WO2011052783A1 - 含フッ素化合物および含フッ素重合体 - Google Patents
含フッ素化合物および含フッ素重合体 Download PDFInfo
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- WO2011052783A1 WO2011052783A1 PCT/JP2010/069515 JP2010069515W WO2011052783A1 WO 2011052783 A1 WO2011052783 A1 WO 2011052783A1 JP 2010069515 W JP2010069515 W JP 2010069515W WO 2011052783 A1 WO2011052783 A1 WO 2011052783A1
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C69/00—Esters of carboxylic acids; Esters of carbonic or haloformic acids
- C07C69/62—Halogen-containing esters
- C07C69/65—Halogen-containing esters of unsaturated acids
- C07C69/653—Acrylic acid esters; Methacrylic acid esters; Haloacrylic acid esters; Halomethacrylic acid esters
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C69/00—Esters of carboxylic acids; Esters of carbonic or haloformic acids
- C07C69/62—Halogen-containing esters
- C07C69/65—Halogen-containing esters of unsaturated acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F120/00—Homopolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
- C08F120/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F120/10—Esters
- C08F120/22—Esters containing halogen
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/22—Esters containing halogen
Definitions
- the present invention relates to a novel fluorine-containing compound and a fluorine-containing polymer obtained by polymerizing it.
- a polyfluoroalkyl group (a group having a structure in which at least two of the hydrogen atoms of the alkyl group and at most all of the hydrogen atoms are substituted with fluorine atoms in the molecule).
- a polymer containing a polymerization unit of a polymerizable monomer containing a polyfluoroalkyl group is referred to as an “R f group” or a copolymer of this and another monomer is added to an organic solvent solution or An article is treated with an aqueous dispersion.
- a monomer having an Rf group having 6 or less carbon atoms has a reduced Rf orientation on the surface and a reduced water and oil repellency function compared to a monomer having an Rf group having 8 or less carbon atoms. To do. Therefore, even if a monomer having R f group having 6 or less carbon atoms, a crystallite melting point causes the monomer copolymerizable with no higher the R f group (Patent Document 1), or R f group It is known to increase the water and oil repellency by copolymerizing with a monomer having a functional group that can be crosslinked without being present (Patent Document 2).
- An object of the present invention is to provide a fluorine-containing polymer having a highly durable water- and oil-repellent function and low environmental load.
- the present invention has the following gist.
- CH 2 C (CH 3 ) COO (CH 2 ) n PhXC r F 2r + 1 (I)
- n is an integer of 0 to 2
- Ph is a phenylene group
- X is a single bond or an alkylene group having 1 to 4 carbon atoms including an etheric oxygen atom
- r is 2 to 2
- the fluorine-containing compound of the present invention is used, it is possible to produce a fluorine-containing polymer having a highly durable water- and oil-repellent function and less burden on the environment. Further, the fluoropolymer of the present invention has a highly durable water and oil repellent function and has a low environmental load.
- the fluorine-containing compound of the present invention has a methacryloyloxy group as a polymerizable group at one end and an R F group having 6 or less carbon atoms at the other end.
- This is a fluorine-containing compound having a linking group containing one benzene ring as a divalent linking group for linking these two.
- the fluorine-containing polymer obtained by polymerizing the fluorine-containing compound of the present invention having such a molecular structure has a water / oil repellent function, and the water / oil repellent function is high even when used for a long time. It has durability.
- n is an integer of 0 to 2
- Ph is a phenylene group
- X is a single bond or an alkylene group having 1 to 4 carbon atoms including an etheric oxygen atom
- r is 2 to 2
- n represents an integer of 0 to 2, and the preferred number of n is 1 or 2. If the number of n is 1 or 2, the availability of the raw material is high and the durability is excellent.
- Ph represents a phenylene group. As long as it is a phenylene group, it may be any of 1,2-phenylene group, 1,3-phenylene group and 1,4-phenylene group. In the present invention, Ph is a 1,4-phenylene group. This is preferable from the viewpoint of availability of raw materials.
- X represents a single bond or an alkylene group having 1 to 4 carbon atoms containing an etheric oxygen atom.
- — (CH 2 ) —O— (CH 2 ) 2 —, —O— (CH 2 ) 3 — and the like are preferable from the viewpoint of availability of raw materials.
- a compound in which X in the above formula (I) is a single bond that is, a compound in which an R F group having 6 or less carbon atoms is directly bonded to a benzene ring, is obtained by polymerizing this. It is more preferable in that excellent water repellency can be imparted to the coalescence.
- r in the above formula (I) represents an integer of 2 to 6, and a fluorine-containing compound in which r is an integer of 4 to 6 is preferred from the viewpoint of high water and oil repellency.
- r in the above formula (I) is an integer of 4 to 6, and C r F 2r + 1 is linear.
- the R F group in the above formulas (I-1) to (I-3) is preferably linear.
- the method for producing the fluorine-containing compound represented by the above formula (I) is not particularly limited. Specific examples of the method for producing the fluorine-containing compound represented by the above formula (I) include the following production methods for each of the following compounds (i) to (iii) in which X in the formula (I) is different. It is done.
- Fluorine-containing compound of formula (I) wherein X is a single bond X is a group classified as an alkylene group having 1 to 4 carbon atoms containing an etheric oxygen atom, and the fluorine-containing compound (ii) (II) wherein the etheric oxygen atom is not directly bonded to the benzene ring ( In this case, substantially, the alkylene group has 2 to 4 carbon atoms.)
- X is a group classified as an alkylene group having 1 to 4 carbon atoms containing an etheric oxygen atom, wherein the etheric oxygen atom is directly bonded to the benzene ring (iii)
- the fluorine-containing compound (i) is not limited to this, but for example, from the reaction 1-1 described below It can be produced by carrying out reaction 1-4.
- identification and confirmation of the obtained intermediate substance and target substance can be performed by general methods such as 1 H-NMR measurement, FT-IR, elemental analysis and the like.
- the fluorine-containing compound (ii) and the fluorine-containing compound (iii) are respectively produced in (2) and (3) described later, the obtained intermediate substance and target substance are identified and confirmed by the same method. be able to.
- reaction 1-1 acetic acid, propionic acid, butyric acid or the like may be used as the organic acid.
- Reaction 1-1 is preferably performed in the presence of an alkali.
- the alkali it is preferable to use potassium carbonate, sodium carbonate, triethylamine or the like.
- Reaction 1-1 is preferably carried out in a solvent. Specific examples of such a solvent include N, N-dimethylformamide (DMF), acetonitrile, acetone, 2-butanone and the like.
- the total amount of the above-mentioned starting material as a reactant and an organic acid is 100 parts by mass
- the alkali such as potassium carbonate
- the solvent is 50 to 50 parts by mass. It mixes in the ratio of 5000 mass parts, and is performed on the following preferable reaction conditions.
- Preferred reaction conditions include conditions such as reaction vessel: glass, SUS, etc., temperature: 40 to 150 ° C., pressure: 0 to 1 MPa, time: 1 to 50 hours, and the like.
- the pressure condition indicates not the absolute pressure in the reaction but the range of pressure used for pressurization or decompression.
- the reaction pressure conditions in the present specification are the same.
- reaction 1-2 Next, the compound (A) obtained in the above reaction 1-1 is reacted with a compound having an R F group (perfluoroalkyl group) having 6 or less carbon atoms, as shown in the following reaction formula, to obtain a compound ( B) is obtained.
- R F group perfluoroalkyl group
- reaction 1-2 a reaction catalyst is used as necessary.
- a reaction catalyst Preferably, copper etc. are mentioned.
- Reaction 1-2 is preferably carried out in a solvent. Specific examples of such a solvent include dimethyl sulfoxide (DMSO), DMF and the like.
- DMSO dimethyl sulfoxide
- Reaction 1-2 the total amount of the compound (A) and the compound having an R 3 F 6 group is mixed with 100 parts by mass of the catalyst in a proportion of 10 to 100 parts by mass of the catalyst and 50 to 5000 parts by mass of the solvent. And the following preferred reaction conditions.
- the reaction conditions are: reaction vessel: glass, SUS, etc., temperature: 80 to 180 ° C., pressure: 0 to 10 MPa, atmosphere: gas replacement with nitrogen, argon, etc., time: 1 to 50 hours, etc. Can be mentioned.
- a method for purifying the compound (B) from the reaction crude liquid containing the compound (B) thus obtained for example, the compound (B) is extracted from the reaction crude liquid by distillation, and a sufficient amount of distilled water is obtained. And a method of separating the organic layer by washing several times.
- Reaction 1-3 is a reaction in which compound (B) obtained in reaction 1-2 is reacted with an alkali (sodium hydroxide) as shown in the following reaction formula to obtain compound (C).
- reaction 1-3 potassium hydroxide or the like may be used as the alkali instead of sodium hydroxide.
- Reaction 1-3 is preferably performed in a solvent.
- a mixed solvent such as distilled water and methanol, ethanol, 2-propanol, or the like can be used as such a solvent.
- a solvent is mixed in a ratio of 50 to 5000 parts by mass with 100 parts by mass of the total amount of the above compound (B) and alkali (sodium hydroxide, etc.), and the following preferable reaction conditions Is done.
- Preferred reaction conditions include conditions such as reaction vessel: glass, SUS, etc., temperature: 30 to 100 ° C., pressure: 0 to 1 MPa, time: 1 to 24 hours.
- an acid such as hydrochloric acid, acetic acid or ammonium sulfate is added to the reaction crude liquid to adjust the pH to 2 to 7 and then extracting with a sufficient amount of an organic solvent such as dichloropentafluoropropane, ethyl acetate, methylene chloride, chloroform, etc., and further washing with a sufficient amount of distilled water several times, then hexane, methanol, etc. And the like, and the like.
- the compound obtained in the above reaction 1-3 (C), the compound of Y 4 as methacrylic acid compounds is Cl, i.e. when reacting methacrylic acid chloride, the reaction is carried out in the presence of an alkali It is preferable to carry out.
- the alkali triethylamine, potassium carbonate, sodium hydroxide or the like is used.
- the reaction 1-4 is preferably carried out in a solvent. Specific examples of such a solvent include dichloropentafluoropropane, acetone, 2-butanone, ethyl acetate, methylene chloride, chloroform, pyridine, water Etc.
- Reaction 1-4 in the case of using methacrylic acid chloride as the methacrylic acid compound, the total amount of the compound (C) and methacrylic acid chloride is 100 parts by mass, the alkali (triethylamine, etc.) is 25 to 100 parts by mass, and the solvent is 50 parts by mass.
- the reaction is carried out under the following preferable reaction conditions at a ratio of ⁇ 5000 parts by mass, and if necessary, an appropriate amount of a polymerization inhibitor such as hydroquinone is mixed and mixed.
- the solvent is pyridine, it is not necessary to add an alkali because pyridine also acts as an alkali.
- a catalyst such as N-methylimidazole or 4- (dimethylamino) pyridine may be used as necessary.
- the reaction conditions are preferably conditions such as reaction vessel: glass, SUS, etc., temperature: 0 to 40 ° C., pressure: 0 to 1 MPa, atmosphere: gas replacement with nitrogen, argon, etc., time: 1 to 24 hours, etc. It is done.
- reaction 1-4 when the compound (C) obtained in the above reaction 1-3 is reacted with a compound in which Y 4 is a hydroxyl group or an alkoxy group as a methacrylic acid compound, sulfuric acid, 4-Toluenesulfonic acid monohydrate is used.
- the reaction 1-4 is carried out without solvent or in a solvent, and specific examples of such a solvent include toluene, 2-butanone and the like.
- the reaction 1-4 includes a catalyst (sulfuric acid) in a total amount of 100 parts by mass of the compound (C) and the methacrylic acid compound. Etc.) at a ratio of 0.01 to 10 parts by mass, a solvent at a rate of 0 to 5000 parts by mass, and if necessary, a suitable amount of a polymerization inhibitor such as hydroquinone is mixed together and mixed under the following preferred reaction conditions. Is called.
- reaction conditions are: reaction vessel: glass, SUS, etc., temperature: 50 to 150 ° C., pressure: ⁇ 0.1 to 1 MPa, atmosphere: gas replacement with nitrogen, argon, etc., time: 1 to 100 hours, etc. Conditions are mentioned. Furthermore, it is preferable to carry out the reaction while distilling off reaction by-products as necessary.
- the reaction crude liquid containing the fluorine-containing compound (i) thus obtained for example, the reaction crude liquid is washed several times with a sufficient amount of distilled water.
- Examples include a method of separating the organic layer and distilling off the solvent.
- X is a group classified as an alkylene group having 1 to 4 carbon atoms containing an etheric oxygen atom, and the fluorine-containing compound of the above formula (I) wherein the etheric oxygen atom is not directly bonded to the benzene ring ( ii) Production method of (in this case, the alkylene group substantially has 2 to 4 carbon atoms)
- the fluorine-containing compound (ii) is not limited to this, but for example, the reaction 2 described below -1 to reaction 2-4.
- the reaction 2-1 is preferably carried out in the presence of an alkali.
- an alkali it is preferable to use sodium hydroxide, potassium hydroxide or the like.
- Reaction 2-1 is preferably carried out in a solvent, and specific examples of such a solvent include acetonitrile, DMF, water, and the like.
- the reaction 2-1 specifically, the starting total amount of 100 parts by mass of the substance and the compound having 6 or less of R F group carbon, alkali (sodium hydroxide, etc.) 5 to 50 mass a reactant Part and solvent are mixed in a proportion of 50 to 5000 parts by mass, and the reaction is carried out under the following preferred reaction conditions.
- the reaction conditions are preferably a reaction vessel: made of glass, SUS, etc., temperature: 50 to 150 ° C., pressure: 0 to 5 MPa, time: 1 to 100 hours, etc.
- a method for purifying the compound (D) from the reaction crude liquid containing the compound (D) thus obtained for example, a solvent obtained by distilling off the solvent from the reaction crude liquid is suspended in methanol, acetone, etc. And a method of obtaining the compound (D) by distilling off the solvent.
- reaction 2-2 acetic acid, propionic acid, butyric acid or the like may be used as the organic acid.
- Reaction 2-2 is preferably carried out in the presence of an alkali.
- the alkali it is preferable to use potassium carbonate, sodium carbonate, triethylamine or the like.
- Reaction 2-2 is preferably performed in a solvent, and specific examples of such a solvent include DMF, acetonitrile, acetone, 2-butanone and the like.
- the total amount of the compound (D) and the organic acid (such as acetic acid) is 100 parts by mass
- the alkali such as potassium carbonate
- the solvent is 50 to 5000 parts by mass.
- the reaction is carried out under the following preferable reaction conditions.
- Preferred reaction conditions include conditions such as reaction vessel: glass, SUS, etc., temperature: 40 to 150 ° C., pressure: 0 to 1 MPa, time: 1 to 50 hours, and the like.
- a method for purifying the compound (E) from the reaction crude liquid containing the compound (E) thus obtained for example, the reaction crude liquid is washed several times with a sufficient amount of distilled water, and the organic layer is separated. The method of doing is mentioned.
- reaction 2-3 the compound (E) obtained in the reaction 2-2 is reacted with an alkali (sodium hydroxide) as shown in the following reaction formula in the same manner as the reaction 1-3. This is a reaction to obtain (F).
- alkali sodium hydroxide
- reaction 2-3 sodium hydroxide, potassium hydroxide or the like may be used as the alkali.
- Reaction 2-3 is preferably carried out in a solvent.
- a mixed solvent such as distilled water and ethanol, methanol, 2-propanol or the like can be used as such a solvent.
- a solvent is mixed in a proportion of 50 to 5000 parts by mass with 100 parts by mass of the total amount of the compound (E) and alkali (sodium hydroxide, etc.), and the following preferable reaction conditions Is done.
- Preferred reaction conditions include conditions such as reaction vessel: glass, SUS, etc., temperature: 30 to 100 ° C., pressure: 0 to 1 MPa, time: 1 to 24 hours.
- an acid such as hydrochloric acid, acetic acid or ammonium sulfate is added to the reaction crude liquid to adjust the pH to 2 to 7 and then extracting with a sufficient amount of an organic solvent such as dichloropentafluoropropane, ethyl acetate, methylene chloride, chloroform, etc., and further washing with a sufficient amount of distilled water several times, then hexane, methanol, etc. And the like, and the like.
- reaction 2-4 The compound (F) obtained in the above reaction 2-3 is reacted with a methacrylic acid compound as shown in the following reaction formula in the same manner as in the above reaction 1-4 to give the fluorine-containing compound (I) of the present invention.
- X is an alkylene group having 2 to 4 carbon atoms containing an etheric oxygen atom, and the etheric oxygen atom is not directly bonded to the benzene ring.
- reaction 2-4 when the compound (F) obtained in the reaction 2-3 is reacted with a compound having Y 4 as Cl as a methacrylic acid compound, that is, methacrylic acid chloride, the reaction is carried out in the presence of an alkali. It is preferable to carry out.
- an alkali triethylamine, potassium carbonate, sodium hydroxide or the like is used.
- the reaction 2-4 is preferably performed in a solvent. Specific examples of such a solvent include dichloropentafluoropropane, acetone, 2-butanone, ethyl acetate, methylene chloride, chloroform, pyridine, water Etc.
- the total amount of the compound (F) and methacrylic acid chloride is 100 parts by mass, and alkali (triethylamine or the like) is 25 to 100 parts by mass.
- the solvent is mixed in an appropriate amount of a polymerization inhibitor such as hydroquinone, if necessary, in a proportion of 50 to 5000 parts by mass of the solvent, and the following preferable reaction conditions.
- a polymerization inhibitor such as hydroquinone
- hydroquinone if necessary
- a proportion of 50 to 5000 parts by mass of the solvent and the following preferable reaction conditions.
- the solvent is pyridine
- a catalyst such as N-methylimidazole or 4- (dimethylamino) pyridine may be used as necessary.
- the reaction conditions are preferably conditions such as reaction vessel: glass, SUS, etc., temperature: 0 to 40 ° C., pressure: 0 to 1 MPa, atmosphere: gas replacement with nitrogen, argon, etc., time: 1 to 24 hours, etc. It is done.
- reaction 2-4 when the compound (F) obtained in the reaction 2-3 is reacted with a compound in which Y 4 is a hydroxyl group or an alkoxy group as a methacrylic acid compound, sulfuric acid, 4-Toluenesulfonic acid monohydrate is used.
- the reaction 2-4 is performed without a solvent or in a solvent, and specific examples of such a solvent include toluene, 2-butanone and the like.
- Reaction 2-4 in the case where a compound in which Y 4 is a hydroxyl group or an alkoxy group is used as the methacrylic acid compound, specifically, the catalyst (sulfuric acid) is added to 100 parts by mass of the total amount of the compound (F) and the methacrylic acid compound. Etc.) at a ratio of 0.01 to 10 parts by mass, a solvent at a rate of 0 to 5000 parts by mass, and if necessary, a suitable amount of a polymerization inhibitor such as hydroquinone is mixed together and mixed under the following preferred reaction conditions. Is called.
- reaction conditions are: reaction vessel: glass, SUS, etc., temperature: 50 to 150 ° C., pressure: ⁇ 0.1 to 1 MPa, atmosphere: gas replacement with nitrogen, argon, etc., time: 1 to 100 hours, etc. Conditions are mentioned. Furthermore, it is preferable to carry out the reaction while distilling off reaction by-products as necessary.
- the reaction crude liquid containing the fluorine-containing compound (ii) thus obtained for example, the reaction crude liquid is washed several times with a sufficient amount of distilled water, Examples include a method of separating the organic layer and distilling off the solvent.
- the fluorine-containing compound (iii) is not limited to this, but can be produced, for example, by carrying out the reaction 3-1 to the reaction 3-2 described below.
- reaction 3-1 is preferably performed in the presence of an alkali.
- the alkali it is preferable to use potassium carbonate, sodium carbonate, triethylamine or the like.
- Reaction 3-1 is preferably performed in a solvent, and specific examples of such a solvent include DMF, acetonitrile, acetone, 2-butanone and the like.
- the reaction 3-1 includes 10 to 100 parts by mass of an alkali (potassium carbonate or the like) in a total amount of 100 parts by mass of the starting material as a reactant and a compound having an R 3 F group having 6 or less carbon atoms.
- the solvent is mixed at a ratio of 50 to 5000 parts by mass, and the reaction is carried out under the following preferable reaction conditions.
- Preferred reaction conditions include conditions such as reaction vessel: glass, SUS, etc., temperature: 30 to 100 ° C., pressure: 0 to 1 MPa, time: 1 to 24 hours.
- a method for purifying the compound (G) from the reaction crude liquid containing the compound (G) thus obtained for example, the reaction crude liquid is dropped into a sufficient amount of distilled water, and dichloropentafluoropropane, acetic acid is then added.
- Examples of the method include extraction after adding ethyl, methylene chloride, chloroform, and the like, then separating the organic layer, washing several times with a sufficient amount of distilled water, and then distilling off the solvent.
- reaction 3-2> The compound (G) obtained in the above reaction 3-1 is reacted with a methacrylic acid compound as shown in the following reaction formula in the same manner as in the above reaction 1-4, to give the fluorine-containing compound (I) of the present invention.
- X is an alkylene group having 1 to 4 carbon atoms containing an etheric oxygen atom
- the fluorine-containing compound (iii) of the above formula (I) in which the etheric oxygen atom is directly bonded to the benzene ring is obtained.
- reaction 3-2 when the compound (G) obtained in the reaction 3-1 is reacted with a compound having Y 4 as Cl as a methacrylic acid compound, that is, methacrylic acid chloride, the reaction is carried out in the presence of an alkali. It is preferable to carry out.
- the alkali triethylamine, potassium carbonate, sodium hydroxide or the like is used.
- the reaction 3-2 is preferably performed in a solvent. Specific examples of such a solvent include dichloropentafluoropropane, acetone, 2-butanone, ethyl acetate, methylene chloride, chloroform, pyridine, water Etc.
- the reaction 3-2 includes 25 to 100 masses of alkali (triethylamine or the like) in 100 mass parts of the total amount of the compound (G) and methacrylic acid chloride.
- the solvent is mixed in an appropriate amount of a polymerization inhibitor such as hydroquinone, if necessary, in a proportion of 50 to 5000 parts by mass of the solvent, and the following preferable reaction conditions.
- a polymerization inhibitor such as hydroquinone
- hydroquinone if necessary
- a catalyst such as N-methylimidazole or 4- (dimethylamino) pyridine may be used as necessary.
- the reaction conditions are preferably conditions such as reaction vessel: glass, SUS, etc., temperature: 0 to 40 ° C., pressure: 0 to 1 MPa, atmosphere: gas replacement with nitrogen, argon, etc., time: 1 to 24 hours, etc. It is done.
- reaction 3-2 when the compound (G) obtained in the reaction 3-1 is reacted with a compound in which Y 4 is a hydroxyl group or an alkoxy group as the methacrylic acid compound, sulfuric acid, 4-Toluenesulfonic acid monohydrate is used.
- the reaction 3-2 is carried out without solvent or in a solvent, and specific examples of such a solvent include toluene, 2-butanone and the like.
- the reaction 3-2 is specifically carried out by adding a catalyst (sulfuric acid) to a total amount of 100 parts by mass of the compound (G) and the methacrylic acid compound. Etc.) at a ratio of 0.01 to 10 parts by mass, a solvent at a rate of 0 to 5000 parts by mass, and if necessary, a suitable amount of a polymerization inhibitor such as hydroquinone is mixed together and mixed under the following preferred reaction conditions. Is called.
- reaction conditions are: reaction vessel: glass, SUS, etc., temperature: 50 to 150 ° C., pressure: ⁇ 0.1 to 1 MPa, atmosphere: gas replacement with nitrogen, argon, etc., time: 1 to 100 hours, etc. Conditions are mentioned. Furthermore, it is preferable to carry out the reaction while distilling off reaction by-products as necessary.
- the reaction crude liquid containing the fluorine-containing compound (iii) thus obtained for example, the reaction crude liquid is washed several times with a sufficient amount of distilled water.
- Examples include a method of separating the organic layer and distilling off the solvent.
- the polymer of the present invention is a homopolymer obtained by polymerizing one kind selected from the fluorine-containing compounds of the present invention.
- the polymer of the present invention preferably has a mass average molecular weight (Mw) of 2,000 to 1,000,000, more preferably 5,000 to 500,000.
- Mw mass average molecular weight
- a polymer having a mass average molecular weight (Mw) in such a range is advantageous in terms of durability of water and oil repellency.
- Mw of a polymer as used in this specification is a molecular weight of polymethylmethacrylate conversion measured by gel permeation chromatography (GPC).
- a polymerization method such as an ionic polymerization method or a radical polymerization method can be used.
- the radical polymerization method is preferred in that it can be polymerized under mild conditions using a radical initiator as the polymerization initiator.
- radical polymerization can be performed using a polymerization method such as suspension polymerization, solution polymerization, bulk polymerization, emulsion polymerization or the like.
- polymerization methods in the production of the polymer according to the present invention, it is preferable to take a polymerization method in which polymerization is performed in a medium in the presence of a polymerization initiator, and solution polymerization using a solvent as the medium, or Emulsion polymerization performed using a medium containing a surfactant and water is more preferably used.
- the polymer is produced by polymerizing a monomer in a medium in the presence of a polymerization initiator.
- the monomer concentration in the medium is preferably 5 to 50% by volume, more preferably 20 to 40% by volume, based on the volume ratio of the monomer to the medium.
- the medium include halogen compounds, hydrocarbons, ketones, esters, ethers, and the like.
- the halogen compound include halogenated hydrocarbons and halogenated ethers.
- the halogenated hydrocarbon include hydrochlorofluorocarbon and hydrofluorocarbon.
- hydrochlorofluorocarbon CH 3 CCl 2 F, CHCl 2 CF 2 CF 3, CHClFCF 2 CClF 2 , and the like.
- hydrofluorocarbon examples include CF 3 CHFCHFCF 2 CF 3 , CF 3 (CF 2 ) 4 CHF 2 , CF 3 CF 2 CF 2 CH 2 CH 2 CH 3 , CF 3 (CF 2 ) 5 CH 2 CH 3 , 1,1 2,2,3,3,4-heptafluorocyclopentane and the like.
- halogenated ether examples include hydrofluoroether.
- the hydrofluoroether CF 3 CF 2 CF 2 CF 2 OCH 3, (CF 3) 2 CFCF 2 OCH 3, CF 3 CF 2 CF 2 OCH 2 CH 3, (CF 3) CFCF 2 OCH 2 CH 3 CF 3 CF 2 CF (OCH 3 ) CF (CF 3 ) 2 , CF 3 CF 2 CF (OCH 2 CH 3 ) CF (CF 3 ) 2 , C 3 H 7 OCF (CF 3 ) CF 2 OCH 3 , CHF 2 CF 2 OCH 2 CF 3, CF 3 CF 2 CH 2 OCF 2 CHF 2 , and the like.
- hydrocarbon examples include aliphatic hydrocarbons, alicyclic hydrocarbons, and aromatic hydrocarbons.
- Aliphatic hydrocarbons include pentane, 2-methylbutane, 3-methylpentane, hexane, 2,2-dimethylbutane, 2,3-dimethylbutane, heptane, octane, 2,2,4-trimethylpentane, 2,2 , 3-trimethylhexane, decane, undecane, dodecane, 2,2,4,6,6-pentamethylheptane, tridecane, tetradecane, hexadecane and the like.
- Examples of the alicyclic hydrocarbon include cyclopentane, methylcyclopentane, cyclohexane, methylcyclohexane, and ethylcyclohexane.
- Examples of aromatic hydrocarbons include benzene, toluene, xylene and the like.
- Examples of the ketone include acetone, methyl ethyl ketone, 2-pentanone, 3-pentanone, 2-hexanone, and methyl isobutyl ketone.
- Examples of the ester include methyl acetate, ethyl acetate, butyl acetate, methyl propionate, methyl lactate, ethyl lactate, and pentyl lactate.
- Examples of the ether include diisopropyl ether, dioxane, tetrahydrofuran and the like.
- radical polymerization initiator general-purpose initiators such as an azo polymerization initiator, a peroxide polymerization initiator, and a redox initiator are used depending on the polymerization temperature.
- an azo compound is particularly preferable, and when polymerization is performed in an aqueous medium, a salt of the azo compound is more preferable.
- the addition amount of the polymerization initiator is preferably 0.05 to 5 parts by mass, more preferably 0.1 to 3 parts by mass with respect to 100 parts by mass of the monomer.
- a molecular weight modifier may be used.
- aromatic compounds, mercapto alcohols or mercaptans are preferable, and alkyl mercaptans are particularly preferable.
- alkyl mercaptans are particularly preferable.
- Specific examples of such molecular weight regulators include mercaptoethanol, n-octyl mercaptan, n-dodecyl mercaptan, t-dodecyl mercaptan, stearyl mercaptan and the like.
- the addition amount of the molecular weight regulator is preferably 0.01 to 5 parts by mass, more preferably 0.1 to 3 parts by mass with respect to 100 parts by mass of the monomer.
- the polymerization temperature is preferably 20 to 150 ° C.
- the polymerization time depends on other polymerization conditions such as the polymerization temperature, the polymer of the present invention can be obtained by polymerization for about 2 to 24 hours.
- the polymer of the present invention in the above preferred molecular weight range, that is, the mass average molecular weight (Mw) in the range of 2,000 to 1,000,000, more preferably 5,000 to 500,000, the monomer concentration, the polymerization initiator amount
- Mw mass average molecular weight
- the conditions such as the polymerization temperature and the amount of molecular weight regulator may be adjusted within the above preferred ranges. In general, the monomer weight is high (low), the polymerization initiator amount is small (large), the polymerization temperature is low (high), and the molecular weight regulator amount is small (large). Under the polymerization conditions, the molecular weight is large (small). .
- the polymer of the present invention can be coated by using the fluorine-containing compound of the present invention as a monomer and interacting by ⁇ - ⁇ stacking of benzene rings contained in the linking group of the fluorine-containing compound.
- the RF group is surface-oriented on the surface of the film.
- R F group is by orienting surface can have a high water- and oil-repellency function be a monomer having a C 6 following R F group.
- the fluorine-containing compound of the present invention has a methacryloyloxy group as a polymerizable group, and thereby has a highly durable water- and oil-repellent function by having the effect of hardening the main chain and the above interaction. Can do.
- the measurement result of 1 H-NMR of the obtained compound (A-1) is shown below.
- Each measured value means a measured value derived from the group shown in parentheses following the measured value. If there is a part surrounded by [] in this group, the measured value is surrounded by []. It means the measured value derived from the part.
- the NMR measurement results shown in the examples are all the same.
- reaction crude liquid was subjected to simple distillation to obtain 620 g as a mixture of DMSO and the above compound (B) and the compound (B-1) represented by the following structural formula (B-1).
- Distilled water 500 mL was added thereto for liquid separation, and the organic layer was further washed twice with distilled water (200 mL) to obtain 129.6 g of compound (B-1) (light yellow liquid). The yield was 68%.
- reaction crude liquid was transferred to a separating funnel, washed three times with distilled water (200 mL), the solvent of the AK-225 layer was distilled off, and 111.9 g of the following structural formula (I-1) was shown.
- a fluorine-containing compound (Cf-1) of a comparative example having a structure (shown in the following structural formula (Cf-1)) in which the methacryloyloxy group of the fluorine-containing compound (I-1) is substituted with an acryloyloxy group is produced as follows. did. To a reactor equipped with a stirrer and a dropping funnel (internal volume 100 mL, glass), compound (C-1) (13.50 g), triethylamine (4.49 g), and AK-225 (30 mL) were added. Stir. Subsequently, acrylic acid chloride (3.44 g) was added dropwise in a nitrogen atmosphere so that the internal temperature of the reactor became 10 ° C. or lower in an ice bath. Furthermore, it returned to room temperature and stirred for 2 hours.
- Example 2 To a reactor equipped with a stirrer and a Dimroth condenser (internal volume 1 L, glass), 4- (bromomethyl) benzyl bromide (100.0 g), linear C 6 F 13 CH 2 CH 2 OH (138. 0 g), sodium hydroxide (16.6 g), and acetonitrile (500 mL) were added and stirred. Subsequently, the reactor was heated so that the internal temperature of the reactor became 80 ° C., and further stirred for 8 hours.
- 4- (bromomethyl) benzyl bromide 100.0 g
- linear C 6 F 13 CH 2 CH 2 OH 138. 0 g
- sodium hydroxide (16.6 g)
- acetonitrile 500 mL
- the solid of the obtained reaction crude liquid was filtered off, and the solvent was distilled off to obtain 179.2 g of a crude product. This was suspended in methanol (200 mL), the solid was filtered off, and the methanol was distilled off.
- the compound (D-1) represented by the following structural formula (D-1) was classified into 77.4 g of the above compound (D). (Purity of 80% by mass by 1 H-NMR. Yellow liquid) was obtained. The yield was 30%.
- reaction crude liquid was dropped into distilled water (800 mL), the organic layer was separated, and further washed twice with distilled water (100 mL), and classified into 48.8 g of the above compound (E).
- a compound (E-1) represented by (E-1) (purity of 80% by mass by 1 H-NMR, pale yellow liquid) was obtained. The yield was 100%.
- reaction crude liquid was transferred to a separatory funnel, washed three times with distilled water (20 mL), the solvent of the AK-225 layer was distilled off, and 6.01 g of the following structural formula (I-2) was shown.
- a fluorine-containing compound (Cf-2) of a comparative example having a structure in which the methacryloyloxy group of the fluorine-containing compound (I-2) is substituted with an acryloyloxy group (shown in the following structural formula (Cf-2)) is produced as follows. did. Compound (F-1) (6.00 g), triethylamine (1.76 g), and AK-225 (30 mL) were charged into a reactor equipped with a stirrer and a dropping funnel (internal volume 50 mL, made of glass). Stir. Subsequently, acrylic acid chloride (1.35 g) was added dropwise in a nitrogen atmosphere so that the internal temperature of the reactor became 10 ° C. or lower in an ice bath. Furthermore, it returned to room temperature and stirred for 2 hours.
- Example 3 To a reactor equipped with a stirrer and a Dimroth condenser (internal volume 500 mL, made of glass), linear C 4 F 9 CH 2 CH 2 CH 2 Br (35.2 g), 4- (2-hydroxyethyl) Phenol (14.3 g), potassium carbonate (28.5 g) and DMF (100 mL) were added and stirred. Subsequently, the reactor was heated to an internal temperature of 80 ° C. and further stirred for 3 hours.
- linear C 4 F 9 CH 2 CH 2 CH 2 Br 35.2 g
- 4- (2-hydroxyethyl) Phenol (14.3 g)
- potassium carbonate 28.5 g
- DMF 100 mL
- reaction crude liquid was dropped into distilled water (800 mL), and extracted by adding AK-225 (100 mL).
- the organic layer was separated, further washed twice with distilled water (100 mL), and AK-225 was distilled off to classify into 37.6 g of the above compound (G), which is represented by the following structural formula (G-1).
- Compound (G-1) (white solid) was obtained.
- the yield was 92%.
- reaction crude liquid was transferred to a separatory funnel, washed three times with distilled water (20 mL), the solvent of the AK-225 layer was distilled off, and 9.00 g of the following structural formula (I-3) was shown.
- a fluorine-containing compound (Cf-3) of a comparative example having a structure in which the methacryloyloxy group of the fluorine-containing compound (I-3) is substituted with an acryloyloxy group (shown in the following structural formula (Cf-3)) is produced as follows. did. Compound (G-1) (9.50 g), triethylamine (2.90 g), and AK-225 (30 mL) were charged into a reactor equipped with a stirrer and a dropping funnel (internal volume 50 mL, made of glass). Stir. Subsequently, acrylic acid chloride (2.37 g) was added dropwise in a nitrogen atmosphere so that the internal temperature of the reactor became 10 ° C. or lower in an ice bath. Furthermore, it returned to room temperature and stirred for 2 hours.
- reaction crude liquid was transferred to a separatory funnel, washed three times with distilled water (30 mL), the solvent of the AK-225 layer was distilled off, and 10.3 g of compound (Cf-3) (colorless transparent liquid) Got. The yield was 96%.
- the mass average molecular weight (Mw) was measured by the following GPC measurement method.
- the measurement conditions are as follows. Apparatus: manufactured by Tosoh Corporation, HLC-8220GPC, Column: manufactured by Polymer laboratories, two MIXED-E connected in series, Measurement temperature: 37 ° C.
- Injection volume 50 ⁇ L
- Outflow rate 1 mL / min
- Standard sample Polymer laboratories
- test plates were prepared by the following method to evaluate water and oil repellency. The results are shown in Table 2.
- the obtained polymer was diluted with AK-225 so that the solid content concentration was 2.0% by mass to obtain a treatment liquid.
- the polymer solution was dip-coated on three glass plates and dried at 150 ° C. for 10 minutes to obtain a treated substrate having a film formed on the surface.
- the water repellency was evaluated in three stages based on a water contact angle of 100 degrees.
- ⁇ Contact angle 110 ° or more
- ⁇ Contact angle 100 ° or more and less than 110 °
- Water repellency x Contact angle less than 100 °
- the oil repellency was evaluated in three stages based on a contact angle of n-hexadecane of 50 degrees.
- ⁇ Contact angle 70 ° or more
- Excellent oil repellency ⁇ (Contact angle 50 ° or more and less than 70 °): Having oil repellency x (Contact angle less than 50 °): Insufficient oil repellency
- the dynamic water repellency of the film obtained from the treatment liquid containing the polymer prepared in the above-mentioned Examples and Comparative Examples is measured by measuring the dynamic contact angle with respect to water on the film using one of the above-mentioned treatment substrates. evaluated.
- the receding angle with respect to water was measured at 25 degreeC by Wilhelmy method using DCAT21 (made by DataPhysics). As a result, the result evaluated according to the following criteria was displayed together with the measured value of the receding angle.
- the dynamic water repellency was evaluated in three stages with a water receding angle of 50 degrees as a reference.
- ⁇ Contact angle 80 ° or more
- Excellent dynamic water repellency ⁇ (Contact angle 50 ° or more and less than 80 °):
- Dynamic water repellency x Contact angle less than 50 °): Insufficient dynamic water repellency is there
- Fluorine-containing compound of the present invention is a fluorinated compound fewer carbon atoms environmental impact has 6 following R F group, the polymer obtained by polymerizing this, a highly durable water- and oil-repellent function Therefore, it can be used in a water / oil repellent composition or the like in place of a copolymer having a C8 or more R F group having a high environmental load.
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Abstract
Description
(1)下式(I)で表される含フッ素化合物。
CH2=C(CH3)COO(CH2)nPhXCrF2r+1 …(I)
(ただし、式(I)中、nは0~2の整数を、Phはフェニレン基を、Xは単結合、またはエーテル性酸素原子を含む炭素数1~4のアルキレン基を、rは2~6の整数をそれぞれ表す。)
(2)前記式(I)におけるPhが1,4-フェニレン基である上記(1)に記載の含フッ素化合物。
(3)前記式(I)におけるrが4~6の整数である上記(1)または(2)に記載の含フッ素化合物。
(4)前記式(I)におけるXが単結合である上記(1)~(3)のいずれかに記載の含フッ素化合物。
(5)前記式(I)で表される含フッ素化合物が、下式(I-1)~(I-3)のいずれかで表される化合物である上記(1)に記載の含フッ素化合物。
<本発明の含フッ素化合物>
本発明の含フッ素化合物は、下記式(I)に示される通り、一方の末端に重合性基としてメタクリロイルオキシ基を有し、他方の末端に炭素数が6以下のRF基を有し、この両者を連結する2価の連結基として1個のベンゼン環を含む連結基を有する含フッ素化合物である。このような分子構造の本発明の含フッ素化合物を重合して得られる含フッ素重合体は、撥水撥油機能を有し、かつその撥水撥油機能が長期使用等によっても損なわれない高い耐久性を有するものである。
(ただし、式(I)中、nは0~2の整数を、Phはフェニレン基を、Xは単結合、またはエーテル性酸素原子を含む炭素数1~4のアルキレン基を、rは2~6の整数をそれぞれ表す。)
なお、本発明においては、上記式(I)におけるXが単結合である化合物、つまり炭素数6以下のRF基がベンゼン環に直接結合した化合物が、これを重合して得られる含フッ素重合体に優れた撥水性を付与できる点でより好ましい。
本発明において、上記式(I)で表される含フッ素化合物を製造する方法は特に限定されない。上記式(I)で表される含フッ素化合物の製造方法として、具体的には、式(I)中のXが異なる下記(i)~(iii)の化合物毎に、以下の製造方法が挙げられる。
Xが単結合である上記式(I)の含フッ素化合物(i)
Xがエーテル性酸素原子を含む炭素数1~4のアルキレン基に分類される基であり、エーテル性酸素原子がベンゼン環に直接結合していない上記式(I)の含フッ素化合物(ii)(この場合、実質的には、アルキレン基の炭素数は2~4である。)
Xがエーテル性酸素原子を含む炭素数1~4のアルキレン基に分類される基であり、エーテル性酸素原子がベンゼン環に直接結合している上記式(I)の含フッ素化合物(iii)
上記含フッ素化合物(i)は、これに限定されないが、例えば、以下に説明する反応1-1から反応1-4を行うことにより製造することができる。なお、以下の製造過程において、得られる中間物質や目的物質の同定、確認は、1H-NMRの測定、FT-IR、元素分析等の、一般的な方法により行うことができる。また、後述の(2)、(3)においてそれぞれ含フッ素化合物(ii)および含フッ素化合物(iii)を製造する場合にも同様の方法で、得られる中間物質や目的物質の同定、確認を行うことができる。
一般式:Y1(CH2)nPhY2(式中Y1はCl、Br、I、または水酸基を、Y2はBr、またはIを、それぞれ独立に表す。nは0~2の整数を示す。)で表される化合物を出発物質として用いて、以下の反応式に示すようにこれに有機酸(酢酸)を反応させて化合物(A)を得る。
反応1-1は、具体的には、反応物質である上記出発物質と有機酸(酢酸等)の合計量100質量部に、アルカリ(炭酸カリウム等)を20~200質量部、溶媒を50~5000質量部の割合で混合し、次の好ましい反応条件により行われる。
このようにして得られる化合物(A)を含む反応粗液から、化合物(A)を精製する方法としては、例えば、反応粗液を十分な量の蒸留水で数回洗浄し、有機層を分離する方法等が挙げられる。
次に上記反応1-1で得られた化合物(A)に、以下の反応式に示すように、炭素数6以下のRF基(パーフルオロアルキル基)を有する化合物を反応させて、化合物(B)を得る。
反応1-2は、上記化合物(A)と炭素数6以下のRF基を有する化合物の合計量100質量部に、触媒を10~100質量部、溶媒を50~5000質量部の割合で混合し、次の好ましい反応条件により行われる。
このようにして得られる化合物(B)を含む反応粗液から、化合物(B)を精製する方法としては、例えば、反応粗液から蒸留により化合物(B)を取り出し、さらに十分な量の蒸留水で数回洗浄し、有機層を分離する方法等が挙げられる。
反応1-3は、上記反応1-2で得られた化合物(B)に、以下の反応式に示すようにアルカリ(水酸化ナトリウム)を反応させて化合物(C)を得る反応である。
反応1-3は、具体的には、上記化合物(B)とアルカリ(水酸化ナトリウム等)の合計量100質量部に、溶媒を50~5000質量部の割合で混合し、次の好ましい反応条件により行われる。
このようにして得られる化合物(C)を含む反応粗液から、化合物(C)を精製する方法としては、例えば、反応粗液に、塩酸、酢酸、硫酸アンモニウム等の酸を加えてpHを2~7に調整した後、十分な量の有機溶媒、例えば、ジクロロペンタフルオロプロパン、酢酸エチル、塩化メチレン、クロロホルム等で抽出し、さらに十分な量の蒸留水で数回洗浄した後、ヘキサン、メタノール等で再結晶させる方法等が挙げられる。
上記反応1-3で得られた化合物(C)に、以下の反応式に示すようにメタクリル酸化合物を反応させて、本発明の含フッ素化合物(I)のうちXが単結合である(i)を得る。
上記含フッ素化合物(ii)は、これに限定されないが、例えば、以下に説明する反応2-1から反応2-4を行うことにより製造することができる。
一般式:Y1(CH2)nPh(CH2)mY5(式中、Y1はCl、Br、I、または水酸基を、Y5はCl、Br、またはIを、nは0~2の整数を、mは1~3の整数を、それぞれ独立に表す。)で表される化合物を出発物質として用いて、以下の反応式に示すようにこれに炭素数6以下のRF基を有する化合物を反応させて化合物(D)を得る。
反応2-1は、具体的には、反応物質である上記出発物質と炭素数6以下のRF基を有する化合物の合計量100質量部に、アルカリ(水酸化ナトリウム等)を5~50質量部、溶媒を50~5000質量部の割合で混合し、次の好ましい反応条件により行われる。
このようにして得られる化合物(D)を含む反応粗液から、化合物(D)を精製する方法としては、例えば、反応粗液から溶媒を留去したものをメタノール、アセトン等に懸濁させ固体をろ別した後に、溶媒を留去することで化合物(D)を得る方法等が挙げられる。
上記反応2-1で得られた化合物(D)に、以下の反応式に示すように有機酸(酢酸)を反応させて化合物(E)を得る。
反応2-2は、具体的には、上記化合物(D)と有機酸(酢酸等)の合計量100質量部に、アルカリ(炭酸カリウム等)を20~200質量部、溶媒を50~5000質量部の割合で混合し、次の好ましい反応条件により行われる。
このようにして得られる化合物(E)を含む反応粗液から、化合物(E)を精製する方法としては、例えば、反応粗液を十分な量の蒸留水で数回洗浄し、有機層を分離する方法が挙げられる。
反応2-3は、上記反応2-2で得られた化合物(E)に、上記反応1-3と同様にして、以下の反応式に示すようにアルカリ(水酸化ナトリウム)を反応させて化合物(F)を得る反応である。
反応2-3は、具体的には、上記化合物(E)とアルカリ(水酸化ナトリウム等)の合計量100質量部に、溶媒を50~5000質量部の割合で混合し、次の好ましい反応条件により行われる。
このようにして得られる化合物(F)を含む反応粗液から、化合物(F)を精製する方法としては、例えば、反応粗液に、塩酸、酢酸、硫酸アンモニウム等の酸を加えてpHを2~7に調整した後、十分な量の有機溶媒、例えば、ジクロロペンタフルオロプロパン、酢酸エチル、塩化メチレン、クロロホルム等で抽出し、さらに十分な量の蒸留水で数回洗浄した後、ヘキサン、メタノール等で再結晶させる方法等が挙げられる。
上記反応2-3で得られた化合物(F)に、上記反応1-4と同様にして、以下の反応式に示すようにメタクリル酸化合物を反応させて、本発明の含フッ素化合物(I)のうちXがエーテル性酸素原子を含む炭素数2~4のアルキレン基であり、エーテル性酸素原子がベンゼン環に直接結合していない化合物(ii)を得る。
上記含フッ素化合物(iii)は、これに限定されないが、例えば、以下に説明する反応3-1から反応3-2を行うことにより製造することができる。
一般式:HO(CH2)nPhOHで表される化合物を出発物質として用いて、以下の反応式に示すようにこれに炭素数6以下のRF基を有する化合物を反応させて化合物(G)を得る。
上記反応3-1は、アルカリの存在下で行うのが好ましい。アルカリとしては、炭酸カリウム、炭酸ナトリウム、トリエチルアミン等を用いることが好ましい。反応3-1は、溶媒中で行われることが好ましく、このような溶媒として具体的には、DMF、アセトニトリル、アセトン、2-ブタノン等を用いることができる。
反応3-1は、具体的には、反応物質である上記出発物質と炭素数6以下のRF基を有する化合物の合計量100質量部に、アルカリ(炭酸カリウム等)を10~100質量部、溶媒を50~5000質量部の割合で混合し、次の好ましい反応条件により行われる。
このようにして得られる化合物(G)を含む反応粗液から、化合物(G)を精製する方法としては、例えば、反応粗液を十分な量の蒸留水に滴下し、ジクロロペンタフルオロプロパン、酢酸エチル、塩化メチレン、クロロホルム等を加えて抽出した後、有機層を分液し十分な量の蒸留水で数回洗浄後、溶媒を留去する方法等が挙げられる。
上記反応3-1で得られた化合物(G)に、上記反応1-4と同様にして、以下の反応式に示すようにメタクリル酸化合物を反応させて、本発明の含フッ素化合物(I)のうちXがエーテル性酸素原子を含む炭素数1~4のアルキレン基であって、エーテル性酸素原子がベンゼン環に直接結合している上記式(I)の含フッ素化合物(iii)を得る。
上記メタクリル酸化合物としてY4が水酸基またはアルコキシ基である化合物を用いる場合の反応3-2は、具体的には、上記化合物(G)とメタクリル酸化合物の合計量100質量部に、触媒(硫酸等)を0.01~10質量部、溶媒を0~5000質量部の割合で、さらに必要に応じて、ヒドロキノン等の重合禁止剤の適当量を合わせて混合し、次の好ましい反応条件により行われる。
本発明の重合体は、上記本発明の含フッ素化合物から選ばれる1種を重合して得られる単独重合体である。
なお、本明細書でいう重合体の質量平均分子量(Mw)とは、ゲルパーミエイションクロマトグラフィ(GPC)で測定される、ポリメチルメタクリレート換算の分子量である。
ハロゲン化合物としては、ハロゲン化炭化水素、ハロゲン化エーテル等が挙げられる。ハロゲン化炭化水素としては、ハイドロクロロフルオロカーボン、ハイドロフルオロカーボン等が挙げられる。
ハイドロフルオロカーボンとしては、CF3CHFCHFCF2CF3、CF3(CF2)4CHF2、CF3CF2CF2CH2CH2CH3、CF3(CF2)5CH2CH3、1,1,2,2,3,3,4-ヘプタフルオロシクロペンタン等が挙げられる。
ハイドロフルオロエーテルとしては、CF3CF2CF2CF2OCH3、(CF3)2CFCF2OCH3、CF3CF2CF2CF2OCH2CH3、(CF3)CFCF2OCH2CH3、CF3CF2CF(OCH3)CF(CF3)2、CF3CF2CF(OCH2CH3)CF(CF3)2、C3H7OCF(CF3)CF2OCH3、CHF2CF2OCH2CF3、CF3CF2CH2OCF2CHF2等が挙げられる。
脂肪族炭化水素としては、ペンタン、2-メチルブタン、3-メチルペンタン、ヘキサン、2,2-ジメチルブタン、2,3-ジメチルブタン、ヘプタン、オクタン、2,2,4-トリメチルペンタン、2,2,3-トリメチルヘキサン、デカン、ウンデカン、ドデカン、2,2,4,6,6-ペンタメチルヘプタン、トリデカン、テトラデカン、ヘキサデカン等が挙げられる。
脂環式炭化水素としては、シクロペンタン、メチルシクロペンタン、シクロヘキサン、メチルシクロヘキサン、エチルシクロヘキサン等が挙げられる。
芳香族炭化水素としては、ベンゼン、トルエン、キシレン等が挙げられる。
エステルとしては、酢酸メチル、酢酸エチル、酢酸ブチル、プロピオン酸メチル、乳酸メチル、乳酸エチル、乳酸ペンチル等が挙げられる。
エーテルとしては、ジイソプロピルエーテル、ジオキサン、テトラヒドロフラン等が挙げられる。
<1>含フッ素化合物の製造
[実施例1]
撹拌機、ジムロート冷却管を備えた反応器(内容積500mL、ガラス製)に、4-ブロモベンジルブロミド(100.0g)、酢酸(25.2g)、炭酸カリウム(66.4g)およびDMF(200mL)を投入して撹拌した。つづいて反応器の内温が80℃になるように加熱し、さらに2時間攪拌した。
1H-NMR(溶媒:CDCl3)δ(ppm):2.15(3H、s、CH3-)、5.05(2H、s、-O[CH2]Ph-)、7.23(2H、d、Ph)、7.49(2H、d、Ph)。
1H-NMR(溶媒:CDCl3)δ(ppm):2.14(3H、s、CH3-)、5.17(2H、s、-O[CH2]Ph-)、7.49(2H、d、Ph)、7.59(2H、d、Ph)。
1H-NMR(溶媒:CDCl3)δ(ppm):1.85(1H、s、-OH)、4.79(2H、s、-O[CH2]Ph-)、7.51(2H、d、Ph)、7.59(2H、d、Ph)。
1H-NMR(溶媒:CDCl3)δ(ppm):1.99(3H、s、CH3-)、5.26(2H、s、-O[CH2]Ph-)、5.64(1H、s、transC=CH2)、6.19(1H、s、cisC=CH2)、7.51(2H、d、Ph)、7.60(2H、d、Ph)。
上記含フッ素化合物(I-1)のメタクリロイルオキシ基がアクリロイルオキシ基に置換した構造(下記構造式(Cf-1)に示す)の比較例の含フッ素化合物(Cf-1)を以下の通り製造した。
撹拌機、滴下ロートを備えた反応器(内容積100mL、ガラス製)に、化合物(C-1)(13.50g)、トリエチルアミン(4.49g)、およびAK-225(30mL)を投入して撹拌した。つづいて氷浴にて反応器の内温が10℃以下になるようにして、窒素雰囲気下、アクリル酸クロリド(3.44g)を滴下した。さらに室温に戻して2時間攪拌した。
1H-NMR(溶媒:CDCl3)δ(ppm):5.27(2H、s、-O[CH2]Ph-)、5.90(1H、d、transC=CH2)、6.19(1H、dd、-CH=)、6.48(1H、d、cisC=CH2)、7.51(2H、d、Ph)、7.60(2H、d、Ph)。
撹拌機、ジムロート冷却管を備えた反応器(内容積1L、ガラス製)に、4-(ブロモメチル)ベンジルブロミド(100.0g)、直鎖状のC6F13CH2CH2OH(138.0g)、水酸化ナトリウム(16.6g)、およびアセトニトリル(500mL)を投入して撹拌した。つづいて反応器の内温が80℃になるように加熱し、さらに8時間攪拌した。
1H-NMR(溶媒:CDCl3)δ(ppm):2.44(2H、m、-CH2CF2-)、3.77(2H、t、-O[CH2]CH2CF2-)、4.50(2H、s、-Ph[CH2]O-)、4.54(2H、s、Br[CH2]Ph-)、7.29-7.40(4H、m、Ph)。
1H-NMR(溶媒:CDCl3)δ(ppm):2.10(3H、s、CH3-)、2.44(2H、m、-CH2CF2-)、3.77(2H、t、-O[CH2]CH2CF2-)、4.54(2H、s、-Ph[CH2]OCH2-)、5.10(2H、s、-COO[CH2]Ph-)、7.29-7.37(4H、m、Ph)。
1H-NMR(溶媒:CDCl3)δ(ppm):1.63(1H、s、-OH)、2.44(2H、m、-CH2CF2-)、3.77(2H、t、-O[CH2]CH2CF2-)、4.54(2H、s、-Ph[CH2]OCH2-)、4.70(2H、s、HO[CH2]Ph-)、7.31-7.38(4H、m、Ph)。
1H-NMR(溶媒:CDCl3)δ(ppm):1.97(3H、s、CH3-)、2.44(2H、m、-CH2CF2-)、3.77(2H、t、-O[CH2]CH2CF2-)、4.54(2H、s、-Ph[CH2]OCH2-)、5.19(2H、s、-COO[CH2]Ph-)、5.58(1H、s、transC=CH2)、6.15(1H、s、cisC=CH2)、7.32-7.39(4H、m、Ph)。
上記含フッ素化合物(I-2)のメタクリロイルオキシ基がアクリロイルオキシ基に置換した構造(下記構造式(Cf-2)に示す)の比較例の含フッ素化合物(Cf-2)を以下の通り製造した。
撹拌機、滴下ロートを備えた反応器(内容積50mL、ガラス製)に、化合物(F-1)(6.00g)、トリエチルアミン(1.76g)、およびAK-225(30mL)を投入して撹拌した。つづいて氷浴にて反応器の内温が10℃以下になるようにして、窒素雰囲気下、アクリル酸クロリド(1.35g)を滴下した。さらに室温に戻して2時間攪拌した。
1H-NMR(溶媒:CDCl3)δ(ppm):2.44(2H、m、-CH2CF2-)、3.77(2H、t、-O[CH2]CH2CF2-)、4.55(2H、s、-Ph[CH2]OCH2-)、5.20(2H、s、-COO[CH2]Ph-)、5.85(1H、d、transC=CH2)、6.16(1H、dd、-CH=)、6.45(1H、d、cisC=CH2)、7.32-7.39(4H、m、Ph)。
撹拌機、ジムロート冷却管を備えた反応器(内容積500mL、ガラス製)に、直鎖状のC4F9CH2CH2CH2Br(35.2g)、4-(2-ヒドロキシエチル)フェノール(14.3g)、炭酸カリウム(28.5g)およびDMF(100mL)を投入して撹拌した。つづいて反応器の内温が80℃になるように加熱し、さらに3時間攪拌した。
1H-NMR(溶媒:CDCl3)δ(ppm):1.37(1H、t、OH)、2.05-2.14(2H、m、-OCH2[CH2]CH2-)、2.22-2.40(2H、m、-CH2CF2-)、2.82(2H、t、-[CH2]Ph-)、3.83(2H、q、HO[CH2]-)、4.02(2H、t、-O[CH2]CH2CH2-)、6.85(2H、d、Ph)、7.15(2H、d、Ph)。
1H-NMR(溶媒:CDCl3)δ(ppm):1.93(3H、s、-CH3)、2.04-2.14(2H、m、-OCH2[CH2]CH2-)、2.22-2.40(2H、m、-CH2CF2-)、2.92(2H、t、-[CH2]Ph-)、4.02(2H、t、-O[CH2]CH2CH2-)、4.31(2H、t、-COO[CH2]-)、5.54(1H、s、transC=CH2)、6.08(1H、s、cisC=CH2)、6.83(2H、d、Ph)、7.15(2H、d、Ph)。
上記含フッ素化合物(I-3)のメタクリロイルオキシ基がアクリロイルオキシ基に置換した構造(下記構造式(Cf-3)に示す)の比較例の含フッ素化合物(Cf-3)を以下の通り製造した。
撹拌機、滴下ロートを備えた反応器(内容積50mL、ガラス製)に、化合物(G-1)(9.50g)、トリエチルアミン(2.90g)、およびAK-225(30mL)を投入して撹拌した。つづいて氷浴にて反応器の内温が10℃以下になるようにして、窒素雰囲気下、アクリル酸クロリド(2.37g)を滴下した。さらに室温に戻して2時間攪拌した。
1H-NMR(溶媒:CDCl3)δ(ppm):2.05-2.14(2H、m、-OCH2[CH2]CH2-)、2.22-2.40(2H、m、-CH2CF2-)、2.92(2H、t、-[CH2]Ph-)、4.02(2H、t、-O[CH2]CH2CH2-)、4.33(2H、t、-COO[CH2]-)、5.82(1H、d、transC=CH2)、6.11(1H、dd、-CH=)、6.39(1H、d、cisC=CH2)、6.84(2H、d、Ph)、7.15(2H、d、Ph)。
[実施例4~6]
上記実施例で得られた含フッ素重合体(I-1~I-3)を単量体(モノマー)として以下の通り重合体(ポリマー)を製造した。
30mLのガラス製重合用アンプルに、表1に示す仕込み量のモノマー、開始剤として2,2’-アゾビスイソブチロニトリル、および溶媒としてAK-225を入れた。アンプル内部のガスを窒素ガスで置換した後、密閉し、60℃の湯浴中で16時間保持した。
ポリマーを含む溶液を20倍質量のメタノールに滴下し、撹拌して固体を析出させた。得られた固体をろ取し、60℃で一晩真空乾燥して表1に示す質量のポリマーを得た。回収したポリマーの分子量をGPCにより測定した。得られた重合体の質量平均分子量(Mw)を表1に示す。
(GPC測定方法)
回収した重合体を、フッ素系溶媒(旭硝子社製、AK-225)/ヘキサフルオロイソプロピルアルコール=99/1(体積比)の混合溶媒に溶解させ、0.5質量%の溶液とし、0.2μmのフィルタに通し、分析サンプルとした。該サンプルについて、数平均分子量(Mn)および質量平均分子量(Mw)を測定した。測定条件は下記のとおりである。
装置:東ソー社製、HLC-8220GPC、
カラム:Polymer laboratories社製、MIXED-Eを2本直列でつなげたもの、
測定温度:37℃、
注入量:50μL、
流出速度:1mL/分、
標準試料:Polymer laboratories社製、EasiCal PM-2、
溶離液:フッ素系溶媒(旭硝子社製、AK-225)/ヘキサフルオロイソプロピルアルコール=99/1(体積比)の混合溶媒。
上記比較例で得られた含フッ素重合体(Cf-1~Cf-3)を単量体(モノマー)として、実施例4~6と同じ開始剤、溶媒を、それぞれ表1に示す量を用いて、上記実施例4~6と同様の条件で重合させた。得られた重合体の質量平均分子量(Mw)を上記実施例と同様に測定した。結果を表1に示す。
上記実施例4~6、比較例4~6で得られたポリマーのそれぞれについて、下記の方法にて試験板を作製して、撥水撥油性を評価した。結果を表2に示す。
得られたポリマーを固形分濃度が2.0質量%となるようにAK-225にて希釈し、処理液とした。ポリマー溶液を3枚のガラスプレートにディップコートし、150℃で10分間乾燥させて表面に皮膜形成がされた処理基板を得た。
上記処理基板の1枚を用いて、該皮膜上の水およびヘキサデカンの接触角を測定することにより、上記実施例、比較例で作製したポリマーを含む処理液から得られる皮膜の撥水撥油性を評価した。なお、接触角の測定は、協和界面科学社製CA-Xを用いて行った。結果として、接触角の実測値とともに、以下の基準に従って評価した結果を表示した。
◎(接触角110度以上):撥水性に優れる
○(接触角100度以上110度未満):撥水性を有する
×(接触角100度未満):撥水性が不十分である
◎(接触角70度以上):撥油性に優れる
○(接触角50度以上70度未満):撥油性を有する
×(接触角50度未満):撥油性が不十分である
上記処理基板の1枚を用いて、該皮膜上の水に対する動的接触角を測定することにより、上記実施例、比較例で作製したポリマーを含む処理液から得られる皮膜の動的撥水性を評価した。なお、DCAT21(DataPhysics社製)を用い、ウィルヘルミー法にて、水に対する後退角を25℃で測定した。結果として、後退角の実測値とともに、以下の基準に従って評価した結果を表示した。
◎(接触角80度以上):動的撥水性に優れる
○(接触角50度以上80度未満):動的撥水性を有する
×(接触角50度未満):動的撥水性が不十分である
上記処理基板の1枚を用いて、該基板を40℃の蒸留水に3時間浸漬したあとの動的接触角を測定し、該処理を行わない前記後退角と処理後の後退角の変化率から、該皮膜の動的撥水性の耐久性を評価した。結果として、浸漬後の後退角の実測値とともに、以下の基準に従って評価した結果を表示した。
○(変化率10%以上50%未満):動的撥水性の耐久性を有する
×(変化率50%以上):動的撥水性の耐久性が不十分である
なお、2009年11月2日に出願された日本特許出願2009-252409号の明細書、特許請求の範囲、及び要約書の全内容をここに引用し、本発明の明細書の開示として、取り入れるものである。
Claims (9)
- 下式(I)で表される含フッ素化合物。
CH2=C(CH3)COO(CH2)nPhXCrF2r+1 …(I)
(ただし、式(I)中、nは0~2の整数を、Phはフェニレン基を、Xは単結合、またはエーテル性酸素原子を含む炭素数1~4のアルキレン基を、rは2~6の整数をそれぞれ表す。) - 前記式(I)におけるPhが1,4-フェニレン基である請求項1記載の含フッ素化合物。
- 前記式(I)におけるrが4~6の整数である請求項1または2記載の含フッ素化合物。
- 前記式(I)におけるXが単結合である請求項1~3のいずれか1項に記載の含フッ素化合物。
- 前記式(I)におけるrが4~6の整数であり、かつCrF2r+1が直鎖状である請求項1~5のいずれか1項に記載の含フッ素化合物。
- 請求項1~6の何れか1項に記載の含フッ素化合物から選ばれる1種を重合して得られる含フッ素重合体。
- 質量平均分子量(Mw)が2000~1000000である請求項7記載の含フッ素重合体。
- 質量平均分子量(Mw)が5000~500000である請求項8記載の含フッ素重合体。
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EP2497763A4 (en) * | 2009-11-02 | 2014-01-15 | Asahi Glass Co Ltd | FLUORINATED COMPOUND AND FLUORINATED POLYMER |
EP2497788B1 (en) * | 2009-11-02 | 2014-09-24 | Asahi Glass Company, Limited | Fluorine-containing compound, fluorine-containing polymer and fluorine-containing copolymer |
-
2010
- 2010-11-02 KR KR1020127011142A patent/KR20120089698A/ko not_active Application Discontinuation
- 2010-11-02 JP JP2011538525A patent/JP5765230B2/ja active Active
- 2010-11-02 EP EP10826913.5A patent/EP2497762B1/en active Active
- 2010-11-02 WO PCT/JP2010/069515 patent/WO2011052783A1/ja active Application Filing
- 2010-11-02 CN CN201080049396.9A patent/CN102596891B/zh active Active
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2012
- 2012-03-05 US US13/412,160 patent/US9206113B2/en not_active Expired - Fee Related
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JP2003523350A (ja) * | 2000-02-18 | 2003-08-05 | ユニヴァーシティ オブ ピッツバーグ | 反応及び分離法 |
WO2002083809A1 (fr) | 2001-04-13 | 2002-10-24 | Asahi Glass Company, Limited | Composition hydrofuge et oleofuge |
WO2004035708A1 (ja) | 2002-10-15 | 2004-04-29 | Asahi Glass Company, Limited | 撥水撥油剤組成物 |
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Cited By (1)
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JP2013515067A (ja) * | 2009-12-22 | 2013-05-02 | スリーエム イノベイティブ プロパティズ カンパニー | フッ素化アリーレン含有化合物、方法、及びそれから調製されるポリマー |
Also Published As
Publication number | Publication date |
---|---|
EP2497762B1 (en) | 2016-01-27 |
KR20120089698A (ko) | 2012-08-13 |
US9206113B2 (en) | 2015-12-08 |
CN102596891B (zh) | 2014-09-03 |
CN102596891A (zh) | 2012-07-18 |
JPWO2011052783A1 (ja) | 2013-03-21 |
US20120165487A1 (en) | 2012-06-28 |
EP2497762A1 (en) | 2012-09-12 |
EP2497762A4 (en) | 2015-03-11 |
JP5765230B2 (ja) | 2015-08-19 |
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