WO2011037376A2 - Agricultural and marine produce drier employing a far infrared ceramic heater - Google Patents

Agricultural and marine produce drier employing a far infrared ceramic heater Download PDF

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Publication number
WO2011037376A2
WO2011037376A2 PCT/KR2010/006397 KR2010006397W WO2011037376A2 WO 2011037376 A2 WO2011037376 A2 WO 2011037376A2 KR 2010006397 W KR2010006397 W KR 2010006397W WO 2011037376 A2 WO2011037376 A2 WO 2011037376A2
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WO
WIPO (PCT)
Prior art keywords
agricultural
far
conveyor belt
ceramic heater
infrared
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PCT/KR2010/006397
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French (fr)
Korean (ko)
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WO2011037376A3 (en
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임길웅
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Lim Gil-Ung
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Publication of WO2011037376A3 publication Critical patent/WO2011037376A3/en

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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/40—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by drying or kilning; Subsequent reconstitution
    • A23L3/54—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by drying or kilning; Subsequent reconstitution using irradiation or electrical treatment, e.g. ultrasonic waves
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B4/00—General methods for preserving meat, sausages, fish or fish products
    • A23B4/005—Preserving by heating
    • A23B4/01—Preserving by heating by irradiation or electric treatment with or without shaping, e.g. in form of powder, granules or flakes
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B4/00—General methods for preserving meat, sausages, fish or fish products
    • A23B4/03—Drying; Subsequent reconstitution
    • A23B4/031—Apparatus for drying
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B7/00—Preservation or chemical ripening of fruit or vegetables
    • A23B7/005—Preserving by heating
    • A23B7/01—Preserving by heating by irradiation or electric treatment
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B7/00—Preservation or chemical ripening of fruit or vegetables
    • A23B7/02—Dehydrating; Subsequent reconstitution

Definitions

  • the present invention relates to an agricultural and marine product dryer using a far infrared ceramic heater.
  • Drying of agricultural products or aquatic products has traditionally been dried by natural scenery, but it requires a lot of time and effort to ship many products.
  • a plurality of drying racks 102 are installed in multiple stages in parallel in an internal drying chamber 101, and each drying rack 102 has a mesh or a through hole, and hot air is blown into the drying chamber 101.
  • the burner 103 for supplying the gas is provided.
  • the drying apparatus 100 since the drying apparatus 100 has a high humidity due to the moisture discharged from the agricultural products inside the drying chamber 101, not only it takes a long time to dry the agricultural and marine products, but also consumes fuel for operating the burner 103. Increased, there is a concern that bacteria, harmful pathogens inhabit the interior of the drying chamber 102 due to high humidity, so that the drying chamber 102 must be regularly disinfected.
  • far infrared rays are electromagnetic waves which are a kind of energy wave, and those whose wavelengths are about 0.76 ⁇ m to about 1,000 ⁇ m are called infrared rays, and those having a relatively long wavelength of 2.5 to 4 ⁇ m or more are called far infrared rays. Therefore, far-infrared rays are used for indoor heating because they absorb heat and make heat by transmitting radiant heat deep into the human skin as if they are sunburned. In addition, far-infrared rays have been applied in various forms to our lives because they promote growth and development, prevent and treat cancer, and recover from fatigue, cleanse, and deodorize.
  • the present invention has a plurality of far-infrared ceramic heaters, a plurality of drying fans and a reflecting plate to solve the conventional problems as described above, which has continuous drying and moisture removal effect by far-infrared rays, and has significantly improved the drying efficiency.
  • a heater using a heater.
  • the present invention transfers the agricultural and aquatic products to be dried, the conveyor belt made of mesh;
  • An upper frame installed at an upper portion of the conveyor belt;
  • One or more far-infrared ceramic heaters installed in the upper frame to transmit far-infrared radiant heat to the agricultural and aquatic products conveyed by the conveyor belt;
  • At least one drying fan disposed above the conveyor belt to dry blow the agricultural and aquatic products carried by the conveyor belt;
  • a reflector disposed on the upper frame to reflect hot air from the drying fan and far infrared rays of the ceramic heater, wherein the far infrared ceramic heater and the drying fan are alternately spaced apart from each other, and the far infrared ceramic
  • the heater is installed on the bottom of the upper frame, the drying fan is characterized in that installed on the upper surface of the upper frame.
  • the far-infrared ceramic heater is characterized in that it comprises at least one ceramic pocket with a built-in heating wire, the temperature sensor is provided.
  • the ceramic pocket has a horizontal length of 6.4 cm, a vertical length of 24.8 cm, and a thickness of 1 cm to 1.5 cm.
  • the ceramic pocket has a horizontal length of 12.4 cm, a vertical length of 12.4 cm, and a thickness of 1 cm to 1.5 cm.
  • the present invention is to dry the agricultural and aquatic products to be dried by a conveyor belt while a plurality of far-infrared ceramic heaters and a plurality of drying fans are continuously dried by a far infrared ray, and the conventional dryer due to the transfer by the conveyor belt It is possible to increase the convenience of drying operation, reduce the cost and increase the quantity of drying than by.
  • the drying of the radiant heat transfer method is carried out to increase the energy efficiency, thereby not only shortening the drying time and saving the energy required for drying, but also uniform drying on the inside / outside surface is possible.
  • the composition and color of the produce can be kept intact.
  • the present invention further includes a reflecting plate in addition to the ceramic heater and the drying fan, which is hygienic by the sterilization effect by the far infrared rays and the moisture removal by the drying fan by reflecting the radiant heat by the far-infrared ceramic heater and the blowing air by the drying fan. While providing a drying environment, the drying efficiency can be significantly improved.
  • FIG. 1 is a block diagram showing a conventional seafood drying apparatus.
  • Figure 2 is a schematic side cross-sectional configuration of the agricultural and marine products drying apparatus according to the present invention.
  • FIG. 3 is a view seen from the arrow A direction of FIG.
  • FIG. 4 is a plan view and a side view of the ceramic pocket of the present invention.
  • Figure 2 is a schematic side cross-sectional view of the agricultural and marine products dryer according to an embodiment of the present invention
  • Figure 3 is a view from the arrow A direction of Figure 2
  • Figure 4 is a block diagram of a ceramic pocket constituting the ceramic heater of the present invention to be.
  • the present invention is a conveyor belt 20 for transporting agricultural and aquatic products, one or more far-infrared ceramic heater 40 and spaced apart at regular intervals on the conveyor belt 20 and one or more
  • the drying fan 30 includes a reflector 60 disposed below the conveyor belt 20 at a predetermined interval.
  • the conveyor belt 20 is composed of a mesh and is configured to operate on a driving means such as a motor.
  • Far-infrared ceramic heater 40 performs a far-infrared drying function by transmitting the far infrared radiation heat to the agricultural and marine products conveyed through the conveyor belt 20, the drying fan 30 by blowing the agricultural and aquatic products conveyed through the conveyor belt 20 It performs blow drying function.
  • the one or more far-infrared ceramic heaters 40 and the one or more drying fans 30 may be alternately spaced apart from each other on the top of the conveyor belt (20).
  • the agricultural and marine products to be dried are placed on the conveyor belt 20 made of mesh, and the agricultural and marine products on the conveyor belt 20 are transferred as the conveyor belt 20 is operated by a driving means such as a motor.
  • a driving means such as a motor.
  • the far-infrared ceramic heater 40 and the drying fan 30 are alternately positioned so that the far-infrared drying and the blowing drying may be alternately performed continuously.
  • the reflector plate 60 is disposed below the conveyor belt 20 at regular intervals, and the reflector plate 60 is used to improve the efficiency of far-infrared drying and blowing drying in the entire process of transporting agricultural products by the conveyor belt 20. Heat and wind may be reflected on the lower portion of the conveyor belt 20 so as to be increased.
  • the conveyor belt 20 is supported by the conveyor frame 21 and is configured to be operated by a conveyor driving means manufactured by a known technique.
  • Conveyor belt 20 is composed of a mesh, such as a wire mesh ( ⁇ ) so that water, which is buried in agricultural and marine products naturally fall on the reflecting plate (60).
  • the conveyor belt 20 may be manufactured and used in various forms, such as straight or circular, and one side of the conveyor belt is disposed with an input conveyor for facilitating the introduction of agricultural and marine products, and on the other side easy to discharge the dried agricultural products.
  • Discharge conveyors may be arranged for the purpose.
  • the input conveyor and the discharge conveyor may be connected to be interlocked by the driving means of the conveyor belt 20 for conveyance of the present invention. The connection of such a conveyor can be performed by a conventionally well-known technique.
  • the far infrared ceramic heater 40 and the blowing fan 30 is installed on the upper frame 50 side, the upper frame 50 is installed spaced apart on the upper portion of the conveyor belt 20, in particular the upper frame 50 Is installed to be supported on the bottom by a plurality of supports (51).
  • the upper frame 50 may be installed by adjusting the thickness and the number of the frame according to the size, weight, etc. of the ceramic heater and drying fan to be installed.
  • Far-infrared ceramic heater 40 and the drying fan 30 may be installed on the upper or lower surface of the upper frame (50). According to one embodiment, as shown in Figures 2 and 3 the far infrared ceramic heater 40 is installed on the bottom of the upper frame 50, the drying fan 30 is installed on the upper surface of the upper frame 50 The installation work can be simplified, and replacement and repair can be facilitated. In particular, the far-infrared ceramic heater 40 and the drying fan 30 are alternately positioned. By installing in this way, far-infrared drying and blowing drying for agricultural products conveyed sequentially below the far-infrared ceramic heater 40 and the drying fan 30 may be alternately performed continuously, and the moisture generated by the far-infrared drying is blow-dried. It can be evaporated by so that the drying efficiency can be doubled.
  • the conventional far-infrared heater is configured in the form of coating a ceramic layer on the heating plate having a heating wire
  • the far-infrared ceramic heater 40 according to the present invention wound the heating wire 42 in the spring form in the center
  • a far-infrared ceramic heater is manufactured by using a ceramic pocket in which the temperature sensor 43 is inserted.
  • the shape of the ceramic pocket 41 may be manufactured in a general shape of square or rectangular shape, and in special cases, may be manufactured by modifying the shape according to the purpose.
  • the ceramic pocket 41 may be manufactured in two sizes of 24.8 cm x 6.4 cm x 1.5 cm in a rectangle and 12.4 cm x 12.4 cm x 1.5 cm in a square.
  • the ceramic heater 40 of the present invention does not merely coat the ceramic layer, but manufactures the ceramic heater using the ceramic pocket 41 made of only the ceramic material, when the heat is supplied by the heating wire. It can maximize the far-infrared effect.
  • the ceramic pocket 41 in which the heating wire 42 and the temperature sensing sensor 43 are built is connected to the ceramic pocket in parallel with the heating wire in an appropriate number according to the size and the application, thereby assembling the ceramic heater 40. Assemble
  • a reflecting plate 60 capable of reflecting them is installed in the lower portion of the conveyor belt 20. At this time, a part of the radiant heat and the blown air blown downward from the top passes through the conveyor belt 20 made of mesh and hits the reflector 60 mounted at the bottom, and the radiated heat and the blown air are blown upward again.
  • the agricultural products are easily dried by swiping the lower part of the agricultural products located on the conveyor belt 20.
  • the reflector plate 60 is formed of stainless steel material, which is for smooth transmission of air or heat from the upper side, and is installed in a shape in which both ends are bent upward at a predetermined angle, but installed to be detachable from the conveyor frame.
  • the reflector plate 60 is formed of stainless steel material, which is for smooth transmission of air or heat from the upper side, and is installed in a shape in which both ends are bent upward at a predetermined angle, but installed to be detachable from the conveyor frame.
  • the radiant heat or blowing effect is given only to a part of the agricultural and marine products, especially the upper part, and thus semi-dry agricultural and aquatic products are discharged, thereby simultaneously radiating heat or blowing from the upper and lower parts.
  • the drying of the agricultural and aquatic products can be discharged, as well as a problem that can lead to a complicated configuration of the drying equipment and the reduction of space utilization and excessive cost increase.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Food Science & Technology (AREA)
  • Zoology (AREA)
  • Wood Science & Technology (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Nutrition Science (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The present invention relates to an agricultural and marine produce drier employing a far infrared ceramic heater, comprising: a conveyor belt for conveying agricultural and marine produce to be dried; an upper frame provided above the conveyor belt; at least one ceramic heater provided on the upper frame such that far-infrared radiant heat is transmitted towards the agricultural and marine produce being conveyed by means of the conveyor belt; at least one drying fan disposed above the conveyor belt so as to blow dry the agricultural and marine produce being conveyed by means of the conveyor belt; and a reflector plate provided below the conveyor belt in order to reflect the hot air flow caused by the drying fan(s) and the far infrared rays of the ceramic heater(s).

Description

원적외선 세라믹히터를 이용한 농수산물 건조기Agriculture and Fisheries Dryer Using Far Infrared Ceramic Heater
본 발명은 원적외선 세라믹히터를 이용한 농수산물 건조기에 관한 것이다.The present invention relates to an agricultural and marine product dryer using a far infrared ceramic heater.
농산물 또는 수산물의 건조는 전통적으로 자연적인 풍광에 의하여 건조하였으나, 많은 시간과 노력이 필요하여 많은 제품을 출하하지 못하는 단점이 있었다.Drying of agricultural products or aquatic products has traditionally been dried by natural scenery, but it requires a lot of time and effort to ship many products.
따라서 많은 양의 농수산물을 출하할 수 있도록 하기 위하여 인위적으로 상기 수산물을 건조시키는 다수의 기술이 제안된 바 있으며, 이러한 기술들은 대체로 버너 등에 의한 열풍으로 강제 건조시키는 것이고, 이러한 일 예시적인 종래기술이 도 1에 도시되어 있다. Therefore, a number of techniques for artificially drying the marine products have been proposed in order to be able to ship a large amount of agricultural and marine products, these techniques are generally forcibly dried by hot air by a burner or the like, such an exemplary prior art 1 is shown.
도 1에 따른 종래기술의 건조장치(100)는 내부 건조실(101)에 복수의 건조대(102)가 병렬로 다단 설치되고, 각 건조대(102)는 메쉬 또는 통공을 가지며, 건조실(101)로 열풍을 공급하기 위한 버너(103)가 설치되어 있다.In the drying apparatus 100 according to the related art according to FIG. 1, a plurality of drying racks 102 are installed in multiple stages in parallel in an internal drying chamber 101, and each drying rack 102 has a mesh or a through hole, and hot air is blown into the drying chamber 101. The burner 103 for supplying the gas is provided.
이러한 구성에 의해 건조대(102)에 농수산물을 올려 놓고 버너(103)를 작동시키면, 버너(103)에서 열풍이 건조실(101)로 공급되어 건조실(101)을 가열시키게 되고, 이러한 열풍이 계속하여 건조실(101)에 공급됨에 따라 농수산물이 건조된다. When the agricultural and marine products are placed on the drying table 102 and the burner 103 is operated by this configuration, hot air is supplied from the burner 103 to the drying chamber 101 to heat the drying chamber 101, and the hot air continues to dry. As supplied to 101, the agricultural and marine products are dried.
그러나, 이러한 건조장치(100)는 건조실(101) 내부가 농수산물에서 배출되는 수분에 의하여 습도가 높은 상태이므로, 농수산물을 건조하는데 오랜 시간이 소요될 뿐만 아니라, 버너(103)를 작동시키기 위한 연료의 소모량이 증가되고, 높은 습도로 인해 건조실(102) 내부에 세균, 유해 병원균이 서식할 우려가 많아 정기적으로 상기 건조실(102)을 소독해주어야 하는 등의 문제가 있다.However, since the drying apparatus 100 has a high humidity due to the moisture discharged from the agricultural products inside the drying chamber 101, not only it takes a long time to dry the agricultural and marine products, but also consumes fuel for operating the burner 103. Increased, there is a concern that bacteria, harmful pathogens inhabit the interior of the drying chamber 102 due to high humidity, so that the drying chamber 102 must be regularly disinfected.
또한, 농수산물이 고르게 건조되도록 주기적으로 건조대(102)에 올려진 농수산물을 뒤집어주는 작업을 작업자가 일일이 행하여야 하는 불편함이 있으며, 건조가 이루어진 후에는 버너(103)를 정지시키고 건조실(102) 내부에서 건조된 농수산물을 수거한 다음, 건조할 농수산물을 상기 건조실(102)로 투입시켜야 하는 등 작업이 불편하고 비용이 증가되는 문제가 있다.In addition, there is an inconvenience that the worker must perform the work of flipping the agricultural and marine products placed on the drying table 102 periodically so that the agricultural and marine products are evenly dried, and after the drying is completed, the burner 103 is stopped and the drying chamber 102 is inside. After harvesting the dried agricultural and marine products in, there is a problem that the operation is inconvenient and the cost is increased, such as to put the agricultural and marine products to be dried into the drying room (102).
한편, 원적외선은, 에너지파의 일종인 전자파이며, 파장이 0.76μm에서 1,000μm 정도의 것을 적외선이라 하고, 그 중에서 비교적 파장이 긴 2.5∼4μm 이상의 것을 원적외선이라 한다. 따라서 원적외선은 생물의 흡수도가 높아서 햇볕을 쐬는 것처럼 피사체인 인체 피부 깊숙이 복사열을 전달하여 열을 만들기 때문에 실내 난방용으로 많이 사용한다. 또한 원적외선은 성장발육 촉진과 암의 예방과 치료 및 피로회복, 정화, 탈취 효과가 있어서 우리 생활에 다양한 형태로 응용되고 있다.On the other hand, far infrared rays are electromagnetic waves which are a kind of energy wave, and those whose wavelengths are about 0.76 µm to about 1,000 µm are called infrared rays, and those having a relatively long wavelength of 2.5 to 4 µm or more are called far infrared rays. Therefore, far-infrared rays are used for indoor heating because they absorb heat and make heat by transmitting radiant heat deep into the human skin as if they are sunburned. In addition, far-infrared rays have been applied in various forms to our lives because they promote growth and development, prevent and treat cancer, and recover from fatigue, cleanse, and deodorize.
따라서, 이러한 원적외선을 이용하여 농수산물을 건조할 경우, 생화학적 고분자 구조를 이루는 농수산물의 내부로 일정한 파장의 원적외선이 흡수되어 상기 원적외선의 에너지에 의하여 상기 농수산물의 분자가 여기되어 공명 상태가 된다. 농수산물의 분자가 공명 상태가 되어 분자 운동이 활발해지면 농수산물의 표면 뿐만 아니라 내부 온도가 동시에 상승하여 상기 농수산물에 함유된 수분이 전체적으로 균일하게 증발되게 되고, 원적외선에 의한 정화, 탈취, 항균 등의 효과를 얻을 수 있다.Therefore, when the agricultural products are dried using such far infrared rays, far infrared rays having a predetermined wavelength are absorbed into the agricultural products forming the biochemical polymer structure, and the molecules of the agricultural and marine products are excited by the energy of the far infrared rays, thereby becoming a resonance state. When the molecules of agricultural and marine products resonate and the molecular motion becomes active, not only the surface of the agricultural and marine products but also the internal temperature rises simultaneously, so that the moisture contained in the agricultural and marine products is uniformly evaporated as a whole. You can get it.
이에 본 발명은 상기와 같은 종래 문제를 해결하기 위하여 다수의 원적외선 세라믹히터와 다수의 건조팬 및 반사판을 구비하여 원적외선에 의한 연속적인 건조와 습기제거 효과를 가지며, 그 건조효율을 현저히 향상시킨 원적외선 세라믹히터를 이용한 농수산물 건조기를 제공하고자 한다.Accordingly, the present invention has a plurality of far-infrared ceramic heaters, a plurality of drying fans and a reflecting plate to solve the conventional problems as described above, which has continuous drying and moisture removal effect by far-infrared rays, and has significantly improved the drying efficiency. To provide a agricultural and marine products dryer using a heater.
이를 위하여 본 발명은 건조시킬 농수산물을 이송시키고, 망체로 된 컨베이어벨트; 상기 컨베이어벨트의 상부에 설치되는 상부프레임; 상기 컨베이어벨트에 의해 이송되는 농수산물 측에 원적외선 복사열을 전달하도록 상기 상부프레임에 설치되는 하나 이상의 원적외선 세라믹히터; 상기 컨베이어벨트에 의해 이송되는 농수산물를 건조 송풍하도록 상기 컨베이어벨트의 상부에 배치되는 하나 이상의 건조팬; 및 상기 건조팬에 의한 열풍 및 상기 세라믹히터의 원적외선을 반사시키기 위하여, 상기 상부프레임에 설치되는 반사판;을 포함하고, 상기 원적외선 세라믹히터 및 상기 건조팬은 서로 이격되어 교대로 배치되며, 상기 원적외선 세라믹히터는 상기 상부프레임의 저면에 설치되고, 상기 건조팬은 상기 상부프레임의 상면에 설치되는 것을 특징으로 한다. To this end, the present invention transfers the agricultural and aquatic products to be dried, the conveyor belt made of mesh; An upper frame installed at an upper portion of the conveyor belt; One or more far-infrared ceramic heaters installed in the upper frame to transmit far-infrared radiant heat to the agricultural and aquatic products conveyed by the conveyor belt; At least one drying fan disposed above the conveyor belt to dry blow the agricultural and aquatic products carried by the conveyor belt; And a reflector disposed on the upper frame to reflect hot air from the drying fan and far infrared rays of the ceramic heater, wherein the far infrared ceramic heater and the drying fan are alternately spaced apart from each other, and the far infrared ceramic The heater is installed on the bottom of the upper frame, the drying fan is characterized in that installed on the upper surface of the upper frame.
상기 원적외선 세라믹히터는 전열선을 내장하고, 온도감지센서가 구비된 세라믹 포켓을 하나 이상 포함하는 것을 특징으로 한다. The far-infrared ceramic heater is characterized in that it comprises at least one ceramic pocket with a built-in heating wire, the temperature sensor is provided.
상기 세라믹 포켓의 가로 길이는 6.4 cm 이고, 세로 길이는 24.8 cm 이고, 두께는 1cm 내지 1.5cm 인 것을 특징으로 한다. The ceramic pocket has a horizontal length of 6.4 cm, a vertical length of 24.8 cm, and a thickness of 1 cm to 1.5 cm.
상기 세라믹 포켓의 가로 길이는 12.4 cm 이고, 세로 길이는 12.4 cm 이고, 두께는 1cm 내지 1.5cm 인 것을 특징으로 한다. The ceramic pocket has a horizontal length of 12.4 cm, a vertical length of 12.4 cm, and a thickness of 1 cm to 1.5 cm.
이에 따라 본 발명은 건조시키고자 하는 농수산물을 컨베이어벨트에 의하여 이송되면서 다수개의 원적외선 세라믹히터와 다수개의 건조팬에 의하여 연속적으로 원적외선에 의한 건조가 이루어지고, 이러한 컨베이어벨트에 의한 이송으로 인하여 종래의 건조기에 의할 때보다 건조작업의 편의를 증진하고 비용절감 및 건조 수량이 증대될 수 있다. 또한, 원적외선 방사 파장대를 이용하여 농수산물건조에 응용함으로서 복사열전달 방식의 건조가 이루어져 에너지 효율이 높아지게 되고, 이에 따라 건조시간 단축과 건조 소요에너지가 절약될 뿐만 아니라 내/외면에 균일한 건조가 가능하고 농산물의 성분 및 색상을 그대로 유지할 수 있다. 뿐만 아니라, 본 발명은 세라믹히터와 건조팬 외에 반사판을 더 구비하고 있어서, 상기 원적외선 세라믹히터에 의한 복사열과 건조팬에 의한 송풍을 반사시켜 원적외선에 의한 살균효과와 건조팬에 의한 습기제거로 위생적인 건조환경을 제공하면서도 건조효율을 현저하게 향상시킬 수 있다.Accordingly, the present invention is to dry the agricultural and aquatic products to be dried by a conveyor belt while a plurality of far-infrared ceramic heaters and a plurality of drying fans are continuously dried by a far infrared ray, and the conventional dryer due to the transfer by the conveyor belt It is possible to increase the convenience of drying operation, reduce the cost and increase the quantity of drying than by. In addition, by applying to the agricultural and aquatic product drying using the far-infrared radiation wavelength band, the drying of the radiant heat transfer method is carried out to increase the energy efficiency, thereby not only shortening the drying time and saving the energy required for drying, but also uniform drying on the inside / outside surface is possible. The composition and color of the produce can be kept intact. In addition, the present invention further includes a reflecting plate in addition to the ceramic heater and the drying fan, which is hygienic by the sterilization effect by the far infrared rays and the moisture removal by the drying fan by reflecting the radiant heat by the far-infrared ceramic heater and the blowing air by the drying fan. While providing a drying environment, the drying efficiency can be significantly improved.
도 1은 종래 수산물 건조장치를 도시한 구성도이다.1 is a block diagram showing a conventional seafood drying apparatus.
도 2는 본 발명에 의한 농수산물 건조장치의 개략적인 측단면 구성도이다.Figure 2 is a schematic side cross-sectional configuration of the agricultural and marine products drying apparatus according to the present invention.
도 3은 도 2의 화살표 A방향에서 바라본 도면이다. 3 is a view seen from the arrow A direction of FIG.
도 4는 본 발명의 세라믹 포켓을 도시한 평면도 및 측면도이다. 4 is a plan view and a side view of the ceramic pocket of the present invention.
이하, 첨부한 도면을 참조하여 본 고안의 바람직한 실시예를 상술하며, 도면 전체를 통하여 동일한 부분에는 동일한 도면부호를 사용하기로 한다Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings, and like reference numerals refer to like parts throughout the drawings.
도 2는 본 발명의 일 실시예에 따른 농수산물 건조기의 개략적인 측단면도이고, 도 3은 도 2의 화살표 A방향에서 바라본 도면이며, 도 4는 본 발명의 세라믹히터를 구성하는 세라믹포켓의 구성도이다.Figure 2 is a schematic side cross-sectional view of the agricultural and marine products dryer according to an embodiment of the present invention, Figure 3 is a view from the arrow A direction of Figure 2, Figure 4 is a block diagram of a ceramic pocket constituting the ceramic heater of the present invention to be.
도 2 및 도 3에 도시된 바와 같이, 본 발명은 농수산물을 이송시키는 컨베이어벨트(20), 컨베이어벨트(20)의 상부에 일정간격으로 이격되어 배치되는 하나 이상의 원적외선 세라믹히터(40) 및 하나 이상의 건조팬(30), 컨베이어밸트(20)의 하부에 일정간격 이격되어 배치되는 반사판(60)을 포함한다. As shown in Figures 2 and 3, the present invention is a conveyor belt 20 for transporting agricultural and aquatic products, one or more far-infrared ceramic heater 40 and spaced apart at regular intervals on the conveyor belt 20 and one or more The drying fan 30 includes a reflector 60 disposed below the conveyor belt 20 at a predetermined interval.
컨베이어벨트(20)는 망체로 구성되고, 모터 등과 같은 구동수단에 작동하도록 구성된다. The conveyor belt 20 is composed of a mesh and is configured to operate on a driving means such as a motor.
원적외선 세라믹히터(40)는 컨베이어벨트(20)를 통해 이송되는 농수산물 측에 원적외선 복사열을 전달함으로써 원적외선 건조 기능을 수행하고, 건조팬(30)은 컨베이어벨트(20)를 통해 이송되는 농수산물을 송풍함으로써 송풍 건조 기능을 수행한다. 특히, 하나 이상의 원적외선 세라믹히터(40)와 하나 이상의 건조팬(30)은 컨베이어벨트(20)의 상부에서 서로 이격되어 교대로 배치될 수 있다. Far-infrared ceramic heater 40 performs a far-infrared drying function by transmitting the far infrared radiation heat to the agricultural and marine products conveyed through the conveyor belt 20, the drying fan 30 by blowing the agricultural and aquatic products conveyed through the conveyor belt 20 It performs blow drying function. In particular, the one or more far-infrared ceramic heaters 40 and the one or more drying fans 30 may be alternately spaced apart from each other on the top of the conveyor belt (20).
이에, 건조시키고자 하는 농수산물을 망체로 구성된 컨베이어벨트(20) 위에 올려놓고 모터 등의 구동수단에 의해 컨베이어벨트(20)를 작동함에 따라 컨베이어벨트(20) 위의 농수산물이 이송되고, 이와 같이 컨베이어벨트(20)를 통해 농수산물가 이송됨에 따라 그 상부의 원적외선 세라믹히터(40)와 건조팬(30)이 교대로 위치하도록 하여 원적외선 건조 및 송풍 건조가 교대로 연속하여 이루어질 수 있다. Therefore, the agricultural and marine products to be dried are placed on the conveyor belt 20 made of mesh, and the agricultural and marine products on the conveyor belt 20 are transferred as the conveyor belt 20 is operated by a driving means such as a motor. As the agricultural and marine products are transferred through the belt 20, the far-infrared ceramic heater 40 and the drying fan 30 are alternately positioned so that the far-infrared drying and the blowing drying may be alternately performed continuously.
또한, 컨베이어벨트(20)의 하부에는 반사판(60)이 일정간격으로 이격되어 배치되고, 이 반사판(60)은 컨베이어벨트(20)에 의한 농수산물의 이송 전 과정에서 원적외선 건조와 송풍 건조의 효율을 높일 수 있도록 컨베이어벨트(20)의 하부에 열과 바람을 반사시킬 수 있다. In addition, the reflector plate 60 is disposed below the conveyor belt 20 at regular intervals, and the reflector plate 60 is used to improve the efficiency of far-infrared drying and blowing drying in the entire process of transporting agricultural products by the conveyor belt 20. Heat and wind may be reflected on the lower portion of the conveyor belt 20 so as to be increased.
컨베이어벨트(20)는 컨베이어 프레임(21)에 의해 지지되고, 공지된 기술로 제조되는 컨베이어 구동수단에 의하여 작동될 수 있도록 구성된다. 농수산물에 묻어있는 물기가 자연적으로 반사판(60)에 떨어지도록 컨베이어벨트(20)는 철망(鐵網) 등과 같은 망체로 구성된다. 또한, 컨베이어벨트(20)는 직선형 또는 원형 등 여러 가지 형태로 제조되어 사용될 수 있으며, 컨베이어벨트의 일측에는 농수산물의 투입을 용이하게 하기 위한 투입컨베이어를 배치하고, 타측에는 건조된 농산물을 배출을 용이하게 하기 위한 배출 컨베이어를 배치할 수도 있다. 투입컨베이어 및 배출컨베이어는 본 발명의 이송용 컨베이어벨트(20)의 구동수단에 의해 연동될 수 있도록 연결될 수 있다. 이러한 컨베이어의 연결은 종래 공지된 기술에 의하여 실시할 수 있다.The conveyor belt 20 is supported by the conveyor frame 21 and is configured to be operated by a conveyor driving means manufactured by a known technique. Conveyor belt 20 is composed of a mesh, such as a wire mesh (물) so that water, which is buried in agricultural and marine products naturally fall on the reflecting plate (60). In addition, the conveyor belt 20 may be manufactured and used in various forms, such as straight or circular, and one side of the conveyor belt is disposed with an input conveyor for facilitating the introduction of agricultural and marine products, and on the other side easy to discharge the dried agricultural products. Discharge conveyors may be arranged for the purpose. The input conveyor and the discharge conveyor may be connected to be interlocked by the driving means of the conveyor belt 20 for conveyance of the present invention. The connection of such a conveyor can be performed by a conventionally well-known technique.
또한, 원적외선 세라믹히터(40) 및 송풍팬(30)은 상부프레임(50) 측에 설치되고, 상부프레임(50)은 컨베이어벨트(20)의 상부에 이격되어 설치되며, 특히 상부프레임(50)은 복수의 지지체(51)에 의해 바닥면에 지지되도록 설치된다. 이러한 상부프레임(50)은 설치되는 세라믹히터와 건조팬의 크기, 무게 등에 따라 프레임의 굵기와 개수를 조정하여 설치할 수 있다.In addition, the far infrared ceramic heater 40 and the blowing fan 30 is installed on the upper frame 50 side, the upper frame 50 is installed spaced apart on the upper portion of the conveyor belt 20, in particular the upper frame 50 Is installed to be supported on the bottom by a plurality of supports (51). The upper frame 50 may be installed by adjusting the thickness and the number of the frame according to the size, weight, etc. of the ceramic heater and drying fan to be installed.
원적외선 세라믹히터(40) 및 건조팬(30)은 상부프레임(50)의 상면 또는 저면에 설치될 수 있다. 일 실시예에 의하면, 도 2 및 도 3에 도시된 바와 같이 원적외선 세라믹히터(40)는 상부프레임(50)의 저면에 설치되고, 건조팬(30)은 상부프레임(50)의 상면에 설치됨으로써 그 설치작업의 간편하게 함과 더불어 교체 및 수리를 용이하게 할 수 있다. 특히 원적외선 세라믹히터(40)와 건조팬(30)은 교대로 위치하도록 배치된다. 이와 같이 설치함으로써 원적외선 세라믹히터(40)와 건조팬(30)의 아래로 순차적으로 이송되는 농수산물에 대한 원적외선 건조와 송풍 건조가 교대로 연속하여 이루어질 수 있고, 원적외선 건조에 의해 발생된 수분이 송풍 건조에 의하여 증발할 수 있어 그 건조 효율이 배가될 수 있다.Far-infrared ceramic heater 40 and the drying fan 30 may be installed on the upper or lower surface of the upper frame (50). According to one embodiment, as shown in Figures 2 and 3 the far infrared ceramic heater 40 is installed on the bottom of the upper frame 50, the drying fan 30 is installed on the upper surface of the upper frame 50 The installation work can be simplified, and replacement and repair can be facilitated. In particular, the far-infrared ceramic heater 40 and the drying fan 30 are alternately positioned. By installing in this way, far-infrared drying and blowing drying for agricultural products conveyed sequentially below the far-infrared ceramic heater 40 and the drying fan 30 may be alternately performed continuously, and the moisture generated by the far-infrared drying is blow-dried. It can be evaporated by so that the drying efficiency can be doubled.
한편, 종래 원적외선 히터가 발열선을 가지는 전열판에 세라믹층을 코팅하는 형태로 구성되지만, 본 발명에 의한 원적외선 세라믹히터(40)는 도 4에 도시된 바와 같이 전열선(42)을 스프링 형태로 감아 중심부에 내장시키고 온도감지센서(43)가 삽입되는 세라믹 포켓으로 원적외선 세라믹히터를 제조한다. 이러한 세라믹포켓(41)의 모양은 정사각형 또는 직사각형 형태의 보편적 모양으로 제조할 수 있고, 특별한 경우에는 그 목적에 따라 형태를 변형시켜 제조할 수 있다. 세라믹포켓(41)은 직사각형의 24.8cm×6.4cm×1.5cm의 크기와 정사각형의 12.4cm×12.4cm×1.5cm의 두 크기로 제작하도록 한다. 또한, 이와 같이 본 발명의 세라믹히터(40)는 세라믹층을 단지 코팅한 것이 아니라, 세라믹 소재만으로 구성되는 세라믹 포켓(41)을 이용하여 세라믹히터를 제조함으로써 전열선에 의하여 열이 공급될 때 세라믹 소재에 의한 원적외선 효과를 최대화할 수 있다. 또한, 상기 전열선(42)과 온도감지센서(43)가 내장되는 세라믹 포켓(41)은 규모나 용도에 따라 적절하게 알맞은 수량으로 세라믹 포켓을 전열선과 병렬로 연결시켜 조립함으로써 세라믹히터(40)를 조립한다.On the other hand, although the conventional far-infrared heater is configured in the form of coating a ceramic layer on the heating plate having a heating wire, the far-infrared ceramic heater 40 according to the present invention, as shown in Figure 4 wound the heating wire 42 in the spring form in the center A far-infrared ceramic heater is manufactured by using a ceramic pocket in which the temperature sensor 43 is inserted. The shape of the ceramic pocket 41 may be manufactured in a general shape of square or rectangular shape, and in special cases, may be manufactured by modifying the shape according to the purpose. The ceramic pocket 41 may be manufactured in two sizes of 24.8 cm x 6.4 cm x 1.5 cm in a rectangle and 12.4 cm x 12.4 cm x 1.5 cm in a square. In addition, the ceramic heater 40 of the present invention does not merely coat the ceramic layer, but manufactures the ceramic heater using the ceramic pocket 41 made of only the ceramic material, when the heat is supplied by the heating wire. It can maximize the far-infrared effect. In addition, the ceramic pocket 41 in which the heating wire 42 and the temperature sensing sensor 43 are built is connected to the ceramic pocket in parallel with the heating wire in an appropriate number according to the size and the application, thereby assembling the ceramic heater 40. Assemble
또한, 세라믹히터(40)와 건조팬(30)에 의해 제공되는 원적외선 복사열과 송풍의 효과를 최대화하기 위하여 이를 반사시킬 수 있는 반사판(60)을 컨베이어벨트(20)의 하부에 설치한다. 이때 상부에서 하향으로 불어오는 복사열 및 송풍의 일부는 망체로 된 컨베이어벨트(20)를 통과하여 하부에 장착된 반사판(60)에 부딪히게 되며, 부딪힌 복사열과 송풍은 다시 상향으로 송풍하게 됨에 따라 상기 컨베이어벨트(20)에 위치한 농산물의 하부를 강타함으로써 그 농산물은 용이하게 건조하게 된다. 이 때 반사판(60)은 스테인리스 재질로 형성시키는 것이 바람직하며 이는 상향에서 송풍 또는 열의 원활한 전달을 하기 위함이며, 양 단부가 일정각도 상향으로 절곡되는 형상으로 설치하되 컨베이어 프레임에서 착탈가능하도록 설치함으로써 농수산물의 표면에 있던 물기나 건조시 발생되는 수분 등이 반사판으로 떨어지는 경우 그 수분 등을 모았다가 추후 건조가 끝남과 동시에 반사판을 탈착하여 농수산물 건조시 발생된 물을 제거하고 세척이 용이하도록 한다.In addition, in order to maximize the effects of far-infrared radiant heat and blowing provided by the ceramic heater 40 and the drying fan 30, a reflecting plate 60 capable of reflecting them is installed in the lower portion of the conveyor belt 20. At this time, a part of the radiant heat and the blown air blown downward from the top passes through the conveyor belt 20 made of mesh and hits the reflector 60 mounted at the bottom, and the radiated heat and the blown air are blown upward again. The agricultural products are easily dried by swiping the lower part of the agricultural products located on the conveyor belt 20. At this time, it is preferable that the reflector plate 60 is formed of stainless steel material, which is for smooth transmission of air or heat from the upper side, and is installed in a shape in which both ends are bent upward at a predetermined angle, but installed to be detachable from the conveyor frame. When water or moisture generated on the surface of the surface falls on the reflector, the moisture is collected, and afterwards, the reflector is removed at the same time to remove the water generated when the agricultural and aquatic products are dried, and easy to clean.
이로써, 상부에서 하향으로 복사열을 제공하거나 송풍을 하는 경우에 농수산물의 일부분, 특히 상부에만 이러한 복사열 또는 송풍효과를 받게 되므로, 반건조의 농수산물이 배출되게 되고, 이에 따라 상하부에서 동시에 복사열 또는 송풍을 하게 되면, 농수산물의 건조가 아닌 가공상태의 농수산물이 배출될 뿐만 아니라 건조장비의 복잡한 구성과 공간활용도의 감소 및 과도한 단가 상승으로 이어지는 문제점을 해결할 수 있다.Thus, when radiant heat is provided or blown from the upper part, the radiant heat or blowing effect is given only to a part of the agricultural and marine products, especially the upper part, and thus semi-dry agricultural and aquatic products are discharged, thereby simultaneously radiating heat or blowing from the upper and lower parts. In this case, not only the agricultural and aquatic products in the processed state but the drying of the agricultural and aquatic products can be discharged, as well as a problem that can lead to a complicated configuration of the drying equipment and the reduction of space utilization and excessive cost increase.
상기 설명에 있어서, 특정 실시예를 들어서 도시하고 설명하였으나, 본 발명은 이에 한정되는 것은 아니며, 예를 들면 본 발명의 개념을 이탈하지 않는 범위내에서 이 기술 분야의 통상의 지식을 가진 자에 의해 여러가지로 설계변경할 수 있음은 물론이다.In the above description, the specific embodiments have been shown and described, but the present invention is not limited thereto, for example, by those skilled in the art without departing from the concept of the present invention. Of course, the design can be changed in various ways.

Claims (4)

  1. 농수산물 건조기에 있어서,In the agricultural and marine products dryer,
    건조시킬 농수산물을 이송시키고, 망체로 된 컨베이어벨트(20);Conveying agricultural products to be dried, the conveyor belt 20 made of a mesh;
    상기 컨베이어벨트(20)의 상부에 이격되어 설치되는 상부프레임(50);An upper frame 50 spaced apart from the upper portion of the conveyor belt 20;
    상기 컨베이어벨트(20)에 의해 이송되는 농수산물 측에 원적외선 복사열을 전달하도록 상기 상부프레임(50)에 설치되는 하나 이상의 원적외선 세라믹히터(40);One or more far-infrared ceramic heaters 40 installed on the upper frame 50 to transmit far-infrared radiant heat to the agricultural and aquatic products conveyed by the conveyor belt 20;
    상기 컨베이어벨트(20)에 의해 이송되는 농수산물를 건조 송풍하도록 상기 컨베이어벨트(20)의 상부에 배치되는 하나 이상의 건조팬(30); 및 At least one drying fan (30) disposed above the conveyor belt (20) to dry blow the agricultural and aquatic products carried by the conveyor belt (20); And
    상기 건조팬(30)에 의한 열풍 및 상기 세라믹히터(40)의 원적외선을 반사시키기 위하여, 상기 컨베이어벨트(20)의 하부에 이격되어 설치되는 반사판(60);을 포함하고, In order to reflect the hot air by the drying fan 30 and the far-infrared rays of the ceramic heater 40, the reflecting plate 60 spaced apart from the lower portion of the conveyor belt 20; includes;
    상기 원적외선 세라믹히터(40) 및 상기 건조팬(30)은 서로 이격되어 교대로 배치되며, The far infrared ceramic heater 40 and the drying fan 30 are alternately arranged to be spaced apart from each other,
    상기 원적외선 세라믹히터(40)는 상기 상부프레임(50)의 저면에 설치되고, 상기 건조팬(30)은 상기 상부프레임(50)의 상면에 설치되는 것을 특징으로 하는 원적외선 세라믹히터를 이용한 농수산물 건조기. The far-infrared ceramic heater 40 is installed on the bottom surface of the upper frame 50, the drying fan 30 is agricultural and marine products dryer using a far infrared ceramic heater, characterized in that installed on the upper surface of the upper frame (50).
  2. 제 1 항에 있어서,The method of claim 1,
    상기 원적외선 세라믹히터(40)는 전열선을 내장하고, 온도감지센서가 구비된 세라믹 포켓을 하나 이상 포함하는 것을 특징으로 하는 원적외선 세라믹히터를 이용한 농수산물 건조기.The far-infrared ceramic heater 40 has a built-in heating wire, agricultural and marine products dryer using a far-infrared ceramic heater, characterized in that it comprises at least one ceramic pocket with a temperature sensor.
  3. 제 2 항에 있어서,The method of claim 2,
    상기 세라믹 포켓의 가로 길이는 6.4 cm 이고, 세로 길이는 24.8 cm 이고, 두께는 1cm 내지 1.5cm 인 것을 특징으로 하는 원적외선 세라믹히터를 이용한 농수산물 건조기.The horizontal length of the ceramic pocket is 6.4 cm, the vertical length is 24.8 cm, the thickness of 1 cm to 1.5 cm, agricultural and aquatic products dryer using a far-infrared ceramic heater.
  4. 제 2 항에 있어서,The method of claim 2,
    상기 세라믹 포켓의 가로 길이는 12.4 cm 이고, 세로 길이는 12.4 cm 이고, 두께는 1cm 내지 1.5cm 인 것을 특징으로 하는 원적외선 세라믹히터를 이용한 농수산물 건조기.The horizontal length of the ceramic pocket is 12.4 cm, vertical length is 12.4 cm, the thickness of the agricultural and marine products dryer using a far-infrared ceramic heater, characterized in that 1cm to 1.5cm.
PCT/KR2010/006397 2009-09-25 2010-09-17 Agricultural and marine produce drier employing a far infrared ceramic heater WO2011037376A2 (en)

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