WO2010139181A1 - Method for preparing soybean milk using metal grinding disc and metal grinding disc of soybean grinding machine specially used for said method - Google Patents

Method for preparing soybean milk using metal grinding disc and metal grinding disc of soybean grinding machine specially used for said method Download PDF

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Publication number
WO2010139181A1
WO2010139181A1 PCT/CN2010/000309 CN2010000309W WO2010139181A1 WO 2010139181 A1 WO2010139181 A1 WO 2010139181A1 CN 2010000309 W CN2010000309 W CN 2010000309W WO 2010139181 A1 WO2010139181 A1 WO 2010139181A1
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Prior art keywords
grinding disc
broken wall
soybean
broken
disc
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PCT/CN2010/000309
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French (fr)
Chinese (zh)
Inventor
黄沫荻
陈可人
崔(岑鸟)
Original Assignee
Huang Modi
Chen Keren
Cui Cen
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Application filed by Huang Modi, Chen Keren, Cui Cen filed Critical Huang Modi
Publication of WO2010139181A1 publication Critical patent/WO2010139181A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C11/00Milk substitutes, e.g. coffee whitener compositions
    • A23C11/02Milk substitutes, e.g. coffee whitener compositions containing at least one non-milk component as source of fats or proteins
    • A23C11/10Milk substitutes, e.g. coffee whitener compositions containing at least one non-milk component as source of fats or proteins containing or not lactose but no other milk components as source of fats, carbohydrates or proteins
    • A23C11/103Milk substitutes, e.g. coffee whitener compositions containing at least one non-milk component as source of fats or proteins containing or not lactose but no other milk components as source of fats, carbohydrates or proteins containing only proteins from pulses, oilseeds or nuts, e.g. nut milk
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/60Drinks from legumes, e.g. lupine drinks
    • A23L11/65Soy drinks
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N1/00Machines or apparatus for extracting juice
    • A23N1/02Machines or apparatus for extracting juice combined with disintegrating or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C7/00Crushing or disintegrating by disc mills
    • B02C7/11Details
    • B02C7/12Shape or construction of discs
    • B02C7/13Shape or construction of discs for grain mills

Definitions

  • the present invention relates to a method for producing soy milk, and more particularly to a method for extracting soy cytoplasm from a soybean cell wall to prepare an emulsified soybean milk.
  • the present invention also relates to a grinding disc for use in a soybean refiner, and more particularly to a metal grinding disc for pulverizing soybean milk by using a striking strip or a broken block structure on the working surface to break up soybean cell wall to extract soybean cytoplasm.
  • Soy is a nutritious and comprehensive health food, but its nutrition is tightly wrapped by the cell wall of plant cellulose, which is not easy to digest. Since ancient China, the soybeans have been rubbed (squeezed) to break the cell wall, and the cytoplasmic soymilk has been taken out, and then the products such as tofu have been prepared, and the digestibility % can be increased to 92%-96%.
  • Methods for extracting soybean cell fluid are known as rotary cutter cutting, high temperature blasting, and grinding wheel grinding discs.
  • Rotary cutter cutting method is simple and easy, but it can only be used for small amount of refining users, and the broken rate of soymilk is low.
  • the high temperature breaking method has good quality and high efficiency, but it is technical and investment.
  • the technical problem to be solved by the present invention is to provide a method for making soybean milk by using a metal grinding disc, which can extract soybean cytoplasm by impacting and breaking soybean cell wall, and has simple process, simple operation and strong wall breaking ability.
  • Another technical problem to be solved by the present invention is to provide a metal grinding disc for a soybean refiner which is specifically used in the above method, which respectively impacts and breaks soybean cell walls through a coarse crushing chamber and a broken wall belt, and has a simple structure and simple operation. Strong ability to break the wall.
  • the technical proposal of the method for preparing soybean milk by using a metal grinding disc comprises the following steps: (a) feeding: feeding the soaked soybean through a feeding port into a cavity between a fixed grinding disc and a moving grinding disc of a metal grinding disc Within the coarse cavity of the body, the soybean falls on the moving disc under the action of gravity; (b) coarse crushing: the circumferentially distributed blades of the coarse-grained portion of the moving disc rotating at high speed drive the soybean to rotate and surround Movement diffusion, the inclined working surface of the coarse grinding chamber of the fixed grinding disc forms a collision groove between the impact strip and the impact strip distributed in the circumferential direction to impact the soybean, forming a coarsely divided crude soybean slurry, and the crude soybean slurry is in a centrifugal force.
  • the technical proposal of the present invention for the metal grinding disc of the soybean refiner dedicated to the above method comprises: a fixed grinding disc and a moving grinding disc provided with a feeding opening, a cavity between the fixed grinding disc and the moving grinding disc
  • the body constitutes a coarse crushing cavity, and the inclined working surface of the coarse crushing cavity portion of the fixed grinding disc has a circumferentially distributed striking strip, and an impact groove is formed between the striking strips;
  • the peripheral portion of the fixed grinding disc and the moving grinding disc constitutes a broken wall strip, the fixed grinding disc
  • the broken wall portion has a broken wall block distributed in the circumferential direction, and a broken wall groove is formed between the broken wall blocks, and the broken wall portion of the dynamic grinding disc has a broken wall block distributed in the circumferential direction, and a broken wall groove is formed between the broken wall blocks.
  • the coarsely crushed cavity portion on the dynamic grinding disc has circumferentially distributed vanes, and the outer edge of the fixed grinding disc and the moving grinding disc is a slurry outlet with a gap between the contact
  • the broken wall block on the fixed grinding disc is
  • the broken wall blocks on the dynamic grinding disc are 2 rows, staggered along the circumference, and spaced in the radial direction.
  • the beneficial effects of the invention are as follows: Since the fixed grinding disc and the dynamic grinding disc are made of metal materials, when the moving grinding disc rotates at a high speed, the soaked soybeans are moved in the coarse grinding chamber and the blades of the passive grinding disc are shaken. The impact strip and the impact groove of the fixed grinding disc repeatedly collide to form a coarse bean slurry, and the coarse bean slurry is struck in a staggered movement between the broken wall block and the broken wall groove on the broken grinding belt and the fixed grinding disc, so that the crude soybean slurry passes through the broken wall strip.
  • the cell wall is broken, but it is not finer, and the cell liquid is not mixed in the filtration separation, thereby obtaining a precipitate-free soybean cell liquid, that is, emulsified soybean milk. Due to its simple structure, easy processing, high dimensional and shape, the metal grinding disc is easy to set up, easy to adjust and easy to operate. There is no direct friction between the discs and the service life is long.
  • the broken wall block and the broken wall groove structure have good wall breaking effect.
  • FIG. 1 is a schematic cross-sectional view showing a structure in which a metal grinding disc fixed grinding disc and a moving grinding disc cooperate;
  • FIG. 2 is a working surface view of an embodiment of a fixed grinding disc;
  • Figure 3 is a working face view of an embodiment of the dynamic grinding disc;
  • Figure 4 is an enlarged view of the K direction of Figure 1;
  • Figure 5 is an enlarged view of the section along A-A in Figure 2.
  • the working surface of the fixed grinding disc 3 of the metal grinding disc 1 is mounted in cooperation with the working surface of the moving grinding disc 4, and the top surface of the fixed grinding disc 3 is provided with a feeding port 2, a cavity between the fixed grinding disc 3 and the moving grinding disc 4.
  • the rough cavity 5 is formed.
  • the inclined working surface of the coarse-grained cavity portion of the fixed grinding disc 3 has circumferentially distributed striking strips 7, and an impingement groove 8 is formed between the striking strips.
  • the peripheral portion of the fixed grinding disc 3 and the moving grinding disc 4 constitutes a broken wall strip 6, and the broken wall portion of the fixed grinding disc has a broken wall block 10A distributed in the circumferential direction, and a broken wall groove 11A is formed between the broken wall blocks, and the broken wall is broken.
  • the coarse-grained cavity portion on the movable grinding disc 4 has circumferentially distributed vanes 9, and the outer edges of the fixed grinding discs 3 and the movable grinding discs 4 are the slurry discharge ports 12 with gaps between the contact faces.
  • the metal grinding disc 1 can replace the grinding wheel grinding wheel of the grinding wheel refining machine.
  • the fixing grinding disc 3 can be fixedly connected with the feeding pipe of the soybean refiner by positioning means such as positioning nails, and the feeding port 2 of the grinding disc 3 is fixed. It is in communication with the feed pipe of the soybean refiner.
  • the gap between the fixed grinding disc 3 and the moving grinding disc 4 is 0. 01mm ⁇ 0.
  • the blade 9 of the coarse-grained portion of the moving disc 4 which rotates at a high speed drives the soybean to rotate and spreads to the periphery, and the striking strip 7 and the striking groove 8 on the inclined working surface of the coarse-grained portion of the fixed disc 3 impact the soybean, so that Soybean is coarsely crushed,
  • the crude soybean slurry is formed, and the crude soybean slurry flows into the broken belt 6 through the impingement groove 8 by the centrifugal force.
  • the coarse bean slurry which is poured into the broken wall 6 formed by the peripheral portion of the fixed grinding disc 3 and the moving grinding disc 4 is subjected to the broken wall block 10A of the broken wall portion of the fixed grinding disc 3, and the broken wall groove 1 1A and the dynamic grinding disc 4 are broken.
  • the high-speed staggered collision of the partial broken wall block 10B and the broken wall groove 11B causes the soybean cell wall of the crude bean slurry to be broken, thereby obtaining a broken-walled crude soybean milk containing soybean cytoplasm.
  • the broken-walled crude soybean milk was filtered by a usual method, and the soybean hulls, cell walls, and bean dregs were filtered off to obtain an emulsified soybean milk.
  • the striking bars 9 on the fixed grinding discs 3 are distributed in the circumferential direction, the width of the striking strips 9 in the circumferential direction is 6 to 12, and the width of the striking grooves 8 in the circumferential direction is 6 to 12 mm.
  • the blades 9 on the dynamic grinding disc 4 are 4 to 8 strips.
  • the broken wall blocks 10A on the fixed grinding disc 3 are arranged in two rows, staggered in the circumferential direction, and spaced in the radial direction; the broken wall blocks 10B on the dynamic grinding disc 4 are in two rows, along the The circumferential direction is staggered and spaced in the radial direction.
  • the mating surface of the fixed grinding disc and the moving grinding disc forms a broken wall strip and a slurry discharging port, and the side surface shape is two zigzags facing each other with a gap in the middle; in Fig. 5, the striking strip of the coarse grinding chamber of the grinding disc and The cross-sectional shape of the impingement groove is zigzag.
  • Metal grinding discs can be made of cast iron, cast steel, stainless steel, aluminum alloy or ceramic materials. Further, it is possible to further optimize the colliding strips of the coarsely crushed cavities, the blades, the broken wall of the broken wall strip, and the clamp angle of the separation screen of the soybean refiner to obtain the best performance of the metal grinder soymilk machine.

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Agronomy & Crop Science (AREA)
  • Botany (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Beans For Foods Or Fodder (AREA)

Abstract

A method for preparing soybean milk using metal grinding disc and metal grinding disc of soybean grinding machine specially used for said method. The metal grinding disc used for said method comprises fixed and movable grinding disc, coniform cavity of fixed and movable grinding disc forms coarse crushing cavity whose working faces set impact slips and grooves. Peripheral portion of fixed and movable grinding discs form broken wall region which sets broken wall blocks and broken wall grooves. Soybean milk outlet lies in external rim of fixed and movable grinding discs. Vanes are set on the movable grinding disc. The immersed soybean is coarse crushed into crude soybean milk by centrifugal force in coarse crushing cavity, while movable grinding disc is running at high speed, further the cell wall of crude soybean milk is broken through high speed impact of broken wall blocks and grooves of grinding disc to extract soybean cytoplasm.

Description

一种利用金属磨盘制取豆浆的方法  Method for preparing soybean milk by using metal grinding disc
和专门用于该方法的大豆磨浆机金属磨盘 技术领域  And a soybean grinding machine metal grinding disc specially used for the method
本发明涉及一种制作豆浆的方法, 特别是涉及一种破碎大豆细 胞壁提取大豆细胞质制成乳化豆浆的方法。  The present invention relates to a method for producing soy milk, and more particularly to a method for extracting soy cytoplasm from a soybean cell wall to prepare an emulsified soybean milk.
本发明还涉及一种用于大豆磨浆机上的磨盘,特别是涉及一种利 用工作面上有撞击条或破璧块结构破碎大豆细胞壁提取大豆细胞质 制成乳化豆浆的金属磨盘。  The present invention also relates to a grinding disc for use in a soybean refiner, and more particularly to a metal grinding disc for pulverizing soybean milk by using a striking strip or a broken block structure on the working surface to break up soybean cell wall to extract soybean cytoplasm.
背景技术 Background technique
大豆是营养丰富、全面的保健食品,但其营养被植物纤维素构成 的细胞壁紧紧裹住, 不易消化。 我国自古将大豆泡发后摩擦(挤压) 破碎细胞壁, 取出细胞质豆浆, 进而制成豆腐等制品, 可将消化率% 提高到 92%-96%。 提取大豆细胞液的方法已知的有旋刀切削、 高温爆 破和砂轮磨盘等。 旋刀切削法简便易行, 但只能用于小量磨浆用户, 而且所制豆浆的破壁率低; 高温破壁法提浆质量好, 效率高, 但技术 性强, 投资也大, 目前只能应用于极少数的大厂; 当前普遍使用的分 离式大豆砂轮磨浆机, 生产效率高, 总体实用性好, 使用量较大。 申 请号为 96239350的中国专利申请公开了一种大豆磨浆机砂轮, 这种 磨浆机。 砂轮磨浆机磨浆的核心部件是砂轮磨盘, 启动磨浆时, 须现 调整砂轮的磨浆间隙和配水量, 搡作不方便, 在小吃部、 餐厅、 饭店 等小规模磨浆时,尤其显得操作冗繁不便。而且由于砂轮磨盘耐久性、 破壁周遍性差, 配水量无标定等原因, 对豆浆质量也有影响。 发明内容 Soy is a nutritious and comprehensive health food, but its nutrition is tightly wrapped by the cell wall of plant cellulose, which is not easy to digest. Since ancient China, the soybeans have been rubbed (squeezed) to break the cell wall, and the cytoplasmic soymilk has been taken out, and then the products such as tofu have been prepared, and the digestibility % can be increased to 92%-96%. Methods for extracting soybean cell fluid are known as rotary cutter cutting, high temperature blasting, and grinding wheel grinding discs. Rotary cutter cutting method is simple and easy, but it can only be used for small amount of refining users, and the broken rate of soymilk is low. The high temperature breaking method has good quality and high efficiency, but it is technical and investment. It can only be applied to a very small number of large factories; the currently used separated soybean wheel refiner has high production efficiency, good overall practicability and large usage. Chinese Patent Application No. 96239350 discloses a soybean refiner grinding wheel, such a refiner. The core component of the grinding machine refiner is the grinding wheel. When starting the refining, it is necessary to adjust the refining clearance and water distribution of the grinding wheel. It is inconvenient, especially in the small-scale refining of snacks, restaurants, restaurants, etc. It seems that the operation is cumbersome and inconvenient. Moreover, due to the durability of the grinding wheel, the poor circumference of the broken wall, and the lack of calibration of the water distribution, the quality of the soybean milk is also affected. Summary of the invention
本发明要解决的技术问题是提供一种利用金属磨盘制作豆浆的 方法, 通过撞击、 破碎大豆细胞壁, 提取大豆细胞质, 工艺简单、 操 作简便和破壁能力强。  The technical problem to be solved by the present invention is to provide a method for making soybean milk by using a metal grinding disc, which can extract soybean cytoplasm by impacting and breaking soybean cell wall, and has simple process, simple operation and strong wall breaking ability.
本发明要解决的另一技术问题是提供一种专门用于上述方法的 大豆磨浆机金属磨盘,通过粗碎腔和破壁带分别对大豆进行撞击与破 碎大豆细胞壁, 结构简单、 操作简便和破壁能力强。  Another technical problem to be solved by the present invention is to provide a metal grinding disc for a soybean refiner which is specifically used in the above method, which respectively impacts and breaks soybean cell walls through a coarse crushing chamber and a broken wall belt, and has a simple structure and simple operation. Strong ability to break the wall.
本发明提出的利用金属磨盘制取豆浆的方法的技术方案是,包括 以下步骤: (a)投料: 将经过浸泡的大豆经进料口送入由金属磨盘的 定磨盘和动磨盘之间的腔体构成的粗碎腔之内,大豆在重力的作用下 落到动磨盘之上; (b )粗碎: 高速旋转的动磨盘的粗碎腔部分的沿周 向分布的叶片带动大豆旋转并向四周运动扩散,定磨盘的粗碎腔部分 的倾斜工作面上沿周向分布的撞击条和撞击条之间形成撞击槽对大 豆进行撞击,形成经粗碎的粗豆浆料,粗豆浆料在离心力的作用下经 撞击槽流入破壁带; (c )破壁: 涌进定磨盘和动磨盘周边部分构成的 破壁带的粗豆浆料,在定磨盘的破壁带部分的破壁块及破壁槽和动磨 盘破壁带部分的破壁块及破壁槽的高速交错碰撞下,使粗豆浆料的大 豆细胞壁破碎,提取大豆细胞质,获得破壁粗豆浆,从出浆口流出;( d ) 过滤: 将含有大豆细胞质破壁粗豆浆进行过滤, 滤除豆皮、 细胞壁和 豆渣, 得到乳化豆浆。  The technical proposal of the method for preparing soybean milk by using a metal grinding disc comprises the following steps: (a) feeding: feeding the soaked soybean through a feeding port into a cavity between a fixed grinding disc and a moving grinding disc of a metal grinding disc Within the coarse cavity of the body, the soybean falls on the moving disc under the action of gravity; (b) coarse crushing: the circumferentially distributed blades of the coarse-grained portion of the moving disc rotating at high speed drive the soybean to rotate and surround Movement diffusion, the inclined working surface of the coarse grinding chamber of the fixed grinding disc forms a collision groove between the impact strip and the impact strip distributed in the circumferential direction to impact the soybean, forming a coarsely divided crude soybean slurry, and the crude soybean slurry is in a centrifugal force. Under the action, it flows into the broken belt through the impact groove; (c) Broken wall: The coarse bean slurry that breaks into the broken wall of the fixed grinding disc and the dynamic grinding disc, the broken wall and the broken wall in the broken wall part of the fixed grinding disc Under the high-speed staggered collision between the broken wall block and the broken wall groove of the broken wall of the groove and the dynamic grinding disc, the soybean cell wall of the crude bean slurry is broken, the soybean cytoplasm is extracted, and the broken soybean milk is obtained, and flows out from the slurry outlet; d) Filtration: The soy cytoplasmic broken soybean milk is filtered, and the soybean hull, cell wall and bean dregs are filtered off to obtain emulsified soybean milk.
本发明提出的专用于上述方法的大豆磨浆机金属磨盘的技术方 案是,包括设有进料口的定磨盘和动磨盘, 定磨盘和动磨盘之间的腔 体构成粗碎腔,定磨盘的粗碎腔部分的倾斜工作面上有沿周向分布的 撞击条, 撞击条之间形成撞击槽; 定磨盘和动磨盘的周边部分构成破 壁带, 定磨盘的破壁带部分有沿周向分布的破壁块, 破壁块之间形成 破壁槽, 动磨盘破壁带部分有沿周向分布的破壁块, 破壁块之间形成 破壁槽; 动磨盘上的粗碎腔部分有沿周向分布的叶片, 定磨盘与动磨 盘的外边缘为出浆口, 其接触面之间有间隙。 The technical proposal of the present invention for the metal grinding disc of the soybean refiner dedicated to the above method comprises: a fixed grinding disc and a moving grinding disc provided with a feeding opening, a cavity between the fixed grinding disc and the moving grinding disc The body constitutes a coarse crushing cavity, and the inclined working surface of the coarse crushing cavity portion of the fixed grinding disc has a circumferentially distributed striking strip, and an impact groove is formed between the striking strips; the peripheral portion of the fixed grinding disc and the moving grinding disc constitutes a broken wall strip, the fixed grinding disc The broken wall portion has a broken wall block distributed in the circumferential direction, and a broken wall groove is formed between the broken wall blocks, and the broken wall portion of the dynamic grinding disc has a broken wall block distributed in the circumferential direction, and a broken wall groove is formed between the broken wall blocks. The coarsely crushed cavity portion on the dynamic grinding disc has circumferentially distributed vanes, and the outer edge of the fixed grinding disc and the moving grinding disc is a slurry outlet with a gap between the contact faces.
作为对本发明专用金属磨盘的进一步改进,定磨盘上的破壁块为 As a further improvement of the special metal grinding disc of the present invention, the broken wall block on the fixed grinding disc is
2排, 沿周向交错分布, 沿径向有间隔; 动磨盘上的破壁块为 2排, 沿周向交错分布, 沿径向有间隔。 2 rows, staggered in the circumferential direction, spaced in the radial direction; the broken wall blocks on the dynamic grinding disc are 2 rows, staggered along the circumference, and spaced in the radial direction.
与现有技术相比, 本发明的有益效果是: 由于釆用金属材料制作 定磨盘和动磨盘, 当动磨盘高速旋转时, 已浸泡的大豆在粗碎腔内被 动磨盘的叶片甩动,被定磨盘的撞击条和撞击槽反复撞击形成粗豆浆 料,粗豆浆料在破壁带被动磨盘和定磨盘上的破壁块和破壁槽交错运 动剧烈撞击, 以致经过破壁带的粗豆浆料的细胞壁破裂, 但并不更细 碎, 也就不会在过滤分离时混入细胞液, 从而获得无沉淀物的大豆细 胞液, 即乳化豆浆。 由于金属磨盘结构简单, 易于加工, 尺寸形状精 确高, 设置简单, 勿须调整, 操作简便。 磨盘间无直接磨擦, 使用寿 命长。 采用破壁块和破壁槽结构, 破壁效果好。  Compared with the prior art, the beneficial effects of the invention are as follows: Since the fixed grinding disc and the dynamic grinding disc are made of metal materials, when the moving grinding disc rotates at a high speed, the soaked soybeans are moved in the coarse grinding chamber and the blades of the passive grinding disc are shaken. The impact strip and the impact groove of the fixed grinding disc repeatedly collide to form a coarse bean slurry, and the coarse bean slurry is struck in a staggered movement between the broken wall block and the broken wall groove on the broken grinding belt and the fixed grinding disc, so that the crude soybean slurry passes through the broken wall strip. The cell wall is broken, but it is not finer, and the cell liquid is not mixed in the filtration separation, thereby obtaining a precipitate-free soybean cell liquid, that is, emulsified soybean milk. Due to its simple structure, easy processing, high dimensional and shape, the metal grinding disc is easy to set up, easy to adjust and easy to operate. There is no direct friction between the discs and the service life is long. The broken wall block and the broken wall groove structure have good wall breaking effect.
附图说明 DRAWINGS
下面结合附图对本发明作具体详细说明。  The invention will be described in detail below with reference to the accompanying drawings.
图 1是金属磨盘定磨盘与动磨盘配合结构剖面示意图; 图 2 是定磨盘的一种实施方式的工作面视图; 图 3 是动磨盘的一种实施方式的工作面视图; 图 4 是图 1中的 K向放大视图; 1 is a schematic cross-sectional view showing a structure in which a metal grinding disc fixed grinding disc and a moving grinding disc cooperate; FIG. 2 is a working surface view of an embodiment of a fixed grinding disc; Figure 3 is a working face view of an embodiment of the dynamic grinding disc; Figure 4 is an enlarged view of the K direction of Figure 1;
图 5 是图 2中沿 A-A剖面放大视图。  Figure 5 is an enlarged view of the section along A-A in Figure 2.
具体实施方式 detailed description
在图 1中,金属磨盘 1的定磨盘 3的工作面与动磨盘 4的工作面 相对配合安装, 定磨盘 3顶面设有进料口 2, 定磨盘 3和动磨盘 4之 间的腔体构成粗碎腔 5。 定磨盘 3的粗碎腔部分的倾斜工作面上有沿 周向分布的撞击条 7, 撞击条之间形成撞击槽 8。 定磨盘 3和动磨盘 4的周边部分构成破壁带 6 , 定磨盘的破壁带部分有沿周向分布的破 壁块 10A, 破壁块之间形成破壁槽 11A, 动磨盘破壁带部分有沿周向 分布的破壁块 10B, 破壁块之间形成破壁槽 11B。 动磨盘 4上的粗碎 腔部分有沿周向分布的叶片 9, 定磨盘 3与动磨盘 4的外边缘为出浆 口 12 , 其接触面之间有间隙。 金属磨盘 1 可替换砂轮磨浆机的砂轮 磨盘,使用时可釆用定位镙钉等定位方式将定磨盘 3与大豆磨浆机的 进料管道固定连接,并将定磨盘 3的进料口 2与大豆磨浆机的进料管 连通。 定磨盘 3 与动磨盘 4 之间的间隙为 0. 01mm ~ 0. 05mm, 优选 0. 03隱的间隙组装于大豆磨浆机之内,动磨盘 4下部的轴 14 通过连 轴器装置与电机相联接。 将经过浸泡的大豆经进料口 2送入粗碎腔 5 之内, 大豆在重力的作用下落到动磨盘 4之上, 动磨盘 4在电机的带 动下以 2800转 /分的速度高速旋转,高速旋转的动磨盘 4的粗碎腔部 分的叶片 9带动大豆旋转并向四周运动扩散,定磨盘 3的粗碎腔部分 的倾斜工作面上的撞击条 7和撞击槽 8对大豆进行撞击,使大豆粗碎, 形成粗豆浆料,粗豆浆料在离心力的作用下经撞击槽 8流入破壁带 6。 涌进定磨盘 3和动磨盘 4周边部分构成的破壁带 6的粗豆浆料,经受 在定磨盘 3上破壁带部分的破壁块 1 0A及破壁槽 1 1A和动磨盘 4破壁 带部分的破壁块 10B及破壁槽 11B的高速交错碰撞,使粗豆浆料的大 豆细胞壁破碎, 获得含有大豆细胞质的破壁粗豆浆。 采用通常的方法 将破壁粗豆浆进行过滤, 滤除豆皮、 细胞壁和豆渣, 得到乳化豆浆。 In Fig. 1, the working surface of the fixed grinding disc 3 of the metal grinding disc 1 is mounted in cooperation with the working surface of the moving grinding disc 4, and the top surface of the fixed grinding disc 3 is provided with a feeding port 2, a cavity between the fixed grinding disc 3 and the moving grinding disc 4. The rough cavity 5 is formed. The inclined working surface of the coarse-grained cavity portion of the fixed grinding disc 3 has circumferentially distributed striking strips 7, and an impingement groove 8 is formed between the striking strips. The peripheral portion of the fixed grinding disc 3 and the moving grinding disc 4 constitutes a broken wall strip 6, and the broken wall portion of the fixed grinding disc has a broken wall block 10A distributed in the circumferential direction, and a broken wall groove 11A is formed between the broken wall blocks, and the broken wall is broken. Part of the broken wall block 10B is distributed in the circumferential direction, and a broken wall groove 11B is formed between the broken wall blocks. The coarse-grained cavity portion on the movable grinding disc 4 has circumferentially distributed vanes 9, and the outer edges of the fixed grinding discs 3 and the movable grinding discs 4 are the slurry discharge ports 12 with gaps between the contact faces. The metal grinding disc 1 can replace the grinding wheel grinding wheel of the grinding wheel refining machine. When using, the fixing grinding disc 3 can be fixedly connected with the feeding pipe of the soybean refiner by positioning means such as positioning nails, and the feeding port 2 of the grinding disc 3 is fixed. It is in communication with the feed pipe of the soybean refiner. The gap between the fixed grinding disc 3 and the moving grinding disc 4 is 0. 01mm ~ 0. 05mm, preferably 0. 03 hidden gap is assembled in the soybean refiner, the shaft 14 of the lower part of the grinding disc 4 is passed through the coupling device and the motor Connected. The soaked soybeans are fed into the coarse crushing chamber 5 through the feed port 2, and the soybeans are dropped onto the moving grinding disc 4 by the action of gravity, and the moving grinding disc 4 is rotated at a high speed of 2800 rpm by the motor. The blade 9 of the coarse-grained portion of the moving disc 4 which rotates at a high speed drives the soybean to rotate and spreads to the periphery, and the striking strip 7 and the striking groove 8 on the inclined working surface of the coarse-grained portion of the fixed disc 3 impact the soybean, so that Soybean is coarsely crushed, The crude soybean slurry is formed, and the crude soybean slurry flows into the broken belt 6 through the impingement groove 8 by the centrifugal force. The coarse bean slurry which is poured into the broken wall 6 formed by the peripheral portion of the fixed grinding disc 3 and the moving grinding disc 4 is subjected to the broken wall block 10A of the broken wall portion of the fixed grinding disc 3, and the broken wall groove 1 1A and the dynamic grinding disc 4 are broken. The high-speed staggered collision of the partial broken wall block 10B and the broken wall groove 11B causes the soybean cell wall of the crude bean slurry to be broken, thereby obtaining a broken-walled crude soybean milk containing soybean cytoplasm. The broken-walled crude soybean milk was filtered by a usual method, and the soybean hulls, cell walls, and bean dregs were filtered off to obtain an emulsified soybean milk.
在图 2和图 3中, 定磨盘 3上的撞击条 9沿周向分布, 撞击条 9 沿周向的宽度为 6 ~ 12隱, 撞击槽 8沿周向的宽度为 6 ~ 12mm。 定磨 盘 3上的破壁块 10A沿周向的宽度为 6 ~ 12mm, 破壁槽 11A沿周向的 宽度为 6 ~ 12mm0动磨盘 4上的破壁块 10B沿周向的宽度为 6 ~ 12讓, 破壁槽 11B沿周向的宽度为 6 ~ 12mm。 动磨盘 4上的叶片 9为 4 ~ 8 条。 In Figs. 2 and 3, the striking bars 9 on the fixed grinding discs 3 are distributed in the circumferential direction, the width of the striking strips 9 in the circumferential direction is 6 to 12, and the width of the striking grooves 8 in the circumferential direction is 6 to 12 mm. Broken block 10A fixed on the disc 3 along the circumferential width of 6 ~ 12mm, broken along a circumferential width of grooves 11A of the movable disc 6 ~ 12mm 0 broken along the circumferential width of the block 10B having 6 to 4 on 12, the width of the broken wall groove 11B in the circumferential direction is 6 to 12 mm. The blades 9 on the dynamic grinding disc 4 are 4 to 8 strips.
做为本发明的另一种实施方式,定磨盘 3上的破壁块 10A为 2排, 沿周向交错分布, 沿径向有间隔; 动磨盘 4上的破壁块 10B为 2排, 沿周向交错分布, 沿径向有间隔。  As another embodiment of the present invention, the broken wall blocks 10A on the fixed grinding disc 3 are arranged in two rows, staggered in the circumferential direction, and spaced in the radial direction; the broken wall blocks 10B on the dynamic grinding disc 4 are in two rows, along the The circumferential direction is staggered and spaced in the radial direction.
在图 4中, 定磨盘和动磨盘的配合面形成破壁带和出浆口, 其侧 面形状为两锯齿形相向安装, 中间有间隙; 在图 5中, 定磨盘粗碎腔 的撞击条和撞击槽的剖面形状为锯齿形。  In Fig. 4, the mating surface of the fixed grinding disc and the moving grinding disc forms a broken wall strip and a slurry discharging port, and the side surface shape is two zigzags facing each other with a gap in the middle; in Fig. 5, the striking strip of the coarse grinding chamber of the grinding disc and The cross-sectional shape of the impingement groove is zigzag.
金属磨盘可釆用铸铁、 铸钢、 不锈钢、 铝合金材料, 也可以釆用 陶瓷材料。 还可以进一步优选粗碎腔的撞击条、 叶片, 破壁带的破壁 块及大豆磨浆机的分离筛的钳角等互相配套的最佳参数,获得性能完 善的金属磨盘豆浆机。  Metal grinding discs can be made of cast iron, cast steel, stainless steel, aluminum alloy or ceramic materials. Further, it is possible to further optimize the colliding strips of the coarsely crushed cavities, the blades, the broken wall of the broken wall strip, and the clamp angle of the separation screen of the soybean refiner to obtain the best performance of the metal grinder soymilk machine.

Claims

权利要求 Rights request
1、 一种利用金属磨盘制取豆浆的方法, 包括以下步骤:  1. A method for preparing soy milk using a metal grinding disc, comprising the steps of:
(a)投料: 将经过浸泡的大豆经进料口 (2)送入由金属磨盘(1 ) 的定磨盘 (3)和动磨盘 (4) 之间的腔体构成的粗碎腔 (5)之内, 大豆在重力的作用下落到动磨盘(4)之上;  (a) Feeding: The soaked soybeans are fed into the coarse cavities (5) formed by the cavity between the fixed grinding disc (3) of the metal grinding disc (1) and the moving disc (4) through the feed port (2). Within the soybean, the effect of gravity falls on the moving disc (4);
(b)粗碎: 高速旋转的动磨盘(4)的粗碎腔部分的沿周向分布 的叶片(9)带动大豆旋转并向四周运动扩散, 定磨盘(3)的粗碎腔 部分的倾斜工作面上沿周向分布的撞击条(7)和撞击条之间形成撞 击槽 (8)对大豆进行撞击, 形成经粗碎的粗豆浆料, 粗豆浆料在离 心力的作用下经撞击槽 (8)流入破壁带(6);  (b) coarse crushing: the circumferentially distributed blades (9) of the coarse-grained cavity portion of the high-speed rotating moving disc (4) drive the soybean to rotate and spread to the periphery, and the inclination of the coarse-grained portion of the fixed disc (3) On the working surface, a circumferentially distributed impact strip (7) and an impact strip form an impact groove (8) to impact the soybean to form a coarsely divided crude soybean slurry, and the crude soybean slurry is subjected to centrifugal force by the impact groove ( 8) Flow into the broken wall (6);
(c)破壁: 涌进定磨盘(3) 和动磨盘 (4)周边部分构成的破 壁带(6)的粗豆浆料, 在定磨盘(3) 的破壁带部分的破壁块(10A) 及破壁槽 ( 11A ) 和动磨盘( 4 )破壁带部分的破壁块( 10B )及破壁 槽 (11B) 的高速交错碰撞下, 使粗豆浆料的大豆细胞壁破碎, 提取 大豆细胞质,获得破壁粗豆浆,从出浆口 (12 )流出;  (c) Broken wall: The coarse bean slurry of the broken wall (6) which is formed by the peripheral portion of the fixed grinding disc (3) and the moving grinding disc (4), and the broken wall portion of the broken wall portion of the fixed grinding disc (3) ( 10A) and the broken wall groove (11A) and the dynamic grinding disc (4) under the high-speed staggered collision between the broken wall block (10B) and the broken wall groove (11B), the soybean cell wall of the crude bean slurry is broken, and the soybean is extracted. Cytoplasmic, obtained broken crude soybean milk, flowing out from the pulp outlet (12);
(d)过滤: 将含有大豆细胞质破壁粗豆浆进行过滤, 滤除豆皮、 细胞壁和豆渣, 得到乳化豆浆。  (d) Filtration: The soy cytoplasmic broken soybean milk is filtered, and the soybean hull, the cell wall and the bean dregs are filtered off to obtain an emulsified soybean milk.
2、一种大豆磨浆机金属磨盘,包括设有进料口(2)的定磨盘(3) 和动磨盘(4), 其特征在于: 所述定磨盘(3)和动磨盘(4)之间的 腔体构成粗碎腔 (5), 所述定磨盘 (3) 的粗碎腔部分的倾斜工作面 上有沿周向分布的撞击条(7), 撞击条之间形成撞击槽(8); 所述定 磨盘( 3 )和动磨盘( 4 )的周边部分构成破壁带(6) , 所述定磨盘( 3 ) 的破壁带部分有沿周向分布的破壁块 U0A), 破壁块(10A)之间形 成破壁槽 U1A), 所述动磨盘 (4)破壁带部分有沿周向分布的破壁 块(10B), 破壁块(10B )之间形成破壁槽(11B); 所述动磨盘(4) 上的粗碎腔部分有沿周向分布的叶片 (9), 所述定磨盘(3) 与动磨 盘(4) 的外边缘为出浆口 (12), 其接触面之间有间隙。 2. A metal grinding disc for a soybean refiner comprising a fixed grinding disc (3) having a feed opening (2) and a moving grinding disc (4), characterized in that: the fixed grinding disc (3) and the moving grinding disc (4) The cavities between the cavities constitute a coarse crushing cavity (5), and the inclined working surface of the coarse crushing cavity portion of the fixed grinding disc (3) has circumferentially distributed impact strips (7), and impact grooves are formed between the striking strips ( 8); the peripheral portion of the fixed grinding disc (3) and the moving grinding disc (4) constitutes a broken wall strip (6), the fixed grinding disc (3) The broken wall portion has a circumferentially distributed broken wall block U0A), and a broken wall groove U1A is formed between the broken wall blocks (10A), and the broken wall portion of the moving grinding plate (4) has a circumferentially distributed broken portion. a wall block (10B), a broken wall groove (11B) is formed between the broken wall blocks (10B); the coarse crushing cavity portion on the moving grinding plate ( 4 ) has circumferentially distributed blades (9), the fixed grinding plate (3) The outer edge of the moving disc (4) is the slurry outlet (12) with a gap between the contact surfaces.
3、 根据权利要求 2所述的金属磨盘, 其特征在于: 所述定磨盘 (3) 与动磨盘 (4)之间的间隙为 0.01mm ~0.05mm。  The metal grinding disc according to claim 2, wherein a gap between the fixed grinding disc (3) and the movable grinding disc (4) is 0.01 mm to 0.05 mm.
4、 根据权利要求 2所述的金属磨盘, 其特征在于: 所述定磨盘 (3)上的撞击条(7) 沿周向的宽度为 6~12mm, 撞击槽 ( 8 ) 沿周 向的宽度为 6~12mm。  The metal grinding disc according to claim 2, characterized in that: the width of the striking strip (7) on the fixed grinding disc (3) in the circumferential direction is 6 to 12 mm, and the width of the impingement groove (8) in the circumferential direction It is 6~12mm.
5、 根据权利要求 2所述的金属磨盘, 其特征在于: 所述定磨盘 The metal grinding disc according to claim 2, wherein: the fixed grinding disc
(3)上的破壁块(10A) 沿周向的宽度为 6~12薩, 破壁槽 (11A) 沿周向的宽度为 6 -12讓。 (3) The width of the broken wall block (10A) in the circumferential direction is 6~12 s, and the width of the broken wall groove (11A) in the circumferential direction is 6 -12.
6、 根据权利要求 1所述的金属磨盘, 其特征在于: 所述动磨盘 ( 4 ) 上的破壁块( 10B ) 沿周向的宽度为 6 ~ 12mm, 破壁槽 ( 11B ) 沿周向的宽度为 6~12mm。  The metal grinding disc according to claim 1, wherein: the broken wall block (10B) on the moving grinding disc (4) has a width in the circumferential direction of 6 to 12 mm, and the broken wall groove (11B) is circumferentially The width is 6~12mm.
7、 根据权利要求 2所述的金属磨盘, 其特征在于: 所述动磨盘 7. The metal grinding disc according to claim 2, wherein: the grinding disc
(4)上的叶片 (9)为 4~8条。 (4) The upper blades (9) are 4~8 pieces.
8、 根据权利要求 2至 7任意一项所述的金属磨盘,其特征在于: 所述定磨盘(3)上的破壁块(10A)为 2排, 沿周向交错分布, 沿径 向有间隔; 所述动磨盘(4)上的破壁块(10B)为 2排, 沿周向交错 分布, 沿径向有间隔。  The metal grinding disc according to any one of claims 2 to 7, characterized in that: the broken wall blocks (10A) on the fixed grinding disc (3) are two rows, which are staggered in the circumferential direction, and have radial directions. The partitions (10B) on the moving disc (4) are arranged in two rows, staggered in the circumferential direction, and spaced apart in the radial direction.
PCT/CN2010/000309 2009-06-05 2010-03-12 Method for preparing soybean milk using metal grinding disc and metal grinding disc of soybean grinding machine specially used for said method WO2010139181A1 (en)

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