WO2011137665A1 - 一种复合式辐条 - Google Patents

一种复合式辐条 Download PDF

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Publication number
WO2011137665A1
WO2011137665A1 PCT/CN2011/000789 CN2011000789W WO2011137665A1 WO 2011137665 A1 WO2011137665 A1 WO 2011137665A1 CN 2011000789 W CN2011000789 W CN 2011000789W WO 2011137665 A1 WO2011137665 A1 WO 2011137665A1
Authority
WO
WIPO (PCT)
Prior art keywords
main body
body portion
body part
spoke
composite
Prior art date
Application number
PCT/CN2011/000789
Other languages
English (en)
French (fr)
Inventor
涂季冰
Original Assignee
昆山亨利金属科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 昆山亨利金属科技有限公司 filed Critical 昆山亨利金属科技有限公司
Publication of WO2011137665A1 publication Critical patent/WO2011137665A1/zh

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B1/00Spoked wheels; Spokes thereof
    • B60B1/02Wheels with wire or other tension spokes
    • B60B1/0246Wheels with wire or other tension spokes characterised by cross-section of the spoke, e.g. polygon or elliptic shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B5/00Wheels, spokes, disc bodies, rims, hubs, wholly or predominantly made of non-metallic material
    • B60B5/02Wheels, spokes, disc bodies, rims, hubs, wholly or predominantly made of non-metallic material made of synthetic material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B2310/00Manufacturing methods
    • B60B2310/20Shaping
    • B60B2310/242Shaping by laminating, e.g. fabrication of sandwich sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B2360/00Materials; Physical forms thereof
    • B60B2360/30Synthetic materials
    • B60B2360/34Reinforced plastics
    • B60B2360/341Reinforced plastics with fibres
    • B60B2360/3416Carbone fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B2900/00Purpose of invention
    • B60B2900/30Increase in
    • B60B2900/311Rigidity or stiffness

Definitions

  • the invention relates to a spoke, ⁇ which is a spoke for a bicycle or motorcycle rim. Background technique
  • the conventional conventional spokes as shown in Fig. 1, generally include a curved head portion 1 at the end, a body portion 2 at the center, and a thread portion 3 at the other end.
  • the body portion 1 is generally circular in cross section, but the spokes are generally all It is made of metal and has a large weight. It can't adapt to some high-demand occasions.
  • some spokes are made of carbon fiber. As shown in Figure 2, although the spokes are light in weight, they have insufficient performance and high fracture rate (10% even in use). the above). Disclosure of invention
  • a composite spoke comprising a curved head, a body portion and a threaded portion, the outer surface of the body portion being coated with a carbon fiber layer.
  • the outer surface of the main body portion is provided with a plurality of annular grooves, and the main body portion is formed in a fishbone shape along a longitudinal section.
  • the cross-sectional shape of the main body portion is a rectangular shape, an elliptical shape, or a closed figure composed of two parallel parallel lines and two left and right convex arcs.
  • the maximum diameter of the main body portion is larger than the diameter of the connection position between the curved head portion and the main body portion, and the connecting portion between the main body portion and the curved head portion forms a connecting portion with a trapezoidal front view;
  • the maximum diameter of the main body portion is larger than the diameter of the connection position between the thread portion and the main body portion, and the connection portion between the main body portion and the thread portion forms a connecting portion having a trapezoidal front view.
  • a plurality of small holes are formed in the main body portion.
  • FIG. 1a is a schematic structural view of a conventional conventional spoke
  • FIG. 1b is a schematic cross-sectional view taken along line AA of FIG. 2 is a schematic cross-sectional view of a conventional full carbon fiber spoke structure
  • FIG. 3a is a schematic structural view of a first embodiment of a composite spoke according to the present invention, and FIG. 3b is a cross-sectional view taken along line B-B of FIG. 2a';
  • FIG. 4a is a schematic structural view of a second embodiment of a composite spoke according to the present invention
  • FIG. 4b is a schematic view taken along line C of FIG.
  • Figure 5a is a schematic structural view of a second embodiment of the composite type of the same according to the present invention (the carbon fiber layer is omitted), and Figure 5b is a schematic view of the D-D of Figure 5a;
  • FIG. 6a is a schematic structural view of a third embodiment of the composite spoke according to the present invention (the carbon fiber layer is omitted), and FIG. 6b is a schematic cross-sectional view of the E-E of FIG. 6a;
  • Figure 7 is a cross-sectional view showing a third embodiment of the composite spoke of the present invention.
  • Figure 8 is a cross-sectional view showing a fourth embodiment of the composite spoke of the present invention.
  • a composite spoke includes a curved head 1, a main body portion 2 and a threaded portion 3, as shown in Figs. 3a and 3b, the outer surface of the main body portion 2 is covered with a carbon fiber layer 4.
  • a composite spoke includes a curved head 1, a main body portion 2 and a threaded portion 3, and the outer surface of the main body portion 2 is covered with a carbon fiber layer 4.
  • the cross-sectional shape of the main body portion 1 is a plane perpendicular to the paper surface and perpendicular to the longitudinal direction of the spoke
  • this cross-section is a plane perpendicular to the paper surface and perpendicular to the longitudinal direction of the spoke
  • the maximum diameter of the main body portion 1 is larger than the diameter of the connection position of the curved head portion 1 and the main body portion 2.
  • the joint portion of the main body portion 2 and the curved head portion 1 forms a connecting portion with a front view that is trapezoidal, that is, a diameter and a cross-sectional shape gradient. Transition section.
  • the maximum diameter of the main body portion 1 is larger than the diameter at which the thread portion 3 is connected to the main body portion 1.
  • the joint portion of the main body portion 2 and the screw portion 3 forms a connecting portion having a trapezoidal front view.
  • Figure 6 Figure 7, a composite spoke, including a curved head 1, a body portion 2 and a threaded portion 3, as shown in Figure 6b, a section of the body portion (this section is perpendicular to the paper surface and perpendicular to the length of the spoke
  • the plane is an elliptical shape, and a plurality of small holes 21 are formed in the main body portion 2, and the outer surface of the main body portion 2 is covered with the carbon fiber layer 4.
  • the small hole 21 opened in the main body portion 2 can further reduce the weight.
  • a composite spoke includes a curved head portion 1, a main body portion 2 and a threaded portion 3, the outer surface of the main body portion 2 is provided with a plurality of annular grooves, and the main body portion 2 has a longitudinal section (this cross section is parallel) On the plane of the paper) forms a fishbone shape.
  • the invention has the following beneficial effects:
  • the invention is a carbon fiber and metal composite spoke, which can reduce the weight and prevent breakage on the basis of ensuring the strength, and the small hole opened in the main body of the spoke or the annular groove opened on the outer surface can further reduce the weight. .

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Moulding By Coating Moulds (AREA)
  • Ceramic Products (AREA)
  • Chemical Vapour Deposition (AREA)

Description

一种复合式辐条 技术领域
本发明涉及一种辐条, λ其是用于自行车或摩托车轮圈的辐条。 背景技术
现有的普通辐条如图 1所示,通常包括端部的弯头部 1、 中部的主体部 2 和另一端的螺牙部 3, 主体部 1截面通常为圓形, 但是这种辐条通常全部是 金属材质, 重量较大, 不能适应一些要求较高场合, 另外也有一些辐条是全 碳纤材质, 如图 2 , 此种辐条虽然重量轻, 但是性能不足, 使用中断裂率较 高 ( 10%甚至以上)。 发明的公开
本发明的目的在于提供一种复合式辐条,在保证强度的基础上降低重量, 防止断裂。
本发明是这样实现的: 一种复合式辐条, 包括弯头部、 主体部和螺牙部, 主体部外表面包覆有碳纤层。
所述主体部外表面开有多条环形槽,主体部沿长度方向截面形成鱼骨状。 所述主体部截面形状为长方形、 椭圓形或者由上下两条横向的平行直线 和左右两条外凸的弧线构成的封闭图形。
所述主体部最大直径大于弯头部与主体部连接位置的直径 , 主体部与弯 头部连接处形成一段正面视图为梯形的连接段;
主体部最大直径大于螺牙部与主体部连接位置的直径, 主体部与螺牙部 连接处形成一段正面视图为梯形的连接段。
所述主体部上开有多个小孔。
附图的简要说明
. 下面结合附图和具体实施方式对本发明作进一步说明。
图 la为现有的普通辐条的结构示意图, .图 lb为图 la的 A-A剖面示意 图; 图 2为现有的全碳纤辐条结构剖面示意图;
图 3a为本发明复合式辐条第一实施例的结构示意图, 图 3b为图 2a'的 B-B剖面示意图;
图 4a为本发明复合式辐条第二实施例的结构示意图, 图 4b为图 ½的 C 向示意图;
图 5a 为本发明复合式辐奈第二实施例 (省略碳纤层) 的结构示意图, 图 5 b为图 5 a的 D-D剖面示意图;
图 6a 为本发明复合式辐条第三实施例 (省略碳纤层) 的结构示意图., 图 6 b为图 6a的 E-E剖面示意图;
图 7本发明复合式辐条第三实施例的剖面示意图。
图 8本发明复合式辐条第四实施例的剖面示意图。
图中: 1弯头部, 2主体部, 2 1小孔, 3螺牙部, 4碳纤层。
实现本发明的最佳方式
实施例一
参见图 3, 一种复合式辐条, 包括弯头部 1、 主体部 2和螺牙部 3 , 如 图 3a和 3b , 主体部 2外表面包覆有碳纤层 4。 实施例二
参见图 4 , 图 5 , —种复合式辐条, 包括弯头部 1、 主体部 2和螺牙部 3 , 主体部 2外表面包覆有碳纤层 4。 . 如图 5 b , 主体部 1截面形状(此截面是垂直于纸面并且垂直于辐条长度 方向的平面) 为由上下两条横向的平行直线和左右两条外凸的弧线构成的封 闭图形。
如图 5a , 主体部 1最大直径大于弯头部 1与主体部 2连接位置的直径, 主体部 2与弯头部 1连接处形成一段正面视图为梯形的连接段, 也就是直径 和截面形状渐变的过渡段。 主体部 1最大直径大于螺牙部 3与主体部 1连接 位置的直径,主体部 2与螺牙 3部连接处形成一段正面视图为梯形的连接段。 实施例三
如图 6, 图 7, —种复合式辐条, 包括弯头部 1、 主体部 2和螺牙部 3, 如图 6b,主体部截面(此截面是垂直于纸面并且垂直于辐条长度方向的平面) 为椭圓形, 主体部 2上开有多个小孔 21, 主体部 2外表面包覆有碳纤层 4。 主体部 2开有的小孔 21可以进一步减轻重量。 实施例四
如图 8, —种复合式辐条, 包括弯头部 1、 主体部 2和螺牙部 3, 主体部 2外表面开有多条环形槽, 主体 2·部沿长度方向截面 (此截面是平行于纸面 的平面) 形成鱼骨状。 工业应用性
本发明具有以下有益效果: 本发明为碳纤和金属复合辐条, 在保证强度 的基础上, 降低重量, 并且防止断裂, 辐条主体部开有的小孔或者外表面开 有的环形槽可以进一步减轻重量。

Claims

权 利 要 求
1、 一种复合式辐条, 包括弯头部、 主体部和螺牙部, 其特征在于, 主 体部外表面包覆有碳纤层。
2、 如权利要求 1 所述的复合式辐条, 其特征在于, 所述主体部外表面 开有多条环形槽, 主体部沿长度方向截面形成鱼骨状。
3、 如权利要求 1 所述的复合式辐条, 其特征在于, 所述主体部截面形 状为长方形、 椭圆形或者由上下两条横向的平行直线和左右两条外凸的弧线 构成的封闭图形。
4、 如权利要求 3 所述的复合式辐条, 其特征在于, 所述主体部最大直 径大于弯头部与主体部连接位置的直径, 主体部与弯头部连接处形成一段正 面视图为梯形的连接段;
主体部最大直径大于螺牙部与主体部连接位置的直径, 主体部与螺牙部 连接处形成一段正面视图为梯形的连接段。 '
5、 如权利要求 3或 4所述的复合式辐条, 其特征在于, 所述主体部上 幵有多个小孔。
PCT/CN2011/000789 2010-05-07 2011-05-05 一种复合式辐条 WO2011137665A1 (zh)

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CN 201010170080 CN101811416B (zh) 2010-05-07 2010-05-07 一种复合式辐条
CN201010170080.7 2010-05-07

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2657042A1 (fr) * 2012-04-27 2013-10-30 Mavic S.A.S. Rayon pour roue de cycle et roue de cycle comportant un tel rayon
FR3057491A1 (fr) * 2016-10-14 2018-04-20 Mavic Sas Rayon pour roue de cycle et procede de fabrication d'un tel rayon

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101811416B (zh) * 2010-05-07 2012-11-07 昆山亨利金属科技有限公司 一种复合式辐条

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FR2586378A1 (fr) * 1985-08-26 1987-02-27 Viellard Paul Henri Ensemble composant un rayon tres leger de roue constitue de materiaux composites et d'elements metalliques
US4729605A (en) * 1984-06-18 1988-03-08 Mitsubishi Rayon Co., Ltd. Multiplex spoke for wheel
CN1647953A (zh) * 2004-01-27 2005-08-03 坎培诺洛有限公司 自行车轮辐条、车轮辐条以及制造该辐条的方法
CN1647954A (zh) * 2004-01-27 2005-08-03 坎培诺洛有限公司 自行车轮辐条、包括该辐条的自行车轮及制造此辐条的方法
CN101811416A (zh) * 2010-05-07 2010-08-25 昆山捷安特轻合金科技有限公司 一种复合式辐条
CN201646235U (zh) * 2010-05-07 2010-11-24 昆山捷安特轻合金科技有限公司 一种复合式辐条

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JPS6080901A (ja) * 1983-10-11 1985-05-08 Mitsubishi Rayon Co Ltd ホイ−ル用複合スポ−ク
ITVI20010179A1 (it) * 2001-08-28 2003-02-28 F I R Srl Struttura di raggio aerodinamico per ruote di veicolo nonche' metodo per realizzazione dello stesso
CN201264474Y (zh) * 2008-07-14 2009-07-01 陈育诗 轮圈辐条
CN201304844Y (zh) * 2008-11-11 2009-09-09 智相科技股份有限公司 一体碳纤轮圈组合结构

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4729605A (en) * 1984-06-18 1988-03-08 Mitsubishi Rayon Co., Ltd. Multiplex spoke for wheel
FR2586378A1 (fr) * 1985-08-26 1987-02-27 Viellard Paul Henri Ensemble composant un rayon tres leger de roue constitue de materiaux composites et d'elements metalliques
CN1647953A (zh) * 2004-01-27 2005-08-03 坎培诺洛有限公司 自行车轮辐条、车轮辐条以及制造该辐条的方法
CN1647954A (zh) * 2004-01-27 2005-08-03 坎培诺洛有限公司 自行车轮辐条、包括该辐条的自行车轮及制造此辐条的方法
CN101811416A (zh) * 2010-05-07 2010-08-25 昆山捷安特轻合金科技有限公司 一种复合式辐条
CN201646235U (zh) * 2010-05-07 2010-11-24 昆山捷安特轻合金科技有限公司 一种复合式辐条

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2657042A1 (fr) * 2012-04-27 2013-10-30 Mavic S.A.S. Rayon pour roue de cycle et roue de cycle comportant un tel rayon
FR2989934A1 (fr) * 2012-04-27 2013-11-01 Mavic Sas Rayon pour roue de cycle et roue de cycle comportant un tel rayon
US9539853B2 (en) 2012-04-27 2017-01-10 Mavic S.A.S. Cycle wheel spoke and cycle wheel comprising such a spoke
FR3057491A1 (fr) * 2016-10-14 2018-04-20 Mavic Sas Rayon pour roue de cycle et procede de fabrication d'un tel rayon
EP3312021A1 (fr) * 2016-10-14 2018-04-25 Mavic S.A.S. Rayon pour roue de cycle et procédé de fabrication d'un tel rayon

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