WO2010121510A1 - 一种电子皮带秤的称量控制装置及其方法 - Google Patents

一种电子皮带秤的称量控制装置及其方法 Download PDF

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Publication number
WO2010121510A1
WO2010121510A1 PCT/CN2010/071081 CN2010071081W WO2010121510A1 WO 2010121510 A1 WO2010121510 A1 WO 2010121510A1 CN 2010071081 W CN2010071081 W CN 2010071081W WO 2010121510 A1 WO2010121510 A1 WO 2010121510A1
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Prior art keywords
weighing
auxiliary
combination
cumulative amount
accumulator
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PCT/CN2010/071081
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English (en)
French (fr)
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厉达
何福胜
张兴国
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江苏赛摩集团有限公司
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Application filed by 江苏赛摩集团有限公司 filed Critical 江苏赛摩集团有限公司
Priority to US13/258,777 priority Critical patent/US20120059626A1/en
Priority to AU2010239007A priority patent/AU2010239007B2/en
Priority to RU2011146913/28A priority patent/RU2504742C2/ru
Priority to DE112010003522.9T priority patent/DE112010003522B4/de
Priority to BRPI1011328A priority patent/BRPI1011328A2/pt
Priority to CA2754836A priority patent/CA2754836A1/en
Publication of WO2010121510A1 publication Critical patent/WO2010121510A1/zh
Priority to ZA2011/07414A priority patent/ZA201107414B/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01GWEIGHING
    • G01G11/00Apparatus for weighing a continuous stream of material during flow; Conveyor belt weighers
    • G01G11/003Details; specially adapted accessories

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  • the invention relates to a weighing control device and a method thereof, in particular to a weighing control device and a method thereof for an electronic belt scale for continuously conveying materials on a belt conveyor.
  • an electronic belt scale for a belt conveyor continuously transporting a material weighing full suspension carrier structure is often provided with four load cells on one carrier.
  • a weighing control device that combines the weighing signals output by the four load cells into one weighing signal, and then accumulates with the speed signal outputted by the speed measuring sensor, and displays the calculation result on the accumulator.
  • the weighing control device of the electronic belt scale of the structure has a 4-way weighing signal connected in parallel to a weighing signal and then accumulates with the speed signal, so that when one of the sensors fails, the entire belt scale The measurement will be inaccurate, and it will not be easily found during the operation, so the loss will be caused by the inaccurate measurement during the process of conveying the material.
  • the object of the present invention is to overcome the deficiencies in the prior art, and to provide a weighing control device for an electronic belt weigher and a method thereof, which can detect a fault of a weighing sensor by changing the combination mode, and control when a certain When the load cell is damaged, the electronic belt scale can still be accurately metered.
  • the weighing control device of the present invention comprises a full suspension weighing carrier supported by four load cells, a displacement sensor and an accumulator, and the signal output ends of the four load cells are respectively divided into four paths.
  • the accumulator is connected, and the four-way weighing signals are combined into three groups of signals by programming the accumulator software to form a symmetric heavy carrier for performing a set of full-suspension main cumulative amount and two sets of single-lever auxiliary accumulating amounts.
  • the accumulator described is composed of a computer or an electronic weighing display control instrument.
  • the three sets of weighing signals, one combination is the main cumulative quantity generated by the combination of the A, B, C, and D load cells, and the other two combinations are the auxiliary cumulative quantity generated by the combination of the A and B weighing sensors, respectively.
  • the auxiliary cumulative amount generated by the D load cell combination is the main cumulative quantity generated by the combination of the A, B, C, and D load cells, and the other two combinations.
  • the four-way weighing signals received by the processor software module are combined into three groups of signals, one group is four-way full-suspension main cumulant signals of A1, B1, C1, D1, and the two groups are A1, B1 or C1. , D1 single lever auxiliary cumulant signal,
  • the display value at this time is the main cumulative amount signal generated by the combination of the A, B, C, and D load cells;
  • the output signals of the load cells in the two groups are respectively compared, and the faulty load cell is determined;
  • the auxiliary accumulator alarm generated by the A, B or C, D load cell combination exceeds the set range, and selects a set of auxiliary faults in the A, B or C, D load cell combination.
  • the cumulative amount replaces the main cumulative amount display to ensure that the belt scale is reliably weighed when a load cell is faulty.
  • the invention realizes three sets of cumulative quantity values by performing three different combination calculations on the output of four load cells, and the accumulator performs real-time online comparison on the two sets of accumulated quantity values through a program to determine whether a certain weighing sensor is There is a fault, an alarm and a set of cumulative values for the normal output of the load cell. This ensures that even if a load cell fails, the electronic belt scale can be reliably weighed. At this time, there is no need to stop the machine, and the equipment can continue to operate reliably. After the end of the entire operation, the fault sensor is replaced, thereby avoiding the various losses caused by the recalibration of the belt scale due to the replacement of the sensor during work. .
  • the utility model has the advantages of compact and reasonable structure, high reliability, accurate measurement, easy maintenance, long service life and wide practicality.
  • Figure 1 is a schematic structural view of the present invention
  • Figure 2 is a schematic structural view of a weighing control device of the present invention
  • Figure 3 is a flow chart of the signal comparison program of the present invention.
  • the weighing control device of the present invention mainly comprises four load cells 1 of A, B, C and D, and a full suspension weighing carrier 6 supported by four load cells 1.
  • a displacement sensor 5 and an accumulator 4 are formed.
  • the load cell 1 is an analog signal sensor
  • the signal converter 2 is connected to the load cell 1 as shown in FIG. 1 ; when the load cell 1 is a digital signal sensor, the signal converter 2 is not required.
  • the accumulator 4 mainly comprises a processor, a shaper, a memory, a display and a power supply, wherein the signal converter 2 is a 24-bit analog-to-digital conversion circuit AD7710, the processor is a 32-bit CPU integrated circuit S3C44B0X, the memory is an integrated circuit 39VF160, and the displacement signal is shaped.
  • the device is an integrated circuit 393, the display is 640 ⁇ 320 dot matrix, and the power source is 220V alternating current.
  • the processor includes a weighing signal comparator, two auxiliary totalizers 3 connected thereto, and an integrator comparator connected between the two auxiliary integrators 3.
  • the signal output ends of the four load cells 1 are connected to the accumulator 4 in four ways, and the four-way weighing signals are combined into three groups of signals by software programming of the accumulator 4, one combination being A, B, C, D
  • the main cumulative amount generated by the combination of the heavy sensor 1 and the other two combinations are the auxiliary cumulative amount generated by the combination of the A and B load cells 1 and the auxiliary cumulative amount generated by the combination of the C and D load cells 1 to form the symmetric heavy carrier 6 Performing a set of full-suspension main cumulant and two sets of single-lever-type auxiliary cumulant weights, and comparing the output signals of the accumulator symmetric heavy carrier 6 to complete real-time online comparison and determination control, when a certain group of signals When an abnormality occurs, the accumulator will judge the control in time and display the normal cumulative amount.
  • the accumulator 4 can also use a computer to simplify the structure and realize the control of the symmetric heavy carrier 6 through software programming.
  • the weighing control method of the invention adopts four load cells 1 arranged on the full suspension weighing carrier 6, a displacement sensor 5 arranged on the electronic belt scale, and the connection is constituted by a computer or an electronic weighing display control instrument.
  • the accumulator 4 is controlled by the processor software module program to perform three different combination calculations on the independent outputs of the four load cells 1 to obtain three different combined calculation results, and the electronic belt scale weighing carrier 6 is weighed.
  • the different combinations of the sensors 1 form a full suspension weighing carrier and two single-lever weighing carriers 6, thereby generating three sets of cumulative values, and performing two sets of cumulative values generated by the two single-lever weighing carriers.
  • the accumulator 4 shows a load cell consisting of four, A, B, C, D
  • the full suspension load carrier 6 is the main cumulative amount of the structure; if the difference between the two sets of accumulated values is too large, not within the set range, the output of the load cell 1 in each group is further Do not compare, judge whether a load cell 1 is faulty, and display the normal cumulative set of the single-lever weighing carrier by the accumulator 4 to ensure that even a certain scale is guaranteed. If the weight sensor fails, the electronic belt scale can still be weighed reliably.
  • the output of the four load cells 1 of A, B, C, and D is via the signal converter 2 (the output signals of the four load cells 1 of A, B, C, and D are digital signals, then the signal converter 2 is not required. ), forming four independent signals of A1, B1, C1, D1 into the processor for signal processing.
  • the speed signal output by the displacement sensor 5 is shaped by the shaper to enter the speed digital signal into the processor for signal processing.
  • Software module in the processor, the two auxiliary totalizers 3 respectively calculate the two sets of weighing signals and speed digital signals of A1, B1 and C1, D1 to form two auxiliary cumulative quantities of the electronic belt scale;
  • the software module totalizer comparator compares and determines the auxiliary cumulative quantities in the two auxiliary totalizers 3 in real time.
  • the full suspension weighing carrier 6 consisting of four load cells 1 is the cumulative amount of structure as the main cumulative amount of the electronic belt scale.
  • the processor sends the main cumulative amount to the display for display; when the difference between the two exceeds the required setting range, the software module weighs the signal in the processor.
  • the comparator compares the two sets of weighing signals A1, B1 and C1 and D1 of the two auxiliary accumulators 3 respectively. When the difference between the signals of A1 and B1 is within the required setting range, the processor will A1 and B1.
  • the accumulated amount of the auxiliary totalizer 3 is sent to the display for display, and the weighing digital signal in the auxiliary accumulator 3 of C1 and D1 is alarmed; in the above case, if the difference between the signals A1 and B1 exceeds the required setting
  • the processor sends the accumulated amount of the auxiliary accumulator 3 of C1 and D1 to the display for display, and alarms the weighing digital signal in the auxiliary accumulator 3 of A1 and B1;
  • the electronic belt scale can obtain three corresponding combinations according to the function of changing the hinge point of the load cell 1 and the weighing carrier 6 without any structural change.
  • the first type of full suspension weighing carrier 6 in A, B The hinge points of the four load cells 1 and C and D are used as the force measurement points.
  • the electronic belt scales are combined to form a full suspension load carrier 6; the second type is single lever type weighing.
  • the hinge points of the two load cells 1 and A and the weighing carrier 6 are only used as fulcrums, but at this time The hinge points of the two load cells 1 and D of the C and D are still used as the force measurement points.
  • the electronic belt scales are combined to form a hinged joint of the load cells 1 and A of the A and B.
  • Point as a fulcrum, a single-lever weighing carrier 6 with the C and D load cell 1 and the hinge point of the weighing carrier 6 as the measuring point; the third type of single-lever weighing carrier 6 , B, the two weighing sensors 1 and the weighing point of the weighing carrier 6 as a measuring point, and at this time C and D two weighing sensors 1 and the weighing point of the weighing carrier 6 as a fulcrum, at this time the electronic belt scale is combined to form a hinge point of the two load cells 1 and A and the weighing carrier 6
  • the force measuring point is a single-lever weighing carrier 6 with C and D two weighing sensors 1 and a hinge point of the weighing carrier 6 as a fulcrum.
  • the normal operation of the electronic belt scale system can be continued.
  • the electronic belt scales are combined and transformed to form a single-lever weighing carrier 6, so that the weighing is performed.
  • the system metering is not interrupted, no downtime is required, and the load cell is replaced after the normal shutdown, thereby avoiding the loss caused by the need to replace the weighing sensor during the operation to recalibrate the belt scale, and the loss caused by inaccurate measurement.
  • the problem of inaccurate measurement due to abnormality of the sensor during the conveying work is solved, and the problem of inaccurate measurement is not easy to be found, thereby improving the reliability of the use of the electronic belt scale system.
  • FIG. 3 shows the signal comparison program flow
  • the full suspension weighing carrier 6 showing the combination of the four load cells 1 is the main cumulative amount of the structure
  • the two auxiliary totalizers 3 respectively compare whether the respective two load cell outputs are in the set range;
  • the two load cells 1 output a secondary totalizer alarm that exceeds the set range.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Control Of Conveyors (AREA)
  • Vehicle Body Suspensions (AREA)

Description

一种电子皮带秤的称量控制装置及其方法 技术领域
本发明涉及一种称量控制装置及其方法,尤其是一种适用于带式输送机连续输送物料在线监测的电子皮带秤的称量控制装置及其方法。
背景技术
目前,用于带式输送机连续输送物料称量的全悬浮承载器结构的电子皮带秤,多采用在一个承载器上设置4个称重传感器, 将4个称重传感器输出的称重信号并联成一路称重信号,然后与测速传感器输出的速度信号一起进行累积运算,并在累计器上显示运算结果的称量控制装置。
技术问题
这种结构形式的电子皮带秤的称量控制装置,由于4路称重信号并联成一路称重信号以后再与速度信号一起进行累积运算,这样当其中有一个传感器发生故障时,则整个皮带秤将计量不准,而且在运行过程中不易被发现,因此在输送物料过程中会由于计量的不准造成损失。
技术解决方案
本发明的目的是克服已有技术中的不足之处,提供一种电子皮带秤的称量控制装置及其方法,通过改变组合方式,能监测到某个称重传感器发生故障,并控制当某个称重传感器损坏时,电子皮带秤仍可进行准确计量。
为实现上述目的,本发明的称量控制装置,包括四个称重传感器支承的全悬浮称重承载器,位移传感器及累计器,所述的四个称重传感器的信号输出端分四路分别连接累计器,通过对累计器软件编程将四路称重信号组合为三组信号,形成对称重承载器进行一组全悬浮式主累计量和二组单杠杆式辅累计量的测重,所述的累计器由计算机或电子称重显示控制仪表构成。
所述的三组称重信号,一种组合为A、B、C、D称重传感器组合产生的主累计量,另外两种组合分别为A、B称重传感器组合产生的辅累计量以及C、D称重传感器组合产生的辅累计量。
本发明的称量控制方法:
a、通过处理器软件模块将接收到的四路称重信号组合为三组信号,一组为A1、B1、C1、D1四路全悬浮式主累计量信号,两组为A1、B1或C1、D1单杠杆式辅累计量信号,
b、检测A、B称重传感器组合产生的辅累计量与C、D称重传感器组合产生的辅累计量信号;
c、实时在线比对,
若上述两组辅累计量比对数值相差不大,在设定范围内,此时显示器显示值为A、B、C、D称重传感器组合产生的主累计量信号;
若上述两组辅累计量比对数值相差过大,不在设定范围内,则对两组内的称重传感器的输出信号分别进行比对,判断出有故障的称重传感器;
d、对A、B或C、D称重传感器组合产生的辅累计量超出设定范围的辅积算器报警,同时选择A、B或C、D称重传感器组合中无故障的一组辅累计量替代主累计量显示,以保证皮带秤在某一称重传感器有故障时仍可靠的进行称重。
有益效果
本发明通过对四个称重传感器的输出进行三种不同的组合计算,得到三组累计量数值,累计器通过程序对其中二组累计量数值进行实时在线比对,判断某一称重传感器是否有故障,报警并显示称重传感器输出正常的一组累计量数值。从而保证即使某一称重传感器发生故障,电子皮带秤仍能可靠地进行称量。而此时不需要停机,设备仍可以继续可靠运行,待整个运行工作结束停机后,再进行故障传感器的更换,从而避免了由于工作中更换传感器需要对皮带秤重新标定所带来的各种损失。解决了在输送工作中由于传感器发生异常,造成计量不准,同时又不容易发现计量不准的难题。提高了皮带秤的可靠性和计量精确度,适用于带式输送机连续输送物料的在线精确可靠称重计量。其结构紧凑合理,可靠性高,计量精确,易维护,使用寿命长,具有广泛的实用性。
附图说明
图1是本发明的原理结构示意图;
图2是本发明的称量控制装置结构示意图;
图3是本发明的信号比对程序流程图;
图中:1-称重传感器、2-信号转换器、3-辅积算器、4-累计器、5-位移传感器、6-称重承载器。
本发明的实施方式
下面结合附图对本发明的实施例作进一步的描述:
图1及图2所示,本发明的称量控制装置,主要由A、B、C、D四个称重传感器1,一台由四个称重传感器1支承的全悬浮称重承载器6,一个位移传感器5及累计器4构成。其中称重传感器1为模拟信号传感器时,称重传感器1上连接有信号转换器2,如图1所示;称重传感器1为数字信号的传感器时,则不需要信号转换器2。累计器4主要包括处理器、整形器、存储器、显示器和电源,其中信号转换器2为24位模数转换电路AD7710,处理器为32位CPU集成电路S3C44B0X,存储器为集成电路39VF160,位移信号整形器为集成电路393,显示器为640×320点阵,电源为220V交流电。处理器包括称重信号比较器,与其相连的两个辅积算器3,连接在两个辅积算器3之间的积算器比较器。四个称重传感器1的信号输出端分四路分别连接累计器4,通过对累计器4软件编程将四路称重信号组合为三组信号,一种组合为A、B、C、D称重传感器1组合产生的主累计量,另外两种组合分别为A、B称重传感器1组合产生的辅累计量以及C、D称重传感器1组合产生的辅累计量,形成对称重承载器6进行一组全悬浮式主累计量和二组单杠杆式辅累计量的测重,通过累计器对称重承载器6的输出信号比对,完成实时在线比对、判定控制,当某一组信号出现异常时,累计器会及时判断控制并显示正常的累计量。累计器4亦可采用计算机,简化结构,通过软件编程来实现对称重承载器6的控制。
本发明的称量控制方法:采用设置在全悬浮称重承载器6上的四个称重传感器1,设置在电子皮带秤上的一个位移传感器5,连接由计算机或电子称重显示控制仪表构成的累计器4,通过处理器软件模块程序控制对四个称重传感器1的独立输出进行三种不同的组合计算,得到三种不同的组合计算结果,电子皮带秤称重承载器6通过称重传感器1不同组合形成一个全悬浮称重承载器和两个单杠杆式称重承载器6,从而产生三组累计量数值,将两个单杠杆式称重承载器产生的两组累计量数值进行实时在线比对,如此二组累计量数值相差不大,在设定值范围内,则认为称重传感器无故障,累计器4则显示一个由A、B、C、D四个称重传感器组成的全悬浮称重承载器6为结构主累计量;如此两组累计量数值相差过大,不在设定范围内,则进一步对各组内的称重传感器1的输出分别进行比较、判断某一称重传感器1是否有故障,通过累计器4显示称重传感器1输出正常的一组由单杠杆式称重承载器为结构的辅累计量,从而保证即使某一称重传感器发生故障,电子皮带秤仍能可靠地进行称量。
A、B、C、D四个称重传感器1的输出经信号转换器2(A、B、C、D四个称重传感器1的输出信号为数字信号时,则不需要经信号转换器2),形成A1、B1、C1、D1四路独立的信号进入处理器进行信号处理。位移传感器5输出的速度信号经整形器形成速度数字信号进入处理器进行信号处理。处理器中的软件模块两个辅积算器3分别对A1、B1和C1、D1两组称重信号和速度数字信号进行积算处理形成电子皮带秤的两个辅累计量;通过处理器中的软件模块积算器比较器将两个辅积算器3中的辅累计量实时进行比对、判定控制。正常工作情况下,由四个称重传感器1组成的全悬浮称重承载器6为结构累计量作为电子皮带秤的主累计量。当二者差值在要求的设定范围内时,处理器将主累计量送入显示器中进行显示;当二者的差值超出要求的设定范围时,处理器中的软件模块称重信号比较器对两个辅积算器3的两组称重信号A1、B1和C1、D1分别进行比较,当A1、B1信号的差值在要求的设定范围内时,处理器将A1、B1的辅积算器3的累计量送入显示器中进行显示,并对C1、D1的辅积算器3中的称重数字信号报警;上述情况中如果A1、B1信号的差值超过要求的设定范围内时,处理器则将C1、D1的辅积算器3的累计量送入显示器中进行显示,并对A1、B1的辅积算器3中的称重数字信号报警;相对以上情况,电子皮带秤在不作任何结构变化的情况下,而仅改变称重传感器1与称重承载器6的铰接点的功能就可以得到三种相应的组合型式。第一种型式全悬浮称重承载器6中A、B 、C、D四个称重传感器1与称重承载器6的铰接点均作为测力点,此时电子皮带秤组合变换形成一个全悬浮称重承载器6;第二种型式单杠杆式称重承载器6中A、B两个称重传感器1与称重承载器6的铰接点仅作为支点,而此时 C、D两个称重传感器1与称重承载器6的铰接点仍作为测力点,此时电子皮带秤组合变换形成一个以A、B两个称重传感器1与称重承载器6的铰接点作为支点,以C、D两个称重传感器1与称重承载器6的铰接点作为测力点的单杠杆式称重承载器6;第三种型式单杠杆式称重承载器6中A、B两个称重传感器1与称重承载器6的铰接点作为测力点,而此时 C、D两个称重传感器1与称重承载器6的铰接点作为支点,此时电子皮带秤组合变换形成一个以A、B两个称重传感器1与称重承载器6的铰接点作为测力点,以C、D两个称重传感器1与称重承载器6的铰接点作为支点的单杠杆式称重承载器6。在系统故障中只要两个辅积算器3中有一个正常,仍可以继续维持电子皮带秤系统的正常工作,此时的电子皮带秤组合变换形成单杠杆式称重承载器6,致使称重系统计量不中断,不需要停机,待正常停机后再更换称重传感器,从而避免了由于运行过程中需更换称重传感器对皮带秤重新标定所带来的损失,以及计量不准确造成的损失,解决了在输送工作中由于传感器发生异常,造成计量不准,同时又不容易发现计量不准的难题,从而提高了电子皮带秤系统使用的可靠性。
图3所示为信号比对程序流程:
a.两个辅积算器3比对是否在设定范围;
b.是, 显示四个称重传感器1组合的全悬浮称重承载器6为结构的主累计量;
c.否,两个辅积算器3分别对各自的两个称重传感器输出进行比对是否在设定范围;
d.是, 显示两个称重传感器1输出在设定范围的辅积算器的累积量;
e.否,对两个称重传感器1输出超出设定范围的辅积算器报警。

Claims (3)

  1. 一种电子皮带秤的称量控制装置,包括四个称重传感器(1)支承的全悬浮称重承载器(6),位移传感器(5)及累计器(4),其特征在于:所述的四个称重传感器(1)的信号输出端分四路分别连接累计器(4),通过累计器(4)编程将四路称重信号组合为三组,形成对称重承载器(6)进行一组全悬浮式主累计量和二组单杠杆式辅累计量的测重,所述的累计器(4)由计算机或电子称重显示控制仪表构成。
  2. 根据权利要求1所述的电子皮带秤的称量控制装置,其特征在于:所述的三组称重信号,一种组合为A、B、C、D称重传感器(1)组合产生的主累计量,另外两种组合分别为A、B称重传感器(1)组合产生的辅累计量以及C、D称重传感器(1)组合产生的辅累计量。
  3. 一种如权利要求1所述装置的电子皮带秤的称量控制方法,其特征在于:
    a、通过处理器软件模块将接收到的四路称重信号组合为三组信号,一组为A1、B1、C1、D1四路全悬浮式主累计量信号,两组为A1、B1或C1、D1单杠杆式辅累计量信号,
    b、检测A、B称重传感器(1)组合产生的辅累计量与C、D称重传感器(1)组合产生的辅累计量信号;
    c、实时在线比对,
    若上述两组辅累计量比对数值相差不大,在设定范围内,此时显示器显示值为A、B、C、D称重传感器(1)组合产生的主累计量信号;
    若上述两组辅累计量比对数值相差过大,不在设定范围内,则对两组内的称重传感器的输出信号分别进行比对,判断出有故障的称重传感器;
    d、对A、B或C、D称重传感器(1)组合产生的辅累计量超出设定范围的辅积算器报警,同时选择A、B或C、D称重传感器(1)组合中无故障的一组辅累计量替代主累计量显示,以保证皮带秤在某一称重传感器(1)有故障时仍可靠的进行称重。
PCT/CN2010/071081 2009-04-22 2010-03-16 一种电子皮带秤的称量控制装置及其方法 WO2010121510A1 (zh)

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