual observation) the working state of the material between processes in close proximity during the operation.

In addition, the present invention is safe and high-speed operation is possible because it moves the transport path of the material in the tunnel (frame) inside, there is no need to install a separate safety fence, the work space is greatly reduced, such as the effect is greatly reduced It is a useful invention.

1 is a block diagram showing an example of the present invention.

2 is a perspective view showing an example of the present invention.

3 is a plan view showing an example of the present invention.

4 is a front view showing an example of the present invention.

5 is a cross-sectional view of the export drive unit shown as an example of the present invention.

6 is a cross-sectional view of the carrying out driven portion shown as an example of the present invention.

7 is a cross-sectional view of the driven driven portion shown as an example of the present invention.

8 is a cross-sectional view of the carry-in drive unit shown as an example of the present invention.

9 is a side view of the carrying out and the material adsorption unit shown as an example of the present invention.

Figure 10 is a side view of the incoming portion and the material adsorption portion shown as an example of the present invention.

11 is a side view of the unloader and the material adsorption unit shown as an example of the present invention.

12 is a side view of the loader and the material adsorption unit shown as an example of the present invention.

13 is a perspective view of the unloader and the material adsorption part shown as an example of the present invention, in which the material adsorption part is raised.

14 is a perspective view of the unloader and the material adsorption part shown as an example of the present invention, and the material adsorption part is lowered.

15 is a perspective view of a detachable state of the material adsorption unit shown as an example of the present invention.

Figure 16 is a perspective view of the loader and the material adsorption unit shown in an embodiment of the present invention, the material adsorption unit is raised.

17 is a perspective view of a material adsorption unit detachment state of FIG. 16 shown as an example of the present invention.

18 is a perspective view of a general moving table shown as an example of the present invention.

19 is a cross-sectional view of a general moving table shown as an example of the present invention.

20 is a plan view of a rotary moving table shown as an example of the present invention.

21 is a cross-sectional view of a rotary moving table shown as an example of the present invention.

22 is a perspective view of an inverted moving table shown as an example of the present invention.

23 is a cross-sectional view of the inverted moving table shown as an example of the present invention.

24 is a plan view of an inverted moving table shown as an example of the present invention.

25 is a side view of an inverted moving table shown as an example of the present invention.

26 is a circuit block diagram of a controller according to one embodiment of the present invention.

27 is a front view showing a state of use shown as an example of the present invention.

28 is a plan view showing a state of use of the present invention as an example.

29 to 33: side view showing the material transfer state as an example of the present invention.

(Explanation of the sign)

(1)-large press material feeder (2)-height adjustment

(2a)-space (tunnel) (3)-expectation

(3a)-horizontal member (3b)-vertical frame

(3c)-horizontal frame (4)-top

(5) (13) (14) (15) (16) (71) (72) (73) (74)-LM rail

(6) (6a)-Material (press material) (7)-Moving table

(8a) (8b) (158)-Material Suction Hole (8c) (8b) (160)-Material Sensor

(9) (10) (11) (12) (122)-Rack (17) (18)-plate

(17a) (18a)-Reinforcement plate (19) (20)-Shaft

(21) (22) (23) (24) (124)-Pinion (27)-Export

(27a)-Unloader (28a)-Loader

(25) (26) (87) (88) (123) (146) (162)-Servo Motor

(28)-Import (29) (30) (33)-Material Adsorption

(31)-Controller (32)-Top Plate

(34)-Rotating Table (39) (40) (41) (42)-Axis Bracket

(35) (36) (37) (38) (75) (76) (77) (78) (114) (115)-LM block

(43) (44) (85) (86) (145)-bracket (45) (46) (91) (92) (148)-timing belt

(47) (48) (49) (50) (83) (84) (89) (90) (144) (147)-Timing Pulley

(51) (52) (121)-support member (53) (54)-fixing plate

(55) (56)-Vertical Plate (61) (62) (63) (64)-Vertical Members

(57) (58)-Reinforcement Plate (43a) (44a) (59) (60)-Through Hole

(69) (70)-Ballscrews (65) (66) (67) (68) (142) (149) (150)-Shaft members

(79) (80)-Elevating member (nut type) (81) (82)-Elevating plate

(93) (94)-vertical (95) (96)-arm

(97) (98) (99) (100)-Reinforcement plate (101) (102)-Coupling member

(103) (104) (105a) (106a)-engagement groove (105) (106)-connection bar

(105b) (106b)-Nagong (105c) (106c) (112) (113)-Through

(107) (108)-vertical projection (109) (110)-quick clamp

(109a) (110a)-Handle (109b) (110b)-Screw

(112a) (113a)-Song (116)-bottom plate

(117) (118)-Side Plate (117a) (118a)-Elevation

(119)-Upper Plate (120)-Open

(121)-support member (125) (126)-support plate

(127) (128)-Support Rod (129) (130)-Block

(131) (132)-Tightening port (133)-Transmitting element

(134) (136)-Vertical Bars (135)-Receiver

(137) (138)-Incision (139) (140)-Tightening Bolt

(141)-Plate (143) (151) (152)-Axial Support

(151a)-end of shaft member (153) (154)-lateral bar

(155) (156)-Connecting Bar (157)-Secondary Bar

(159)-Tightening Member (161) (163)-Chain Gear

(164)-Chain (165)-Inversion

(166)-Subplate (V1) (V2) (V3) (V4)-Moving Direction

(H1) (H3)-Upward (H2) (H4)-Downward

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In describing the embodiments of the present invention, the same components in the drawings are denoted by the same reference numerals as much as possible, and detailed descriptions of related known configurations or functions will be omitted so as not to obscure the subject matter of the present invention.

1 is a configuration diagram of a large press material conveying apparatus 1 shown as an example of the present invention, Figure 2 is a perspective view, Figure 3 is a plan view, as illustrated in Figures 27 and 28, mainly a large press of 300ton or more ( It is installed between P0, P1, P2, P3, and P4, and used for the molds M0, M1, M2 of these large presses P0, P1, P2, P3, and P4. The material 6 is loaded or unloaded and transferred to M3 and M4. That is, the large and heavy press material 6 punched out by the large press of the previous process is carried out and transported safely and quickly to the large press of the process. 27 and 28, (S) is a material supply device, (U) is a material discharge device, (B) is a storage container containing the material.

The large-size press material conveying apparatus 1 of this invention is a carrying-out part 27 which carries out a pair of parallel LM guides and the punched-out material by the drive means, and the moving table 7 which conveys the carried material to an loading part. And, it is provided in the carry-in portion 28, the carry-out portion 27 and the carry-in portion 28 to bring the material conveyed by the moving table 7 to the large-sized press of the post-process, respectively, 29 and 30, and an unloader 27a and a loader 28a for lifting and lowering the 30 and 30, and a controller 31 for controlling the large-size press material conveying apparatus 1 of the present invention in cooperation with a press controller.

The carry-out part 27, the carry-in part 28, the moving table 7, the controller 31, etc. are formed of a horizontal frame and a vertical frame in consideration of the carry-out position, the carry-out height, the carry-in position and the carry height (3) ) Is installed in the lower part of the base (3) in consideration of the carry-out height and the carry-in height, the height adjusting means (2) for adjusting the height is installed, and the caster is installed to facilitate the mobile installation.

The carry-out part 27 and the carry-in part 28 are installed on both sides of the upper part of the base 3, and the moving table 7 receives the material carried out by the carry-out part 27 and transfers it to the carry-in part 28. It is installed in the lower part between the carry-out part 27 and the carrying-in part 28 so that the worker 6 from the material 6 to be conveyed because it is a tunnel-type structure in which the material 6 is transferred to the inner space 2a of the base 3. It is not necessary to install safety fences to protect the system, and the worker can safely access and observe the working condition.

The moving table 7 is divided into a general type for straight conveying the raw material 6, a rotary type for transferring the raw material 6 while rotating it, and an inverted type for transferring the raw material 6 while inverting the upper and lower parts. It will be described later.

The carry-out part 27 is coupled to the pair of LM rails 13 and 14 and the racks 9 and 10 that are installed in parallel to the base 3, respectively, and to the LM rails 13 and 14, respectively. LM blocks 35 and 36, plate bodies 17 provided at both ends of the LM blocks 35 and 36, and shaft brackets 39 and 40 provided at both sides of the plate 17 upper surface. A shaft rod (19) having both ends installed on the shaft brackets (39) and (40), pinions (21) and (22) installed at the ends of the shaft rod (19) and engaged with the racks (9) and (10), respectively, and a plate body. Bracket 43 fixed to the upper surface of the (17), the servo motor 25 provided on the bracket 43, the timing pulley 47 provided on the rotation shaft of the servo motor 25, the shaft rod 19 ) And a timing belt 45 connecting the timing pulleys 47 and 48 to reciprocate in the direction of arrows V1 and V2 of FIG. 1.

The carry-out portion 27 is a linear reciprocating movement is achieved without being deflated by the interaction of the pinion (21) 22 and the rack (9) 10 provided at both ends of the shaft (19).

The servo motor 25 includes an encoder (not shown) connected to the controller 31 so that the moving distance is fed back and the moving speed and the moving distance are automatically controlled.

5 and 6, the horizontal member 3a is fixed to the upper surface of the horizontal frame 3c installed on the vertical frame 3b of the base 3, and the LM rail (the upper surface of the horizontal member 3a) 13 and 14 are installed, and the racks 9 and 10 are respectively fixed to the upper surfaces of the plurality of support members 51 and 52 fixed to the side of the horizontal frame 3c, and the straight line of the carrying out portion 27 is provided. The racks 9 and 10 are located on the upper outer side of the LM rails 13 and 14 so that the reciprocating motion is not hindered, and the shaft rod 19 loosely passes through the through hole 43a of the bracket 43.

The unloader 27a for elevating the material adsorption portion 29 is provided on the central upper surface of the plate 17, and the material 95 for adsorbing or detaching the press material 6 on the end portion of the arm 95 of the unloader 27a. Adsorption unit 29 is provided, the material adsorption unit 29 is a material detection for detecting the adsorption state of the plurality of material adsorption opening (8a) and the material 6 consisting of an electromagnet or a vacuum suction port, etc. The sensor 8c is installed.

The carry-in part 28 is coupled to the pair of LM rails 15 and 16 and the racks 11 and 12 and LM rails 15 and 16 respectively installed in parallel to the base 3. Plate bodies 18, both ends of which are provided at the upper surfaces of the LM blocks 37 and 38, and the LM blocks 37 and 38, and shaft brackets 41 and 42 provided at both sides of the upper surface of the plate bodies 18. And, the shaft rods (41) (42), both ends of the shaft rod (20) is installed, the pinions (23) (24), which are installed at the ends of the shaft rod (20) and meshed with the rack (11) 12, respectively, Bracket 44 fixed to the upper surface of the plate body 18, the servo motor 26 provided on the bracket 44, the timing pulley 49 provided on the rotating shaft of the servo motor 26, and the shaft ( A timing pulley 50 fixed to 20 and a timing belt 46 connecting the timing pulleys 49 and 50 are reciprocated in the direction of arrows V3 and V4 of FIG. 1.

The carry-in part 28 is a linear reciprocating motion is achieved without being pinched by the interaction of the pinions (23) 24 and the racks (11) 12, which are installed at both ends of the shaft bar (20).

The servo motor 26 has an encoder (not shown) connected to the controller 31 so that the moving distance is fed back to the controller 31 so that the moving speed and the moving distance are automatically controlled.

The LM rails 15 and 16 are installed on the upper surface of the horizontal member 3a fixed to the upper surface of the horizontal frame 3c of the base 3 as shown in FIGS. 7 and 8, and the rack 11 ( 12 is fixed to the upper surface of the plurality of supporting members 51 and 52 fixed to the side of the horizontal frame 3c, respectively, so that the racks 11 and 12 are prevented from interfering with the linear reciprocation of the carrying-in part 28. Located on the upper outer side of the LM rails 15 and 16, the shaft rod 20 loosely passes through the through hole 44a of the bracket 44.

The loader 28a for elevating the material adsorption portion 30 is provided on the central upper surface of the plate 18, and the material adsorption portion for adsorbing or detaching the press material 6 on the end of the arm 96 of the loader 28a. 30 is provided, the material adsorption portion 30 has a plurality of material adsorption ports (8b) consisting of an electromagnet or a vacuum suction port and a material detection sensor (8d) for detecting the adsorption state of the material (6) Is installed.

Since the carry-out part 27, the carry-in part 28, and the moving table 7 are symmetrical structures in the present invention, the base 3 is rotated by 180 ° when the large press material feeder 1 is installed. Even if it is installed and used so that the carry-out part 27 is located on the right side, there is no problem at all. That is, the position can be changed left and right.

In the present invention, the carry-out part 27 leads the material adsorption part 29 and the unloader 27a to linearly reciprocate in the direction of the arrow V1 and V2 as illustrated in FIG. 1, and the carry-in part 28. Is a linear reciprocating motion in the direction of the arrow (V3) (V4) to guide the material adsorption portion 30 and the loader (28a), the moving table (7) the arrow in the lower portion of the carrying out portion 27 and the loading portion (28) The material 6 received from the carry-out part 27 is transferred to the carry-in part 28 while linearly reciprocating in the directions V5 and V6, and the material adsorption parts 29 and 30 are unloader 27a. And by the loader 28a, the adsorption, loading and unloading of the raw material 6 is achieved while moving up and down H1, H2, H3 and H4.

In the present invention, when the material 6 is taken out, the material adsorption portion 29 is driven by the unloader 27a while the carrying-out portion 27 moves forward with the material adsorption portion 29 and the unloader 27a (V1 direction). ) Rises slightly higher than the height of the material on the punched mold (in the H1 direction) (rises to a preset height) and then enters the large press mold of the previous process (enter the set forward distance) to the unloader 27a. When the pressed press material is adsorbed while descending by the material, the material detecting sensor 8a detects this, and the controller 31 recognizes the material adsorption and operates the unloader 27a to set the material adsorption part 29 to a set height. When it rises, the carry-out part 27 is reversed by the set distance (V2 direction), and the adsorbed raw material 6 will be located on the upper plate 32 of the moving table 7 which is advanced toward the carry-out part 27 direction. .

In this state, the material adsorption portion 29 is lowered to the set distance by the lowering operation (H2 direction) of the unloader 27a to remove the material on the upper plate 32 of the moving table 7 and then unloader ( As a result of the rising operation (H1 direction) of 27a), the rising and returning moves immediately for the next detachment or waits for a while.

The moving table 7 receiving the detachable material is moved in the direction of the arrow (V6 direction) by the interaction of the pinion 124 and the rack 122 that is fixed by the servo motor 123 and the guide of the LM guide. It moves and stops at the lower part of the material adsorption part 30 of the loading part 28 which is advanced in the V3 direction.

Subsequently, the material adsorption part 30 descends by the controller 31 by the lowering operation (H4 direction) of the loader 28a of the loading part 28 to adsorb the transferred material. When the controller 31 detects this and inputs it to the controller 31, the controller 31 determines that the material is adsorbed and moves the loader 28a upward (H3 direction), thereby increasing the material adsorption part 30 and the material 6. At the same time, the moving table 7 returns to the carry-out part 27 direction V5 to wait for the next material transfer.

When the adsorbed material rises, the servo motor 26 of the carry-on part 28 operates to move to the mold of the large press in the post-process (V4 direction), and then the material is loaded (loaded) onto the mold and then returned. They will either wait for the next time to bring in the material or until the punch is complete.

When the carrying-in part 28 imports a raw material into the metal mold | die of a post process large press, a process progresses in the reverse order of the above-mentioned carrying out process.

For example, the carry-in part 28 guides the loader 28a and the workpiece | work material adsorption | suction part 30 to which the workpiece | work 6 was adsorbed, and moves to the loading direction (V4 direction) by the raising operation (H3 direction) of the loader 28a. When the material adsorption portion 30 and the material 6 rise slightly higher than the mold height (ascend to a predetermined height) and then enter the large press mold of the post-process (enter the set forward distance), the loader 28a The material 6 is removed from the mold 6 while being lowered (H4 direction) by the lower part, and the material is injected onto the mold, and the controller 31 moves the loader 28a up (in the H3 direction) to move the material adsorption part 30 to the set height. When it rises, the carry-in part 28 is returned to the set distance (V3 direction), and prepares to carry in next material or waits for a while.

The moving table 7 is a linear transfer using a linear moving table according to the working environment when transferring the received material to the carrying-in portion 28, or rotated by using a rotary moving table as shown in FIG. Or, reverse transfer is performed using an inverted moving table as shown in FIG. 24.

If the rotation of the material is required to replace the linear moving table with the rotary moving table, if the reversal is required to attach the reversal means 165 of the removable / attached structure on one side of the linear or rotary moving table.

When at least two linear movements, rotational movements, and inversion movements are involved depending on the working conditions, an inverting means 165 may be installed on one side of the rotary moving table 7 to be selectively used. That is, it may be used only when necessary in the state in which the inverting means 165 is attached.

In the present invention, by rotating and inverting while the moving table 7 moves in the direction of the loading portion 28 (V6 direction), the total transfer time is shortened and productivity is improved.

In the present invention, the carrying out portion 27, the unloader 27a, the material adsorption portion 29, the carrying in portion 28, the loader 28a, and the material adsorption portion 30 provided on the base 3 as necessary. If removed, only the moving table 7 remains, and in this state, it can be used as a trolley for carrying heavy materials, tools, and the like. That is, the servomotor 123 can be operated in the state of obtaining a material, a tool, etc. on the upper plate 32 of the moving table 7 to move in the V5-> V6 direction, or V6-> V5 direction.

In the present invention, the reinforcing plates 17a and 18a are respectively installed on both sides of the upper surface in the longitudinal direction of the plate bodies 17 and 18 so that the shear strength of the plate bodies 17 and 18 is improved, and the racks 9 and 10 are provided. The 11 and 12 are fixed to the plurality of support members 51 and 52 fixed in the longitudinal direction of the horizontal frame 3c, respectively, and are firmly supported at a predetermined height.

Accordingly, when the servomotors 25 and 26 rotate forward or reversely by the controller 31, the shaft 19 rotates forward or reversely, and the pinions 21 fixed to both ends of the shafts 19 and 20 rotate. (22) (23) (24) is rotated, and the racks (9) (10) (11) (12) engaged with the plate (17) (18) are fixed to the supporting members (51) (52). Is linearly reciprocated in the directions V1↔V2 and V3↔V4 without a single shaft, and pinions 21, 22, 23, 24 fixed to both ends of the shafts 19, 20 are provided with racks 9 ( 10) (11) and 12 are respectively engaged with both sides of the plate (17, 18) to move at the same time, so that the twisting or uniaxial shaft of the plate (17) (18) and the shaft bar (19) (20) is prevented.

The servo motors 25 and 26 have an encoder built therein so that signals such as the operating state of the servo motors 25 and 26 or the moving distance or rotation angle are input to the controller 31 to be loaded into the carry-out unit 27. Precise control of the part 28 is achieved.

An unloader 27a is installed at the center of the upper surface of the plate 17 of the carry-out part 27 to move forward / reverse (V1-V2 direction) along the carry-out part 27, and the elevating member of the unloader 27a. The material adsorption part 29 is installed at 79 to raise and lower the material adsorption part 29.

The loader 28a is installed at the center of the upper surface of the plate 18 of the carry-on part 28 to move forward / reverse along the carry-in part 28 (V3-V4 direction), and the elevating member 80 of the loader 28a. ), The arm 96 of the material adsorption part 30 is installed so that the material adsorption part 30 is raised and lowered.

The unloader 27a and the loader 28a have the same configuration, and are installed in the plate bodies 17 and 18, respectively, and have a symmetrical structure, and are mounted on the unloader 27a and the loader 28a, respectively. Since the parts 29 and 30 are also symmetrical in the same configuration, they will be described with different reference numerals as follows.

The unloader 27a and the loader 28a are configured as follows.

Fixing plates 53 and 54 fixed to the centers of upper surfaces of the plate bodies 17 and 18, and vertical plates 55 and 56 and upper surfaces fixed to the entire upper surfaces of the fixing plates 53 and 53, respectively. Consists of the reinforcing plate (57, 58) fixed to both sides, the reinforcing plate (57, 58) is formed through holes 59, 60 so that the shaft rods (19, 20) can pass through each.

A pair of vertical members 61, 62, 63, and 64 protruding toward the front are fixed to both front surfaces of the vertical plates 55 and 56, and the upper surfaces of the vertical plates 55 and 56 are fixed. A pair of shaft members 65, 66, 67, 68 is fixed to the lower part and protrudes parallel to the front, and ballscrew 69 is mounted on the shaft members 65, 66, 67, 68. LM rails 71, 72, 73 in which the upper and lower portions of the 70 are axially installed and parallel to the ball screws 69, 70 on the front surface of the vertical members 61, 62, 63, 64. 74 is fixed, LM blocks 75, 76, 77, 78 are respectively coupled to the LM rails 71, 72, 73, 74, ball screws 69, 70 The elevating members 79 and 80 are engaged with each other, and the elevating plates 81 and 82 are fixed to the front surfaces of the LM blocks 75, 76, 77 and 78, and the elevating plates 81 and 82. And the lifting members 79 and 80 are fixed, and the timing pulleys 83 and 84 are fixed to the upper ends of the ball screws 69 and 70, and the brackets fixed to the rear of the vertical plates 55 and 56 ( 85 and 86 are provided with servo motors 87 and 88, respectively, and the rotation shafts of the servo motors 87 and 88 are provided. Is the timing pulleys 89, 90 is fixed, the timing pulleys 83, 84 and another timing pulley 89, 90 is connected to the timing belt 91, 92.

Vertical plates 93 and 94 fastened by fastening members are fixed to front surfaces of the elevating plates 81 and 82, and arms 95 and lower portions of the vertical plates 93 and 94. 96 is fixed horizontally, vertical plates 93 and 94 and arms 95 and 96 are reinforced with reinforcement plates 97 and 98, and reinforcement is provided on both sides of the arms 95 and 96 in the longitudinal direction. The shear strength of the long arms 95 and 96 is improved by being reinforced with the plates 99 and 100, and at the ends of the arms 95 and 96, the material adsorption part for adsorbing and detaching the material 6 ( 29) 30 are installed in a detachable / attached structure.

The material adsorption parts 29 and 30 are bent coupling members 101 and 102 fixed to the upper end surfaces of the arms 95 and 96, and coupling members 101 and 102 and the arm 95. The coupling grooves 103 and 104 formed between the coupling grooves 96 and open to the front, connecting bars 105 and 106 coupled to the coupling grooves 103 and 104, and a coupling member 101. Vertical protrusions 107 and 108 formed on both sides of the 102, and coupling grooves 105a and 106a of the connecting bars 105 and 106 coupled to the vertical protrusions 107 and 108, respectively, Quick clamps 109 and 110 or index plungers provided with handles 109a and 110a respectively installed in the center of the members 101 and 102, and formed at the ends of the quick clamps 109 and 110. And screw rods 109b and 110b fastened to the holes 105b and 106b of the connecting bars 105 and 106.

Through holes 105c and 106c formed in the connecting bars 105 and 106 are fitted to the long holes 112a and 113a of the auxiliary bars 112 and 113, respectively, and then fastened with fastening members, respectively, and the connecting bar 105. The installation position of the auxiliary bars 112 and 113 can be appropriately adjusted by using the through holes 105c and 106c formed at predetermined intervals in the part 106, and the auxiliary bars using the long holes 112a and 113a. Protruding degree of the (112) (113) can be adjusted.

Material adsorption holes 8a and 8b are installed at ends of the auxiliary bars 112 and 113, and material detection sensors 8c and 8d, which are one of proximity sensors or optical sensors, are installed at one side thereof. 6) It detects the adsorption and desorption and enters the controller 31.

The material adsorption holes 8a and 8b coupled to the auxiliary bars 112 and 113 are electromagnets or vacuum suction holes, and the tilting means is provided so as to be inclined properly according to the shape or inclination of the material and thus complete adsorption is achieved. .

In the present invention, if the distance between the large press or the material 6 is changed and the shape position is changed, it is set to replace the arm 95, 96 and the material adsorption portion 29, 30 of the length corresponding to this one by one It is more convenient than that.

In this case, by using the handles (109a, 110a) of the quick clamps (109) (110) in the release direction, the threaded rods (109b) and (110b) are the pores (105b) of the connecting bars (105, 106) ( Since it is separated from 106b), the arm 95 and 96 and the connecting bar 105 and 106 can be separated as shown in FIGS. 15 and 17, so that the material adsorption parts 29 and 30 are separated and the vertical plate 93 is provided. The arm 95 and 96 are completely separated from the elevating plate 81 and 82 by loosening the fastening member fastening the 94, and in this state, the arm is replaced with an appropriate length arm and then the arm is fastened with the fastening member. When the vertical plates 93 and 34 of the 95 and 96 are fastened to the elevating plates 81 and 82, the rear ends of the arms are fixed, and the tip coupling grooves 103 and 104 of the arms 95 and 96 are fixed. When the material adsorption part 19, 30 or the new material adsorption part which has been separated into the coupling part, the coupling grooves 105a and 106a of the material adsorption part 29 and 30 are vertical projections of the arms 95 and 96. 107 and 108, respectively, and in this state the handles 109a and 110a of the quick clamps 109 and 110. Is rotated in the locking direction screw rod (109b), (110b) is fixed fastened as firmly to nagong (105b), (106b) of the connecting bar 105, 106. That is, the material adsorption parts 29 and 30 are fixed to the tips of the arms 95 and 96, and the rear ends of the arms 95 and 96 are fixed to the unloader 27a and the loader 28a to move up and down. I can do it.

The material adsorption parts 29 and 30 are coupled to the coupling grooves 103 and 104, and the coupling grooves 105a and 106a are respectively coupled to both vertical protrusions 107 and 108. 109b and 110b, so that the flow of the material adsorption portion 29, 30 and the connecting bar 105, 106 is prevented.

In the present invention, the moving table 7 is configured such that the raw material 6 is placed on the upper plate 32 as shown in FIGS. 18 and 19 so as to be transported in a straight line, or as shown in FIGS. 20 and 21, the rotary table 34 is installed. The material 6 may be rotated during the transfer, or the material adsorption part 33 and the reversing means 165 may be installed in a detachable manner as shown in FIGS. 22 to 25 to reverse the material 6 during the transfer. It is configured to be.

The moving table 7 slides a pair of LM blocks 114 and 115 on a top plate 5 installed on a base 3 and a pair of LM rails 5 fixed in parallel to the top plate 5. It is coupled to move, the lower plate 116 of a predetermined plane area is fixed to the upper surface of the LM block 114, 115, and the side plates 117 and 118 of a predetermined height are fixed to both upper surfaces of the lower plate 116. The upper plate 119 of a predetermined planar area is fixed to the upper surfaces of the side plates 117 and 118 so that the open portions 120 are formed at both sides.

One side of the upper surface of the upper plate 5 is provided with a support member 121 that is parallel to the LM rail 5 and a long length, and a long rack 122 is installed on the support member 121 upper surface, and an open portion. The servo motor 123 under the control of the controller 31 is installed in the 120, and the pinion 124 engaged with the rack 122 is provided on the rotation shaft of the servo motor 123 protruding out of the side plate 118. Combined and fixed.

Therefore, when the servo motor 123 rotates forward or reverse by the controller 31, the pinion 124 fixed to the rotation shaft rotates, and the rack 122 engaged with the pinion 124 is fixed, and thus the moving table. 7 transfers the raw material 6 seated on the upper plate 32 to the carrying-in portion 28 while linearly reciprocating along the LM guide.

The encoder is built in the servo motor 123 so that the operation signal or the moving distance or rotation angle of the servo motor 123 is inputted to the controller 31 for precise control.

The moving table 7 may be additionally configured or additionally configured with a material detecting sensor composed of a proximity sensor or an optical sensor for detecting the material 6 to be seated.

That is, as shown in FIG. 19, the support plates 125 and 126 are installed in the symmetrical structure on the outer side surfaces of the both side plates 117 and 118, and a pair of upper and lower support bars 127 is provided at the ends of the support plates 125 and 126. (128) is coupled to adjust the degree of protrusion, block 129, 130 is fixed to the ends of the support rods (127, 128), fasteners (131) (one side of the block (129, 130) ( 132 is fixed, the vertical bar 134 of the light transmitting element 133 to one side fastener 131 is installed to adjust the height, the vertical bar 136 of the light receiving element 135 to the other fastener 132 The height is adjustable so that the top plate 32 detects whether the material 6 is seated and detects whether one sheet is input to the controller 31.

The fasteners 131 and 132 to which the vertical rods 134 and 136 are coupled are provided with vertical cutouts 137 and 138 and tightening bolts 139 and 140 to provide characteristics and thicknesses of the material 6. The height of the transmission / receiving elements 133 and 135 may be appropriately adjusted in consideration of the punching shape.

20 and 21 illustrate another embodiment of the moving table 7 of the present invention, in which a rotary table 34 is installed at the center of the upper plate 32 to rotate the material 6 at a predetermined angle during transportation. It is configured to be.

That is, the shaft support for forming a circular hole in the center of the upper plate 32, fixing the plate 141 to the bottom surface of the upper plate 32, and supporting the shaft member 142 in the center of the plate 141 ( 143 is installed, and the rotating plate 34 is fixed to the upper portion of the shaft member 142 to be positioned in the circular hole, and the timing pulley 144 is provided at the lower end of the shaft member 142 protruding below the shaft support 143. ), The timing pulley 147 is fixed to the rotation shaft of the servomotor 146 installed on the bracket 145 fixed to the side plate 117, and then the timing pulleys 144 and 147 are moved to the timing belt 148. It is configured by connection.

Since the raw material 6 is naturally rotated by being placed on the rotary plate 34 without a separate jig or fixing means, the rotary plate 34 is installed 10 mm to 200 mm higher than the upper plate 32 to allow the raw material 6 to be rotated. When rotating, the work piece 6 is prevented from contacting the upper plate 32 so that the work piece 6 is prevented from being rotated or a rotational load is generated.

When the servomotor 146 rotates forward or reverse by the controller 31, the timing pulley 144, the timing belt 148, the timing pulley 147, the shaft member 142, and the rotation table 34 are fixed. Since the rotation or reverse rotation, the material 6 seated on the rotary table 34 as shown in Figure 21 is rotated forward or reverse at a predetermined angle.

That is, since the conveying direction of the raw material 6 is rotated by 90 ° or a desired angle, the large press material conveying device 1 of the subsequent process sucks and transports the rotated raw material 6 so that the punching of the subsequent process is carried out. Will be done.

The rotation of the material 6 may be performed between the stops of the moving table 7 or between movements, and of course, by achieving rotation between movements, the transfer time may be greatly shortened to further improve productivity.

The encoder is built in the servo motor 146 so that an operation signal or a moving distance or rotation angle of the servo motor 146 is input to the controller 31 and precisely controlled.

22 to 25 illustrate another embodiment of the present invention moving table 7, wherein the material adsorption part 33 and the reversing means 165 are installed in a detachable / attached manner while the material 6 is being transferred. It is configured to be reversed.

That is, the shaft support 151, 152, which is coupled to the shaft members 149, 150, is installed on one side risers 117a, 118a of both side plates 117, 118, and the shaft members 149 ( Horizontal bars 153 and 154 are installed at the inner end of the 150 to rotate interlocked along the shaft members 149 and 150, and the horizontal bars 153 and 154 are a pair of connecting bars 155 and 156. To the connection bars 153, 154, and the connection bars 155 and 156 protruding outwards, the long hole portion of the auxiliary bar 157 to the fastening member 159, the end of the auxiliary bar 157 The material suction port 158 and the material detection sensor 160, and the chain gear 161 is installed at the end 151a of the one shaft member 149, fixed to the side plate 117, and moved out of the side plate. Another chain gear 163 is installed on the rotating shaft of the protruding servomotor 162 and then connected to the chain 164 so that the inverting means 165 can reverse rotation.

At one lower side of the moving table 7, a pair of front and rear auxiliary plates 166 are installed to prevent excessive deflection of the reversing means 165. In this case, when the load of the absorbed material 6 is heavy or sags downward due to a failure of the reversal means 165, the further movement of the moving table 7 or the material adsorption is prevented by the auxiliary plate 166. Breakage of the part 33 is prevented.

In the above, when the servo motor 162 rotates forward or reverse by the controller 31, the reversal means 165 rotates left or right about the shaft members 149 and 150, and thus, the moving table 7 In order to transfer the material 6 seated on the upper plate 32 by 180 °, the servomotor 162 rotates forward so that the inverting means 165 and the material adsorption part 33 are the shaft members 149 and 150. Rotate toward the upper plate 32 to absorb the material 6 on the upper plate 32 and the material detecting sensor 160 detects this, the servo motor 162 is rotated in reverse as shown in FIG. The inverting means 165 and the material adsorption part 33 are rotated 180 ° in the opposite direction to the upper plate 32 about the shaft members 149 and 150 so that the material 6a is inverted.

That is, the upper and lower portions of the raw material 6 are changed, and the large press material conveying apparatus 1 of the subsequent process sucks and transports the inverted raw material 6 so that the punching of the subsequent process is performed.

The encoder is built in the servo motor 162 so that an operation signal or a moving distance or rotation angle of the servo motor 162 is inputted to the controller 31 for precise control.

According to the present invention, the present invention is installed between large presses to achieve automation and speed-up of the carrying out, importing and conveying of the material 6, and is easy to be installed in a large number of small press production as well as a new facility for mass production. Installation can be used.

FIG. 26 is a circuit block diagram of a controller 31 showing an example of the present invention. The mode is selected at the input of the controller C, which is composed of a central processing unit, and the like. To reset and reset the keypad and controller 31 in case of abnormal operation such as input and setting various data such as feed speed, installation number of each device, operation time, transfer number, installation number of press and operation speed A setting unit, a material detecting sensor for sensing the material 6, and a communication interface operating in cooperation with each press controller are connected to each other. The control unit C outputs various operation states, operation modes, set values, and the like. The display unit which displays the current value and the operation state of various devices, the various servo motors, and the servo motor, respectively, are used to transmit data such as the operation state, the operation direction and the operation speed of the servo motor to the control unit C. With an encoder, Alarm light and / or alarm for solenoid valve or solenoid which adsorbs or desorbs the material 6 by changing the flow path of the material adsorption means for adsorbing and desorbing the material 6 or changing the current direction An alarm unit for outputting sound is connected.

An input / output unit of the control unit C is connected to a memory unit (not shown) in which an operating program and a control program for controlling various actuators are stored, and a communication interface is connected to the communication interface. The press controllers are connected respectively to synchronize the press operation and the material transfer.

Although not shown in the figure, the output of the controller 31 is connected to a servo motor drive so that each servomotor is precisely controlled.

The setting unit S may use a common keypad, a switch group, a touch screen, or the like, or a mixture thereof, and data of a memory unit (not shown) constituting the control unit C is read and updated by the control unit C. It is used for the control of the actuator and the high-speed transfer of the raw material 6, and the data newly created or inputted through the computer and various terminals, the correction data, the operation data, etc. are input / output through the communication interface.

The memory unit may store standardized data of materials 6 having a high transfer frequency, and then read and control data of the materials in a setting mode.

The display unit includes a power indicator for indicating a power supply state, an operation indicator for indicating that various sensors and actuators are in operation, an alarm lamp for indicating various abnormal conditions, and various data display portions, including a liquid crystal display (LCD), seven It is composed of a segment, a light emitting diode, and the like, and of course, the display unit may be configured with a touch screen according to a situation to facilitate convenience of use.

29 to 33 illustrate a process of inverting and transporting the raw material 6.

FIG. 29 shows that the carrying out portion 27 and the material adsorption portion 29 are advanced and descended to adsorb the material 6 that has been punched (pressed) by the mold M1 of the press P1 machine and then the unloader 27a. ), The moving table 7 and the carrying-in part 28 are advanced in the carrying out part 27 direction.

FIG. 30 shows the lowering of the unloader 27a while the carry-out part 27 and the material adsorption part 29 are reversed and the material adsorption part 29 having absorbed the material 6 stops on the moving table 7. By the operation, the material 6 is placed on the upper plate 32 of the moving table 7 and then lifted up after being detached.

FIG. 31 is a state in which the material adsorption portion 29 and the carrying out portion 27 demounted the material 6 are waiting for the next material to be taken out and taken out next time, and the reversing means 165 of the moving table 7 is carried out. This rotation is a state in which the material 6 seated on the upper plate 32 is adsorbed and then inverted to start moving to the carrying-in portion 28.

32 shows that the reversing means 165 of the moving table 7 moves to the discharging portion 28 while the reversing means 165 sucks and inverts the raw material 6, and the material absorbing portion is moved by the loader 28a of the loading portion 28. 30 descends and absorbs the inverted material, then is lifted by the loader 28a, and the moving table 7 which has delivered the inverted material 6 returns to the carrying out portion 27 to invert the next material. It is a state.

33 is a state in which the material adsorption portion 29 is advanced above the mold to adsorb the material on the punched-out mold M1, the moving table 7 is in a state of returning to the unloading position and waiting, and the material 6 The material adsorption part 30 of the adsorption | suction part 28 which adsorb | sucked is a state before moving to the upper part of the metal mold | die M2 of the post process press P2, and descending and loading, and of course, the lowering operation of the loader 28a. By the material adsorption portion 30 is lowered by the material (6) is seated (loaded) on the mold (M2) and then raised and returned, and the punching is made, and the process of carrying out and transporting the material (6) Imports are made automatically in succession.

The present invention moves to the position closest to the mold to wait for the material to be taken out and brought in, so that the rapid loading and transport and export is achieved before and after the material (6) punching to maximize the transfer efficiency of the material (6) and greatly improve the productivity do.

The present invention can significantly reduce the length of the conventional arm about 2.5m to 1 ~ 1.5m not only greatly shortens the movement line of the arm, but also reduces the vibration and the distance between the center of gravity and the driving unit is stable operation and easy installation And productivity is greatly improved by the high speed operation.

In addition, the present invention is equipped with an export unit / import unit / loader / unloader / moving table / material adsorption unit on one expectation, the vibration is greatly reduced by allowing the material to be taken out, transported and imported in the shortest distance moving copper wire In the case of the conventional method using the articulated robot, the material is carried out and transported and carried out at 150 / h under the same conditions, but the present invention is carried out at 450 to 750 / h and transported and carried out at the same conditions. It is greatly improved by ~ 5 times.

The biggest structural disadvantage of conventional shuttle robots or single-acting robots, which are often used in conventional press workshops, is that the track and motion are fixed so that the height alignment and work center line alignment of the molds located in the press during robot installation and production process Although it is necessary and not allowed to change the structure according to the process change, in the present invention, it is possible to adjust the height of each device and apparatus and to adjust the front, rear, left, and right positions so that the mold (M) height alignment of the press machine and the work center line It is not necessary to align, mass production of single products, production of small quantities of various products, easy to apply to various installation conditions and usage environments, easy to install, convenient to expand and change, and cheaper to manufacture than multi-functional.

In addition, the present invention is maximized productivity because the press 6 is carried out and the transfer of the material 6 is carried out by using the loss time generated during the punching and descending the material (6), the press machine is not hit ( Loss time) is used to import and export the material, so the rapid moving section of the arm can be reduced, thereby minimizing vibration noise.

When the material is conveyed in the present invention, the moving table 7 may use a straight line, a rotary type, a reverse type, or a mixed type according to the shape of the material, the working environment, or the process between presses. The moving table can be set to any distance and used.

The present invention can significantly reduce the length of the arm (arm) to greatly reduce the vibration caused by the arm, the absorption and desorption of the material is convenient and stable, by allowing the material (6) to be transferred (tunnel type) to the expected inner space (2a) Safe high-speed transfer is possible, so it is not necessary to install a separate safety fence and the work space is greatly reduced.

The present invention is excellent in the use environment and stability of the equipment and can be directly checked (visual observation) of the working state of the material between processes in close proximity during work, it can be easily installed according to the working environment.

In the present invention, the carry-out part 27 and the carry-in part 28 are reciprocated by a pair of racks and pinion and pinion reciprocating shafts (19, 20), so that a single shaft is prevented to achieve stable and rapid material transfer. do.

In addition, the present invention can not only easily change the supply and export direction of the material from left to right, or from right to left according to the working conditions of the production site, but also linearly conveys the material 6 being transported from the moving table 7 It can be transported by rotating, rotating, or inverting, so that it can quickly respond to the working environment without additional equipment.

In addition, the present invention can be easily replaced by the arm 95, 96 of the appropriate length according to the separation distance between the large presses, thereby preventing a decrease in productivity.

In addition, the present invention is designed in a modular structure that can be easily and easily modified according to the installation environment when changing or relocating the production equipment at the press production site, and has many advantages such as productivity improvement, labor cost reduction, facility investment, and cost reduction. In addition, due to the automation and ease of use, it can be widely used at low cost in the processing industry related manufacturing process.

Although the present invention has been described as being mainly applied to a large press line of 300 tons or more, such as an H-type press, of course, it can be applied to a medium / small press or a medium / small press of 300 tons or less.

The present invention described above is not limited to the present embodiment and the accompanying drawings, and various substitutions, modifications, and changes are possible without departing from the technical spirit of the present invention, and this is in the technical field to which the present invention belongs. It is self-evident for those of ordinary knowledge.

Claims (21)

1. Expectation;

   A carrying out portion for absorbing and carrying out the material pressed by the pair of LM guides and the driving means installed on the base;

   A moving table for transferring the material carried by the carrying out part to the carrying part;

   A pair of LM guides and driving means mounted on the base to reciprocate the moving table;

   A carrying-in unit for carrying in the material transferred by the moving table to a large press of a post-process;

   A pair of LM guides and drive means mounted to the base to reciprocate the carry-in portion;

   An unloader installed in the carrying out portion;

   A loader installed in the carrying-in part;

   A material adsorption part installed on the unloader to move up and down;

   A material adsorption part installed on the loader and lifting; And a controller;

   Large press material transfer device comprising a.
2. The method according to claim 1;

   A large press material transfer device characterized in that the carrying out portion and the carrying in portion are installed on both sides of the upper side of the base, and the moving table is installed at the lower portion between the carrying out portion and the carrying portion to transfer the material to the expected space.
3. The method according to claim 1;

   The moving table is at least one of a general type for straight conveying the material, a rotary type for conveying while rotating the material, and an inverted type for conveying while inverting the material.
4. The method according to any one of claims 1 to 3;

   Carrying out part,

   A pair of LM rails and racks mounted parallel to the base;

   LM blocks respectively coupled to the LM rails;

   A plate body having both ends installed on an upper surface of the LM block;

   Shaft brackets installed on both sides of the upper surface of the plate body 17;

   A shaft having both ends installed on the shaft bracket;

   Pinions respectively installed at end portions of the shafts and engaged with the racks;

   A bracket fixed to the upper surface of the plate;

   A servo motor installed on the bracket;

   A timing pulley installed on a rotation shaft of the servo motor;

   A timing pulley fixed to the shaft;

   A timing belt connecting the timing pulley of the rotary shaft and the timing pulley of the shaft;

   Large press material transfer device comprising a.
5. The method according to claim 4;

   The LM rail is fixed to the upper surface of the horizontal member of the base, the rack is a large press material transfer apparatus, characterized in that fixed to a plurality of supporting members fixed to the side of the horizontal frame, respectively.
6. The method according to any one of claims 1 to 3;

   Import department,

   A pair of LM rails and racks mounted parallel to the base;

   LM blocks respectively coupled to the LM rails;

   A plate body having both ends installed on an upper surface of the LM block;

   Shaft brackets installed on both sides of the upper surface of the plate;

   A shaft having both ends installed on the shaft bracket;

   A pinion installed at the end of the shaft and engaged with the rack, respectively;

   A bracket fixed to the upper surface of the plate;

   A servo motor installed on the bracket;

   A timing pulley installed on a rotation shaft of the servo motor;

   A timing pulley fixed to the shaft;

   A timing belt connecting the timing pulley installed on the rotation shaft of the servo motor and the timing pulley fixed to the shaft rod;

   Large press material transfer device comprising a.
7. The method according to claim 6;

   The LM rail is fixed to the upper surface of the horizontal member of the base, the rack is a large press material transfer apparatus, characterized in that fixed to a plurality of supporting members fixed to the side of the horizontal frame, respectively.
8. The method according to any one of claims 1 to 3;

   Large press material conveying device provided with reinforcing plates on both sides of the upper surface in the longitudinal direction.
9. The method according to any one of claims 1 to 3;

   Unloader,

   A fixed plate fixed to the center of the upper surface of the plate;

   A vertical plate fixed to the front upper surface of the fixing plate and a reinforcing plate fixed to both sides of the upper surface;

   A pair of vertical members protruding from the front of both sides of the vertical plate;

   A pair of shaft members protruding to the front in upper and lower surfaces of the vertical plate;

   A ball screw axially installed on the shaft member;

   An LM rail installed in parallel with the ball screw on the front surface of the vertical member;

   An LM block coupled to the LM rail;

   An elevating member engaged with the ball screw;

   A lifting plate fixed to the front of the LM block;

   A timing pulley fixed to an upper end of the ball screw;

   A servo motor installed on the rear surface of the vertical plate;

   A timing pulley fixed to the rotation shaft of the servomotor;

   A timing belt connecting a timing pulley fixed to an upper end of the ball screw and a timing pulley fixed to a rotation shaft of a servomotor;

   Large press material transfer device comprising a.
10. The method according to any one of claims 1 to 3;

    The loader,

    A fixed plate fixed to the center of the upper surface of the plate;

    A vertical plate fixed to the front upper surface of the fixing plate and a reinforcing plate fixed to both sides of the upper surface;

    A pair of vertical members protruding from the front of both sides of the vertical plate;

    A pair of shaft members protruding to the front in upper and lower surfaces of the vertical plate;

    A ball screw axially installed on the shaft member;

    An LM rail installed in parallel with the ball screw on the front surface of the vertical member;

    An LM block coupled to the LM rail;

    An elevating member engaged with the ball screw;

    A lifting plate to which the lifting member fixed to the front of the LM block is fixed;

    A timing pulley fixed to an upper end of the ball screw;

    A servo motor installed on the rear surface of the vertical plate;

    A timing pulley fixed to the rotation shaft of the servomotor;

    A timing belt connecting a timing pulley fixed to an upper end of the ball screw and a timing pulley fixed to a rotation shaft of a servomotor;

    Large press material transfer device comprising a.
11. The method of claim 10;

    Vertical plate is fastened to be detachable / attached to the front of the lifting plate;

    An arm fixed to the lower portion of the vertical plate;

    Reinforcing plate for reinforcing the vertical plate and the arm;

    Reinforcing plates which are reinforced on both sides of the arm in the longitudinal direction;

    A material adsorption unit installed at an end of the arm in a detachable / adhesive structure to absorb / desorse a material;

    Large press material conveying device, including more.
12. The method of claim 12;

    Material adsorption part,

    A bent coupling member fixed to an upper end surface of the arm;

    A coupling groove formed between the coupling member and the arm and opened to the front;

    A connection bar coupled to the coupling groove;

    Vertical protrusions formed at both sides of the coupling member;

    Coupling grooves of connection bars respectively coupled to the vertical protrusions;

    Quick clamp provided with a handle installed in the center of the coupling member;

    A screw rod formed at an end of the quick clamp and fastened to a hole of a connection bar;

    A plurality of auxiliary bars fastened to the connection bar;

    A material suction port installed in the auxiliary bar;

    A material detecting sensor installed in the auxiliary bar;

    Large press material transfer device comprising a.
13. The method of claim 13;

    The material suction port is a large press material transfer device, characterized in that either electromagnet or vacuum suction port.
14. The method according to any one of claims 1 to 3;

    The moving table,

    Tops installed on expectation;

    A pair of LM rails fixed in parallel to the top plate;

    A pair of LM blocks coupled on the LM rails;

    A lower plate having a predetermined planar area fixed to an upper surface of the LM block;

    Side plates fixed to both upper surfaces of the lower plate at a predetermined height;

    A top plate of a predetermined plane area fixed to an upper surface of the side plate;

    A support member installed on one side of the upper surface of the upper plate in parallel with the LM rail;

    A rack installed on an upper surface of the support member;

    A servo motor installed on the side plate and controlled by a controller;

    A pinion fixed to a rotating shaft of the servomotor protruding out of the side plate and engaged with the rack;

    Large press material transfer device comprising a.
15. The method of claim 14;

    A support plate installed on an outer side of both side plates;

    A pair of upper and lower support bars coupled to an end of the support plate to adjust a degree of protrusion;

    Blocks fixed to ends of the supporting rods;

    One fastener and the other fastener fixed to the block;

    A vertical rod of the light transmitting element installed at the one fastener;

    A vertical rod of the light receiving element installed at the other fastener;

    Large press material transfer device further comprising.
16. The method of claim 15;

    Large press material, characterized in that the fasteners coupled to the vertical rod of the light transmitting element and the fasteners coupled to the vertical bar of the light receiving element are provided with a vertical cutout and a fastening bolt, respectively, to adjust the height of the light transmitting element and the light receiving element. Conveying device.
17. The method of claim 14;

    A circular hole formed in the center of the upper plate;

    A plate fixed to the bottom of the top plate;

    An axial support installed at the center of the plate;

    A shaft member supported by the shaft support;

    A rotating plate fixed to the shaft member and positioned in the circular hole;

    A shaft member protruding below the shaft support;

    A servo motor and power transmission means for rotating the shaft member;

    Large press material transfer device comprising a.
18. The method of claim 17;

    Large plate material transfer device, characterized in that the rotating plate is installed 10mm ~ 200㎜ higher than the top plate.
19. The method of claim 17;

    Large press material transfer device characterized in that the rotation of the rotating plate is made between the movement of the moving table.
20. The method of claim 14;

    An axial support provided in the side plate riser;

    A shaft member coupled to the shaft support;

    A horizontal bar installed at an inner end of the shaft member;

    A pair of connecting bars connected to the horizontal bars;

    An auxiliary bar fastened to a connection bar portion protruding from the horizontal bar;

    A material suction hole and a material detection sensor installed at an end of the auxiliary bar;

    A chain gear installed at an end of the shaft member;

    A servo motor installed on the side plate;

    A chain gear installed on a rotation shaft of the servo motor protruding out of the side plate;

    A chain connecting a chain gear installed at an end of the shaft member and a chain gear installed at a rotating shaft of the servo motor;

    Large press material transfer device comprising a.
21. The method of claim 20;

    Large press material transfer device by installing a pair of auxiliary plates before and after one side of moving table.

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