WO2011125466A1

WO2011125466A1 - Ship main engine control system and method

Info

Publication number: WO2011125466A1
Application number: PCT/JP2011/056621
Authority: WO
Inventors: 辻康之; 稲見昭一; 宮田淳也
Original assignee: 三井造船株式会社
Priority date: 2010-03-31
Filing date: 2011-03-18
Publication date: 2011-10-13
Also published as: JP5033210B2; JP2011214471A; CN102811903A; KR20130012123A; TW201144580A

Abstract

The disclosed ship main engine control system and method calculate by simulation a propeller inflow rate which takes into account the ship motion relative to the combination of wave height, wave period, ship velocity relative to the water, ship weight, etc. The change in main engine rotation speed is calculated from the change in the calculated propeller inflow rate, and the standard deviation σ thereof is found. These results are stored as a standard deviation database (16). Referring to the standard deviation database (16), standard deviations are found during ship travel from the wave height, wave period, ship velocity relative to the water, and the ship weight, and an allowable rotation speed deviation ΔNt is calculated. In the control unit (14), PID control of the main engine (11) is performed, and multiple control modes with different gains are provided. The control mode of the control unit (14) is switched on the basis of comparing the rotation speed deviation and the allowable rotation speed deviation ΔNt in a comparison unit (15).

Description

Ship main engine control system and method

The present invention relates to a ship main engine control system and method, and more particularly to a main engine control system that switches governor control between a plurality of modes.

In the speed control of the main engine in a ship, control is generally performed using the PID control or the like so that the actual rotational speed is maintained at the target rotational speed. Further, in such control that keeps the rotational speed constant, for the purpose of improving fuel efficiency while maintaining ship maneuverability, when the value of the actual rotational speed or the set rotational speed exceeds a predetermined range, the PID control unit Has been proposed (Patent Document 1).
JP 2009-191774 A

However, since the configuration of Patent Document 1 is not a control that takes into account sea conditions and ship speed, the effect of improving fuel efficiency is not sufficient.

The object of the present invention is to perform governor control in accordance with sea conditions and further suppress fuel consumption of the main engine.

The main engine control system of the present invention uses control means for controlling the main engine under a plurality of control modes, control amount detection means for detecting a control amount in the control of the main engine, and ship speed and sea area wave information. It is characterized by comprising a mode selection means for selecting a control mode based on the estimated fluctuation amount of the control amount and the detected control amount.

The main engine control system includes, for example, allowable deviation calculation means for calculating the allowable deviation of the control amount from the estimated fluctuation amount. Further, the main engine control system includes a comparison unit that compares, for example, the allowable deviation and the control deviation of the control amount, and the control mode is selected based on, for example, comparison by the comparison unit. As a result, it is possible to select a control mode according to sea conditions with a very simple configuration.

The control amount is, for example, the rotation speed of the main machine, and the allowable deviation calculation means calculates the allowable deviation taking into account a margin from the maximum rated rotation speed of the main machine, for example. Moreover, you may provide the margin change means for changing a margin. As a result, it is possible to more reliably prevent the main engine from over-rotating.

The allowable deviation is a value calculated based on the standard deviation of the fluctuation amount, for example. The allowable deviation is, for example, a constant multiple of the standard deviation, and may include a constant changing means for changing the constant. When the allowable deviation is a constant multiple of the standard deviation, the constant is, for example, 2 to 3.5.

The permissible deviation calculating means calculates the fluctuation amount with reference to a database based on, for example, ship speed and wave information. The fluctuation amount is a value in consideration of the weight of the ship, for example, and the database includes items related to the weight of the ship. As a result, the control mode can be switched quickly and accurately according to the sea state with a simple configuration.

The control mode includes, for example, an active control mode that actively returns to a target value of a control amount that varies due to waves, and a negative control mode that performs passive control that allows the control amount to vary due to waves, for example. Included, the mode selection means selects the active control mode when the value of the control amount exceeds the allowable deviation.

The mode selection means prohibits the change to the negative control mode for a predetermined time after changing from the negative control mode to the positive control mode, for example. At this time, the predetermined time is longer than the response time of the main engine. Thereby, it can prevent returning to the depolarization control mode before the main machine responds. Further, the ship speed is, for example, a water speed, and the water speed is calculated from, for example, a ground speed, geodetic information, and ocean current data. Further, the main engine control system includes an input means for inputting wave information, for example.

The ship of the present invention is characterized by including the main engine control system.

Further, the ship main engine control method of the present invention controls the operation of the main engine under a plurality of control modes, detects the control amount, and the amount of change in the control amount estimated using the ship speed and wave information of the navigational sea area. The control mode is selected based on the detected control amount.

According to the present invention, governor control in accordance with sea conditions can be performed, and fuel consumption of the main engine can be further suppressed.

It is a control block diagram which shows the structure of the ship main engine control system of this embodiment. It is a block diagram which shows the detail of the control part of FIG. It is a flowchart of the control mode switching determination process performed in a comparison part.

DESCRIPTION OF SYMBOLS 10 Main-machine control system 11 Main-machine 12 Control console 13 Rotational speed deviation calculation part 14 Control part 15 Comparison part 16 Reference | standard database 17 Permissible rotational speed calculation part 18 Geodetic and ground speed machine 19 Current database 20 Ground speed correction part 22 Unit 23 Active control calculation unit 24 Switching unit

Embodiments of the present invention will be described below with reference to the accompanying drawings.
FIG. 1 is a control block diagram showing a configuration of a main engine control system for a ship according to an embodiment of the present invention.

In the main machine control system 10, the output shaft (not shown) of the main machine 11 is directly connected to a propeller for propulsion (not shown) or indirectly connected via a transmission. The main machine 11 is feedback-controlled so that the actual engine speed (control amount) becomes the target engine speed (target value), for example. The target rotational speed is set by the operator C through the control console 12, for example. The set target rotational speed is input to the rotational speed deviation calculating unit 13 as a rotational speed command No. The rotation of the output shaft is detected using a sensor (not shown), and is input to the rotational speed deviation calculation unit 13 as the actual rotational speed Ne.

The rotation speed deviation calculation unit 13 calculates a rotation speed deviation (Ne-No) between the detected actual rotation speed Ne and the rotation speed command No. The calculated rotation speed deviation (Ne-No) is output to the control unit 14 and the comparison unit 15. The control unit 14 calculates a governor command that is an operation amount based on the input rotation speed deviation (Ne-No), and controls the operation end (fuel control valve and steam valve (not shown)) of the main engine 11. The fuel supply amount is adjusted.

Further, in the present embodiment, the comparison unit 15 includes a timer 15C, and the comparison unit 15 determines whether the rotation speed deviation (Ne-No) that is a control deviation and the value of the timer 15C satisfy a predetermined condition (described later). Determined. The comparison unit 15 outputs a mode selection signal to the control unit 14 based on this determination, and the control unit 14 selects / switches a control mode (described later) based on the mode selection signal.

In the present embodiment, as one of the predetermined conditions, for example, it is determined whether or not the absolute value | Ne−No | of the rotational speed deviation is within the allowable rotational speed ΔNt. The allowable rotational speed ΔNt is calculated by the allowable rotational speed calculation unit 17 with reference to a reference deviation database 16 created in advance by simulation or experiment, for example. The reference deviation database 16 of the present embodiment includes an engine speed reference deviation (rotational speed fluctuation) for combinations of values of wave conditions (for example, wave height, wave period, etc.), ship speed against water, and load condition (ship weight). Standard deviation) σ is recorded, and the allowable rotational speed calculation unit 17 obtains the allowable rotational speed ΔNt from the engine rotational speed standard deviation σ obtained by referring to the standard deviation database 16 (described later).

Here, the wave condition and the state of the load (the weight of the ship) are input by the operator C via the control console 12. On the other hand, the ship speed Vr is obtained from the ship speed Vg and the ocean current speed Vm. The ground ship speed Vg is acquired using a geodetic / ground ship speed device 18 such as GPS, and the ocean current speed Vm is acquired from the point information obtained by the geodetic / ground ship speed device 18 and the ocean current database 19. That is, the water speed Vr is calculated using the values of the ground speed Vg and the ocean current speed Vm in the ground speed correction unit 20 and is input to the reference deviation database 16.

Next, details of the control unit 14 will be described with reference to the control block diagram of FIG. In this embodiment, for example, a velocity type PID algorithm is used.

In the present embodiment, a depolarization control mode and a positive control mode are prepared as control modes, and the rotation speed deviation (Ne-No) from the rotation speed deviation calculation unit 13 is a depolarization control calculation unit 22 corresponding to the depolarization control mode, Each is output to the active control calculation unit 23 corresponding to the active control mode.

The depolarization control calculation unit 22 calculates 1 / T _i1 , s, and T _D1 · s ² (s is a Laplace operator) for the rotational speed deviation, and then adds and controls three values. The gain _Kp1 is multiplied and output to the switching unit 24. Further, the active control calculation unit 23 calculates 1 / T _i2 , s, and T _D2 · s ² for the rotation speed deviation, and then adds three values and multiplies the control gain K _p2. And output to the switching unit 24.

The switching unit 24 selectively outputs only the outputs from the

computing units

22 and 23 corresponding to the selected control mode to the integrating unit 25 in accordance with the mode selection signal from the comparing unit 15 (see FIG. 1). In the integrating unit 25, the integral operation 1 / s is applied to the output from the depolarization control calculating unit 22 selected by the switching unit 24 or the output from the positive control calculating unit, and as a governor command (operation amount) of the main engine 11. Output to the operation end.

Here, the negative control mode is a mode in which the negative control is performed to the extent that the fluctuation of the actual rotational speed (control amount) Ne caused by the waves is allowed, and the fluctuation of the actual rotational speed Ne is a normal fluctuation range in the current wave situation. It is selected when it is within, and is selected in a state where there is no danger of over-rotation due to racing.

The active control mode is a mode in which the actual rotational speed (control amount) Ne, which fluctuates due to waves, is actively (early) returned to the target rotational speed (target value) No. This is selected when there is a large fluctuation in the actual rotational speed Ne.

Therefore, K _p1 of the _deactivation control calculation unit 22 is set to a value smaller than K _p2 of the positive control calculation unit 23. Also, T _i1 and T _i2 , T _D1 and T _D2 are set according to the frequency characteristics of the controlled object, and generally the same value is set, but when the disturbance and the controlled frequency characteristics are similar , T _i1 , T _i2 and T _D1 , T _D2 may have different values (similar values for each set).

Next, a specific example of processing executed in the comparison unit 15 and predetermined conditions will be described with reference to the flowcharts of FIGS. The governor system of the present embodiment includes a manual control mode and an automatic control mode, and the process shown in the flowchart of FIG. 3 is started when the automatic control mode is selected by the operator C. The depolarization control mode is selected immediately after the automatic control mode is selected, and a mode selection signal corresponding to the depolarization control mode is output from the comparison unit 15 to the control unit 14. In the manual control mode, for example, the positive control mode is always selected.

In step S100, the count value CN of the timer 15C is set to zero. Thereafter, in step S102, it is determined whether or not the absolute value | Ne−No | of the rotational speed deviation is smaller than the allowable rotational speed ΔNt. If it is determined that the absolute value | Ne−No | is smaller than the allowable rotational speed ΔNt, it is determined in step S104 whether or not the count value CN of the timer 15C is larger than a predetermined value CS set in advance.

If it is determined in step S104 that CN> CS, the mode selection signal output to the control unit 14 in step S106 is switched to a signal corresponding to the negative control mode, and the process returns to step S102. On the other hand, if it is determined in step S104 that CN> CS is not satisfied, the process immediately returns to step S102.

If it is determined in step S102 that | Ne-No | <ΔNt, it is determined in step S108 whether or not the current mode selection signal corresponds to the depolarization control mode. In the depolarization control mode, the count value CN is reset and the timer 15C is started in step S110, and counting of the count value CN is started every predetermined time. Thereafter, in step S112, the mode selection signal output to the control unit 14 is switched to a signal corresponding to the positive control mode, and the process returns to step S102.

Further, when it is determined in step S108 that the currently selected mode selection signal is not the negative control mode, the process immediately returns to step S102.

That is, according to the above processing in the comparison unit 15, when it is determined that the absolute value | Ne−No | of the rotational speed deviation is larger than the allowable rotational speed ΔNt in the switching from the negative control mode to the active control mode. The control mode is switched. On the other hand, in switching from the positive control mode to the negative control mode, switching of the control mode is prohibited for a predetermined time (corresponding to the predetermined value CS) after the positive control mode is selected, and the mode selection signal is changed during this time. Absent. The prohibition of control mode switching is canceled after a lapse of a predetermined time, and when it is determined that the absolute value | Ne-No | of the rotational speed deviation is smaller than the allowable rotational speed ΔNt, the control mode is switched from the positive control mode to the negative control mode. .

For example, immediately after switching the control mode to the active control mode, the predetermined time (set value CS) can prevent the control mode from returning to the negative control mode faster than the response of the engine speed, It is determined in consideration of the period. In other words, the time constant when the engine speed response to the input of the operating end of the main engine is simplified to the first order delay, and the time longer than the load fluctuation period induced by the wave condition in which automatic operation can be performed (for example, 8 to 12). Seconds).

Next, the allowable rotational speed ΔNt will be described. In this embodiment, the permissible speed ΔNt is calculated by the permissible speed calculation unit 17 as a constant multiple of the engine speed reference deviation (standard deviation) σ, for example, 2 to 3.5 times, more preferably 2.5 to 3 times. Is done. That is, the absolute value of the rotational speed deviation | Ne−No | is hardly larger than the allowable rotational speed ΔNt in the range of the normal rotational speed fluctuation. In such a case, active control is necessary. It is considered to be. This constant is preferably set / changed by the operator C.

Further, if the sum (No + ΔNt) of the target rotational speed (rotational speed command) No and the allowable rotational speed ΔNt is larger than the maximum rated rotational speed Nm of the main machine 11, the actual rotational speed Ne may exceed the maximum rated rotational speed Nm. There is sex. Therefore, in the present embodiment, the allowable rotation speed calculation unit 17 automatically changes the value of ΔNt to a value smaller than (Nm−No) so that the value of the sum (No + ΔNt) does not exceed the maximum rated rotation speed Nm. It has a function to do. At this time, it is preferable to provide a rotation speed margin between the value of ΔNt and the value of (Nm−No), and the rotation speed margin can be set / changed by the operator C, for example. That is, the allowable rotational speed calculation unit 17 corrects and outputs the above-described allowable rotational speed ΔNt from the set margin and the maximum rated rotational speed of the main machine 10.

Also, the engine speed reference deviation σ is obtained in advance using fluid analysis as follows. That is, for the propulsion by performing fluid analysis considering the hull motion for combinations of water speed (vessel speed), wave height, wave frequency (wave information), ship weight, etc. The fluctuation of the inflow speed to the propeller is calculated, and the engine speed reference deviation σ for each combination is obtained based on the fluctuation of the propeller inflow speed.

More specifically, if the propeller shape (for example, pitch) is known, the optimum propeller rotation speed is uniquely determined from the propeller inflow speed under the condition of maximum propeller efficiency. Therefore, the fluctuation of the rotational speed with respect to the optimum propeller rotational speed of the main engine output shaft directly connected to the propeller or connected via the transmission is calculated as a constant multiple thereof. From the engine speed fluctuation simulation, the standard deviation σ of the main engine speed fluctuation for each combination of water speed, wave information (wave height, wave frequency) and ship weight is calculated.

It should be noted that in a ship with a very large hull weight, the simulation considering the hull motion can be omitted because the hull motion is small. In this case, items related to the weight of the ship can be omitted from the reference deviation database, and the information related to the weight of the ship by the operator C is not required. In this case, the vessel operator C only has to input the wave information and the target rotational speed through the control console 12. Further, in a large tanker or the like, only the data at the time of empty load and full load may be prepared, and the operator C may select either of them.

As described above, according to the present embodiment, it is possible to appropriately select the control mode of the main engine in accordance with the sea condition from the current speed of water vessel and wave information, and it is possible to greatly reduce fuel consumption. In particular, in the present embodiment, an allowable deviation of the rotational speed fluctuation is obtained from the rotational speed reference deviation (standard deviation) of the main engine rotational speed fluctuation estimated from the current ship speed and wave information, and the control mode Since switching is performed, governor control corresponding to sea conditions can be realized with a very simple configuration. In particular, when navigating in the open sea under wave conditions of several meters high, there is a fuel efficiency improvement effect of 1% to 2% compared to a conventional ship using general main engine speed control.

Further, in this embodiment, the rotation speed reference deviation (standard deviation) corresponding to various ship speeds and wave information is simulated in advance, and these relationships are stored and used as a database. Standard deviation corresponding to ship speed and wave information can be obtained.

Furthermore, in this embodiment, since the current more accurate anti-watercraft speed can be obtained from the data obtained by the geodetic / ground speedometer and the information of the ocean current database, the control mode can be switched with high accuracy. it can. In the present embodiment, the ship weight is also one item of the rotation speed reference deviation classification in the reference deviation database, and the accurate weight of the ship is grasped by inputting the load state. A more accurate estimation of the deviation is possible.

Further, in this embodiment, since the allowable deviation is corrected in relation to the maximum rated speed of the main machine, the main machine is prevented from over-rotating. Furthermore, by providing a margin between the sum of the allowable rotational speed deviation and the target value and the maximum rated rotational speed and making it adjustable, more flexible and safe governor control is possible.

In the present embodiment, two control modes, a deactivation control mode and an active control mode, are prepared in automatic control. For example, a fuel mode for fixing a fuel index may be further added as a control mode in automatic control. In this case, for example, a second allowable rotation speed deviation smaller than the above-described allowable rotation speed deviation (first allowable rotation speed deviation) is used for switching determination between the depolarization control mode and the fuel mode, and the second allowable rotation speed deviation is determined. Switching to the depolarization control mode when the rotation speed deviation is larger than the rotation speed deviation, for example, switching from the depolarization control mode to the fuel mode when the rotation speed deviation does not exceed the second allowable rotation speed deviation for a predetermined time. You may make it perform. In addition, automatic control may be configured only by the positive control mode and the fuel mode, or a control mode (for example, output control using a torque sensor or the like) using another physical quantity as a control amount, or a combination thereof is automatically controlled. It can also be used. Furthermore, in this embodiment, the speed type PID is used, but other control types may be used.

It is also possible to apply the present invention other than feedback control. In this embodiment, a database of reference speed deviation (standard deviation) with respect to ship speed, wave information, and ship weight is used. However, an approximate expression or a structure using both a database and an interpolation expression may be used.

Also, the allowable deviation of the rotation speed (control amount) can be obtained from a value other than the standard deviation. That is, it is calculated from a representative value other than the standard deviation representing the distribution of fluctuations in the control amount, for example, the difference between the maximum value, the minimum value and the average value of the control amount in each cycle of the fluctuation of the control amount The allowable deviation can also be obtained from In this embodiment, the control deviation and the allowable deviation are compared, but the sum of the target value and the allowable deviation may be compared with the control amount.

Also, when the influence of the ocean current is small, it is possible to use the ground speed instead of the water speed. In this embodiment, the wave information is visually confirmed and input by the ship operator. However, such information may be automatically acquired using a sensor or the like.

Claims

Control means for controlling the main machine under a plurality of control modes;
Control amount detection means for detecting a control amount in the control;
And a mode selection means for selecting the control mode based on the fluctuation amount of the control amount estimated using the wave information of the ship speed and the sea area of navigation and the detected control amount. Main engine control system for ships.
2. The main engine control system according to claim 1, further comprising an allowable deviation calculating unit that calculates an allowable deviation of the control amount from the estimated amount of change.
3. The main engine control system according to claim 2, further comprising comparison means for comparing the allowable deviation with a control deviation of the control amount, wherein the control mode is selected based on the comparison.
4. The main machine control system according to claim 2, wherein the control amount is a rotation speed of the main machine.
5. The main engine control system according to claim 4, wherein the allowable deviation calculating means calculates an allowable deviation considering a margin from a maximum rated speed of the main engine.
6. The main engine control system according to claim 5, further comprising margin changing means for changing the margin.
The main engine control system according to any one of claims 2 to 6, wherein the allowable deviation is a value calculated based on a standard deviation of the fluctuation amount.
5. The main engine control system according to claim 4, wherein the allowable deviation is a constant multiple of the standard deviation, and further includes constant changing means for changing the constant.
9. The main engine control system according to claim 8, wherein the constant is 2 to 3.5.
3. The main engine control system according to claim 2, wherein the allowable deviation calculating means calculates the fluctuation amount with reference to a database based on the ship speed and the wave information.
The main engine control system according to claim 10, wherein the fluctuation amount is a value in consideration of the weight of the ship, and the database includes items related to the weight of the ship.
The control mode includes an active control mode that actively returns the control amount that varies due to waves to the target value, and a negative control mode that performs passive control to the extent that the variation of the control amount due to waves is allowed. The mode selection means selects the positive control mode when the value of the control amount exceeds the allowable deviation. Main engine control system.
13. The main engine control system according to claim 12, wherein the mode selection unit prohibits the change to the deactivation control mode for a predetermined time after the change from the deactivation control mode to the active control mode.
The main unit control system according to claim 13, wherein the predetermined time is longer than a response time of the main unit.
The main engine control system according to any one of claims 1 to 14, wherein the ship speed is an anti-water ship speed.
The main engine control system according to claim 15, wherein the speed of the ship against water is calculated from the speed of the ship to ground, geodetic information, and ocean current data.
The main engine control system according to any one of claims 1 to 16, further comprising an input unit for inputting the wave information.
A ship comprising the main engine control system according to any one of claims 1 to 17.
Control the operation of the main engine under multiple control modes, detect the control amount, and based on the fluctuation amount of the control amount estimated using ship speed and wave information of the navigational sea, and the detected control amount A ship main engine control method, wherein the control mode is selected.