WO2011048793A1 - 圧力を利用したリークテスター - Google Patents
圧力を利用したリークテスター Download PDFInfo
- Publication number
- WO2011048793A1 WO2011048793A1 PCT/JP2010/006181 JP2010006181W WO2011048793A1 WO 2011048793 A1 WO2011048793 A1 WO 2011048793A1 JP 2010006181 W JP2010006181 W JP 2010006181W WO 2011048793 A1 WO2011048793 A1 WO 2011048793A1
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- WO
- WIPO (PCT)
- Prior art keywords
- pressure
- pump
- pipette
- pipe line
- main body
- Prior art date
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Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01L—CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
- B01L3/00—Containers or dishes for laboratory use, e.g. laboratory glassware; Droppers
- B01L3/02—Burettes; Pipettes
- B01L3/021—Pipettes, i.e. with only one conduit for withdrawing and redistributing liquids
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B13/00—Measuring arrangements characterised by the use of fluids
- G01B13/24—Measuring arrangements characterised by the use of fluids for measuring the deformation in a solid
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F25/00—Testing or calibration of apparatus for measuring volume, volume flow or liquid level or for metering by volume
- G01F25/0092—Testing or calibration of apparatus for measuring volume, volume flow or liquid level or for metering by volume for metering by volume
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01L—CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
- B01L2200/00—Solutions for specific problems relating to chemical or physical laboratory apparatus
- B01L2200/14—Process control and prevention of errors
- B01L2200/143—Quality control, feedback systems
- B01L2200/146—Employing pressure sensors
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/022—Environment of the test
- G01N2203/023—Pressure
Definitions
- the present invention relates to a device for measuring the volume of a liquid, and more particularly to an apparatus for inspecting the performance of a liquid dispensing dispenser called a pipette.
- a liquid metering / dispensing device (hereinafter referred to as “pipette”) called a pipette or a dispenser as an instrument for sucking liquid and discharging a metered amount is based on the nature of the device. Of course, it is assumed that proper discharge can be performed.
- pipettes as devices for ejecting a predetermined amount of liquid tend to increase in number as the technical fields and fields of use that need to eject a predetermined amount of liquid diversify.
- the sales volume has reached around 2 million bottles / year worldwide, and is still growing at about 5% annually.
- the pipette itself is not so expensive, it is not uncommon for a researcher to have about 10 pipettes at the laboratory level, for example.
- the pipette is configured to suck and discharge a predetermined amount of liquid by changing the volume of the cylinder portion by the operation of a piston operating in a main body configured as a cylinder. For this reason, it can be said that the performance of sucking and discharging the liquid by the pipette depends on maintaining the airtightness of the apparatus centering on the piston portion. Based on these points, a device that inspects the airtight state (leak test) of a device that requires airtightness as described in the following patent document has been proposed, and this device can also be used for performance inspection of pipettes. It is believed that there is. JP 04-019431 JP 08-320270 A JP-A-10-096677 JP2005091042 US Pat. No. 5,537,880
- 1 to 3 are intended for leaks in piping systems, presence or absence of cracks in mechanical structures having hollow parts, detection of defective products in castings, etc.
- the entire apparatus is considerably large and expensive from the inspection object, and in addition, in the inspection of the pipette, a large and powerful pump is installed more than necessary, so it is not suitable for fine pressure adjustment. In fact, it is extremely difficult to use for pipette leak tests.
- Patent Document 4 is an apparatus for inspecting the airtightness of an endoscope, and it is thought that the apparatus can be configured in a small size.
- the purpose of this test is to check for pinholes, loose joints, etc. so that no disinfectant enters, and the test should measure either zero or no leak and measure the performance of the device. is not.
- Patent Document 5 is a system provided in a large automatic device configured as an automatic pipette device, and is configured to be able to inspect the suction performance of a pipette during pipette operation.
- This device has the same purpose as the present invention in terms of pipette performance inspection, but it is a system provided in an extremely large and expensive device called an automatic pipette device, and it is portable as in the present invention described later. It is not possible at all, and it is not a device that can inspect general-purpose pipettes.
- the present invention has been made in view of the above objects. That is, the present invention is formed in a size that can be easily carried, and the apparatus is provided with a pump, a pressure vessel, a valve (especially a check valve), and a central control unit. It is configured so that air discharge and suction can be switched so that both are possible, and a filter is arranged in the pipe line on the side connected to the pipette, and this filter is configured so as to be located outside the device gate if necessary.
- a device for testing the performance of a liquid volume meter such as a pipette (hereinafter referred to as “a leak tester using pressure” or simply “a leak tester”).
- a filter is arranged in the air passage (intake / discharge), for example, when the pipette is tested by intake (decompression), contaminants attached to the pipette are filtered by this filter, and the pump And these contaminants can be prevented from entering the pressure vessel or the like. Also, when testing by discharge (pressurization), if there is dust contained in the air discharged from the device side, the dust is also filtered by the filter, thus preventing dust from entering the pipette side. be able to.
- the central processing unit can detect and notify the replacement time of the filter.
- an electronic valve is not used as a valve to prevent fluid backflow, a simple check valve with a simple structure and high reliability is used, and the pump is a lightweight and inexpensive Danyram pump. ⁇ Small, inexpensive and reliable.
- FIGS. 1 and 2 show the configuration of the present invention.
- FIG. 1 shows a configuration in the case of performing a test by sucking air, that is, depressurizing a pipette to be inspected
- FIG. 2 shows the configuration in the case of performing a test by pressurizing the pipette to be inspected.
- both configurations are basically the same.
- reference numeral 1 denotes a case indicating the apparatus main body, and there are various possible configurations of this case. For example, it is configured in a shape as shown in FIG. In any case, the case 1 has a compact size and shape that can be held with one hand.
- the case 1 is formed with a conduit through which air flows.
- the outside of the apparatus and the direct connection conduit are connected to the external connection conduit L1 and the external connection conduit L1.
- the pipe line in which the device is arranged is defined as an internal pipe line L2.
- the names of the pipes L1 and L2 are given for convenience of explanation, and the pipes themselves are configured in series.
- the external connection pipe L1 is connected to main body connectors 2A and 2B formed on both side surfaces of the case 1, respectively.
- the pump 3 is disposed at the end of the pipe line L2.
- the pump 3 may be of any type as long as it is small, but a diaphragm type pump is suitable in consideration of size, price, and the like.
- the main body connectors 2A and 2B are configured so that any one of them can be selected and used as is apparent from the configuration of the external connection pipe L1.
- the main body connector 2A side is used, and the main body connector 2B is not used.
- a member for closing the connector such as a stopper plug 6, is mounted on the main body connector 2B on the side not being used.
- the main body connector is formed on both sides of the case 1 in this way, for example, even when one side of the device is in close contact with a wall or another device, the other open side connector can be used. .
- there are conveniences such as selection of a connector to be used in accordance with right-handed or left-handed.
- Reference numeral 5 denotes a pressure vessel provided in the internal conduit L2, and a check valve 4A is disposed between the pressure vessel 5 and the pump 3.
- the pump 3 is set to perform a suction operation.
- This check valve 4 ⁇ / b> A operates from the pipette P to the pump 3 by stopping the pump 3 after the pump 3 has been operated for a predetermined time. It is arranged for the purpose of maintaining the negative pressure generated in all the air flow paths for a set time.
- an electromagnetic valve may be provided in place of the check valve 4A (including a check valve 4B described later).
- the solenoid valve is a very convenient valve for the control of the circuit because it can open and close the flow circuit of the liquid or gas by an electric signal.
- a separate DC power source is required as a driving power source (usually DC 12V or 24V) for a switching regulator, etc., and the structure is complicated, heavy and expensive.
- a combination of a pump (diaphragm type pump) and a check valve is appropriate as described above.
- reference numeral 7 is a pressure sensor, which detects the pressure in the internal conduit L2.
- Reference numeral 8 denotes a central processing unit (CPU) for controlling the entire apparatus. The data detected by the pressure sensor 7 is input and the operation of the pump 3 is controlled.
- Reference numeral 9 denotes a display unit for displaying data output from the central processing unit 8 and displays, for example, a decompression state at the time of decompression, an inspection result of the pipette to be inspected, filter replacement, and the like.
- Reference numeral 10 denotes a filter, which is arranged in the internal pipe L2 on the air flow path, and this filter arrangement part is configured to be outside the case 1, and therefore the filter 10 itself is outside the case 1. Will be placed. Usually, it is arranged on the back or bottom of the apparatus, but it can be arranged on the front or side of the apparatus. In addition, it is possible to arrange a cover at the filter arrangement portion so that the filter 10 is not normally visible from the outside. With this configuration, the filter 10 can be replaced without opening the case 1.
- reference numeral 12 denotes a connector provided on the tube 11, and the tube 11 can be divided into a main body connecting side and a pipette connecting side. It is not an essential component of the invention.
- the central processing unit 8 issues an operation signal to the pump 3 to operate the pump 3, and the tube 11, the external connection line L1, the internal connection line Air is sucked into the pump 3 side via L2, and the pipette P side is depressurized.
- the pump 3 is a diaphragm type
- a pulsation occurs in the suction of air.
- this pulsation is attenuated when the air passes through the pressure vessel 5, and the test result and the pipette P side are not adversely affected. Absent.
- the pressure is reduced to a preset pressure P0 by operating the pump 3, and when the set pressure P0 is reached, the central processing unit 8 issues a stop signal to the pump 3 to stop the pump 3.
- the central processing unit 8 monitors the change in pressure for a certain time ( ⁇ t), measures the change in pressure ⁇ P at ⁇ t, and determines whether the value of ⁇ P is less than or equal to a preset threshold value. That is, the presence or absence of a leakage state is determined. The determination result is displayed on the display unit 9, and the inspection is completed.
- FIG. 2 shows a second embodiment and shows a configuration in the case of performing an inspection by pressurization.
- the configuration shown in the figure is almost the same as the configuration shown in FIG. 1 as described above.
- the pump 3 is set to “discharge”, and the check valve 4B corresponds to the setting of the pump 3 on the pressure vessel 5 side. It is set so that air does not flow backward to the pump 3.
- the graph shown in FIG. 3 is a graph that is a line object with respect to the time axis t. That is, the pipette is inspected for leaks by pressurizing at a preset pressure and monitoring the pressure change (decompression) at a predetermined time ⁇ t.
- the inspection by the reduced pressure in the first embodiment is suitable for the performance inspection at the time of sucking the liquid of the pipette
- the pressurization inspection in the second embodiment is suitable for the inspection of the discharge performance of the sucked liquid.
- the entire apparatus is formed of a small size and the inside of the apparatus is composed only of lightweight components such as a small pump 3, an electronic substrate including a central processing unit 8, and a hollow pressure vessel 5. Therefore, it is a size and weight that can be easily carried.
- the attachment position is a free design matter, for example, the concave part 1 ′ formed on the bottom surface of the case 1 or the rear part of the case 1.
- the apparatus of the present application has been described on the assumption that the pipette leak test is mainly performed, but in addition to such a discharge device, a container that requires hermeticity, a hermeticity of a relatively small-capacity space.
- the device user can select the purpose of use as appropriate, such as inspection, detection of subtle leaks on the line of vacuum piping, etc., and use in a wide range of fields.
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Clinical Laboratory Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Fluid Mechanics (AREA)
- Examining Or Testing Airtightness (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
Description
即ち本発明は容易に持ち運べる大きさに形成され、装置内にはポンプと、圧力容器と、弁(特に逆止弁)と中央制御部とが設けられ、要すればポンプは加圧、減圧の両方が可能なよう空気の吐出 と吸引が切り換えられるよう構成され、ピペットと接続する側の管路にはフィルターが配置され、かつこのフィルターは要すれば装置のゲース外部に位置にするよう構成されていることを特徴とするピペット等液体容量計用の性能を試験する装置(以下「圧力を利用したリークテスター」或いは単に「リークテスター」と称する)である。
図1及び図2は本発明の構成を示し、図1は空気の吸引により、即ち検査対象であるピペットを減圧することによるテストを行う場合の構成を、また図2は空気の吐出により、即ち検査対象であるピペットを加圧することによるテストを行う場合の構成をそれぞれ示しているが、両構成自体は基本的に同じものである。先ず実施例1として空気の吸引による構成の場合を説明する。
図示の構成は前述のとおり図1に示す構成とほぼ同じであるが、ポンプ3は「吐出」に設定されており、このポンプ3の設定に対応して逆止弁4Bは圧力容器5側の空気がポンプ3に逆流しないように設定されている。
装置全体はピペットPの全長からも明らかなとおり、小型に形成されかつ装置内部も小型のポンプ3、中央処理部8を含む電子基板、中空の圧力容器5等の軽量な部品のみで構成されるため、容易に持ち運べる大きさ及び重量となっている。フィルタ10の配置部は直接図示されていないが、例えばケース1の底面に形成された凹所1´や、ケース1の背面に配置されるなど、その取り付け位置は自由な設計事項である。
1´ (フィルタ配置用)凹所
2A、2B 本体コネクタ
3 ポンプ
4A、4B 逆止弁
5 圧力容器
6 止め栓
7 圧力センサ
8 中央処理部(CPU)
9 表示部
10 フィルタ
11 チューブ
12 外部コネクタ
L1 外部接続管路
L2 内部管路
P ピペット
Claims (6)
- ピペット等の定量吐出器等の液体容量計における気密状態を検査する装置であって、空気の流動する管路の一端には吸引と吐出のうち少なくとも一方を行えるポンプが配置され、かつ当該管路の他端は検査対象に接続する本体コネクタが形成され、これら本体コネクタとポンプとの間の管路には管路内の圧力を検出する圧力センサが配置され、圧力センサとポンプは中央制御部に接続し、中央制御部はポンプの制御と管路内の圧力の変化とにより検査対象の気密性を判定することを特徴とする圧力を利用したリークテスター。
- ピペット等の定量吐出器等の液体容量計における気密状態を検査する装置であって、空気の流動する管路の一端には吸引と吐出のうち少なくとも一方を行えるポンプが配置され、かつ当該管路の他端は検査対象に接続する本体コネクタが形成され、これら本体コネクタとポンプとの間の管路には管路内の圧力を検出する圧力センサと、圧力容器が配置され、圧力容器とポンプとの間の管路には逆止弁が配置され、圧力センサとポンプは中央制御部に接続し、中央制御部はポンプの制御と管路内の圧力の変化とにより検査対象の気密性を判定することを特徴とする圧力を利用したリークテスター。
- 管路は検査対象に接続する外部接続管路とこの外部接続管路に連通する内部管路とから成り、外部接続管路又は内部管路に対してフィルタが配置されていることを特徴とする請求項1又は2記載の圧力を利用したリークテスター。
- 前記フィルタは装置のケース外部に配置され、この装置外部において当該フィルタを着脱可能に構成したことを特徴とする請求項1乃至3の何れかに記載の圧力を利用したリークテスター。
- 前記ポンプはダイヤフラム型のポンプであり、このダイヤフラム型のポンプと前記コネクタとの間の管路に、ダイヤフラム型のポンプによる空気の脈動を減衰する圧力容器が配置されていることを特徴とする請求項1又は2記載の圧力を利用したリークテスター。
- 管路には複数の本体コネクタが形成され、検査対象と接続するチューブはこれら本体コネクタの何れかを選択して接続することが可能に構成されていることを特徴とする請求項1又は2記載の圧力を利用したリークテスター。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP10824646.3A EP2492658A4 (en) | 2009-10-20 | 2010-10-19 | SEALING TESTER USING PRESSURE |
CN201080047197.4A CN102575969B (zh) | 2009-10-20 | 2010-10-19 | 利用压力的泄漏测试机 |
US13/502,445 US9097607B2 (en) | 2009-10-20 | 2010-10-19 | Leakage tester for pipettes utilizing pressure |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2009241042A JP5148582B2 (ja) | 2009-10-20 | 2009-10-20 | 圧力を利用したリークテスター |
JP2009-241042 | 2009-10-20 |
Publications (1)
Publication Number | Publication Date |
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WO2011048793A1 true WO2011048793A1 (ja) | 2011-04-28 |
Family
ID=43900038
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/JP2010/006181 WO2011048793A1 (ja) | 2009-10-20 | 2010-10-19 | 圧力を利用したリークテスター |
Country Status (6)
Country | Link |
---|---|
US (1) | US9097607B2 (ja) |
EP (1) | EP2492658A4 (ja) |
JP (1) | JP5148582B2 (ja) |
KR (1) | KR20120090960A (ja) |
CN (1) | CN102575969B (ja) |
WO (1) | WO2011048793A1 (ja) |
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EP2317299A1 (de) * | 2009-10-28 | 2011-05-04 | Brand Gmbh + Co Kg | Verfahren zur Dichtigkeitsprüfung von handgehaltenen Kolbenhubpipetten sowie Dichtigkeits-Prüfeinrichtung dafür |
CA3063139A1 (en) * | 2011-08-11 | 2013-02-14 | Mol Belting Systems, Inc. | Cleaning-in-place system and seal monitoring |
CN102998065A (zh) * | 2012-12-18 | 2013-03-27 | 重庆百吉四兴压铸有限公司 | 通用气密性检测装置 |
CA2957420A1 (en) | 2014-08-15 | 2016-02-18 | Biomerieux, Inc. | Methods, systems, and computer program products for verifying dispensing of a fluid from a pipette |
DE102017002046A1 (de) * | 2017-03-03 | 2018-09-06 | aquila biolabs GmbH | Verfahren und Vorrichtung zur Dosierung und Aufbewahrung von Flüssigkeiten mittels permanent offener Behälter |
CN106910919B (zh) * | 2017-05-05 | 2019-07-09 | 湖南德沃普新能源有限公司 | 全钒液流电池储能系统电堆电解液防漏自动检测方法 |
DE102018126019A1 (de) * | 2018-10-19 | 2020-04-23 | Hekuma Gmbh | Verfahren und Vorrichtung zum Überprüfen von Spritzgussteilen, insbesondere Pipettenspitzen |
CN109827641A (zh) * | 2019-01-25 | 2019-05-31 | 重庆融焕电器有限公司 | 一种燃气表密封性水检测设备 |
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- 2010-10-19 KR KR1020127005863A patent/KR20120090960A/ko not_active Application Discontinuation
- 2010-10-19 US US13/502,445 patent/US9097607B2/en active Active
- 2010-10-19 WO PCT/JP2010/006181 patent/WO2011048793A1/ja active Application Filing
- 2010-10-19 CN CN201080047197.4A patent/CN102575969B/zh not_active Expired - Fee Related
- 2010-10-19 EP EP10824646.3A patent/EP2492658A4/en not_active Ceased
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CN103718048A (zh) * | 2011-08-03 | 2014-04-09 | 贝克顿·迪金森公司 | 实验室仪器中受损流水线的检测 |
CN103718048B (zh) * | 2011-08-03 | 2016-06-29 | 贝克顿·迪金森公司 | 实验室仪器中受损流水线的检测 |
EP2739979B1 (en) * | 2011-08-03 | 2019-01-16 | Becton, Dickinson and Company | Detection of a compromised flow line in a laboratory instrument |
Also Published As
Publication number | Publication date |
---|---|
JP5148582B2 (ja) | 2013-02-20 |
JP2011089775A (ja) | 2011-05-06 |
EP2492658A1 (en) | 2012-08-29 |
US20120210772A1 (en) | 2012-08-23 |
CN102575969A (zh) | 2012-07-11 |
US9097607B2 (en) | 2015-08-04 |
CN102575969B (zh) | 2015-11-25 |
KR20120090960A (ko) | 2012-08-17 |
EP2492658A4 (en) | 2014-03-12 |
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