WO2011088742A1 - Peinture de réparation résistante à l'abrasion à haute température et son procédé de préparation - Google Patents

Peinture de réparation résistante à l'abrasion à haute température et son procédé de préparation Download PDF

Info

Publication number
WO2011088742A1
WO2011088742A1 PCT/CN2011/000080 CN2011000080W WO2011088742A1 WO 2011088742 A1 WO2011088742 A1 WO 2011088742A1 CN 2011000080 W CN2011000080 W CN 2011000080W WO 2011088742 A1 WO2011088742 A1 WO 2011088742A1
Authority
WO
WIPO (PCT)
Prior art keywords
sintering agent
aluminum
weight
resistant
ratio
Prior art date
Application number
PCT/CN2011/000080
Other languages
English (en)
Chinese (zh)
Inventor
林国强
Original Assignee
宜兴市国强炉业有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 宜兴市国强炉业有限公司 filed Critical 宜兴市国强炉业有限公司
Publication of WO2011088742A1 publication Critical patent/WO2011088742A1/fr

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/10Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
    • C04B35/101Refractories from grain sized mixtures
    • C04B35/106Refractories from grain sized mixtures containing zirconium oxide or zircon (ZrSiO4)
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605Treating the starting powders individually or as mixtures
    • C04B35/62645Thermal treatment of powders or mixtures thereof other than sintering
    • C04B35/62665Flame, plasma or melting treatment
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/6303Inorganic additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D1/00Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3201Alkali metal oxides or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3206Magnesium oxides or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3208Calcium oxide or oxide-forming salts thereof, e.g. lime
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
    • C04B2235/3218Aluminium (oxy)hydroxides, e.g. boehmite, gibbsite, alumina sol
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
    • C04B2235/3222Aluminates other than alumino-silicates, e.g. spinel (MgAl2O4)
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3224Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
    • C04B2235/3225Yttrium oxide or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3232Titanium oxides or titanates, e.g. rutile or anatase
    • C04B2235/3234Titanates, not containing zirconia
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3241Chromium oxides, chromates, or oxide-forming salts thereof
    • C04B2235/3243Chromates or chromites, e.g. aluminum chromate, lanthanum strontium chromite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3244Zirconium oxides, zirconates, hafnium oxides, hafnates, or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3244Zirconium oxides, zirconates, hafnium oxides, hafnates, or oxide-forming salts thereof
    • C04B2235/3248Zirconates or hafnates, e.g. zircon
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3284Zinc oxides, zincates, cadmium oxides, cadmiates, mercury oxides, mercurates or oxide forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3287Germanium oxides, germanates or oxide forming salts thereof, e.g. copper germanate
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3409Boron oxide, borates, boric acids, or oxide forming salts thereof, e.g. borax
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427Silicates other than clay, e.g. water glass
    • C04B2235/3463Alumino-silicates other than clay, e.g. mullite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/42Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
    • C04B2235/428Silicon
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/44Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
    • C04B2235/444Halide containing anions, e.g. bromide, iodate, chlorite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/44Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
    • C04B2235/447Phosphates or phosphites, e.g. orthophosphate or hypophosphite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5427Particle size related information expressed by the size of the particles or aggregates thereof millimeter or submillimeter sized, i.e. larger than 0,1 mm
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5436Particle size related information expressed by the size of the particles or aggregates thereof micrometer sized, i.e. from 1 to 100 micron
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5463Particle size distributions
    • C04B2235/5481Monomodal

Definitions

  • the invention relates to the technical field of refractory materials, in particular to a 518 high-temperature wear-resistant repairing coating, which is used for repairing fast-repairing materials of damaged parts of wear-resistant bricks and wear-resistant castings in a circulating fluidized bed boiler of a thermal power plant, and provides the same A method of manufacturing a high temperature wear-resistant repair coating. Background technique
  • the circulating fluidized bed boiler technology is currently recognized as a clean coal combustion technology. Due to the complicated construction system of the circulating fluidized bed power generation boiler, the large amount of construction, the high flow rate of coal powder in the system piping, and the large flow rate, the refractory material is required to have excellent performance.
  • the refractory materials commonly used in circulating fluidized bed boilers are made of high-alumina clinker or white corundum raw materials. The cement content is high, and the wear resistance, erosion resistance, erosion resistance and thermal shock stability cannot meet the cycle.
  • the requirements of fluidized bed boiler technology, the use period is short, need to be repaired or replaced frequently, affecting the normal operation of the circulating fluidized bed boiler, and consuming a lot of manpower and financial resources.
  • the object of the present invention is to provide a high-temperature wear-resistant repair coating having a high compressive strength and a high flexural strength and a long service life, and a preparation method thereof, in view of the problems existing in the prior art.
  • the technical scheme of the invention is as follows: A high-temperature wear-resistant repairing coating, which is composed of a material and a material by weight ratio of 70 to 85: 30 to 15, and is characterized by:
  • the weight distribution ratio of each component of the dip is:
  • the weight distribution ratio of each component of the material is: ink grade aluminum hydroxide
  • the high-temperature wear-resistant repair coating wherein the kyanite fineness is 180 mesh to 220 mesh, the silicon micropowder adopts an Eken silicon micropowder having a silicon content of > 98%, and the magnesium oxide content in the magnesium zirconium sand is 90%.
  • the content of titanium dioxide in aluminum titanate is 40%.
  • the high temperature wear-resistant repair coating wherein the concentration of phosphoric acid in the component B is 85 %, The fineness of the aluminum chloride is from 008 to 0. 05mm, and the sintering agent is a medium-low temperature sinterable sintering agent.
  • the high-temperature wear-resistant repair coating wherein the sintering agent is one or more of silicate, boric acid, fine silica powder, nickel oxide, silica sol and glycerin.
  • the preparation method of the high-temperature wear-resistant repairing coating of the invention is according to the weight ratio of the above-mentioned nail material and the material material of the above-mentioned materials, and the components of the nail material are weighed according to the ratio, and then mixed and mixed, and then packaged into bags, and the components of the materials are mixed. According to the ratio, the mixture is uniformly mixed and packed in plastic drums. Before the construction, the materials A and B are mixed and mixed according to the ratio of 70 ⁇ 85: 30 ⁇ 15 by weight.
  • the high-temperature wear-resistant repairing paint has high compressive strength and hardness, and the Mohs hardness is higher than 10, and the wear is less than 4 at 1790 °C for 3 hours. / cm 3 , high density, excellent wear resistance, erosion resistance, erosion resistance, thermal shock resistance and high adhesion.
  • the circulating fluidized bed boiler operating cycle has been increased from about 3,500 hours to more than 18,000 hours of operation, which overcomes the problem that the boiler lining needs to be repaired and replaced frequently, saving manpower and material resources. , greatly improving production efficiency.
  • the high-temperature wear-resistant repairing coating for circulating fluidized bed boiler adopts zirconium corundum fine powder of different particle sizes, kyanite, aluminum titanate, magnesium 4, and the silicon content is 98% or more.
  • the repairing coating composed of the components such as the medium temperature sintering agent has the characteristics of high wear resistance, cohesiveness, erosion resistance, erosion resistance and thermal shock stability; the invention selects zirconium corundum of three different particle sizes.
  • Fine powder is used as aggregate and powder because its apparent porosity is less than 2%, bulk density is greater than 3. 8g I Cm 3 , Mohs hardness is higher than 10, the bulk density of the product is increased, the porosity is lowered, and the strength is remarkable. Improve; the pure aluminate 4 cement in the formula can enhance the affinity of the synthetic material.
  • the effect of adding the ultrafine powder is to increase the filling property and improve the workability, thereby increasing the fluidity. Due to the addition of aluminum titanate, magnesium 4 slag, and zinc-aluminum spinel as raw materials, the coating can increase the high temperature resistance and stability of the coating.
  • the bismuth contains fused calcium chromate, which can increase the high temperature resistance and coating of the coating.
  • the sintering agent can be used to sinter the product at medium and low temperatures.
  • the low-temperature sinterable sintering agent in the sintering agent is one or two of silicate, boric acid, silica micropowder, nickel oxide, silica sol and glycerin.
  • the high-temperature wear-resistant repair coating of the invention increases the bending strength OMpa, the compressive strength increases by nearly 20Mpa, the rate of change of the reburning line is reduced, the bulk density is increased, and the wear amount is greatly reduced.
  • the preparation method of the high-temperature wear-resistant repairing coating of the present invention is to weigh the components of the dip material according to the weight ratio: zirconia corundum fine powder particle size 1 ⁇ 3 round, zirconium corundum fine powder particle size 0. 4 ⁇ 1 ⁇ , zirconium corundum Fine powder particle size 0. 065 ⁇ 0.
  • the repairing part of each damaged part can complete the repairing process of the wear-resistant brick of the circulating fluidized bed boiler and the damaged part of the wear-resistant castable after 48 hours of normal temperature.
  • the furnace can be directly started without the oven, saving the cost of the oven and drying. Furnace time.
  • Example 1 A high temperature wear-resistant repair coating consisting of 70 parts by weight of dip and 30 parts by weight of ethylene, wherein:
  • the weight percentage of each component of the dip is:
  • Zirconium corundum fine powder particle size 1 ⁇ 3 countries 15% Zirconium corundum fine powder particle size 0.4 ⁇ 1 surface 35%
  • kyanite fineness is 180 mesh ⁇ 220 mesh (sieving); silicon micropowder is made of Eken silicon micropowder with silicon content Si > 98%, magnesia (MgO) content of magnesium zirconium sand is 90%, aluminum titanate The content of titanium dioxide (Ti0 2 ) is 40%.
  • the weight percentage of each component of the B material is:
  • the concentration of phosphoric acid is 85% phosphoric acid; the fineness of aluminum chloride is 0.008 ⁇ 0.05, and the medium temperature sintering agent is silicate.
  • the components of the bake material are uniformly mixed according to the ratio, and then the components of the batch are uniformly mixed according to the ratio, and then packed in a plastic drum.
  • the mixture of the A material and the B material is mixed and mixed according to the weight ratio before the construction. Just fine.
  • high temperature wear-resistant repair coating consisting of 80 parts by weight of nail material and 20 parts by weight of material B, of which:
  • Zinc aluminum spinel 2% Zinc aluminum spinel 2%
  • the fineness of kyanite is ISO mesh '-220 mesh (sieving); the silicon micropowder is silicon content Si >
  • the magnesium oxide (MgO) content of the magnesium 4 is 90%
  • the titanium dioxide (Ti0 2 ) content of the aluminum titanate is 40° /
  • the weight percentage of each component of the B material is:
  • the concentration of phosphoric acid is 85% phosphoric acid; the fineness of aluminum chloride is 0.008 to 0.05 mm, medium
  • the warm sintering agent uses boric acid.
  • the components of the bake material are uniformly mixed according to the ratio, and then the components of the batch are uniformly mixed according to the ratio, and then packed in a plastic drum.
  • the mixture of the A material and the B material is mixed and mixed according to the weight ratio before the construction. Just fine.
  • Example 3 A high temperature wear-resistant repair coating consisting of 85 parts by weight of a nail material and 15 parts by weight of a material, wherein:
  • the weight percentage of each component of the dip is:
  • kyanite fineness is 180 mesh ⁇ 220 mesh (sieving); silicon micropowder silicon content Si >
  • the magnesium oxide (MgO) content of the magnesium zircon sand is 90%
  • the titanium oxide (Ti0 2 ) content of the aluminum titanate is 40%.
  • the weight percentage of each component of the B material is:
  • the concentration of phosphoric acid is 85 % phosphoric acid; the fineness of aluminum chloride is 0. 008 ⁇ 0. 05 let, the medium temperature sintering agent uses nickel oxide.
  • the ingredients of the tanning materials are mixed and mixed according to the ratio, and the components of the materials are uniformly mixed according to the ratio, and then packed in plastic drums.
  • the mixing of the A and B materials is carried out according to the weight ratio before the construction. Mix it.
  • Example 4 A high temperature wear-resistant repair coating consisting of 75 parts by weight of buckwheat and 25 parts by weight of B, wherein:
  • the weight percentage of each component of the dip is:
  • kyanite fineness is 180 mesh ⁇ 220 mesh (sieving); silicon micropowder uses silicon content Si >
  • the weight percentage of each component of the B material is:
  • the concentration of phosphoric acid is 85 % phosphoric acid
  • the fineness of aluminum chloride is 0.008 - 0. 05 mm
  • the medium temperature sintering agent is made of silica fine powder.
  • the components of the nail material are uniformly mixed according to the ratio, and then the components of the material are uniformly mixed according to the ratio, and then mixed in a plastic drum.
  • the mixture of the A material and the B material is mixed according to the weight ratio before the construction. Mix it.
  • Example 5 A high temperature wear-resistant repair coating consisting of 80 parts by weight of a nail material and 20 parts by weight of a material, wherein:
  • the weight percentage of each component of the dip is:
  • kyanite fineness is 180 mesh - 220 mesh (sieving); silicon micropowder is made of Eken silicon micropowder with silicon content Si > 98%, magnesium oxide (MgO) content of magnesium zirconium sand is 90%, aluminum titanate The content of titanium dioxide (Ti0 2 ) is 40°/. .
  • the weight percentage of each component of the B material is:
  • the concentration of phosphoric acid is 85% phosphoric acid
  • the fineness of aluminum chloride is 0.008 ⁇ 0.05
  • the medium temperature sintering agent uses silica sol and glycerin, wherein silica sol and glycerin each account for half of the above weight ratio (4%), namely silicon Sol 2%, glycerin 2%.
  • the components of the bake material are uniformly mixed according to the ratio, and then the components of the batch are uniformly mixed according to the ratio, and then packed in a plastic drum.
  • the mixture of the A material and the B material is mixed and mixed according to the weight ratio before the construction. Just fine.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Inorganic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Plasma & Fusion (AREA)
  • Thermal Sciences (AREA)
  • Paints Or Removers (AREA)
  • Inks, Pencil-Leads, Or Crayons (AREA)

Abstract

L'invention porte sur une peinture de réparation résistante à l'abrasion à haute température et sur son procédé de préparation. La peinture de réparation résistante à l'abrasion à haute température est constituée d'une matière (A) et d'une matière (B) en un rapport de parties en poids de 70-85:30-15. La matière (A) est constituée d'une fine poudre de corindon au zirconium, de cyanite, de titanate d'aluminium, de micropoudre de silicium, de magnésie-zircone, de micropoudre d'alumine, de ciment d'aluminate de calcium pur, de phosphate de sodium trimère, de chromate de calcium électro-fondu et de gahnite. La matière (B) est constituée d'acide phosphorique, l'hydroxyde d'aluminium de qualité convenant pour de l'encre, de chlorure d'aluminium, de zircone stabilisée par de l'yttrium, de borax et d'agent de frittage à moyenne température. La peinture de réparation a d'excellentes résistance à l'abrasion, résistance à la corrosion, résistance à l'émiettement et résistance aux chocs thermiques et une bonne propriété de cohésion. Le cycle de fonctionnement d'une chaudière à lit fluidisé à circulation peut être accru de 3 500 heures à plus 18 000 heures cumulées à l'aide de la peinture de réparation.
PCT/CN2011/000080 2010-01-21 2011-01-19 Peinture de réparation résistante à l'abrasion à haute température et son procédé de préparation WO2011088742A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN 201010018253 CN102134164B (zh) 2010-01-21 2010-01-21 高温耐磨修补涂料及其制备方法
CN201010018253.3 2010-01-21

Publications (1)

Publication Number Publication Date
WO2011088742A1 true WO2011088742A1 (fr) 2011-07-28

Family

ID=44294119

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2011/000080 WO2011088742A1 (fr) 2010-01-21 2011-01-19 Peinture de réparation résistante à l'abrasion à haute température et son procédé de préparation

Country Status (2)

Country Link
CN (1) CN102134164B (fr)
WO (1) WO2011088742A1 (fr)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102815951A (zh) * 2012-07-27 2012-12-12 中国铝业股份有限公司 一种耐火耐蚀涂料
CN102898125A (zh) * 2012-09-28 2013-01-30 长兴国盛耐火材料有限公司 陶瓷耐磨涂料及生产方法
CN103755362A (zh) * 2013-12-24 2014-04-30 河南瑞泰耐火材料科技有限公司 一种有色冶炼炉吹氧管用涂抹料
CN105985115A (zh) * 2015-01-27 2016-10-05 焦作市诚兴冶金炉料有限公司 一种热快快速修补料
CN116217210A (zh) * 2023-05-08 2023-06-06 湖南立达高新材料有限公司 一种钢包用修补料及其制备方法

Families Citing this family (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102451906A (zh) * 2010-10-22 2012-05-16 上海梅山钢铁股份有限公司 一种炼钢连铸镁锆质中间包涂料
CN103449824B (zh) * 2012-06-12 2015-02-18 上海万都电力工程有限公司 超耐磨铬刚玉快速修复料及其制备方法
CN102757252B (zh) * 2012-08-09 2013-07-31 山国强 一种1080m3高炉主铁沟浇注料
CN103626466B (zh) * 2013-11-25 2015-04-01 西安维乐抗磨工程技术有限公司 一种耐高温耐磨防护剂的制备方法和施工方法
CN103819165B (zh) * 2013-12-05 2016-08-24 江南大学 一种cfb锅炉用高温无机表面耐磨涂料及其制备方法
CN104628403A (zh) * 2015-02-12 2015-05-20 宜兴市国强炉业有限公司 多元高强耐磨复合涂料及其制备方法
CN104961472A (zh) * 2015-05-29 2015-10-07 鞍山市永恒特种耐火材料制造有限公司 一种利用废弃的高铝砖制成的快速修补料及制备方法
CN106278293A (zh) * 2015-06-03 2017-01-04 宜兴市国强炉业有限公司 远红外高温耐磨节能涂料及其制备方法
CN107324826A (zh) * 2017-07-19 2017-11-07 宜兴市国强炉业有限公司 高导热耐磨复合材料
CN107599181B (zh) * 2017-10-16 2023-06-06 宜兴市国强炉业有限公司 高温耐磨涂料混合搅拌输送系统
CN110358332A (zh) * 2019-07-19 2019-10-22 景德镇百陶会陶艺装备有限公司 一种窑炉内壁保温层涂料
CN111763091A (zh) * 2020-06-17 2020-10-13 林国强 一种高热震耐磨涂料及其制备方法
CN111763092A (zh) * 2020-06-17 2020-10-13 林国强 一种抗结渣高温耐磨复合材料及其制备方法
CN113213899A (zh) * 2021-04-29 2021-08-06 武汉锦美环保科技有限公司 一种耐高温材料

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2000030999A1 (fr) * 1998-11-24 2000-06-02 Alcoa Chemie Gmbh Matiere premiere isolante pour applications a haute temperature
CN1370136A (zh) * 1999-06-07 2002-09-18 联合矿物产品公司 轻质干耐火材料
CN101088963A (zh) * 2007-06-04 2007-12-19 宜兴市国强炉业有限公司 高温耐磨涂料及其制造方法
CN101428997A (zh) * 2008-12-08 2009-05-13 林国强 高温耐磨涂料及其制备方法
WO2009083678A2 (fr) * 2007-12-11 2009-07-09 Saint-Gobain Centre De Recherches Et D'etudes Europeen PRODUIT REFRACTAIRE A MATRICE DE SiAlON DOPE

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2000030999A1 (fr) * 1998-11-24 2000-06-02 Alcoa Chemie Gmbh Matiere premiere isolante pour applications a haute temperature
CN1370136A (zh) * 1999-06-07 2002-09-18 联合矿物产品公司 轻质干耐火材料
CN101088963A (zh) * 2007-06-04 2007-12-19 宜兴市国强炉业有限公司 高温耐磨涂料及其制造方法
WO2009083678A2 (fr) * 2007-12-11 2009-07-09 Saint-Gobain Centre De Recherches Et D'etudes Europeen PRODUIT REFRACTAIRE A MATRICE DE SiAlON DOPE
CN101428997A (zh) * 2008-12-08 2009-05-13 林国强 高温耐磨涂料及其制备方法

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
GUO, YUXIANG ET AL.: "Effect of aluminum titanate on properties of corundum refractories", REFRACTORIES, vol. 36, no. 6, December 2002 (2002-12-01), pages 351 - 352 *

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102815951A (zh) * 2012-07-27 2012-12-12 中国铝业股份有限公司 一种耐火耐蚀涂料
CN102898125A (zh) * 2012-09-28 2013-01-30 长兴国盛耐火材料有限公司 陶瓷耐磨涂料及生产方法
CN103755362A (zh) * 2013-12-24 2014-04-30 河南瑞泰耐火材料科技有限公司 一种有色冶炼炉吹氧管用涂抹料
CN105985115A (zh) * 2015-01-27 2016-10-05 焦作市诚兴冶金炉料有限公司 一种热快快速修补料
CN116217210A (zh) * 2023-05-08 2023-06-06 湖南立达高新材料有限公司 一种钢包用修补料及其制备方法
CN116217210B (zh) * 2023-05-08 2023-07-11 湖南立达高新材料有限公司 一种钢包用修补料及其制备方法

Also Published As

Publication number Publication date
CN102134164A (zh) 2011-07-27
CN102134164B (zh) 2013-04-17

Similar Documents

Publication Publication Date Title
WO2011088742A1 (fr) Peinture de réparation résistante à l'abrasion à haute température et son procédé de préparation
WO2020083408A1 (fr) Procédé de préparation d'un matériau apte au coulage réfractaire résistant à l'usure anti-érosion composite à base de titane
CN100467428C (zh) 高温耐磨涂料及其制造方法
CN102351547B (zh) 一种高强度耐高温半轻质高铝浇注料及其制备方法
CN100402470C (zh) 一种高抗热震刚玉-尖晶石耐火材料及其制备方法
CN100467426C (zh) 碳化硅抗结皮浇注料及其制造方法
CN101723685B (zh) 镁铝尖晶石炮泥
CN102718512A (zh) 一种抗热震刚玉-尖晶石质耐火浇注料及其制备方法
CN106966708B (zh) 一种不烧铝镁碳砖及其制备方法
CN104788115A (zh) 一种钢水包工作衬层用耐火喷涂料及其制备方法
CN106588059B (zh) 一种石灰回转窑用预制件及其制备方法
CN104671804B (zh) 一种高铝耐火可塑料及其制备方法
CN105777151A (zh) 一种含锰的镁铝尖晶石耐火材料及其制备方法
CN110028328A (zh) 一种石灰回转窑炉内衬浇注材料及其制备方法
CN104072175A (zh) 一种水泥窑分解炉用焦宝石砖及制造方法
CN108083765A (zh) 低导热抗剥落砖及其制备方法
CN105272198B (zh) 一种高温抗腐蚀涂层材料及其使用方法和应用
CN103508740B (zh) 一种用于套筒石灰窑过桥镁铝尖晶石砖修补的捣打料
CN104671801B (zh) 一种刚玉耐磨耐火可塑料及其制备方法
CN102320783B (zh) 纳米耐磨陶瓷涂料及其制备方法
JP4234330B2 (ja) 不定形耐火組成物
CN104446557B (zh) 一种Al2O3-Cr2O3耐火浇注料
CN113968724A (zh) 一种金属改性镁砂、低碳转炉镁质滑板及它们的制备方法
WO2017170840A1 (fr) Agrégat réfractaire, son procédé de fabrication et matériau réfractaire le mettant en œuvre
CN113121211A (zh) 一种高强度耐火胶泥及其制作方法

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 11734324

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 11734324

Country of ref document: EP

Kind code of ref document: A1